JP2019030987A - Injection molding machine and block of injection molding machine - Google Patents

Injection molding machine and block of injection molding machine Download PDF

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JP2019030987A
JP2019030987A JP2017152193A JP2017152193A JP2019030987A JP 2019030987 A JP2019030987 A JP 2019030987A JP 2017152193 A JP2017152193 A JP 2017152193A JP 2017152193 A JP2017152193 A JP 2017152193A JP 2019030987 A JP2019030987 A JP 2019030987A
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mold
injection molding
molding machine
base plate
resin
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清司 谷澤
Seiji Tanizawa
清司 谷澤
菊川 雅之
Masayuki Kikukawa
雅之 菊川
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Meiki Seisakusho KK
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Meiki Seisakusho KK
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Abstract

To provide an injection molding machine that can achieve a weight reduction, and a block that can achieve a weight reduction.SOLUTION: The present invention provides an injection molding machine 11 in which a die 15, 18 for molding a molding is fitted to a block, where sides of counter die fitting surfaces 29, 43 of a metal block (fixing block 30, movable block 42) are a bonded with resin members containing carbon fiber.SELECTED DRAWING: Figure 1

Description

本発明は、成形品を成形する金型が台盤に取付けられる射出成形機、および成形品を成形する金型が取付けられる射出成形機の台盤に関するものである。 The present invention relates to an injection molding machine in which a mold for molding a molded product is attached to a base, and a base for an injection molding machine in which a mold for molding a molded product is attached.

射出成形機において金型は台盤に取付けられ、射出装置から溶融樹脂を金型内に射出して成形品の成形が行われる。更に詳しくは、固定金型は固定盤に取付けられ、可動金型は可動盤に取付けられる。そして成形する成形品が変更されると射出成形機の台盤に取付けられる金型もそれに対応して交換される。 In an injection molding machine, a mold is attached to a base plate, and a molded product is molded by injecting molten resin into the mold from an injection device. More specifically, the fixed mold is attached to the fixed platen, and the movable mold is attached to the movable platen. When the molded product to be molded is changed, the mold attached to the base plate of the injection molding machine is also exchanged accordingly.

従来から射出成形機の台盤(型盤)は、特許文献1にもあるように鋼材や球状黒鉛鋳鉄といった鋳鉄等の金属製の材料から製造されている。これらの台盤は型締時の力を受ける関係から一定以上の厚みを有するので、金属製の台盤の射出成形機の重量に占める割合は非常に大きかった。また特に大型の射出成形機においては、各部を分解して出荷しても、重量の大きな台盤が輸送や据付の際のネックになることがあった。 Conventionally, a base (mold) of an injection molding machine is manufactured from a metal material such as steel or cast iron such as spheroidal graphite cast iron as disclosed in Patent Document 1. Since these pedestals have a certain thickness or more due to the relationship of receiving the force at the time of mold clamping, the ratio of the metal pedestal to the weight of the injection molding machine was very large. In particular, in a large-sized injection molding machine, even if each part is disassembled and shipped, a heavy platform may become a bottleneck in transportation and installation.

前記の台盤の重量が輸送や据付の際のネックとなる問題に対応するものとして、特許文献2に記載されたものが知られている。特許文献2では、固定盤等の型締シリンダが配設される盤を、タイバが挿通される外枠部と金型取付盤に分割することによりそれぞれの盤の軽量化を図っている。 The thing described in patent document 2 is known as what respond | corresponds to the problem that the weight of the said baseboard becomes a bottleneck in the case of transportation and installation. In Patent Document 2, a board on which a mold clamping cylinder such as a fixed board is disposed is divided into an outer frame portion through which a tie bar is inserted and a mold mounting board, thereby reducing the weight of each board.

特開平4−147799号公報(第1頁右欄)JP-A-4-147799 (right column on page 1) 特開2013−244740号公報(請求項1、0003、0006,0017、0019)JP 2013-244740 A (Claims 1, 0003, 0006, 0017, 0019)

しかしながら特許文献2のように台盤に分割したものも、ぞれぞれの台盤は鋳鉄製(金属製)であるので、台盤全体を含めた射出成形機の重量を軽減することができないという問題があった。従って本発明の射出成形機では、重量を軽減することができる射出成形機、また重量を軽減することができる台盤を提供することを目的とする。 However, as for the thing divided | segmented into the base plate like patent document 2, since each base plate is a product made from cast iron (made of metal), the weight of the injection molding machine including the whole base cannot be reduced. There was a problem. Accordingly, an object of the injection molding machine of the present invention is to provide an injection molding machine capable of reducing the weight and a base plate capable of reducing the weight.

本発明の請求項1に記載の射出成形機は、成形品を成形する金型が台盤に取付けられる射出成形機において、金属製の台盤の反金型取付面の側に炭素繊維を含む樹脂製の部材が接合されていることを特徴とする。 The injection molding machine according to claim 1 of the present invention is an injection molding machine in which a mold for molding a molded product is attached to a base plate, and includes carbon fibers on the side opposite to the mold mounting surface of the metal base plate. A resin member is joined.

本発明の請求項2に記載の射出成形機は、成形品を成形する金型が台盤に取付けられる射出成形機において、金属製の台盤のリブ部とリブ部の間に炭素繊維を含む樹脂製の部材が接合されていることを特徴とする。 The injection molding machine according to claim 2 of the present invention is an injection molding machine in which a mold for molding a molded product is attached to a base plate, and includes carbon fibers between rib portions of the metal base plate. A resin member is joined.

本発明の請求項3に記載の射出成形機は、請求項1または請求項2において、型締シリンダを備えた金属製の台盤の反金型取付面の側またはリブ部とリブ部の間に炭素繊維を含む樹脂製の部材が接合されていることを特徴とする。 An injection molding machine according to a third aspect of the present invention is the injection molding machine according to the first or second aspect, wherein the anti-mold mounting surface side of the metal base plate provided with the clamping cylinder or between the rib portion and the rib portion. A resin member containing carbon fiber is bonded to the substrate.

本発明の請求項4に記載の台盤は、成形品を成形する金型が取付けられる射出成形機の台盤において、金属製の台盤の反金型取付面の側またはリブ部とリブ部の間に炭素繊維を含む樹脂製の部材が接合されていることを特徴とする。 The base plate according to claim 4 of the present invention is a base plate for an injection molding machine to which a mold for molding a molded product is mounted. A resin member containing carbon fibers is bonded between the two.

本発明の射出成形機は、成形品を成形する金型が台盤に取付けられる射出成形機において、
金属製の台盤の反金型取付面の側に炭素繊維を含む樹脂製の部材が接合されているので、射出成形機の重量を軽減することができる。また本発明の成形品を成形する金型が取付けられる射出成形機の台盤についても、同様に台盤の重量を軽減することができる。
The injection molding machine of the present invention is an injection molding machine in which a mold for molding a molded product is attached to a base plate
Since the resin member containing carbon fiber is joined to the metal mold base on the side opposite to the die mounting surface, the weight of the injection molding machine can be reduced. Similarly, the weight of the base plate can be reduced for the base plate of the injection molding machine to which the mold for molding the molded product of the present invention is attached.

本実施形態の射出成形機を示す説明図である。It is explanatory drawing which shows the injection molding machine of this embodiment. 本実施形態の射出成形機の固定盤のみを射出装置の側から見た側面図である。It is the side view which looked at only the stationary disk of the injection molding machine of this embodiment from the injection device side. 第2の実施形態の射出成形機の固定盤のみを射出装置側から見た側面図である。It is the side view which looked only at the stationary platen of the injection molding machine of 2nd Embodiment from the injection device side. 第2の実施形態の固定盤のA―A線の矢視図である。It is an arrow line view of the AA line of the stationary platen of 2nd Embodiment.

本実施形態の射出成形機11について図1を参照して説明する。図1は、A線より上の部分は、型締シリンダの部分の縦断面、A線とB線の間の部分は型締装置の中心線の縦断面、B線よりもは下の部分は正面図を示している。また図1は、図3の一点鎖線のA―A線の矢視図でもある。射出成形機11の型締装置12は、ベッド13上の一方に固定盤16が固着され、固定盤16の金型取付面14に固定金型15が取付けられている。またベッド13上の他方には可動盤19が型開閉機構20により型開閉方向に往復移動自在に配置されている。そして可動盤19の金型取付面17には可動金型18が取付けられている。本発明では、固定盤16と可動盤19はそれぞれ台盤に相当する。また固定金型15と可動金型18は、型合せされた際に形成されるキャビティCで成形品を成形する金型に相当する。 The injection molding machine 11 of this embodiment is demonstrated with reference to FIG. In FIG. 1, the part above the A line is the longitudinal section of the part of the clamping cylinder, the part between the A line and the B line is the longitudinal section of the center line of the clamping device, and the part below the B line is A front view is shown. FIG. 1 is also an arrow view taken along the line AA of the one-dot chain line in FIG. In the mold clamping device 12 of the injection molding machine 11, a fixed plate 16 is fixed to one side on a bed 13, and a fixed die 15 is attached to a mold attachment surface 14 of the fixed plate 16. A movable plate 19 is disposed on the other side of the bed 13 so as to be reciprocally movable in a mold opening / closing direction by a mold opening / closing mechanism 20. A movable mold 18 is mounted on the mold mounting surface 17 of the movable platen 19. In the present invention, the fixed platen 16 and the movable platen 19 each correspond to a base plate. The fixed mold 15 and the movable mold 18 correspond to molds for molding a molded product with the cavity C formed when the molds are matched.

固定盤16の四隅近傍には型締シリンダ21が取付けられ、型締シリンダ21のピストンに固着されるロッドがタイバ22となっている。そしてタイバ22は、可動盤19の四隅近傍にそれぞれ挿通されている。タイバ22の外周の所定位置には係合溝23が型開閉方向の所定の長さにわたり形成され、一方可動盤19の反金型取付面側の面には前記係合溝23と係脱されるハーフナット24が設けられている。また可動盤19には型開閉機構20のボールねじナット25が固定され、ベッド13上には型開閉機構20のサーボモータ26が固定されている。そしてサーボモータ26とプーリやベルトにより連結されたボールねじ27がベッド13上には回転自在に軸保持され、ボールねじ27は前記ボールねじナット25に挿通されている。 Clamping cylinders 21 are attached in the vicinity of the four corners of the stationary platen 16, and a rod fixed to the piston of the clamping cylinder 21 is a tie bar 22. The tie bars 22 are respectively inserted in the vicinity of the four corners of the movable platen 19. An engagement groove 23 is formed at a predetermined position on the outer periphery of the tie bar 22 over a predetermined length in the mold opening / closing direction, while the surface of the movable plate 19 on the side opposite to the mold mounting surface is engaged with and disengaged from the engagement groove 23. A half nut 24 is provided. A ball screw nut 25 of a mold opening / closing mechanism 20 is fixed to the movable platen 19, and a servo motor 26 of the mold opening / closing mechanism 20 is fixed on the bed 13. A ball screw 27 connected to the servo motor 26 by a pulley or a belt is rotatably supported on the bed 13, and the ball screw 27 is inserted through the ball screw nut 25.

また固定盤16の反金型取付面側のベッド13上には射出装置28が配置されている。そして射出装置28のノズルタッチ機構は、射出装置28と固定盤16を接続する形で取付けられている。上記の型締シリンダ21を用いた射出成形機11は、一例として型締力10,000KN以上の大型機に多く採用されている。 An injection device 28 is disposed on the bed 13 on the side opposite to the mold mounting surface of the fixed platen 16. The nozzle touch mechanism of the injection device 28 is attached so as to connect the injection device 28 and the stationary platen 16. As an example, the injection molding machine 11 using the above-described mold clamping cylinder 21 is widely used in large machines having a mold clamping force of 10,000 KN or more.

次に本実施形態の型締シリンダ21を備えた台盤である固定盤16について説明する。固定盤16は、金属製の台盤30の反金型取付面29側に炭素繊維を含む樹脂製の部材31が接合されて一体に形成されている。本実施形態において金属製の台盤30は、球状黒鉛鋳鉄(FCD材)等の鋳鉄からなる。しかしSS400、S45C等の鋼材などの別の金属製の台盤であってもよい。図1および図2に示されるように金属製の台盤30は、金型取付面14を備えた板体部32、四隅近傍部分の型締シリンダ内蔵部33、破線で示される中央の金型背面側の補強を兼ねたすり鉢部34、型締シリンダ内蔵部33同士を接続するは外周リブ部35、前記型締シリンダ内蔵部33とすり鉢部34と連結する放射方向リブ部36、および外周リブ部35とすり鉢部34を連結する放射方向リブ部37等からなっている。前記リブ部35,36,37は全て板体部32から反金型取付面側(射出装置28側)に向けて立設・固定されている。なお固定盤16のリブ部の形状は上記に限定されないが、リブ部の高さを高くして固定盤16に厚みを持たせることにより重量を軽量化した割に型締時の固定盤16の反りに対抗することができる。また本発明においては、型締時に発生する力は、金属製の台盤30と後述する炭素繊維を含む樹脂製の部材31の両方で受けるため、金属製の台盤30の板体部32やリブ部35,36,37の厚みを薄くすることができ、軽量化を図ることができる。 Next, the fixed platen 16 which is a base plate provided with the mold clamping cylinder 21 of the present embodiment will be described. The stationary platen 16 is integrally formed by joining a resin member 31 containing carbon fiber to the anti-mold mounting surface 29 side of the metal base plate 30. In the present embodiment, the metal platform 30 is made of cast iron such as spheroidal graphite cast iron (FCD material). However, another metal base such as steel such as SS400 and S45C may be used. As shown in FIGS. 1 and 2, the metal base 30 includes a plate body portion 32 having a die mounting surface 14, a mold clamping cylinder built-in portion 33 in the vicinity of the four corners, and a central die indicated by a broken line. A mortar portion 34 that also serves as a reinforcement on the back side, an outer peripheral rib portion 35 that connects the clamping cylinder built-in portion 33 to each other, a radial rib portion 36 that connects the clamping cylinder built-in portion 33 and the mortar portion 34, and an outer peripheral rib It consists of a radial rib portion 37 and the like for connecting the portion 35 and the mortar portion 34. The rib portions 35, 36, and 37 are all erected and fixed from the plate body portion 32 toward the anti-mold mounting surface side (the injection device 28 side). The shape of the rib portion of the stationary platen 16 is not limited to the above, but the height of the rib portion is increased to increase the thickness of the stationary platen 16 to reduce the weight, but the weight of the stationary platen 16 during mold clamping is reduced. Can counter warpage. In the present invention, the force generated at the time of mold clamping is received by both the metal base 30 and the resin member 31 containing carbon fiber, which will be described later. The thickness of the rib portions 35, 36, and 37 can be reduced, and the weight can be reduced.

前記型締シリンダ内蔵部33の一部と外周リブ部35と放射方向リブ部36,37の反金型取付面29の高さは同じ高さに形成されている。そしてそれらのリブ部等から形成される反金型取付面29には炭素繊維を含む樹脂製の部材31が接合されている。本実施形態のような固定盤16の四隅近傍に型締シリンダ21が設けられる大型の射出成形機11では、炭素繊維を含む樹脂製の部材31は、固定盤16の反金型取付面全面を1枚でカバーする部材を成形することは困難な場合が多い。従って本実施形態では炭素繊維を含む樹脂製の部材31は複数の炭素繊維を含む樹脂製の部材38,39,40,41から構成される。 A part of the mold clamping cylinder built-in portion 33, the outer peripheral rib portion 35, and the radial die portions 36 and 37 are formed at the same height on the anti-mold mounting surface 29. And the resin-made member 31 containing carbon fiber is joined to the anti-die attachment surface 29 formed from those rib parts. In the large-sized injection molding machine 11 in which the clamping cylinders 21 are provided in the vicinity of the four corners of the stationary platen 16 as in the present embodiment, the resin member 31 containing carbon fiber covers the entire surface of the stationary plate mounting surface of the stationary platen 16. In many cases, it is difficult to form a member to be covered with one sheet. Therefore, in this embodiment, the resin member 31 containing carbon fibers is composed of resin members 38, 39, 40, and 41 containing a plurality of carbon fibers.

まず右側の上下の型締シリンダ内蔵部33、33を連結する形で、一方の辺の長さのほうが他方の辺の長さよりも長い略長方形の面形状で所定厚みの炭素繊維を含む樹脂製の部材38が取付けられる。前記部材38の角部は金属製の台盤30の外形に合わせて円形に面取りされいるがされていないものでもよい。前記部材38には型締シリンダ内蔵部33を挿通するための貫通孔が両端近傍に形成されている。また右側の上下の型締シリンダ内蔵部33、33も同様形状で所定厚みの部材38で連結される。またこれらの部材38,38の金属製の台盤30の型締シリンダ内蔵部33の反金型取付面29や外周リブ部35等の反金型取付面29への接合は、図示しないボルトと接着剤の少なくとも一方により行われる。しかし部材間の嵌合を用いるものでもよく、接合方法は他の部材も含めて限定されない。従って本発明における接合とは、固着、当接を含めた広い概念である。 First, the upper and lower mold clamping cylinder built-in portions 33, 33 on the right side are connected, and the length of one side is a substantially rectangular surface shape that is longer than the length of the other side, and is made of resin containing carbon fibers having a predetermined thickness. The member 38 is attached. The corners of the member 38 may be chamfered in a circular shape in accordance with the outer shape of the metal base 30 but may not be chamfered. The member 38 is formed with through holes in the vicinity of both ends for inserting the mold clamping cylinder built-in portion 33. Also, the upper and lower mold clamping cylinder built-in portions 33, 33 on the right side are connected by a member 38 having the same shape and a predetermined thickness. Further, these members 38, 38 are joined to the anti-mold mounting surface 29 such as the mold clamping cylinder built-in portion 33 of the metal base plate 30 and the anti-mold mounting surface 29 such as the outer peripheral rib portion 35 with bolts (not shown). This is done with at least one of the adhesives. However, it is possible to use fitting between members, and the joining method is not limited including other members. Accordingly, the term “joining” in the present invention is a broad concept including fixation and contact.

次に上側の左右の型締シリンダ内蔵部33,33を連結する形で一方の辺の長さのほうが他方の辺の長さよりも長い略長方形の面形状で所定厚みの炭素繊維を含む樹脂製の部材39が取付けられる。なお前記部材39の角部はどのような形状でもよい。そして前記部材39には型締シリンダ内蔵部33を挿通するための両端近傍に貫通孔が形成されている。また下側の左右の型締シリンダ内蔵部33、33も同様に帯状で所定厚みの前記部材39で連結される。金属製の台盤30や他の前記部材38等との接合方法は前記部材38の接合方法と同様に限定されない。 Next, the upper left and right mold clamping cylinder built-in portions 33 and 33 are connected, and the length of one side is a substantially rectangular surface shape longer than the length of the other side, and is made of resin containing carbon fiber having a predetermined thickness. The member 39 is attached. The corners of the member 39 may have any shape. The member 39 is formed with through holes in the vicinity of both ends for inserting the mold clamping cylinder built-in portion 33. Similarly, the lower left and right mold clamping cylinder built-in portions 33 and 33 are similarly connected in a belt shape with the member 39 having a predetermined thickness. The joining method with the metal base plate 30 or the other member 38 is not limited as in the joining method of the member 38.

更に右上の型締シリンダ内蔵部33と左下の型締シリンダ内蔵部33を連結する形で細長い略菱形の面形状で所定厚みの炭素繊維を含む樹脂製の部材40で連結される。そして前記部材40には型締シリンダ内蔵部33を挿通するための貫通孔が両端近傍に形成されている。また前記部材40の幅が太い中央部には、すり鉢部34を挿通するための貫通孔が形成されている。更にまた左上の型締シリンダ内蔵部33と右下の型締シリンダ内蔵部33を連結する形で、前記部材40と同様形状の炭素繊維を含む樹脂製の部材41が取付けられている。前記部材40,41についても金属製の台盤30や他の前記部材38,39等への接合は限定されない。 Further, the upper right mold clamping cylinder built-in portion 33 and the lower left mold clamping cylinder built-in portion 33 are connected by a resin member 40 having a long and substantially rhombus surface shape and containing carbon fibers of a predetermined thickness. The member 40 is formed with through holes in the vicinity of both ends for inserting the mold clamping cylinder built-in portion 33. Further, a through hole for inserting the mortar portion 34 is formed in the central portion where the width of the member 40 is thick. Further, a resin member 41 containing carbon fiber having the same shape as the member 40 is attached so as to connect the upper left clamping cylinder built-in portion 33 and the lower right clamping cylinder built-in portion 33. The members 40 and 41 are not limited to joining to the metal base 30 or the other members 38 and 39.

これらの炭素繊維を含む樹脂製の部材38,39,40,41はこれに限定されるものではないが、一例として5〜50mmとなっている。従って型締シリンダ内蔵部33の部分では4枚がボルト等により接合されるが、他の部分では部材38,39,40,41の底面の高さが異なることになる。従って前記底面の高さに応じて金属製の台盤30の外周リブ部35や放射方向リブ部36,37の反金型取付面29の高さを変更するようにしてもよい。また図1の部材69に示されるように前記部材38,41の間にブロック70を挟むものでもよい。更には部材38,39,40,41の少なくとも1枚に厚肉部と薄肉部を設けてもよい。また炭素繊維を含む樹脂製の部材31は、前記部材38,39のみからなるものでもよく、前記部材40,41のみからなるものでもよい。 The resin members 38, 39, 40, and 41 including these carbon fibers are not limited to this, but are 5 to 50 mm as an example. Accordingly, four pieces are joined by bolts or the like in the portion of the mold clamping cylinder built-in portion 33, but the heights of the bottom surfaces of the members 38, 39, 40, and 41 are different in other portions. Therefore, the height of the outer peripheral rib portion 35 of the metal base plate 30 and the anti-mold mounting surface 29 of the radial rib portions 36 and 37 may be changed according to the height of the bottom surface. Further, as shown by a member 69 in FIG. 1, a block 70 may be sandwiched between the members 38 and 41. Furthermore, a thick portion and a thin portion may be provided on at least one of the members 38, 39, 40, and 41. Further, the resin member 31 containing carbon fiber may be composed only of the members 38 and 39 or may be composed only of the members 40 and 41.

なお本実施例では、金属製の台盤30の板体部32の反金型取付面側(裏面側)であって外周リブ部35、放射方向リブ部36,37で囲まれるリブ部とリブ部の間の凹部の部分の一部または全部にも炭素繊維を含む樹脂製の部材を詰めてもよい。更には金型取付面14側に型締時の歪を防止する目的で炭素繊維を含む樹脂製の部材を増設するものを除外するものではない。この場合、炭素繊維を含む樹脂製の部材は一方の面が金型取付面となる板状体であり、厚みはこれに限定されるものではないが、3〜40mm程度が望ましい。そして前記板状体からなる部材には金型を取付けるための貫通孔が複数形成されている。このように本実施形態では、金属製の台盤30に複数の炭素繊維を含む樹脂製の部材38,39,40,41が接合されて固定盤16が形成される。 In the present embodiment, the rib portion and the rib surrounded by the outer peripheral rib portion 35 and the radial rib portions 36 and 37 on the side opposite to the mold mounting surface (rear surface side) of the plate body portion 32 of the metal base plate 30. Part or all of the concave portions between the portions may be filled with a resin member containing carbon fiber. Further, it is not excluded to add a resin member including carbon fiber on the mold mounting surface 14 side for the purpose of preventing distortion at the time of mold clamping. In this case, the resin member containing carbon fiber is a plate-like body having one surface serving as a mold mounting surface, and the thickness is not limited to this, but is preferably about 3 to 40 mm. A plurality of through holes for attaching a mold are formed in the member made of the plate-like body. As described above, in the present embodiment, the resin plate 38, 39, 40, 41 including a plurality of carbon fibers is joined to the metal base plate 30 to form the fixed plate 16.

上記の固定盤16では、金属製の台盤30と炭素繊維を含む樹脂製の部材38の双方により一体となって型締時の型締力に対抗する。より詳しくは型締時の固定盤16の反り方向を主として炭素繊維を含む樹脂製の部材31により抑制することが可能となる。そして一例として金属製の台盤30の削減重量に対する炭素繊維を含む樹脂製の台盤30の増加重量は、一例として10〜30%とすることが可能である。これは炭素繊維を含む樹脂の鉄に対する比強度は10倍以上であり、比弾性率は7倍以上であることに基づく。 In the fixed platen 16, the metal platen 30 and the resin member 38 containing carbon fibers are integrated to counter the mold clamping force during mold clamping. More specifically, the warping direction of the fixed platen 16 during mold clamping can be suppressed by the resin member 31 mainly containing carbon fibers. As an example, the increased weight of the resin base plate 30 including carbon fibers with respect to the reduced weight of the metal base plate 30 can be 10 to 30% as an example. This is based on the fact that the specific strength of the resin containing carbon fiber to iron is 10 times or more and the specific elastic modulus is 7 times or more.

その結果、特に型締力25,0000Knを超えるような大型機では型締シリンダ21が設けられる固定盤16は台盤のみでも搬送時の重量が問題となるが、5〜30%程度軽減できる可能性があり、搬送時の問題を軽減することに寄与する。なお現時点では炭素繊維を含む樹脂は鋳鉄よりも高価であるので、台盤全体の重量を搬送時に問題とならない重量とすることを目安に炭素繊維を含む樹脂製の部材の厚み等を決定するようにしてもよい。 As a result, particularly in a large machine exceeding the clamping force of 25,0000 Kn, the stationary platen 16 provided with the clamping cylinder 21 has a problem in the weight during transportation even if only the base plate is used, but it can be reduced by about 5 to 30%. It contributes to alleviating problems during transportation. Since the resin containing carbon fiber is more expensive than cast iron at the present time, the thickness of the resin member containing carbon fiber should be determined based on the weight of the entire base plate being a weight that does not cause a problem during transportation. It may be.

次に炭素繊維を含む樹脂製の部材38,39,40,41の製造法について説明する。本実施形態では繊維が一方向の炭素繊維に対してエポキシ等の熱硬化性樹脂をマトリックス樹脂で含浸させたプリプレグを、繊維の方向を90°づつ変えて複数枚重ねて積層成形が行われる。積層成形の方法は、RTM法(レジン・トランスファ・モールディング成形)やオートクレープ法により行われる。型締シリンダ21の同士が各辺均等に配置されたものでは、部材38と部材39、部材40と部材41はそれぞれ同形となるのでRTM法の金型を共用とすることができる。そして前記積層成形の後には焼結等の方法により硬化がなされる。これらの積層成形における板体の板厚は一般的には1〜30mm、真空引き等の問題から最高でも40mm程度であり現状ではそれを超えると成形が難しくなる。従って炭素繊維を含む樹脂製の部材38等は、一定以上の板厚が必要とされる場合は、上記の成形法で成形された複数枚の板体を接着剤やボルトで接合したものでもよい。 Next, a method for manufacturing the resin members 38, 39, 40, and 41 containing carbon fibers will be described. In the present embodiment, a plurality of prepregs obtained by impregnating a carbon fiber with one direction of a fiber with a thermosetting resin such as epoxy impregnated with a matrix resin are stacked and laminated by changing the direction of the fiber by 90 °. Lamination molding is performed by the RTM method (resin transfer molding) or the autoclave method. In the case where the mold clamping cylinders 21 are arranged evenly on each side, the member 38 and the member 39, and the member 40 and the member 41 have the same shape, so that the mold of the RTM method can be shared. After the lamination molding, curing is performed by a method such as sintering. The thickness of the plate body in these laminated moldings is generally 1 to 30 mm, and is at most about 40 mm due to problems such as evacuation, and if it exceeds this, molding becomes difficult. Accordingly, the resin member 38 containing carbon fiber may be formed by joining a plurality of plate bodies formed by the above-described forming method with an adhesive or bolts when a certain thickness or more is required. .

前記においてプリプレグについては最初から縦方向と横方向の炭素繊維が折り込まれたものでもよく、不織布を用いたものでもよい。また成形時に炭素繊維のみのシートに対して樹脂を含浸させるものでもよい。またマトリックス樹脂の種類についても限定されず、熱可塑性樹脂を一部または全部に使用したものでもよい。また炭素繊維についてはPAN系の繊維でもよくピッチ系の繊維でもよい。PAN系の繊維を用いた場合は、引っ張り強さに優れ、ピッチ系の炭素繊維を用いた場合は引っ張り弾性率が鉄に近い値を示す点に優れている。また本実施形態は炭素繊維を使用するが他の強化繊維を全て除外するものではない。また本実施形態では成形性の観点から炭素繊維を含む樹脂製の部材は、平坦な板状のもの(取付孔あり)であるが、リブ等を備えた複雑な形状のものでもよい。 In the above, the prepreg may be one in which carbon fibers in the vertical direction and the horizontal direction are folded from the beginning, or one using a nonwoven fabric. Alternatively, a sheet made of only carbon fibers may be impregnated with a resin during molding. Further, the type of the matrix resin is not limited, and the matrix resin may be a part or all of the thermoplastic resin. The carbon fiber may be a PAN-based fiber or a pitch-based fiber. When a PAN-based fiber is used, the tensile strength is excellent, and when a pitch-based carbon fiber is used, the tensile elastic modulus is excellent in that the value is close to that of iron. Moreover, although this embodiment uses carbon fiber, it does not exclude all other reinforcing fibers. In the present embodiment, the resin member containing carbon fibers is a flat plate (with attachment holes) from the viewpoint of moldability, but may be a complicated shape having ribs and the like.

次に可動盤19について説明する。可動盤19も固定盤16と同様に、金属製の台盤42の反金型取付面43側に複数の炭素繊維を含む樹脂製の部材44が取り付けられている。可動盤19においても金属製の台盤42の上下のタイバ挿通部45を連結する形で外周リブ部46や放射方向リブ部47等のリブ部が形成されている。そしてリブ部の反金型取付面43と平行に、上下のタイバ挿通部45を連結する形で炭素繊維を含む樹脂製の部材4,48,48、左右のタイバ挿通部45を連結する炭素繊維を含む樹脂製の部材49,49、斜め方向のタイバ挿通部45を連結する形で炭素繊維を含む樹脂製の部材50,50が取付けられている。なお前記部材50,50については、固定盤側の炭素繊維を含む樹脂製の部材40,41のようにすり鉢部34を挿通するための貫通孔は設けられていないが、図示しないエジェクタ装置を取付けるための貫通孔などが形成されている。上記の相違点以外で前記部材48,49,50の形状、厚み、取付け方法、製造方法などは、固定盤16の側の炭素繊維を含む樹脂製の部材38,39,40,41と実質的に同様であるので説明は省略する。 Next, the movable platen 19 will be described. Similarly to the fixed platen 16, the movable platen 19 is provided with a resin member 44 including a plurality of carbon fibers on the side opposite to the die mounting surface 43 of the metal base plate 42. Also in the movable platen 19, rib portions such as the outer peripheral rib portion 46 and the radial rib portion 47 are formed so as to connect the upper and lower tie bar insertion portions 45 of the metal base plate 42. Then, in parallel to the anti-mold mounting surface 43 of the rib portion, the resin members 4, 48, 48 including carbon fibers and the carbon fibers that connect the left and right tie bar insertion portions 45 in a form that connects the upper and lower tie bar insertion portions 45. The resin members 50 and 50 including carbon fibers are attached so as to connect the resin members 49 and 49 and the tie bar insertion portion 45 in the oblique direction. The members 50 and 50 are not provided with through holes for inserting the mortar portion 34 like the resin members 40 and 41 including carbon fibers on the fixed platen side, but an ejector device (not shown) is attached. For example, a through hole is formed. Other than the above differences, the shape, thickness, mounting method, manufacturing method, and the like of the members 48, 49, 50 are substantially the same as those of the resin members 38, 39, 40, 41 including carbon fibers on the stationary platen 16 side. The description is omitted because it is the same.

前記において可動盤19が型締シリンダを備えた台盤の場合は、炭素繊維を含む樹脂製の部材44を金属製の台盤42に接合することは搬送上の問題の解決になる。なお本発明においては、炭素繊維を含む樹脂製の部材31,44は、固定盤16または可動盤19の少なくとも一方に採用されたものでもよい。 In the case where the movable platen 19 is a platen provided with a clamping cylinder, joining the resin member 44 containing carbon fiber to the metal platen 42 solves the problem of conveyance. In the present invention, the resin members 31 and 44 containing carbon fibers may be employed in at least one of the fixed platen 16 and the movable platen 19.

次に射出成形機11の作動について説明する。型開閉機構20により可動盤19が型閉され、固定金型15と可動金型18が型閉される。この際に可動盤19の少なくとも一部に炭素繊維を含む樹脂製の部材44が使用されて軽量化されていることにより、型開閉におけるエネルギー(型開閉機構がサーボモータ26の場合は電力消費量)が軽減される。または型開閉速度を向上させ成形サイクル短縮を図ることができる。更には金属のみの可動盤を使用する場合に対して、能力の小さい型開閉用のサーボモータを採用できる場合も考えられる。 Next, the operation of the injection molding machine 11 will be described. The movable platen 19 is closed by the mold opening / closing mechanism 20, and the fixed mold 15 and the movable mold 18 are closed. At this time, a resin member 44 containing carbon fiber is used in at least a part of the movable platen 19 to reduce the weight, so that energy in mold opening / closing (in the case where the mold opening / closing mechanism is the servo motor 26, power consumption) ) Is reduced. Alternatively, the mold opening / closing speed can be improved and the molding cycle can be shortened. Furthermore, there may be a case where a mold opening / closing servo motor having a small capacity can be employed, compared to the case where a metal-only movable plate is used.

固定金型15と可動金型18が型閉されるとハーフナット24が作動され、次に型締シリンダ21が作動して型締が行われる。この際に型締シリンダ21によりタイバ22が牽引されて、固定盤16と可動盤19は歪み変形される。この際に固定金型15および可動金型18からは金属製の台盤30と背面側の炭素繊維を含む樹脂製の部材31(38,39,40,41)が反ることにより、前記部材31には特に外周部を中心に引っ張り方向の力が加わることになる。しかしながら本実施形態の炭素繊維を含む樹脂製の部材31は、方向性を持った繊維を含むプリプレグを材料として積層成形しているため、引っ張り方向の力が繊維の方向とほぼ平行方向となり、圧縮方向の力が繊維の方向とほぼ直交方向となるので、炭素繊維を含む樹脂製の部材31の強度がそれぞれ最大限発揮される。そして両方の炭素繊維を含む樹脂製の部材31のほうが金属製の台盤30よりもより一層引っ張り方向の力が加えられるので、両者の間に引っ張り弾性率の差があったとしても大きな問題は生じない。なお上記したようにピッチ系繊維の炭素繊維を用いることにより、金属製(鋳鉄製)の台盤30と炭素繊維を含む樹脂製の部材31の引っ張り弾性率をほぼ同じにすることも可能である。そして金型が型締された状態で射出装置28から金型のキャビティCに射出が行われ、その後に冷却が行われる。 When the fixed mold 15 and the movable mold 18 are closed, the half nut 24 is operated, and then the mold clamping cylinder 21 is operated to perform mold clamping. At this time, the tie bar 22 is pulled by the mold clamping cylinder 21, and the fixed platen 16 and the movable platen 19 are deformed and deformed. At this time, the member 15 (38, 39, 40, 41) made of resin including the metal base plate 30 and the back side carbon fiber is warped from the fixed mold 15 and the movable mold 18 so that the above-mentioned member is obtained. A force in the pulling direction is applied to 31 especially around the outer periphery. However, since the resin-made member 31 containing carbon fibers according to the present embodiment is formed by lamination using a prepreg containing directional fibers as a material, the force in the pulling direction is substantially parallel to the fiber direction, and the compression is performed. Since the directional force is substantially perpendicular to the fiber direction, the strength of the resin member 31 containing carbon fibers is maximized. And since the resin member 31 containing both carbon fibers is more applied in the tensile direction than the metal base plate 30, even if there is a difference in tensile elastic modulus between the two, the big problem is Does not occur. As described above, it is possible to make the tensile elastic modulus of the base plate 30 made of metal (made of cast iron) and the resin member 31 containing carbon fibers substantially the same by using the carbon fibers of pitch fibers as described above. . Then, injection is performed from the injection device 28 to the cavity C of the mold while the mold is clamped, and then cooling is performed.

次に図3、図4に示される別の実施形態の射出成形機51の型締装置52の固定盤53について説明する。別の実施形態の射出成形機51については、固定盤51以外の部分は、図1と同様であるので説明を省略する。図3は、固定盤53を射出装置54の側から見た図である。固定盤53の金属製の台盤55は、金型取付面56に固定金型57が取付けられる板体部58と四隅近傍部分の型締シリンダ内蔵部59が設けられ、板体部58の反金型取付面60側には、中央の金型背面側の補強を兼ねたすり鉢部61、型締シリンダ内蔵部59同士を接続するは外周リブ部62、前記型締シリンダ内蔵部59とすり鉢部61と連結する放射方向リブ部63、外周リブ部62とすり鉢部61を連結する放射方向リブ部64等を備えている。 Next, a stationary platen 53 of a mold clamping device 52 of an injection molding machine 51 according to another embodiment shown in FIGS. 3 and 4 will be described. About the injection molding machine 51 of another embodiment, since parts other than the stationary platen 51 are the same as that of FIG. 1, description is abbreviate | omitted. FIG. 3 is a view of the fixed platen 53 as viewed from the injection device 54 side. The metal base 55 of the fixed platen 53 is provided with a plate body part 58 on which a fixed mold 57 is attached to a mold attachment surface 56 and mold clamping cylinder built-in parts 59 in the vicinity of the four corners. On the mold mounting surface 60 side, a mortar portion 61 that also serves as a reinforcement on the back side of the central mold, an outer peripheral rib portion 62 for connecting the clamping cylinder built-in portions 59 to each other, and the clamping cylinder built-in portion 59 and the mortar portion. A radial rib portion 63 connected to 61, a radial rib portion 64 connecting the outer peripheral rib portion 62 and the mortar portion 61, and the like.

そして板体部58の反金型取付面60には凸部65が射出装置側に向けて突出するように形成されている。また放射方向リブ部63からは金型取付面56と平行になるように凸部66が突出するように形成されている。更に放射方向リブ部64からも金型取付面56と平行になるように凸部67が突出するように形成されている。また型締シリンダ内蔵部59からも凸部69が突出している。これらの凸部65,66,67、69は、金属製の台盤55と次に記載する炭素繊維を含む樹脂製の部材68との接合を良好にし、型締時に固定盤53に及ぼされる力が金属製の台盤55のみならず炭素繊維を含む樹脂製の部材68にも同様に及ぶようにするために形成されるものである。なお金属製の台盤55のリブや凸部の形状は上記に限定されない。 And the convex part 65 is formed in the anti-mold mounting surface 60 of the plate part 58 so that it may protrude toward the injection device side. Further, a convex portion 66 is formed so as to protrude from the radial rib portion 63 so as to be parallel to the mold mounting surface 56. Further, a convex portion 67 is formed so as to protrude from the radial rib portion 64 so as to be parallel to the mold mounting surface 56. Further, a convex portion 69 projects from the mold clamping cylinder built-in portion 59. These convex portions 65, 66, 67, and 69 improve the bonding between the metal base plate 55 and the resin member 68 containing carbon fiber described below, and the force exerted on the fixed platen 53 during mold clamping. Is formed not only on the metal base plate 55 but also on the resin member 68 containing carbon fibers. In addition, the shape of the rib and the convex part of the metal base plate 55 is not limited to the above.

次に固定盤53の金属製の台盤55の反金型取付面60の側に取付けられる複数の炭素繊維を含む樹脂製の部材68について説明する。本実施形態では、板体部58の反金型取付面60と外周リブ部62と放射方向リブ部63と放射方向リブ部64に囲まれる形で炭素繊維を含む樹脂製の部材68a,68bが全部で8個挿入固定されている。換言すれば炭素繊維を含む樹脂製の部材68は、リブ部とリブ部の間に接合されている。図3に示される別の実施形態では前記部材68は、2種類からなり、前記部材68aが4個、前記部材68bが4個である。これらの前記部材68a、68bは、金属製の台盤55の凸部に嵌合や押圧される形で接合されるよう取付けられることが望ましい。 Next, a resin member 68 including a plurality of carbon fibers attached to the metal plate 55 on the side opposite to the die mounting surface 60 of the fixed plate 53 will be described. In the present embodiment, resin members 68a and 68b containing carbon fibers in a form surrounded by the anti-mold mounting surface 60, the outer peripheral rib portion 62, the radial rib portion 63, and the radial rib portion 64 of the plate body portion 58 are provided. A total of eight are inserted and fixed. In other words, the resin member 68 containing carbon fibers is joined between the rib portions. In another embodiment shown in FIG. 3, the member 68 is of two types, including four members 68 a and four members 68 b. The members 68a and 68b are preferably attached so as to be joined and pressed to the convex portions of the metal base 55.

次に前記炭素繊維を含む樹脂製の部材68a,68bの製造方法と接合方法について2例を説明する。1例目の製造方法は、台盤とは別の所の専用の金型内で、射出成形や注入成形により前記部材68a,68bを成形し、それを金属製の台盤55に嵌め込む。この場合、金型は、前記部材68aと前記部材68bに対応して2個を準備する必要がある。射出成形による場合は、加熱筒内で炭素繊維と熱可塑性樹脂または熱硬化性樹脂を溶融混合し、金型内に射出して前記部材68a、68bを成形する。射出成形は量産に優れた方式であるが金型等のコストは高くなる。 Next, two examples of the manufacturing method and joining method of the resin members 68a and 68b containing the carbon fiber will be described. In the first manufacturing method, the members 68a and 68b are formed by injection molding or injection molding in a dedicated mold different from the base plate, and the members 68a and 68b are fitted into the metal base plate 55. In this case, it is necessary to prepare two molds corresponding to the member 68a and the member 68b. In the case of injection molding, carbon fiber and thermoplastic resin or thermosetting resin are melted and mixed in a heating cylinder and injected into a mold to form the members 68a and 68b. Injection molding is an excellent method for mass production, but the cost of molds and the like is high.

RTM法を含む注入成形は型内を真空にすることが望ましいが、注入時の圧力は高くないので型締装置などは小型のものでもよい場合が多い。これらの射出成形や注入成形により成形したものは、金属製の台盤55のリブ部とリブ部の間に挿入後に別途のボルトや固定具により金属製の台盤55に接合することが望ましい。場合によっては部材68a,68bを挿入後に金属製の板または図1等で示される炭素繊維を含む樹脂製の板をリブ部の反金型取付面60に固定して部材68a,68bを封入するような形としてもよい。 In the injection molding including the RTM method, it is desirable to evacuate the inside of the mold, but since the pressure at the time of injection is not high, the mold clamping device or the like is often small. Those molded by injection molding or injection molding are preferably joined to the metal base plate 55 with separate bolts or fixtures after being inserted between the rib portions of the metal base plate 55. In some cases, after the members 68a and 68b are inserted, a metal plate or a resin plate containing carbon fiber shown in FIG. 1 or the like is fixed to the anti-mold mounting surface 60 of the rib portion, and the members 68a and 68b are enclosed. It may be shaped like this.

2例目の製造方法は、金属製の台盤55の板体部58の反金型取付面60と外周リブ部62と放射方向リブ部63と放射方向リブ部64に囲まれる凹部に直接、炭素繊維を含む溶融樹脂材料を注入して成形する。この場合は前記凹部に耐熱性であって注入孔を備えたゴム等の膜体を取付け、前記凹部と前記膜体とによって形成される閉鎖空間を真空にする。そして次に注入孔に供給装置のノズルを当接させた後、ノズルから注入孔への通路を開とし、供給装置から炭素繊維を含む溶融樹脂材料を前記閉鎖空間内に注入する。この際の樹脂材料については熱可塑性樹脂でもよく、熱硬化性樹脂でもよい。 The manufacturing method of the second example is directly on the concave portion surrounded by the anti-mold mounting surface 60, the outer peripheral rib portion 62, the radial rib portion 63, and the radial rib portion 64 of the plate body portion 58 of the metal base plate 55. A molten resin material containing carbon fiber is injected and molded. In this case, a film body such as rubber having a heat resistance and an injection hole is attached to the recess, and a closed space formed by the recess and the film body is evacuated. Then, after the nozzle of the supply device is brought into contact with the injection hole, the passage from the nozzle to the injection hole is opened, and a molten resin material containing carbon fiber is injected from the supply device into the closed space. The resin material at this time may be a thermoplastic resin or a thermosetting resin.

この際に外周リブ部62の高さが放射方向リブ部63,64の高さよりも高い場合、放射方向リブ部63,64の部分を超えて材料注入することにより、炭素繊維を含む樹脂製の部材が1個となるようにしてもよい。また注入される炭素繊維を含む溶融樹脂の固化に伴う収縮が問題となる場合では、複数回にわたって溶融材料を注入するようにしてもよい。この際に注入が異なる材料間のウエルドは、圧縮方向の力が付与される方向と略直角方向に形成されるのでそれほど問題とならない。 At this time, when the height of the outer peripheral rib portion 62 is higher than the height of the radial rib portions 63 and 64, the material is injected beyond the radial rib portions 63 and 64, thereby making the resin-made carbon fiber. The number of members may be one. Moreover, when shrinkage | contraction accompanying solidification of the molten resin containing the carbon fiber injected becomes a problem, you may make it inject | pour molten material in multiple times. At this time, the weld between the materials having different injections is formed in a direction substantially perpendicular to the direction in which the force in the compression direction is applied, so that there is no problem.

前記2例目の製造方法は、金型を準備する必要がないというメリットがある。これはそれほど出荷数が多くない大型の射出成形機の場合に顕著なメリットとなる。更には金属製の台盤55の凸部65,66,67の形状がどのような形状でも炭素繊維を含む樹脂製の部材68を挿入できるというメリットがある。なお2例目の製造方法の場合も、金属製の台盤55に注入成形後の前記部材68を、別途のボルトや固定具により金属製の台盤55に固定するようにしてもよい。また場合によっては前記部材68を注入後に、前記部材68の射出装置54の側の面またはリブ部の反金型取付面60に金属製の板または図1等で示される炭素繊維を含む樹脂製の板を固定して前記部材68を封入するような形としてもよい。また1例目、2例目の製造方法の場合ともに、金型取付面56の側にも炭素繊維を含む樹脂製の板(部材)を取付けてもよい。 The manufacturing method of the second example has an advantage that it is not necessary to prepare a mold. This is a significant advantage in the case of a large injection molding machine with a small number of shipments. Furthermore, there is a merit that a resin member 68 containing carbon fibers can be inserted regardless of the shape of the convex portions 65, 66, and 67 of the metal base plate 55. Also in the case of the second manufacturing method, the member 68 after the injection molding on the metal base 55 may be fixed to the metal base 55 with a separate bolt or fixture. In some cases, after injecting the member 68, the surface of the member 68 on the side of the injection device 54 or the anti-mold mounting surface 60 of the rib portion is made of a metal plate or a resin containing carbon fiber shown in FIG. The plate may be fixed so that the member 68 is enclosed. In both the first and second manufacturing methods, a resin plate (member) containing carbon fibers may be attached to the mold attachment surface 56 side.

これらの図3、図4に示される射出成形機51の固定盤53への炭素繊維を含む樹脂製の部材68は、型締時に台盤に反りが発生した際には金属製の台盤55の板体部58の反金型取付面60の近傍側では圧縮方向の力が加わり、反金型取付面60から遠方側では引っ張り方向の力が加わる。従って特に反金型取付面60から遠方側で発生する引っ張り方向の力を炭素繊維を含む樹脂製の部材で受けられるように凸部等の嵌合やボルト等の固定による一体化を行う必要がある。 The resin member 68 containing carbon fiber to the stationary platen 53 of the injection molding machine 51 shown in FIGS. 3 and 4 is made of a metal base plate 55 when the base plate is warped during mold clamping. A force in the compression direction is applied on the side of the plate body 58 near the anti-die mounting surface 60, and a force in the pulling direction is applied on the far side from the anti-die mounting surface 60. Therefore, in particular, it is necessary to perform integration by fitting convex portions or fixing bolts so that a tensile force generated on the far side from the anti-mold mounting surface 60 can be received by a resin member containing carbon fiber. is there.

これら注入成形や射出成形により成形される炭素繊維を含む樹脂製の部材68は、炭素繊維の長さが一定以下であり、方向性もバラバラであるので、図1により示されるプリプレグから積層成形した炭素繊維を含む樹脂製の部材31よりも型締時に発生する引っ張り方向の力に対抗する強度等の点で劣ることは否めない。従って図3等の別の実施形態では、これに限定されるものではないが一例として、固定盤53の金属部分の削減重量に対して炭素繊維部分の増加重量は、20〜30%程度となるものと想定される。 The resin member 68 containing carbon fibers formed by injection molding or injection molding has a carbon fiber length of a certain length or less and has a different directionality. Therefore, the resin member 68 is laminated from the prepreg shown in FIG. It cannot be denied that the resin member 31 containing carbon fibers is inferior to the resin member 31 in terms of strength against the force in the pulling direction generated during mold clamping. Therefore, in another embodiment such as FIG. 3 and the like, the carbon fiber portion increases by about 20 to 30% with respect to the reduced weight of the metal portion of the stationary platen 53 as an example, although not limited thereto. It is assumed.

これら図3、図4に示される別の実施形態の射出成形機51の固定盤53の金属製の台盤55への炭素繊維を含む樹脂製の部材68を接合して一体化することによる補強方法は、可動盤にも同様に転用することができる。これらの固定盤53や可動盤の補強方法は、元々金属製の台盤のみで型締に対応できる強度を備えていたものを、更に台盤の強度を上昇させて、型締時の反りを少させ成形品にバリ等が発生するのを防止するために炭素繊維を含む樹脂製の部材で補強したものでもよく、設計当初から金属製の台盤と炭素繊維を含む樹脂製の部材68を一体化して固定盤53を製造することを前提として台盤の強度計算を行ったものでもよい。 Reinforcement by joining and integrating a resin member 68 containing carbon fibers to a metal base plate 55 of a stationary plate 53 of an injection molding machine 51 of another embodiment shown in FIGS. The method can be diverted to the movable plate as well. These methods of reinforcing the fixed platen 53 and the movable platen were originally provided with a strength that can be used for mold clamping only with a metal base plate, and by further increasing the strength of the base plate, warping during mold clamping is achieved. In order to prevent the occurrence of burrs or the like in the molded product, it may be reinforced with a resin member containing carbon fiber. From the beginning of the design, a metal base and a resin member 68 containing carbon fiber are provided. The strength of the base plate may be calculated on the assumption that the fixed platen 53 is manufactured integrally.

本発明については、一々列挙はしないが、上記した本実施形態のものに限定されず、上記の各記載を組み合わせたものや当業者が本発明の趣旨を踏まえて変更を加えたものについても、適用されることは言うまでもないことである。 The present invention is not enumerated one by one, but is not limited to the above-described embodiment, and those combined with the above descriptions and those modified by a person skilled in the art based on the spirit of the present invention, It goes without saying that it applies.

本発明の射出成形機とその台盤は、トグル機構を用いたものなど別の型締装置のものであってもよい。また本発明の射出成形機とその台盤は、竪型型締装置の固定盤や可動盤であってもよい。更には固定盤と可動盤の間に中間金型が取付けられる中間盤が設けられるものでは中間盤も本発明の台盤に該当する。中間盤の場合は、型締時に反りは発生しにくいが、金属製の台盤のリブ構造と炭素繊維を含む樹脂製の部材を採用することにより、中間盤の軽量化が図れ、中間盤の回転速度の向上などが図れる。 The injection molding machine and its base of the present invention may be those of another mold clamping device such as one using a toggle mechanism. Further, the injection molding machine and its base of the present invention may be a fixed plate or a movable plate of a vertical mold clamping device. Further, in the case where an intermediate plate in which an intermediate mold is attached between the fixed plate and the movable plate is provided, the intermediate plate also corresponds to the platform of the present invention. In the case of an intermediate plate, warpage is unlikely to occur during mold clamping, but by adopting a metal base rib structure and a resin member containing carbon fiber, the intermediate plate can be reduced in weight, The rotation speed can be improved.

11、51 射出成形機
12、52 型締装置
14,17,56 金型取付面
15 固定金型
16、40、53 固定盤
19 可動盤
29、43,60 反金型取付面
30、42,55 金属製の台盤
31,38,39,40,41,44,48,49,50,68,68a,68b 炭素繊維を含む樹脂製の部材
11, 51 Injection molding machine 12, 52 Mold clamping device 14, 17, 56 Mold mounting surface 15 Fixed mold 16, 40, 53 Fixed plate 19 Movable plate 29, 43, 60 Anti mold mounting surface 30, 42, 55 Metal bases 31, 38, 39, 40, 41, 44, 48, 49, 50, 68, 68a, 68b Resin members containing carbon fibers

Claims (4)

成形品を成形する金型が台盤に取付けられる射出成形機において、
金属製の台盤の反金型取付面の側に炭素繊維を含む樹脂製の部材が接合されていることを特徴とする射出成形機。
In an injection molding machine in which a mold for molding a molded product is attached to a base plate,
An injection molding machine characterized in that a resin member containing carbon fiber is joined to the side of the metal mold base opposite to the mold mounting surface.
成形品を成形する金型が台盤に取付けられる射出成形機において、
金属製の台盤のリブ部とリブ部の間に炭素繊維を含む樹脂製の部材が接合されていることを特徴とする射出成形機。
In an injection molding machine in which a mold for molding a molded product is attached to a base plate,
An injection molding machine characterized in that a resin member containing carbon fibers is bonded between a rib portion of a metal base plate.
型締シリンダを備えた金属製の台盤の反金型取付面の側またはリブ部とリブ部の間に炭素繊維を含む樹脂製の部材が接合されていることを特徴とする請求項1または請求項2に記載の射出成形機。 The resin member containing carbon fiber is joined between the side of the anti-mold mounting surface of the metal base plate provided with the mold clamping cylinder or between the rib portion and the rib portion. The injection molding machine according to claim 2. 成形品を成形する金型が取付けられる射出成形機の台盤において、
金属製の台盤の反金型取付面の側またはリブ部とリブ部の間に炭素繊維を含む樹脂製の部材が接合されていることを特徴とする射出成形機の台盤。
In the base of an injection molding machine to which a mold for molding a molded product is attached,
A base plate for an injection molding machine, characterized in that a resin member containing carbon fibers is bonded to the side of a metal base plate opposite to the mold mounting surface or between the rib portion.
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