JP2018196985A - 高分子発泡体のモールド加工方法 - Google Patents
高分子発泡体のモールド加工方法 Download PDFInfo
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- JP2018196985A JP2018196985A JP2017144582A JP2017144582A JP2018196985A JP 2018196985 A JP2018196985 A JP 2018196985A JP 2017144582 A JP2017144582 A JP 2017144582A JP 2017144582 A JP2017144582 A JP 2017144582A JP 2018196985 A JP2018196985 A JP 2018196985A
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- shape
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- molding
- polymer foam
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000006260 foam Substances 0.000 title claims abstract description 33
- 229920000642 polymer Polymers 0.000 title claims abstract description 26
- 238000003672 processing method Methods 0.000 title abstract 3
- 239000000203 mixture Substances 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 18
- 238000005266 casting Methods 0.000 claims abstract description 17
- 239000004088 foaming agent Substances 0.000 claims abstract description 16
- 238000000465 moulding Methods 0.000 claims description 18
- 239000002861 polymer material Substances 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 3
- 238000010097 foam moulding Methods 0.000 claims description 3
- 230000000704 physical effect Effects 0.000 abstract description 6
- 238000005187 foaming Methods 0.000 abstract description 2
- 239000013518 molded foam Substances 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 abstract 1
- 210000000497 foam cell Anatomy 0.000 description 16
- 230000007423 decrease Effects 0.000 description 6
- 230000006911 nucleation Effects 0.000 description 5
- 238000010899 nucleation Methods 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- 210000004027 cell Anatomy 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004604 Blowing Agent Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000013012 foaming technology Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000010094 polymer processing Methods 0.000 description 1
- 229920000307 polymer substrate Polymers 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/04—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles consisting of at least two parts of chemically or physically different materials, e.g. having different densities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/04—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles consisting of at least two parts of chemically or physically different materials, e.g. having different densities
- B29C44/0446—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles consisting of at least two parts of chemically or physically different materials, e.g. having different densities by increasing the density locally by compressing part of the foam while still in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/58—Moulds
- B29C44/586—Moulds with a cavity increasing in size during foaming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
- B29C45/14795—Porous or permeable material, e.g. foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/58—Moulds
- B29C44/585—Moulds with adjustable size of the mould cavity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Molding Of Porous Articles (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
【解決手段】本発明が提供する高分子発泡体のモールド加工方法は、高分子素材と発泡剤との混合物を金型によるチャンバー空間へ供給させ所定の形状を有するモールド物品にモールド成形するもので、その技術的な特徴は以下の通り、該チャンバー空間を、その空間に該混合物を満たすまで該モールド物品の形状と異なる注型形状にするとともに、該チャンバー空間に該混合物を満たした後、該チャンバー空間の形状が該注型形状から該モールド物品と同様なモールド形状に変更するように該チャンバー空間の部分の形状を変更させ、該チャンバー空間の部分の形状変更による該部分の容積の変化で、収容した該混合物にかかる表面力(SURFACE FORCE)を変更させる。
【選択図】図4
Description
20 第1のダイ本体
21 第1の本体部
22 第1の型当り面
30 第2のダイ本体
31 第2の本体部
32 第2の型当り面
40 チャンバー
41 部分の箇所
50 可動部
51 基体
52 調整端面
53 周側塊面
A 混合物
A' 一部の混合物
Claims (10)
- 高分子素材と発泡剤との混合物をチャンバー空間内に置いて所定の形状を有するモールド物品にモールド成形する高分子発泡体のモールド加工方法であって、前記チャンバー空間に前記混合物を満たすまで前記チャンバーの全体空間の形状を前記モールド物品の形状と異なる注型形状にするとともに、前記チャンバー空間に前記混合物を満たした後、前記チャンバーの全体空間の形状が前記モールド物品形状のモールド形状と同じになるように前記チャンバーの部分の形状を変更させ、前記チャンバーの部分の形状変更による該部分の容積の変化で、収容した前記混合物にかかる表面力を変更させる高分子発泡体のモールド加工方法。
- 前記チャンバーの部分の形状変更により部分の容積が増加する請求項1に記載の高分子発泡体のモールド加工方法。
- 前記チャンバーの部分の形状変更により部分の容積が減少する請求項1に記載の高分子発泡体のモールド加工方法。
- 前記チャンバーの少なくとも2つの部分の形状が変更する請求項1に記載の高分子発泡体のモールド加工方法。
- 前記複数の部分の形状の変更により部分の容積がそれぞれ減少・増加する請求項4に記載の高分子発泡体のモールド加工方法。
- 前記発泡剤が物理的な発泡剤である請求項1に記載の高分子発泡体のモールド加工方法。
- 前記発泡剤が超臨界流体である請求項6に記載の高分子発泡体のモールド加工方法。
- 金型を使用して実施する高分子発泡体のモールド加工方法であって、
前記金型は、
第1の型当り面を有する第1のダイ本体と、
前記第1のダイ本体上に重ね接続され、前記第1の型当り面に対向する第2の型当り面を有し、前記チャンバーを前記第1の型当り面と前記第2の型当り面との間に介在させる第2のダイ本体と、
前記第1のダイ本体中に摺動して設けられ、注型位置とモールド位置との間に往復変位できる基体と、前記基体の一側に位置し、前記チャンバーのチャンバー壁の一部分を構成する調整端面とを含み、前記基体が前記モールド位置の場合に、前記チャンバーの空間の形状を前記モールド形状にさせ、前記基体が前記注型位置の場合に、前記チャンバーの空間の形状を前記注型形状にさせる可動部を備える請求項1に記載の高分子発泡体のモールド加工方法。 - 前記基体が前記モールド位置から前記注型位置へ移動する場合に、前記調整端面を前記第1の型当り面から前記第2の型当り面に近接する方向へ移動させる請求項8に記載の高分子発泡体のモールド加工方法。
- 前記基体が前記モールド位置から前記注型位置へ移動する場合に、前記調整端面を前記第1の型当り面から前記第2の型当り面より離間する方向へ移動させる請求項8に記載の高分子発泡体のモールド加工方法。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW106116975A TWI697395B (zh) | 2017-05-23 | 2017-05-23 | 發泡高分子物之模製加工系統 |
TW106116975 | 2017-05-23 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2018196985A true JP2018196985A (ja) | 2018-12-13 |
JP6644028B2 JP6644028B2 (ja) | 2020-02-12 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2017144582A Active JP6644028B2 (ja) | 2017-05-23 | 2017-07-26 | 高分子発泡体のモールド加工方法 |
Country Status (4)
Country | Link |
---|---|
US (1) | US11267169B2 (ja) |
EP (1) | EP3406413B1 (ja) |
JP (1) | JP6644028B2 (ja) |
TW (1) | TWI697395B (ja) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20170113382A1 (en) * | 2014-03-27 | 2017-04-27 | Manni S.P.A. | Apparatus and method for manufacturing panels made of expanded plastic material |
DE102017216814A1 (de) * | 2017-09-22 | 2019-03-28 | Adidas Ag | Verfahren zum Herstellen eines Formteils und Formteil |
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JP2000334763A (ja) * | 1999-03-24 | 2000-12-05 | Mitsubishi Electric Corp | 発泡成型材の製造方法 |
US6398996B1 (en) * | 2000-10-26 | 2002-06-04 | Jiunn Long Plastic Co., Ltd. | Footwear sole with air chambers defined therein and a method for making the same |
JP2007245450A (ja) * | 2006-03-15 | 2007-09-27 | Kaneka Corp | 熱可塑性樹脂発泡成形体の製造方法および成形体 |
JP2008149562A (ja) * | 2006-12-18 | 2008-07-03 | Ube Machinery Corporation Ltd | 樹脂の多層成形方法、多層成形用金型並びに多層成形装置 |
WO2014175331A1 (ja) * | 2013-04-23 | 2014-10-30 | Naritomi Masanori | 薄板金属と発泡性樹脂の複合構造体とその製造方法 |
US20160039162A1 (en) * | 2014-08-06 | 2016-02-11 | New Balance Athletic Shoe, Inc. | Injection molding systems and methods for forming materials used in footwear and materials manufactured by said systems and methods |
WO2016023067A1 (en) * | 2014-08-12 | 2016-02-18 | Icee Holdings Pty Ltd | System and method for creating a fold in a portion of expandable material |
JP2016175204A (ja) * | 2015-03-18 | 2016-10-06 | 東洋機械金属株式会社 | 射出発泡成形機 |
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- 2017-07-11 US US15/647,150 patent/US11267169B2/en active Active
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Also Published As
Publication number | Publication date |
---|---|
EP3406413A1 (en) | 2018-11-28 |
TW201900376A (zh) | 2019-01-01 |
JP6644028B2 (ja) | 2020-02-12 |
EP3406413B1 (en) | 2023-11-15 |
US11267169B2 (en) | 2022-03-08 |
TWI697395B (zh) | 2020-07-01 |
US20180339441A1 (en) | 2018-11-29 |
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