JP2018188109A - Vehicular seat pad - Google Patents

Vehicular seat pad Download PDF

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JP2018188109A
JP2018188109A JP2017095018A JP2017095018A JP2018188109A JP 2018188109 A JP2018188109 A JP 2018188109A JP 2017095018 A JP2017095018 A JP 2017095018A JP 2017095018 A JP2017095018 A JP 2017095018A JP 2018188109 A JP2018188109 A JP 2018188109A
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reinforcing
base material
pad
support
pad base
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JP6869804B2 (en
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松本 真人
Masato Matsumoto
真人 松本
剛志 牛山
Tsuyoshi Ushiyama
剛志 牛山
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Toyota Boshoku Corp
Inoac Corp
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Inoue MTP KK
Toyota Boshoku Corp
Inoac Corp
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  • Seats For Vehicles (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a vehicular seat pad in which deformation of a pad base material can be effectively prevented.SOLUTION: In a vehicular seat pad in which a pad base material 12 is formed from a foamed resin member, a reinforcement member 30, which is so formed as to follow a bent outer peripheral edge of the pad base material 12, is so embedded on an outer surface side of the pad base material 12 as to be along the outer peripheral edge. Further, the reinforcement member 30 is so configured that a left side reinforcement part 32, which follows a front edge of a left side support wall part 22 which forms an outer peripheral left side part of the pad base material 12, and a right side reinforcement part 33, which follows a front edge of a right side support wall part 24 which forms an outer peripheral right side part, are connected by a reinforcement support part 52.SELECTED DRAWING: Figure 2

Description

この発明は、発泡樹脂部材からなるパッド基材により構成された車両用のシートパッドに関するものである。   The present invention relates to a vehicle seat pad constituted by a pad base material made of a foamed resin member.

乗用車等の乗員室内に設置されるシート100は、例えば図7に示すように、着座した乗員の下半身を支えるシートクッション102と、このシートクッション102の後部に傾動可能に設置されて乗員の上半身を支えるシートバック104と、シートバック104の上部に設置されて乗員の頭部を保護するヘッドレスト106とを備えるよう構成されていることが一般的である。このようなシートクッション102やシートバック104は、ポリウレタンフォーム等の発泡樹脂部材により形成されたシートパッドの表面をファブリックや合成皮革または皮革等の表皮材により形成されたシートカバーで覆う(カバーリングする)ように形成されている(例えば特許文献1)。   For example, as shown in FIG. 7, a seat 100 installed in a passenger compartment of a passenger car or the like is installed in a seat cushion 102 that supports a lower body of a seated passenger and a rear portion of the seat cushion 102 so as to be tiltable. In general, the seat back 104 is configured to include a supporting seat back 104 and a headrest 106 installed on the upper portion of the seat back 104 to protect the head of the occupant. Such a seat cushion 102 and seat back 104 cover (cover) the surface of a seat pad formed of a foamed resin member such as polyurethane foam with a seat cover formed of a skin material such as fabric, synthetic leather or leather. (For example, Patent Document 1).

特許第5203691号公報Japanese Patent No. 5203691

ここで、シートカバーは、所要のデザイン形状に形成したシートパッドに対して弛みがないように張設することが求められることから、前記特許文献1のように、ファブリックや合成皮革または皮革等の表皮材を縫製して袋状に形成するよう形成されたシートカバーの縫い代を、シートパッドに形成されたホグリング用の溝に引き込むことにより、シートパッドの表面形状に対して弛みなく張設される。このような袋状のシートカバーをシートパッドに被せる際や、表皮材の縫い代をホグリング用の溝に引き込む際に、シートパッドの外周縁が変形してしまうと、シートパッドのデザインが損なわれてしまう。このようなシートパッドの変形は、前述した特許文献1のように、シートパッドの上端部や側部等のシートパッドの外周縁側を構成する発泡樹脂部材の剛性を高くすることで抑制することができる。しかしながら、シートパッドを構成する発泡樹脂部材の硬度を完全に制御して製造することは極めて困難で、発泡体の硬度にばらつきが必然的に生じることから、カバーリング時のシートパッドの変形を完全に防止することは困難である。また、シートパッド自体が発泡樹脂部材により構成されるため、その弾性的な変形を防ぐことはできないことから、カバーリング時のシートパッドの変形を完全に防止することは困難である。このようなシートパッドの変形を防止するために、カバーリングを行う際にシートパッドの変形し易い部分に別に用意した部品を接着等してその剛性を高めることが行われているが、作業工数が増大するばかりでなく、作業者毎に部品の取付精度にばらつきが生じ、一定の品質を維持できない問題が発生することが懸念される。   Here, since the seat cover is required to be stretched so that there is no slack with respect to the seat pad formed in the required design shape, as in Patent Document 1, fabric, synthetic leather, leather, etc. By pulling the seam allowance of the seat cover formed to sew the skin material into a bag shape into the hog ring groove formed on the seat pad, it is stretched without slack to the surface shape of the seat pad . When such a bag-shaped seat cover is put on the seat pad, or when the outer margin of the seat pad is deformed when the seam allowance of the skin material is pulled into the groove for hog ring, the design of the seat pad is damaged. End up. Such deformation of the seat pad can be suppressed by increasing the rigidity of the foamed resin member constituting the outer peripheral side of the seat pad, such as the upper end portion and the side portion of the seat pad, as in Patent Document 1 described above. it can. However, it is extremely difficult to manufacture by completely controlling the hardness of the foamed resin member that constitutes the seat pad, and the hardness of the foam inevitably varies, so the deformation of the seat pad during covering is completely eliminated. It is difficult to prevent. Further, since the seat pad itself is made of a foamed resin member, its elastic deformation cannot be prevented, so that it is difficult to completely prevent the seat pad from being deformed during covering. In order to prevent such deformation of the seat pad, it is attempted to increase the rigidity of the seat pad by attaching a separately prepared part to the easily deformable portion of the seat pad when performing covering. In addition to an increase in the number of parts, there is a concern that the accuracy of component mounting varies from worker to worker, causing a problem that a certain quality cannot be maintained.

また、近年は、シートデザインに対する要求の高まりを受け、シートパッドを複雑な曲面形状を有する立体形状に形成されることがあり、このようなケースではシートパッドの変形が起き易くなる。またシートパッドのデザイン性が高まるにつれ、肉厚が部分的に極めて薄くなる立体形状に形成されることがあり、このような場合は、カバーリング時のシートパッドの変形に限らず、例えば乗員によりシートパッドの外周縁が押されるなどによってシートパッドの変形を生じ易い問題が指摘される。   In recent years, in response to increasing demand for seat design, the seat pad may be formed in a three-dimensional shape having a complicated curved surface shape. In such a case, the seat pad is likely to be deformed. In addition, as the design of the seat pad increases, it may be formed into a three-dimensional shape with a partly extremely thin wall thickness. In such a case, not only the deformation of the seat pad at the time of covering, but also by the occupant, for example It is pointed out that the seat pad is likely to be deformed by pressing the outer peripheral edge of the seat pad.

すなわち本発明は、パッド基材の変形を効果的に防止し得る車両用のシートパッドを提供することを目的とする。   That is, an object of the present invention is to provide a vehicle seat pad that can effectively prevent the deformation of the pad base material.

前記課題を解決し、所期の目的を達成するため、本願の請求項1に係る発明は、
発泡樹脂部材によりパッド基材が形成された車両用のシートパッドにおいて、
前記パッド基材の湾曲した外周縁に倣うよう形成した補強部材が、当該外周縁に沿うよう当該パッド基材の外表面側に埋設されていることを要旨とする。
このように、パッド基材の外周縁に沿うよう補強部材を外表面側に埋設することにより、パッド基材を剛性の高い高密度な発泡樹脂部材を形成することなく、パッド基材の剛性を高め外周縁が変形するのを効果的に防止することができる。更に、パッド基材に補強部材を埋設することで、変形を防止する部材を別に取り付ける必要がないから、作業工数を低減できると共に一定の品質を維持することができる。
In order to solve the above problems and achieve the intended purpose, the invention according to claim 1 of the present application is
In a vehicle seat pad in which a pad base material is formed of a foamed resin member,
The gist is that a reinforcing member formed so as to follow the curved outer peripheral edge of the pad base material is embedded on the outer surface side of the pad base material along the outer peripheral edge.
Thus, by embedding the reinforcing member on the outer surface side along the outer peripheral edge of the pad base material, the pad base material can be made rigid without forming a rigid and high-density foamed resin member. It is possible to effectively prevent the outer peripheral edge from being deformed. Furthermore, by embedding a reinforcing member in the pad base material, it is not necessary to separately attach a member for preventing deformation, so that the number of work steps can be reduced and a certain quality can be maintained.

請求項2に係る発明は、
前記パッド基材の上部には、上方および前方に開放する凹形状に形成されたヘッドレスト装着部が設けられ、
前記ヘッドレスト装着部の前方の開口縁および上方の開口縁に倣う形状に形成された前記補強部材が当該ヘッドレスト装着部に埋設されていることを要旨とする。
このように、ヘッドレスト装着部の前方の開口縁および上方の開口縁に倣う形状に形成した補強部材を埋設することで、ヘッドレスト装着部の形状保持性を高めつつシートパッドのデザイン性を向上することができる。
The invention according to claim 2
On the upper part of the pad base material, a headrest mounting part formed in a concave shape that opens upward and forward is provided,
The gist of the invention is that the reinforcing member formed in a shape following the opening edge at the front and the upper opening edge of the headrest mounting portion is embedded in the headrest mounting portion.
Thus, by embedding a reinforcing member formed in a shape that follows the front opening edge and the upper opening edge of the headrest mounting portion, the design of the seat pad is improved while improving the shape retainability of the headrest mounting portion. Can do.

請求項3に係る発明は、
前記補強部材は、前記パッド基材の外周左右側部の前縁から外周上部の上縁に亘って延在するよう形成されていることを要旨とする。
このように、パッド基材の外周左右側部の前縁から外周上部の前縁に亘って延在する形状に補強部材を形成することで、パッド基材の上部側の剛性を高めることができる。
The invention according to claim 3
The gist is that the reinforcing member is formed so as to extend from the front edge of the outer peripheral left and right side portions of the pad base material to the upper edge of the outer peripheral upper portion.
In this way, the rigidity of the upper side of the pad base material can be increased by forming the reinforcing member in a shape extending from the front edge of the outer peripheral left and right side portions of the pad base material to the front edge of the outer peripheral upper part. .

請求項4に係る発明は、
前記補強部材は、前記パッド基材の外周左側部の前縁に倣う左側補強部と、前記パッド基材の外周右側部の前縁に倣う右側補強部とを補強支持部で連結するよう構成されたことを要旨とする。
このように、左右の補強部を補強支持部で連結するよう構成することで、補強部材のねじれ剛性を高めることができ、パッド基材をより安定的に補強することができる。
The invention according to claim 4
The reinforcing member is configured to connect a left side reinforcing portion that follows the front edge of the outer peripheral left side portion of the pad base material and a right side reinforcing portion that follows the front edge of the outer peripheral right side portion of the pad base material with a reinforcing support portion. This is the summary.
In this way, by configuring the left and right reinforcing portions to be connected by the reinforcing support portions, the torsional rigidity of the reinforcing member can be increased, and the pad base material can be reinforced more stably.

請求項5に係る発明は、
前記補強支持部は、前記パッド基材を支持するシートフレームの前側に位置するよう設けられると共に、当該補強支持部において左右に離間する複数箇所に後方へ突出する支持片が形成され、前記パッド基材を介してシートフレームにより当該支持片を支持し得るよう構成されていることを要旨とする。
このように、補強支持部において左右に離間する複数箇所に支持片を形成してシートフレームにより支持し得るようにすることで、補強部材自体の変形を効果的に防止できる。
The invention according to claim 5
The reinforcing support portion is provided on the front side of a seat frame that supports the pad base material, and support pieces that protrude rearward are formed at a plurality of positions spaced apart in the left and right in the reinforcing support portion. The gist is that the support piece can be supported by the seat frame through the material.
In this manner, by forming support pieces at a plurality of locations that are separated from each other in the left and right directions in the reinforcing support portion so as to be supported by the seat frame, deformation of the reinforcing member itself can be effectively prevented.

本発明によれば、パッド基材の変形を効果的に防止することができる。   According to the present invention, the deformation of the pad base material can be effectively prevented.

本発明のシートパッドからヘッドレストを分離した状態を示す正面図である。It is a front view which shows the state which isolate | separated the headrest from the seat pad of this invention. シートパッドにおけるヘッドレスト装着部を拡大して示す要部拡大正面図である。It is a principal part enlarged front view which expands and shows the headrest mounting part in a seat pad. シートパッドにおけるヘッドレスト装着部を拡大して示す要部拡大平面図である。It is a principal part enlarged plan view which expands and shows the headrest mounting part in a seat pad. (a)は補強部材の正面図であり、(b)は補強部材の平面図である。(a) is a front view of a reinforcing member, and (b) is a plan view of the reinforcing member. 補強部材を後方右下方から見た状態で示す斜視図である。It is a perspective view shown in the state which looked at a reinforcing member from back lower right. 補強部材の第1の支持片の形成位置でシートパッドを縦断した切断部端面図である。It is the cut part end elevation which cut the sheet pad longitudinally in the formation position of the 1st support piece of a reinforcement member. 車両用のシートを示す斜視図である。It is a perspective view which shows the vehicle seat.

次に、本発明に係る車両用のシートパッドにつき、好適な実施例を挙げて、添付図面を参照して以下に説明する。なお、車両用のシートパッドとして、乗用車等の乗員室内に設置されるシートのシートバックに用いられるものを例にして説明するが、これに限られるものではない。なお、本発明において、シートパッドを基準として乗員の背中を支持する支持面側を「前」とすると共に当該支持面の裏側を「後」とする。また、シートパッドに乗員が着座した際の乗員の右腕側となる側を「右」とすると共に左腕側となる側を「左」とする。   Next, a preferred embodiment of the vehicle seat pad according to the present invention will be described below with reference to the accompanying drawings. In addition, although it demonstrates as an example what is used for the seat back of the seat installed in passenger compartments, such as a passenger car, as a vehicle seat pad, it is not restricted to this. In the present invention, the support surface side that supports the occupant's back with respect to the seat pad is referred to as “front”, and the back side of the support surface is referred to as “rear”. Further, the side that is the right arm side of the occupant when the occupant is seated on the seat pad is referred to as “right” and the side that is the left arm side is referred to as “left”.

本発明に係るシートパッド10は、ウレタン樹脂等の発泡樹脂原料をシートバックの外形形状に合わせて発泡成形させて形成されたパッド基材12と、当該パッド基材12に埋設されると共にパッド基材12の外周縁に倣うよう形成した補強部材30とを備えている。そして、シートの骨格を形成するシートフレームSF(図6参照)に対して、全体を前側から覆うようにパッド基材12を被せた状態でシートフレームSFに支持されるようになっている。このパッド基材12は、図1に示すように、前面に形成された溝部12aにより乗員の上体を支持する複数のサポート部に区分するよう構成されている。具体的には、パッド基材12は、乗員の上体を後方から支持する中央サポート部14と、中央サポート部14の左右側部から前方へ張り出して乗員の上体を横から支持する左右のサイドサポート部16とを有する所謂バケットシート形状に形成されている。より細かくは、中央サポート部14は、乗員の背中を主に支持する上側のサポート領域14aと、乗員の腰部周辺を主に支持する下側のサポート領域14bとを有しており、左右のサイドサポート部16の夫々は、乗員の肩周り周辺部を横から主に支持する上側のサポート領域16aと、乗員の腰部周辺を主に支持する下側のサポート領域16bとを有するよう構成されている。そして、中央サポート部14と左右のサイドサポート部16の境界部分および各サポート部14,16における各サポート領域14a,14b,16a,16bの境界部分に前記溝部12aを設けるよう構成され、当該溝部12aの適宜位置に、シートカバーSC(図6参照)の固定用の固定部材(図示せず)が配置されている。ここで、シートカバーSCは、各サポート部14,16(サポート領域14a,14b,16a,16b)の形状に合わせて形成した複数の表皮材を縫い合わせることによりパッド基材12の外表面に密着する袋状に形成され、当該シートカバーSCをパッド基材12に被せた状態で、表皮材の縫い代を前側からパッド基材12の溝部12aに引き込んで固定部材に固定することで、シートカバーSCをパッド基材12に弛みなく固定し得るようになっている。   A seat pad 10 according to the present invention includes a pad base 12 formed by foaming a foamed resin material such as urethane resin in accordance with the outer shape of the seat back, and embedded in the pad base 12 and pad base And a reinforcing member 30 formed so as to follow the outer peripheral edge of the material 12. Then, the seat frame SF (see FIG. 6) that forms the skeleton of the seat is supported by the seat frame SF in a state where the pad base 12 is covered so as to cover the whole from the front side. As shown in FIG. 1, the pad base material 12 is configured to be divided into a plurality of support portions that support the upper body of the occupant by a groove portion 12 a formed on the front surface. Specifically, the pad base material 12 includes a central support portion 14 that supports the upper body of the occupant from the rear, and left and right sides that support the upper body of the occupant from the side by projecting forward from the left and right side portions of the central support portion 14. It is formed in a so-called bucket seat shape having side support portions 16. More specifically, the center support portion 14 has an upper support region 14a that mainly supports the back of the occupant and a lower support region 14b that mainly supports the periphery of the occupant's waist, and left and right side supports. Each of the portions 16 is configured to have an upper support region 16a that mainly supports the periphery of the occupant's shoulder from the side and a lower support region 16b that mainly supports the periphery of the occupant's waist. And it is comprised so that the said groove part 12a may be provided in the boundary part of each support area | region 14a, 14b, 16a, 16b in each support part 14 and 16, and the boundary part of the center support part 14 and the right and left side support part 16, and the said groove part 12a A fixing member (not shown) for fixing the seat cover SC (see FIG. 6) is disposed at an appropriate position. Here, the seat cover SC is brought into close contact with the outer surface of the pad base 12 by sewing a plurality of skin materials formed in accordance with the shapes of the support portions 14 and 16 (support regions 14a, 14b, 16a and 16b). The seat cover SC is formed in a bag shape, with the seat cover SC covered on the pad base material 12, by pulling the seam allowance of the skin material from the front side into the groove 12 a of the pad base material 12 and fixing it to the fixing member. The pad base 12 can be fixed without slack.

また、パッド基材12の上部(中央サポート部14の上部)には、乗員の頭部を支持するヘッドレストHRを取り付けるヘッドレスト装着部18が設けられている。このヘッドレスト装着部18には、上下に貫通するステー挿通孔20が左右に離間する位置に設けられており、ヘッドレストHRから下方に延在する支持ステーHRaを上方からステー挿通孔20に挿入し得るよう構成されている。なお、ステー挿通孔20に挿通された支持ステーHRaは、前記シートフレームSFに設けられた図示しないステー固定部に支持されるようになっている。   Further, a headrest mounting portion 18 for attaching a headrest HR that supports the head of the occupant is provided on the upper portion of the pad base 12 (upper portion of the central support portion 14). The headrest mounting portion 18 is provided with stay insertion holes 20 penetrating in the vertical direction so as to be separated from each other in the left and right directions. A support stay HRa extending downward from the headrest HR can be inserted into the stay insertion hole 20 from above. It is configured as follows. The support stay HRa inserted through the stay insertion hole 20 is supported by a stay fixing portion (not shown) provided in the seat frame SF.

ここで、このヘッドレスト装着部18は、前記中央サポート部14よりも上方に延在してヘッドレストHRの左右側部に対向する前記左右のサイドサポート部16と、当該中央サポート部14の上部において左右のサイドサポート部16の後端部に連設する支持壁部26とにより前方および上方に開口する凹形状に形成されている。すなわち、ヘッドレスト装着部18にヘッドレストHRの下部側を収容した状態で取り付け得るようになっており、シートパッド10とヘッドレストHRとが連続した一体のデザイン形状を形成するようになっている。このように、前記左右のサイドサポート部16は、ヘッドレストHRにより支持された乗員の側頭部を支持する機能を併せ持った部位である。なお、以下の説明において、左右のサイドサポート部16の内で、ヘッドレスト装着部18を形成する部位を左側支持壁部22および右側支持壁部24と、左右のサイドサポート部16の後端部に連設する支持壁部26を後側支持壁部26と特に指称する場合がある。すなわち、左側支持壁部22がパッド基材12の外周左側部を形成し、右側支持壁部24がパッド基材12の外周右側部を形成している。   Here, the headrest mounting portion 18 includes a left and right side support portion 16 that extends above the central support portion 14 and faces the left and right side portions of the headrest HR, and a left and right side support portion at the upper portion of the central support portion 14. It is formed in a concave shape that opens forward and upward by a support wall portion 26 provided continuously to the rear end portion of the side support portion 16. That is, the headrest HR can be attached to the headrest mounting portion 18 in a state where the lower side of the headrest HR is accommodated, and the seat pad 10 and the headrest HR form an integrated design shape. As described above, the left and right side support portions 16 are portions having a function of supporting the side of the occupant supported by the headrest HR. In the following description, a portion of the left and right side support portions 16 that forms the headrest mounting portion 18 is connected to the left support wall portion 22 and the right support wall portion 24 and the rear end portions of the left and right side support portions 16. The supporting wall portion 26 to be referred to may be particularly referred to as the rear side supporting wall portion 26. That is, the left support wall portion 22 forms the outer peripheral left side portion of the pad base material 12, and the right support wall portion 24 forms the outer peripheral right side portion of the pad base material 12.

ここで、左側支持壁部22、右側支持壁部24および後側支持壁部26の外側面は、ヘッドレスト装着部18の開口縁に近づくにつれて厚みが漸減する丸みを帯びた曲面形状に形成されて、ヘッドレスト装着部18の開口縁の断面が鋭角状をなすよう形成されている。また、左側支持壁部22および右側支持壁部24の前縁部は、上端部から下方に向かうにつれて相互に離間する傾斜状に形成されて、当該ヘッドレスト装着部18の前方開口が略台形状をなすよう形成されている。また左側支持壁部22および右側支持壁部24の上縁部は、前端部から後方に向かうにつれて僅かに近接するよう形成され、後側支持壁部26の上縁部は、左右方向の中心で後方に僅かに突出する円弧状に形成されると共に、左側支持壁部22、右側支持壁部24の上縁部と後側支持壁部26の上縁部との連設部38が円弧状に湾曲して連続した湾曲形状に形成されている。   Here, the outer side surfaces of the left support wall portion 22, the right support wall portion 24, and the rear support wall portion 26 are formed in a rounded curved surface shape that gradually decreases in thickness as it approaches the opening edge of the headrest mounting portion 18. The cross section of the opening edge of the headrest mounting portion 18 is formed to form an acute angle. Further, the front edge portions of the left support wall portion 22 and the right support wall portion 24 are formed to be inclined so as to be separated from each other as they go downward from the upper end portion, and the front opening of the headrest mounting portion 18 has a substantially trapezoidal shape. It is formed to make. Further, the upper edge portions of the left support wall portion 22 and the right support wall portion 24 are formed so as to be slightly closer toward the rear from the front end portion, and the upper edge portion of the rear support wall portion 26 is at the center in the left-right direction. It is formed in an arc shape that slightly protrudes rearward, and a connecting portion 38 of the upper edge portion of the left support wall portion 22 and the right support wall portion 24 and the upper edge portion of the rear support wall portion 26 is formed in an arc shape. It is curved and formed into a continuous curved shape.

前記補強部材30は、図2、図3に示すように、パッド基材12の外周上部の上縁に沿うよう当該パッド基材12の外表面側に埋設されており、前記ヘッドレスト装着部18を補強してその変形を防止するよう構成される。この補強部材30は、ヘッドレスト装着部18の前方の開口縁(左側支持壁部22の前端縁、右側支持壁部24の前端縁)および上方の開口縁(左側支持壁部22の上端縁、右側支持壁部24および後側支持壁部26の上端縁)に倣う湾曲形状に形成されており、当該ヘッドレスト装着部18の外周縁を補強して座屈等の変形を防止するよう構成される。   As shown in FIGS. 2 and 3, the reinforcing member 30 is embedded on the outer surface side of the pad base material 12 along the upper edge of the upper periphery of the pad base material 12. It is configured to reinforce and prevent its deformation. The reinforcing member 30 includes a front opening edge (a front end edge of the left support wall portion 22 and a front end edge of the right support wall portion 24) and an upper opening edge (the upper end edge of the left support wall portion 22 and the right side). The upper edge of the support wall 24 and the rear support wall 26 is formed in a curved shape, and is configured to reinforce the outer peripheral edge of the headrest mounting portion 18 and prevent deformation such as buckling.

具体的に、本実施例の補強部材30は、ヘッドレスト装着部18の前端縁を補強する左側補強部32および右側補強部33と、ヘッドレスト装着部18の上端縁を補強する上側補強部44とを備えており、ヘッドレスト装着部18の外周左右側部の前縁から外周上部の上縁に亘って延在する湾曲形状に形成されている。ここで、左側補強部32は、パッド基材12の外周左側部の前縁に倣うようヘッドレスト装着部18における左側支持壁部22の前縁に沿って延在し、右側補強部33は、パッド基材12の外周右側部の前縁に倣うようヘッドレスト装着部18における右側支持壁部24の前縁に沿って延在するよう形成されている。なお、この補強部材30は、ポリプロピレン等の合成樹脂により一体成形された左右対称の部材として構成されている。   Specifically, the reinforcing member 30 of the present embodiment includes a left reinforcing portion 32 and a right reinforcing portion 33 that reinforce the front end edge of the headrest mounting portion 18, and an upper reinforcing portion 44 that reinforces the upper end edge of the headrest mounting portion 18. Provided, and is formed in a curved shape extending from the front edge of the outer peripheral left and right side portion of the headrest mounting portion 18 to the upper edge of the outer peripheral upper portion. Here, the left side reinforcing part 32 extends along the front edge of the left support wall part 22 in the headrest mounting part 18 so as to follow the front edge of the outer peripheral left side part of the pad base material 12, and the right side reinforcing part 33 is a pad. The headrest mounting portion 18 is formed to extend along the front edge of the right support wall portion 24 so as to follow the front edge of the outer peripheral right side portion of the substrate 12. The reinforcing member 30 is configured as a bilaterally symmetric member integrally formed of a synthetic resin such as polypropylene.

前記左側補強部32および右側補強部33の夫々は、内側補強壁部34と、当該内側補強壁部34の外側に対向する外側補強壁部36と、当該当該内側補強壁部34および当該外側補強壁部36の前端部を連結すると共に対応する左側支持壁部22および右側支持壁部24の前端縁に沿って延在する連設部38とを備えている。そして、補強部材30を埋設した状態で、左側補強部32および右側補強部33の各内側補強壁部34が、対応する左側支持壁部22および右側支持壁部24においてヘッドレスト装着部18に臨む壁面側に位置し、左側補強部32および右側補強部33の各外側補強壁部36が、対応する左側支持壁部22および右側支持壁部24の外側面側に位置し、左側補強部32および右側補強部33の連設部38が、対応する左側支持壁部22および右側支持壁部24の前端縁(外表面)に近接位置するよう構成されている。また、連設部38の縁部は円弧状に湾曲するよう形成され、当該左側補強部32および右側補強部33の剛性を高めるよう構成してある。更に、前記内側補強壁部34と外側補強壁部36との間に、当該内側補強壁部34および当該外側補強壁部36を連結する支持部40(図5参照)が設けられており、内側補強壁部34および外側補強壁部36が近接または離間するように撓み変形するのを防止するよう構成されている。これにより、左側補強部32および右側補強部33が埋設された左側支持壁部22および右側支持壁部24の夫々の厚み方向の剛性を高め、当該左側支持壁部22および右側支持壁部24の夫々を左右から圧縮するような力の作用に伴う変形を防止している。また、外側補強壁部36の後端部は、外側に向けて円弧状に湾曲して折り返す第1の湾曲支持部42が設けられており、外側補強壁部36の剛性を高めて、左側支持壁部22および右側支持壁部24の形状安定性を高めるようにしてある。   Each of the left side reinforcing part 32 and the right side reinforcing part 33 includes an inner reinforcing wall part 34, an outer reinforcing wall part 36 facing the outside of the inner reinforcing wall part 34, the inner reinforcing wall part 34 and the outer reinforcing part. A front end portion of the wall portion 36 is connected, and a corresponding left side support wall portion 22 and a connecting portion 38 extending along the front end edge of the right side support wall portion 24 are provided. And the wall surface which each inner side reinforcement wall part 34 of the left side reinforcement part 32 and the right side reinforcement part 33 faces the headrest mounting part 18 in the corresponding left side support wall part 22 and the right side support wall part 24 in the state which embedded the reinforcement member 30. The left side reinforcing part 32 and the right side reinforcing part 33 are positioned on the outer surface side of the corresponding left side supporting wall part 22 and right side supporting wall part 24, and the left side reinforcing part 32 and the right side reinforcing part 33 are located on the right side. The continuous portion 38 of the reinforcing portion 33 is configured to be positioned close to the front end edges (outer surfaces) of the corresponding left support wall portion 22 and right support wall portion 24. Moreover, the edge part of the connection part 38 is formed so that it may curve in circular arc shape, and it is comprised so that the rigidity of the said left side reinforcement part 32 and the right side reinforcement part 33 may be improved. Further, a support portion 40 (see FIG. 5) for connecting the inner reinforcing wall portion 34 and the outer reinforcing wall portion 36 is provided between the inner reinforcing wall portion 34 and the outer reinforcing wall portion 36. The reinforcing wall portion 34 and the outer reinforcing wall portion 36 are configured to be prevented from being bent and deformed so as to approach or separate from each other. Thereby, the rigidity in the thickness direction of each of the left support wall portion 22 and the right support wall portion 24 in which the left reinforcement portion 32 and the right reinforcement portion 33 are embedded is increased, and the left support wall portion 22 and the right support wall portion 24 The deformation accompanying the action of force that compresses each from the left and right is prevented. In addition, the rear end portion of the outer reinforcing wall portion 36 is provided with a first curved support portion 42 that is bent in a circular arc shape toward the outer side, and improves the rigidity of the outer reinforcing wall portion 36 to support the left side. The shape stability of the wall portion 22 and the right support wall portion 24 is enhanced.

前記上側補強部44は、左側支持壁部22および右側支持壁部24の上端縁に沿って延在する第1の上側補強壁部46と、後側支持壁部26の上端縁に沿って延在する第2の上側補強壁部48とを備えて平面視でコ字状をなすよう形成されており、補強部材30を埋設した状態で、当該第1の上側補強壁部46および第2の上側補強壁部48が対応する左側支持壁部22、右側支持壁部24および後側支持壁部26の上端縁(外表面)に近接位置するよう構成されている。また、第1の上側補強壁部46および第2の上側補強壁部48の外側端部には、下側に向けて円弧状に湾曲して折り返す第2の湾曲支持部50が設けられており、上側補強部44の剛性を高めてその変形を防止するようになっている。   The upper reinforcing portion 44 extends along the first upper reinforcing wall portion 46 extending along the upper end edges of the left supporting wall portion 22 and the right supporting wall portion 24 and the upper end edge of the rear supporting wall portion 26. The second upper reinforcing wall portion 48 is formed so as to have a U shape in plan view, and the first upper reinforcing wall portion 46 and the second upper reinforcing wall portion 46 are embedded in a state where the reinforcing member 30 is embedded. The upper reinforcing wall portion 48 is configured to be positioned close to the upper end edge (outer surface) of the corresponding left side supporting wall portion 22, right side supporting wall portion 24 and rear side supporting wall portion 26. In addition, a second curved support portion 50 that is bent in a circular arc shape toward the lower side and folded back is provided at the outer ends of the first upper reinforcing wall portion 46 and the second upper reinforcing wall portion 48. The upper reinforcing portion 44 is increased in rigidity to prevent its deformation.

また、補強部材30は、図4、図5に示すように、前記左側補強部32および右側補強部33の各内側補強壁部34の後端部に連設する補強支持部52が左右方向に延在するよう設けられている。この補強支持部52には、前後に貫通する貫通孔54が左右方向に離間する複数箇所(実施例では6箇所)で開口するよう設けられており、パッド基材12を形成する発泡樹脂原料が貫通孔54に入り込んだ状態で発泡硬化することで、補強部材30とパッド基材12とが結合して両部材の一体性を高めるようにしてある。   As shown in FIGS. 4 and 5, the reinforcing member 30 has a reinforcing support portion 52 provided in the left-right direction that is connected to the rear end portions of the inner reinforcing wall portions 34 of the left-side reinforcing portion 32 and the right-side reinforcing portion 33. It is provided to extend. The reinforcing support 52 is provided with through holes 54 penetrating in the front-rear direction so as to open at a plurality of locations (six locations in the embodiment) spaced in the left-right direction. By foaming and curing in the state of entering the through hole 54, the reinforcing member 30 and the pad base 12 are combined to enhance the integrity of both members.

また、補強支持部52には、前方へ突出する突出部56が左右方向に離間する複数箇所(実施例では3箇所)に形成されると共に、各突出部56の突出端部に前後に貫通する係合孔56aが開口するよう設けられている。本実施例では、補強支持部52における左右の中間および左右の両端部に位置するよう突出部56を夫々設けてある。そして、補強部材30をパッド基材12に埋設した状態で、この突出部56の係合孔56aがヘッドレスト装着部18の下部前面側に露出するよう構成されており、シートを装飾する飾り部材K(図6参照)に設けた係合部Kaを係合孔56aに前側から差し込んで係合させることにより、飾り部材Kをパッド基材12に取り付け得るようになっている。なお、飾り部材Kは、前記突出部56の係合孔56aに合わせて形成されたシートカバーSCの開口部を挿通した状態で係合部を差し込んで係合されるものである。   In addition, the reinforcing support portion 52 has protrusions 56 protruding forward at a plurality of locations (three locations in the embodiment) spaced apart in the left-right direction, and penetrates the protruding end portions of the protrusions 56 in the front-rear direction. The engagement hole 56a is provided so as to open. In the present embodiment, the protruding portions 56 are provided so as to be positioned at the left and right intermediate portions and the left and right ends of the reinforcing support portion 52, respectively. Then, in a state where the reinforcing member 30 is embedded in the pad base material 12, the engaging hole 56 a of the protruding portion 56 is configured to be exposed on the lower front side of the headrest mounting portion 18, and the decorative member K for decorating the seat The decorative member K can be attached to the pad base 12 by inserting and engaging the engaging portion Ka provided in (see FIG. 6) into the engaging hole 56a from the front side. The decorative member K is engaged by inserting the engaging portion in a state where the opening portion of the seat cover SC formed in accordance with the engaging hole 56a of the protruding portion 56 is inserted.

また、前記補強支持部52の後面側には、左右方向に離間する複数箇所(実施例では6箇所)に、後方へ突出する支持片58,60が形成されている。本実施例では、補強支持部52の後面側において、各突出部56を挟む左右に隣接位置するよう前記支持片58,60を夫々設けてある。すなわち、左右の中間に位置する突出部56に対応して一対の第1の支持片58が設けられ、左右の両端部に位置する突出部56の夫々に対応して一対の第2の支持片60が設けられている。各支持片58,60は、シートパッド10を支持する前記シートフレームSFの前側に位置するよう設けられており、補強部材30(補強支持部52)が後方へ撓むよう変形した際に、パッド基材12を挟んでシートフレームSFにより各支持片58,60が支持されることで、当該撓み変形を抑制して補強部材30の破損を防止するようになっている。   Further, on the rear surface side of the reinforcing support portion 52, support pieces 58 and 60 projecting rearward are formed at a plurality of locations (six locations in the embodiment) spaced apart in the left-right direction. In the present embodiment, the support pieces 58 and 60 are provided on the rear surface side of the reinforcing support portion 52 so as to be adjacent to each other on the left and right sides of the protruding portions 56. That is, a pair of first support pieces 58 is provided corresponding to the protrusions 56 located in the middle of the left and right, and a pair of second support pieces corresponding to the protrusions 56 located at the left and right ends. 60 is provided. Each of the support pieces 58 and 60 is provided on the front side of the seat frame SF that supports the seat pad 10, and when the reinforcing member 30 (reinforcing support portion 52) is deformed to bend backward, the pad base The support pieces 58 and 60 are supported by the seat frame SF with the material 12 interposed therebetween, so that the bending deformation is suppressed and the reinforcement member 30 is prevented from being damaged.

ここで、第1の支持片58は、補強支持部52の上下方向に延在する板状に形成されると共に後端部に円弧状凹部58aが形成されている。ここで、円弧状凹部58aは、シートフレームSFを構成する金属管の管径に合わせた曲率で形成されており、乗員がシートパッド10に凭れる様な姿勢を採った場合などに補強支持部52の中央部が後方へ撓むことで、パッド基材12を挟んでシートフレームSFが第1の支持片58の円弧状凹部58aに噛み合うようになっている。また、第2の支持片60は、補強支持部52の上下方向に延在する板状に形成されると共に、その後端部が下方へ向かうにつれて後方へ傾斜する傾斜状に形成されており、パッド基材12を挟んで第2の支持片60の傾斜部がシートフレームSFにより支持されるようになっている。   Here, the first support piece 58 is formed in a plate shape extending in the vertical direction of the reinforcing support portion 52, and an arc-shaped recess 58 a is formed in the rear end portion. Here, the arc-shaped recess 58a is formed with a curvature that matches the tube diameter of the metal tube that constitutes the seat frame SF, and when the occupant takes a posture that leans on the seat pad 10, the reinforcing support portion The center portion of 52 is bent rearward, so that the seat frame SF is engaged with the arc-shaped recess 58a of the first support piece 58 with the pad base material 12 interposed therebetween. Further, the second support piece 60 is formed in a plate shape extending in the vertical direction of the reinforcing support portion 52, and is formed in an inclined shape in which the rear end portion is inclined backward as it goes downward. The inclined portion of the second support piece 60 is supported by the seat frame SF with the base material 12 interposed therebetween.

次に、前述したシートパッド10の製造方法に関して概略説明する。本発明に係るシートパッド10は、型締めした際にパッド基材12の形状に合わせたキャビティを形成する複数の成形型内に補強部材30を配置した状態で、ウレタン樹脂等の発泡樹脂原料をキャビティ内に充填して、発泡樹脂原料を発泡硬化させることにより形成される。ここで、成形型の内で下成形型の型面が、シートパッド10(パッド基材12)の前面側に合わせた形状に形成され、シートパッド10(パッド基材12)の前面が下側を向く寝かせた姿勢で発泡成形が行われるよう構成される。   Next, an outline of the method for manufacturing the seat pad 10 will be described. The seat pad 10 according to the present invention is made of a foam resin material such as urethane resin in a state where the reinforcing members 30 are arranged in a plurality of molds that form cavities that match the shape of the pad base material 12 when the mold is clamped. It is formed by filling the cavity and foaming and curing the foamed resin material. Here, in the mold, the mold surface of the lower mold is formed in a shape matching the front side of the seat pad 10 (pad base 12), and the front of the seat pad 10 (pad base 12) is on the lower side. It is configured so that foam molding is performed in a laying posture facing toward.

また、下成形型には、パッド基材12に埋設される補強部材30の配置位置(ヘッドレスト装着部18)に対応する位置に、キャビティ内に突出する位置決め突部が形成されている。成形型を型開きした状態において、補強部材30における左側補強部32および右側補強部33の前縁部(前述した第1の湾曲支持部42)を下成形型の型面に向き合わせた下向きの姿勢で位置決め突部と係合することで、キャビティの所定位置に補強部材30が配置されるようになっている。補強部材30を所定位置に位置決めした後に成形型を型閉めし、当該成形型のキャビティ内に発泡樹脂原料を充填して発泡硬化させることで、パッド基材12(ヘッドレスト装着部18)に補強部材30が埋設されたシートパッド10を一体成形することができる。   Further, the lower mold is provided with a positioning protrusion that protrudes into the cavity at a position corresponding to the arrangement position of the reinforcing member 30 embedded in the pad base 12 (headrest mounting portion 18). In a state where the mold is opened, the left side reinforcing part 32 and the front edge part (the first curved support part 42 described above) of the right side reinforcing part 33 in the reinforcing member 30 face down to the mold surface of the lower mold. The reinforcing member 30 is arranged at a predetermined position of the cavity by engaging with the positioning protrusion in the posture. After the reinforcing member 30 is positioned at a predetermined position, the mold is closed, and a foamed resin material is filled into the cavity of the mold and foamed and cured, whereby the pad base 12 (headrest mounting portion 18) is reinforced. The seat pad 10 in which 30 is embedded can be integrally formed.

すなわち、前述した本発明に係る車両用のシートパッド10によれば、シートパッド10の外周縁に沿うよう補強部材30を外表面側に埋設することにより、パッド基材12の外周縁が補強部材30により支持され、カバーリング時等にパッド基材12の外周縁が変形するのを効果的に防止できる。特に、パッド基材12の外周左右側部の前縁から外周上部の上縁に亘って延在する形状に補強部材30を形成することで、パッド基材12の上部側の剛性を高めることができる。また、パッド基材12を高密度の発泡体により形成することなくパッド基材12の外周縁に必要な剛性を確保して変形を防止できる。更に、補強部材30がパッド基材12に埋設されていることにより、当該パッド基材12の変形を防止するための部材をパッド基材12に後工程で取り付ける等の工程が必要なく、作業効率が格段に高くなると共に一定の品質を維持することができる。   That is, according to the vehicle seat pad 10 according to the present invention described above, the outer peripheral edge of the pad base 12 is reinforced by embedding the reinforcing member 30 on the outer surface side along the outer peripheral edge of the seat pad 10. 30 and can effectively prevent the outer peripheral edge of the pad base 12 from being deformed during covering. In particular, the rigidity of the upper side of the pad base 12 can be increased by forming the reinforcing member 30 in a shape extending from the front edge of the outer peripheral left and right sides of the pad base 12 to the upper edge of the outer peripheral upper part. it can. Further, it is possible to prevent deformation by ensuring the necessary rigidity on the outer peripheral edge of the pad base material 12 without forming the pad base material 12 with a high-density foam. Furthermore, since the reinforcing member 30 is embedded in the pad base material 12, there is no need for a step of attaching a member for preventing deformation of the pad base material 12 to the pad base material 12 in a subsequent process, and work efficiency. As a result, the quality can be maintained at a high level.

また、パッド基材12の外表面側に位置するよう補強部材30を埋設することで、パッド基材12の肉厚を薄くしても剛性を確保して形状安定性を維持することができる。すなわち、本発明に係るシートパッド10のように、ヘッドレストHRとのデザインの一体性を実現するためにヘッドレスト装着部18の薄肉状部分を形成した場合でも、ヘッドレスト装着部18の前方の開口縁および上方の開口縁に倣う形状に形成した補強部材30を埋設することで、ヘッドレスト装着部18の剛性を確保することができ、ヘッドレスト装着部18の形状保持性を高めつつシートパッド10のデザインを多様化することが容易に実現可能となる。   Further, by embedding the reinforcing member 30 so as to be positioned on the outer surface side of the pad base material 12, rigidity can be ensured and shape stability can be maintained even if the thickness of the pad base material 12 is reduced. That is, even when the thin portion of the headrest mounting portion 18 is formed in order to realize the design integrity with the headrest HR, like the seat pad 10 according to the present invention, the front opening edge of the headrest mounting portion 18 and By embedding the reinforcing member 30 formed in a shape that follows the upper opening edge, the rigidity of the headrest mounting portion 18 can be secured, and the seat pad 10 can be designed in various ways while improving the shape retention of the headrest mounting portion 18. Can be easily realized.

また、補強部材30の左側補強部32および右側補強部33を補強支持部52で連結するようにしたことで、補強部材30のねじれ剛性を高めることができる。更に、シートパッド10を支持するシートフレームSFの前側に対応する位置に補強部材30(補強支持部52)を埋設すると共に、当該補強部材30(補強支持部52)に支持片58,60を形成して、当該補強部材30が後方へ撓むよう変形した際にパッド基材12を介してシートフレームSFで各支持片58,60が支持されるようにすることにより、当該補強部材30の変形を抑制して損傷等を防止することができるから、補強部材30によるパッド基材12の補強効果が損なわれることはない。また、乗員がシートパッド10に凭れる様な姿勢を採った場合などに補強支持部52の中央部が後方へ撓んだ際に、パッド基材12を挟んでシートフレームSFが第1の支持片58の円弧状凹部58aに噛み合うことで、埋設された補強部材30がパッド基材12の所定位置に保持され、パッド基材12の内部で補強部材30が位置ズレするような不具合を効果的に防止できる。   Moreover, the torsional rigidity of the reinforcing member 30 can be increased by connecting the left reinforcing portion 32 and the right reinforcing portion 33 of the reinforcing member 30 with the reinforcing support portion 52. Further, the reinforcing member 30 (reinforcing support portion 52) is embedded at a position corresponding to the front side of the seat frame SF that supports the seat pad 10, and support pieces 58 and 60 are formed on the reinforcing member 30 (reinforcing support portion 52). Then, when the reinforcing member 30 is deformed so as to bend backward, the supporting pieces 58 and 60 are supported by the seat frame SF via the pad base material 12, thereby deforming the reinforcing member 30. Since it can suppress and prevent a damage etc., the reinforcement effect of the pad base material 12 by the reinforcement member 30 is not impaired. Further, when the center part of the reinforcing support part 52 bends backward, such as when the occupant leans against the seat pad 10, the seat frame SF is the first support with the pad base material 12 interposed therebetween. By engaging with the arc-shaped recess 58a of the piece 58, the embedded reinforcing member 30 is held at a predetermined position of the pad base 12 and the problem that the reinforcing member 30 is displaced within the pad base 12 is effective. Can be prevented.

また、補強部材30の左右の端部側に位置するよう第2の支持片60を設けることで、シートパッド10のサイドサポート部16(ヘッドレスト装着部18の左側支持壁部22や右側支持壁部24)を後方へ押すような力が作用した場合に、当該パッド基材12を介してシートフレームSFで第2の支持片60が支持して補強部材30の変形を抑制することで、当該サイドサポート部16の変形を抑制でき、サイドサポート部16の形状保持性を高めることができる。更に、各支持片58,60を補強部材30の突出部56に対応して設けることで、シートを装飾する飾り部材Kに設けた係合部Kaを、突出部56に設けた係合孔56aに前側から差し込んだ際に補強部材30がシートフレームSFで支持され、係合部Kaを係合孔56aに容易に係合することができる。   Further, by providing the second support pieces 60 so as to be positioned on the left and right end sides of the reinforcing member 30, the side support portion 16 of the seat pad 10 (the left support wall portion 22 and the right support wall portion 24 of the headrest mounting portion 18). ) Is pushed backward, the second support piece 60 is supported by the seat frame SF via the pad base material 12 and the deformation of the reinforcing member 30 is suppressed, so that the side support portion The deformation of 16 can be suppressed, and the shape retainability of the side support portion 16 can be improved. Furthermore, by providing the support pieces 58 and 60 corresponding to the protruding portions 56 of the reinforcing member 30, the engaging portions Ka provided on the decorative member K for decorating the sheet are engaged with the engaging holes 56a provided in the protruding portions 56. The reinforcing member 30 is supported by the seat frame SF when inserted from the front side, and the engaging portion Ka can be easily engaged with the engaging hole 56a.

(変更例)
本発明に係る車両用のシートパッドは、実施例に例示した形態に限らず種々の変更が可能である。以下に、変更例の一例を示す。
(1) 車両用シートのシートバックに用いられるシートパッドを例にしたが、これに限られるものではなく、乗員が着座するシートクッションに用いられるシートパッドであってもよい。
(2) 補強部材は左右対称に形成する必要はなく、パッド基材の外周縁に倣う形状に形成されていればよい。また、パッド基材の外周前縁に倣うよう補強部材を形成したが、パッド基材の外周後縁に倣うよう補強部材を形成して当該後縁に沿うようパッド基材の外表面側に補強部材を埋設するようにしてもよい。
(3) 補強部材を合成樹脂により一体成形するようにしたが、金属等により形成してもよく、また複数の部材を組み合わせて補強部材を形成するようにしてもよい。
(Example of change)
The vehicle seat pad according to the present invention is not limited to the embodiment illustrated in the embodiments, and various modifications can be made. Below, an example of a modification is shown.
(1) Although the seat pad used for the seat back of the vehicle seat is taken as an example, the seat pad is not limited to this and may be a seat pad used for a seat cushion on which an occupant is seated.
(2) The reinforcing members do not need to be formed symmetrically, and may be formed in a shape that follows the outer peripheral edge of the pad base material. In addition, the reinforcing member is formed so as to follow the outer peripheral front edge of the pad base material, but the reinforcing member is formed so as to follow the outer peripheral rear edge of the pad base material and is reinforced on the outer surface side of the pad base material along the rear edge. You may make it embed a member.
(3) Although the reinforcing member is integrally formed of synthetic resin, it may be formed of metal or the like, or a plurality of members may be combined to form the reinforcing member.

12 パッド基材,18 ヘッドレスト装着部,
22 左側支持壁部(パッド基材の外周左側部),
24 右側支持壁部(パッド基材の外周右側部),30 補強部材,32 左側補強部
33 右側補強部,52 補強支持部,58 第1の支持片(支持片),
60 第2の支持片(支持片),SF シートフレーム
12 pad base material, 18 headrest mounting part,
22 Left side support wall (outer left side of pad base)
24 right support wall (outer right side of the pad base), 30 reinforcing member, 32 left reinforcing part 33 right reinforcing part, 52 reinforcing support part, 58 first support piece (support piece),
60 Second support piece (support piece), SF seat frame

Claims (5)

発泡樹脂部材によりパッド基材が形成された車両用のシートパッドにおいて、
前記パッド基材の湾曲した外周縁に倣うよう形成した補強部材が、当該外周縁に沿うよう当該パッド基材の外表面側に埋設されている
ことを特徴とする車両用のシートパッド。
In a vehicle seat pad in which a pad base material is formed of a foamed resin member,
A vehicle seat pad, wherein a reinforcing member formed so as to follow the curved outer peripheral edge of the pad base material is embedded on the outer surface side of the pad base material along the outer peripheral edge.
前記パッド基材の上部には、上方および前方に開放する凹形状に形成されたヘッドレスト装着部が設けられ、
前記ヘッドレスト装着部の前方の開口縁および上方の開口縁に倣う形状に形成された前記補強部材が当該ヘッドレスト装着部に埋設されている請求項1記載の車両用のシートパッド。
On the upper part of the pad base material, a headrest mounting part formed in a concave shape that opens upward and forward is provided,
2. The vehicle seat pad according to claim 1, wherein the reinforcing member formed in a shape that follows a front opening edge and an upper opening edge of the headrest mounting portion is embedded in the headrest mounting portion.
前記補強部材は、前記パッド基材の外周左右側部の前縁から外周上部の上縁に亘って延在するよう形成されている請求項1または2記載の車両用のシートパッド。   The vehicle seat pad according to claim 1, wherein the reinforcing member is formed so as to extend from a front edge of an outer peripheral left and right side portion of the pad base material to an upper edge of the upper outer periphery. 前記補強部材は、前記パッド基材の外周左側部の前縁に倣う左側補強部と、前記パッド基材の外周右側部の前縁に倣う右側補強部とを補強支持部で連結するよう構成された請求項1〜3の何れか一項に記載の車両用のシートパッド。   The reinforcing member is configured to connect a left side reinforcing portion that follows the front edge of the outer peripheral left side portion of the pad base material and a right side reinforcing portion that follows the front edge of the outer peripheral right side portion of the pad base material with a reinforcing support portion. The vehicle seat pad according to any one of claims 1 to 3. 前記補強支持部は、前記パッド基材を支持するシートフレームの前側に位置するよう設けられると共に、当該補強支持部において左右に離間する複数箇所に後方へ突出する支持片が形成され、前記パッド基材を介してシートフレームにより当該支持片を支持し得るよう構成されている請求項4記載の車両用のシートパッド。   The reinforcing support portion is provided on the front side of a seat frame that supports the pad base material, and support pieces that protrude rearward are formed at a plurality of positions spaced apart in the left and right in the reinforcing support portion. The vehicle seat pad according to claim 4, wherein the support piece is configured to be supported by a seat frame through a material.
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JP7330251B2 (en) 2017-06-01 2023-08-21 株式会社イノアックコーポレーション seat pad for vehicle
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