JP2019051650A - Insert molding mold and resin molding product obtained by the same - Google Patents

Insert molding mold and resin molding product obtained by the same Download PDF

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JP2019051650A
JP2019051650A JP2017177470A JP2017177470A JP2019051650A JP 2019051650 A JP2019051650 A JP 2019051650A JP 2017177470 A JP2017177470 A JP 2017177470A JP 2017177470 A JP2017177470 A JP 2017177470A JP 2019051650 A JP2019051650 A JP 2019051650A
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metal member
resin
mold
insert molding
pressing
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JP6867920B2 (en
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美敬 中西
Yoshihiro Nakanishi
美敬 中西
義一 神川
Giichi Kamikawa
義一 神川
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Tokai Kogyo Co Ltd
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  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

To provide an insert molding mold that can cope not only with the variation in dimensions of metal members disposed in a resin but also with the variation in shapes.SOLUTION: An insert molding mold for injection molding a resin molding product in which a cylindrical metal member 5 having a central through hole 4 is disposed on the inner circumferential surface of a bolt insertion hole by insert molding includes: a stationary mold 10; a movable mold 20; a pressing member 30 movable into/out of a cavity; and a stopper member 35 arranged orthogonally to the pressing member 30 such as to move forward/backward. The pressing member 30 is always energized toward the metal member 5 side by a spring 31, and, in the clamped state, has a contact surface 30a coming into contact with the outer circumferential edge 5b on the bolt receiving surface 5a side of the metal member 5 such as to cover the whole of it. The contact surface 30a is a tapered surface inclining from the outer circumferential edge 5b of the metal member 5.SELECTED DRAWING: Figure 4

Description

本発明は、ボルト挿入孔の内周面に、中央貫通孔を有する筒形の金属部材がインサート成形により配設される樹脂成形品を射出成形するためのインサート成形用金型と、これにより得られる樹脂成形品に関する。   The present invention provides an insert molding die for injection molding of a resin molded product in which a cylindrical metal member having a central through hole is disposed on the inner peripheral surface of a bolt insertion hole by insert molding. The present invention relates to a resin molded product.

このような樹脂成形品としては、例えば自動車用電子部品の筐体(ケース)等が挙げられるが、当該樹脂成形品を成形するためのインサート成形用金型として、例えば下記特許文献1がある。特許文献1には、樹脂成形品に配設する金属部材(カラー)の高さ寸法のバラツキや製造公差を吸収可能な金型が開示されている。具体的には、一対の固定型(下型)及び可動型(上型)と、カラーを挿入載置する入れ子とを備えてなる。入れ子は、固定型からキャビティ内へ出没自在となっており、対向する可動型側へ常時付勢されている。この入れ子は、カラーの中央貫通孔に挿通される柱状の上部と、カラーの載置ベースとなる皿状の底部とからなり、型締めした状態では、カラー上面が可動型と当接するよう、入れ子の高さ寸法が設計されている。このように、カラーを載置する入れ子をキャビティに対して出没自在に設けて、対向する可動型に向けて常時付勢していることで、カラーの高さ寸法のバラツキに対応している。   An example of such a resin molded product is a housing (case) of an electronic component for automobiles. As an insert molding die for molding the resin molded product, for example, there is Patent Document 1 below. Patent Document 1 discloses a mold that can absorb variations in height and manufacturing tolerances of a metal member (color) disposed in a resin molded product. Specifically, it comprises a pair of fixed mold (lower mold) and movable mold (upper mold), and a nest for inserting and placing a collar. The nest is allowed to enter and exit from the fixed mold into the cavity, and is always urged toward the opposed movable mold side. This nesting consists of a columnar upper part inserted through the central through-hole of the collar and a dish-shaped bottom part that serves as a mounting base for the collar. When the mold is clamped, the nesting is performed so that the upper surface of the collar abuts the movable mold. The height dimension is designed. In this manner, the nest for placing the collar is provided so as to be movable in and out of the cavity, and is always urged toward the opposed movable mold, thereby corresponding to variations in the height of the collar.

特開2012-250419号公報JP 2012-250419 A

しかしながら、特許文献1では、型締めした状態においてカラー上面と可動型とが当接している。すなわち、カラー上面と可動型とは面接触しており、接触面積が大きい。このとき、カラー上面と可動型との間への溶融樹脂の流入防止は、入れ子のバネ付勢力のみに依存している。しかし、射出成形ではキャビティ内へ溶融樹脂が比較的高い流入圧力で射出される。したがって、カラー上面と可動型とが面接触している状態では押圧力に限界があり、入れ子のバネ付勢力に抗して溶融樹脂がカラー上面と可動型との間へ流入してしまい、カラー上面が樹脂で覆われてしまう恐れがある。   However, in Patent Document 1, the upper surface of the collar and the movable mold are in contact with each other when the mold is clamped. That is, the upper surface of the collar and the movable die are in surface contact with each other, and the contact area is large. At this time, prevention of inflow of the molten resin between the upper surface of the collar and the movable mold depends only on the spring biasing force of the nest. However, in injection molding, molten resin is injected into the cavity at a relatively high inflow pressure. Therefore, there is a limit to the pressing force when the upper surface of the collar is in surface contact with the movable mold, and the molten resin flows between the upper surface of the collar and the movable mold against the spring biasing force of the nesting. The upper surface may be covered with resin.

また、特許文献1ではカラーの高さ寸法のバラツキには対応可能であるが、形状バラツキには対応不可能である。具体的には、カラー上面と可動型とが完全に平坦で全面的に密着していれば溶融樹脂の流入が防止され得るが、カラー上面又は可動型にも製造バラツキは避けらない。この場合、形状バラツキに起因してカラー上面と可動型との間に少しでも隙間が生じていれば、当該隙間に溶融樹脂が流入し、カラー上面が樹脂によって覆われてしまう。また、カラーの外径寸法が入れ子の底部より大きいと、この入れ子からはみ出した部分に溶融樹脂が流入して樹脂で覆われてしまう。   Further, in Patent Document 1, it is possible to deal with variations in the height of the color, but it is impossible to deal with variations in shape. Specifically, the inflow of the molten resin can be prevented if the upper surface of the collar and the movable mold are completely flat and in close contact with each other, but manufacturing variations are unavoidable on the upper surface of the collar or the movable mold. In this case, if there is any gap between the upper surface of the collar and the movable mold due to the shape variation, the molten resin flows into the gap and the upper surface of the collar is covered with the resin. If the outer diameter of the collar is larger than the bottom of the insert, the molten resin flows into the portion protruding from the insert and is covered with the resin.

このようにカラー上面が樹脂で覆われてしまうと、カラーの中央貫通孔に挿通するボルトの締結力が樹脂によって阻害されて低下したり、樹脂成形品が破損したりする恐れがある。   If the upper surface of the collar is covered with the resin in this manner, the fastening force of the bolt inserted into the central through hole of the collar may be hindered by the resin and may be reduced, or the resin molded product may be damaged.

また、特許文献1では、得られる樹脂成形品においてカラー上面とこれを囲む樹脂の表面は少なくとも面一、場合によってはカラー上面が樹脂で覆われることによってカラー上面よりも樹脂表面の方が高くなる可能性もある。これでは、ボルト締結力を効果的にカラーで受けることができなくなってしまう。   Further, in Patent Document 1, in the obtained resin molded product, the color upper surface and the surface of the resin surrounding the color upper surface are at least flush with each other, and in some cases, the color upper surface is covered with resin, so that the resin surface is higher than the color upper surface. There is a possibility. As a result, the bolt fastening force cannot be effectively received by the collar.

そこで、本発明は上記課題を解決するものであって、樹脂に配設される金属部材の寸法バラツキのみならず、形状バラツキにも対応可能なインサート成形用金型と、これにより得られる樹脂成形品を提供することを目的とする。   Therefore, the present invention solves the above-described problem, and is an insert molding die that can cope with not only dimensional variation but also shape variation of a metal member disposed in the resin, and resin molding obtained thereby. The purpose is to provide goods.

そのための手段として、本発明は、ボルト挿入孔の内周面に、中央貫通孔を有する筒形の金属部材がインサート成形により配設される樹脂成形品を射出成形するためのインサート成形用金型であって、固定型と、該固定型に対して進退可能であり、型締めした状態で前記固定型と共にキャビティを形成する可動型と、前記固定型又は前記可動型の少なくとも一方から前記キャビティ内へ出没自在で、前記キャビティ内へ予めセットされた前記金属部材を押える押え部材とを有する。前記押え部材は、前記金属部材を押える方向へ常時付勢されており、型締めした状態において前記金属部材の外周縁全体を覆うように当接する当接面を有する。そのうえで、この当接面が、前記金属部材の外周縁に対して傾斜したテーパー面となっていることを特徴とする。   As a means for that purpose, the present invention provides an insert molding die for injection molding of a resin molded product in which a cylindrical metal member having a central through hole is disposed on the inner peripheral surface of a bolt insertion hole by insert molding. A movable mold that can move forward and backward with respect to the fixed mold and forms a cavity together with the fixed mold in a clamped state; and at least one of the fixed mold and the movable mold to enter the cavity And a presser member that presses the metal member that is preset in the cavity. The pressing member is constantly urged in the direction in which the metal member is pressed, and has a contact surface that contacts the entire outer periphery of the metal member when the mold is clamped. In addition, the contact surface is a tapered surface inclined with respect to the outer peripheral edge of the metal member.

これによれば、金型を型締めした状態において押え部材が金属部材の外周縁全体を覆うように当接するので、キャビティ内へ予めセットされている金属部材の軸方向端面側への溶融樹脂の流入は、押え部材によって塞き止められる。このとき、押え部材は金属部材を押える方向へ常時付勢された状態で、キャビティ内へ出没自在なので、金属部材の高さ寸法にバラツキがあったとしても、これに追従して押え部材のキャビティ内への突出量は自在に変動し、常に一定の押圧力を維持しながら押え部材が金属部材と当接する。而して、金属部材に高さ寸法のバラツキがあったとしても、これを有効に吸収することができる。   According to this, since the presser member abuts so as to cover the entire outer peripheral edge of the metal member in a state where the mold is clamped, the molten resin to the axial end surface side of the metal member set in advance in the cavity The inflow is blocked by the pressing member. At this time, the presser member is always urged in the direction in which the metal member is pressed and can be moved into and out of the cavity. Therefore, even if there is a variation in the height of the metal member, the cavity of the presser member follows this. The amount of protrusion to the inside varies freely, and the presser member comes into contact with the metal member while maintaining a constant pressing force at all times. Thus, even if the metal member has a variation in height, it can be absorbed effectively.

加えて、本発明では押え部材が金属部材の外周縁と当接し、且つ、押え部材における金属部材との当接面は、傾斜したテーパー面となっている。すなわち、押え部材は金属部材の角部と斜めに当接する。したがって、押え部材と金属部材とは線接触となる。仮に金属部材の外周縁が面取り(C面)されているとしても、軸方向端面と接触する場合と比べて接触面積は十分に小さい。したがって、同じ付勢力でも、本発明では特許文献1のように面接触している場合よりも押圧力が集中するので、押え部材による溶融樹脂の塞き止め作用も大きい。これにより、金属部材の軸方向端面が樹脂で覆われることをより効果的に防止することができる。   In addition, in the present invention, the presser member is in contact with the outer peripheral edge of the metal member, and the contact surface of the presser member with the metal member is an inclined tapered surface. That is, the pressing member abuts against the corner of the metal member obliquely. Therefore, the pressing member and the metal member are in line contact. Even if the outer peripheral edge of the metal member is chamfered (C surface), the contact area is sufficiently small as compared with the case where the metal member comes into contact with the end surface in the axial direction. Therefore, even with the same urging force, in the present invention, the pressing force concentrates more than in the case of surface contact as in Patent Document 1, so that the action of blocking the molten resin by the pressing member is great. Thereby, it can prevent more effectively that the axial direction end surface of a metal member is covered with resin.

そのうえ、押え部材における金属部材との当接面はテーパー面なので、金属部材に製造バラツキによる形状のバラツキや径方向寸法のバラツキがあったとしても、これを吸収することができる。   In addition, since the contact surface of the pressing member with the metal member is a tapered surface, even if the metal member has a variation in shape due to manufacturing variation or a variation in radial dimension, this can be absorbed.

本発明のインサート成形用金型には、前記押え部材と直交して該押え部材に対して進退自在に配され、型締めした状態において前記金属部材を押えている前記押え部材の状態を保持するストッパー部材も設けることが好ましい。これによれば、溶融樹脂が押え部材の付勢力に抗して金属部材の軸方向端面側へ流入することを、より効果的に防止することができる。すなわち、金属部材の軸方向端面が樹脂で覆われることを、より効果的に防止することができる。   The insert molding die according to the present invention is arranged so as to be able to advance and retreat with respect to the presser member perpendicular to the presser member, and keeps the state of the presser member pressing the metal member in a clamped state. A stopper member is also preferably provided. According to this, it can prevent more effectively that molten resin flows into the axial direction end surface side of a metal member against the urging | biasing force of a pressing member. That is, it is possible to more effectively prevent the axial end surface of the metal member from being covered with the resin.

前記押え部材に対向する金型には、前記金属部材をセットする位置決め凹部を形成することが好ましい。これによれば、キャビティ内へ予めセットする金属部材の位置決めが容易となることに加え、射出成形時に金属部材の位置ズレを防ぐことができる。   It is preferable to form a positioning recess for setting the metal member in the mold facing the presser member. According to this, in addition to facilitating positioning of the metal member set in advance in the cavity, it is possible to prevent displacement of the metal member during injection molding.

前記押え部材が設けられた金型には、型締めした状態において前記金属部材の軸方向の一方面に当接する、又は前記金属部材の中央貫通孔に挿入される突出部が形成されることも好ましい。これによれば、射出成形時に金属部材をより安定化させることができる。   The mold provided with the presser member may be formed with a protruding portion that comes into contact with one axial surface of the metal member or is inserted into the central through hole of the metal member in a clamped state. preferable. According to this, a metal member can be stabilized more at the time of injection molding.

また、本発明によれば、ボルト挿入孔の内周面に、中央貫通孔を有する筒形の金属部材がインサート成形により配設された樹脂成形品を提供することもできる。この樹脂成形品は、前記金属部材の周面全体が樹脂により覆われているが、前記金属部材の軸方向における少なくとも一方面には樹脂が存在せず、樹脂で覆われていない。そのうえで、前記周面を覆う樹脂の表面が、前記金属部材の軸方向における他方面側に向けて傾斜して前記金属部材の一方面よりも低い位置にあることを特徴とする。   Moreover, according to this invention, the resin molded product by which the cylindrical metal member which has a center through-hole by the inner peripheral surface of the bolt insertion hole was arrange | positioned by insert molding can also be provided. In this resin molded product, the entire peripheral surface of the metal member is covered with resin, but at least one surface in the axial direction of the metal member does not have resin and is not covered with resin. In addition, the surface of the resin covering the peripheral surface is inclined toward the other surface side in the axial direction of the metal member and is at a position lower than the one surface of the metal member.

これによれば、金属部材の軸方向における少なくとも一方面が樹脂で覆われておらず、且つ、樹脂の表面が当該金属部材の軸方向端面よりも低い位置にあるので、この軸方向端面は露出している。したがって、ボルト挿入孔にボルトを挿通して締結する際に、ボルトが金属部材と当接して金属部材によって締結力を的確に受けることができる。これにより、締結力の低下や樹脂成形品の破損を防止することができる。   According to this, since at least one surface in the axial direction of the metal member is not covered with the resin and the surface of the resin is at a position lower than the axial end surface of the metal member, the axial end surface is exposed. doing. Therefore, when the bolt is inserted into the bolt insertion hole and fastened, the bolt comes into contact with the metal member, and the fastening force can be accurately received by the metal member. Thereby, the fall of fastening force and the failure | damage of a resin molded product can be prevented.

一方、金属部材の外周縁は、軸方向に全部又は一部が樹脂で覆われていても構わない。これにより、金属部材の角部が傷付き難くなる。   On the other hand, the outer peripheral edge of the metal member may be entirely or partially covered with resin in the axial direction. Thereby, the corner | angular part of a metal member becomes difficult to be damaged.

本発明のインサート成形用金型によれば、インサート成形により樹脂に配設される金属部材に、製造バラツキに起因する高さ寸法のバラツキのみならず、形状や径方向寸法のバラツキをも吸収しながら、金属部材の軸方向端面が樹脂で覆われることを防止することができる。   According to the mold for insert molding of the present invention, the metal member disposed in the resin by insert molding absorbs not only the variation in height due to the manufacturing variation but also the variation in shape and radial dimension. However, the axial end surface of the metal member can be prevented from being covered with the resin.

また、これにより得られる樹脂成形品は、金属部材の軸方向における少なくとも一方面が樹脂で覆われておらず露呈しており、且つ、樹脂の表面が当該金属部材の軸方向端面よりも低い位置にあるので、ボルト挿入孔にボルトを挿通して締結する際に、ボルトが樹脂に邪魔されることなく金属部材と当接する。これにより、ボルトの締結力を金属部材によって受けることができ、締結力の低下や樹脂成形品の破損を防止することができる。また、金属部材の外周縁、すなわち角部は樹脂によって保護されているので、当該角部が傷付き難くなる。   Further, the resin molded product obtained in this way is exposed at least one surface in the axial direction of the metal member is not covered with the resin, and the surface of the resin is lower than the axial end surface of the metal member. Therefore, when the bolt is inserted into the bolt insertion hole and fastened, the bolt comes into contact with the metal member without being obstructed by the resin. Thereby, the fastening force of a volt | bolt can be received with a metal member, and the fall of fastening force and the failure | damage of a resin molded product can be prevented. Moreover, since the outer peripheral edge of the metal member, that is, the corner portion is protected by the resin, the corner portion is hardly damaged.

樹脂成形品の斜視図である。It is a perspective view of a resin molded product. 図1のA−A線断面図である。It is the sectional view on the AA line of FIG. 型開き状態の金型における図1のA−A線相当断面図である。FIG. 2 is a cross-sectional view corresponding to the line AA in FIG. 1 in a mold in an open state. 図3の状態から型締めした状態の金型の断面図である。It is sectional drawing of the metal mold | die of the state clamped from the state of FIG. 形状バラツキのある金属部材と押え部材との当接状態を示す金型の要部拡大断面図である。It is a principal part expanded sectional view of the metal mold | die which shows the contact state of the metal member with a shape variation, and a pressing member. 図5の状態で製造された樹脂成形品の要部拡大断面図である。It is a principal part expanded sectional view of the resin molded product manufactured in the state of FIG. 別の形状バラツキのある金属部材と押え部材との当接状態を示す金型の要部拡大断面図である。It is a principal part expanded sectional view of the metal mold | die which shows the contact state of the metal member with another shape variation, and a pressing member. 図7の状態で製造された樹脂成形品の要部拡大断面図である。It is a principal part expanded sectional view of the resin molded product manufactured in the state of FIG. 外周縁がR形状の金属部材と押え部材との当接状態を示す金型の要部拡大断面図である。It is a principal part expanded sectional view of the metal mold | die which shows the contact state of the outer peripheral edge of the R-shaped metal member and the pressing member. 図9の状態で製造された樹脂成形品の要部拡大断面図である。It is a principal part expanded sectional view of the resin molded product manufactured in the state of FIG. 金型の変形例を示す図1のA−A線相当断面図である。It is AA equivalent sectional drawing of FIG. 1 which shows the modification of a metal mold | die.

以下、本発明の代表的な実施形態について説明する。本発明の製造対象である樹脂成形品は、例えば電子部品、センサ部品、小型装置、及び小型機構などの各種部品や物品等を所定箇所にボルト固定により配設するための筐体(ケース)や端子台などである。固定対象は特に限定されず、種々の機械、装置、構造物等に配設することができるが、例としては自動車等の電動ステアリングやパワーコントロールユニット等が挙げられる。   Hereinafter, representative embodiments of the present invention will be described. The resin molded product to be manufactured according to the present invention includes, for example, a case (case) for arranging various parts and articles such as electronic parts, sensor parts, small devices, and small mechanisms by bolt fixing at predetermined positions. Terminal block. The object to be fixed is not particularly limited and can be disposed in various machines, devices, structures, and the like. Examples thereof include an electric steering such as an automobile and a power control unit.

このような樹脂成形品1は、図1に示すように、筐体本体2と、筐体本体2の外面に設けられた複数のボルト固定部3とを一体的に備える。なお、図1に示す樹脂成形品1の形状はほんの一例であって、最もシンプルな形状を図示している。実際には、収容する各種部品や設置場所等に応じて樹脂成形品1は多種多様な形状に製造される。   As shown in FIG. 1, such a resin molded product 1 integrally includes a housing body 2 and a plurality of bolt fixing portions 3 provided on the outer surface of the housing body 2. In addition, the shape of the resin molded product 1 shown in FIG. 1 is only an example, and the simplest shape is illustrated. Actually, the resin molded product 1 is manufactured in various shapes according to various parts to be accommodated, installation locations, and the like.

筐体本体2は上面(図面基準)が開口する箱型であって、これの内部に各種部品等が収納される。必要に応じて、図示していない蓋によって上面開口が塞がれる。ボルト固定部3は、厚み方向に貫通したボルト挿入孔を有し、その内周面に、中央貫通孔4を有する筒型の金属部材5がインサート成形により配設されている。金属部材5の軸方向(中央貫通孔4の開口方向)は、ボルト固定部3の厚み方向と一致している。また、金属部材5の軸方向寸法はボルト固定部3の厚み寸法よりも僅かに大きい。   The housing body 2 has a box shape whose upper surface (reference to the drawing) is open, and various components and the like are accommodated therein. If necessary, the upper surface opening is closed by a lid (not shown). The bolt fixing portion 3 has a bolt insertion hole penetrating in the thickness direction, and a cylindrical metal member 5 having a central through hole 4 is disposed on the inner peripheral surface thereof by insert molding. The axial direction of the metal member 5 (the opening direction of the central through hole 4) coincides with the thickness direction of the bolt fixing portion 3. Further, the axial dimension of the metal member 5 is slightly larger than the thickness dimension of the bolt fixing portion 3.

そして、図2の想像線で示すように、金属部材5の中央貫通孔4にボルトBを挿通した状態でボルトBを締結することで、樹脂成形品1を所定箇所へ固定することができる。このとき、ボルトBの頭部Bhが金属部材5の上面(以下、ボルト受け面5aと称す)と当接することで、当該ボルト受け面5aでボルトの締結力を受けることになる。これにより、ボルト固定部3延いては樹脂成形品1の破損が防止される。   And as shown with the imaginary line of FIG. 2, the resin molded product 1 can be fixed to a predetermined location by fastening the volt | bolt B in the state which inserted the volt | bolt B in the center through-hole 4 of the metal member 5. FIG. At this time, the head Bh of the bolt B comes into contact with the upper surface of the metal member 5 (hereinafter referred to as a bolt receiving surface 5a), so that the bolt receiving surface 5a receives the fastening force of the bolt. Thereby, damage to the bolt fixing part 3 and the resin molded product 1 is prevented.

金属部材5としては、典型的にはカラーが挙げられるが、雌ネジ(ナット)でもよい。金属部材5の外形は円形のほか、三角形や四角形等の多角形でもよく、特に制限はない。一方、金属部材5の内形(中央貫通孔4の径方向断面形状)は、円形である。ボルトBを挿通するための孔だからである。金属部材5の内径(中央貫通孔4の直径)は、ボルトBのネジ軸Bsの外径よりも大きく、ボルトBの頭部Bhの外径よりも小さい。金属部材5の軸方向寸法は、ボルトBのネジ軸Bsの長さ寸法よりも小さい。   The metal member 5 typically includes a collar, but may be a female screw (nut). The outer shape of the metal member 5 may be a circle or a polygon such as a triangle or a quadrangle, and is not particularly limited. On the other hand, the inner shape of the metal member 5 (the radial cross-sectional shape of the central through hole 4) is circular. This is because it is a hole for inserting the bolt B. The inner diameter of the metal member 5 (the diameter of the central through-hole 4) is larger than the outer diameter of the screw shaft Bs of the bolt B and smaller than the outer diameter of the head Bh of the bolt B. The axial dimension of the metal member 5 is smaller than the length dimension of the screw shaft Bs of the bolt B.

次に、上記樹脂成形品1を製造するためのインサート成形用金型(以下、単に金型と称す)について説明する。この金型は、図3,4に示すように、固定型10と、固定型10に対して相対的に進退可能な可動型20とを備える。図3は型開き状態であり、図4は型締め状態である。可動型20を固定型10に突き合わせた型締め状態では、求める樹脂成形品1の形状に応じたキャビティが形成される。なお、各図面にはボルト固定部3に対応するキャビティのみが図示されているが、筐体本体2用のキャビティも、図示しているボルト固定部3用のキャビティと連続して形成されている。これらのキャビティ内には、図外のノズルを介して射出される溶融樹脂がランナを通して供給される。   Next, an insert molding die (hereinafter simply referred to as a mold) for manufacturing the resin molded product 1 will be described. As shown in FIGS. 3 and 4, the mold includes a fixed mold 10 and a movable mold 20 that can move forward and backward relative to the fixed mold 10. 3 shows the mold open state, and FIG. 4 shows the mold clamped state. In the clamped state in which the movable mold 20 is abutted against the fixed mold 10, a cavity corresponding to the desired shape of the resin molded product 1 is formed. Although only the cavity corresponding to the bolt fixing portion 3 is shown in each drawing, the cavity for the housing body 2 is also formed continuously with the cavity for the bolt fixing portion 3 shown in the figure. . In these cavities, molten resin injected through a nozzle (not shown) is supplied through a runner.

また、可動型20には、金属製の押え部材30が設けられている。この押え部材30は、金型を型締めすると、キャビティ内へ予めセットされている金属部材5に当接する。詳しくは、金属部材5はボルト受け面5aが可動型20側となるようにキャビティ内へ予めセットされており、金型を型締めすると、押え部材30は金属部材5のボルト受け面5a側の外周縁と当接する。このとき、押え部材30における金属部材5との対向面には、径方向中央部に押え凹部32が形成されており、この押え凹部32の周壁が金属部材5の外周縁5bと当接する当接面30aとなる。押え凹部32は末拡がり状であり、当接面30aは外拡がりに傾斜したテーパー面となっている。   The movable mold 20 is provided with a metal pressing member 30. When the mold is clamped, the pressing member 30 comes into contact with the metal member 5 set in advance in the cavity. Specifically, the metal member 5 is set in advance in the cavity so that the bolt receiving surface 5a is on the movable mold 20 side, and when the mold is clamped, the holding member 30 is located on the bolt receiving surface 5a side of the metal member 5. Abuts the outer periphery. At this time, a pressing recess 32 is formed in the center portion in the radial direction on the surface of the pressing member 30 facing the metal member 5, and the peripheral wall of the pressing recess 32 is in contact with the outer peripheral edge 5 b of the metal member 5. It becomes the surface 30a. The presser recessed portion 32 has a divergent shape, and the contact surface 30a is a tapered surface that is inclined outwardly.

押え部材30の外径は、金属部材5の外径よりも大きい。押え凹部32の最小径(押え凹部32の底側の直径)は金属部材5の外径よりも小さく、押え凹部32の最大径(押え凹部32の開口側の直径)は金属部材5の外径よりも大きい。また、押え部材30の外形は特に制限ないが、押え凹部32の周形(当接面30aの輪郭)は金属部材5の外径と一致(正確には相似)している。これにより、金型の型締め状態では、押え部材30の当接面30aが、金属部材5のボルト受け面5a側の外周縁5b全体を覆うように当接する。   The outer diameter of the pressing member 30 is larger than the outer diameter of the metal member 5. The minimum diameter of the pressing recess 32 (the diameter on the bottom side of the pressing recess 32) is smaller than the outer diameter of the metal member 5, and the maximum diameter of the pressing recess 32 (the diameter on the opening side of the pressing recess 32) is the outer diameter of the metal member 5. Bigger than. The outer shape of the presser member 30 is not particularly limited, but the circumferential shape of the presser recessed portion 32 (contour of the contact surface 30a) matches (exactly resembles) the outer diameter of the metal member 5. Thereby, in the mold clamping state, the contact surface 30a of the pressing member 30 contacts so as to cover the entire outer peripheral edge 5b of the metal member 5 on the bolt receiving surface 5a side.

押え部材30は、バネ31によって金属部材5を押える方向へ常時付勢されており、可動型20からキャビティ内へ出没自在となっている。この型締め状態でも押え部材30はキャビティ内に突出しており、射出された溶融樹脂を堰き止める機能も備えている。   The pressing member 30 is always urged in the direction of pressing the metal member 5 by the spring 31, and can be moved into and out of the cavity from the movable die 20. Even in this clamped state, the presser member 30 protrudes into the cavity and has a function of blocking the injected molten resin.

また、可動型20には、押え部材30と直交するようにストッパー部材35が配されている。ストッパー部材35は、キャビティとは独立した空間に存在する。このストッパー部材35は、押え部材30の周面に凹み形成された受入空間33に対して、図外の進退手段により進退自在となっている。ストッパー部材35を押え部材30に対して進退操作する進退手段としては、金型の開閉に伴ってストッパー部材35を進退させるカム機構のほか、サーボモーターや油圧シリンダ等を使用することができる。押え部材30の受入空間33における固定型10側の面33aと、ストッパー部材35における固定型10側の面35aは、それぞれ同じ角度で傾斜した傾斜面となっている。   In addition, a stopper member 35 is disposed on the movable mold 20 so as to be orthogonal to the presser member 30. The stopper member 35 exists in a space independent of the cavity. The stopper member 35 can be advanced and retracted by an advancing / retreating unit (not shown) with respect to the receiving space 33 formed in a recessed shape on the peripheral surface of the pressing member 30. As the advancing / retreating means for advancing / retracting the stopper member 35 with respect to the presser member 30, a servo motor, a hydraulic cylinder, or the like can be used in addition to a cam mechanism for advancing / retreating the stopper member 35 with the opening / closing of the mold. The fixed mold 10 side surface 33a in the receiving space 33 of the pressing member 30 and the fixed mold 10 side surface 35a of the stopper member 35 are inclined surfaces inclined at the same angle.

一方、固定型10には、金属部材5の外径に対応した位置決め凹部11が形成されており、金属部材5はこの位置決め凹部11にセットされる。これにより、金属部材5の位置決めが容易となると共に、射出成形時に金属部材5の位置ズレが防がれて安定化する。   On the other hand, a positioning recess 11 corresponding to the outer diameter of the metal member 5 is formed in the fixed mold 10, and the metal member 5 is set in the positioning recess 11. As a result, the positioning of the metal member 5 is facilitated, and the displacement of the metal member 5 is prevented and stabilized during injection molding.

続いて、インサート成形する際の作用効果について説明する。先ず、図3に示す型開き状態において、金属部材5をボルト受け面5aが押え部材30と対向するように固定型10の位置決め凹部11へセットする。このとき、押え部材30のキャビティ内への突出量は最大である。また、ストッパー部材35は押え部材30の受入空間33に進入していない後退位置にある。その後、可動型20を移動させて型締めすると、図4に示すように固定型10と可動型20との間に所定形状のキャビティが形成される。また、型締めに伴い、押え部材30の当接面30aが、金属部材5のボルト受け面5a側の外周縁5bと当接する。このとき、当接面30aの輪郭と金属部材5の外形とは同じなので、金属部材5は、ボルト受け面5a側の外周縁5b全体が押え部材30によって覆われるように当接面30aと当接する。また、金属部材5が押え部材30の角と当接すると金属部材5が削られてしまうおそれがあるが、金属部材5のボルト受け面5a側の外周縁5bが押え部材30の当接面30aと当接しているため、金属部材5が削られることがない。   Then, the effect at the time of insert molding is demonstrated. First, in the mold open state shown in FIG. 3, the metal member 5 is set in the positioning recess 11 of the fixed mold 10 so that the bolt receiving surface 5 a faces the pressing member 30. At this time, the protrusion amount of the pressing member 30 into the cavity is the maximum. Further, the stopper member 35 is in a retracted position where it does not enter the receiving space 33 of the presser member 30. Thereafter, when the movable mold 20 is moved and clamped, a cavity having a predetermined shape is formed between the fixed mold 10 and the movable mold 20 as shown in FIG. Further, as the mold is clamped, the contact surface 30 a of the presser member 30 contacts the outer peripheral edge 5 b of the metal member 5 on the bolt receiving surface 5 a side. At this time, since the contour of the contact surface 30a and the outer shape of the metal member 5 are the same, the metal member 5 contacts the contact surface 30a so that the entire outer peripheral edge 5b on the bolt receiving surface 5a side is covered by the pressing member 30. Touch. Further, when the metal member 5 comes into contact with the corner of the presser member 30, the metal member 5 may be scraped, but the outer peripheral edge 5 b on the bolt receiving surface 5 a side of the metal member 5 is the contact surface 30 a of the presser member 30. Therefore, the metal member 5 is not scraped.

押え部材30は、金属部材5に当接すると、型締め力によってバネ31の付勢力に抗して可動型20内へ僅かに没入する。この状態で、押え部材30にはバネ31からの付勢力が作用しているので、金属部材5は押え部材30によって押えられている。また、金型の型締めに伴い、ストッパー部材35が押え部材30の受入空間33に進入する。これにより、金属部材5を押えている押え部材30の状態が保持される。つまり、押え部材30が溶融樹脂の充填圧力によって不必要に可動型20内へ没入することが防止される。このとき、ストッパー部材35の傾斜面35aと受入空間33の傾斜面33aとが当接している。このように、ストッパー部材35と受入空間33との当接面が傾斜しているので、金属部材5の高さバラツキの吸収に伴う押え部材30の高さ位置のバラツキも吸収でき、ストッパー部材35と受入空間33との当接状態が保持される。   When the pressing member 30 comes into contact with the metal member 5, the pressing member 30 slightly enters the movable mold 20 against the urging force of the spring 31 by the clamping force. In this state, since the urging force from the spring 31 is acting on the pressing member 30, the metal member 5 is pressed by the pressing member 30. In addition, the stopper member 35 enters the receiving space 33 of the presser member 30 as the mold is clamped. Thereby, the state of the pressing member 30 pressing the metal member 5 is maintained. That is, the pressing member 30 is prevented from being unnecessarily immersed in the movable mold 20 due to the filling pressure of the molten resin. At this time, the inclined surface 35a of the stopper member 35 and the inclined surface 33a of the receiving space 33 are in contact with each other. As described above, since the contact surface between the stopper member 35 and the receiving space 33 is inclined, the variation in the height position of the presser member 30 due to the absorption of the height variation of the metal member 5 can be absorbed. And the receiving space 33 are kept in contact.

なお、金属部材5の高さ寸法にバラツキがあったとしても、押え部材30の可動型20への没入量が変化するだけで、押え部材30と金属部材5との接触状態は変わらない。すなわち、押え部材30の可動型20への没入量によって、金属部材5の高さ寸法のバラツキが吸収される。また、金属部材5の外周縁5bに形状バラツキがあったり、径方向寸法にバラツキがあったとしても、押え部材30の当接面30aは金属部材5に対して傾斜しているので、当接位置が変わるだけである。これにより、金属部材5の形状バラツキや径方向寸法バラツキも吸収される。   In addition, even if the height dimension of the metal member 5 varies, the contact state between the presser member 30 and the metal member 5 does not change only by changing the amount of squeezing of the presser member 30 into the movable mold 20. That is, the variation in the height of the metal member 5 is absorbed by the amount of penetration of the presser member 30 into the movable mold 20. Further, even if the outer peripheral edge 5b of the metal member 5 has a shape variation or a radial dimension variation, the contact surface 30a of the presser member 30 is inclined with respect to the metal member 5, so that the contact It just changes position. Thereby, the shape variation and radial direction size variation of the metal member 5 are also absorbed.

そのうえで、キャビティ内へ溶融樹脂を射出充填する。このとき、押え部材30の当接面30aが金属部材5の外周縁5b全体を囲っているので、溶融樹脂は押え部材30によって堰き止められ、金属部材5のボルト受け面5a上に流入することは無い。しかも、溶融樹脂は比較的高い圧力で充填されるが、押え部材30がバネ31の付勢力とストッパー部材35によって押えられていると共に、傾斜面30aと外周縁5bとの接触面積は小さいので、溶融樹脂が金属部材5のボルト受け面5a上に流入することが効果的に防止される。   After that, molten resin is injected and filled into the cavity. At this time, since the contact surface 30a of the pressing member 30 surrounds the entire outer peripheral edge 5b of the metal member 5, the molten resin is blocked by the pressing member 30 and flows onto the bolt receiving surface 5a of the metal member 5. There is no. Moreover, although the molten resin is filled with a relatively high pressure, the pressing member 30 is pressed by the biasing force of the spring 31 and the stopper member 35, and the contact area between the inclined surface 30a and the outer peripheral edge 5b is small. The molten resin is effectively prevented from flowing onto the bolt receiving surface 5a of the metal member 5.

溶融樹脂が冷却固化したら、再度型開きすれば、金属部材5が配設された状態で、図2に示す樹脂成形品1が得られる。この樹脂成形品1では、金属部材5の周面全体が樹脂によって覆われているが、ボルト受け面5aには樹脂が存在せず、樹脂で覆われていない。しかも、金属部材5の周面を覆う樹脂の表面は、ボルト受け面5aとは反対側に向けて傾斜してボルト受け面5aよりも低い位置にある。これにより、ボルト受け面5aは外部に露呈している。したがって、中央貫通孔4にボルトBを挿通して締結する際に、ボルトBの頭部Bhが樹脂に邪魔されることなく金属部材5のボルト受け面5aに当接し、ボルトBによる締結力が金属部材5によって受け止められる。これにより、ボルト締結力の低下や樹脂成形品1の破損が防止される。   When the molten resin is cooled and solidified, if the mold is opened again, the resin molded product 1 shown in FIG. 2 is obtained with the metal member 5 disposed. In the resin molded product 1, the entire peripheral surface of the metal member 5 is covered with resin, but the bolt receiving surface 5 a does not contain resin and is not covered with resin. Moreover, the surface of the resin covering the peripheral surface of the metal member 5 is inclined toward the opposite side of the bolt receiving surface 5a and is at a position lower than the bolt receiving surface 5a. Thereby, the bolt receiving surface 5a is exposed to the outside. Therefore, when the bolt B is inserted into the central through hole 4 and fastened, the head Bh of the bolt B comes into contact with the bolt receiving surface 5a of the metal member 5 without being obstructed by the resin, and the fastening force by the bolt B is increased. It is received by the metal member 5. Thereby, the fall of a bolt fastening force and the damage of the resin molded product 1 are prevented.

一方、ボルト受け面5a側の外周縁5bが面取りされたテーパー面となっている場合、押え部材30の当接面30aと、ボルト受け面5a側の外周縁5bの傾斜角度が一致していれば、外周縁5bも樹脂によって覆われることはない。しかし、前述のように、外周縁5bには製造バラツキにより形状のバラツキがある。   On the other hand, when the outer peripheral edge 5b on the bolt receiving surface 5a side is a chamfered tapered surface, the inclination angle of the contact surface 30a of the pressing member 30 and the outer peripheral edge 5b on the bolt receiving surface 5a side should be the same. In this case, the outer peripheral edge 5b is not covered with the resin. However, as described above, the outer peripheral edge 5b has variations in shape due to manufacturing variations.

例えば、図5に示すように、金属部材5のボルト受け面5a側の外周縁5bの傾斜角度が、押え部材30の当接面30aの傾斜角度よりも小さい場合は、外周縁5bの最外縁が当接面30aと当接することになる。この場合も、図6に示すように、得られる樹脂成形品1において、金属部材5の外周縁5bは樹脂によって覆われていない。   For example, as shown in FIG. 5, when the inclination angle of the outer peripheral edge 5b on the bolt receiving surface 5a side of the metal member 5 is smaller than the inclination angle of the contact surface 30a of the pressing member 30, the outermost edge of the outer peripheral edge 5b. Will come into contact with the contact surface 30a. Also in this case, as shown in FIG. 6, in the obtained resin molded product 1, the outer peripheral edge 5b of the metal member 5 is not covered with resin.

これに対し、図7に示すように、金属部材5のボルト受け面5a側の外周縁5bの傾斜角度が、押え部材30の当接面30aの傾斜角度よりも大きい場合は、外周縁5bの最内縁が当接面30aと当接することになる。この場合は、図8に示すように、得られる樹脂成形品1において、金属部材5の外周縁5bが軸方向全体に亘って樹脂によって覆われる。なお、ボルト受け面5aが樹脂によって覆われていない限り、外周縁5bが樹脂によって覆われていても問題はない。逆に、外周縁5bが樹脂によって覆われていれば、当該外周縁5bが樹脂によって保護され、傷付き難いというメリットが得られる。   On the other hand, as shown in FIG. 7, when the inclination angle of the outer peripheral edge 5 b on the bolt receiving surface 5 a side of the metal member 5 is larger than the inclination angle of the contact surface 30 a of the pressing member 30, The innermost edge comes into contact with the contact surface 30a. In this case, as shown in FIG. 8, in the resin molded product 1 to be obtained, the outer peripheral edge 5b of the metal member 5 is covered with the resin over the entire axial direction. As long as the bolt receiving surface 5a is not covered with resin, there is no problem even if the outer peripheral edge 5b is covered with resin. On the contrary, if the outer peripheral edge 5b is covered with resin, the outer peripheral edge 5b is protected by the resin, and the merit that it is hard to be damaged is obtained.

また、金属部材5によっては、外周縁5bがR形状(曲面)のものもある。この場合、図9に示すように、外周縁5bの軸方向中央部が当接面30aと当接することになる。したがって、これにより得られる樹脂成形品1では、図10に示すように、外周縁5bの軸方向一部が樹脂によって覆われることになる。この場合でも、外周縁5bの一部が樹脂によって保護され傷付き難くなるというメリットが得られる。   Some metal members 5 have an outer peripheral edge 5b having an R shape (curved surface). In this case, as shown in FIG. 9, the central portion in the axial direction of the outer peripheral edge 5b comes into contact with the contact surface 30a. Therefore, in the resin molded product 1 obtained in this way, as shown in FIG. 10, a part of the outer peripheral edge 5b in the axial direction is covered with the resin. Even in this case, there is an advantage that a part of the outer peripheral edge 5b is protected by the resin and is hardly damaged.

以上、本発明の代表的な実施形態について説明したが、これに限られることはなく、本発明の要旨を逸脱しない範囲で、種々の変更が可能である。   As mentioned above, although typical embodiment of this invention was described, it is not restricted to this, A various change is possible in the range which does not deviate from the summary of this invention.

例えば、図11に示すように、可動型20に、型締め状態において金属部材5のボルト受け面5aに当接する突出部20aを形成することもできる。この突出部20aは、直径が金属部材5の中央貫通孔4の直径より大きく、ぱね20bによって金属部材5を押える方向に常時付勢されている。これにより、突出部20aによっても金属部材5の高さ寸法のバラツキを吸収して金属部材5を押さえ、さらに金属部材5を押える押圧力が増大することで、金属部材5の径方向の位置ズレ防止にも有効である。この場合、押え部材30の径方向中央部に貫通孔を設け、この貫通孔に突出部20aが挿通された状態で配せばよい。また、バネ31も、突出部20aの周囲に配される。なお、押え部材30が出没自在なことで金属部材5の高さ寸法のバラツキを吸収できることに変わりはない。   For example, as shown in FIG. 11, the movable mold 20 can be formed with a protruding portion 20a that abuts against the bolt receiving surface 5a of the metal member 5 in the clamped state. The protrusion 20a has a diameter larger than the diameter of the central through hole 4 of the metal member 5, and is always urged in a direction to hold the metal member 5 by the spring 20b. As a result, the protrusion 20a absorbs the variation in the height of the metal member 5 and presses the metal member 5, and further increases the pressing force for pressing the metal member 5, thereby causing the displacement of the metal member 5 in the radial direction. It is also effective for prevention. In this case, a through hole may be provided in the center portion in the radial direction of the pressing member 30, and the protruding portion 20a may be inserted into the through hole. Further, the spring 31 is also disposed around the protruding portion 20a. It should be noted that the variation in the height of the metal member 5 can be absorbed by allowing the presser member 30 to freely move in and out.

または、突出部20aの長さをより長くし、且つ突出部20aの直径を金属部材5の中央貫通孔4の直径よりも小さくして、型締め状態において突出部20aが金属部材5の中央貫通孔4内に挿入されるように設計することもできる。この場合は、金属部材5の径方向への位置ズレが防止される。   Alternatively, the length of the projecting portion 20a is made longer and the diameter of the projecting portion 20a is made smaller than the diameter of the central through hole 4 of the metal member 5, so that the projecting portion 20a penetrates the center of the metal member 5 in the clamping state. It can also be designed to be inserted into the hole 4. In this case, displacement of the metal member 5 in the radial direction is prevented.

各図面には、可動型20が上下方向に移動する状態で示したが、固定型10及び可動型20を横向きにして、可動型20が左右方向に移動するものでも構わない。また、押え部材30及びストッパー部材35を固定型10に設けて、押え部材30が固定型10からキャビティ内へ出没自在に設けることもできる。この場合、可動型20が上下方向に移動するなら、金属部材5は押え部材30の押え凹部32にセットすることになる。したがって、金属部材5のボルト受け面5a側の外周縁5bと押え部材30の当接面30aとは、型開き状態から当接していることになる。但し、型締めにより押え部材30がキャビティ内に出没することに変わりは無いので、本発明と同じ上述の作用効果は得られる。または、押え部材30を、固定型10と可動型20の双方に設けることもできる。この場合、金属部材5のボルト受け面5aとは反対側の軸方向端面も、樹脂で覆われることを効果的に防ぐことができる。   In each drawing, the movable mold 20 is shown in a state of moving up and down, but the movable mold 20 may be moved in the left-right direction with the fixed mold 10 and the movable mold 20 turned sideways. Further, the pressing member 30 and the stopper member 35 may be provided in the fixed mold 10 so that the pressing member 30 can be protruded and retracted from the fixed mold 10 into the cavity. In this case, if the movable mold 20 moves in the vertical direction, the metal member 5 is set in the pressing recess 32 of the pressing member 30. Therefore, the outer peripheral edge 5b of the metal member 5 on the bolt receiving surface 5a side and the contact surface 30a of the pressing member 30 are in contact from the mold open state. However, since the presser member 30 remains in and out of the cavity by the mold clamping, the above-described operational effects same as those of the present invention can be obtained. Alternatively, the pressing member 30 can be provided on both the fixed mold 10 and the movable mold 20. In this case, it is possible to effectively prevent the axial end surface of the metal member 5 opposite to the bolt receiving surface 5a from being covered with the resin.

押え部材30は、バネ31によって付勢するほか、押え部材30を設ける側の金型と押え部材30との間に弾性力の高いゴム材等を介在させたり、エアシリンダや油圧シリンダ等によって寸法バラツキを吸収しながら機械的に付勢することもできる。   The pressing member 30 is urged by a spring 31, and a rubber material having a high elastic force is interposed between the mold on the side where the pressing member 30 is provided and the pressing member 30, or a dimension is measured by an air cylinder, a hydraulic cylinder, or the like. It can also be mechanically energized while absorbing variations.

ストッパー部材35は、必ずしも必要ない。ストッパー部材35は、押え部材30と直交するように配される限り、押え部材30の受入空間33内に進入させるのみならず、押え部材30の上面と摺接するよう設けることもできる。この場合、傾斜面33aは押え部材30の上面周縁部に形成する。また、ストッパー部材35は、1ヶ所に設けるのみならず、複数個所に設けることも好ましい。押え部材30が円柱形であれば、少なくとも対向状に2カ所、好ましくは周方向に等間隔で3ヵ所設ける。これにより、押え部材30の保持力が高まることに加え、安定して保持することができる。ストッパー部材35を設ける数は、4ヵ所以下が好ましい。あまり多くても、構造が複雑になり過ぎるからである。押え部材30が角柱形であれば、角柱の側面と同じ数のストッパー部材35を設けることもできる。   The stopper member 35 is not always necessary. As long as the stopper member 35 is arranged so as to be orthogonal to the pressing member 30, the stopper member 35 can be provided not only to enter the receiving space 33 of the pressing member 30 but also to be in sliding contact with the upper surface of the pressing member 30. In this case, the inclined surface 33 a is formed on the peripheral edge of the upper surface of the pressing member 30. The stopper member 35 is preferably provided not only at one place but also at a plurality of places. If the presser member 30 is cylindrical, at least two locations facing each other, preferably three locations at equal intervals in the circumferential direction, are provided. Thereby, in addition to the holding force of the pressing member 30 being increased, the holding member 30 can be stably held. The number of the stopper members 35 is preferably four or less. This is because even if it is too much, the structure becomes too complicated. If the pressing member 30 has a prism shape, the same number of stopper members 35 as the side surfaces of the prism can be provided.

押え部材30が設けられていない側の金型には、必ずしも金属部材5セット用の位置決め凹部11は必要ない。また、押え部材30が溶融樹脂の充填圧力等によって不必要に可動型20内へ没入することを防止できる限り、押え部材30とストッパー部材35との相対関係(形状)に制限はない。例えば、押え部材30に受入空間33を設けず、ストッパー部材35を押え部材30の側面又は上面に当接させることもできる。   The mold on the side where the pressing member 30 is not provided does not necessarily require the positioning recess 11 for the metal member 5 set. Further, there is no limitation on the relative relationship (shape) between the presser member 30 and the stopper member 35 as long as the presser member 30 can be prevented from entering the movable mold 20 unnecessarily due to the filling pressure of the molten resin. For example, the stopper member 35 can be brought into contact with the side surface or the upper surface of the pressing member 30 without providing the receiving space 33 in the pressing member 30.

1 樹脂成形品
3 ボルト固定部
4 中央貫通孔
5 金属部材
5a ボルト受け面
5b 外周縁
10 固定型
11 位置決め凹部
20 可動型
20a 突出部
30 押え部材
30a 当接面
32 押え凹部
35 ストッパー部材
B ボルト
Bh 頭部
Bs ネジ軸





DESCRIPTION OF SYMBOLS 1 Resin molded product 3 Bolt fixing | fixed part 4 Center through-hole 5 Metal member 5a Bolt receiving surface 5b Outer peripheral edge 10 Fixed mold | type 11 Positioning recessed part 20 Movable mold | type 20a Protruding part 30 Pressing member 30a Abutting surface 32 Head Bs Screw shaft





Claims (6)

ボルト挿入孔の内周面に、中央貫通孔を有する筒形の金属部材がインサート成形により配設される樹脂成形品を射出成形するためのインサート成形用金型であって、
固定型と、該固定型に対して進退可能であり、型締めした状態で前記固定型と共にキャビティを形成する可動型と、前記固定型又は前記可動型の少なくとも一方から前記キャビティ内へ出没自在で、前記キャビティ内へ予めセットされた前記金属部材を押える押え部材とを有し、
前記押え部材は、前記金属部材を押える方向へ常時付勢されており、型締めした状態において前記金属部材の外周縁全体を覆うように当接する当接面を有し、
前記当接面が、前記金属部材の外周縁に対して傾斜したテーパー面となっている、インサート成形用金型。
An insert molding die for injection molding a resin molded product in which a cylindrical metal member having a central through hole is disposed by insert molding on the inner peripheral surface of the bolt insertion hole,
A fixed mold, movable with respect to the fixed mold, a movable mold that forms a cavity together with the fixed mold in a clamped state, and can be moved into and out of the cavity from at least one of the fixed mold or the movable mold A pressing member that presses the metal member set in advance in the cavity,
The pressing member is always urged in the pressing direction of the metal member, and has a contact surface that contacts the entire outer peripheral edge of the metal member in a clamped state.
The insert molding die, wherein the contact surface is a tapered surface inclined with respect to the outer peripheral edge of the metal member.
前記押え部材と直交して該押え部材に対して進退自在に配され、型締めした状態において前記金属部材を押えている前記押え部材の状態を保持するストッパー部材を備える、請求項1に記載のインサート成形用金型。   The stopper member according to claim 1, further comprising a stopper member that is arranged so as to be movable forward and backward with respect to the presser member orthogonal to the presser member and that holds the state of the presser member pressing the metal member in a clamped state. Insert molding die. 前記押え部材に対向する金型には、前記金属部材をセットする位置決め凹部が形成されている、請求項1又は請求項2に記載のインサート成形用金型。   The insert molding die according to claim 1 or 2, wherein a positioning recess for setting the metal member is formed in the die facing the pressing member. 前記押え部材が設けられた金型には、型締めした状態において前記金属部材の軸方向の一方面に当接する、又は前記金属部材の中央貫通孔に挿入される突出部が形成されている、請求項1ないし請求項3のいずれかに記載のインサート成形用金型。   The mold provided with the presser member is formed with a protruding portion that comes into contact with one axial surface of the metal member in a clamped state or is inserted into a central through hole of the metal member. The insert molding die according to any one of claims 1 to 3. ボルト挿入孔の内周面に、中央貫通孔を有する筒形の金属部材がインサート成形により配設された樹脂成形品であって、
前記金属部材の周面全体が樹脂により覆われ、
前記金属部材の軸方向における少なくとも一方面には樹脂が存在せず、
前記周面を覆う樹脂の表面が、前記金属部材の軸方向における他方面側に向けて傾斜して前記金属部材の一方面よりも低い位置にある、樹脂成形品。
On the inner peripheral surface of the bolt insertion hole is a resin molded product in which a cylindrical metal member having a central through hole is disposed by insert molding,
The entire peripheral surface of the metal member is covered with resin,
There is no resin on at least one surface in the axial direction of the metal member,
The resin molded product in which the surface of the resin covering the peripheral surface is inclined toward the other surface side in the axial direction of the metal member and is lower than the one surface of the metal member.
前記金属部材の一方面側の外周縁は、軸方向に全部又は一部が樹脂で覆われている、請求項5に記載の樹脂成形品。
The resin molded product according to claim 5, wherein the outer peripheral edge on one side of the metal member is entirely or partially covered with resin in the axial direction.
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