JP2019039665A - refrigerator - Google Patents

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JP2019039665A
JP2019039665A JP2018203872A JP2018203872A JP2019039665A JP 2019039665 A JP2019039665 A JP 2019039665A JP 2018203872 A JP2018203872 A JP 2018203872A JP 2018203872 A JP2018203872 A JP 2018203872A JP 2019039665 A JP2019039665 A JP 2019039665A
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heat insulating
box
heat insulation
insulating material
storage
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JP2018203872A
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JP6674522B2 (en
Inventor
勝志 住廣
Katsushi Sumihiro
勝志 住廣
揚 劉
Yo Ryu
揚 劉
太加志 内野
Takashi Uchino
太加志 内野
野口 好文
Yoshifumi Noguchi
好文 野口
佐伯 友康
Tomoyasu Saeki
友康 佐伯
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Toshiba Lifestyle Products and Services Corp
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Toshiba Lifestyle Products and Services Corp
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Priority to JP2020001395A priority patent/JP6955587B2/en
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Abstract

To provide a refrigerator that comprises heat insulation walls having thicknesses depending on storage temperature zones of storage chambers, and has stable heat insulation performance.SOLUTION: A refrigerator according to an embodiment comprises a heat insulation box body including a plurality of storage chambers having different storage temperature zones, and vacuum heat insulation panels are used as heat insulation materials of heat insulation walls constituting the heat insulation box body. Out of the storage chambers, the thickness of heat insulation walls corresponding to storage chambers having a high storage temperature zone is different from the thickness of heat insulation walls corresponding to storage chambers having a low storage temperature zone.SELECTED DRAWING: Figure 1

Description

本実施形態は、冷蔵庫に関する。   This embodiment relates to a refrigerator.

例えば家庭用の冷蔵庫においては、冷蔵温度帯の貯蔵室と冷凍温度帯の貯蔵室を備えているものが一般的である。また、冷蔵庫の断熱箱体においては、断熱壁の断熱材として、発泡ウレタンからなる発泡断熱材と、この発泡断熱材よりも断熱性能に優れた真空断熱パネルを用いるようにしたものが供されている。   For example, a refrigerator for home use is generally provided with a storage room in a refrigeration temperature zone and a storage room in a freezing temperature zone. Moreover, in the heat insulation box of the refrigerator, as the heat insulating material for the heat insulating wall, a foam heat insulating material made of urethane foam and a vacuum heat insulating panel having better heat insulating performance than this foam heat insulating material are provided. Yes.

特開2014−6039号公報JP 2014-6039 A

断熱箱体を構成する断熱壁のうち例えば貯蔵室の背部壁の厚さとしては、基本的には、冷蔵温度帯の貯蔵室に対応する部分も冷凍温度帯の貯蔵室に対応する部分も同じであった。このため、断熱壁として必要な断熱性能を確保できなかったり、必要以上に厚くなったりするという課題がある。   Of the heat insulating walls constituting the heat insulating box, for example, the thickness of the back wall of the storage room is basically the same for the part corresponding to the storage room in the refrigeration temperature zone and the part corresponding to the storage room in the freezing temperature zone. Met. For this reason, the subject that heat insulation performance required as a heat insulation wall cannot be ensured or it becomes thicker than necessary occurs.

そこで、貯蔵温度帯が異なる複数の貯蔵室を有する断熱箱体を備え、この断熱箱体を構成する断熱壁の断熱材に真空断熱パネルを用いる構成の冷蔵庫において、貯蔵室の貯蔵温度帯に応じた厚さの断熱壁を備え、断熱性能が安定した冷蔵庫を提供する。   Therefore, in a refrigerator having a heat insulation box having a plurality of storage rooms with different storage temperature zones and using a vacuum heat insulation panel as a heat insulating material of the heat insulation wall constituting the heat insulation box, according to the storage temperature zone of the storage room A refrigerator with stable heat insulation performance is provided.

本実施形態の冷蔵庫は、貯蔵温度帯が異なる複数の貯蔵室を有する断熱箱体を備え、この断熱箱体を構成する断熱壁の断熱材に真空断熱パネルを用いる。貯蔵室のうち貯蔵温度帯が高い貯蔵室に対応する断熱壁の厚さと貯蔵温度帯が低い貯蔵室に対応する断熱壁の厚さが異なっている。   The refrigerator according to the present embodiment includes a heat insulating box having a plurality of storage chambers having different storage temperature zones, and uses a vacuum heat insulating panel as a heat insulating material of a heat insulating wall constituting the heat insulating box. The thickness of the heat insulation wall corresponding to the storage room having a high storage temperature zone and the thickness of the heat insulation wall corresponding to the storage room having a low storage temperature zone are different.

一実施形態の冷蔵庫の概略的な縦断側面図Schematic longitudinal side view of the refrigerator of one embodiment 断熱箱体の正面図Front view of heat insulation box 断熱箱体の背面図Rear view of insulation box 断熱箱体の縦断側面図Vertical side view of heat insulation box 断熱箱体を背部の底面側から見た状態での斜視図The perspective view in the state which looked at the heat insulation box from the bottom side of the back 図2のX6−X6線に沿う横断平面図Transverse plan view along line X6-X6 in FIG. 図2のX7−X7線に沿う横断平面図Transverse plan view along line X7-X7 in FIG. 図2のX8−X8線に沿う横断平面図Transverse plan view along line X8-X8 in FIG. 冷蔵室部分での拡大横断平面図Expanded cross-sectional plan view in the refrigerator compartment 冷凍室部分での拡大横断平面図Expanded cross-sectional plan view in the freezer compartment 図4のY11部分の拡大断面図Enlarged sectional view of the Y11 part of FIG. 背部壁用の真空断熱パネルの斜視図Perspective view of vacuum insulation panel for back wall 図4のY13部分の拡大断面図Enlarged sectional view of the Y13 portion of FIG. 電気配線収納ボックス付近の横断平面図Transverse plan view near the electrical wiring storage box 電気配線収納ボックス単体の正面側からの斜視図Perspective view from the front side of a single electrical wiring storage box 底板と補強板の斜視図Perspective view of bottom plate and reinforcing plate 内箱の正面側からの斜視図Perspective view from the front side of the inner box 内箱の背面側からの斜視図Perspective view from the back side of the inner box 排水樋固定部分の横断平面図Cross-sectional plan view of drainage fixing part 冷凍室用の補強板の取付部分を示す縦断側面図Longitudinal side view showing the mounting part of the reinforcing plate for the freezer compartment 冷凍室用の補強板の取り付け方を示す縦断側面図Longitudinal side view showing how to install a reinforcing plate for a freezer compartment

以下、一実施形態による冷蔵庫について図面を参照して説明する。
まず、図1に示すように、冷蔵庫の断熱箱体1は、詳細は後述するが、鋼板製の外箱2と合成樹脂製の内箱3との間の空間部に断熱材を設けた断熱壁で構成されており、内部に複数の貯蔵室が設けられている。貯蔵室としては、具体的には上段から冷蔵室4、野菜室5が設けられ、その下方に製氷室6と小冷凍室7(図2参照)が左右に並べて設けられ、これらの下方に主冷凍室8が設けられている。製氷室6内には、自動製氷装置9が設けられている。
Hereinafter, a refrigerator according to an embodiment will be described with reference to the drawings.
First, as shown in FIG. 1, the heat insulating box 1 of the refrigerator, which will be described in detail later, is a heat insulating material in which a heat insulating material is provided in a space portion between a steel plate outer box 2 and a synthetic resin inner box 3. It consists of walls and has a plurality of storage chambers inside. Specifically, as the storage room, a refrigeration room 4 and a vegetable room 5 are provided from the upper stage, and an ice making room 6 and a small freezer room 7 (see FIG. 2) are provided side by side on the lower side, and the main parts are provided below these. A freezer compartment 8 is provided. An automatic ice making device 9 is provided in the ice making chamber 6.

冷蔵室4および野菜室5は、いずれも冷蔵温度帯(例えば、1〜4℃のプラス温度帯)の貯蔵室であり、それらの間は、合成樹脂製の仕切壁10により上下に仕切られている。冷蔵室4の前面には、ヒンジ開閉式の断熱扉4aが前後方向に回動可能に設けられている。この断熱扉4aの背面部には、ドアポケット4bが設けられている。野菜室5の前面には、引出し式の断熱扉5aが設けられている。この断熱扉5aの背面部には、貯蔵容器を構成する下部ケース11が連結されている。下部ケース11の上部には、下部ケース11よりも小形の上部ケース12が設けられている。冷蔵室4内の最下部(仕切壁10の上部)には、チルド室13が設けられている。このチルド室13内には、チルドケース14が出し入れ可能に設けられている。   The refrigerator compartment 4 and the vegetable compartment 5 are both storage compartments in a refrigeration temperature zone (for example, a positive temperature zone of 1 to 4 ° C.), and the space between them is partitioned up and down by a partition wall 10 made of synthetic resin. Yes. On the front surface of the refrigerator compartment 4, a hinged open / close type heat insulating door 4a is provided so as to be rotatable in the front-rear direction. A door pocket 4b is provided on the back surface of the heat insulating door 4a. A drawer-type heat insulating door 5 a is provided on the front surface of the vegetable room 5. The lower case 11 which comprises a storage container is connected with the back surface part of this heat insulation door 5a. An upper case 12 that is smaller than the lower case 11 is provided on the upper portion of the lower case 11. A chilled chamber 13 is provided in the lowermost part of the refrigerator compartment 4 (upper part of the partition wall 10). A chilled case 14 is provided in the chilled chamber 13 so that it can be taken in and out.

製氷室6、小冷凍室7、および主冷凍室8は、いずれも冷凍温度帯(例えば、−10〜−20℃のマイナス温度帯)の貯蔵室である。冷蔵温度帯の野菜室5と、冷凍温度帯の製氷室6および小冷凍室7との間は、断熱仕切壁15により上下に仕切られている。この断熱仕切壁15は、断熱箱体1に一体的に設けられている。したがって、冷蔵温度帯の貯蔵室(冷蔵室4、野菜室5)と冷凍温度帯の貯蔵室(製氷室6、小冷凍室7、主冷凍室8)では貯蔵温度帯が異なっていて、これらの間は断熱仕切壁15により上下に仕切られている。製氷室6の前面には、引出し式の断熱扉6aが設けられており、その断熱扉6aの背面部に貯氷容器16が連結されている。小冷凍室7の前面にも、図示はしないが、貯蔵容器が連結された引出し式の断熱扉が設けられている。主冷凍室8の前面にも引出し式の断熱扉8aが設けられており、この断熱扉8aの背面部に、貯蔵容器を構成する下部容器17および上部容器18が連結されている。   The ice making room 6, the small freezer room 7, and the main freezer room 8 are all storage rooms in a freezing temperature zone (for example, a minus temperature zone of −10 to −20 ° C.). The vegetable compartment 5 in the refrigerated temperature zone and the ice making chamber 6 and the small freezer compartment 7 in the refrigeration temperature zone are partitioned vertically by a heat insulating partition wall 15. The heat insulating partition wall 15 is provided integrally with the heat insulating box 1. Therefore, the storage temperature zone differs between the storage room (refrigeration room 4, vegetable room 5) in the refrigeration temperature zone and the storage room (ice making room 6, small freezer room 7, main freezing room 8) in the freezing temperature zone. The space is partitioned vertically by a heat insulating partition wall 15. A drawer-type heat insulating door 6a is provided on the front surface of the ice making chamber 6, and an ice storage container 16 is connected to the back surface of the heat insulating door 6a. Although not shown, a drawer-type heat insulating door to which a storage container is connected is also provided on the front surface of the small freezer compartment 7. A drawer-type heat insulating door 8a is also provided on the front surface of the main freezer compartment 8, and a lower container 17 and an upper container 18 constituting a storage container are connected to the back surface of the heat insulating door 8a.

断熱箱体1内には、上記した各貯蔵室を冷却するための冷凍サイクルが組み込まれている。この冷凍サイクルは、冷蔵温度帯の貯蔵室である冷蔵室4および野菜室5を冷却する冷蔵用冷却器20と、冷凍温度帯の貯蔵室である製氷室6、小冷凍室7、および主冷凍室8を冷却する冷凍用冷却器21を含んで構成されている。断熱箱体1の下端部背面側には機械室22が設けられている。この機械室22内に、冷凍サイクルを構成する圧縮機23や、凝縮器(図示せず)、これらを冷却する冷却ファン(これも図示せず)、除霜水蒸発皿24などが配設されている。   In the heat insulation box 1, a refrigeration cycle for cooling each storage chamber described above is incorporated. This refrigeration cycle includes a refrigeration cooler 20 that cools the refrigerator compartment 4 and the vegetable compartment 5 that are storage compartments in a refrigeration temperature zone, an ice making compartment 6 that is a storage compartment in a refrigeration temperature zone, a small freezer compartment 7, and a main freezer. A refrigeration cooler 21 that cools the chamber 8 is included. A machine room 22 is provided on the back side of the lower end of the heat insulation box 1. In the machine room 22, a compressor 23 constituting a refrigeration cycle, a condenser (not shown), a cooling fan (not shown) for cooling them, a defrost water evaporating dish 24, and the like are disposed. ing.

断熱箱体1内における冷蔵温度帯の貯蔵室(冷蔵室4、野菜室5)の奥部には、冷蔵用冷却器20、この冷蔵用冷却器20により生成された冷気を冷蔵室4(および野菜室5)内に供給するための冷気ダクト26、冷気を循環させるための冷蔵側送風ファン27などが、以下のようにして設けられている。冷蔵室4の最下段のチルド室13の後方に位置させて送風ダクト兼用の冷蔵側冷却器室28が設けられていて、この冷蔵側冷却器室28内に、冷蔵用冷却器20が配設されている。冷蔵側冷却器室28の前側下部には、野菜室5内の空気を吸い込む吸込み口29が設けられている。冷蔵側冷却器室28の後部側の下部には、冷蔵用冷却器20の除霜水を受ける冷蔵側水受け部30が設けられている。冷蔵側水受け部30で受けた水は、排水ホース30a(図18参照)を介して前記機械室22内の除霜水蒸発皿24に導かれ蒸発するようになっている。   In the back of the storage room (the refrigeration room 4 and the vegetable room 5) of the refrigeration temperature zone in the heat insulation box 1, the refrigeration cooler 20 and the cold air generated by the refrigeration cooler 20 are stored in the refrigeration room 4 (and A cold air duct 26 for supplying the vegetable compartment 5) and a refrigeration side blower fan 27 for circulating the cold air are provided as follows. A refrigeration side cooler chamber 28 also serving as a blower duct is provided behind the chilled chamber 13 at the lowermost stage of the refrigeration chamber 4, and the refrigeration cooler 20 is disposed in the refrigeration side cooler chamber 28. Has been. A suction port 29 for sucking the air in the vegetable compartment 5 is provided in the lower part on the front side of the refrigeration cooler compartment 28. In the lower part of the rear side of the refrigeration side cooler chamber 28, a refrigeration side water receiving part 30 for receiving defrost water of the refrigeration cooler 20 is provided. The water received by the refrigeration side water receiving part 30 is led to the defrosted water evaporating dish 24 in the machine room 22 via the drainage hose 30a (see FIG. 18), and evaporates.

チルド室13の後方には、冷蔵側送風ファン27が配設されているとともに、送風ダクト31が設けられている。送風ダクト31は、下端部が前記冷蔵側冷却器室28の上部に連通され、上端部が前記冷気ダクト26の下端部に連通している。冷気ダクト26は、冷蔵室4の背面に沿って上方へ延びており、前方からダクトカバー32により覆われている。ダクトカバー32には、冷気ダクト26内を通る冷気を冷蔵室4およびチルド室13内に供給するための複数の冷気吹出し口33が設けられている。なお、図示はしないが、冷蔵室4の底板を構成する仕切壁10の後部の左右の隅部には、冷蔵室4と野菜室5とを連通させる連通口が形成されている。   A refrigeration side blower fan 27 is disposed behind the chilled chamber 13, and a blower duct 31 is provided. The blower duct 31 has a lower end communicating with the upper part of the refrigeration side cooler chamber 28 and an upper end communicating with the lower end of the cold air duct 26. The cold air duct 26 extends upward along the back surface of the refrigerator compartment 4, and is covered with a duct cover 32 from the front. The duct cover 32 is provided with a plurality of cold air outlets 33 for supplying cold air passing through the cold air duct 26 into the refrigerator compartment 4 and the chilled chamber 13. In addition, although not shown in the figure, communication ports for communicating the refrigerator compartment 4 and the vegetable compartment 5 are formed at the left and right corners of the rear part of the partition wall 10 constituting the bottom plate of the refrigerator compartment 4.

この構成において、冷蔵側送風ファン27が駆動されると、図1の矢印で示すように、野菜室5内の空気が吸込み口29から冷蔵側冷却器室28内に吸い込まれ、その吸い込まれた空気は、送風ダクト31側へ吹き出される。送風ダクト31側へ吹き出された空気は冷気ダクト26を通り、複数の冷気吹出し口33から冷蔵室4内およびチルド室13内に吹き出される。冷蔵室4内に吹き出された冷気の一部は野菜室5内にも供給される。そして、最終的に、冷蔵側冷却器室28を経て送風ダクト31内に吸い込まれるという循環が行われる。この過程で、冷蔵側冷却器室28内を通る空気が冷蔵用冷却器20により冷却されて冷気となり、その冷気が冷蔵室4および野菜室5に供給されることによって、冷蔵室4および野菜室5が冷蔵温度帯の温度に冷却される。   In this configuration, when the refrigeration side blower fan 27 is driven, as shown by the arrow in FIG. 1, the air in the vegetable compartment 5 is sucked into the refrigeration cooler chamber 28 from the suction port 29 and sucked. Air is blown out to the air duct 31 side. The air blown to the air duct 31 side passes through the cold air duct 26 and is blown out from the plurality of cold air outlets 33 into the refrigerator compartment 4 and the chilled chamber 13. A part of the cold air blown into the refrigerator compartment 4 is also supplied into the vegetable compartment 5. Finally, circulation is performed in which the air is sucked into the air duct 31 through the refrigeration side cooler chamber 28. In this process, the air passing through the refrigerating-side cooler chamber 28 is cooled by the refrigerating cooler 20 to become cold air, and the cold air is supplied to the refrigerating chamber 4 and the vegetable chamber 5. 5 is cooled to a temperature in the refrigeration temperature zone.

断熱箱体1内における冷凍温度帯の貯蔵室(製氷室6、小冷凍室7、主冷凍室8)の奥部には、送風ダクト兼用の冷凍側冷却器室35が設けられている。この冷凍側冷却器室35の下部に位置させて、冷凍用冷却器21や除霜ヒータ(図示せず)が配設されている。冷凍側冷却器室35の上部に位置させて、冷凍側送風ファン36が配設されている。冷凍側冷却器室35の前面側には、各貯蔵室(製氷室6、小冷凍室7、主冷凍室8)に対応させて冷気吹出し口37が設けられ、下部には吸込み口38が設けられている。   A refrigeration-side cooler chamber 35 that also serves as a blower duct is provided at the back of the storage compartment (the ice making chamber 6, the small freezer compartment 7, and the main freezer compartment 8) in the heat insulation box 1 in the freezing temperature zone. A refrigeration cooler 21 and a defrosting heater (not shown) are disposed below the refrigeration side cooler chamber 35. A refrigeration-side blower fan 36 is disposed in the upper part of the refrigeration-side cooler chamber 35. On the front side of the refrigeration side cooler chamber 35, a cold air outlet 37 is provided corresponding to each storage room (the ice making chamber 6, the small freezer compartment 7, and the main freezer compartment 8), and a suction port 38 is provided below. It has been.

冷凍用冷却器21の下方に位置させて、冷凍用冷却器21の除霜時の除霜水を受ける排水樋39が設けられている。この排水樋39は、断熱箱体1の底部断熱壁を貫通する排水管40を介して機械室22内の前記除霜水蒸発皿24に連通している。これにより、排水樋39で受けられた除霜水も排水管40を介して除霜水蒸発皿24に導かれ、当該除霜水蒸発皿24で蒸発するようになっている。   A drainage basin 39 is provided below the refrigeration cooler 21 for receiving defrost water when the refrigeration cooler 21 is defrosted. The drainage tub 39 communicates with the defrosted water evaporating dish 24 in the machine room 22 through a drain pipe 40 that penetrates the bottom heat insulating wall of the heat insulating box 1. Thereby, the defrost water received by the drainage basin 39 is also led to the defrost water evaporating dish 24 through the drain pipe 40 and is evaporated in the defrost water evaporating dish 24.

この構成において、冷凍側送風ファン36が駆動されると、冷凍用冷却器21により生成された冷気が、各冷気吹出し口37から製氷室6、小冷凍室7、主冷凍室8内に供給された後、吸込み口38から冷凍側冷却器室35内に戻されるといった循環を行うようになっている。これにより、それら製氷室6、小冷凍室7、主冷凍室8が冷凍温度帯の温度に冷却される。なお、断熱箱体1における天井部の断熱壁の上面側には、当該冷蔵庫の動作を制御する制御装置41が設けられている。   In this configuration, when the refrigeration side blower fan 36 is driven, the cold air generated by the refrigeration cooler 21 is supplied from the cold air outlets 37 into the ice making chamber 6, the small freezer compartment 7, and the main freezer compartment 8. After that, circulation is performed such that the air is returned from the suction port 38 into the refrigeration side cooler chamber 35. Thereby, the ice making room 6, the small freezer room 7, and the main freezer room 8 are cooled to the temperature of the freezing temperature zone. In addition, the control apparatus 41 which controls the operation | movement of the said refrigerator is provided in the upper surface side of the heat insulation wall of the ceiling part in the heat insulation box 1. FIG.

次に、断熱箱体1の具体的な構成について図2から図21も参照しながら説明する。断熱箱体1は、左側壁43、右側壁44、天井壁45、底部壁46、背部壁47と、前記断熱仕切壁15を有していて、前面が開口している。これら各壁43〜47と、断熱仕切壁15は、断熱箱体1の断熱壁を構成している。   Next, a specific configuration of the heat insulating box 1 will be described with reference to FIGS. The heat insulation box 1 has a left side wall 43, a right side wall 44, a ceiling wall 45, a bottom wall 46, a back wall 47, and the heat insulation partition wall 15, and the front surface is open. These walls 43 to 47 and the heat insulating partition wall 15 constitute a heat insulating wall of the heat insulating box 1.

断熱箱体1の外板を構成する外箱2は、鋼板製で、左側板53、右側板54、天板55、底板56、および背板57を有するもので、前面が開口する。この場合、左側板53、右側板54、および天板55は、一枚の長尺な鋼板をほぼU字状に折曲することにより形成されている。底板56には、機械室22を形成するためのクランク状の屈曲部56aが折曲形成されている。この底板56には、図16に示すように、前部の左右両側および後上部の左右両側に金属板製の補強板58がスポット溶接により固着され、補強されている。また、この底板56の左右両側には、金属製の側部補強板59(図5参照)がやはりスポット溶接により固着され、補強されている。   The outer box 2 constituting the outer plate of the heat insulating box 1 is made of a steel plate and includes a left side plate 53, a right side plate 54, a top plate 55, a bottom plate 56, and a back plate 57, and the front surface is opened. In this case, the left side plate 53, the right side plate 54, and the top plate 55 are formed by bending one long steel plate into a substantially U shape. A crank-like bent portion 56 a for forming the machine chamber 22 is bent in the bottom plate 56. As shown in FIG. 16, a reinforcing plate 58 made of a metal plate is fixed to the bottom plate 56 by spot welding on both the left and right sides of the front portion and the left and right sides of the rear upper portion. Further, metal side reinforcing plates 59 (see FIG. 5) are also fixed to the left and right sides of the bottom plate 56 by spot welding.

左側板53および右側板54において、それぞれの前端部には、内方へ突出する連結片53a,54a(図6〜図8参照)が形成され、それぞれの後端部には、前方へ指向する連結片53b,54bが形成されている。背板57の左右両端部には、前記左側板53および右側板54の連結片53b,54bに挿入係合される連結片が形成されている。図3および図5に示すように、背板57の左右両側部の上部と下部に、後述する発泡断熱材の原液を注入するための注入口60が形成されている。注入口60は、4箇所に形成されている。また、背板57には、上下方向に延びる補強用成形部61が複数本設けられている。   In the left side plate 53 and the right side plate 54, connecting pieces 53 a and 54 a (see FIGS. 6 to 8) projecting inward are formed at the front end portions, and the rear end portions are directed forward. Connection pieces 53b and 54b are formed. At the left and right ends of the back plate 57, connection pieces are formed which are inserted and engaged with the connection pieces 53b and 54b of the left side plate 53 and the right side plate 54. As shown in FIGS. 3 and 5, injection ports 60 for injecting a stock solution of foam heat insulating material to be described later are formed in the upper and lower portions of the left and right sides of the back plate 57. The injection ports 60 are formed at four locations. The back plate 57 is provided with a plurality of reinforcing molding portions 61 extending in the vertical direction.

断熱箱体1の内板を構成する内箱3は、合成樹脂製であり、真空成形機により一体成形されたものである。この内箱3は、外箱2の左側板53、右側板54、天井板55、底板56、および背板57と対応する左側板63、右側板64、天井板65、底板66、および背板67を有するとともに、前記断熱仕切壁15の外殻を形成する中間仕切部68を有していて、前面が開口している。前面開口部の周縁部には、側方へ張り出すフランジ部が形成されている。底板66には、外箱2の底板56における屈曲部56aに対応して機械室22を形成するための屈曲部66aが形成されている。左側板63および右側板64のフランジ部は、外箱2における左側板53および右側板54の連結片53a,54aに挿入係合されている。   The inner box 3 constituting the inner plate of the heat insulating box 1 is made of synthetic resin and is integrally formed by a vacuum forming machine. The inner box 3 includes a left side plate 63, a right side plate 64, a ceiling plate 65, a bottom plate 66, and a back plate corresponding to the left side plate 53, the right side plate 54, the ceiling plate 55, the bottom plate 56, and the back plate 57 of the outer box 2. 67 and an intermediate partition portion 68 that forms the outer shell of the heat insulating partition wall 15. The front surface is open. A flange portion projecting sideways is formed at the peripheral edge portion of the front opening. The bottom plate 66 is formed with a bent portion 66a for forming the machine chamber 22 corresponding to the bent portion 56a in the bottom plate 56 of the outer box 2. The flange portions of the left side plate 63 and the right side plate 64 are inserted and engaged with the connecting pieces 53 a and 54 a of the left side plate 53 and the right side plate 54 in the outer box 2.

図6から図8に示すように、左側壁43において、これの内部には、断熱材として、真空断熱パネル70と、発泡ウレタンからなる発泡断熱材71が設けられている。真空断熱パネル70は、左側壁43に沿って上下方向に延び、外箱2の左側板53の内面に接着剤にて接着されている。発泡断熱材71は、真空断熱パネル70と内箱3の左側板63との間、および真空断熱パネル70の周囲に設けられている。   As shown in FIGS. 6 to 8, in the left side wall 43, a vacuum heat insulating panel 70 and a foam heat insulating material 71 made of foamed urethane are provided as heat insulating materials. The vacuum heat insulation panel 70 extends in the vertical direction along the left side wall 43 and is adhered to the inner surface of the left side plate 53 of the outer box 2 with an adhesive. The foam heat insulating material 71 is provided between the vacuum heat insulating panel 70 and the left side plate 63 of the inner box 3 and around the vacuum heat insulating panel 70.

右側壁44において、これの内部にも、左側壁43と同様に断熱材として、真空断熱パネル72と発泡断熱材71が設けられている。真空断熱パネル72は、右側壁44に沿って上下方向に延び、外箱2の右側板54の内面に接着剤にて接着されている。発泡断熱材71は、真空断熱パネル72と内箱3の右側板64との間、および真空断熱パネル72の周囲に設けられている。   In the right wall 44, a vacuum heat insulating panel 72 and a foam heat insulating material 71 are provided as heat insulating materials in the same manner as the left side wall 43. The vacuum heat insulation panel 72 extends in the vertical direction along the right side wall 44 and is bonded to the inner surface of the right side plate 54 of the outer box 2 with an adhesive. The foam heat insulating material 71 is provided between the vacuum heat insulating panel 72 and the right side plate 64 of the inner box 3 and around the vacuum heat insulating panel 72.

図1および図4に示すように、天井壁45において、これの内部にも、断熱材として、真空断熱パネル73と発泡断熱材71が設けられている。真空断熱パネル73は、一部が内箱3の天井板65に接着剤にて接着されている。発泡断熱材71は、真空断熱パネル73と外箱2の天板55との間、真空断熱パネル73と内箱3の天井板65との間、および真空断熱パネル73の周囲に設けられている。   As shown in FIGS. 1 and 4, in the ceiling wall 45, a vacuum heat insulating panel 73 and a foam heat insulating material 71 are also provided as heat insulating materials inside the ceiling wall 45. A part of the vacuum heat insulating panel 73 is bonded to the ceiling plate 65 of the inner box 3 with an adhesive. The foam heat insulating material 71 is provided between the vacuum heat insulating panel 73 and the top plate 55 of the outer box 2, between the vacuum heat insulating panel 73 and the ceiling plate 65 of the inner box 3, and around the vacuum heat insulating panel 73. .

底部壁46において、これの内部にも、断熱材として、真空断熱パネル74と発泡断熱材71が設けられている。真空断熱パネル74は、側面から見てL字形をなしていて、外箱2の底板56における上面に接着剤にて接着されている。発泡断熱材71は、真空断熱パネル74と内箱3の底板66との間、真空断熱パネル74と外箱2の底板56との間、および真空断熱パネル74の周囲に設けられている。   In the bottom wall 46, a vacuum heat insulating panel 74 and a foam heat insulating material 71 are also provided as heat insulating materials. The vacuum heat insulation panel 74 has an L shape when viewed from the side, and is adhered to the upper surface of the bottom plate 56 of the outer box 2 with an adhesive. The foam heat insulating material 71 is provided between the vacuum heat insulating panel 74 and the bottom plate 66 of the inner box 3, between the vacuum heat insulating panel 74 and the bottom plate 56 of the outer box 2, and around the vacuum heat insulating panel 74.

背部壁47において、これの内部には、断熱材として、真空断熱パネル75と、発泡断熱材71が設けられている。真空断熱パネル75は、背部壁47に沿って上下方向に延びている。この背部壁47において、冷蔵温度帯の貯蔵室である冷蔵室4および野菜室5に対応する冷蔵温度帯用背部壁47aと、冷凍温度帯の貯蔵室である製氷室6、小冷凍室7および主冷凍室8に対応する冷凍温度帯用背部壁47bで、厚さが異なっている。冷蔵温度帯用背部壁47aにおいて、外箱2の背板57と内箱3の背板67との間の断熱材としては基本的には真空断熱パネル75で、後述するように一部に発泡断熱材71が入り込んでいる。冷凍温度帯用背部壁47bにおいて、外箱2の背板57と内箱3の背板67との間の断熱材としては基本的には真空断熱パネル75と発泡断熱材71が併用されていて、発泡断熱材71は、内箱3の背板67と真空断熱パネル75との間に設けられている。   In the back wall 47, a vacuum heat insulating panel 75 and a foam heat insulating material 71 are provided as heat insulating materials. The vacuum heat insulation panel 75 extends in the vertical direction along the back wall 47. In this back wall 47, the refrigeration temperature zone back wall 47a corresponding to the refrigeration chamber 4 and the vegetable compartment 5 which are storage compartments in the refrigeration temperature zone, the ice making chamber 6, the small freezer compartment 7 which is a storage compartment in the freezing temperature zone, and The thickness of the back wall 47b for the freezing temperature zone corresponding to the main freezer compartment 8 is different. In the back wall 47a for the refrigeration temperature zone, the heat insulating material between the back plate 57 of the outer box 2 and the back plate 67 of the inner box 3 is basically a vacuum heat insulating panel 75, and partially foamed as will be described later. The heat insulating material 71 has entered. In the back wall 47b for the freezing temperature zone, a vacuum heat insulating panel 75 and a foam heat insulating material 71 are basically used together as a heat insulating material between the back plate 57 of the outer box 2 and the back plate 67 of the inner box 3. The foam heat insulating material 71 is provided between the back plate 67 of the inner box 3 and the vacuum heat insulating panel 75.

このように背部壁47において、冷凍温度帯用背部壁47bは断熱材が真空断熱パネル75と発泡断熱材71が併用されているため、基本的に断熱材が真空断熱パネル75のみの冷蔵温度帯用背部壁47aに比べて厚さが厚く構成されている。これに伴い、図4に示すように、冷蔵温度帯の貯蔵室である冷蔵室4および野菜室5の奥行き寸法L1は、冷凍温度帯の貯蔵室である製氷室6、小冷凍室7および主冷凍室8の奥行き寸法L2よりも大きく設定されている(L1>L2)。断熱仕切壁15において、内箱3の中間仕切部68の内部には、断熱材として発泡断熱材71が充填されている。   Thus, in the back wall 47, the back wall 47b for the refrigeration temperature zone uses the vacuum heat insulation panel 75 and the foam heat insulation material 71 in combination as the heat insulation material. The back wall 47a is thicker than the back wall 47a. Accordingly, as shown in FIG. 4, the depth dimension L1 of the refrigerator compartment 4 and the vegetable compartment 5 which are storage compartments in the refrigeration temperature zone is the ice making room 6, the small freezer compartment 7 and the main compartment which are storage compartments in the freezing temperature zone. It is set larger than the depth dimension L2 of the freezer compartment 8 (L1> L2). In the heat insulating partition wall 15, a foam heat insulating material 71 is filled in the middle partition portion 68 of the inner box 3 as a heat insulating material.

ここで、断熱箱体1の各断熱壁に発泡断熱材71を充填させる充填方法について簡単に説明する。外箱2と内箱3を組み合わせるとともに、各断熱壁に対応する真空断熱パネル70,72,73,74,75を配置する。そして、断熱箱体1を、これの開口部を下に向けた状態で、上面となる外箱2の背板57に形成された4箇所の注入口60から発泡断熱材の原液を注入する。注入された原液は、左右の側壁43,44内の空間を流下して、左側板53と左側板63の前部の連結部、および右側板54と右側板64の前部の連結部に到達し、そこから発泡して周囲の空間へ広がる。広がった発泡断熱材71は、左右の側壁43,44の空間、天井壁45の空間、底部壁46の空間、および断熱仕切壁15の空間にも広がって充填され、最終的には背部壁47の空間にも広がって充填される。   Here, a filling method for filling each heat insulating wall of the heat insulating box 1 with the foam heat insulating material 71 will be briefly described. While combining the outer box 2 and the inner box 3, the vacuum heat insulation panels 70, 72, 73, 74, and 75 corresponding to each heat insulation wall are arranged. And the raw | natural solution of a foam heat insulating material is inject | poured from the four injection holes 60 formed in the backplate 57 of the outer box 2 used as an upper surface in the state which orient | assigned the heat insulation box 1 below. The injected undiluted solution flows down the space in the left and right side walls 43 and 44 and reaches the connecting portion at the front portion of the left side plate 53 and the left side plate 63 and the connecting portion at the front portion of the right side plate 54 and the right side plate 64. Then it foams and spreads to the surrounding space. The expanded foam heat insulating material 71 is spread and filled in the space of the left and right side walls 43, 44, the space of the ceiling wall 45, the space of the bottom wall 46, and the space of the heat insulating partition wall 15, and finally the back wall 47. It fills the space.

このとき、断熱箱体1の左右の後部のコーナー部においては、内箱3の角部に位置させて、90度の角度よりも緩やかとなる面取り部76(図6、図9参照)が形成されている。内箱3の角部には、角度が異なる面取り部76aも設けられている。このため、注入口60から注入される発泡断熱材の原液は、その面取り部76,76aに沿って左側壁43および右側壁44の空間に案内され易くなる。また、断熱箱体1のコーナー部において、当該断熱箱体1の底部寄りの注入口60の注入先の内部には、図8に示すように、傾斜状の案内面77aを有する案内部材77が配置されている。この案内部材77を設けることで、面取り部76,76aと同様に、注入口60から注入される発泡断熱材の原液が左側壁43および右側壁44の空間へ案内され易くなる。   At this time, chamfered portions 76 (see FIGS. 6 and 9) are formed at the corner portions of the left and right rear portions of the heat insulating box 1 so as to be positioned at the corners of the inner box 3 and to be gentler than an angle of 90 degrees. Has been. A chamfered portion 76 a having a different angle is also provided at the corner of the inner box 3. For this reason, the stock solution of the foam heat insulating material injected from the injection port 60 is easily guided to the space of the left side wall 43 and the right side wall 44 along the chamfered portions 76 and 76a. Moreover, in the corner part of the heat insulation box 1, the guide member 77 which has the inclined guide surface 77a is shown inside the injection | pouring destination of the injection port 60 near the bottom part of the said heat insulation box 1, as shown in FIG. Is arranged. By providing this guide member 77, the stock solution of the foam heat insulating material injected from the injection port 60 is easily guided to the space of the left side wall 43 and the right side wall 44, similarly to the chamfered portions 76 and 76 a.

断熱箱体1の左右の後部のコーナー部において、外箱2の背板57の左右両端部の角部78はほぼ90度に曲げられている。したがって、断熱箱体1の左右の後部のコーナー部において、内箱3の角部となる面取り部76,76aと外箱2の背板57の角部78とでは曲げ角度が異なっていて、内箱3の面取り部76,76aの角度は、外箱2の角部78の角度よりも緩やかに形成されている。断熱箱体1の左右および上下の後部のコーナー部においては、真空断熱パネルが存しておらず、発泡断熱材71の厚さが厚くなっている。また、発泡断熱材71の厚さが特に大きい部分では、図8および図10に示すように、真空断熱パネル75と発泡断熱材71がラップしている。   At the left and right rear corners of the heat insulation box 1, the corners 78 at the left and right ends of the back plate 57 of the outer box 2 are bent at approximately 90 degrees. Accordingly, in the left and right rear corners of the heat insulation box 1, the chamfered portions 76, 76a which are the corners of the inner box 3 and the corners 78 of the back plate 57 of the outer box 2 have different bending angles, The angle of the chamfered portions 76 and 76 a of the box 3 is formed more gently than the angle of the corner portion 78 of the outer box 2. In the left and right and upper and lower rear corners of the heat insulation box 1, there is no vacuum heat insulation panel, and the foam heat insulating material 71 is thick. Further, in the portion where the thickness of the foam heat insulating material 71 is particularly large, as shown in FIGS. 8 and 10, the vacuum heat insulating panel 75 and the foam heat insulating material 71 are wrapped.

背板57の左右両側の下端部には、角部78の外側に位置させて平坦部が形成されていて、背板57の下端部は、この平坦部を利用して側部補強板59にねじ50(図5、図8参照)によりねじ止めされている。   Flat portions are formed at the lower end portions of the left and right sides of the back plate 57 so as to be positioned outside the corner portions 78. The lower end portion of the back plate 57 is formed on the side reinforcing plate 59 using the flat portions. It is screwed with a screw 50 (see FIGS. 5 and 8).

内箱3における背板67において、冷蔵室4に対応する部位には、図2に示すように、上部の左右に位置させて部品取付用の凸部79が設けられているとともに、この凸部79に連ねて下方に延びる凸部80が設けられている。これら凸部79および80は、前方に向けて突出していて、内部の空間部に発泡断熱材71が充填されている。これら左右の凸部79および80は、全体としてL字形をなしていて、左右が向かい合った形態をなしている。これら左右の凸部79,80に囲まれた窪み部を、前記冷気ダクト26としている。左右の部品取付用の凸部79には部品取付用の取付穴79aが形成されていて、その取付穴79aを利用して前記ダクトカバー32が取り付けられている。   As shown in FIG. 2, the back plate 67 of the inner box 3 is provided with convex parts 79 for mounting components on the left and right sides of the upper part, as shown in FIG. Convex part 80 which continues to 79 and extends downward is provided. These convex portions 79 and 80 protrude forward, and an internal space portion is filled with a foam heat insulating material 71. These left and right convex portions 79 and 80 are L-shaped as a whole and have a form in which the left and right sides face each other. The hollow portion surrounded by the left and right convex portions 79 and 80 is the cold air duct 26. The left and right component mounting projections 79 are formed with mounting holes 79a for mounting components, and the duct cover 32 is mounted using the mounting holes 79a.

左右の凸部79,80は、背部壁47の真空断熱パネル75の周囲に位置した形態となっている。これら凸部79,80の前面には、複数のガス抜き孔81が形成されている。このガス抜き孔81は、発泡断熱材71の発泡充填時においてガス抜き孔として機能する。このガス抜き孔81が形成された部位は、発泡断熱材71の発泡充填時に当該発泡断熱材71が入る狭い箇所でかつ行き止まりとなる箇所である。このガス抜き孔81は、発泡断熱材71の充填前において、図18に示すように、シート82で塞ぐようにしている。このシート82は、ガスは通すが、発泡断熱材71の漏れは塞ぐ機能を有したものである。また、凸部80の裏側にシート82を貼り付けておくことにより、凸部80やガス抜き孔81を成形する際に発生するばりがあったとしても、そのばりで真空断熱パネル75を傷付けることを防止する機能がある。   The left and right convex portions 79 and 80 are positioned around the vacuum heat insulation panel 75 of the back wall 47. A plurality of gas vent holes 81 are formed in front of the convex portions 79 and 80. The gas vent hole 81 functions as a gas vent hole when the foam heat insulating material 71 is filled with foam. The part where the gas vent hole 81 is formed is a narrow part where the foam heat insulating material 71 enters and a dead end when the foam heat insulating material 71 is filled with foam. This vent hole 81 is closed with a sheet 82 as shown in FIG. 18 before filling with the foam heat insulating material 71. This sheet 82 has a function of blocking gas leakage, but blocking the leakage of the foam heat insulating material 71. Further, by sticking the sheet 82 to the back side of the convex portion 80, even if there is a flash generated when the convex portion 80 or the gas vent hole 81 is formed, the vacuum heat insulating panel 75 is damaged by the flash. There is a function to prevent.

また、内箱3における背板67において、左右の凸部79,80で挟まれた部位には、上下方向に延びる補強用成形部83が2本設けられている。この補強用成形部83は、前方への突出寸法は小さく、裏側には発泡断熱材71は入らず、空間部となっている。そして、部品取付用の前記凸部79に前記ダクトカバー32を取り付けた状態では、左右の凸部79,80、ならびに補強用成形部83は、そのダクトカバー32により覆われて前方から見えないようになっている。この場合、凸部79,80も補強用成形部として機能する。また、背部壁47の冷蔵温度帯用背部壁47aにおいては、内箱3の背板67と真空断熱パネル75との間が接着剤で接着されておらず、その接着されていない部分の背板67をダクトカバー32により前方から覆っている。   Further, in the back plate 67 of the inner box 3, two reinforcing molding portions 83 extending in the vertical direction are provided at a portion sandwiched between the left and right convex portions 79 and 80. The reinforcing molded portion 83 has a small forward projecting dimension, and does not contain the foam heat insulating material 71 on the back side, and is a space portion. In the state where the duct cover 32 is attached to the convex portion 79 for attaching components, the left and right convex portions 79 and 80 and the reinforcing molding portion 83 are covered with the duct cover 32 and cannot be seen from the front. It has become. In this case, the convex portions 79 and 80 also function as reinforcing molding portions. In addition, in the refrigeration temperature zone back wall 47a of the back wall 47, the back plate 67 of the inner box 3 and the vacuum heat insulation panel 75 are not bonded with an adhesive, and the back plate of the unbonded portion. 67 is covered with a duct cover 32 from the front.

内箱3における背板67の背面において、図18に示すように、凸部79,80で囲まれた部位から下側にかけて、シート84が貼り付けられている。このシート84も、背板67側の成形用のばりで真空断熱パネル75を傷付けることを防止する機能がある。   On the back surface of the back plate 67 in the inner box 3, as shown in FIG. 18, a sheet 84 is attached from the portion surrounded by the convex portions 79 and 80 to the lower side. This sheet 84 also has a function of preventing the vacuum heat insulation panel 75 from being damaged by the molding flash on the back plate 67 side.

背部壁47において、発泡断熱材71が無い冷蔵温度帯用背部壁47aと発泡断熱材71が有る冷凍温度帯用背部壁47bとの境界部分となる断熱仕切壁15との接続部分には、図1、図4、図13に示すように、内箱3の背板67に、前下がり状態に傾斜した傾斜部85が設けられていて、この傾斜部85の裏側に発泡断熱材71が入り込んでいる。図18に示すように、内箱3の背板57の背面において、傾斜部85の上端から上方の部位に、シート86が貼り付けられている。このシート86は、発泡断熱材71の発泡充填時に発泡断熱材71が背板57と真空断熱パネル75との間に浸入することを防止するためである。   In the back wall 47, a connecting portion between the back wall 47 a for a refrigerated temperature zone without the foamed heat insulating material 71 and the thermal insulation partition wall 15 that is a boundary portion between the back wall 47 b for the frozen temperature zone with the foamed heat insulating material 71 is shown in FIG. As shown in FIGS. 1, 4, and 13, the back plate 67 of the inner box 3 is provided with an inclined portion 85 that is inclined in a forwardly lowered state, and the foam heat insulating material 71 enters the back side of the inclined portion 85. Yes. As shown in FIG. 18, a sheet 86 is pasted on the upper surface of the inclined portion 85 on the back surface of the back plate 57 of the inner box 3. This sheet 86 is for preventing the foam insulation 71 from entering between the back plate 57 and the vacuum insulation panel 75 when the foam insulation 71 is filled with foam.

背部壁47の真空断熱パネル75には、図1、図4、図11、図12に示すように、背面側の上端部および下端部に幅方向に延びる段差部87aが形成されているとともに、上下方向に延びてそれら段差部87aに連通する2本の溝部87bが形成されていて、この段差部87aおよび溝部87bに放熱パイプ88が配置されている。このような構成とすることで、外箱3の背板57側に放熱パイプ88逃げ用の凹部を形成する必要がなくなる。この場合、上下の段差部87aは、真空断熱パネル75の芯材を間引きすることによって形成し、2本の溝部87bは、ローラによるプレス成形によって凹状に形成している。なお、左側壁43の真空断熱パネル70および右側壁44の真空断熱パネル72の外側にも上下方向に延びる2本の溝部89が形成されていて、これら溝部89にも放熱パイプ88が配置されている(図6〜図10参照)。   As shown in FIGS. 1, 4, 11, and 12, the vacuum heat insulation panel 75 of the back wall 47 is formed with a stepped portion 87 a extending in the width direction at the upper and lower ends on the back side, Two groove portions 87b extending in the vertical direction and communicating with the step portions 87a are formed, and a heat radiating pipe 88 is disposed in the step portions 87a and the groove portions 87b. By adopting such a configuration, it is not necessary to form a recess for radiating the heat radiating pipe 88 on the back plate 57 side of the outer box 3. In this case, the upper and lower step portions 87a are formed by thinning out the core material of the vacuum heat insulating panel 75, and the two groove portions 87b are formed in a concave shape by press molding with a roller. Two groove portions 89 extending in the vertical direction are also formed outside the vacuum heat insulation panel 70 on the left side wall 43 and the vacuum heat insulation panel 72 on the right side wall 44, and a heat radiating pipe 88 is also disposed in these groove portions 89. (See FIGS. 6 to 10).

左側壁43および右側壁44において、内箱3の左側板63および右側板64には、冷蔵室4に対応する部位に位置させて、複数本の棚受け用凸部90が設けられている。これら棚受け用凸部90は、前後方向に延びて上下に複数段配置されている。また、内箱3の左側板63および右側板64には、冷蔵室4に対応する部位の前部に位置させて、上下方向に延びる補強用成形部91が設けられている。棚受け用凸部90および補強用成形部91の裏側の空間部にも、発泡断熱材71が充填されている。   In the left side wall 43 and the right side wall 44, a plurality of shelf receiving projections 90 are provided on the left side plate 63 and the right side plate 64 of the inner box 3 so as to be positioned at portions corresponding to the refrigerator compartment 4. These shelf receiving projections 90 extend in the front-rear direction and are arranged in a plurality of stages in the vertical direction. Further, the left side plate 63 and the right side plate 64 of the inner box 3 are provided with reinforcing molding portions 91 that are positioned in front of portions corresponding to the refrigerator compartment 4 and extend in the vertical direction. The space on the back side of the shelf receiving convex portion 90 and the reinforcing molding portion 91 is also filled with the foam heat insulating material 71.

図2に示すように、断熱箱体1の左後部のコーナー部には、冷蔵室4の下部奥部に位置させて、電気配線収納ボックス93が設けられている。この電気配線収納ボックス93は、発泡断熱材71の発泡充填前に内箱3に取り付けられ、発泡断熱材71の発泡充填後には、図14に示すように、電気配線収納ボックス93の裏側は発泡断熱材71で覆われた状態となる。この電気配線収納ボックス93には、図示はしないが電気部品の電気配線が収納される。   As shown in FIG. 2, an electrical wiring storage box 93 is provided at the lower left corner of the heat insulating box 1 so as to be located in the lower back of the refrigerator compartment 4. The electrical wiring storage box 93 is attached to the inner box 3 before foam filling of the foam insulation 71, and after foam filling of the foam insulation 71, the back side of the electrical wiring storage box 93 is foamed as shown in FIG. It will be in the state covered with the heat insulating material 71. The electrical wiring storage box 93 stores electrical wiring of electrical components (not shown).

図1、図2において、主冷凍室8の奥部には、前記機械室22の上方に位置させて前記排水樋39が配置されている。この排水樋39は、例えば合成樹脂製で、左右方向に長い矩形の容器状をなしていて、図19に示すように、左右の両側部に側方へ突出するピン状の固定部94を有している。内箱3の左側板63および右側板64には、排水樋39に対応する部位に位置させて排水樋39側へ突出する凸部95が設けられていて、これら凸部95の排水樋39側の面に取付孔96が形成されている。排水樋39は、発泡断熱材71の発泡充填前に、左右の固定部94を内箱3側の取付孔96に挿入しておく。このとき、発泡断熱材71の発泡充填前の状態では、内箱3は弾性変形が十分にできるので、それら固定部94を取付孔96に容易に挿入することができる。そして、排水樋39を内箱3に取り付けた状態で、断熱箱体1の各断熱壁に発泡断熱材71を発泡充填させることにより、排水樋39は、固定部94を介して断熱箱体1における左側壁43と右側壁44との間に固定状態に設けられる。   In FIG. 1 and FIG. 2, the drainage tub 39 is disposed in the inner part of the main freezer compartment 8 so as to be positioned above the machine room 22. The drainage basin 39 is made of, for example, a synthetic resin and has a rectangular container shape that is long in the left-right direction. As shown in FIG. 19, the drainage basin 39 has pin-shaped fixing portions 94 that protrude sideways on the left and right sides. doing. The left side plate 63 and the right side plate 64 of the inner box 3 are provided with convex portions 95 that are located at portions corresponding to the drainage basin 39 and project to the drainage basin 39 side. A mounting hole 96 is formed on the surface. In the drainage basin 39, the left and right fixing portions 94 are inserted into the mounting holes 96 on the inner box 3 side before foaming and filling of the foam heat insulating material 71. At this time, in the state before foam filling of the foam heat insulating material 71, the inner box 3 can be sufficiently elastically deformed, so that the fixing portions 94 can be easily inserted into the mounting holes 96. Then, with the drainage basin 39 attached to the inner box 3, the foam basin 39 is foamed and filled into each heat insulation wall of the heat insulation box 1, so that the drainage basin 39 is connected to the heat insulation box 1 via the fixing portion 94. Between the left side wall 43 and the right side wall 44 in a fixed state.

そして、内箱3において、排水樋39の上方には、合成樹脂製の補強板98が設けられている。この補強板98は、例えば合成樹脂製で、図20、図21に示すように、上部に上方へ突出するピン状の固定部99が設けられ、下部に例えば2個の係合爪100が一体に設けられている。この補強板98は、次のようにして取り付けられる。   In the inner box 3, a reinforcing plate 98 made of synthetic resin is provided above the drainage basin 39. The reinforcing plate 98 is made of, for example, a synthetic resin, and as shown in FIGS. 20 and 21, a pin-shaped fixing portion 99 protruding upward is provided at the upper portion, and for example, two engaging claws 100 are integrally formed at the lower portion. Is provided. The reinforcing plate 98 is attached as follows.

すなわち、発泡断熱材71を発泡充填する前に、図21に示すように、補強板98の2個の係合爪100の先端部を、排水樋39の後壁39aと内箱3の背板67との間の隙間に挿入して、後壁39aの上端部のフランジ部39bに引っ掛け(図20参照)、その引っ掛けた部分を支点にして補強板98の上部を、図21の矢印で示すように後方に向けて回動させる。そして、上部の固定部99を、断熱仕切壁15の外殻を形成する内箱3の中間仕切部68の下面に形成された取付孔101に挿入することで仮固定される。このときも、発泡断熱材71を発泡充填する前の状態では、内箱3は弾性変形が容易にできるから、固定部99を取付孔101に容易に挿入することができる。この状態で、発泡断熱材71を断熱箱体1内に発泡充填させることにより、補強板98は、内箱3内に強固に取り付けることができる。   That is, before foaming and filling the foam heat insulating material 71, as shown in FIG. 21, the front ends of the two engaging claws 100 of the reinforcing plate 98 are connected to the rear wall 39a of the drainage basin 39 and the back plate of the inner box 3. 67 and is hooked on the flange 39b at the upper end of the rear wall 39a (see FIG. 20), and the upper portion of the reinforcing plate 98 is indicated by the arrow in FIG. Rotate backward as shown. Then, the upper fixing portion 99 is temporarily fixed by being inserted into an attachment hole 101 formed on the lower surface of the intermediate partition portion 68 of the inner box 3 that forms the outer shell of the heat insulating partition wall 15. Also in this state, the inner box 3 can be easily elastically deformed before foaming and filling the foam heat insulating material 71, so that the fixing portion 99 can be easily inserted into the mounting hole 101. In this state, the reinforcing plate 98 can be firmly attached to the inner box 3 by foaming and filling the foam heat insulating material 71 into the heat insulating box 1.

したがって、補強板98は、排水樋39に係止固定させることで取り付けられている。この場合、補強板98を取り付けるについて、内箱3の中間仕切部68に取付孔101を設ける必要があるが、背板67には取付孔を設ける必要がない。   Therefore, the reinforcing plate 98 is attached by being locked to the drainage basin 39. In this case, for attaching the reinforcing plate 98, it is necessary to provide the attachment hole 101 in the intermediate partition portion 68 of the inner box 3, but it is not necessary to provide the attachment hole in the back plate 67.

図17および図18に示すように、内箱3の開口部周縁部のフランジ部において、貯蔵室の仕切部に対応する部位などの複数箇所に、ソフトテープ103を取り付けている。このソフトテープ103は、内箱3のフランジ部を、外箱2の前記連結片53a,54aに連結した状態で、発泡断熱材71が外部に漏れることを防止するためである。断熱箱体1における左右後部のコーナー部などには、冷凍サイクルのサクションパイプなどの冷媒管104が配置されている。   As shown in FIGS. 17 and 18, the soft tape 103 is attached to a plurality of locations such as a portion corresponding to the partition portion of the storage chamber in the flange portion at the peripheral edge portion of the opening of the inner box 3. This soft tape 103 is for preventing the foam heat insulating material 71 from leaking to the outside in a state where the flange portion of the inner box 3 is connected to the connecting pieces 53a and 54a of the outer box 2. A refrigerant pipe 104 such as a suction pipe of a refrigeration cycle is disposed at the left and right corners of the heat insulation box 1.

上記構成の冷蔵庫を梱包する場合、図示はしないが、梱包箱内において、断熱箱体1における天井壁45の制御装置41の上面に緩衝材を配置しておくことが好ましい。
上記した実施形態によれば、次のような作用効果を得ることができる。
When packing the refrigerator having the above-described configuration, although not illustrated, it is preferable to place a cushioning material on the upper surface of the control device 41 of the ceiling wall 45 in the heat insulating box 1 in the packing box.
According to the above-described embodiment, the following operational effects can be obtained.

貯蔵温度帯が異なる複数の貯蔵室を有する断熱箱体1を備え、この断熱箱体1を構成する断熱壁の断熱材に真空断熱パネルを用いる構成の冷蔵庫において、貯蔵室のうち貯蔵温度帯が高い貯蔵室に対応する断熱壁の厚さと貯蔵温度帯が低い貯蔵室に対応する断熱壁の厚さが異なっている。具体的には、断熱箱体1における背部壁47において、貯蔵温度帯が高い貯蔵室である冷蔵温度帯の貯蔵室(冷蔵室4、野菜室5)に対応する冷蔵温度帯用背部壁47aの厚さを、貯蔵温度帯が低い貯蔵室である冷凍温度帯の貯蔵室(製氷室6、小冷凍室7、主冷凍室8)に対応する冷凍温度帯用背部壁47bの厚さより薄く形成している。この場合、冷蔵温度帯用背部壁47aは、これの断熱材としては基本的に真空断熱パネル75のみでも断熱性能を確保でき、厚さを薄くできる。冷凍温度帯用背部壁47bは、これの断熱材として真空断熱パネル75と発泡断熱材71を併用していて、真空断熱パネル75と発泡断熱材71とで断熱性能を確保している。したがって、貯蔵室の貯蔵温度帯に応じた厚さの断熱壁を備え、断熱性能が安定した冷蔵庫を提供することができる。   In a refrigerator including a heat insulating box 1 having a plurality of storage chambers having different storage temperature zones and using a vacuum heat insulating panel as a heat insulating material of the heat insulating wall constituting the heat insulation box 1, the storage temperature zone of the storage chamber is The thickness of the heat insulating wall corresponding to the high storage room is different from the thickness of the heat insulating wall corresponding to the storage room having a low storage temperature zone. Specifically, in the back wall 47 of the heat insulating box 1, the refrigeration temperature zone back wall 47 a corresponding to the refrigeration temperature zone storage compartment (refrigeration compartment 4, vegetable compartment 5) which is a storage compartment having a high storage temperature zone. The thickness is made thinner than the thickness of the back wall 47b for the freezing temperature zone corresponding to the freezing temperature zone storage room (the ice making room 6, the small freezing room 7, the main freezing room 8) which is a low temperature storage room. ing. In this case, the back wall 47a for the refrigeration temperature zone can basically ensure the heat insulating performance only by the vacuum heat insulating panel 75 as the heat insulating material, and can reduce the thickness. The back wall 47b for the freezing temperature zone uses the vacuum heat insulating panel 75 and the foam heat insulating material 71 together as the heat insulating material, and the heat insulating performance is ensured by the vacuum heat insulating panel 75 and the foam heat insulating material 71. Therefore, it is possible to provide a refrigerator including a heat insulating wall having a thickness corresponding to the storage temperature zone of the storage room and having stable heat insulating performance.

断熱箱体1における断熱壁のうち断熱材に発泡断熱材71が用いられていないか若しくは使用量が少ない部分は、貯蔵温度帯が高い冷蔵温度帯の貯蔵室の背部壁となる冷蔵温度帯用背部壁47aのみに用いられている。冷蔵温度帯用背部壁47aは、基本的に真空断熱パネル75のみで断熱性能を確保することが可能である。   Of the heat insulating wall in the heat insulating box 1, the part where the foam heat insulating material 71 is not used as the heat insulating material or the usage amount is small is for the refrigeration temperature zone which becomes the back wall of the storage room in the refrigeration temperature zone where the storage temperature zone is high. Used only on the back wall 47a. The back wall 47a for the refrigerated temperature zone can basically ensure heat insulation performance only with the vacuum heat insulation panel 75.

断熱壁のうち発泡断熱材71が用いられていない冷蔵温度帯用背部壁47aにおいて、内箱3の背板67と真空断熱パネル75との間にシート84を設けた。内箱3の背板67には部品取付用の凸部79などが設けられることが多く、成形時のばりなどが生じ易い。その背板67と真空断熱パネル75が直接接触すると、そのばりなどで真空断熱パネル75を傷付けるおそれがあるが、それらの間にシート84を設けることで、真空断熱パネル75が傷付けられることを防止できる。   A sheet 84 is provided between the back plate 67 of the inner box 3 and the vacuum heat insulation panel 75 in the back wall 47a for the refrigeration temperature zone in which the foam heat insulating material 71 is not used among the heat insulating walls. The back plate 67 of the inner box 3 is often provided with a projecting portion 79 for mounting components, and a flash during molding is likely to occur. When the back plate 67 and the vacuum heat insulation panel 75 are in direct contact, the vacuum heat insulation panel 75 may be damaged by the flash or the like, but by providing the sheet 84 between them, the vacuum heat insulation panel 75 is prevented from being damaged. it can.

背部壁47の内板となる内箱3の背板67に、部品取付用の凸部79を設けた。この凸部79を利用して、ダクトカバー32を取り付けることができる。
背部壁47の内板となる背板67にあって発泡断熱材71が入る狭い箇所でかつ行き止まりとなる箇所にガス抜き孔81が設けられ、そのガス抜き孔81を、通気性を有するシート82で塞ぐようにした。これにより、発泡断熱材71の発泡充填時にガス抜き孔81からガスを容易に抜くことができて、発泡断熱材71の発泡充填を良好に行うことができる。また、ガス抜き孔81を形成する際に生ずるばりで真空断熱パネル75を傷付けることを防止できる。
A convex portion 79 for mounting components is provided on the back plate 67 of the inner box 3 which is the inner plate of the back wall 47. The duct cover 32 can be attached using this convex portion 79.
A gas vent hole 81 is provided in a narrow portion where the foamed heat insulating material 71 enters and a dead end in the back plate 67 serving as an inner plate of the back wall 47, and the gas vent hole 81 is provided as a breathable sheet 82. I tried to close it. Thereby, gas can be easily extracted from the gas vent hole 81 during foam filling of the foam heat insulating material 71, and foam filling of the foam heat insulating material 71 can be performed satisfactorily. Further, it is possible to prevent the vacuum heat insulating panel 75 from being damaged by the flash generated when the gas vent hole 81 is formed.

背部壁47の内板となる内箱3の背板67に、貯蔵室側へ突出する凸部79,80が設けられ、これら凸部79,80は、真空断熱パネル75の周囲に位置している。凸部79,80の裏側には発泡断熱材71が入り込み、その発泡断熱材71で真空断熱パネル75を包み込む形態とすることが可能となる。   The back plate 67 of the inner box 3 serving as the inner plate of the back wall 47 is provided with convex portions 79 and 80 projecting toward the storage chamber, and these convex portions 79 and 80 are located around the vacuum heat insulating panel 75. Yes. The foam heat insulating material 71 enters the back side of the convex portions 79 and 80, and the vacuum heat insulating panel 75 can be wrapped with the foam heat insulating material 71.

背部壁47の内板となる内箱3の背板67に、貯蔵室側へ突出する凸部79,80が設けられ、これら凸部79,80で囲まれた窪み部を冷気ダクト26としている。これによれば、冷気ダクト26を良好に形成することができる。   The back plate 67 of the inner box 3 serving as the inner plate of the back wall 47 is provided with convex portions 79 and 80 projecting to the storage chamber side, and the hollow portion surrounded by the convex portions 79 and 80 is used as the cold air duct 26. . According to this, the cold air duct 26 can be formed satisfactorily.

貯蔵温度帯が高い貯蔵室(冷蔵室4、野菜室5)の奥行き寸法L1は、貯蔵温度帯が低い貯蔵室(製氷室6、小冷凍室7、主冷凍室8)の奥行き寸法L2よりも長く設定されている。これによれば、貯蔵温度帯が高い貯蔵室の有効庫内容積を広く確保することが可能となる。   The depth dimension L1 of the storage room (refrigeration room 4, vegetable room 5) with a high storage temperature zone is larger than the depth dimension L2 of the storage room (ice-making room 6, small freezer room 7, main freezer compartment 8) with a low storage temperature zone. It is set long. According to this, it becomes possible to ensure a wide effective internal volume of the storage room having a high storage temperature zone.

断熱箱体1の内部に形成される冷気ダクト26において、当該冷気ダクト26を流れる冷気を真空断熱パネル75が存しない部位に流さない。これによれば、冷気ダクト26を通る冷気の熱ロスを少なくできる利点がある。   In the cool air duct 26 formed inside the heat insulation box 1, the cool air flowing through the cool air duct 26 is not allowed to flow to a portion where the vacuum heat insulation panel 75 does not exist. According to this, there is an advantage that the heat loss of the cold air passing through the cold air duct 26 can be reduced.

背部壁47の内板となる内箱3の背板67に、背部壁47にあって発泡断熱材71が有る冷凍温度帯用背部壁47bと発泡断熱材71が無い冷蔵温度帯用背部壁47aの境界部分に位置させて傾斜部85を設けた。これにより、傾斜部85の裏側に発泡断熱材71が入り易く、また、その発泡断熱材71により真空断熱パネル75と背板67とを強固に接続することが可能となる。さらに、内箱3の成形時において、前記境界部分を傾斜部85とすることで、そこをほぼ90度の角部にする場合に比べて、成形性を良好にできる。また、内箱3を重ねる際に重ね易く、取り扱い性の向上も図ることができる。   On the back plate 67 of the inner box 3 which is the inner plate of the back wall 47, there is a back wall 47b for the freezing temperature zone in which there is the foam insulation 71 in the back wall 47 and a back wall 47a for the refrigeration temperature zone without the foam insulation 71. An inclined portion 85 is provided at the boundary portion. Accordingly, the foam heat insulating material 71 can easily enter the back side of the inclined portion 85, and the vacuum heat insulating panel 75 and the back plate 67 can be firmly connected by the foam heat insulating material 71. Further, when the inner box 3 is molded, the boundary portion is the inclined portion 85, so that the moldability can be improved as compared with the case where the boundary portion is a corner portion of approximately 90 degrees. Further, it is easy to stack the inner boxes 3 when stacking them, and the handleability can be improved.

背部壁47にあって発泡断熱材71が有る冷凍温度帯用背部壁47bと発泡断熱材71が無い冷蔵温度帯用背部壁47aの境界部分において、内箱3の背板67と真空断熱パネル75との間に、発泡断熱材71の浸入を防止するシート86を設けた。これによれば、発泡断熱材71が浸入することで背板67が変形したりすることを防止できる。   The back plate 67 of the inner box 3 and the vacuum heat insulation panel 75 at the boundary between the back wall 47b for the freezing temperature zone having the foam insulation 71 and the back wall 47a for the refrigerating temperature zone without the foam insulation 71 in the back wall 47. In between, the sheet | seat 86 which prevents the penetration | invasion of the foam heat insulating material 71 was provided. According to this, it can prevent that the back board 67 deform | transforms because the foam heat insulating material 71 permeates.

内箱3における背板67には補強用成形部83が設けられ、また、左側板63および右側板64にも補強用成形部91が設けられている。これによれば、補強用成形部83、91を設けることで、合成樹脂製の背板67、左側板63および右側板64の強度をアップさせることが可能となる。背板67には、前記補強用成形部83を前方から覆うカバーとしてダクトカバー32を設けているので、見た目を良くすることが可能となる。   The back plate 67 of the inner box 3 is provided with a reinforcing molding portion 83, and the left side plate 63 and the right side plate 64 are also provided with a reinforcing molding portion 91. According to this, it becomes possible to raise the intensity | strength of the synthetic resin back board 67, the left side board 63, and the right side board 64 by providing the shaping parts 83 and 91 for reinforcement. Since the duct cover 32 is provided on the back plate 67 as a cover for covering the reinforcing molding portion 83 from the front, the appearance can be improved.

断熱箱体1の断熱壁のうち天井壁45は、内板となる天井板65と真空断熱パネル73は接着剤で接着した。これによれば、天井板65と真空断熱パネル73の剥がれを防止できる。断熱箱体1の断熱壁において内箱3と真空断熱パネル75との間を接着剤で接着しない冷蔵温度帯用背部壁47aでは、貯蔵室側からダクトカバー32で覆う構成としている。これによれば、ダクトカバー32により見た目を良くすることが可能となる。   Among the heat insulating walls of the heat insulating box 1, the ceiling wall 45 is bonded to the ceiling plate 65 serving as the inner plate and the vacuum heat insulating panel 73 with an adhesive. According to this, peeling of the ceiling board 65 and the vacuum heat insulation panel 73 can be prevented. In the heat insulation wall of the heat insulation box 1, the back wall 47 a for the refrigeration temperature zone in which the space between the inner box 3 and the vacuum heat insulation panel 75 is not adhered with an adhesive is covered with the duct cover 32 from the storage room side. According to this, it becomes possible to improve the appearance by the duct cover 32.

断熱箱体1における各断熱壁において、真空断熱パネル70,72,73,74,75の周囲を囲うように発泡断熱材71が存している。これによれば、発泡断熱材71でそれら真空断熱パネル70,72,73,74,75を保護することができる。   In each heat insulation wall in the heat insulation box 1, the foam heat insulation 71 exists so that the circumference | surroundings of the vacuum heat insulation panels 70, 72, 73, 74, and 75 may be enclosed. According to this, these vacuum heat insulation panels 70, 72, 73, 74, 75 can be protected by the foam heat insulating material 71.

断熱箱体1のコーナー部は発泡断熱材71が厚くなっている(図6〜図10参照)。断熱箱体1のコーナー部には真空断熱パネルを配置することが難しいため、断熱材としては発泡断熱材71を主体とすることが好ましい。また、断熱壁において、断熱材に真空断熱パネルが存していないところは発泡断熱材71が主体となり、発泡断熱材71が厚くなっている。断熱箱体1において発泡断熱材71が厚い部分は、当該発泡断熱材71と真空断熱パネルがラップしている(図10参照)。これによれば、ラップした部分は断熱性能が一層向上する。   In the corner portion of the heat insulating box 1, the foam heat insulating material 71 is thick (see FIGS. 6 to 10). Since it is difficult to dispose a vacuum heat insulation panel at the corner portion of the heat insulation box 1, it is preferable that the heat insulation is mainly composed of the foam heat insulation 71. Moreover, in the heat insulation wall, the place where the vacuum heat insulation panel does not exist in the heat insulation material is mainly the foam heat insulation material 71, and the foam heat insulation material 71 is thick. In the heat insulating box 1, the portion where the foam heat insulating material 71 is thick is wrapped by the foam heat insulating material 71 and the vacuum heat insulating panel (see FIG. 10). According to this, the heat insulation performance improves further in the wrapped part.

断熱箱体1のコーナー部に電気配線収納ボックス93が存している。これによれば、コーナー部を有効利用することが可能となる。すなわち、配線等を発泡断熱材71が充填される空間に配置しているため、配線等と真空断熱パネルとが接触するなどして真空断熱パネルが傷つくことを防止できるとともに、コーナー部を利用して上下方向に直線的に配線処理が可能なため、製造性が良い。   There is an electrical wiring storage box 93 at the corner of the heat insulation box 1. According to this, the corner portion can be effectively used. That is, since the wiring etc. are arranged in the space filled with the foam insulation 71, the vacuum insulation panel can be prevented from being damaged due to contact between the wiring etc. and the vacuum insulation panel, and the corner portion can be used. Therefore, the wiring process can be performed linearly in the vertical direction, so that the manufacturability is good.

背部壁47の真空断熱パネル75に形成された段差部87aに放熱パイプ88を配置している(図11参照)。これによれば、放熱パイプ88を配置するについて、外箱2の背板57側にパイプ逃げ用の凹部を形成する必要をなくすことができる。   A heat radiating pipe 88 is arranged in a stepped portion 87a formed in the vacuum heat insulating panel 75 of the back wall 47 (see FIG. 11). According to this, when the heat radiating pipe 88 is arranged, it is possible to eliminate the need to form a recess for escaping the pipe on the back plate 57 side of the outer box 2.

断熱箱体1の内箱3のコーナー部に、発泡断熱材71の原液の注入時にその原液を断熱箱体1の左側壁43、右側壁44へ案内する面取り部76,76aを設けた(図6参照)。これによれば、発泡断熱材71の原液を左右の側壁43,44へ良好に案内することができ、発泡断熱材71の発泡充填作業を良好に行うことが可能になる。また、断熱箱体1のコーナー部において、発泡断熱材71の原液を注入する注入口60の注入先に、前記原液を断熱箱体1の左側壁43、右側壁44へ案内する案内面77aを有する案内部材77を設けた(図8参照)。これによっても、発泡断熱材71の原液を左右の側壁43,44へ良好に案内することができ、発泡断熱材71の発泡充填作業を良好に行うことが可能になる。   At the corner of the inner box 3 of the heat insulation box 1, chamfered portions 76 and 76 a for guiding the raw solution to the left side wall 43 and the right side wall 44 of the heat insulation box 1 when the raw solution of the foam heat insulating material 71 is injected are provided (see FIG. 6). According to this, the stock solution of the foam heat insulating material 71 can be satisfactorily guided to the left and right side walls 43 and 44, and the foam filling work of the foam heat insulating material 71 can be performed satisfactorily. In addition, a guide surface 77a for guiding the undiluted solution to the left side wall 43 and the right side wall 44 of the heat insulation box 1 is injected into the injection port 60 for injecting the undiluted solution of the foam insulation 71 at the corner portion of the heat insulation box 1. A guide member 77 is provided (see FIG. 8). Also by this, the stock solution of the foam heat insulating material 71 can be satisfactorily guided to the left and right side walls 43, 44, and the foam filling work of the foam heat insulating material 71 can be performed satisfactorily.

断熱箱体1のコーナー部において、内箱3のコーナー部となる面取り部76,76aの角度を、外箱2のコーナー部となる角部78の角度よりも緩やかに形成して、角度を異ならせた。これによれば、背部壁47における真空断熱パネル75の左右方向の幅寸法をできるだけ大きく設定することが可能となる。   In the corner portion of the heat insulating box 1, the angle of the chamfered portions 76 and 76 a that become the corner portion of the inner box 3 is formed more gently than the angle of the corner portion 78 that becomes the corner portion of the outer box 2, and the angles are different. Let According to this, it becomes possible to set the width dimension of the left-right direction of the vacuum heat insulation panel 75 in the back part wall 47 as large as possible.

断熱箱体1における背板57の角部78付近に、発泡断熱材71の原液を注入する注入口60を形成した。これによれば、発泡断熱材71の原液を左右の側壁43,44に注入しやすくできる。断熱箱体1における背板57の角部78の外側は平坦に形成されていて、その平坦部を利用してねじ50止めしている。これによれば、背板57を強固に固定することが可能となる。断熱箱体1における内箱3のフランジ部と外箱2の連結部分にソフトテープ103を設けた。これにより、発泡断熱材71の発泡充填時に発泡断熱材71が外側に漏れ出ることを防止できる。   An injection port 60 for injecting a stock solution of the foam heat insulating material 71 was formed near the corner portion 78 of the back plate 57 in the heat insulating box 1. According to this, the stock solution of the foam heat insulating material 71 can be easily poured into the left and right side walls 43 and 44. The outside of the corner portion 78 of the back plate 57 in the heat insulation box 1 is formed flat, and the screw 50 is fixed using the flat portion. According to this, the back plate 57 can be firmly fixed. A soft tape 103 was provided at the connecting portion between the flange portion of the inner box 3 and the outer box 2 in the heat insulating box 1. Thereby, the foaming heat insulating material 71 can be prevented from leaking to the outside during the foam filling of the foaming heat insulating material 71.

断熱箱体1の底部の外板を構成する金属製の底板56に、金属製の補強板58および側部補強板59をそれぞれスポット溶接により固着した。これによれば、底板56を補強することができ、また、その固着作業を容易に行うことができる。   A metal reinforcing plate 58 and a side reinforcing plate 59 were fixed to the metal bottom plate 56 constituting the outer plate at the bottom of the heat insulating box 1 by spot welding. According to this, the bottom plate 56 can be reinforced and the fixing operation can be easily performed.

冷凍温度帯の貯蔵室の後部に設けられる補強板98と、冷凍用冷却器21の除霜水を受ける排水樋39を備え、補強板98の係合爪100を排水樋39の後壁39aの端部に係止固定する構成とした。これによれば、内箱3の背板67に取付孔を設けなくても、補強板98を背板67に取り付けることができる。排水樋39は左右両側部に突状の固定部94を有し、この固定部94を介して左右の側壁43および44に固定する構成としたので、排水樋39を断熱箱体1に強固に取り付けることができる。   A reinforcing plate 98 provided at the rear part of the storage room in the freezing temperature zone and a drainage basin 39 for receiving the defrost water of the refrigeration cooler 21 are provided, and the engaging claws 100 of the reinforcing plate 98 are connected to the rear wall 39a of the drainage basin 39. It was set as the structure fixedly locked to an edge part. According to this, the reinforcing plate 98 can be attached to the back plate 67 without providing a mounting hole in the back plate 67 of the inner box 3. Since the drainage basin 39 has protruding fixing portions 94 on both left and right side portions and is fixed to the left and right side walls 43 and 44 via the fixing portion 94, the drainage basin 39 is firmly attached to the heat insulating box 1. Can be attached.

(その他の実施形態)
上記した実施形態では、断熱箱体1の断熱壁のうち背部壁47において、冷蔵温度帯用背部壁47aと冷凍温度帯用背部壁47bで厚さを異ならせる構成としたが、これに限られず、例えば左側壁43、右側壁44において厚さを異ならせることも可能である。
(Other embodiments)
In the above-described embodiment, the thickness of the back wall 47a for the refrigeration temperature zone and the back wall 47b for the refrigeration temperature zone in the back wall 47 of the heat insulation walls of the heat insulation box 1 is not limited to this. For example, the left side wall 43 and the right side wall 44 may have different thicknesses.

また、背部壁47において、断熱材として真空断熱パネル75を主体とした冷蔵温度帯用背部壁47aと、断熱材として真空断熱パネル75と発泡断熱材71を併用した冷凍温度帯用背部壁47bで厚さを異ならせる構成としたが、冷蔵温度帯用背部壁47aと冷凍温度帯用背部壁47bで真空断熱パネル75の厚さを異ならせることも可能である。   Further, in the back wall 47, a refrigeration temperature zone back wall 47a mainly composed of a vacuum heat insulation panel 75 as a heat insulation material, and a refrigeration temperature zone back wall 47b using both the vacuum heat insulation panel 75 and the foam heat insulation material 71 as heat insulation materials. Although the thickness is made different, the thickness of the vacuum heat insulating panel 75 can be made different between the refrigeration temperature zone back wall 47a and the refrigeration temperature zone back wall 47b.

上記した実施形態では、冷蔵用冷却器20と冷凍用冷却器21の2つの冷却器を備えた例を示したが、これに限られず、冷却器としては1つのものでもよい。
以上説明したように、本実施形態の冷蔵庫によれば、貯蔵温度帯が異なる複数の貯蔵室を有する断熱箱体を備え、この断熱箱体を構成する断熱壁の断熱材に真空断熱パネルを用いる構成のものにおいて、貯蔵室の貯蔵温度帯に応じた厚さの断熱壁を備え、断熱性能が安定した冷蔵庫を提供することが可能となる。
In the above-described embodiment, an example in which two coolers, the refrigeration cooler 20 and the refrigeration cooler 21, are provided. However, the present invention is not limited to this, and one cooler may be used.
As described above, according to the refrigerator of the present embodiment, a heat insulating box having a plurality of storage chambers having different storage temperature zones is provided, and a vacuum heat insulating panel is used as a heat insulating material of a heat insulating wall constituting the heat insulating box. The thing of a structure can provide the refrigerator provided with the heat insulation wall of the thickness according to the storage temperature zone of a store room, and the heat insulation performance stabilized.

本発明のいくつかの実施形態を説明したが、これらの実施形態は、例として提示したものであり、発明の範囲を限定することは意図していない。これら新規な実施形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。これら実施形態やその変形は、発明の範囲や要旨に含まれるとともに、特許請求の範囲に記載された発明とその均等の範囲に含まれる。   Although several embodiments of the present invention have been described, these embodiments are presented by way of example and are not intended to limit the scope of the invention. These novel embodiments can be implemented in various other forms, and various omissions, replacements, and changes can be made without departing from the scope of the invention. These embodiments and modifications thereof are included in the scope and gist of the invention, and are included in the invention described in the claims and the equivalents thereof.

図面中、1は断熱箱体、2は外箱(外板)、3は内箱(内板)、4は冷蔵室(冷蔵温度帯の貯蔵室)、5は野菜室(冷蔵温度帯の貯蔵室)、6は製氷室(冷凍温度帯の貯蔵室)、7は小冷凍室(冷凍温度帯の貯蔵室)、8は主冷凍室(冷凍温度帯の貯蔵室)、15は断熱仕切壁、20は冷蔵用冷却器、21は冷凍用冷却器、26は冷気ダクト、32はダクトカバー(カバー)、39は排水樋、41は制御装置、43は左側壁、44は右側壁、45は天井壁、46は底部壁、47は背部壁、47aは冷蔵温度帯用背部壁、47bは冷凍温度帯用背部壁、50はねじ、53は左側板、54は右側板、55は天井板、56は底板、57は背板、58は補強板、59は側部補強板、60は注入口、63は左側板、64は右側板、65は天井板、66は底板、67は背板、68は中間仕切部、70は真空断熱パネル、71は発泡断熱材、72,73,74,75は真空断熱パネル、76,76aは面取り部、77は案内部材、77aは案内面、78は角部、79は部品取付用の凸部、80は凸部、81はガス抜き孔、82はシート、83は補強用成形部、84はシート、85は傾斜部、86はシート、87aは段差部、87bは溝部、88は放熱パイプ、89は溝部、90は棚受け用凸部、91は補強用成形部、93は電気配線収納ボックス、94は固定部、98は補強板、99は固定部、100は係合爪、103はソフトテープを示す。   In the drawings, 1 is a heat insulating box, 2 is an outer box (outer plate), 3 is an inner box (inner plate), 4 is a refrigeration room (a storage room in a refrigeration temperature zone), and 5 is a vegetable room (a storage in a refrigeration temperature zone) Room), 6 is an ice making room (freezing temperature zone storage room), 7 is a small freezing room (freezing temperature zone storage room), 8 is a main freezing room (freezing temperature zone storage room), 15 is a heat insulating partition wall, 20 is a refrigeration cooler, 21 is a refrigeration cooler, 26 is a cold air duct, 32 is a duct cover (cover), 39 is a drain, 41 is a control device, 43 is a left side wall, 44 is a right side wall, and 45 is a ceiling. 46, a bottom wall, 47 a back wall, 47a a refrigeration temperature zone back wall, 47b a refrigeration temperature zone back wall, 50 screws, 53 a left side plate, 54 a right side plate, 55 a ceiling plate, 56 Is a bottom plate, 57 is a back plate, 58 is a reinforcing plate, 59 is a side reinforcing plate, 60 is an inlet, 63 is a left side plate, 64 is a right side plate, 65 is a ceiling plate, and 66 is a bottom , 67 is a back plate, 68 is an intermediate partition, 70 is a vacuum insulation panel, 71 is a foam insulation, 72, 73, 74, and 75 are vacuum insulation panels, 76 and 76a are chamfered portions, 77 is a guide member, and 77a is Guide surface, 78 is a corner, 79 is a convex part for mounting parts, 80 is a convex part, 81 is a vent hole, 82 is a sheet, 83 is a molded part for reinforcement, 84 is a sheet, 85 is an inclined part, 86 is Sheet, 87a is a stepped part, 87b is a groove part, 88 is a heat radiating pipe, 89 is a groove part, 90 is a convex part for shelf receiving, 91 is a molding part for reinforcement, 93 is an electric wiring storage box, 94 is a fixing part, 98 is reinforcement Reference numeral 99 denotes a fixing portion, 100 denotes an engaging claw, and 103 denotes a soft tape.

Claims (32)

貯蔵温度帯が異なる複数の貯蔵室を有する断熱箱体を備え、この断熱箱体を構成する断熱壁の断熱材に真空断熱パネルを用いる構成の冷蔵庫において、
前記貯蔵室のうち貯蔵温度帯が高い貯蔵室に対応する断熱壁の厚さと貯蔵温度帯が低い貯蔵室に対応する断熱壁の厚さが異なっている冷蔵庫。
In a refrigerator comprising a heat insulating box having a plurality of storage chambers with different storage temperature zones, and using a vacuum heat insulating panel as a heat insulating material of a heat insulating wall constituting the heat insulating box,
The refrigerator with which the thickness of the heat insulation wall corresponding to the storage room with a high storage temperature zone differs from the thickness of the heat insulation wall corresponding to the storage room with a low storage temperature zone among the said storage rooms.
前記断熱壁の断熱材に発泡断熱材も用いられ、この発泡断熱材が有る場所と無い場所で前記断熱壁の厚さが異なっている請求項1記載の冷蔵庫。   The refrigerator according to claim 1, wherein a foam heat insulating material is also used as the heat insulating material of the heat insulating wall, and the thickness of the heat insulating wall is different between a place where the foam heat insulating material is present and a place where the foam heat insulating material is not present. 前記断熱壁のうち断熱材に発泡断熱材が用いられていないか若しくは使用量が少ない部分は、前記貯蔵室のうち貯蔵温度帯が高い貯蔵室の断熱壁のみに用いられている請求項2記載の冷蔵庫。   The portion of the heat insulation wall in which the foam heat insulating material is not used for the heat insulating material or the usage amount is small is used only for the heat insulating wall of the storage room having a high storage temperature zone. Refrigerator. 前記断熱壁のうち断熱材に発泡断熱材が用いられていないか若しくは使用量が少ない部分は、前記貯蔵室の背部壁のみに用いられている請求項2または3記載の冷蔵庫。   The refrigerator according to claim 2 or 3, wherein a portion of the heat insulating wall where no foam heat insulating material is used for the heat insulating material or a small amount of the heat insulating wall is used only for the back wall of the storage chamber. 前記断熱壁のうち発泡断熱材が用いられていない部分において、前記貯蔵室側の内板と前記真空断熱パネルとの間にシートを設けた請求項1から4のいずれか一項記載の冷蔵庫。   The refrigerator as described in any one of Claim 1 to 4 which provided the sheet | seat between the inner plate by the side of the said storage chamber, and the said vacuum heat insulation panel in the part in which the foaming heat insulating material is not used among the said heat insulation walls. 前記断熱箱体において前記貯蔵室側に存する内板に、前記貯蔵室側へ突出する部品取付用の凸部を設けた請求項1から5のいずれか一項記載の冷蔵庫。   The refrigerator according to any one of claims 1 to 5, wherein in the heat insulating box, an inner plate existing on the storage chamber side is provided with a convex part for mounting a component protruding to the storage chamber side. 前記断熱箱体において前記貯蔵室側に存する内板にあって前記発泡断熱材が入る狭い箇所でかつ行き止まりとなる箇所にガス抜き孔が設けられ、そのガス抜き孔をシートで塞ぐ請求項2から6のいずれか一項記載の冷蔵庫。   A gas vent hole is provided in a narrow portion where the foamed heat insulating material enters and a dead end in the inner plate existing on the storage chamber side in the heat insulating box, and the gas vent hole is closed with a sheet. The refrigerator according to any one of 6. 前記断熱箱体において前記貯蔵室側に存する内板に、貯蔵室側へ突出する凸部が設けられ、前記凸部は、前記真空断熱パネルの周囲に位置している請求項1から7のいずれか一項記載の冷蔵庫。   In the said heat insulation box, the convex part which protrudes in the storage chamber side is provided in the inner plate which exists in the said storage chamber side, The said convex part is located in the circumference | surroundings of the said vacuum heat insulation panel. A refrigerator according to claim 1. 前記断熱箱体において前記貯蔵室側に存する内板に、貯蔵室側へ突出する凸部が設けられ、この凸部で囲まれた窪み部を冷気ダクトとする請求項1から8のいずれか一項記載の冷蔵庫。   The inner plate existing on the storage chamber side in the heat insulation box is provided with a convex portion projecting toward the storage chamber side, and the hollow portion surrounded by the convex portion is a cold air duct. The refrigerator according to the item. 前記貯蔵室のうち貯蔵温度帯が高い貯蔵室の奥行き寸法は、貯蔵温度帯が低い貯蔵室の奥行き寸法よりも長い請求項1から9のいずれか一項記載の冷蔵庫。   The refrigerator according to any one of claims 1 to 9, wherein a depth dimension of a storage room having a high storage temperature zone among the storage rooms is longer than a depth dimension of a storage room having a low storage temperature zone. 前記断熱箱体の内部に形成される冷気ダクトにおいて、当該冷気ダクトを流れる冷気を前記真空断熱パネルが存しない部位に流さない請求項1から10のいずれか一項記載の冷蔵庫。   The refrigerator according to any one of claims 1 to 10, wherein in the cool air duct formed inside the heat insulating box, the cool air flowing through the cool air duct is not passed to a portion where the vacuum heat insulating panel does not exist. 前記断熱箱体において前記貯蔵室側に存する内板に、前記断熱壁にあって発泡断熱材が有る場所と無い場所の境界部分に位置させて傾斜部を設けた請求項2から11のいずれか一項記載の冷蔵庫。   The inner plate existing on the storage chamber side in the heat insulating box body is provided with an inclined portion located at a boundary portion between a place where the foamed heat insulating material is present and a place where there is no foam heat insulating material in the heat insulating wall. The refrigerator according to one item. 前記断熱箱体の断熱壁にあって発泡断熱材が有る場所と無い場所の境界部分において、前記貯蔵室側に存する内板と前記真空断熱パネルとの間に、発泡断熱材の浸入を防止するシートを設けた請求項2から12のいずれか一項記載の冷蔵庫。   Prevents infiltration of the foam insulation between the inner plate present on the storage chamber side and the vacuum insulation panel at the boundary between the place where the foam insulation is present and the place where the foam insulation is present on the insulation wall of the heat insulation box. The refrigerator according to any one of claims 2 to 12, wherein a sheet is provided. 前記断熱箱体において前記貯蔵室側に存する内板は補強用成形部を有する請求項1から13のいずれか一項記載の冷蔵庫。   The refrigerator according to any one of claims 1 to 13, wherein an inner plate existing on the storage chamber side in the heat insulating box has a reinforcing molded part. 前記補強用成形部を覆うカバーがある請求項14記載の冷蔵庫。   The refrigerator of Claim 14 which has a cover which covers the said shaping | molding part for reinforcement. 前記断熱箱体の断熱壁において前記貯蔵室側に存する内板と前記真空断熱パネルは接着剤で接着した請求項1から15のいずれか一項記載の冷蔵庫。   The refrigerator according to any one of claims 1 to 15, wherein an inner plate and the vacuum heat insulation panel existing on the storage chamber side of the heat insulation wall of the heat insulation box are bonded with an adhesive. 前記断熱箱体の断熱壁において前記貯蔵室側に存する内板と前記真空断熱パネルとの間を接着剤で接着しない部位では、前記貯蔵室側からカバーで覆う請求項1から15のいずれか一項記載の冷蔵庫。   The part of the heat insulation wall of the heat insulation box, which is covered with a cover from the storage chamber side, is covered with an adhesive between the inner plate existing on the storage chamber side and the vacuum heat insulation panel. The refrigerator according to the item. 前記真空断熱パネルの周囲を囲うように発泡断熱材が存している請求項2から17のいずれか一項記載の冷蔵庫。   The refrigerator according to any one of claims 2 to 17, wherein a foam heat insulating material exists so as to surround the vacuum heat insulating panel. 前記断熱箱体のコーナー部は発泡断熱材が厚くなっている請求項2から18のいずれか一項記載の冷蔵庫。   The refrigerator according to any one of claims 2 to 18, wherein a foamed heat insulating material is thick at a corner portion of the heat insulating box. 前記断熱箱体において発泡断熱材が厚い部分は、当該発泡断熱材と前記真空断熱パネルがラップしている請求項2から19のいずれか一項記載の冷蔵庫。   The refrigerator according to any one of claims 2 to 19, wherein in the heat insulating box, a portion where the foam heat insulating material is thick is wrapped by the foam heat insulating material and the vacuum heat insulating panel. 前記断熱箱体のコーナー部に、電気配線を収納する電気配線収納ボックスが存している請求項1から20のいずれか一項記載の冷蔵庫。   The refrigerator according to any one of claims 1 to 20, wherein an electrical wiring storage box for storing electrical wiring exists in a corner portion of the heat insulating box. 前記真空断熱パネルに形成された段差部に放熱パイプを配置した請求項1から21のいずれか一項記載の冷蔵庫。   The refrigerator as described in any one of Claim 1 to 21 which has arrange | positioned the thermal radiation pipe in the level | step-difference part formed in the said vacuum heat insulation panel. 前記断熱箱体において前記貯蔵室側に存する内板に、発泡断熱材の原液の注入時にその原液を前記断熱箱体の側壁へ案内する面取り部を設けた請求項2から22のいずれか一項記載の冷蔵庫。   The chamfering part which guides the undiluted | stock solution to the side wall of the said heat insulation box at the time of the injection | pouring of the undiluted solution of a foam heat insulating material was provided in the inner plate which exists in the said storage chamber side in the said heat insulation box. The refrigerator described. 前記断熱箱体において、発泡断熱材の原液を注入する注入口の注入先に、前記原液を前記断熱箱体の側壁へ案内する案内面を有する案内部材を設けた請求項2から23のいずれか一項記載の冷蔵庫。   24. The heat insulating box body according to any one of claims 2 to 23, wherein a guide member having a guide surface for guiding the raw solution to a side wall of the heat insulating box body is provided at an injection destination of an injection port for injecting a raw solution of foam heat insulating material. The refrigerator according to one item. 前記断熱箱体のコーナー部において、前記貯蔵室側の内板の角度と前記貯蔵室とは反対側の外板の角度を異ならせた請求項1から24のいずれか一項記載の冷蔵庫。   The refrigerator according to any one of claims 1 to 24, wherein an angle of the inner plate on the storage chamber side and an angle of the outer plate on the opposite side to the storage chamber are made different in a corner portion of the heat insulation box. 前記断熱箱体のコーナー部において、前記内板の角度を前記外板の角度よりも緩やかに形成した請求項25記載の冷蔵庫。   The refrigerator according to claim 25, wherein an angle of the inner plate is formed more gently than an angle of the outer plate at a corner portion of the heat insulating box. 前記断熱箱体における前記外板のコーナー部付近に、発泡断熱材の原液を注入する注入口を形成した請求項23または24記載の冷蔵庫。   The refrigerator according to claim 23 or 24, wherein an inlet for injecting a stock solution of foam heat insulating material is formed near a corner portion of the outer plate in the heat insulating box. 前記断熱箱体における前記外板のコーナー部の外側は平坦に形成されていて、その平坦部を利用してねじ止めされている請求項25から28のいずれか一項記載の冷蔵庫。   The refrigerator according to any one of claims 25 to 28, wherein an outer side of a corner portion of the outer plate in the heat insulating box is formed flat and is screwed using the flat portion. 前記断熱箱体における貯蔵室側の内板と貯蔵室とは反対側の外板との連結部分にソフトテープを設けた請求項1から28のいずれか一項記載の冷蔵庫。   The refrigerator according to any one of claims 1 to 28, wherein a soft tape is provided at a connection portion between the inner plate on the storage chamber side and the outer plate on the opposite side of the storage chamber in the heat insulation box. 前記断熱箱体の底部の外板を構成する金属製の底板に、金属製の補強板をスポット溶接により固着した請求項1から29のいずれか一項記載の冷蔵庫。   The refrigerator as described in any one of Claim 1 to 29 which fixed the metal reinforcement board to the metal bottom board which comprises the outer plate | board of the bottom part of the said heat insulation box by spot welding. 前記貯蔵室のうち貯蔵温度帯が低い貯蔵室の後部に設けられる補強板と、冷却器の除霜水を受ける排水樋と、を備え、
前記補強板を、前記排水樋に係止固定した請求項1から30のいずれか一項記載の冷蔵庫。
A reinforcing plate provided at the rear of the storage room having a low storage temperature zone among the storage rooms, and a drainage basin for receiving defrost water from the cooler,
The refrigerator according to any one of claims 1 to 30, wherein the reinforcing plate is locked and fixed to the drainage basin.
冷却器の除霜水を受ける排水樋を備え、この排水樋を、固定部を介して前記断熱箱体における左右の側壁に固定した請求項1から31のいずれか一項記載の冷蔵庫。   The refrigerator as described in any one of Claims 1-31 provided with the drainage tub which receives the defrost water of a cooler, and this drainage basin was fixed to the left and right side walls in the said heat insulation box through the fixing | fixed part.
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