JP2019014115A - Material feeder for plasticizer - Google Patents

Material feeder for plasticizer Download PDF

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JP2019014115A
JP2019014115A JP2017132147A JP2017132147A JP2019014115A JP 2019014115 A JP2019014115 A JP 2019014115A JP 2017132147 A JP2017132147 A JP 2017132147A JP 2017132147 A JP2017132147 A JP 2017132147A JP 2019014115 A JP2019014115 A JP 2019014115A
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opening
supply
cylinder
end side
pushing member
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幹男 永田
Mikio Nagata
幹男 永田
浦野 省二
Seiji Urano
省二 浦野
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Meiki Seisakusho KK
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Meiki Seisakusho KK
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Abstract

To provide a material feeder for a plasticizer capable of stably supplying a material into a heating cylinder.SOLUTION: A material feeder 11 of a plasticizer supplying a material M from a supply cylinder 18 to a heating cylinder 13 has an opening 22 formed at a side face of the supply cylinder 18 for supplying material, an upstream side supply cylinder 23 connected to the opening 22, and a pushing member 21 provided in the supply cylinder 18 and reciprocating in an axial direction between a position S1 where the opening 22 is opened and a position S2 where the opening 22 is closed. And a plurality of grooves 43 communicating from a tip side 41 to a rear end 42 are formed on a side face 40 of the pushing member 21.SELECTED DRAWING: Figure 1

Description

本発明は、材料を供給筒から加熱筒に供給する可塑化装置の材料供給装置に関するものである。 The present invention relates to a material supply apparatus for a plasticizing apparatus that supplies material from a supply cylinder to a heating cylinder.

材料を供給筒から加熱筒に供給する可塑化装置としては自重落下に頼るものが一般的である。しかし供給筒の途中に混合装置や加熱装置を設ける場合や材料が自重落下しにくい性質のものである場合は押込装置を用いるものも公知である。従来、押込装置を用いた可塑化装置の材料供給装置としては特許文献1や特許文献2に記載されたものが知られている。特許文献1は材料が低融点金属材料に関するものであるが、第6図に記載されるように油圧シリンダ等のロッドの先端に設けた押込部材で材料を下方に向けて押込む押込装置が形成されている。 As a plasticizer that supplies material from a supply cylinder to a heating cylinder, a plasticizer that relies on falling by its own weight is generally used. However, when a mixing device or a heating device is provided in the middle of the supply tube, or when the material has a property that the material does not easily fall by its own weight, a device using a pushing device is also known. Conventionally, what was described in patent document 1 and patent document 2 is known as a material supply apparatus of the plasticizing apparatus using an indentation apparatus. Patent Document 1 relates to a low-melting-point metal material, but as shown in FIG. 6, a pushing device for pushing the material downward is formed by a pushing member provided at the tip of a rod such as a hydraulic cylinder. Has been.

また特許文献2は高精度の材料の切出しが可能な材料供給装置であってエアシリンダ等の駆動手段によりピストンを往復させて材料の供給を行うものである。また特許文献2のピストンには切欠き状の溝部が形成されており、溝部の容量とピストンの往復回数の積から切出し量が定まることが記載されている。 Further, Patent Document 2 is a material supply apparatus capable of cutting out a material with high accuracy, and supplies a material by reciprocating a piston by a driving means such as an air cylinder. Moreover, the piston of patent document 2 has a notch-shaped groove part, and it is described that the amount of cutting is determined from the product of the capacity of the groove part and the number of reciprocations of the piston.

特開平4−156320号公報(請求項1、第5頁右上欄〜左下欄、第6図)JP-A-4-156320 (Claim 1, page 5, upper right column to lower left column, FIG. 6) 特開2008−179126号公報(請求項1、0022、図2、図4)JP 2008-179126 A (Claims 1, 0022, FIG. 2, FIG. 4)

しかしながら供給される材料が一定の粒径以下の場合や繊維等の径の細いものである場合、特許文献1と特許文献2については材料が押込装置の押込部材と供給筒の間に入り込み、押込み部材の作動が良好にできなくなる場合があるという問題があった。または供給筒の側面に設けた材料供給用開口部から供給される材料は均等な分布で供給筒内に供給されないために、そのまま押圧部材により供給された材料を押し込んでも加熱筒内に均等に材料を送れない場合があった。 However, when the material to be supplied is less than a certain particle diameter or is a thin fiber or the like, the material enters between the pressing member of the pressing device and the supply cylinder in Patent Document 1 and Patent Document 2, and the pressing is performed. There was a problem that the operation of the member could not be performed well. Alternatively, since the material supplied from the material supply opening provided on the side surface of the supply cylinder is not supplied into the supply cylinder with a uniform distribution, even if the material supplied by the pressing member is pushed in as it is, the material is evenly supplied into the heating cylinder. Could not be sent.

本発明の可塑化装置の材料供給装置は、前記問題に対応するものであり、材料を安定して加熱筒内に供給することができる可塑化装置の材料供給装置を提供することを目的とする。 The material supply apparatus for a plasticizing apparatus according to the present invention addresses the above-described problem, and an object thereof is to provide a material supply apparatus for a plasticizing apparatus that can stably supply a material into a heating cylinder. .

本発明の請求項1に記載の可塑化装置の材料供給装置は、材料を供給筒から加熱筒に供給する可塑化装置の材料供給装置において、前記供給筒の側面に形成された材料供給用の開口部と、前記開口部に接続される上流側供給筒と、前記供給筒の内部に設けられ前記開口部が開放される位置と閉鎖される位置の間で軸方向に往復移動する押込部材とが備えられ、前記押込部材の側面には先端側から後端側まで連通した複数の溝部が形成されていることを特徴とする。 The material supply device for a plasticizing apparatus according to claim 1 of the present invention is a material supply device for a plasticizing device that supplies material from a supply tube to a heating tube, and is used for material supply formed on a side surface of the supply tube. An opening, an upstream supply cylinder connected to the opening, and a pushing member that is provided inside the supply cylinder and reciprocates in the axial direction between a position where the opening is opened and a position where the opening is closed And a plurality of grooves communicating from the front end side to the rear end side are formed on the side surface of the pushing member.

本発明の請求項2に記載の可塑化装置の材料供給装置は、材料を供給筒から加熱筒に供給する可塑化装置の材料供給装置において、前記供給筒の側面に形成された材料供給用の開口部と、前記開口部に接続される上流側供給筒と、前記供給筒の内部に設けられ前記開口部が開放される位置と閉鎖される位置の間で軸方向に往復移動する押込部材とが備えられ、前記押込部材の軸方向に直交する方向の断面積は先端側胴部および後端側胴部の断面積に対して前記先端側胴部および後端側胴部の間の中央胴部の断面積が小さく形成されていることを特徴とする。 According to a second aspect of the present invention, there is provided a material supply device for a plasticizing apparatus for supplying a material formed on a side surface of the supply cylinder in the material supply apparatus for a plasticizing apparatus for supplying material from a supply cylinder to a heating cylinder. An opening, an upstream supply cylinder connected to the opening, and a pushing member that is provided inside the supply cylinder and reciprocates in the axial direction between a position where the opening is opened and a position where the opening is closed And the cross-sectional area in the direction perpendicular to the axial direction of the pushing member is a central cylinder between the front end side body part and the rear end side body part with respect to the cross sectional area of the front end side body part and the rear end side body part. The cross-sectional area of the part is formed small.

本発明の請求項3に記載の可塑化装置の材料供給装置は、材料を供給筒から加熱筒に供給する可塑化装置の材料供給装置において、前記供給筒の側面に形成された材料供給用の開口部と、前記開口部に接続される上流側供給筒と、前記供給筒の内部に設けられ前記開口部が開放される位置と閉鎖される位置の間で軸方向に往復移動する押込部材とが備えられ、前記押込部材の先端側には円錐状の凹部が形成されており、凹部の外周に突起部が形成されていることを特徴とする。 According to a third aspect of the present invention, there is provided a material supply device for a plasticizing apparatus for supplying a material formed on a side surface of the supply cylinder in the material supply apparatus for a plasticizing apparatus for supplying material from a supply cylinder to a heating cylinder. An opening, an upstream supply cylinder connected to the opening, and a pushing member that is provided inside the supply cylinder and reciprocates in the axial direction between a position where the opening is opened and a position where the opening is closed And a conical recess is formed on the tip side of the pushing member, and a protrusion is formed on the outer periphery of the recess.

本発明の請求項4に記載の可塑化装置の材料供給装置は、材料を供給筒から加熱筒に供給する可塑化装置の材料供給装置において、前記供給筒の側面に形成された材料供給用の開口部と、前記開口部に接続される上流側供給筒と、前記供給筒の内部に設けられ前記開口部が開放される位置と閉鎖される位置の間で軸方向に往復移動する押込部材とが備えられ、前記押込部材の先端側には供給筒内で材料が偏って堆積される側に突起部が形成されていることを特徴とする。 According to a fourth aspect of the present invention, there is provided a material supply device for a plasticizing apparatus for supplying a material formed on a side surface of the supply cylinder in the material supply apparatus for a plasticizing apparatus for supplying a material from a supply cylinder to a heating cylinder. An opening, an upstream supply cylinder connected to the opening, and a pushing member that is provided inside the supply cylinder and reciprocates in the axial direction between a position where the opening is opened and a position where the opening is closed And a protrusion is formed on the tip side of the pushing member on the side where the material is unevenly deposited in the supply cylinder.

本発明の請求項5に記載の可塑化装置の材料供給装置は、請求項3または請求項4において、前記押込部材の先端側の少なくとも前記開口部の側に突起部が形成されていることを特徴とする。 According to a fifth aspect of the present invention, there is provided the material supply apparatus for a plasticizing apparatus according to the third or fourth aspect, wherein a projection is formed at least on the opening side on the distal end side of the pushing member. Features.

本発明の可塑化装置の材料供給装置は、材料を供給筒から加熱筒に供給する可塑化装置の材料供給装置において、前記供給筒の側面に形成された材料供給用の開口部と、前記開口部に接続される上流側供給筒と、前記供給筒の内部に設けられ前記開口部が開放される位置と閉鎖される位置の間で軸方向に往復移動する押込部材とが備えられ、前記押込部材の側面には先端側から後端側まで連通した溝部が形成されていることを特徴とするので材料を安定して加熱筒内に供給することができる。または本発明の可塑化装置の材料供給装置は、前記押込部材の軸方向に直交する方向の断面積は先端側胴部および後端側胴部の断面積に対して前記先端側胴部および後端側胴部の間の中央胴部の断面積が小さく形成されているので材料を安定して加熱筒内に供給することができる。または押込部材の先端側の少なくとも開口部の側に突起部が形成されているので材料を安定して加熱筒内に供給することができる。 The material supply device of the plasticizing apparatus of the present invention is the material supply device of the plasticizing device for supplying material from the supply tube to the heating tube, and the material supply opening formed on the side surface of the supply tube, and the opening An upstream supply cylinder connected to a portion, and a push member provided inside the supply cylinder and reciprocating in an axial direction between a position where the opening is opened and a position where the opening is closed, Since the groove part connected from the front end side to the rear end side is formed on the side surface of the member, the material can be stably supplied into the heating cylinder. Alternatively, in the material supply device of the plasticizing apparatus according to the present invention, the cross-sectional area in the direction orthogonal to the axial direction of the pushing member has a cross-sectional area of the front-end side body portion and the rear-end side body portion. Since the cross-sectional area of the central barrel between the end barrels is small, the material can be stably supplied into the heating cylinder. Alternatively, since the protrusion is formed at least on the opening side on the distal end side of the pushing member, the material can be stably supplied into the heating cylinder.

本実施形態の可塑化装置の材料供給装置の断面図であって押込部材後退時の図である。It is sectional drawing of the material supply apparatus of the plasticization apparatus of this embodiment, Comprising: It is a figure at the time of pushing member retraction. 本実施形態の可塑化装置の材料供給装置の断面図であって押込部材前進時の図である。It is sectional drawing of the material supply apparatus of the plasticization apparatus of this embodiment, Comprising: It is a figure at the time of pushing member advance. 本実施形態の可塑化装置の材料供給装置の押込部材の図であって左半分は縦断面図からなり右半分は側面図からなる図である。It is a figure of the pushing member of the material supply apparatus of the plasticizing apparatus of this embodiment, Comprising: The left half is a figure which consists of a longitudinal cross-sectional view, and the right half consists of a side view. 図3のA−A線の矢視図である。It is an arrow view of the AA line of FIG. 別の実施形態の可塑化装置の材料供給装置の押込部材の図であって左半分は縦断面図からなり右半分は側面図からなる図である。It is a figure of the pushing member of the material supply apparatus of the plasticizing apparatus of another embodiment, Comprising: The left half is a figure which consists of a longitudinal cross-sectional view, and the right half consists of a side view. 更に別の実施形態の可塑化装置の材料供給装置の断面図である。It is sectional drawing of the material supply apparatus of the plasticization apparatus of another embodiment.

本実施形態の可塑化装置の材料供給装置11について図1ないし図4を参照して説明する。本実施形態の可塑化装置の材料供給装置11は、炭素繊維材料を含む複合樹脂材料の成形品を成形するための射出成形機(射出圧縮成形機を含む)の射出装置12に取付けられる装置である。なお本実施形態の射出装置12は可塑化装置に該当する。射出成形機の射出装置12は一般的なものであるが、加熱筒13は、所定肉厚の円筒部材であり、ヒータ13aと図示しない熱電対がそれぞれ複数配設され、各ヒータ13aのゾーンごとに温度制御が可能となっている。そして加熱筒13の軸方向の中心に設けられた内孔13bには計量および射出用のスクリュ14が回転可能かつ前後進可能に配設されている。スクリュ14は所定間隔にフライト部14aが設けられ、計量時にはスクリュ回転により炭素繊維(以下は単に繊維と称す)を含む樹脂材料を混練・計量しながらスクリュ前方の内孔13b内に送って貯留し、射出時はスクリュ前進により前記貯留した材料を図示しない金型内のキャビティへ射出する役割を有する。なお本実施形態では、射出装置12の加熱筒13の内孔13bに後述する材料供給装置11から既に溶融した状態の繊維を含む樹脂材料が送られてくるので、スクリュの長さと直径の関係を示すL/Dはこれに限定されるものではないが一例として10〜20の短いものでもよい。またスクリュ14のフィードゾーンと図示しないメタリングゾーンとの溝断面積の比率を示す圧縮比はこれに限定されるものでないが一例として1.0〜3.0程度のものでもよい。 The material supply apparatus 11 of the plasticizing apparatus of this embodiment is demonstrated with reference to FIG. The material supply device 11 of the plasticizing device of this embodiment is a device that is attached to an injection device 12 of an injection molding machine (including an injection compression molding machine) for molding a molded article of a composite resin material containing a carbon fiber material. is there. In addition, the injection device 12 of this embodiment corresponds to a plasticizing device. Although the injection device 12 of the injection molding machine is a general one, the heating cylinder 13 is a cylindrical member having a predetermined thickness, and a plurality of heaters 13a and a plurality of thermocouples (not shown) are provided, and each heater 13a has a zone. Temperature control is possible. A metering and injection screw 14 is disposed in an inner hole 13b provided at the center in the axial direction of the heating cylinder 13 so as to be rotatable and movable forward and backward. The screw 14 is provided with a flight portion 14a at a predetermined interval, and during measurement, a resin material containing carbon fiber (hereinafter simply referred to as fiber) is kneaded and measured by rotating the screw, and is sent and stored in the inner hole 13b in front of the screw. During injection, it has a role of injecting the stored material into a cavity in a mold (not shown) by advancing the screw. In this embodiment, since the resin material containing the already melted fiber is sent from the material supply device 11 described later to the inner hole 13b of the heating cylinder 13 of the injection device 12, the relationship between the screw length and the diameter is determined. The L / D shown is not limited to this, but may be as short as 10 to 20 as an example. Further, the compression ratio indicating the ratio of the groove cross-sectional area between the feed zone of the screw 14 and the not-shown metering zone is not limited to this, but may be about 1.0 to 3.0 as an example.

加熱筒13の前方には図示しないノズルが固着されており、前記射出の際はノズルを介して金型のキャビティへの射出がなされる。また加熱筒13の後部寄りの上部には繊維を含む溶融樹脂材料の供給孔15が設けられている。なお加熱筒13の供給孔15は、スクリュ14の軸芯Oに対して偏芯した位置に設けるようにしてもよい。そして加熱筒13の供給孔15の部分の周囲には、ハウジング部16(前プレート)が固着されており、前記加熱筒13の供給孔15に対応するハウジング部16の取付孔17の部分に、材料供給装置11の先端部が挿入される形で固定的に取付けられている。 A nozzle (not shown) is fixed in front of the heating cylinder 13, and the injection into the mold cavity is performed through the nozzle during the injection. In addition, a supply hole 15 for a molten resin material containing fibers is provided in an upper portion near the rear portion of the heating cylinder 13. The supply hole 15 of the heating cylinder 13 may be provided at a position eccentric with respect to the axis O of the screw 14. A housing portion 16 (front plate) is fixed around a portion of the supply hole 15 of the heating cylinder 13, and a portion of the mounting hole 17 of the housing portion 16 corresponding to the supply hole 15 of the heating cylinder 13 is The tip of the material supply device 11 is fixedly attached so that it can be inserted.

射出装置12の駆動部等については公知であるので図示しての説明は省略するが、スクリュ14を回転させるための計量用サーボモータ、スクリュ14を前後進させるための射出用サーボモータ、射出時や計量時にスクリュ14の軸方向にかかる力を検出するロードセル、射出装置全体を前後進させるとともにノズルを金型のノズルタッチ面に押圧するノズルタッチ機構などが設けられている。 Since the drive unit and the like of the injection device 12 are well-known, description thereof is omitted, but a measuring servo motor for rotating the screw 14, an injection servo motor for moving the screw 14 back and forth, and at the time of injection In addition, a load cell that detects a force applied in the axial direction of the screw 14 during weighing, a nozzle touch mechanism that moves the entire injection device back and forth and presses the nozzle against the nozzle touch surface of the mold are provided.

次に材料供給装置11について説明する。材料供給装置11は垂直方向に設けられた供給筒18が形成されている。供給筒18の下部の外郭部18aの外周にはヒータ18bと図示しない熱電対がそれぞれ複数配設され、各ヒータ18bのゾーンごとに温度制御が可能となっている。そして供給筒18の後端(上端)には押込装置19(プランジャ装置)の駆動手段であるエアシリンダ20が固定されている。エアシリンダ20のロッド20aの先端にはピストン(プランジャ)に相当する押込部材21が固定されている。そして押込部材21は、後述する供給筒18の側面に形成された材料供給用の開口部22が開放する位置S1(図1参照)と閉鎖する位置S2(図2参照)の間で軸方向のストロークゾーンS分のストロークで往復移動可能となっている。なお押込装置19の駆動手段はエアシリンダに限定されず、油圧シリンダであってもよく、非常に高精度な作動を必要とする場合はサーボ機構を用いた電動シリンダ等であってもよい。 Next, the material supply apparatus 11 will be described. The material supply apparatus 11 has a supply cylinder 18 provided in the vertical direction. A plurality of heaters 18b and a plurality of thermocouples (not shown) are provided on the outer periphery of the outer shell portion 18a below the supply cylinder 18, and temperature control is possible for each zone of each heater 18b. An air cylinder 20 that is a driving means of the pushing device 19 (plunger device) is fixed to the rear end (upper end) of the supply cylinder 18. A pushing member 21 corresponding to a piston (plunger) is fixed to the tip of the rod 20a of the air cylinder 20. The pushing member 21 has an axial direction between a position S1 (see FIG. 1) and a closed position S2 (see FIG. 2) where a material supply opening 22 formed on a side surface of the supply cylinder 18 to be described later opens. Reciprocating movement is possible with a stroke of stroke zone S. The driving means of the push-in device 19 is not limited to an air cylinder, and may be a hydraulic cylinder, and may be an electric cylinder using a servo mechanism or the like when a highly accurate operation is required.

押込装置19の押込部材21について図3により更に説明すると、押込部材21は略円筒状の形状をしている。そして押込部材21の円筒状の側面40には先端側41(図1ないし図3においては下側)から後端側42(図1ないし図3においては上側)まで連通した複数の溝部43が形成されている。そして溝部43と溝部43の間には、先端側41から後端側42まで連続した突条部44が形成されている。そして突条部44の突出面44aのみが供給筒18の内孔18cと当接されるようになっている。円筒状の側面40に設けられる溝部43の数は材料の種類や押込装置19の大きさにより決定されこれに限定されるものではないが、10本〜30本程度が好ましい。また溝部43の深さDも材料の種類や押込装置19の大きさにより決定されこれに限定されるものではないが、0.3mm〜2.0mm程度が好ましい。更に溝部43の幅Wも材料の種類や押込装置19の大きさにより決定されこれに限定されるものではないが、1.0mm〜20mm程度が好ましい。本実施形態では図4の矢視図(押込部材21の水平方向の断面図)に示されるように溝部43と突条部44は曲面により構成されており著しい角部は形成されていない。しかし溝部43と突条部44の境界が角部により形成されるものでもよい。また溝部43の溝面43aの形状は、円弧状、多角形などでもよく限定されない。溝部43の縦方向の形状は円筒形状の軸方向に沿ったストレートが一般的だが軸方向に対して所定の角度を備えたものや曲線を備えたもの等でもよく限定されない。また隣り合う溝部43同士は途中で連絡路により接続されたものや分岐や合流のあるものであっても、溝部が先端側から後端側まで連通しているものであればよい。 The pushing member 21 of the pushing device 19 will be further described with reference to FIG. 3. The pushing member 21 has a substantially cylindrical shape. The cylindrical side surface 40 of the pushing member 21 is formed with a plurality of grooves 43 that communicate from the front end side 41 (lower side in FIGS. 1 to 3) to the rear end side 42 (upper side in FIGS. 1 to 3). Has been. And between the groove part 43 and the groove part 43, the protrusion 44 continuous from the front end side 41 to the rear end side 42 is formed. Only the protruding surface 44 a of the protrusion 44 is brought into contact with the inner hole 18 c of the supply cylinder 18. The number of the groove portions 43 provided on the cylindrical side surface 40 is determined by the type of material and the size of the pushing device 19 and is not limited thereto, but is preferably about 10 to 30. Further, the depth D of the groove 43 is determined by the type of material and the size of the pushing device 19 and is not limited thereto, but is preferably about 0.3 mm to 2.0 mm. Further, the width W of the groove 43 is determined by the type of material and the size of the pushing device 19 and is not limited to this, but is preferably about 1.0 mm to 20 mm. In the present embodiment, as shown in an arrow view of FIG. 4 (a cross-sectional view of the pushing member 21 in the horizontal direction), the groove 43 and the ridge 44 are formed by curved surfaces, and no significant corners are formed. However, the boundary between the groove 43 and the protrusion 44 may be formed by a corner. Further, the shape of the groove surface 43a of the groove portion 43 may be an arc shape or a polygonal shape, and is not limited. The shape of the groove 43 in the vertical direction is generally a straight shape along the axial direction of the cylindrical shape, but is not limited and may be one having a predetermined angle with respect to the axial direction or one having a curve. Moreover, even if the adjacent groove parts 43 are connected by a connecting path in the middle, or have a branching or merging, it is only necessary that the groove parts communicate from the front end side to the rear end side.

押込部材21の先端側41には、少なくとも開口部22の側に突起部45が備えられている。図3に示されるように本実施形態では、先端側41には円錐状の凹部46が形成されており、前記凹部46の傾斜面46aの外周に突起部45が形成されている。図3に示されるように突起部45は所定幅の平坦面を備えたリング形状である。ただし突起部45については鋭角形状や曲面からなるものであってもよい。本実施形態のエアシリンダ20のロッド20aおよび押込部材21はロッド20aの軸芯を中心として回転してしまうことがあるので、もしも押込部材21が回転していまったとしても外周のリング状の突起部45は常に開口部22に面するようになっている。 A protrusion 45 is provided on the distal end side 41 of the pushing member 21 at least on the opening 22 side. As shown in FIG. 3, in the present embodiment, a conical recess 46 is formed on the distal end side 41, and a protrusion 45 is formed on the outer periphery of the inclined surface 46 a of the recess 46. As shown in FIG. 3, the protrusion 45 has a ring shape having a flat surface with a predetermined width. However, the protrusion 45 may have an acute angle shape or a curved surface. Since the rod 20a and the pushing member 21 of the air cylinder 20 of this embodiment may rotate around the axis of the rod 20a, even if the pushing member 21 rotates, the outer ring-shaped protrusion The part 45 always faces the opening 22.

また供給筒18のヒータ18bが設けられていない上部側の部分の側面には、繊維を含む樹脂材料Mが供給される材料供給用の開口部22が設けられ、前記開口部22には斜め上方に向けて上流側供給筒23が接続されている。そして上流側供給筒23の上部には繊維を含む樹脂材料Mを貯留するホッパ24が接続されている。ここではホッパ24への繊維と樹脂材料のそれぞれの供給装置や混合装置については詳述しないが、繊維と樹脂材料は混合され繊維を含む樹脂材料Mとしてホッパ24に貯留されるようになっている。なお前記開口部22や上流側供給筒23に開閉式のシャッタを設けてもよい。また上流側供給筒23がホッパの底部を兼ねるものであってもよい。 Further, an opening 22 for supplying a material to which a resin material M containing fibers is supplied is provided on the side surface of the upper portion of the supply cylinder 18 where the heater 18b is not provided. An upstream supply cylinder 23 is connected toward the end. A hopper 24 for storing a resin material M containing fibers is connected to the upper portion of the upstream supply cylinder 23. Here, although the supply device and the mixing device of the fiber and the resin material to the hopper 24 are not described in detail, the fiber and the resin material are mixed and stored in the hopper 24 as a resin material M containing the fiber. . An opening / closing shutter may be provided in the opening 22 or the upstream supply cylinder 23. The upstream supply cylinder 23 may also serve as the bottom of the hopper.

そして供給筒18の内孔18cの中で材料供給用の開口部22を含む上部側の部分は、押込装置19の押込部材21のストロークゾーンSとなっている。供給筒18のストロークゾーンSには、冷却流体による図示しない冷却機構が設けられ、内孔18c内に供給された材料がストロークゾーンS内で早期に溶融されないようになっている。そして前記開口部22からストロークゾーンSに供給された繊維を含む樹脂材料Mは、押込部材21によりを下方に向けて押し込まれる。供給筒18の内孔18cの前記ストロークゾーンSの下方にはトーピード25が配置されている。トーピード25は、図示しない複数本の支柱により供給筒18の外郭部18aに支持され、内孔18cの軸芯に取付けられている。トーピード25の形状は、上下方向に均等な断面積の円筒部が中間に設けられ、円筒部の上部と下部にそれぞれ円錐状部を有している。またトーピード25の内部にはカートリッジヒータ等のヒータ30が備えられている。トーピード25と供給筒18の外郭部18aの間は繊維を含む樹脂材料Mの流路29となっている。 The upper portion of the inner hole 18 c of the supply cylinder 18 including the material supply opening 22 is a stroke zone S of the pushing member 21 of the pushing device 19. The stroke zone S of the supply cylinder 18 is provided with a cooling mechanism (not shown) using a cooling fluid so that the material supplied into the inner hole 18c is not melted in the stroke zone S at an early stage. And the resin material M containing the fiber supplied to the stroke zone S from the said opening part 22 is pushed in toward the downward direction by the pushing member 21. FIG. A torpedo 25 is disposed below the stroke zone S of the inner hole 18 c of the supply cylinder 18. The torpedo 25 is supported by the outer portion 18a of the supply cylinder 18 by a plurality of pillars (not shown), and is attached to the shaft core of the inner hole 18c. The shape of the torpedo 25 is provided with a cylindrical portion having an equal cross-sectional area in the vertical direction in the middle, and has conical portions at the upper and lower portions of the cylindrical portion, respectively. A heater 30 such as a cartridge heater is provided inside the torpedo 25. Between the torpedo 25 and the outer portion 18a of the supply cylinder 18, a flow path 29 of the resin material M containing fibers is formed.

トーピード25の下部の円錐状部に対向する供給筒18の外郭部18aは縮径テーパー部31となっている。そして縮径テーパー部31の下方には絞り部32となっている。また絞り部32の下方には拡大部34となっている。そして拡大部34の下部には、複数の流路が設けられた分散供給部36が備えられている。 The outer portion 18 a of the supply cylinder 18 that faces the conical portion at the bottom of the torpedo 25 is a reduced diameter tapered portion 31. A narrowed portion 32 is provided below the reduced diameter tapered portion 31. An enlarged portion 34 is provided below the aperture portion 32. A dispersion supply unit 36 provided with a plurality of flow paths is provided below the expansion unit 34.

なお本実施形態では、供給筒18内にトーピード25が設けられているが、トーピード25、絞り部32、分散供給部36等は本発明にとって必須のものではない。トーピード25の代わりに繊維を含む樹脂材料Mの混合と加熱筒13内にタイミングを制御して供給を行うスクリュを軸方向に向けて設けるとともに、供給筒18外に前記スクリュの駆動用のモータも設けてもよい。更には繊維を含む樹脂材料Mの混合を行う混合用羽根や邪魔板などを設けてもよい。 In the present embodiment, the torpedo 25 is provided in the supply cylinder 18, but the torpedo 25, the throttle unit 32, the dispersion supply unit 36, and the like are not essential for the present invention. In addition to the torpedo 25, a mixture of the resin material M containing fibers and a screw for controlling the timing in the heating cylinder 13 are provided in the axial direction, and a motor for driving the screw is also provided outside the supply cylinder 18. It may be provided. Furthermore, you may provide the mixing blade | wing, a baffle plate, etc. which mix the resin material M containing a fiber.

次に可塑化装置の材料供給装置11の作動について説明する。ホッパ24内に繊維と樹脂材料が混合状態で貯蔵されている。本実施形態では繊維材料は炭素繊維であって、樹脂材料とは別にサイジング剤により複数本の繊維が結束された状態のものが供給・貯蔵されている。また樹脂材料は熱可塑性樹脂のペレットが供給・貯蔵されている。一方供給筒18の外郭部18aの各ゾーンのヒータ18bとトーピード25のヒータ30はそれぞれ図示しない制御装置からPID制御されて設定温度に温度制御されている。また加熱筒のストロークゾーンSは冷却機構により冷却され設定温度に温度制御されている。 Next, the operation of the material supply device 11 of the plasticizing apparatus will be described. The fiber and the resin material are stored in the hopper 24 in a mixed state. In the present embodiment, the fiber material is carbon fiber, and a material in which a plurality of fibers are bundled by a sizing agent is supplied and stored separately from the resin material. The resin material is supplied and stored with pellets of thermoplastic resin. On the other hand, the heater 18b in each zone of the outer portion 18a of the supply cylinder 18 and the heater 30 of the torpedo 25 are respectively temperature-controlled to a set temperature by PID control from a control device (not shown). The stroke zone S of the heating cylinder is cooled by a cooling mechanism and temperature controlled to a set temperature.

図1に示されるように押込装置19のエアシリンダ20が作動され、押込部材21が最上方の材料供給位置(開口部22が開放する位置S1)へ引き上げられることにより材料供給用の開口部22が供給筒18内部に連通される。するとホッパ24内の繊維を含む樹脂材料Mは、上流側供給筒23、開口部22を介して自重落下し、供給筒18内のストロークゾーンSに供給される。この際の繊維を含む材料Mは、図1に示されるように供給筒内で前記開口部22側のほうが高く、前記開口部22から遠い側のほうが低く偏って堆積される。 As shown in FIG. 1, the air cylinder 20 of the pushing device 19 is operated, and the pushing member 21 is pulled up to the uppermost material supply position (position S1 where the opening 22 opens), thereby opening the material supply opening 22. Is communicated with the inside of the supply cylinder 18. Then, the resin material M containing the fibers in the hopper 24 falls by its own weight through the upstream supply cylinder 23 and the opening 22 and is supplied to the stroke zone S in the supply cylinder 18. As shown in FIG. 1, the material M containing fibers at this time is deposited in a biased manner in the supply cylinder so as to be higher on the opening 22 side and lower on the side farther from the opening 22.

次に押込装置19のエアシリンダ20が前進作動されて押込部材21が前進すると、最初に開口部側の繊維を含む材料Mと押込部材21の突起部45に当接する。そして押込部材21の突起部45と円錐状の凹部46の傾斜面46aは開口部22側の繊維を含む材料Mを開口部22から遠い側に移動させながら前進するので偏って堆積されていた繊維を含む材料Mは供給筒18内で水平方向において平均化される。そして押込部材21の更なる前進により開口部22が閉鎖されるとともに供給筒18内の空間は解消され、繊維を含む材料Mは圧縮されるがその際の圧力は各部分において略均一になる。そして繊維を含む材料Mはトーピード25の周囲の流路29の各部へ略均一な量がそれぞれ送られる。 Next, when the air cylinder 20 of the pushing device 19 is moved forward and the pushing member 21 moves forward, the material M including the fibers on the opening side first comes into contact with the protrusion 45 of the pushing member 21. The protrusion 45 of the pushing member 21 and the inclined surface 46a of the conical recess 46 move forward while moving the material M including the fiber on the opening 22 side to the side far from the opening 22, so that the fibers accumulated unevenly The material M containing is averaged in the horizontal direction in the supply cylinder 18. Further, when the pushing member 21 is further advanced, the opening 22 is closed and the space in the supply cylinder 18 is eliminated, and the material M containing the fibers is compressed, but the pressure at that time becomes substantially uniform in each part. And the material M containing a fiber is sent to each part of the flow path 29 around the torpedo 25 in a substantially uniform amount.

この押圧の際に、繊維を含む材料Mの一部(主に繊維材料)が押込部材21の複数の溝部43と供給筒18の内孔18cの間の空間に入り込むが溝部43は先端側41から後端側42まで連通して形成されているので、前記空間内で繊維を含む材料Mが詰まって圧力が高まることはない。その結果、押込装置19を複数回作動し続けても押込部材21の下降作動や上昇作動に支障を来すことがない。または開口部22側の供給筒18の内孔18cと押込部材21の間に繊維を含む材料Mが多く詰まり、その結果、押込部材21が偏芯して供給筒18の内孔18cと押込部材21の間でカジリが生じたりすることが無い。なお押込部材21の先端側41から前記空間内に繊維を含む材料Mが押し込まれた場合、押込部材21の昇降の過程で開口部22の側からその一部は放出されるが、それ以外に押込部材21の後端側42からも繊維を含む材料Mが放出される。後端側42から放出された繊維を含む材料Mは供給筒18内の押込部材21の上部のロッド20aの周囲に溜まるので作業者が定期的に除去する。なお後端側42から放出された繊維を含む材料Mは、押込部材21を上昇させた際に供給筒18から自動的に排出されて図示しない受け皿等に回収されるようにしてもよい。 At the time of this pressing, a part (mainly fiber material) of the material M containing the fibers enters the space between the plurality of groove portions 43 of the pressing member 21 and the inner hole 18c of the supply cylinder 18, but the groove portion 43 is on the tip side 41. In this way, the material M containing fibers is not clogged and the pressure does not increase. As a result, even if the pushing device 19 continues to be operated a plurality of times, there is no hindrance to the lowering and raising operations of the pushing member 21. Alternatively, a large amount of fiber-containing material M is clogged between the inner hole 18c of the supply cylinder 18 on the opening 22 side and the pushing member 21, and as a result, the pushing member 21 is eccentric and the inner hole 18c of the feeding cylinder 18 and the pushing member are pushed. There is no galling between 21. In addition, when the material M containing fibers is pushed into the space from the distal end side 41 of the pushing member 21, a part thereof is released from the opening 22 side in the process of raising and lowering the pushing member 21, but otherwise The material M containing fibers is also released from the rear end side 42 of the pushing member 21. Since the material M including the fiber discharged from the rear end side 42 is collected around the rod 20a on the upper portion of the pushing member 21 in the supply cylinder 18, the operator periodically removes it. Note that the material M containing the fibers released from the rear end side 42 may be automatically discharged from the supply cylinder 18 when the pushing member 21 is raised and collected in a tray or the like (not shown).

一方トーピード25の周囲の流路29に送られた繊維を含む樹脂材料Mは、ヒータ18bにより加熱された供給筒18の外郭部18aとヒータ30により加熱されたトーピード25からの伝熱により溶融が促進される。また流路29を樹脂ペレットが通過する際に受けるせん断発熱によっても溶融が促進され、トーピード25の下方に送られ、絞り部32と分散供給部36を経て射出装置12の加熱筒13内に供給される。 On the other hand, the resin material M containing the fibers sent to the flow path 29 around the torpedo 25 is melted by heat transfer from the outer portion 18a of the supply cylinder 18 heated by the heater 18b and the torpedo 25 heated by the heater 30. Promoted. Also, melting is accelerated by shearing heat generated when the resin pellets pass through the flow path 29, sent to the lower side of the torpedo 25, and supplied to the heating cylinder 13 of the injection device 12 through the throttle unit 32 and the dispersion supply unit 36. Is done.

次に図5に示される別の実施形態の可塑化装置の材料供給装置の押込装置の押込部材51について説明する。可塑化装置、材料供給装置、および材料供給装置の押込装置の駆動部の構成は図1と同じであるので説明は省略する。図5の押込部材51では、該押込部材51の軸方向に直交する方向の断面積が先端側53寄りに所定幅に設けられた先端側胴部54および後端側55寄りに所定幅に設けられた後端側胴部56の前記断面積に対して前記先端側胴部54および後端側胴部56の間に所定幅に設けられた中央胴部57の前記断面積が小さく形成されている。換言すれば押込部材51の円筒状側面52は、中央胴部57のみが小径となっており、中央胴部57の部分では供給筒18の内孔18cと当接していない。そして先端側胴部54の略円筒状側面には、図1の例と同様の縦方向に複数の溝部58が形成され、溝部58と溝部58の間には突条部59が形成されている。また後端側胴部56の略円筒状側面にも先端側胴部54と同様の縦方向に複数の溝部60が形成され、溝部60と溝部60の間は突条部61が形成されている。 Next, the pushing member 51 of the pushing apparatus of the material supply apparatus of the plasticizing apparatus of another embodiment shown by FIG. 5 is demonstrated. The configuration of the plasticizing device, the material supply device, and the drive unit of the pushing device of the material supply device is the same as in FIG. In the pushing member 51 of FIG. 5, the cross-sectional area of the pushing member 51 in the direction perpendicular to the axial direction is provided with a predetermined width near the front end side body portion 54 and the rear end side 55 provided with a predetermined width near the front end side 53. The cross-sectional area of the central body portion 57 provided at a predetermined width between the front end side body portion 54 and the rear end side body portion 56 is formed smaller than the cross sectional area of the rear end side body portion 56 thus formed. Yes. In other words, the cylindrical side surface 52 of the pushing member 51 has a small diameter only at the central body portion 57, and the central body portion 57 is not in contact with the inner hole 18 c of the supply cylinder 18. A plurality of groove portions 58 are formed in the longitudinal direction similar to the example of FIG. 1 on the substantially cylindrical side surface of the front end side body portion 54, and a ridge portion 59 is formed between the groove portions 58 and 58. . A plurality of groove portions 60 are formed in the substantially cylindrical side surface of the rear end side body portion 56 in the same vertical direction as the front end side body portion 54, and a ridge portion 61 is formed between the groove portions 60 and 60. .

そして先端側胴部54と後端側胴部56の間の中央胴部57は円筒面から形成されている。そして中央胴部57の直径は、先端側胴部54と後端側胴部56の溝部58の底部分沿って描いた円の直径と同じかそれよりも小さく形成されている。中央胴部57の縦方向の長さはこれに限定されるものではないが、押込部材51の長さの20〜80%の長さとすることが望ましい。また中央胴部57の直径はこれに限定されるものではないが、供給部18の内孔18cの内径に対して2〜10mm小さくすることが望ましい。押込部材51は、先端側53については図1と同様に円錐状の凹部62を備え、その周囲はリング状の突起部63が形成されている。なお押込部材51は、小径の中央胴部57にも複数の溝部を形成してもよい。その場合溝部は先端側胴部54の溝部58と後端側胴部56の溝部60と連続して同じ位置に設けてもよく別の位置に設けてもよい。いずれにしても先端側胴部54の複数の溝部58と後端側胴部56の複数の溝部60の間に円筒面があるものも本発明の先端側から後端側まで連通した複数の溝部が形成されたものに該当する。 A central body portion 57 between the front end side body portion 54 and the rear end side body portion 56 is formed from a cylindrical surface. The diameter of the central body portion 57 is formed to be equal to or smaller than the diameter of the circle drawn along the bottom portion of the groove portion 58 of the front end side body portion 54 and the rear end side body portion 56. The length of the central body portion 57 in the vertical direction is not limited to this, but is preferably 20 to 80% of the length of the pushing member 51. Further, the diameter of the central body portion 57 is not limited to this, but it is desirable to make it 2-10 mm smaller than the inner diameter of the inner hole 18 c of the supply portion 18. The pushing member 51 includes a conical recess 62 on the distal end side 53 as in FIG. 1, and a ring-shaped projection 63 is formed around the conical recess 62. The pushing member 51 may also have a plurality of grooves in the small-diameter central body portion 57. In that case, the groove portion may be provided at the same position as the groove portion 58 of the front end side body portion 54 and the groove portion 60 of the rear end side body portion 56 or at a different position. In any case, a plurality of groove portions having a cylindrical surface between the plurality of groove portions 58 of the front end side body portion 54 and the plurality of groove portions 60 of the rear end side body portion 56 communicated from the front end side to the rear end side of the present invention. Corresponds to those formed.

このように押込部材51の円筒状側面52の中央胴部57を小径(小断面積)とすることにより次のような効果が期待できる。即ち供給筒18内の繊維を含む材料Mを押込部材51で押込むと繊維や樹脂粉の一部は、先端側胴部54の溝部58と供給筒18の内孔18cの間に形成された空間部64を介して小径の中央胴部57と内孔18cの間に形成された空間部65に押し込まれる。しかし押込部材51の前進とともに前記空間部65は材料供給用の開口部22に接続され、空間部65内に押し込まれた繊維を含む材料Mの一部は圧力開放されて前記開口部22の側に戻される。また空間部65内の一部の繊維を含む材料Mは後端側胴部56の溝部60と供給筒18の内孔18cの間に形成された空間部66を介して押込部材51の後端側(上側)に排出される。従って押込部材51と供給筒18の間に繊維を含む材料Mが詰まって押込装置19の作動が妨げられることはない。従って先端側胴部54と後端側胴部56に複数の溝部が無く先端側胴部54と後端側胴部56が円筒面であって、中央胴部57のみを小径にしたものも、中央胴部57の空間部65からの圧力開放効果が見込まれ、本発明の一形態に該当する。 Thus, the following effects can be expected by making the central body portion 57 of the cylindrical side surface 52 of the pushing member 51 have a small diameter (small cross-sectional area). That is, when the material M containing the fibers in the supply cylinder 18 is pressed by the pressing member 51, a part of the fibers and the resin powder is formed between the groove portion 58 of the front end body section 54 and the inner hole 18c of the supply cylinder 18. It is pushed into the space portion 65 formed between the small-diameter central body portion 57 and the inner hole 18c via the space portion 64. However, with the advancement of the pushing member 51, the space 65 is connected to the material supply opening 22, and a part of the material M including the fibers pushed into the space 65 is released from the pressure, so that the opening 22 side. Returned to Further, the material M including a part of the fibers in the space portion 65 passes through the space portion 66 formed between the groove portion 60 of the rear end side body portion 56 and the inner hole 18 c of the supply tube 18, and the rear end of the pushing member 51. It is discharged to the side (upper side). Therefore, the material M containing fibers is not clogged between the pushing member 51 and the supply cylinder 18 and the operation of the pushing device 19 is not hindered. Therefore, there are no plurality of groove portions in the front end side body portion 54 and the rear end side body portion 56, and the front end side body portion 54 and the rear end side body portion 56 are cylindrical surfaces, and only the central body portion 57 is reduced in diameter. A pressure releasing effect from the space portion 65 of the central trunk portion 57 is expected, which corresponds to an embodiment of the present invention.

次に図6に示される更に別の実施形態の可塑化装置の材料供給装置71について図1等に示される実施形態との相違点を中心に概略を説明する。図6に示される更に別の実施形態については、可塑化装置の供給筒18には図1に記載されるように加熱用のヒータ18b、冷却用の冷却機構、トーピード25、絞り部32、分散供給部36等を備えていない。そして押込装置72には、回り止め機能付きのエアシリンダ等のシリンダ73が取付けられている。そして押込装置72の押込部材74の先端側75は、図6に示されるように供給筒18に形成された材料供給用の開口部22に対向する側のみに突起部76が備えられて、開口部22とは反対側に向けて後退する傾斜面77が設けられている。なお押込部材74の先端側75は、開口部22側にのみ突起部76が設けられ傾斜面に続く部分には水平の平坦面が設けられたものでもよい。これらにおいて突起部76は一定の幅を有するものでも鋭角からなるものでもよく更には曲面からなるものでもよい。 Next, an outline of a material supply device 71 of a plasticizing apparatus according to still another embodiment shown in FIG. 6 will be described focusing on differences from the embodiment shown in FIG. In still another embodiment shown in FIG. 6, the supply cylinder 18 of the plasticizing apparatus includes a heater 18b for heating, a cooling mechanism for cooling, a torpedo 25, a throttle portion 32, a dispersion as shown in FIG. The supply unit 36 or the like is not provided. A cylinder 73 such as an air cylinder with a detent function is attached to the pushing device 72. The front end side 75 of the pushing member 74 of the pushing device 72 is provided with a protrusion 76 only on the side facing the material supply opening 22 formed in the supply tube 18 as shown in FIG. An inclined surface 77 that recedes toward the side opposite to the portion 22 is provided. In addition, the front end side 75 of the pushing member 74 may be provided with a protrusion 76 only on the opening 22 side and a horizontal flat surface at a portion following the inclined surface. In these, the protrusion 76 may have a certain width, an acute angle, or a curved surface.

次に図6に示される更に別の実施形態の作動について簡単に説明する。図6に示されるように押込装置72のシリンダ73の後退作動により押込部材74が引き上げられた際には、開口部22から供給筒18内に材料M1が開口部22の側の高さが高く偏って堆積される。次にシリンダ73の前進作動により押込部材74が前進すると突起部76が開口部22側に堆積した材料M1に先に当接する。そして押込部材74の突起部76と傾斜面77は開口部22側の材料M1を開口部22から遠い側に押し退けながら前進するので偏って堆積された材料M1は供給筒18内で水平方向に平均化される。そして更なる押込部材74の前進により供給筒18内の空間は無くなり軸方向に直交する断面方向においてほぼ均等に押圧されて安定して加熱筒内に供給される。 Next, the operation of still another embodiment shown in FIG. 6 will be briefly described. As shown in FIG. 6, when the pushing member 74 is pulled up by the retreating operation of the cylinder 73 of the pushing device 72, the material M <b> 1 has a high height on the opening 22 side from the opening 22 into the supply cylinder 18. Unevenly deposited. Next, when the pushing member 74 moves forward by the forward movement of the cylinder 73, the protrusion 76 comes into contact with the material M1 accumulated on the opening 22 side first. The protrusion 76 and the inclined surface 77 of the pushing member 74 move forward while pushing the material M1 on the opening 22 side away from the opening 22, so that the unevenly deposited material M1 is averaged horizontally in the supply cylinder 18. It becomes. Further, by further advancement of the pushing member 74, the space in the supply cylinder 18 is eliminated, and the supply cylinder 18 is almost uniformly pressed in the cross-sectional direction orthogonal to the axial direction and stably supplied into the heating cylinder.

図1ないし図6の各実施形態では供給筒18の内孔18cは断面円形であり、押圧部材も略円筒形のものについて記載した。しかし前記内孔18cは楕円形、多角形等の形状であってもよく、その場合、押圧部材もそれに略対応した断面形状に設けられる。そして押圧部材の断面形状が略円形でなく中央胴部の外側の空間部の断面積を大きくする場合、中央胴部の形状も内孔18cの形状に略対応した断面形状に設けられる。 1 to 6, the inner hole 18c of the supply cylinder 18 has a circular cross section, and the pressing member is also substantially cylindrical. However, the inner hole 18c may have an elliptical shape, a polygonal shape or the like. In this case, the pressing member is also provided with a cross-sectional shape substantially corresponding thereto. When the cross-sectional shape of the pressing member is not substantially circular and the cross-sectional area of the space portion outside the central body portion is increased, the shape of the central body portion is also provided in a cross-sectional shape substantially corresponding to the shape of the inner hole 18c.

本発明については、一々列挙はしないが、上記した各実施形態のものに限定されず、上記の各記載を組み合わせたものや当業者が本発明の趣旨を踏まえて変更を加えたものについても、適用されることは言うまでもないことである。 The present invention is not enumerated one by one, but is not limited to the above-described embodiments, and those that combine the above descriptions and those modified by a person skilled in the art based on the spirit of the present invention, It goes without saying that it applies.

本発明の材料供給装置が取付けられる可塑化装置は、射出プランジャが別に設けられたプリプラ(登録商標)式の射出成形機の可塑化装置、押出機、スタンピング成形機の供給装置であってもよい。また本発明の材料供給装置は、可塑化装置の加熱筒の後方の供給孔の部分に取付けられることが一般的であるが、加熱筒の後部の材料供給孔とは別に設けられた加熱筒の中間部分の供給孔の部分に取付けられるものでもよい。 The plasticizing apparatus to which the material supply apparatus of the present invention is attached may be a plasticizer for a pre-plastic (registered trademark) type injection molding machine provided with a separate injection plunger, an extruder, or a feeding apparatus for a stamping molding machine. . Further, the material supply device of the present invention is generally attached to the portion of the supply hole at the rear of the heating cylinder of the plasticizing device, but the heating cylinder provided separately from the material supply hole at the rear of the heating cylinder. It may be attached to the supply hole portion of the intermediate portion.

また上記した各種の可塑化装置と材料供給装置は縦方向、横方向、斜め方向のいずれの向きに配置されるものでもよい。材料供給装置の向きによっては、供給筒内に供給される材料が開口部の側に偏って供給されるとは限らない。重力により供給筒内の開口部とは異なる側に材料が偏って堆積される場合は、それに対応して材料が偏って堆積される側に押込装置の押込部材の先端側の突起部が設けられる。 The various plasticizing devices and material supply devices described above may be arranged in any of the vertical direction, the horizontal direction, and the oblique direction. Depending on the orientation of the material supply device, the material supplied into the supply cylinder is not always supplied biased toward the opening. When the material is unevenly deposited on the side different from the opening in the supply cylinder due to gravity, a protrusion on the tip side of the pushing member of the pushing device is provided on the side on which the material is unevenly deposited. .

また材料供給装置11に供給される繊維については、炭素繊維に限定されず、ガラス繊維等、その他の強化繊維であってもよい。また供給される繊維の長さは限定されないが、一般的に市販されているものから選べることが望ましく一例として3〜30mm程度である。また可塑化装置で溶融される樹脂材料についても熱可塑性樹脂に限定はされず、樹脂材料の場合は熱硬化性材料でもよい。また溶融される材料は、金属材料、セラミック材料、天然由来の各種材料等でもよい。また溶融される材料の形状も限定されず、ペレットの他、粉体または極めて粒径が小さい材料でもよい。供給される繊維、溶融化される材料ともに1種類に限定されず、着色材料や発泡材料なども同時に供給するものでもよい。また材料供給装置11は繊維を用いない樹脂材料の成形にも用いることも可能であり、前記した粉体または極めて粒径が小さい材料の場合は、供給筒と押込装置の間に粉体等が詰まる問題が発生する可能性があるので本発明が有用となる場合がある。 Moreover, about the fiber supplied to the material supply apparatus 11, it is not limited to carbon fiber, Other reinforcing fibers, such as glass fiber, may be sufficient. Moreover, although the length of the fiber supplied is not limited, It is desirable to select from what is generally marketed, and it is about 3-30 mm as an example. Further, the resin material melted by the plasticizing apparatus is not limited to the thermoplastic resin, and in the case of the resin material, a thermosetting material may be used. The material to be melted may be a metal material, a ceramic material, various naturally derived materials, or the like. Further, the shape of the material to be melted is not limited, and may be a powder or a material having a very small particle diameter in addition to pellets. The fiber to be supplied and the material to be melted are not limited to one type, and a coloring material and a foam material may be supplied simultaneously. The material supply device 11 can also be used for molding a resin material that does not use fibers. In the case of the above-described powder or a material having a very small particle diameter, a powder or the like is present between the supply cylinder and the pushing device. The present invention may be useful because clogging problems may occur.

11,71 可塑化装置の材料供給装置
12 射出装置
13 加熱筒
14 スクリュ
18 供給筒
19、72 押込装置
20 エアシリンダ
21,51,74 押込部材
22 開口部
23 上流側供給筒
24 ホッパ
25 トーピード
43,58,60 溝部
44,59,61 突条部
45,63,76 突起部
M 繊維を含む材料
11, 71 Plasticizer material supply device 12 Injection device 13 Heating cylinder 14 Screw 18 Supply cylinder 19, 72 Pushing device 20 Air cylinder 21, 51, 74 Pushing member 22 Opening 23 Upstream supply tube 24 Hopper 25 Torpedo 43, 58, 60 Groove 44, 59, 61 Projection 45, 63, 76 Projection M Material containing fiber

Claims (5)

材料を供給筒から加熱筒に供給する可塑化装置の材料供給装置において、
前記供給筒の側面に形成された材料供給用の開口部と、
前記開口部に接続される上流側供給筒と、
前記供給筒の内部に設けられ前記開口部が開放される位置と閉鎖される位置の間で軸方向に往復移動する押込部材とが備えられ、
前記押込部材の側面には先端側から後端側まで連通した複数の溝部が形成されていることを特徴とする可塑化装置の材料供給装置。
In the material supply device of the plasticizing device that supplies the material from the supply tube to the heating tube,
An opening for supplying material formed on the side surface of the supply tube;
An upstream supply tube connected to the opening;
A pressing member provided inside the supply cylinder and reciprocally moved in the axial direction between a position where the opening is opened and a position where the opening is closed;
A material supply apparatus for a plasticizing apparatus, wherein a plurality of grooves communicating from the front end side to the rear end side are formed on a side surface of the pushing member.
材料を供給筒から加熱筒に供給する可塑化装置の材料供給装置において、
前記供給筒の側面に形成された材料供給用の開口部と、
前記開口部に接続される上流側供給筒と、
前記供給筒の内部に設けられ前記開口部が開放される位置と閉鎖される位置の間で軸方向に往復移動する押込部材とが備えられ、
前記押込部材の軸方向に直交する方向の断面積は先端側胴部および後端側胴部の断面積に対して前記先端側胴部および後端側胴部の間の中央胴部の断面積が小さく形成されていることを特徴とする可塑化装置の材料供給装置。
In the material supply device of the plasticizing device that supplies the material from the supply tube to the heating tube,
An opening for supplying material formed on the side surface of the supply tube;
An upstream supply tube connected to the opening;
A pressing member provided inside the supply cylinder and reciprocally moved in the axial direction between a position where the opening is opened and a position where the opening is closed;
The cross-sectional area in the direction perpendicular to the axial direction of the pushing member is the cross-sectional area of the central body part between the front end side body part and the rear end side body part with respect to the cross sectional area of the front end side body part and the rear end side body part. The material supply apparatus of the plasticizing apparatus characterized by being formed small.
材料を供給筒から加熱筒に供給する可塑化装置の材料供給装置において、
前記供給筒の側面に形成された材料供給用の開口部と、
前記開口部に接続される上流側供給筒と、
前記供給筒の内部に設けられ前記開口部が開放される位置と閉鎖される位置の間で軸方向に往復移動する押込部材とが備えられ、
前記押込部材の先端側には凹部が形成されており、凹部の外周に突起部が形成されていることを特徴とする可塑化装置の材料供給装置。
In the material supply device of the plasticizing device that supplies the material from the supply tube to the heating tube,
An opening for supplying material formed on the side surface of the supply tube;
An upstream supply tube connected to the opening;
A pressing member provided inside the supply cylinder and reciprocally moved in the axial direction between a position where the opening is opened and a position where the opening is closed;
A material supply device for a plasticizing apparatus, wherein a concave portion is formed on a distal end side of the pushing member, and a protrusion is formed on an outer periphery of the concave portion.
材料を供給筒から加熱筒に供給する可塑化装置の材料供給装置において、
前記供給筒の側面に形成された材料供給用の開口部と、
前記開口部に接続される上流側供給筒と、
前記供給筒の内部に設けられ前記開口部が開放される位置と閉鎖される位置の間で軸方向に往復移動する押込部材とが備えられ、
前記押込部材の先端側の供給筒内で材料が偏って堆積される側に突起部が形成されていることを特徴とする可塑化装置の材料供給装置。
In the material supply device of the plasticizing device that supplies the material from the supply tube to the heating tube,
An opening for supplying material formed on the side surface of the supply tube;
An upstream supply tube connected to the opening;
A pressing member provided inside the supply cylinder and reciprocally moved in the axial direction between a position where the opening is opened and a position where the opening is closed;
A material supply device for a plasticizing apparatus, wherein a protrusion is formed on a side where material is deposited in an uneven manner in a supply cylinder on the tip side of the pushing member.
前記押込部材の先端側の少なくとも開口部の側に突起部が形成されていることを特徴とする請求項3または請求項4に記載の可塑化装置の材料供給装置。
The material supply device for a plasticizing apparatus according to claim 3 or 4, wherein a protrusion is formed at least on the side of the opening on the tip side of the pushing member.
JP2017132147A 2017-07-05 2017-07-05 Material feeder for plasticizer Pending JP2019014115A (en)

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