JP2019002115A - Three-dimensional embroidery product and manufacturing method thereof - Google Patents

Abstract

To provide a three-dimensional embroidery product and manufacturing method of the product.SOLUTION: A three-dimensional embroidery product according to this invention comprises: a substrate cloth on which a draft outline is formed; a filler with triangle cross section, which is located inside the draft outline; and a yarn material embroidery layer, which covers outer periphery of the filler. The filler and the yarn material embroidery layer that covers the outer periphery of the filler constitute the three-dimensional embroidery draft. According to the disclosure, as the cross section of the filler is triangle, filler height is approximately zero at edge part of the filler. In this situation, an actual filler and a required filler can be made equal in size by introducing precision of a current digital control embroidery machine. Therefore difficulty in simultaneously penetrating through the filler and the substrate cloth by an embroidery needle can be avoided while a process to remove extra part of the filler can be omitted, enabling manufacturing efficiency of the three-dimensional embroidery product to be greatly improved.SELECTED DRAWING: Figure 1

Description

  The present disclosure relates to the field of embroidery, and particularly to a three-dimensional embroidery product and a manufacturing method thereof.

  Embroidery is a collective term for various decorative designs that are sewn onto a fabric using needles and threads, and is one of the traditional Chinese handicrafts. The embroidery of the design on the fabric is not only precise and beautiful, but also acts as a dragon dot. In today's society, people are increasingly pursuing “beauty”, and the traditional craft of embroidery is also creating new vitality.

  Embroidery is divided into flat embroidery and solid embroidery. The gradual stratification method is a traditional manufacturing method for three-dimensional embroidery, in which the thread is sewn one by one from the smallest part of the design sketch on the ground of the fabric, and the layers of the thread are stacked to a certain height. It has a three-dimensional effect that protrudes from the plane. Such a gradual grading method creates a three-dimensional effect gradually from the edge of the design to the top. When embroidering, it is necessary to wrap around from the bottom to the top, and many yarn materials are used. The number of needles until completion is also large, and the highest part of the finished product is 2 to 2.5 millimeters from the ground, so there is a profound feeling. In this way, a solid created by stacking yarn materials is generally a pseudo solid.

  In the present disclosure, a three-dimensional embroidery product and a manufacturing method thereof are provided.

  In the present disclosure, a solid embroidery product is provided as one embodiment, and the solid embroidery product is a base material fabric having a design outline formed on the surface thereof, and a filler having a triangular cross section located inside the design outline. And a thread material embroidery layer covering the outer periphery of the filler, of which the filler and the thread material embroidery layer covering the outer periphery constitute a three-dimensional embroidery pattern.

  In some embodiments of the present disclosure, the cross-section of the filler is an isosceles triangle, and the ratio of the height and the base length of the isosceles triangle is between 2: 1 and 1: 5. In some embodiments of the present disclosure, the height of the isosceles triangle is 4.5 mm or less. In some embodiments of the present disclosure, there is no blank substrate fabric that does not have a three-dimensional embroidery design substrate fabric outside the design outline.

  In some embodiments of the present disclosure, the material of the filler is a single material of polyvinyl chloride (hereinafter referred to as PVC), silicone, sponge, foamed polystyrene, or a mixed material of a plurality. In some embodiments of the present disclosure, the filler material is a block polymer of PVC and silicone, or a polymer blend of PVC and silicone.

  In some embodiments of the present disclosure, the bobbin material that forms the design outline is one type selected from polyurethane fine yarn, cotton yarn, blended yarn, and / or upper yarn forming the yarn embroidery layer. The yarn material is one kind selected from polypropylene, polyethers, and yarn blended yarn.

  In the present disclosure, a method for manufacturing a solid embroidery product is provided as one aspect. The method for manufacturing a solid embroidery product includes a step of sewing a design outline on a base material and a filler having a triangular cross section. Temporarily fix inside the design outline on the material fabric, embroidery based on the design, let the embroidery thread wrap around the filler, and then pass through the base material fabric to form the thread material embroidery layer Forming a three-dimensional embroidery pattern with a filler and a thread material embroidery layer covering the outer periphery thereof.

  In some embodiments of the present disclosure, the step of temporarily fastening the filler with a triangular cross-section inside the design outline on the substrate fabric is to spray or apply glue on the surface of the filler to be fixed, This includes spraying a paste on the surface to be fixed, or applying the applied filler inside the design outline on the substrate fabric.

  In some embodiments of the present disclosure, embroidery is performed based on the design, the embroidery thread is passed around the filler, and then the base fabric is passed to form a thread embroidery layer. After the step of forming the three-dimensional embroidery design with the thread material embroidery layer covering the outer periphery, the step of cutting along the outside of the three-dimensional embroidery design outline to further remove the blank base material without the three-dimensional embroidery design Including.

From the above technical solutions, it can be seen that the three-dimensional embroidery product of the present disclosure and the manufacturing method thereof have at least one of the following beneficial effects.
(1) Since the cross section of the filler is triangular, the height of the filler gradually decreases from the center to the edge, and the height of the filler becomes substantially zero at the edge of the filler. In this situation, combined with the accuracy of the current digitally controlled embroidery machine, the actual filling material and the required filling material can be made the same size, and the difficulty that the embroidery needle penetrates the filling material and the substrate fabric at the same time On the other hand, since the process of removing the surplus material portion of the filler is also omitted, the production efficiency of the three-dimensional embroidery product can be greatly improved.
(2) The three-dimensional embroidery design having a triangular cross section has a better three-dimensional effect.
(3) Since the blank base material cloth of the other parts excluding the base material cloth having the three-dimensional embroidery design is removed, the three-dimensional feeling and the authenticity of the three-dimensional embroidery product stand out more, more vividly, authentic, and truly Approaching.

It is a partial section schematic diagram of a solid embroidery product based on an example of this indication. 1 is an overall schematic diagram of a three-dimensional embroidery product according to an embodiment of the present disclosure. It is a flowchart of the manufacturing method of the solid embroidery product shown to FIG.

  In the three-dimensional embroidery product and the embroidery method of the present disclosure, the three-dimensional effect of the product can be improved and the process can be simplified by using a filler having a triangular cross section. In order to make the objectives, technical solutions and advantages of the present disclosure clearer and clearer, the present disclosure will be described in more detail below in connection with specific embodiments and with reference to the drawings.

  In one exemplary embodiment of the present disclosure, a solid embroidery product is provided. FIG. 1 is a partial cross-sectional schematic view of a three-dimensional embroidery product according to an embodiment of the present disclosure. FIG. 2 is an overall schematic diagram of a three-dimensional embroidery product according to an embodiment of the present disclosure. As shown in FIGS. 1 and 2, the three-dimensional embroidery product of the present embodiment is a base material fabric having a design outline formed on the surface thereof, a filler positioned inside the design outline, and having a triangular cross section, A thread material embroidery layer covering the outer periphery of the filler. Among them, the filler and the thread material embroidery layer covering the outer periphery of the filler collectively constitute a three-dimensional embroidery design.

  As shown in FIG. 2, the three-dimensional embroidery product in the embodiment is a three-dimensional “sword”. The filling with a triangular cross-section makes the embroidery three-dimensionality and visual impact very strong and has a special momentum, so it has a very strong attraction for the youth who is seeking differentiation. have.

  Below, each component of the solid embroidery product of this embodiment will be described in detail individually.

  In this embodiment, a plain weave polyamide fabric is used as the base fabric. However, the present disclosure is not limited to this type of fabric, and in other embodiments of the present disclosure, any fabric can be selected as the base fabric. A design outline is formed on the base material, and the outline can be formed using a conventional embroidery process or a printing process.

  As the lower thread material for forming the design outline on the embroidery product, a conventionally known material such as polyurethane fine thread, cotton thread or the like can be used. Further, a heat-meltable yarn or a blended yarn composed of two different types of yarn can be employed.

  Examples of the upper thread material for forming the embroidery layer of the embroidery product include polypropylene and polyethers having high thermoplasticity. Further, when the yarn blended yarn is used as the upper yarn material, a curling effect can be obtained after washing, and novelty can be added.

  In the present disclosure, the most important feature of the filler is that the cross section is triangular. In this embodiment, the triangle is an isosceles triangle, the height does not exceed 4.5 mm, and the ratio of the triangle height to the base length is in the range of 2: 1 to 1: 5.

  Although the selectable range of the filler material is wide, a lightweight material having a certain hardness and high plasticity is desirable. By having a certain hardness, it is possible to guarantee the stability of the shape of the filler, and it is possible to ensure that the three-dimensional embroidery product does not become too heavy due to its light weight. For those skilled in the art, the specific meanings of “constant hardness” and “lightweight quality” are obvious and will not be described further.

  Specific examples of the filler material include PVC, silicone (silica gel, silica gel), sponge, and polystyrene foam. In some embodiments of the present disclosure, the filler is made of a silicone material, has a certain hardness, and moderate flexibility. In some other embodiments of the present disclosure, the filler is made of a PVC and silicone block polymer or polymer blend.

  Since the cross section of the filler is triangular, the height of the filler gradually decreases from the center to the edge, and the height of the filler becomes substantially zero at the edge of the filler. In this situation, combined with the accuracy of the current digitally controlled embroidery machine, the actual filling material and the required filling material can be made the same size, and the difficulty that the embroidery needle penetrates the filling material and the substrate fabric at the same time On the other hand, since the process of removing the surplus material portion of the filler is also omitted, production efficiency can be greatly improved. In addition to the beneficial effects described above, the three-dimensional embroidery design having a triangular cross section has a better three-dimensional effect.

  In addition, it should be further explained that in this embodiment, blank base material cloths in other parts are removed except for the base material cloth having a three-dimensional embroidery design. In other words, there is no blank substrate fabric outside the design outline. By doing this, the three-dimensional feeling and authenticity of the three-dimensional embroidery products stand out more, and it becomes more lively, authentic and true.

  Hereinafter, a method for manufacturing the three-dimensional embroidery shown in FIGS. 1 and 2 will be described in detail. FIG. 3 is a flowchart of the manufacturing method of the solid embroidery product shown in FIGS. 1 and 2. 1, 2, and 3, a method for manufacturing a solid embroidery product according to an embodiment of the present disclosure includes a step A of sewing a design outline on a base fabric with an embroidery machine (which must be described here). However, since the main part of the design is composed of the filler and the thread material covering the outer periphery of the filler, only the outline of the design is sewn in this step, and the process uses the conventional embroidery process). A step B of temporarily fixing a filler having a triangular cross section to the inside of the design outline on the base material.

  In this example, the filler is a PVC material. In the subsequent step, the filling material is further fixed by using the embroidery thread, so that the temporary fixing in the step B is only for developing the embroidery in the subsequent step, and the temporary fixing here is a temporary fixing. Good. A person skilled in the art can perform the temporary fixing by an appropriate method. For example, the step B includes a sub-step B1 for spraying or applying a paste on a surface to be fixed with a filler, and a filler having a paste sprayed or applied on a surface to be fixed on a base material. It includes a sub-step B2 that is pasted inside the design outline. In actual products, the glue and the thread embroidery layer jointly contribute to the fixing of the filler and the base fabric.

  In Step C, embroidery is performed based on a preset design, the embroidery thread is passed around the filler, and then the base fabric is passed to form a thread embroidery layer, covering the filler and its outer periphery. The three-dimensional embroidery design is configured jointly by the thread material embroidery layer. In this step, polypropylene, polyethers, or a yarn blended yarn material is used as the upper thread of the embroidery product.

  It must be explained that the embroidery industry has already manufactured embroidery products using digitally controlled (computer-controlled) embroidery machines consisting of a plurality of work units arranged in parallel. The same embroidery process can be performed at the same time, and on each work unit, a plurality of needles through threads of different colors are installed for selection and use. At the time of use, the design to be embroidered is input to the computer in advance, and the computer uses the path when embroidering each needle (if the embroidery machine to be used moves the work table vertically and horizontally and the needle moves only up and down, And the number of stitches is calculated, and the calculation result is output to the embroidery machine.

  In a conventional three-dimensional embroidery product, the cross-section of the filler is usually rectangular. In order to ensure the effectiveness of the filler, the actual filler generally must be larger than the required filler. After completion of the embroidery process, the filling material can be divided into an internal filling portion covered with the embroidery thread and a surplus material portion not covered with the embroidery thread. Thereafter, since the protrusion of the filler has a great influence on the appearance of the three-dimensional embroidery product, a great amount of labor must be expended to remove the filler protruding from the surplus material portion and the embroidery thread.

  In this embodiment, since the cross section of the filler is triangular, the height of the filler gradually decreases from the center to the edge, and the height of the filler becomes substantially zero at the edge of the filler. In this situation, combined with the accuracy of the current digitally controlled embroidery machine, the actual filling material and the required filling material can be made the same size, and the difficulty that the embroidery needle penetrates the filling material and the substrate fabric at the same time On the other hand, the process of removing the surplus portion of the filler is also omitted, and the production efficiency can be greatly improved.

  That is, the filler having a triangular cross section employed in the present disclosure is suitable for large-scale industrial production because the process is simple and convenient and saves time and materials. At the same time, the three-dimensional embroidery design having a triangular cross section has a better three-dimensional effect.

  In step D, using a cutting tool, cutting is performed along the outer periphery and inside of the outline of the 3D embroidery design, the blank base material without 3D embroidery design is removed, and the 3D embroidery design with a triangular cross section is sewn. Get the taken solid embroidery. Unlike a general three-dimensional embroidery product, only a three-dimensional embroidery design portion is left in this embodiment. The extra blank base material part is cut and removed, so that the three-dimensional feeling and authenticity of the three-dimensional embroidery products stand out more, making it more lively, authentic and true.

  A person skilled in the art should have a clear recognition of the features and effects of the three-dimensional embroidery of the present disclosure through the above-described embodiments.

Thus far, embodiments of the present disclosure have been described in detail in conjunction with the drawings. It should be noted that any implementations not shown or depicted in the drawings or text of the specification are in a form well known to those skilled in the art and are not described in detail. Further, the definitions for the above components and methods are not limited to the various specific structures, formats, and methods mentioned in the embodiments, and those skilled in the art can easily modify them. And substitutions can be made. For example,
(1) About the material of base material cloth, a filler, and an embroidery thread | yarn, other materials can also be employ | adopted besides the material shown in said Example.
(2) In an actual product, the embroidery method of the present disclosure can be adopted in some areas, and other embroidery methods of the existing technology can be adopted in some areas.
In other words, various embroidery methods can be employed for a specific embroidery design, and all three-dimensional embroidery products or embroidery methods of the present disclosure are included in the comprehensive scope of the present disclosure as long as they are partially employed. .

  From the above description, those skilled in the art must clearly grasp the three-dimensional embroidery product of the present disclosure and the manufacturing method thereof.

  As described above, the present disclosure provides a three-dimensional embroidery product and a method for manufacturing the same, and by adopting a triangular cross-section filler, the process can be simplified, work efficiency can be improved, and a three-dimensional product can be manufactured. Since the feeling can be enhanced, the future of application spread and the value of application are high.

  It should be further explained that directional terms mentioned in the examples, for example, “up”, “down”, “front”, “back”, “left”, “right” etc. It is merely a reference for the direction of the above, and is not used to limit the protection scope of the present disclosure. Throughout the drawings, the same elements are represented by the same or similar drawing symbols. If there is a risk of confusion with the understanding of the present disclosure, normal configurations and structures are omitted.

  Moreover, the shape and dimension of each member in the drawings do not reflect actual sizes and ratios, and merely indicate the intention of the contents of the embodiments of the present disclosure.

  Except where apparent to the contrary, the numerical parameters in the specification and claims are approximate and may be varied based on the required characteristics obtained throughout the present disclosure. Specifically, the numbers used to describe the compositions used in the specification and claims are understood to be modified by the term “about” in all situations, such as content, reaction conditions, etc. Must. In general, the meaning is that a particular quantity varies ± 10% in some embodiments, ± 5% in certain embodiments, ± 1% in certain embodiments, and ± 0.5% in certain embodiments. Pointing.

  Further, the word “comprising” does not exclude the presence of elements or steps not listed in the claims. The word “1” or “one” preceding a component does not exclude the presence of a plurality of such components.

  Also, except for special descriptions and steps that must occur in order, the order of the above steps is not limited to the above, but can be changed or reassembled according to the required design. . The above embodiments can be combined and combined with each other or combined with other embodiments based on design and reliability considerations. In other words, more embodiments can be formed by freely combining technical features in different embodiments.

  In a similar manner, in order to simplify the present disclosure and to assist in understanding one or more of each disclosure, in the above description of exemplary embodiments for the present disclosure, It should be understood that it may be incorporated separately in one embodiment, figure, or depiction thereof. This method of disclosure, however, should not be interpreted as reflecting an intention that the disclosure claiming protection requires more features than are expressly recited in each claim. More appropriately, as disclosed in the claims below, what is disclosed is all features less than the single embodiment disclosed above. Thus, the claims according to a specific embodiment are expressly incorporated into that specific embodiment, with each claim in itself being a single example of this disclosure.

  The specific embodiments described above describe in more detail the objectives, technical solutions and beneficial effects of the present disclosure. It should be understood that the above are only specific embodiments of the present disclosure and are not used to limit the present disclosure. All modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of this disclosure are intended to be within the protection scope of this disclosure.

Claims (10)

A base material with a design outline formed on the surface;
A filler located inside the design outline and having a triangular cross-section;
A thread material embroidery layer covering the outer periphery of the filler,
Among them, a solid embroidery product in which the filler and the thread material embroidery layer covering the outer periphery constitute a solid embroidery design.   The three-dimensional embroidery product according to claim 1, wherein a cross section of the filler is an isosceles triangle, and a ratio of the height of the isosceles triangle to the length of the base is in a range of 2: 1 to 1: 5.   The three-dimensional embroidery product according to claim 2, wherein the height of the isosceles triangle is 4.5 mm or less.   The three-dimensional embroidery product according to claim 1, wherein there is no blank base material cloth having no base material cloth of the three-dimensional embroidery design outside the design outline.   The three-dimensional embroidery product according to claim 1, wherein the material of the filler is one kind of single material or a mixed material of plural kinds of polyvinyl chloride, silicone, sponge, and polystyrene.   The three-dimensional embroidery product according to claim 5, wherein the material of the filler is a block polymer of polyvinyl chloride and silicone, or a polymer blend of polyvinyl chloride and silicone.   The lower thread material forming the design outline is one kind selected from polyurethane fine yarn, cotton thread, blended yarn, and / or the upper thread material forming the thread material embroidery layer is polypropylene, polyethers, The three-dimensional embroidery product according to claim 1, wherein the three-dimensional embroidery product is one type selected from wool yarn blended yarns. Sewing a design outline on the substrate fabric;
Temporarily fixing a triangular cross-section filler to the inside of the design outline on the substrate fabric;
Embroidery is performed based on the design, and after the embroidery thread is passed around the filler material, the base material fabric is passed through to form the thread material embroidery layer. Forming a embroidery pattern, and a method for producing a three-dimensional embroidery product.   The step of temporarily fixing the filler having a triangular cross-section to the inside of the design outline on the base material is to spray or apply a groove on the surface of the filler to be fixed, and to spray a groove on the surface to be fixed, or The manufacturing method of the three-dimensional embroidery product of Claim 8 including sticking the apply | filled filler to the inner side of the design outline on base material cloth.   Embroidery is performed based on the design, and after the embroidery thread is passed around the filling material, the base material fabric is passed through to form a thread material embroidery layer, and the filling material and the thread material embroidery layer covering the outer periphery thereof are used. The solid according to claim 8 or 9, further comprising a step of cutting along the outside of the three-dimensional embroidery design outline after the step of forming the three-dimensional embroidery design to remove a blank base material having no three-dimensional embroidery design. Manufacturing method of embroidery products.

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