JP2019020323A - Repairing member, repairing structure, and method for detecting damages - Google Patents

Repairing member, repairing structure, and method for detecting damages Download PDF

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JP2019020323A
JP2019020323A JP2017140878A JP2017140878A JP2019020323A JP 2019020323 A JP2019020323 A JP 2019020323A JP 2017140878 A JP2017140878 A JP 2017140878A JP 2017140878 A JP2017140878 A JP 2017140878A JP 2019020323 A JP2019020323 A JP 2019020323A
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repair
ultrasonic probe
ultrasonic
damage
outer plate
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JP6732701B2 (en
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樋口 暢浩
Nobuhiro Higuchi
暢浩 樋口
孝志 鎗
Takashi Yari
孝志 鎗
齋藤 望
Nozomi Saito
望 齋藤
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Mitsubishi Heavy Industries Ltd
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Abstract

To provide a repairing member, a repairing structure, and a method for detecting damages that can accurately detect damages generated in a repairing member and a repairing target member.SOLUTION: The repairing structure 1 includes: an outer plate 2 with an opening; and a plate-like repairing member 4, fixed to the outer plate 2 to cover the opening. The repairing member 4 includes a recess part 11 located in the contact surface 4c side in contact with the outer plate 2, and the recess part 11 contains an ultrasonic wave probe 7. The ultrasonic wave probe 7 is arranged to be in contact with the repairing member 4 and the outer plate 2.SELECTED DRAWING: Figure 2

Description

本発明は、補修部材及び補修構造並びに損傷検出方法に関するものである。   The present invention relates to a repair member, a repair structure, and a damage detection method.

航空機の外板等(補修対象部材)が損傷した場合、損傷部分を補修する方法として、損傷部分を切り取って除去し、当該除去部分を覆うように板状の補修部材を固定することで、除去部分を塞ぐ方法がある。補修部材は、補修対象部材に形成された除去部分よりも大きく形成され、補修部材の中央領域で除去部分を覆うとともに、補修部材の端部領域は除去部分の隣接領域に重なるように載置される。そして、補修部材が補修対象部材に載置された部分をファスナ止め等することで、補修部材と補修対象部材とが固定される。   If the outer skin of the aircraft (member to be repaired) is damaged, the damaged part is removed by removing the damaged part and fixing the plate-like repairing member to cover the removed part. There is a way to close the part. The repair member is formed larger than the removal portion formed on the member to be repaired, covers the removal portion in the central region of the repair member, and is placed so that the end region of the repair member overlaps the adjacent region of the removal portion. The Then, the repair member and the repair target member are fixed by fastening the part where the repair member is placed on the repair target member.

このような補修方法を行った場合、補修部材と補修対象部材とが重なっている部分では、補修部材の下面や補修対象部材の上面等(すなわち、補修部材と補修対象部材が接触している面等)に発生した腐食やクラック等の損傷は、外部から視認できないので、検出が困難となる場合がある。
補修部材と補修対象部材が接触している面等の外部から視認できない損傷を検出するために、損傷を検出するセンサ等を用いることが考えられる。このようなセンサを有する補修部材としては、特許文献1のようなものがある。
When such a repair method is performed, in the portion where the repair member and the repair target member overlap, the lower surface of the repair member, the upper surface of the repair target member, etc. (that is, the surface where the repair member and the repair target member are in contact) Etc.), damage such as corrosion and cracks that are not visible from the outside may be difficult to detect.
In order to detect damage that cannot be visually recognized from the outside, such as a surface where the repair member and the repair target member are in contact, it is conceivable to use a sensor or the like that detects the damage. There exists a thing like patent document 1 as a repair member which has such a sensor.

特許文献1では、構造部材の表面上の区域に固定されるパッチに、複数のひずみセンサを埋め込んだ構成が開示されている。このひずみセンサは、パッチで覆われた領域のひずみの変化を監視している。   Patent Document 1 discloses a configuration in which a plurality of strain sensors are embedded in a patch fixed to an area on the surface of a structural member. This strain sensor monitors changes in strain in the area covered by the patch.

国際公開第1995/014917号International Publication No. 1995/014917

しかしながら、特許文献1のパッチは、パッチで覆われた領域のひずみの変化を監視しているので、ひずみの変化が生じない損傷(例えば、腐食減肉や微小なクラック等)の検出は行えない可能性がある。   However, since the patch of Patent Document 1 monitors the change in strain in the area covered with the patch, it cannot detect damage (for example, corrosion thinning, minute cracks, etc.) that does not cause the change in strain. there is a possibility.

本発明は、このような事情に鑑みてなされたものであって、補修部材及び補修対象部材に発生した損傷を精度よく検出することができる補修部材及び補修構造並びに損傷検出方法を提供することを目的とする。   The present invention has been made in view of such circumstances, and provides a repair member, a repair structure, and a damage detection method capable of accurately detecting damage generated in a repair member and a repair target member. Objective.

上記課題を解決するために、本発明の補修部材及び補修構造並びに損傷検出方法は以下の手段を採用する。
本発明の一態様に係る補修部材は、補修対象部材に固定され、前記補修対象部材に形成された開口を覆う板状の補修部材であって、前記補修対象部材と接触する前記補修部材の一面側に配置される超音波探触子を備え、前記超音波探触子は、前記一面と接触する補修部材接触部及び、前記補修対象部材と接触可能な補修対象部材接触部を有する。
In order to solve the above problems, the repair member, repair structure, and damage detection method of the present invention employ the following means.
The repair member which concerns on 1 aspect of this invention is a plate-shaped repair member which is fixed to the repair object member, and covers the opening formed in the said repair object member, Comprising: One surface of the said repair member which contacts the said repair object member The ultrasonic probe is arranged on the side, and the ultrasonic probe has a repair member contact portion that contacts the one surface and a repair target member contact portion that can contact the repair target member.

上記構成では、補修部材接触部から送信された超音波は、補修部材の内部を伝搬する。これにより、補修部材の内部の腐食、クラック等の損傷を検出することができる。
また、超音波探触子と補修対象部材とが接触している場合には、補修対象部材接触部から送信された超音波は、補修対象部材の内部を伝搬する。これにより、補修対象部材の内部の腐食、クラック等の損傷を検出することができる。
したがって、補修部材の一面側に配置される超音波探触子のみで、補修部材と補修対象部材との双方の損傷を検出することができる。また、超音波によって損傷等を検出しているので、微小な損傷も検出することができる。
また、補修部材及び補修対象部材の各々に対して、他の部材を介さずに超音波を伝搬させている。これにより、各部材を伝搬する超音波が、補修部材と補修対象部材との接触面(界面)を通過しない。よって、伝搬する超音波の減衰を抑えることができる。したがって、より精度よく各部材の損傷を検出することができる。
なお、超音波探触子は、油等を介して補修対象物または補修部材と接触していてもよい。
In the said structure, the ultrasonic wave transmitted from the repair member contact part propagates the inside of a repair member. Thereby, damages such as corrosion and cracks inside the repair member can be detected.
Further, when the ultrasonic probe and the repair target member are in contact, the ultrasonic wave transmitted from the repair target member contact portion propagates inside the repair target member. Thereby, damage such as corrosion and cracks inside the member to be repaired can be detected.
Therefore, it is possible to detect damage to both the repair member and the repair target member by using only the ultrasonic probe disposed on the one surface side of the repair member. Moreover, since damage etc. are detected by ultrasonic waves, minute damage can also be detected.
Further, ultrasonic waves are propagated to each of the repair member and the repair target member without passing through other members. Thereby, the ultrasonic wave propagating through each member does not pass through the contact surface (interface) between the repair member and the repair target member. Therefore, attenuation of the propagating ultrasonic wave can be suppressed. Therefore, damage of each member can be detected with higher accuracy.
The ultrasonic probe may be in contact with the repair object or the repair member through oil or the like.

本発明の一態様に係る補修部材は、前記超音波探触子は、複数設けられ、前記複数の超音波探触子は、前記開口を囲うように配置されてもよい。   In the repair member according to one aspect of the present invention, a plurality of the ultrasonic probes may be provided, and the plurality of ultrasonic probes may be arranged so as to surround the opening.

開口周辺の領域では、応力集中等によって損傷が発生し易い。上記構成では、複数の超音波探触子が、開口を囲うように配置されているので、損傷が発生し易い開口周辺の領域を複数の超音波探触子によって、検出対象領域とすることができる。したがって、開口周辺の領域で発生した損傷を好適に検出することができる。   In the region around the opening, damage is likely to occur due to stress concentration or the like. In the above configuration, since the plurality of ultrasonic probes are arranged so as to surround the opening, a region around the opening where damage is likely to occur may be set as a detection target region by the plurality of ultrasonic probes. it can. Therefore, it is possible to suitably detect damage that has occurred in the area around the opening.

本発明の一態様に係る補修部材は、前記超音波探触子は、前記補修部材接触部及び前記補修対象部材接触部から、前記補修部材の前記一面に対して傾斜する方向に超音波を送信可能な送信用超音波探触子を含んでいてもよい。   In the repair member according to one aspect of the present invention, the ultrasonic probe transmits ultrasonic waves in a direction inclined with respect to the one surface of the repair member from the repair member contact portion and the repair target member contact portion. A possible transmitting ultrasound probe may be included.

上記構成では、傾斜する方向に超音波を送信可能であるので、水平方向に超音波を送信する場合と比較して、補修部材及び補修対象部材に対して、板厚方向に広範囲に超音波を送信することができる。また、垂直方向に超音波を送信する場合と比較して、補修部材及び補修対象部材に対して、面内方向に広範囲に超音波を送信することができる。   In the above configuration, since the ultrasonic waves can be transmitted in the inclined direction, compared with the case where the ultrasonic waves are transmitted in the horizontal direction, the ultrasonic waves are widely distributed in the plate thickness direction with respect to the repair member and the repair target member. Can be sent. Moreover, compared with the case where ultrasonic waves are transmitted in the vertical direction, ultrasonic waves can be transmitted over a wide range in the in-plane direction with respect to the repair member and the repair target member.

本発明の一態様に係る補修部材は、前記補修対象部材と接触する一面側にて凹状に形成された凹部を有し、前記超音波探触子は、前記凹部の内部に配置されていてもよい。   The repair member according to one aspect of the present invention has a recess formed in a concave shape on one surface side that contacts the repair target member, and the ultrasonic probe may be disposed inside the recess. Good.

上記構成では、補修部材に凹部を設け、その凹部に超音波探触子を配置しているので、補修対象物に超音波探触子を設置する加工を施すことなく、超音波探触子を設けた補修構造とすることができる。このように、補修対象物に加工を施さないので、補修対象物の強度等を減少させずに補修構造を適用することができる。   In the above configuration, since the concave portion is provided in the repair member and the ultrasonic probe is disposed in the concave portion, the ultrasonic probe can be used without performing processing for installing the ultrasonic probe on the repair target. The repair structure provided can be used. As described above, since the object to be repaired is not processed, the repair structure can be applied without reducing the strength or the like of the object to be repaired.

本発明の一態様に係る補修構造は、開口が形成された補修対象部材と、前記補修対象部材に固定され、前記開口を覆う板状の補修部材と、前記補修対象部材と接触する補修部材接触部及び、前記補修対象部材と接触する補修対象部材接触部を有し、前記補修対象部材と前記補修部材との接触面に配置される超音波探触子と、を備える。   The repair structure according to one aspect of the present invention includes a repair target member having an opening, a plate-shaped repair member fixed to the repair target member and covering the opening, and a repair member contact that contacts the repair target member. And an ultrasonic probe arranged on a contact surface between the repair target member and the repair member.

上記構成では、補修部材接触部から送信された超音波は、補修部材の内部を伝搬する。これにより、補修部材の内部の腐食、クラック等の損傷を検出することができる。
また、補修対象部材接触部から送信された超音波は、補修対象部材の内部を伝搬する。これにより、補修対象部材の内部の腐食、クラック等の損傷を検出することができる。
したがって、補修対象部材と前記補修部材との接触面に配置される超音波探触子のみで、補修部材と補修対象部材との双方の損傷を検出することができる。また、超音波によって損傷等を検出しているので、微小な損傷も検出することができる。
また、補修部材及び補修対象部材の各々に対して、他の部材を介さずに超音波を伝搬させている。これにより、各部材を伝搬する超音波が、補修部材と補修対象部材との接触面(界面)を通過しない。よって、伝搬する超音波の減衰を抑えることができる。したがって、より精度よく各部材の損傷を検出することができる。
なお、超音波探触子は、油等を介して補修対象物または補修部材と接触していてもよい。
In the said structure, the ultrasonic wave transmitted from the repair member contact part propagates the inside of a repair member. Thereby, damages such as corrosion and cracks inside the repair member can be detected.
Moreover, the ultrasonic wave transmitted from the repair target member contact portion propagates inside the repair target member. Thereby, damage such as corrosion and cracks inside the member to be repaired can be detected.
Therefore, it is possible to detect damage to both the repair member and the repair target member only by the ultrasonic probe disposed on the contact surface between the repair target member and the repair member. Moreover, since damage etc. are detected by ultrasonic waves, minute damage can also be detected.
Further, ultrasonic waves are propagated to each of the repair member and the repair target member without passing through other members. Thereby, the ultrasonic wave propagating through each member does not pass through the contact surface (interface) between the repair member and the repair target member. Therefore, attenuation of the propagating ultrasonic wave can be suppressed. Therefore, damage of each member can be detected with higher accuracy.
The ultrasonic probe may be in contact with the repair object or the repair member through oil or the like.

本発明の一態様に係る補修構造は、前記補修部材は、前記補修対象部材と接触する一面側にて凹状に形成された凹部を有し、前記超音波探触子は、前記凹部の内部に配置されていてもよい。   In the repair structure according to one aspect of the present invention, the repair member has a concave portion formed in a concave shape on one surface side in contact with the member to be repaired, and the ultrasonic probe is disposed inside the concave portion. It may be arranged.

上記構成では、補修部材に凹部を設け、その凹部に超音波探触子を配置しているので、補修対象物に超音波探触子を設置する加工を施すことなく、超音波探触子を設けた補修構造とすることができる。このように、補修対象物に加工を施さないので、補修対象物の強度等を減少させずに補修構造を適用することができる。
また、補修部材側に超音波探触子を設けているので、例えば、予め工場等で補修部材に超音波探触子を設けておけば、補修を行う現場では超音波探触子を設置する作業を省略することができる。したがって、現場での作業工程を低減することができる。
In the above configuration, since the concave portion is provided in the repair member and the ultrasonic probe is disposed in the concave portion, the ultrasonic probe can be used without performing processing for installing the ultrasonic probe on the repair target. The repair structure provided can be used. As described above, since the object to be repaired is not processed, the repair structure can be applied without reducing the strength or the like of the object to be repaired.
In addition, since the ultrasonic probe is provided on the repair member side, for example, if an ultrasonic probe is provided on the repair member in advance in a factory, the ultrasonic probe is installed at the repair site. Work can be omitted. Therefore, it is possible to reduce the work process at the site.

本発明の一態様に係る損傷検出方法は、上述の補修部材を用いた損傷検出方法であって、前記超音波探触子から超音波を送信するステップと、前記超音波の送受信状態に基づいて前記補修部材及び前記補修対象部材の少なくとも一方の損傷を検出するステップと、を有する。   A damage detection method according to an aspect of the present invention is a damage detection method using the above-described repair member, based on a step of transmitting an ultrasonic wave from the ultrasonic probe, and a transmission / reception state of the ultrasonic wave Detecting damage to at least one of the repair member and the repair target member.

また、本発明の一態様に係る損傷検出方法は、上述の補修構造において、超音波探触子から前記超音波を送信するステップと、前記超音波の送受信状態に基づいて前記補修部材及び前記補修対象部材の少なくとも一方の損傷を検出するステップと、を有する。   The damage detection method according to an aspect of the present invention includes a step of transmitting the ultrasonic wave from an ultrasonic probe in the above-described repair structure, and the repair member and the repair based on a transmission / reception state of the ultrasonic wave Detecting damage to at least one of the target members.

本発明によれば、補修部材及び補修対象部材に発生した損傷を精度よく検出することができる。   ADVANTAGE OF THE INVENTION According to this invention, the damage which generate | occur | produced in the repair member and the member for repair can be detected accurately.

本発明の実施形態に係る補修構造を示す図である。(A)は補修構造の平面図であり、(B)は、(A)のB−B矢視断面図である。It is a figure which shows the repair structure which concerns on embodiment of this invention. (A) is a top view of repair structure, (B) is BB arrow sectional drawing of (A). 図1に示す補修構造の要部の模式的な断面図であって、(A)は補修部材側に損傷が発生した場合を示す図であり、(B)は補修対象部材側に損傷が発生した場合を示す図である。It is typical sectional drawing of the principal part of the repair structure shown in FIG. 1, Comprising: (A) is a figure which shows the case where damage generate | occur | produced on the repair member side, (B) has generate | occur | produced damage on the repair object member side FIG. 図1に示す補修構造を示す模式的な平面図であって、(A)は損傷が発生していない場合を示す図であり、(B)は損傷が発生している場合を示す図である。FIGS. 2A and 2B are schematic plan views showing the repair structure shown in FIG. 1, wherein FIG. 2A shows a case where no damage has occurred, and FIG. 2B shows a case where damage has occurred. . 図1に示す補修構造の変形例を示す模式的な平面図であって、(A)は損傷が発生していない場合を示す図であり、(B)は損傷が発生している場合を示す図である。It is a typical top view which shows the modification of the repair structure shown in FIG. 1, Comprising: (A) is a figure which shows the case where damage has not generate | occur | produced, (B) shows the case where damage has occurred FIG. 図1に示す補修構造の変形例を示す模式的な平面図である。It is a typical top view which shows the modification of the repair structure shown in FIG. 従来の補修構造を示す断面図である。It is sectional drawing which shows the conventional repair structure.

以下に、本発明に係る補修部材及び補修構造並びに損傷検出方法の一実施形態について、図面を参照して説明する。
補修構造1は、例えば、金属製の板材などに損傷が発生した場合に、当該損傷部分を補修する際に適用される。本実施形態では、航空機の外板2に損傷(例えば、腐食やクラック)が発生した場合について説明する。本実施形態では、当該損傷部分を切り取ることで補修を行うため、外板に開口3を形成する。
Hereinafter, an embodiment of a repair member, a repair structure, and a damage detection method according to the present invention will be described with reference to the drawings.
The repair structure 1 is applied, for example, when repairing the damaged part when a metal plate or the like is damaged. This embodiment demonstrates the case where damage (for example, corrosion and a crack) generate | occur | produces in the outer plate | board 2 of an aircraft. In this embodiment, in order to perform repair by cutting out the damaged portion, the opening 3 is formed in the outer plate.

本実施形態に係る補修構造1は、損傷部分を切り取ることで形成された開口3を有する外板(補修対象部材)2と、外板2の外側方向から開口3の全部を覆う補修部材4と、補修部材4に埋め込まれるように設けられる超音波探触子7と、外板2と補修部材4とを固定するファスナ5及びカラー6と、を備える。   The repair structure 1 according to the present embodiment includes an outer plate (a member to be repaired) 2 having an opening 3 formed by cutting a damaged portion, and a repair member 4 that covers the entire opening 3 from the outer side of the outer plate 2. The ultrasonic probe 7 is provided so as to be embedded in the repair member 4, and the fastener 5 and the collar 6 that fix the outer plate 2 and the repair member 4 are provided.

外板2は、アルミニウム合金等の金属で形成され、内部に航空機における内部空間8を形成している。外板2には、損傷部分を切り取ったことで開口3が形成されている。開口3は、略正方形形状に形成され、四隅に応力が集中しないように、四隅が湾曲するように形成されている。また、開口3は、外板2に発生したクラック等の損傷の残存の恐れがないように、損傷部分に対して比較的大きく形成される。外板2の開口3の周辺領域には、外板2を貫通するファスナ孔2aが複数形成される。複数のファスナ孔2aは、開口3の四辺を形成する縁と平行となるように、等間隔に配置されている。   The outer plate 2 is formed of a metal such as an aluminum alloy, and forms an internal space 8 in the aircraft. An opening 3 is formed in the outer plate 2 by cutting a damaged portion. The opening 3 is formed in a substantially square shape, and is formed so that the four corners are curved so that stress is not concentrated on the four corners. Further, the opening 3 is formed relatively large with respect to the damaged portion so that there is no fear of remaining damage such as cracks generated in the outer plate 2. In the peripheral region of the opening 3 of the outer plate 2, a plurality of fastener holes 2a penetrating the outer plate 2 are formed. The plurality of fastener holes 2 a are arranged at equal intervals so as to be parallel to the edges forming the four sides of the opening 3.

補修部材4は、略正方形状の金属製の板状部材であって、外部に露出する露出面4bと、露出面4bと反対側の面であって外板2と接触する接触面4cとを有する。補修部材4は、開口3よりも大きく形成され、開口3のすべてを覆うように外板2に固定されている。すなわち、補修部材4は、開口3を覆う領域である中央部分と、中央部分を囲む領域であって外板2に固定される固定部分とを有し、固定部分における接触面4cが外板2と接触している。補修部材4は、開口3からのクラックの発生の恐れがないように、開口3に対して比較的大きく形成されている。   The repair member 4 is a substantially square metal plate-shaped member, and includes an exposed surface 4b exposed to the outside and a contact surface 4c that is on the opposite side of the exposed surface 4b and contacts the outer plate 2. Have. The repair member 4 is formed larger than the opening 3 and is fixed to the outer plate 2 so as to cover the entire opening 3. That is, the repair member 4 has a central portion that is a region covering the opening 3 and a fixed portion that is a region surrounding the central portion and is fixed to the outer plate 2, and the contact surface 4 c in the fixed portion is the outer plate 2. In contact with. The repair member 4 is formed relatively large with respect to the opening 3 so that there is no risk of cracks from the opening 3.

固定部分には、複数のファスナ孔4aが形成される。複数のファスナ孔4aは、それぞれ、外板2に形成された複数のファスナ孔2aと対応する位置に形成されている。外板2に形成されたファスナ孔2aと、補修部材4に形成されたファスナ孔4aとは、連通することでファスナ貫通孔10を形成する。すなわち、ファスナ貫通孔10は、補修部材4及び外板2を貫通する孔であって、複数形成されている。複数のファスナ貫通孔10の各々には、ファスナ5が挿通する。複数のファスナ貫通孔10の各々にファスナ5が挿通することで、外板2と補修部材4とは固定されている。
固定部分における接触面4cには、露出面4b側に向かって凹む凹部11が複数形成されている。本実施形態では、図1に示すように、開口3の四隅の近傍であって、かつ、ファスナ孔4aから所定距離だけ離れた位置に凹部11が形成されている。すなわち、開口3を囲うように4つの凹部11が形成されている。各凹部11は、各々、接触面4cから垂直に露出面4b方向に延びる円柱状の側面11aと、側面11aの露出面4b側の端部から接触面4cと並行方向に延びる底面11bとを有する。
A plurality of fastener holes 4a are formed in the fixed portion. The plurality of fastener holes 4a are formed at positions corresponding to the plurality of fastener holes 2a formed in the outer plate 2, respectively. The fastener hole 2 a formed in the outer plate 2 and the fastener hole 4 a formed in the repair member 4 communicate with each other to form a fastener through hole 10. That is, the fastener through-hole 10 is a hole that penetrates the repair member 4 and the outer plate 2, and a plurality of fastener through-holes 10 are formed. The fastener 5 is inserted through each of the plurality of fastener through holes 10. The outer plate 2 and the repair member 4 are fixed by inserting the fastener 5 into each of the plurality of fastener through holes 10.
A plurality of recesses 11 that are recessed toward the exposed surface 4b are formed on the contact surface 4c in the fixed portion. In the present embodiment, as shown in FIG. 1, recesses 11 are formed in the vicinity of the four corners of the opening 3 and at a predetermined distance from the fastener hole 4 a. That is, four recesses 11 are formed so as to surround the opening 3. Each recess 11 has a columnar side surface 11a extending perpendicularly from the contact surface 4c in the direction of the exposed surface 4b, and a bottom surface 11b extending from the end of the side surface 11a on the exposed surface 4b side in a direction parallel to the contact surface 4c. .

本実施形態に係る超音波探触子7は、超音波を送信する送信用超音波探触子7tと、送信用超音波探触子7tが送信した超音波を受信する受信用超音波探触子7rとの2種類存在する。いずれの超音波探触子7も、補修部材4に形成された凹部11の内部に配置される。1つの凹部11には、送信用超音波探触子7tまたは受信用超音波探触子7rのどちらかが配置される。本実施形態では、開口3に沿って隣接する凹部11同士には、同種類の超音波探触子7は配置されない。すなわち、送信用超音波探触子7tと受信用超音波探触子7rとは、開口3に沿って、交互に配置されている。   The ultrasonic probe 7 according to the present embodiment includes a transmission ultrasonic probe 7t that transmits ultrasonic waves and a reception ultrasonic probe that receives the ultrasonic waves transmitted by the transmission ultrasonic probe 7t. There are two types of child 7r. Any of the ultrasonic probes 7 is disposed inside a recess 11 formed in the repair member 4. In one recess 11, either the transmission ultrasonic probe 7 t or the reception ultrasonic probe 7 r is arranged. In the present embodiment, the same type of ultrasonic probe 7 is not disposed in the recesses 11 adjacent to each other along the opening 3. That is, the transmission ultrasonic probe 7 t and the reception ultrasonic probe 7 r are alternately arranged along the opening 3.

送信用超音波探触子7t及び受信用超音波探触子7rは、厚さは1〜2mm、直径5〜6mmの円盤状の部材であって、円形に形成された面のうちの一面(補修部材接触部)7aが凹部11の底面11bと接触するように凹部11内に配置されている。また、同時に、円形の他面(補修対象部材接触部)7bが補修部材4の接触面4cと面一となるように、凹部11内に配置されている。すなわち、外板2と補修部材4とが接触すると、超音波探触子7(送信用超音波探触子7t及び受信用超音波探触子7r)の他面7bも外板2と接触する。なお、送信用超音波探触子7t及び受信用超音波探触子7rと、凹部11の底面とは、直接接触せずに、オイル等を介して接触していてもよい。また、送信用超音波探触子7t及び受信用超音波探触子7rと、外板2とも、直接接触せずに、オイル等を介して接触していてもよい。   The transmitting ultrasonic probe 7t and the receiving ultrasonic probe 7r are disk-shaped members having a thickness of 1 to 2 mm and a diameter of 5 to 6 mm, and one of the circular surfaces ( The repair member contact portion 7a is disposed in the recess 11 so as to come into contact with the bottom surface 11b of the recess 11. At the same time, the circular other surface (repair target member contact portion) 7 b is arranged in the recess 11 so as to be flush with the contact surface 4 c of the repair member 4. That is, when the outer plate 2 and the repair member 4 come into contact with each other, the other surface 7b of the ultrasonic probe 7 (the transmitting ultrasonic probe 7t and the receiving ultrasonic probe 7r) also comes into contact with the outer plate 2. . Note that the transmitting ultrasonic probe 7t and the receiving ultrasonic probe 7r may be in contact with the bottom surface of the recess 11 via oil or the like without being in direct contact with each other. Further, the transmitting ultrasonic probe 7t and the receiving ultrasonic probe 7r may be in contact with the outer plate 2 via oil or the like instead of being in direct contact.

送信用超音波探触子7t及び受信用超音波探触子7rには、信号線(図示省略)が接続されている。信号線は、送信用超音波探触子7tまたは受信用超音波探触子7rと、航空機の内部空間8に配置された制御装置(図示省略)とを接続する。送信用超音波探触子7t及び受信用超音波探触子7rは、この信号線を介して、制御装置と信号の送受信を行う。制御装置から超音波送信指令信号が信号線を介して送信用超音波探触子7tに送信されると、送信用超音波探触子7tから超音波が送信される。受信用超音波探触子7rが超音波を受信すると、信号線を介して信号が制御装置に送信される。信号線は、外板2に形成された信号線用の挿通穴を介して、航空機の内部空間8まで延び、制御装置と接続されている。   Signal lines (not shown) are connected to the transmitting ultrasonic probe 7t and the receiving ultrasonic probe 7r. The signal line connects the transmitting ultrasonic probe 7t or the receiving ultrasonic probe 7r and a control device (not shown) disposed in the internal space 8 of the aircraft. The transmitting ultrasonic probe 7t and the receiving ultrasonic probe 7r transmit and receive signals to and from the control device via this signal line. When an ultrasonic transmission command signal is transmitted from the control device to the transmission ultrasonic probe 7t via the signal line, an ultrasonic wave is transmitted from the transmission ultrasonic probe 7t. When the reception ultrasonic probe 7r receives the ultrasonic wave, a signal is transmitted to the control device via the signal line. The signal line extends to the internal space 8 of the aircraft through a signal line insertion hole formed in the outer plate 2 and is connected to the control device.

送信用超音波探触子7tは、検査対象となる外板2及び補修部材4の内部に向けて超音波を送信するためのもので、制御装置から信号線を介して高電圧(上述の超音波送信指令信号)を印加されることで超音波を送信する。本実施形態では、送信用超音波探触子7tは、図2に示すように、送信用超音波探触子7tの一面7aから、該一面7aに対して傾斜する方向に超音波を送信する。一面7aから送信された超音波は、補修部材の内部を伝搬する。また、送信用超音波探触子7tは、送信用超音波探触子7tの他面7bから、該他面7bに対して傾斜する方向に超音波を送信する。他面7bから送信された超音波は、外板2の内部を伝搬する。受信用超音波探触子7rは、送信用超音波探触子7tから送信された超音波を受信するためのものであり、受信用超音波探触子7rの両端の電圧を測定するとことで、受信状態を測定する。   The transmitting ultrasonic probe 7t is for transmitting ultrasonic waves toward the inside of the outer plate 2 and the repair member 4 to be inspected, and a high voltage (the above-mentioned super An ultrasonic wave is transmitted by applying a sound wave transmission command signal. In the present embodiment, the transmitting ultrasonic probe 7t transmits ultrasonic waves from one surface 7a of the transmitting ultrasonic probe 7t in a direction inclined with respect to the one surface 7a, as shown in FIG. . The ultrasonic wave transmitted from the one surface 7a propagates inside the repair member. The transmitting ultrasonic probe 7t transmits ultrasonic waves from the other surface 7b of the transmitting ultrasonic probe 7t in a direction inclined with respect to the other surface 7b. The ultrasonic wave transmitted from the other surface 7 b propagates inside the outer plate 2. The receiving ultrasonic probe 7r is for receiving the ultrasonic wave transmitted from the transmitting ultrasonic probe 7t, and is configured to measure the voltage at both ends of the receiving ultrasonic probe 7r. Measure the reception status.

制御装置は、例えば、CPU(Central Processing Unit)、RAM(Random Access Memory)、ROM(Read Only Memory)、及びコンピュータ読み取り可能な記憶媒体等から構成されている。そして、各種機能を実現するための一連の処理は、一例として、プログラムの形式で記憶媒体等に記憶されており、このプログラムをCPUがRAM等に読み出して、情報の加工・演算処理を実行することにより、各種機能が実現される。なお、プログラムは、ROMやその他の記憶媒体に予めインストールしておく形態や、コンピュータ読み取り可能な記憶媒体に記憶された状態で提供される形態、有線又は無線による通信手段を介して配信される形態等が適用されてもよい。コンピュータ読み取り可能な記憶媒体とは、磁気ディスク、光磁気ディスク、CD−ROM、DVD−ROM、半導体メモリ等である。   The control device includes, for example, a central processing unit (CPU), a random access memory (RAM), a read only memory (ROM), and a computer-readable storage medium. A series of processes for realizing various functions is stored in a storage medium or the like in the form of a program as an example, and the CPU reads the program into a RAM or the like to execute information processing / arithmetic processing. As a result, various functions are realized. The program is preinstalled in a ROM or other storage medium, provided in a state stored in a computer-readable storage medium, or distributed via wired or wireless communication means. Etc. may be applied. The computer-readable storage medium is a magnetic disk, a magneto-optical disk, a CD-ROM, a DVD-ROM, a semiconductor memory, or the like.

ファスナ5は、複数設けられ、図1に示すように、複数形成されたファスナ貫通孔10のそれぞれに挿通されている。また、ファスナ5は、それぞれ、図2に示されているように、略円錐台形状の頭部5aと、頭部5aの一端から所定方向に延びる円柱状の軸部5bとを有する。頭部5aは、補修部材4の露出面4bから突出しないように、全体が補修部材4に形成されたファスナ孔4a内に配置される。軸部5bの先端は、外板2から内部空間8に突出するように設けられ、この突出部5cに環状のカラー6が係合することで、外板2と補修部材4とが固定される。   A plurality of fasteners 5 are provided, and are inserted through the plurality of fastener through holes 10 formed as shown in FIG. Further, as shown in FIG. 2, each fastener 5 has a substantially truncated cone-shaped head portion 5a and a columnar shaft portion 5b extending in a predetermined direction from one end of the head portion 5a. The entire head 5 a is disposed in a fastener hole 4 a formed in the repair member 4 so as not to protrude from the exposed surface 4 b of the repair member 4. The front end of the shaft portion 5b is provided so as to protrude from the outer plate 2 into the inner space 8, and the outer plate 2 and the repair member 4 are fixed by engaging the annular collar 6 with the protruding portion 5c. .

次に、本実施形態に係る補修構造1が適用される外板2の補修方法について説明する。
まず、外板2に発生した損傷部分及び損傷部分に隣接する領域を加工装置(図示省略)によって切り取ることで、外板2に開口3を形成する。このとき、損傷の残存の恐れがないように、損傷部分に対して比較的大きめに開口3を形成する。次に、開口3を外側から覆うように補修部材4を外板2に対して配置する。このとき、補修部材4には、予め工場等において、凹部11を形成するとともに、凹部11の内部に超音波探触子7を設置しているので、補修現場では、超音波探触子7を設置する作業は行わない。次に、外板2及び補修部材4に形成されたファスナ貫通孔10にファスナ5を挿通し、ファスナ5の突出部5cとカラー6とを係合させ、外板2と補修部材4とを固定する。なお、補修部材4を外板2に配置する際に、補修部材4と外板2とが接触する面にシーラントを塗布してもよい。
Next, a repair method of the outer plate 2 to which the repair structure 1 according to the present embodiment is applied will be described.
First, an opening 3 is formed in the outer plate 2 by cutting a damaged portion generated in the outer plate 2 and a region adjacent to the damaged portion with a processing device (not shown). At this time, the opening 3 is formed relatively large with respect to the damaged portion so that there is no fear of remaining damage. Next, the repair member 4 is arranged with respect to the outer plate 2 so as to cover the opening 3 from the outside. At this time, since the concave portion 11 is formed in the repair member 4 in advance in a factory or the like, and the ultrasonic probe 7 is installed inside the concave portion 11, the ultrasonic probe 7 is installed at the repair site. Do not install. Next, the fastener 5 is inserted into the fastener through hole 10 formed in the outer plate 2 and the repair member 4, the protruding portion 5 c of the fastener 5 is engaged with the collar 6, and the outer plate 2 and the repair member 4 are fixed. To do. In addition, when the repair member 4 is disposed on the outer plate 2, a sealant may be applied to a surface where the repair member 4 and the outer plate 2 are in contact with each other.

次に、本実施形態に係る補修構造1による損傷の検出方法について図2及び図3を用いて説明する。なお、図2及び図3において黒塗りの矢印は超音波を模式的に示したものである。本実施形態では、いわゆる透過方式の損傷検出方法を用いて損傷を検出する。
図2に示すように、補修部材4の凹部11に配置された送信用超音波探触子7tは、送信用超音波探触子7tの一面7aから、該一面7aに対して傾斜する方向に超音波を送信する。すなわち、送信用超音波探触子7tの一面7aから送信された超音波は、補修部材4の内部を伝搬する。また、同時に、送信用超音波探触子7tは、送信用超音波探触子7tの他面7bから、該他面7bに対して傾斜する方向に超音波を送信する。すなわち、送信用超音波探触子7tの他面7bから送信された超音波は、外板2の内部を伝搬する。
補修部材4及び外板2の内部を伝搬する超音波は、受信用超音波探触子7rによって受信される。受信用超音波探触子7rは、超音波を受信すると受信状態を制御部に送信する。
Next, a damage detection method using the repair structure 1 according to this embodiment will be described with reference to FIGS. In FIGS. 2 and 3, black arrows schematically show ultrasonic waves. In this embodiment, damage is detected using a so-called transmission type damage detection method.
As shown in FIG. 2, the transmission ultrasonic probe 7t disposed in the recess 11 of the repair member 4 is inclined from the one surface 7a of the transmission ultrasonic probe 7t to the one surface 7a. Send ultrasound. That is, the ultrasonic wave transmitted from the one surface 7 a of the transmitting ultrasonic probe 7 t propagates inside the repair member 4. At the same time, the transmission ultrasonic probe 7t transmits ultrasonic waves from the other surface 7b of the transmission ultrasonic probe 7t in a direction inclined with respect to the other surface 7b. That is, the ultrasonic wave transmitted from the other surface 7 b of the transmitting ultrasonic probe 7 t propagates inside the outer plate 2.
The ultrasonic wave propagating through the repair member 4 and the outer plate 2 is received by the receiving ultrasonic probe 7r. The reception ultrasonic probe 7r transmits a reception state to the control unit when receiving the ultrasonic wave.

図3(A)に示すように、補修部材4及び外板2に損傷が存在しない場合には、送信用超音波探触子7tから送信された超音波は、損傷に遮られることなく、受信用超音波探触子7rによって受信される。
一方、図2(A)及び図3(B)に示すように、補修部材4において、送信用超音波探触子7tと受信用超音波探触子7rとの間にクラック等の損傷Dが存在している場合には、補修部材4の内部を伝搬する超音波の一部は、損傷Dによって遮られる。遮られた超音波は、受信用超音波探触子7rまで至らない。また、図2(B)及び図3(B)に示すように、外板2において、送信用超音波探触子7tと受信用超音波探触子7rとの間に損傷Dが存在している場合には、外板2の内部を伝搬する超音波は、損傷Dによって遮られる。遮られた超音波は、受信用超音波探触子7rまで至らない。
As shown in FIG. 3A, when the repair member 4 and the outer plate 2 are not damaged, the ultrasonic wave transmitted from the transmitting ultrasonic probe 7t is received without being blocked by the damage. Is received by the ultrasonic probe 7r.
On the other hand, as shown in FIGS. 2 (A) and 3 (B), in the repair member 4, damage D such as cracks is generated between the transmitting ultrasonic probe 7t and the receiving ultrasonic probe 7r. If present, a part of the ultrasonic wave propagating inside the repair member 4 is blocked by the damage D. The blocked ultrasonic wave does not reach the reception ultrasonic probe 7r. Further, as shown in FIGS. 2B and 3B, in the outer plate 2, there is damage D between the transmitting ultrasonic probe 7t and the receiving ultrasonic probe 7r. If so, the ultrasonic wave propagating inside the outer plate 2 is blocked by the damage D. The blocked ultrasonic wave does not reach the reception ultrasonic probe 7r.

このように、補修部材4または外板2のどちらかにおいて、送信用超音波探触子7tと受信用超音波探触子7rとの間に損傷Dが存在している場合には、損傷Dによって超音波の少なくとも一部が遮られるので、遮られた超音波については、受信用超音波探触子7rが受信しない。これにより、損傷Dが存在する場合には、損傷が存在しない場合と比較して、受信用超音波探触子7rが受信する超音波の送受信状態が異なる。
したがって、制御部に送信されてきた送受信状態の情報が、送信用超音波探触子7tと受信用超音波探触子7rとの間に損傷がない場合と比較して、異なっている場合には、補修部材4または外板2のどちらかにおいて、送信用超音波探触子7tと受信用超音波探触子7rとの間に損傷が存在していると判断することができる。よって、損傷を検出することができる。
なお、損傷が存在しない場合の送受信状態としては、例えば、補修部材4及び外板2の製造時や修理完了時等の健全性が担保できる状態で取得された送受信状態を用いることができる。
As described above, in the case where the damage D exists between the transmitting ultrasonic probe 7t and the receiving ultrasonic probe 7r in either the repair member 4 or the outer plate 2, the damage D As a result, at least a part of the ultrasonic wave is blocked, so that the received ultrasonic probe 7r does not receive the blocked ultrasonic wave. Thereby, when the damage D is present, the transmission / reception state of the ultrasonic wave received by the reception ultrasonic probe 7r is different from that when no damage is present.
Accordingly, when the transmission / reception state information transmitted to the control unit is different from the case where there is no damage between the transmission ultrasonic probe 7t and the reception ultrasonic probe 7r. It can be determined that there is damage between the transmitting ultrasonic probe 7t and the receiving ultrasonic probe 7r in either the repair member 4 or the outer plate 2. Therefore, damage can be detected.
In addition, as a transmission / reception state when damage does not exist, the transmission / reception state acquired in the state which can ensure soundness, for example at the time of manufacture of the repair member 4 and the outer plate | board 2, and completion of repair, can be used.

この損傷検出方法は、航空機の運転中に行われてもよいし、航空機の運転停止中に行われてもよい。また、常時行われていてもよいし、所定時間ごとに自動的に行われてもよい。また、例えば、メンテナンス時等の特定の時期に、行われてもよい。   This damage detection method may be performed while the aircraft is operating or may be performed while the aircraft is stopped. Moreover, it may be performed constantly or automatically every predetermined time. For example, it may be performed at a specific time such as maintenance.

本実施形態によれば、以下の作用効果を奏する。
補修部材4の接触面4c側に配置される超音波探触子7のみで、補修部材4と外板2との双方の損傷を検出することができる。また、超音波によって損傷等を検出しているので、微小な損傷も検出することができる。
According to this embodiment, there exist the following effects.
Damage to both the repair member 4 and the outer plate 2 can be detected only by the ultrasonic probe 7 disposed on the contact surface 4 c side of the repair member 4. Moreover, since damage etc. are detected by ultrasonic waves, minute damage can also be detected.

補修部材4及び外板2の損傷を超音波探触子によって検出する方法としては、図6に符号20aで示すように、補修部材4の露出面4bに超音波探触子20aを設置する方法も考えられる。しかしながら、この方法では、外板2に対して超音波を送信した場合に、送信した超音波が補修部材4を通過し、さらに、補修部材4と外板2との界面を通過することとなる。このように、多くの部材や界面を通過することとなるので、超音波が減衰してしまい、損傷を好適に検出することができない可能性がある。
また、外板2の損傷を超音波探触子によって検出する方法としては、図6に符号20bで示すように、外板2の内部空間8側の面に超音波探触子20bを設置する方法も考えられる。しかしながら、外板2の内部空間8側の面は、航空機の内部空間8を規定する面となるので、外板2の内部空間8側の面には、様々な部材、装置等が設置されている。具体的には、外板2が航空機の胴体部分を構成する場合には、内部空間8側の面には内装が設けられていて、外板2が航空機の翼部分を構成する場合には、内部空間8側の面には燃料シール等が施されている。したがって、外板2の内部空間8側の面には、好適に超音波探触子を設置することができない可能性がある。また、航空機の翼部分の先端等の狭隘部等では、外板2の内部空間8側の面にアクセスできないので、超音波探触子を設置することができない。
As a method of detecting damage to the repair member 4 and the outer plate 2 with an ultrasonic probe, a method of installing the ultrasonic probe 20a on the exposed surface 4b of the repair member 4 as shown by reference numeral 20a in FIG. Is also possible. However, in this method, when an ultrasonic wave is transmitted to the outer plate 2, the transmitted ultrasonic wave passes through the repair member 4 and further passes through the interface between the repair member 4 and the outer plate 2. . As described above, since many members and interfaces are passed, there is a possibility that the ultrasonic waves are attenuated and the damage cannot be suitably detected.
Further, as a method of detecting damage to the outer plate 2 with the ultrasonic probe, as shown by a reference numeral 20b in FIG. 6, the ultrasonic probe 20b is installed on the surface of the outer plate 2 on the inner space 8 side. A method is also conceivable. However, since the surface of the outer plate 2 on the inner space 8 side is a surface that defines the inner space 8 of the aircraft, various members, devices, and the like are installed on the surface of the outer plate 2 on the inner space 8 side. Yes. Specifically, when the outer plate 2 constitutes the fuselage portion of the aircraft, the interior side is provided on the surface on the inner space 8 side, and when the outer plate 2 constitutes the wing portion of the aircraft, A fuel seal or the like is applied to the surface on the inner space 8 side. Therefore, there is a possibility that an ultrasonic probe cannot be suitably installed on the surface of the outer plate 2 on the inner space 8 side. Further, since the surface of the outer plate 2 on the inner space 8 side cannot be accessed at a narrow portion such as the tip of the wing portion of the aircraft, the ultrasonic probe cannot be installed.

これに対し、本実施形態では、補修部材4及び外板2の各々に対して、他の部材を介さずに直接的に超音波を伝搬させている。これにより、各部材を伝搬して損傷の有無を検出する超音波が、補修部材4と外板2との接触面(界面)を通過しない。よって、伝搬する超音波の減衰を抑えることができる。したがって、より精度よく各部材の損傷を検出することができる。特に、超音波探触子を露出面側に設ける構成(図6参照)と比較して、より精度よく外板2の損傷を検出することができる。
また、補修部材4の接触面4c側に配置される超音波探触子7のみで、補修部材4と外板2との双方の損傷を検出することができるので、外板2の内部空間8側の面に超音波探触子を設けることなく、補修部材4及び外板2の損傷を検出することができる。
On the other hand, in this embodiment, ultrasonic waves are directly propagated to each of the repair member 4 and the outer plate 2 without passing through other members. Thereby, the ultrasonic wave that propagates through each member and detects the presence or absence of damage does not pass through the contact surface (interface) between the repair member 4 and the outer plate 2. Therefore, attenuation of the propagating ultrasonic wave can be suppressed. Therefore, damage of each member can be detected with higher accuracy. In particular, damage to the outer plate 2 can be detected with higher accuracy compared to a configuration in which an ultrasonic probe is provided on the exposed surface side (see FIG. 6).
Further, since it is possible to detect damage to both the repair member 4 and the outer plate 2 only by the ultrasonic probe 7 disposed on the contact surface 4c side of the repair member 4, the internal space 8 of the outer plate 2 can be detected. Damage to the repair member 4 and the outer plate 2 can be detected without providing an ultrasonic probe on the side surface.

また、開口3周辺の領域では、応力集中等によって損傷が発生し易い。本実施形態では、複数の超音波探触子7が、開口3を囲うように配置されているので、損傷が発生し易い開口3周辺の領域を複数の超音波探触子7によって、検出対象領域とすることができる。したがって、開口3周辺の領域で発生した損傷をより好適に検出することができる。   In the region around the opening 3, damage is likely to occur due to stress concentration or the like. In the present embodiment, since the plurality of ultrasonic probes 7 are arranged so as to surround the opening 3, an area around the opening 3 where damage is likely to occur is detected by the plurality of ultrasonic probes 7. Can be an area. Therefore, it is possible to more suitably detect damage that has occurred in the area around the opening 3.

また、傾斜する方向に超音波を送信するので、水平方向に超音波を送信する場合と比較して、補修部材5及び外板2に対して、板厚方向に広範囲に超音波を送信することができる。また、垂直方向に超音波を送信する場合と比較して、補修部材5及び外板2に対して、面内方向に広範囲に超音波を送信することができる。   Further, since the ultrasonic waves are transmitted in the inclined direction, the ultrasonic waves are transmitted in a wide range in the thickness direction with respect to the repair member 5 and the outer plate 2 as compared with the case of transmitting the ultrasonic waves in the horizontal direction. Can do. Moreover, compared with the case where an ultrasonic wave is transmitted in the vertical direction, the ultrasonic wave can be transmitted over a wide range in the in-plane direction with respect to the repair member 5 and the outer plate 2.

また、本実施形態では、補修部材4に凹部11を設け、その凹部11に超音波探触子7を配置しているので、航空機を構成する部材である外板2に対して、超音波探触子7を設置するための加工を施すことなく、超音波探触子7を設けた補修構造1とすることができる。このように、外板2に加工を施さないので、外板2の強度等を低減させずに補修構造1を適用することができる。
また、予め工場等で補修部材4に超音波探触子7を設けているので、補修を行う現場では超音波探触子7を設置する作業を省略することができる。したがって、現場での作業工程を低減することができる。
In the present embodiment, the repair member 4 is provided with the concave portion 11 and the ultrasonic probe 7 is disposed in the concave portion 11, so that the ultrasonic probe is applied to the outer plate 2 that is a member constituting the aircraft. The repair structure 1 provided with the ultrasonic probe 7 can be provided without performing processing for installing the touch element 7. As described above, since the outer plate 2 is not processed, the repair structure 1 can be applied without reducing the strength or the like of the outer plate 2.
In addition, since the ultrasonic probe 7 is provided in the repair member 4 in advance in a factory or the like, the work of installing the ultrasonic probe 7 can be omitted at the site where the repair is performed. Therefore, it is possible to reduce the work process at the site.

なお、本発明は、上記実施形態にかかる発明に限定されるものではなく、その要旨を逸脱しない範囲において、適宜変形が可能である。   In addition, this invention is not limited to the invention concerning the said embodiment, In the range which does not deviate from the summary, it can change suitably.

例えば、上記実施形態では、超音波の送信を行う超音波探触子(送信用超音波探触子7t)と超音波の受信を行う超音波探触子(受信用超音波探触子7r)とを別々に設ける例について説明したが、超音波の送信及び受信のどちらも行える送受信用超音波探触子7trを用いて、いわゆる反射方式の損傷検出方法を用いて損傷を検出してもよい。
この例では、図4(A)に示すように、損傷がない場合には、送受信用超音波探触子7trから送信された超音波は、そのまま進み続けるので、送受信用超音波探触子7trは超音波を受信しない。一方、図4(B)に示すように、送受信用超音波探触子7trの周辺に損傷が存在する場合には、損傷により送信した超音波が反射し、反射した超音波を送受信用超音波探触子7trが受信する。したがって、送受信用超音波探触子7trが超音波を受信した場合には、損傷が存在していると判断することができる。
For example, in the above-described embodiment, an ultrasonic probe that transmits ultrasonic waves (transmitting ultrasonic probe 7t) and an ultrasonic probe that receives ultrasonic waves (receiving ultrasonic probe 7r). However, it is also possible to detect damage using a so-called reflection-type damage detection method using the transmission / reception ultrasonic probe 7tr that can perform both transmission and reception of ultrasonic waves. .
In this example, as shown in FIG. 4A, when there is no damage, the ultrasonic wave transmitted from the transmission / reception ultrasonic probe 7tr continues to proceed as it is, so the transmission / reception ultrasonic probe 7tr. Does not receive ultrasound. On the other hand, as shown in FIG. 4B, when there is damage around the transmitting / receiving ultrasonic probe 7tr, the transmitted ultrasonic waves are reflected by the damage, and the reflected ultrasonic waves are transmitted / received ultrasonic waves. The probe 7tr receives it. Therefore, when the transmitting / receiving ultrasonic probe 7tr receives the ultrasonic wave, it can be determined that there is damage.

また、超音波探触子7を設ける位置は上記実施形態の例に限定されない。損傷が発生した場合に損傷を検出したい箇所であるならば、どこでもよい。例えば、上記実施形態では、開口3の四隅に1つずつ超音波探触子7を配置した例について説明したが、超音波探触子7の配置はこれに限定されない。例えば、図5に示すように、開口3の四隅に送信用超音波探触子7tと受信用超音波探触子7rとをそれぞれ1つずつ配置してもよい。この場合、送信用超音波探触子7tと受信用超音波探触子7rとは、開口3の角部を挟むように配置される。詳細には、送信用超音波探触子7tと受信用超音波探触子7rとを結ぶ仮想線L1が角部の近傍を通過するように配置される。
このように、送信用超音波探触子7tと受信用超音波探触子7rとを配置することで、開口3周辺の領域のなかでも、応力集中等によって特に損傷が発生し易い開口3の四隅の近傍を検出対象領域とすることができる。したがって、開口3の四隅の近傍の領域で発生した損傷をより好適に検出することができる。
Further, the position where the ultrasonic probe 7 is provided is not limited to the example of the above embodiment. If it is a place which wants to detect damage when damage occurs, it may be anywhere. For example, in the above embodiment, the example in which the ultrasonic probes 7 are arranged one by one at the four corners of the opening 3 has been described, but the arrangement of the ultrasonic probes 7 is not limited to this. For example, as shown in FIG. 5, one transmitting ultrasonic probe 7 t and one receiving ultrasonic probe 7 r may be arranged at each of the four corners of the opening 3. In this case, the transmitting ultrasonic probe 7t and the receiving ultrasonic probe 7r are arranged so as to sandwich the corner of the opening 3. Specifically, the imaginary line L1 connecting the transmitting ultrasonic probe 7t and the receiving ultrasonic probe 7r is disposed so as to pass near the corner.
In this way, by arranging the transmitting ultrasonic probe 7t and the receiving ultrasonic probe 7r, the opening 3 that is particularly susceptible to damage due to stress concentration or the like in the region around the opening 3 is provided. The vicinity of the four corners can be set as the detection target region. Therefore, it is possible to more suitably detect damage that has occurred in the area near the four corners of the opening 3.

また、上記実施形態では、各凹部11に対して1つの超音波探触子7を配置した例について説明したが、各凹部11に対して2つの超音波探触子を配置してもよい。この場合には、凹部11内で、2つの超音波探触子の円形の面を重ねるように配置することで、補修部材の凹部11の底面11bと接触する超音波探触子と、外板2と接触する超音波探触子とを別の超音波探触子とすることができる。このように、補修部材4と接触する超音波探触子と、外板2と接触する超音波探触子とを別の超音波探触子とすることで、損傷を検出した際に、その損傷が、補修部材4に生じているか、外板2に生じているかを判断することができる。   In the above-described embodiment, an example in which one ultrasonic probe 7 is arranged for each concave portion 11 has been described. However, two ultrasonic probes may be arranged for each concave portion 11. In this case, the ultrasonic probe that contacts the bottom surface 11b of the concave portion 11 of the repair member, and the outer plate are arranged by overlapping the circular surfaces of the two ultrasonic probes in the concave portion 11. The ultrasonic probe in contact with 2 can be a different ultrasonic probe. As described above, when the ultrasonic probe in contact with the repair member 4 and the ultrasonic probe in contact with the outer plate 2 are used as different ultrasonic probes, It can be determined whether damage has occurred in the repair member 4 or the outer plate 2.

また、信号線の接続経路は、上記実施形態の経路に限られない。例えば、外板2に形成されたファスナ孔2aに、信号線用の溝を形成し、この溝内に信号線を通してもよい。詳細には、超音波探触子7から、ファスナ孔2aまでの区間は、信号線を外板2と補修部材4との間にシーラントとともにはさみ、ファスナ孔2aからはファスナ孔2aに形成された溝内を通してもよい。   Further, the connection path of the signal line is not limited to the path of the above embodiment. For example, a signal line groove may be formed in the fastener hole 2a formed in the outer plate 2, and the signal line may be passed through the groove. Specifically, in the section from the ultrasonic probe 7 to the fastener hole 2a, the signal line is sandwiched with the sealant between the outer plate 2 and the repair member 4, and the fastener hole 2a is formed in the fastener hole 2a. It may pass through the groove.

また、上記実施形態では、補修部材4の接触面4cに凹部11を形成し、凹部11の内部に超音波探触子7を配置しているが、超音波探触子7の配置位置はこれに限定されない。外板2の補修部材4と接触する側の面に凹部を形成し、この凹部内に超音波探触子7を配置してもよい。   In the above embodiment, the concave portion 11 is formed on the contact surface 4c of the repair member 4, and the ultrasonic probe 7 is disposed inside the concave portion 11. However, the ultrasonic probe 7 is disposed at this position. It is not limited to. A concave portion may be formed on the surface of the outer plate 2 that contacts the repair member 4, and the ultrasonic probe 7 may be disposed in the concave portion.

また、上記実施形態では、補修構造1を航空機の外板2に適用する例について説明したが、補修の対象となる部材(補修対象部材)は航空機の外板2に限定されない。また、上記実施形態では、補修対象部材として金属の部材とする例について説明したが、補修対象部材は金属製に限定されない。例えば、補修対象部材は複合材等であってもよい。   Moreover, although the example which applies the repair structure 1 to the outer skin 2 of an aircraft was demonstrated in the said embodiment, the member (repair object member) used as the object of repair is not limited to the outer skin 2 of an aircraft. Moreover, although the said embodiment demonstrated the example made into a metal member as a member for repair, a member for repair is not limited to metal. For example, the member to be repaired may be a composite material or the like.

1 補修構造
2 外板(補修対象部材)
2a ファスナ孔
3 開口
4 補修部材
4a ファスナ孔
4b 露出面
4c 接触面
5 ファスナ
6 カラー
7 超音波探触子
7a 一面(補修部材接触部)
7b 他面(補修対象部材接触部)
7t 送信用超音波探触子
7r 受信用超音波探触子
8 内部空間
10 ファスナ貫通孔
11 凹部
11a 側面
11b 底面
D 損傷
1 Repair structure 2 Outer plate (member to be repaired)
2a Fastener hole 3 Opening 4 Repair member 4a Fastener hole 4b Exposed surface 4c Contact surface 5 Fastener 6 Collar 7 Ultrasonic probe 7a One surface (repair member contact portion)
7b Other side (repair target member contact part)
7t Transmission ultrasonic probe 7r Reception ultrasonic probe 8 Internal space 10 Fastener through hole 11 Recess 11a Side surface 11b Bottom surface D Damage

Claims (8)

補修対象部材に固定され、前記補修対象部材に形成された開口を覆う板状の補修部材であって、
前記補修対象部材と接触する前記補修部材の一面側に配置される超音波探触子を備え、
前記超音波探触子は、前記補修部材と接触する補修部材接触部及び、前記補修対象部材と接触可能な補修対象部材接触部を有する補修部材。
It is a plate-shaped repair member that is fixed to the repair target member and covers the opening formed in the repair target member,
An ultrasonic probe disposed on one surface side of the repair member in contact with the repair target member;
The ultrasonic probe is a repair member having a repair member contact portion that contacts the repair member and a repair target member contact portion that can contact the repair target member.
前記超音波探触子は、複数設けられ、
前記複数の超音波探触子は、前記開口を囲うように配置される請求項1に記載の補修部材。
A plurality of the ultrasonic probes are provided,
The repair member according to claim 1, wherein the plurality of ultrasonic probes are arranged so as to surround the opening.
前記超音波探触子は、前記補修部材接触部及び前記補修対象部材接触部から、前記補修部材の前記一面に対して傾斜する方向に超音波を送信可能な送信用超音波探触子を含んでいる請求項1または請求項2に記載の補修部材。   The ultrasonic probe includes a transmission ultrasonic probe capable of transmitting ultrasonic waves in a direction inclined with respect to the one surface of the repair member from the repair member contact portion and the repair target member contact portion. The repair member according to claim 1 or claim 2. 前記補修対象部材と接触する一面側にて凹状に形成された凹部を有し、
前記超音波探触子は、前記凹部の内部に配置されている請求項1から請求項3のいずれかに記載の補修部材。
Having a concave portion formed in a concave shape on the one surface side in contact with the member to be repaired,
The repair member according to claim 1, wherein the ultrasonic probe is disposed inside the recess.
開口が形成された補修対象部材と、
前記補修対象部材に固定され、前記開口を覆う板状の補修部材と、
前記補修部材と接触する補修部材接触部及び、前記補修対象部材と接触する補修対象部材接触部を有し、前記補修対象部材と前記補修部材との接触面に配置される超音波探触子と、を備える補修構造。
A member to be repaired in which an opening is formed;
A plate-shaped repair member that is fixed to the repair target member and covers the opening;
An ultrasonic probe that has a repair member contact portion that contacts the repair member and a repair target member contact portion that contacts the repair target member, and is disposed on a contact surface between the repair target member and the repair member; A repair structure comprising
前記補修部材は、前記補修対象部材と接触する一面側にて凹状に形成された凹部を有し、
前記超音波探触子は、前記凹部の内部に配置されている請求項5に記載の補修構造。
The repair member has a concave portion formed in a concave shape on one surface side in contact with the repair target member,
The repair structure according to claim 5, wherein the ultrasonic probe is disposed inside the recess.
請求項1から請求項4のいずれかに記載された補修部材を用いた損傷検出方法であって、
前記超音波探触子から超音波を送信するステップと、
前記超音波の送受信状態に基づいて前記補修部材及び前記補修対象部材の少なくとも一方の損傷を検出するステップと、を有する損傷検出方法。
A damage detection method using the repair member according to any one of claims 1 to 4,
Transmitting ultrasonic waves from the ultrasonic probe;
Detecting a damage of at least one of the repair member and the repair target member based on the transmission / reception state of the ultrasonic wave.
請求項5または請求項6に記載された補修構造において、
前記超音波探触子から超音波を送信するステップと、
前記超音波の送受信状態に基づいて前記補修部材及び前記補修対象部材の少なくとも一方の損傷を検出するステップと、を有する損傷検出方法。
In the repair structure according to claim 5 or claim 6,
Transmitting ultrasonic waves from the ultrasonic probe;
Detecting a damage of at least one of the repair member and the repair target member based on the transmission / reception state of the ultrasonic wave.
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JPH09505887A (en) * 1993-11-23 1997-06-10 グラマン・エアロスペース・コーポレーション Patch with equipment for repairing structures that are easily damaged by fatigue or damaged
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