JP2019074001A - Ignition coil for internal combustion engine - Google Patents

Ignition coil for internal combustion engine Download PDF

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JP2019074001A
JP2019074001A JP2017199356A JP2017199356A JP2019074001A JP 2019074001 A JP2019074001 A JP 2019074001A JP 2017199356 A JP2017199356 A JP 2017199356A JP 2017199356 A JP2017199356 A JP 2017199356A JP 2019074001 A JP2019074001 A JP 2019074001A
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voltage terminal
high voltage
ignition coil
case
joined
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JP6903545B2 (en
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雅晶 堀
Masaaki Hori
雅晶 堀
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Hitachi Astemo Hanshin Ltd
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Hitachi Automotive Systems Hanshin Ltd
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Priority to JP2017199356A priority Critical patent/JP6903545B2/en
Priority to PCT/JP2018/022161 priority patent/WO2019073631A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02PIGNITION, OTHER THAN COMPRESSION IGNITION, FOR INTERNAL-COMBUSTION ENGINES; TESTING OF IGNITION TIMING IN COMPRESSION-IGNITION ENGINES
    • F02P15/00Electric spark ignition having characteristics not provided for in, or of interest apart from, groups F02P1/00 - F02P13/00 and combined with layout of ignition circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F38/00Adaptations of transformers or inductances for specific applications or functions
    • H01F38/12Ignition, e.g. for IC engines

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Ignition Installations For Internal Combustion Engines (AREA)

Abstract

To provide an ignition coil for an internal combustion engine capable of keeping normal operation performance for a long period by properly performing positioning of an interference suppression resistor.SOLUTION: An ignition coil for an internal combustion engine includes: a case 12 in which an ignition coil body 11 is buried; a protector 13 which is joined to the case 12 and supplies high voltage generated by the ignition coil body 11 to an ignition plug; an interference suppression resistor 14 which has electrodes on longitudinal both ends and is electrically connected between the ignition coil body 11 and the ignition plug; a high-voltage terminal 16a joined to one of the electrodes of the interference suppression resistor 14; and a high-voltage terminal 16b joined to the other electrode of the interference suppression resistor 14. The case 12 has a joining portion 30 projecting from a region incorporating the ignition coil body 11 and having a hole portion, the high-voltage terminal 16a is fixed to a hole portion depth side of the joining portion 30 so as to perform positioning of the interference suppression resistor 14, and the joining portion 30 is formed to press-fit the high-voltage terminal 16b to a hole portion tip side and to seal a molded insulation resin 18.SELECTED DRAWING: Figure 1

Description

本発明は、内燃機関の点火プラグに高電圧を供給する内燃機関用点火コイルに関するものである。   The present invention relates to an ignition coil for an internal combustion engine that supplies a high voltage to an ignition plug of the internal combustion engine.

点火プラグに放電火花を生じさせる高電圧は、1次側コイルと2次側コイルとを備えた点火コイルを用いて発生させている。
上記の高電圧は、点火コイルの1次側コイルに流れる電流を遮断したときに励起されることから、点火プラグが放電を一定期間継続するときに障害となる電気ノイズ(不要な電圧変動)を含んでいる。この電気ノイズの影響を抑えるため、例えば、高電圧を出力する2次側コイルの一端と点火プラグの中心電極との間に雑防抵抗を直列接続したものがある(例えば、特許文献1参照)。
The high voltage that causes the spark plug to generate a discharge spark is generated using an ignition coil provided with a primary coil and a secondary coil.
Since the high voltage described above is excited when the current flowing to the primary coil of the ignition coil is cut off, electrical noise (unnecessary voltage fluctuation) that becomes an obstacle when the spark plug continues discharging for a certain period of time It contains. In order to suppress the influence of the electrical noise, for example, there is one in which a noise prevention resistance is connected in series between one end of the secondary side coil which outputs high voltage and the center electrode of the spark plug (see, for example, Patent Document 1). .

図3は、従来の内燃機関用点火コイルの構成を示す説明図である。この図は、点火コイル本体101を内蔵した高圧タワー100の内部構成を示す部分断面図であり、高圧タワー100下部の、点火プラグの頭部電極等と接続する部位の図示を省略している。なお、ここで例示する内燃機関用点火コイルは、内燃機関に設置固定された点火プラグ(図示省略)に直接接続する高圧タワー100として形成されたものである。
高圧タワー100は、点火コイル本体101を内蔵するケース102と、ケース102の下端から内燃機関に設置されている点火プラグの頭部電極へ向かって延設されたプロテクタ103によって構成されている。
FIG. 3 is an explanatory view showing a configuration of a conventional ignition coil for an internal combustion engine. This figure is a partial cross-sectional view showing the internal configuration of the high pressure tower 100 incorporating the ignition coil main body 101, and the illustration of the portion connected to the head electrode etc. of the spark plug in the lower part of the high pressure tower 100 is omitted. The internal combustion engine ignition coil illustrated here is formed as a high pressure tower 100 directly connected to an ignition plug (not shown) installed and fixed to the internal combustion engine.
The high pressure tower 100 is constituted by a case 102 incorporating the ignition coil main body 101 and a protector 103 extended from the lower end of the case 102 toward a head electrode of a spark plug installed in the internal combustion engine.

点火コイル本体101は、鉄心113を中心に挿入したボビン等に巻回された1次側コイル111、2次側コイル111の外周側に設置された1次側コイル111によって構成されている。
また、点火コイル本体101は、1次側コイル111が例えばケース102の側面に形成されたコネクタ部等を介して外部と配線接続されるように構成されている。
2次側コイル112の一端は、内燃機関の接地電位の部分に電気接続されており、2次側コイル112の他端は、プロテクタ103の上部に内蔵設置されている雑防抵抗104の一端に、高圧端子106を介して接続されている。高圧端子106は、例えば円筒蓋状に形成された電導部材であり、ケース102とプロテクタ103の接合部分において、当該ケース102の下端部分に固定され、ケース102内部に充填された注型絶縁樹脂110を封止している。
The ignition coil body 101 includes a primary coil 111 wound around a bobbin or the like inserted around an iron core 113, and a primary coil 111 installed on the outer peripheral side of the secondary coil 111.
In addition, the ignition coil main body 101 is configured such that the primary coil 111 is wire connected to the outside through, for example, a connector portion or the like formed on the side surface of the case 102.
One end of the secondary coil 112 is electrically connected to the ground potential portion of the internal combustion engine, and the other end of the secondary coil 112 is connected to one end of the noise resistant resistor 104 built in the upper part of the protector 103. , High voltage terminal 106 is connected. The high voltage terminal 106 is, for example, a conductive member formed in a cylindrical lid shape, and is fixed to the lower end portion of the case 102 at the junction of the case 102 and the protector 103, and the cast insulating resin 110 filled in the case 102. Is sealed.

雑防抵抗104は、プロテクタ103の延設方向に沿って設置固定されており、当該雑防抵抗104の電気接続を行うキャップ部105を、プロテクタ103内部において上下方向の両端に備えている。
雑防抵抗104のキャップ部105は、電気導体の金属製であり、プロテクタ103内部において上端側となるキャップ部105は、前述のケース102下端部分に固定されている高圧端子106と接触している。この高圧端子106は、例えばキャップ部105を覆うように形成されており、前述の2次側コイル112の他端が接続されている。
高圧タワー100を組み立てる際には、ケース102の下端に設置されている高圧端子106に、上記の雑防抵抗104上端となるキャップ部105を挿入接続し、ケース102とプロテクタ103とを接続固定することにより、雑防抵抗104等をプロテクタ103内部へ挿入(配置)する。
The noise prevention resistance 104 is installed and fixed along the extending direction of the protector 103, and the cap portions 105 for electrically connecting the noise prevention resistance 104 are provided at both ends in the vertical direction inside the protector 103.
The cap portion 105 of the resistance against noise 104 is made of metal of the electrical conductor, and the cap portion 105 on the upper end side inside the protector 103 is in contact with the high voltage terminal 106 fixed to the lower end portion of the case 102 described above. . The high voltage terminal 106 is formed to cover, for example, the cap portion 105, and the other end of the above-described secondary coil 112 is connected.
When assembling the high pressure tower 100, the cap portion 105 serving as the upper end of the noise resistance 104 is inserted and connected to the high voltage terminal 106 installed at the lower end of the case 102, and the case 102 and the protector 103 are connected and fixed. As a result, the noise resistance 104 and the like are inserted into the protector 103 (arranged).

プロテクタ103内部に配置されたとき下端側となるキャップ端子105は、プロテクタ103内部に設置されているスプリング107の上端と接触する。雑防抵抗104は、スプリング107のバネ性によって上方へ押し上げるように付勢され、前述の上端側のキャップ部105が高圧端子106の凹部内側壁面等に押し付けられる。
スプリング107の下端側には、図示を省略した導電性の接続部材等が備えられ、前述のように点火プラグの頭部電極と接続するように構成されている。
The cap terminal 105, which is on the lower end side when disposed inside the protector 103, contacts the upper end of the spring 107 installed inside the protector 103. The noise prevention resistance 104 is urged to be pushed upward by the spring property of the spring 107, and the cap portion 105 on the upper end side is pressed against the inner wall surface of the concave portion of the high voltage terminal 106 or the like.
The lower end side of the spring 107 is provided with a conductive connecting member or the like (not shown), and is configured to be connected to the head electrode of the spark plug as described above.

特開2014−211118号公報JP, 2014-211118, A

従来の内燃機関用点火コイルは、前述のように雑防抵抗を設置固定しているので、雑防抵抗の端子部と高圧端子との接触状態が一様になるとは限らず、当該キャップ部105と高圧端子106との間に、接触している部位と不要な隙間の生じる部位が生じることがある。
このような部位に高電圧を印加すると、上記の接触している部位は電流が流れる度に発熱して時間の経過に伴って酸化が進み、この部分から腐食などが発生する。また、上記の隙間には漏電などが生じ易く、絶縁体で形成された部分にはコロナ放電が生じる場合があり、不要な放電や漏電などにより各構成部材を傷めて当該点火コイルの性能低下を早めてしまうという問題点があった。
In the conventional ignition coil for internal combustion engine, since the noise reduction resistance is installed and fixed as described above, the contact state between the noise reduction resistance terminal portion and the high voltage terminal is not necessarily uniform, and the cap portion 105 is concerned. There may be a contact portion and a portion where an unnecessary gap is generated between the and the high voltage terminal 106.
When a high voltage is applied to such a site, the above-mentioned contacting site is heated every time a current flows, and oxidation progresses with the passage of time, and corrosion and the like occur from this site. In addition, leakage may easily occur in the above-mentioned gap, and corona discharge may occur in the portion formed of the insulator, which may damage the respective constituent members by unnecessary discharge, leakage, etc., thereby deteriorating the performance of the ignition coil. There was a problem that it advanced early.

本発明は上記のような問題点に鑑みなされたもので、雑防抵抗の位置決めを適正に行い、長期間にわたって正常な動作性能を維持することができる内燃機関用点火コイルを提供することを目的とする。   The present invention has been made in view of the above problems, and an object of the present invention is to provide an ignition coil for an internal combustion engine capable of properly positioning noise resistance and maintaining normal operation performance over a long period of time. I assume.

本発明に係る内燃機関用点火コイルは、注型絶縁樹脂を充填して点火コイル本体を内部に埋設したケースと、前記ケースに接合し、前記点火コイル本体が発生した高電圧を点火プラグへ供給する導電部材を覆うプロテクタと、抵抗体の長手両端に各々電極を有し、前記点火コイル本体と前記点火プラグとの間に電気接続される雑防抵抗と、前記雑防抵抗の一の電極と接合する第1高圧端子と、前記雑防抵抗の他の電極と接合する第2高圧端子と、を備え、前記ケースは、前記プロテクタと接合するように前記点火コイル本体を内蔵した部位から突出し、該ケース内部に繋がる孔部が設けられた接合部を有し、前記第1高圧端子は、前記点火コイル本体の2次側コイルと電気接続し、前記雑防抵抗の位置決めを行うように前記接合部の孔部の奥側に固定され、前記接合部は、前記第1高圧端子、前記雑防抵抗、および、前記第2高圧端子の周囲に前記注型絶縁樹脂が充填され、該注型絶縁樹脂を前記孔部先端側に圧入された前記第2高圧端子によって封止するように形成され、前記プロテクタが覆う導電部材は、前記ケースに前記プロテクタを接合したとき前記第2高圧端子に電気接続することを特徴とする。   The ignition coil for an internal combustion engine according to the present invention is joined to a case in which a casting insulating resin is filled and an ignition coil body is embedded therein, and the case, and the high voltage generated by the ignition coil body is supplied to the ignition plug. A protector for covering the conductive member, an anti-glare resistor having electrodes at both longitudinal ends of the resistor and electrically connected between the ignition coil main body and the igniter plug, and an electrode of the anti-glare resistance A first high voltage terminal to be joined and a second high voltage terminal to be joined to the other electrode of the noise resistance, and the case protrudes from a portion containing the ignition coil main body so as to be joined to the protector. The junction is provided with a hole connected to the inside of the case, the first high voltage terminal is electrically connected to the secondary coil of the ignition coil body, and the junction is performed to position the noise resistance. The back of the hole in the part And the joint is filled with the cast insulating resin around the first high voltage terminal, the anti-insulation resistance, and the second high voltage terminal, and the cast insulating resin is applied to the hole tip end side. The conductive member covered by the protector is formed to be sealed by the second high voltage terminal press-fitted to the second terminal, and electrically connected to the second high voltage terminal when the protector is joined to the case.

また、本発明に係る内燃機関用点火コイルは、注型絶縁樹脂を充填して点火コイル本体を内部に埋設したケースと、前記ケースに接合し、前記点火コイル本体が発生した高電圧を点火プラグへ供給する導電部材を覆うプロテクタと、抵抗体の長手両端に各々電極を有し、前記点火コイル本体と前記点火プラグとの間に電気接続される雑防抵抗と、前記雑防抵抗の一の電極と接合する第1高圧端子と、を備え、前記ケースは、前記プロテクタと接合するように前記点火コイル本体を内蔵した部位から突出し、該ケース内部に繋がる孔部が設けられた接合部を有し、前記第1高圧端子は、前記点火コイル本体の2次側コイルと電気接続し、前記雑防抵抗の位置決めを行うように前記接合部の孔部の奥側に固定され、前記接合部は、前記第1高圧端子、および、前記雑防抵抗の周囲に前記注型絶縁樹脂が充填され、該注型絶縁樹脂を前記孔部に圧入された前記雑防抵抗の他の電極によって該孔部の先端側を封止するように形成され、前記プロテクタが覆う導電部材は、前記ケースに前記プロテクタを接合したとき前記雑防抵抗の他の電極に電気接続することを特徴とする。   Further, the ignition coil for an internal combustion engine according to the present invention comprises a case in which a cast insulating resin is filled and an ignition coil body is embedded therein, and the case is joined to the case and a high voltage generated by the ignition coil body is igniter plug A protector for covering a conductive member for supplying electricity to the electric conductor, an anti-corrosion resistance having electrodes at both longitudinal ends of the resistor and electrically connected between the ignition coil body and the ignition plug; A first high voltage terminal joined to the electrode, the case protrudes from a portion containing the ignition coil main body so as to be joined to the protector, and has a joined portion provided with a hole connected to the inside of the case The first high voltage terminal is electrically connected to the secondary coil of the ignition coil main body, and is fixed to the back side of the hole of the joint so as to position the noise resistance, and the joint is , Said first high pressure end And the other end of the hole is sealed with the other electrode of the anti-scratch resistance which is filled with the cast insulating resin around the anti-scratch resistance and the cast insulating resin is press-fit into the hole. The conductive member covered by the protector is electrically connected to another electrode of the noise resistance when the protector is bonded to the case.

また、前記第1高圧端子は、該第1高圧端子に接合した前記雑防抵抗の一の電極に向かって山型に突出する複数の突起を放射状に備え、前記複数の突起は、適度な押圧を生じさせて前記雑防抵抗の一の電極と接触するように形成されていることを特徴とする。   In addition, the first high voltage terminal radially includes a plurality of protrusions projecting in a mountain shape toward the one electrode of the noise resistance joined to the first high voltage terminal, and the plurality of protrusions are appropriately pressed And is formed to be in contact with one of the anti-scratch resistance electrodes.

また、前記第2高圧端子は、該第2高圧端子に接合した前記雑防抵抗の他の電極に向かって山型に突出する複数の突起を放射状に備え、前記複数の突起は、適度な押圧を生じさせて前記雑防抵抗の他の電極と接触するように形成されていることを特徴とする。   In addition, the second high voltage terminal radially includes a plurality of protrusions projecting in a mountain shape toward the other electrode of the noise resistance joined to the second high voltage terminal, and the plurality of protrusions are appropriately pressed. Are formed to be in contact with the other electrodes of the noise resistance.

また、前記ケースは、前記第1高圧端子の外周に当接して該第1高圧端子、前記雑防抵抗および前記第2高圧端子の位置決めを行う鍔部を有し、前記鍔部は、前記第1高圧端子、前記雑防抵抗および前記第2高圧端子を覆うように前記注型絶縁樹脂を充填させる、前記第1高圧端子の外周に沿って配置された複数の隙間を有することを特徴とする。   Further, the case has a collar portion which abuts on the outer periphery of the first high voltage terminal to position the first high voltage terminal, the anti-insulation resistance and the second high voltage terminal, and the collar portion (1) A plurality of gaps disposed along the outer periphery of the first high voltage terminal, filled with the cast insulating resin so as to cover the high voltage terminal, the noise resistance and the second high voltage terminal .

また、前記ケースは、前記第1高圧端子の外周に当接して該第1高圧端子および前記雑防抵抗の位置決めを行う鍔部を有し、前記鍔部は、前記第1高圧端子および前記雑防抵抗を覆うように前記注型絶縁樹脂を充填させる、前記第1高圧端子の外周に沿って配置された複数の隙間を有することを特徴とする。   In addition, the case has a collar portion which abuts on the outer periphery of the first high voltage terminal to position the first high voltage terminal and the anti-dissipation resistance, and the collar portion includes the first high-voltage terminal and the miscellaneous portion. It has a plurality of crevices arranged along with the perimeter of the 1st high voltage terminal which is filled up with the cast insulating resin so that resistance may be covered.

本発明によれば、雑防抵抗の電極等をバランス良く支持固定するとともに、高電圧の導電部分を長期間良好な状態に維持することができる。   According to the present invention, it is possible to support and fix an electrode or the like of noise resistance with good balance, and to maintain a high voltage conductive portion in a good state for a long time.

本発明の実施例による内燃機関用点火コイルの構成を示す説明図である。It is an explanatory view showing the composition of the ignition coil for internal-combustion engines by the example of the present invention. 図1のA−A線における断面を示す説明図である。It is explanatory drawing which shows the cross section in the AA of FIG. 従来の内燃機関用点火コイルの構成を示す説明図である。It is explanatory drawing which shows the structure of the conventional ignition coil for internal combustion engines.

以下、この発明の実施の一形態を説明する。
(実施例)
図1は、本発明の実施例による内燃機関用点火コイルの構成を示す説明図である。この図は、内燃機関のヘッドカバー等に固定されたとき、当該内燃機関に設置固定された点火プラグへ直接接続するように構成された内燃機関用点火コイルである高圧タワー1を例示したもので、当該高圧タワー1の内部構成を示す断面図である。なお、図1においては、高圧タワー1の下側ならびに点火プラグ等の図示を省略している。
高圧タワー1は、点火コイル本体11を内蔵するケース12と、当該ケース12の下端に接合するプロテクタ13を備え、前述のように当該高圧タワー1を内燃機関へ設置したとき点火プラグへ接続するように構成されている。
ケース12およびプロテクタ13は、点火コイル本体11が発生する高電圧に対応する絶縁性を備え、また、耐油性や耐熱性などを備えた材料を用いて形成されている。
Hereinafter, an embodiment of the present invention will be described.
(Example)
FIG. 1 is an explanatory view showing the configuration of an ignition coil for an internal combustion engine according to an embodiment of the present invention. This figure exemplifies the high pressure tower 1 which is an ignition coil for an internal combustion engine configured to be directly connected to an ignition plug installed and fixed to the internal combustion engine when fixed to a head cover or the like of the internal combustion engine. FIG. 2 is a cross-sectional view showing an internal configuration of the high pressure tower 1; In FIG. 1, the lower side of the high pressure tower 1 and the spark plug etc. are omitted.
The high pressure tower 1 is provided with a case 12 containing the ignition coil main body 11 and a protector 13 joined to the lower end of the case 12 and connected to the spark plug when the high pressure tower 1 is installed in the internal combustion engine as described above. Is configured.
The case 12 and the protector 13 have insulation properties corresponding to the high voltage generated by the ignition coil main body 11, and are formed using a material having oil resistance, heat resistance, and the like.

プロテクタ13は、例えば円筒状に形成されており、円筒状の長手方向に延設された孔部に、点火コイル本体11が発生した高電圧を点火プラグへ導電させるスプリング17等の導電部材等を備え、これらの導電部材等が点火プラグ以外の内燃機関の各部位に直接接触しないように覆っている。
ケース12は、点火コイル本体11を内包する形状をしており、下端部分には、前述のプロテクタ13の孔部へ挿入されるように突出し、当該プロテクタ13と接合して固定する形状に形成された接合部30を有している。
The protector 13 is formed, for example, in a cylindrical shape, and a conductive member such as a spring 17 or the like for conducting the high voltage generated by the ignition coil main body 11 to the spark plug is formed in a hole extending in the cylindrical longitudinal direction. These conductive members and the like are covered so as not to directly contact parts of the internal combustion engine other than the ignition plug.
The case 12 has a shape that encloses the ignition coil main body 11, and is formed at a lower end portion so as to be inserted into the hole portion of the protector 13 described above and be shaped to be joined and fixed to the protector 13. It has a joint 30.

接合部30は、当該接合部30の先端部分からケース12の内部へ繋がる孔部が設けられている。この孔部の奥側には高圧端子16aが圧入、あるいは接合部30の内部に設けられた固定部位等に固定され、また、孔部の先端側(接合部30の先端側)には高圧端子16bが圧入固定されている。
なお、高圧端子16aと高圧端子16bとの間には、後述するように構成された雑防抵抗14が配置され、当該雑防抵抗14のキャップ部15aが高圧端子16aに接合し、キャップ部15bが高圧端子16bに接合する。
ここで、高圧端子16a、雑防抵抗14、高圧端子16bは、例えば、キャップ部15aを高圧端子16aに接合し、また、キャップ部15bを高圧端子16bに接合した状態、即ち、これらを一体化した状態とし、後述する接合部30の孔部に固定している。
The joint portion 30 is provided with a hole that leads from the tip end portion of the joint portion 30 to the inside of the case 12. A high voltage terminal 16a is press-fitted on the back side of the hole or fixed to a fixed portion provided in the inside of the joint 30, etc. Further, the high pressure terminal 16a is on the tip side of the hole (the tip side of the joint 30). 16b is fixed by press fitting.
In addition, the noise resistance 14 comprised as mentioned later is arrange | positioned between the high voltage terminal 16a and the high voltage terminal 16b, the cap part 15a of the said noise resistance 14 joins to the high voltage terminal 16a, and the cap part 15b Is joined to the high voltage terminal 16b.
Here, for example, the high voltage terminal 16a, the anti-insulation resistor 14, and the high voltage terminal 16b are in a state in which the cap 15a is joined to the high voltage terminal 16a and the cap 15b is joined to the high voltage terminal 16b, ie, they are integrated. It is made to be in the state where it is fixed, and is fixed to the hole of joint part 30 mentioned below.

点火コイル本体11は、鉄心23を例えば中心孔に挿通させたボビン等に1次側コイル21が巻回されており、1次側コイル21の外周側には、当該1次側コイル21を覆うように形成されたボビン等に2次側コイル22が巻回配置されている。
1次側コイル21の巻線の両端部は、例えば、ケース12の側方部分に設置されたコネクタ部等にそれぞれ配線接続され、高圧タワー1外部の電装機器等と配線接続するように構成されている。
2次側コイル22の巻線の一端は、内燃機関の接地部分に配線接続されており、2次側コイル22の巻線の他端は、ケース12の下端部分に固定されている高圧端子16aに配線接続されている。
The ignition coil body 11 has a primary coil 21 wound around a bobbin or the like in which an iron core 23 is inserted through, for example, a central hole, and the primary coil 21 is covered on the outer peripheral side of the primary coil 21. The secondary coil 22 is wound around a bobbin or the like formed as described above.
Both ends of the winding of the primary side coil 21 are respectively wired and connected to, for example, a connector portion or the like installed on a side portion of the case 12 and configured to be wired and connected to electrical equipment etc. outside the high pressure tower 1 ing.
One end of the winding of the secondary coil 22 is connected by wiring to the ground portion of the internal combustion engine, and the other end of the winding of the secondary coil 22 is fixed to the lower end portion of the case 12. Wired to

また、ケース12は、点火コイル本体11が発生する高電圧の漏電等を防ぐため、内部に注型絶縁樹脂18を充填させている。
雑防抵抗14は、点火コイル本体11が高電圧を励起したときに生じるノイズを減衰させ、他の電子機器等の動作に障害が発生しないようにする抵抗値を有し、例えば円柱状に形成された抵抗体と、この抵抗体の長手方向各端部に設けられている、当該雑防抵抗14の電極もしくは接続端子部となるキャップ部15aおよびキャップ部15bによって構成されている。
Further, the case 12 is filled with the cast insulating resin 18 in order to prevent high voltage leakage and the like generated by the ignition coil main body 11.
The noise resistance 14 has a resistance value that attenuates noise generated when the ignition coil main body 11 excites a high voltage and prevents any trouble in the operation of other electronic devices etc., for example, formed in a cylindrical shape And a cap portion 15a and a cap portion 15b which are provided at each longitudinal end of the resistor, and serve as an electrode or a connection terminal portion of the noise resistant resistor 14.

図2は、図1のA−A線における断面を示す説明図である。この図は、ケース12とプロテクタ13とを接合させたとき、これらの接合部分に備えられる各部の配置構成等を示している。
高圧端子16aは、導電部材の金属等を用いて例えば略王冠状に形成したもので、当該略王冠状の周壁部分に、複数の突起26が形成されている。
突起26は、周壁の内側に山型に突出する形状をしており、例えば、適当な強さのばね性を備えて、キャップ部15aに山型先端部分を当接させるように形成されている。
各突起26は、上記の王冠状周壁に囲われた当該高圧端子16aの中心位置へ向かって突出しており、図2において放射状となるように高圧端子16aの周壁の複数個所に設置されている。
FIG. 2 is an explanatory view showing a cross section taken along line AA of FIG. This figure has shown the arrangement configuration etc. of each part provided in these joined parts, when case 12 and protector 13 are joined.
The high voltage terminal 16a is formed, for example, in a substantially crown shape using a metal or the like of a conductive member, and a plurality of protrusions 26 are formed on the substantially crown shaped peripheral wall portion.
The protrusion 26 has a shape projecting in a mountain shape inside the peripheral wall, and is formed, for example, to have a spring property of an appropriate strength and to make the mountain portion tip abut on the cap portion 15a. .
Each protrusion 26 protrudes toward the center position of the high voltage terminal 16a surrounded by the above-mentioned crown-shaped peripheral wall, and is installed at a plurality of locations of the peripheral wall of the high voltage terminal 16a so as to be radial in FIG.

換言すると、放射状に配置された各突起26は、高圧端子16aに雑防抵抗14のキャップ部15aが挿入されたとき、キャップ部15aの側面に向かって適度な押圧を生じるように形成されており、高圧端子16aに挿入されたキャップ部15aの位置決めを行うように備えられている。
即ち、高圧端子16aは、先端部30の内部において雑防抵抗14の位置決めを行うように構成されており、また、雑防抵抗14の長さバラツキに応じて(長さバラツキを吸収して)、当該雑防抵抗14を接合部30内部の所定位置に配置するように設けられている。
In other words, each of the radially arranged protrusions 26 is formed so as to generate an appropriate pressure toward the side surface of the cap portion 15a when the cap portion 15a of the noise resistance 14 is inserted into the high voltage terminal 16a. , And the cap portion 15a inserted into the high voltage terminal 16a is positioned.
That is, the high voltage terminal 16a is configured to position the noise resistance 14 inside the distal end portion 30, and according to the length variation of the noise resistance 14 (by absorbing the length variation) The noise resistance 14 is disposed at a predetermined position in the joint 30.

具体的には、突起26は高圧端子16aの王冠状周方向に沿って、例えば等間隔を空けて4か所に設けられている。
突起26は、雑防抵抗14の圧入力を低減するとともにキャップ部15a等の位置決めを行うため、少なくとも3か所以上の位置に配置される。
なお、接合部30の孔部先端側に圧入配置される高圧端子16bについても、高圧端子16aと同様に複数の山型突起を設け、キャップ部15bもしくは雑防抵抗14の位置決めを行うことができるように構成してもよい。
Specifically, the protrusions 26 are provided at four places at equal intervals, for example, along the crown-like circumferential direction of the high-voltage terminal 16a.
The projections 26 are disposed at at least three or more positions in order to reduce the pressure input of the noise protection resistance 14 and to position the cap portion 15 a and the like.
In the same manner as the high-pressure terminal 16a, a plurality of mountain-shaped projections can be provided on the high-voltage terminal 16b press-fit and arranged on the tip end side of the hole of the joint 30 to position the cap 15b or the resistance 14 It may be configured as follows.

前述のように形成されている高圧端子16aは、ケース12の下端部、具体的には、接合部30の孔部奥側(接合部30の基端側)に圧入、あるいは前述のように接合部30の内部に設けられた固定部位等に固定されている。
ケース12もしくは接合部30内部に圧入固定された高圧端子16aの周囲には、点火コイル本体11と同様に注型絶縁樹脂18が充填されている。詳しくは、接合部30の内部において、高圧端子16aを固定する部位(後述する鍔部12a)の周囲に注型絶縁樹脂18が充填されており、さらに、高圧端子16aに接合させた雑防抵抗14の周囲、後述する高圧端子16bの周囲に注型絶縁樹脂18が充填されている。
The high-voltage terminal 16a formed as described above is press-fit into the lower end portion of the case 12, specifically, the hole back side of the joint 30 (the base end of the joint 30) or as described above It is being fixed to the fixed part etc. which were provided in the inside of the part 30. As shown in FIG.
A cast insulating resin 18 is filled around the high voltage terminal 16 a press-fitted and fixed in the case 12 or the joint 30 as in the case of the ignition coil body 11. Specifically, the casting insulating resin 18 is filled around the portion (the ridge portion 12a to be described later) to which the high voltage terminal 16a is fixed in the inside of the bonding portion 30, and the noise resistance resistance is further bonded to the high voltage terminal 16a. The cast insulating resin 18 is filled around 14 and around the high voltage terminal 16 b described later.

ケース12、もしくは接合部30の内部に、高圧端子16aを圧入固定する部位として鍔部12aを設けている。
鍔部12aは、接合部30の孔部内へ圧入(挿入)された高圧端子16aの周壁を挟持または把持するように、当該ケース12に一体形成されている。具体的には、鍔部12aは、ケース12(接合部30の孔部)に挿入された高圧端子16aの周壁(外周)を囲うように配置され、高圧端子16aを当該鍔部12aで囲われた中央部位へ固定するように構成されている。
換言すると、鍔部12aは、高圧端子16aの周壁外側に当接し、高圧端子16a(ならびに雑防抵抗14、高圧端子16b等)の位置決めを行って支持固定するように形成されている。
A flange 12 a is provided in the case 12 or the joint 30 as a portion for press-fitting and fixing the high voltage terminal 16 a.
The collar portion 12 a is integrally formed with the case 12 so as to sandwich or grip the peripheral wall of the high voltage terminal 16 a press-fitted (inserted) into the hole portion of the joint portion 30. Specifically, the collar 12a is arranged to surround the peripheral wall (peripheral) of the high voltage terminal 16a inserted in the case 12 (the hole of the joint 30), and the high voltage terminal 16a is surrounded by the collar 12a. It is configured to be fixed to the central site.
In other words, the collar 12a abuts against the outer peripheral wall of the high voltage terminal 16a, and is formed so as to position, support and fix the high voltage terminal 16a (as well as the anti-scratch resistance 14, the high voltage terminal 16b, etc.).

鍔部12aは、図2に示したように、ケース12(接合部30)に固定された高圧端子16aの周壁に沿った各位置に、各々隙間を空けて設けられている。
換言すると、鍔部12aは、上記の複数の隙間を、当該鍔部12aの周方向において等間隔で備えている。即ち、鍔部12aは、接合部30の延設方向に直交する断面において放射状に配置された隙間を有している。
ケース12内部に充填された注型絶縁樹脂18は、上記の隙間に侵入し、高圧端子16aならびに鍔部12aの周囲を覆い、さらに、高圧端子16aに接合された雑防抵抗14、当該雑防抵抗14と接合して接合部30の孔部先端側に圧入された高圧端子16bを覆う。即ち、鍔部12aは、注型絶縁樹脂18を充填させるための隙間を複数備えている。
ケース12(接合部30)の内部に充填された注型絶縁樹脂18は、接合部30の孔部先端側に圧入された高圧端子16bによって封止(シール)される。
As shown in FIG. 2, the collar portion 12 a is provided with a gap at each position along the peripheral wall of the high voltage terminal 16 a fixed to the case 12 (joint portion 30).
In other words, the collar portion 12a is provided with the plurality of gaps described above at equal intervals in the circumferential direction of the collar portion 12a. That is, the flange portion 12 a has a gap radially arranged in a cross section orthogonal to the extending direction of the joint portion 30.
The cast insulating resin 18 filled in the inside of the case 12 intrudes into the above-mentioned gap, covers the high-voltage terminal 16a and the periphery of the ridge 12a, and further, the noise-proof resistance 14 joined to the high voltage terminal 16a It joins with the resistor 14 and covers the high voltage terminal 16 b pressed into the end of the hole of the joint 30. That is, the collar portion 12 a is provided with a plurality of gaps for filling the cast insulating resin 18.
The cast insulating resin 18 filled in the inside of the case 12 (the bonding portion 30) is sealed (sealed) by the high voltage terminal 16b press-fitted to the hole tip end side of the bonding portion 30.

雑防抵抗14のキャップ部15bに接合する高圧端子16bは、高圧端子16aと同様、あるいは概ね同様な外形に形成されており、接合部30の先端側に圧入固定された状態において、王冠状の底面部等をスプリング17の端部に当接させて当該スプリング17と通電可能となるように設置されている。
即ち、高圧端子16bは、ケース12とプロテクタ13とを接合させたとき、スプリング17の先端部位と接触し、点火コイル本体11、雑防抵抗14等が、スプリング17を介して点火プラグへ電気接続されるように設置されている。
The high voltage terminal 16b joined to the cap portion 15b of the noise resistance 14 is formed in the same or substantially the same external shape as the high voltage terminal 16a. A bottom portion or the like is brought into contact with an end of the spring 17 so that the spring 17 can be energized.
That is, when the case 12 and the protector 13 are joined, the high voltage terminal 16b comes in contact with the tip end portion of the spring 17, and the ignition coil body 11, the resistance against dust 14 etc. are electrically connected to the ignition plug through the spring 17. It is set up to be

なお、高圧タワー1は、高圧端子16bを備えることなく構成してもよい。
即ち、この構成では、ケース12とプロテクタ13とを接合させたとき、雑防抵抗14のキャップ部15bにスプリング17の端部が直接接触し、点火コイル本体11、雑防抵抗14等が、スプリング17を介して点火プラグへ電気接続される。
また、接合部30は、雑防抵抗14のキャップ部15b、もしくはその近傍の部位によって、当該接合部30の孔部が封止されるように形成されている。即ち、接合部30の孔部へ雑防抵抗14を挿入するときに、当該雑防抵抗のキャップ部15b、もしくはその近傍の部位が、当該孔部の先端側に圧入される。
換言すると、高圧端子16bを備えない構成においては、接合部30は、雑防抵抗14のキャップ部15b等を圧入固定するように形成され、ケース12もしくは接合部30の内部に充填された注型絶縁樹脂18を、雑防抵抗14のキャップ部15b等の部位によって封止するように構成されている。
The high pressure tower 1 may be configured without the high pressure terminal 16b.
That is, in this configuration, when the case 12 and the protector 13 are joined, the end portion of the spring 17 is in direct contact with the cap portion 15b of the noise resistance 14, and the ignition coil body 11, the noise resistance 14, etc. It is electrically connected to the spark plug through 17.
Further, the bonding portion 30 is formed such that the hole portion of the bonding portion 30 is sealed by the cap portion 15 b of the noise prevention resistance 14 or a portion in the vicinity thereof. That is, when inserting the noise protection 14 into the hole of the joint 30, the cap 15b of the noise resistance or a portion in the vicinity thereof is pressed into the tip of the hole.
In other words, in the configuration not provided with the high voltage terminal 16b, the joint portion 30 is formed so as to press fit and fix the cap portion 15b etc. of the noise resistance 14, and the inside of the case 12 or the joint portion 30 is filled. The insulating resin 18 is configured to be sealed by a portion such as the cap portion 15 b of the noise resistance 14.

以上のように、接合部30の孔部先端側に圧入した高圧端子16b(雑防抵抗14のキャップ部15b等)によって、ケース12内部に充填した注型絶縁樹脂18を封止したので、部品点数を抑制するとともに、ケース12に接合するプロテクタ13内部の各導電部材の電気接続(接触)部分に注型絶縁部材18が付着することを防ぐことができる。
また、高圧端子16a、また、高圧端子16bに複数の山型突起を設けることにより、各高圧端子もしくは雑防抵抗14の位置決めを行い、雑防抵抗14を各高圧端子へ挿入する際の圧入力を低減するとともに、当該雑防抵抗14の抜け強度を十分に確保することが可能になる。また、雑防抵抗14と各高圧端子との電気接続の信頼性を高めることができる。
また、高圧端子16aの外周に当接する鍔部12aに複数の隙間を設けたので、ケース12に圧入された高圧端子16aの周囲など、ケース12内部の隅々に注型絶縁樹脂18を充填することができ、各部の漏電等を防ぐとともに各構成部材等の損傷や腐食を抑制し、長期間にわたって正常な動作性能を維持することができる。
As described above, since the cast insulating resin 18 filled inside the case 12 is sealed by the high voltage terminal 16 b (such as the cap portion 15 b of the noise resistance 14) press-fit into the end of the joint of the hole 30. While suppressing a score, it can prevent that the casting insulation member 18 adheres to the electrical connection (contact) part of each electrically conductive member inside the protector 13 joined to case 12. As shown in FIG.
Also, by providing a plurality of mountain-shaped projections on the high voltage terminal 16a and the high voltage terminal 16b, positioning of each high voltage terminal or the resistance 14 is performed, and pressure input when inserting the resistance 14 into each high voltage terminal As a result, it is possible to secure sufficient penetration strength of the noise resistance 14. Moreover, the reliability of the electrical connection between the noise protection resistor 14 and each high voltage terminal can be enhanced.
Further, since a plurality of gaps are provided in the flange portion 12a that abuts on the outer periphery of the high voltage terminal 16a, the cast insulating resin 18 is filled in the corners of the case 12 such as the periphery of the high voltage terminal 16a press-fit into the case 12. Thus, it is possible to prevent leakage and the like of each part and to suppress damage and corrosion of each component and the like, and maintain normal operation performance over a long period of time.

1,100 高圧タワー
11,101 点火コイル本体
12,102 ケース
12a 鍔部
13,103 プロテクタ
14,104 雑防抵抗
15a,15b,105 キャップ部
16a,16b,106 高圧端子
17,107 スプリング
18,110 注型絶縁樹脂
21,111 1次側コイル
22,112 2次側コイル
23,113 鉄心
30 接合部
1,100 high-pressure tower 11, 101 ignition coil body 12, 102 case 12a ridge 13, 103 protector 14, 104 resistance against resistance 15a, 15b, 105 cap 16a, 16b, 106 high-voltage terminal 17, 107 spring 18, 110 note Type insulating resin 21, 111 Primary coil 22, 112 Secondary coil 23, 113 Iron core 30 junction

Claims (6)

注型絶縁樹脂を充填して点火コイル本体を内部に埋設したケースと、
前記ケースに接合し、前記点火コイル本体が発生した高電圧を点火プラグへ供給する導電部材を覆うプロテクタと、
抵抗体の長手両端に各々電極を有し、前記点火コイル本体と前記点火プラグとの間に電気接続される雑防抵抗と、
前記雑防抵抗の一の電極と接合する第1高圧端子と、
前記雑防抵抗の他の電極と接合する第2高圧端子と、
を備え、
前記ケースは、
前記プロテクタと接合するように前記点火コイル本体を内蔵した部位から突出し、該ケース内部に繋がる孔部が設けられた接合部を有し、
前記第1高圧端子は、
前記点火コイル本体の2次側コイルと電気接続し、前記雑防抵抗の位置決めを行うように前記接合部の孔部の奥側に固定され、
前記接合部は、
前記第1高圧端子、前記雑防抵抗、および、前記第2高圧端子の周囲に前記注型絶縁樹脂が充填され、該注型絶縁樹脂を前記孔部先端側に圧入された前記第2高圧端子によって封止するように形成され、
前記プロテクタが覆う導電部材は、
前記ケースに前記プロテクタを接合したとき前記第2高圧端子に電気接続する、
ことを特徴とする内燃機関用点火コイル。
A case filled with a cast insulating resin and the ignition coil body embedded inside;
A protector covering a conductive member joined to the case and supplying a high voltage generated by the ignition coil body to the ignition plug;
An anti-scratch resistance having an electrode at each longitudinal end of the resistor and electrically connected between the ignition coil body and the ignition plug,
A first high voltage terminal joined to the one electrode of the noise resistance;
A second high voltage terminal joined to the other electrode of the noise resistance;
Equipped with
The case is
It has a joint portion provided with a hole which protrudes from a portion in which the ignition coil main body is built so as to be joined to the protector and which is connected to the inside of the case,
The first high voltage terminal is
It is electrically connected to the secondary coil of the ignition coil body, and is fixed to the back side of the hole of the joint so as to position the noise resistance.
The joint is
The second high voltage terminal in which the cast insulating resin is filled around the first high voltage terminal, the noise prevention resistance, and the second high voltage terminal, and the cast insulating resin is press-fitted to the tip end side of the hole. Formed to seal with
The conductive member covered by the protector is
When the protector is joined to the case, it is electrically connected to the second high voltage terminal,
An ignition coil for an internal combustion engine, characterized in that
注型絶縁樹脂を充填して点火コイル本体を内部に埋設したケースと、
前記ケースに接合し、前記点火コイル本体が発生した高電圧を点火プラグへ供給する導電部材を覆うプロテクタと、
抵抗体の長手両端に各々電極を有し、前記点火コイル本体と前記点火プラグとの間に電気接続される雑防抵抗と、
前記雑防抵抗の一の電極と接合する第1高圧端子と、
を備え、
前記ケースは、
前記プロテクタと接合するように前記点火コイル本体を内蔵した部位から突出し、該ケース内部に繋がる孔部が設けられた接合部を有し、
前記第1高圧端子は、
前記点火コイル本体の2次側コイルと電気接続し、前記雑防抵抗の位置決めを行うように前記接合部の孔部の奥側に固定され、
前記接合部は、
前記第1高圧端子、および、前記雑防抵抗の周囲に前記注型絶縁樹脂が充填され、該注型絶縁樹脂を前記孔部に圧入された前記雑防抵抗の他の電極によって該孔部の先端側を封止するように形成され、
前記プロテクタが覆う導電部材は、
前記ケースに前記プロテクタを接合したとき前記雑防抵抗の他の電極に電気接続する、
ことを特徴とする内燃機関用点火コイル。
A case filled with a cast insulating resin and the ignition coil body embedded inside;
A protector covering a conductive member joined to the case and supplying a high voltage generated by the ignition coil body to the ignition plug;
An anti-scratch resistance having an electrode at each longitudinal end of the resistor and electrically connected between the ignition coil body and the ignition plug,
A first high voltage terminal joined to the one electrode of the noise resistance;
Equipped with
The case is
It has a joint portion provided with a hole which protrudes from a portion in which the ignition coil main body is built so as to be joined to the protector and which is connected to the inside of the case,
The first high voltage terminal is
It is electrically connected to the secondary coil of the ignition coil body, and is fixed to the back side of the hole of the joint so as to position the noise resistance.
The joint is
The first high-voltage terminal, and the other electrode of the anti-insulation resistor, which is filled with the cast-insulation resin around the anti-insulation resistor, and the cast-insulation resin is pressed into the hole. Formed to seal the tip side,
The conductive member covered by the protector is
When the protector is joined to the case, it is electrically connected to the other electrode of the noise resistance,
An ignition coil for an internal combustion engine, characterized in that
前記第1高圧端子は、
該第1高圧端子に接合した前記雑防抵抗の一の電極に向かって山型に突出する複数の突起を放射状に備え、
前記複数の突起は、
各々適度な押圧を生じさせて前記雑防抵抗の一の電極と接触するように形成されている、
ことを特徴とする請求項1または2に記載の内燃機関用点火コイル。
The first high voltage terminal is
A plurality of projections projecting in a chevron toward the one electrode of the noise resistant joint joined to the first high voltage terminal are radially provided.
The plurality of protrusions are
Each is formed to come into contact with one of the electrodes of the anti-scratch resistance by causing an appropriate pressure.
An ignition coil for an internal combustion engine according to claim 1 or 2, characterized in that:
前記第2高圧端子は、
該第2高圧端子に接合した前記雑防抵抗の他の電極に向かって山型に突出する複数の突起を放射状に備え、
前記複数の突起は、
各々適度な押圧を生じさせて前記雑防抵抗の他の電極と接触するように形成されている、
ことを特徴とする請求項1に記載の内燃機関用点火コイル。
The second high voltage terminal is
A plurality of projections projecting in a mountain shape radially toward the other electrode of the noise resistance joined to the second high voltage terminal,
The plurality of protrusions are
Each is formed so as to cause an appropriate pressure to be in contact with the other electrode of the anti-insulation resistance,
An ignition coil for an internal combustion engine according to claim 1, characterized in that.
前記ケースは、
前記第1高圧端子の外周に当接して該第1高圧端子、前記雑防抵抗および前記第2高圧端子の位置決めを行う鍔部を有し、
前記鍔部は、
前記第1高圧端子、前記雑防抵抗および前記第2高圧端子を覆うように前記注型絶縁樹脂を充填させる、前記第1高圧端子の外周に沿って配置された複数の隙間を有する、
ことを特徴とする請求項1に記載の内燃機関用点火コイル。
The case is
It has a collar portion which abuts on the outer periphery of the first high-voltage terminal to position the first high-voltage terminal, the anti-insulation resistance, and the second high-voltage terminal.
The buttocks are
The cast insulating resin is filled so as to cover the first high voltage terminal, the anti-scratch resistance, and the second high voltage terminal, and has a plurality of gaps disposed along the outer periphery of the first high voltage terminal.
An ignition coil for an internal combustion engine according to claim 1, characterized in that.
前記ケースは、
前記第1高圧端子の外周に当接して該第1高圧端子および前記雑防抵抗の位置決めを行う鍔部を有し、
前記鍔部は、
前記第1高圧端子および前記雑防抵抗を覆うように前記注型絶縁樹脂を充填させる、前記第1高圧端子の外周に沿って配置された複数の隙間を有する、
ことを特徴とする請求項2に記載の内燃機関用点火コイル。
The case is
It has a collar portion which abuts on the outer periphery of the first high voltage terminal to position the first high voltage terminal and the noise resistance,
The buttocks are
The cast insulating resin is filled so as to cover the first high voltage terminal and the noise resistance, and has a plurality of gaps disposed along the outer periphery of the first high voltage terminal.
An ignition coil for an internal combustion engine according to claim 2, characterized in that.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001023840A (en) * 1999-07-08 2001-01-26 Denso Corp Ignition coil
JP2012184696A (en) * 2011-03-04 2012-09-27 Mitsubishi Electric Corp Internal combustion engine ignition coil device
JP2017098462A (en) * 2015-11-26 2017-06-01 日立オートモティブシステムズ阪神株式会社 Ignition coil for internal combustion engine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001023840A (en) * 1999-07-08 2001-01-26 Denso Corp Ignition coil
JP2012184696A (en) * 2011-03-04 2012-09-27 Mitsubishi Electric Corp Internal combustion engine ignition coil device
JP2017098462A (en) * 2015-11-26 2017-06-01 日立オートモティブシステムズ阪神株式会社 Ignition coil for internal combustion engine

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