JP2018185135A - 構成要素用の冷却構造を設ける方法 - Google Patents
構成要素用の冷却構造を設ける方法 Download PDFInfo
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- JP2018185135A JP2018185135A JP2018081313A JP2018081313A JP2018185135A JP 2018185135 A JP2018185135 A JP 2018185135A JP 2018081313 A JP2018081313 A JP 2018081313A JP 2018081313 A JP2018081313 A JP 2018081313A JP 2018185135 A JP2018185135 A JP 2018185135A
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- insert
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- 238000000034 method Methods 0.000 title claims abstract description 61
- 238000001816 cooling Methods 0.000 title claims abstract description 37
- 238000004891 communication Methods 0.000 claims abstract description 38
- 239000012530 fluid Substances 0.000 claims abstract description 38
- 230000004048 modification Effects 0.000 claims description 17
- 238000012986 modification Methods 0.000 claims description 17
- 230000007246 mechanism Effects 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 239000000654 additive Substances 0.000 claims description 11
- 230000000996 additive effect Effects 0.000 claims description 11
- 238000000576 coating method Methods 0.000 claims description 10
- 238000002844 melting Methods 0.000 claims description 10
- 230000008018 melting Effects 0.000 claims description 10
- 229910052751 metal Inorganic materials 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000003466 welding Methods 0.000 claims description 6
- 238000000149 argon plasma sintering Methods 0.000 claims description 5
- 238000010894 electron beam technology Methods 0.000 claims description 5
- 239000012943 hotmelt Substances 0.000 claims description 5
- 238000003475 lamination Methods 0.000 claims description 5
- 238000000110 selective laser sintering Methods 0.000 claims description 5
- 238000003754 machining Methods 0.000 claims description 4
- 239000012720 thermal barrier coating Substances 0.000 claims description 4
- 238000005266 casting Methods 0.000 claims description 2
- 229910000601 superalloy Inorganic materials 0.000 description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- 239000000203 mixture Substances 0.000 description 5
- 229910052804 chromium Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 239000010941 cobalt Substances 0.000 description 4
- 229910017052 cobalt Inorganic materials 0.000 description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 229910052715 tantalum Inorganic materials 0.000 description 4
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052796 boron Inorganic materials 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 229910052735 hafnium Inorganic materials 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 239000011733 molybdenum Substances 0.000 description 3
- 239000010955 niobium Substances 0.000 description 3
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- 229910000531 Co alloy Inorganic materials 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical group [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/002—Castings of light metals
- B22D21/005—Castings of light metals with high melting point, e.g. Be 1280 degrees C, Ti 1725 degrees C
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
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- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
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- B22F10/25—Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
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- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
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- B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
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- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F5/009—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of turbine components other than turbine blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F5/04—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of turbine blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/34—Laser welding for purposes other than joining
- B23K26/342—Build-up welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B23K26/70—Auxiliary operations or equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/04—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass turbine or like blades from several pieces
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- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
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- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
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- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/057—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being less 10%
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
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- F01D5/14—Form or construction
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- F01D5/188—Convection cooling with an insert in the blade cavity to guide the cooling fluid, e.g. forming a separation wall
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- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
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- B22F2998/10—Processes characterised by the sequence of their steps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/001—Turbines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F01D9/00—Stators
- F01D9/02—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2220/00—Application
- F05D2220/30—Application in turbines
- F05D2220/32—Application in turbines in gas turbines
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- F05D2230/21—Manufacture essentially without removing material by casting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
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- F05D2230/20—Manufacture essentially without removing material
- F05D2230/21—Manufacture essentially without removing material by casting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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Abstract
【解決手段】第1のキャビティ(22)を構成要素(10)に形成し、第1の通路(26)を構成要素(10)の内側に配置された第2のキャビティ(16)と流体連通する第1のキャビティ(22)に形成する。第2のキャビティ(16)は、冷却空気源と流体連通する。単一のインサート(20)を形成する。単一のインサート(20)は、第1の表面(32)と、第2の表面(30)であって、インサート(20)は、第1の表面(32)に形成された入口(36)および第2の表面(30)に形成された出口(34)を有する第2の表面と、入口(36)および出口(34)と流体連通する第2の通路(38)とを含む。インサート(20)を第1のキャビティ(22)に第1の通路(26)と流体連通するように配置する。第1の表面(32)は、第1のキャビティ(22)に面し、インサート(20)を第1のキャビティ(22)に強固に取り付ける。
【選択図】図5
Description
図1には、シュラウド12およびノズル14などの例示的な高温ガス構成要素10が示されている。シュラウド12は、ガス経路表面18と対向表面19との間に配置された内部キャビティ16を含む。ガスタービン(図示せず)の動作中、高温ガスは、ガス経路表面18に沿って流れる。キャビティ16は、構成要素に冷却を行うための冷却空気源(図示せず)と流体連通する。図1にさらに示すように、インサート20は、シュラウド12に形成されたキャビティに挿入されてシュラウド12を冷却する。以下でさらに詳細に説明するように、インサートは、ガスタービンの動作中に「ホットスポット」に曝されるそのような構成要素の耐用年数を延ばすのに役立ち、費用効果の高い方法で高温ガス経路構成要素の部分に冷却を行うのを援助する。一実施形態では、そのようなインサートは、冷却を構成要素の所望の部分に行うための合理的に実現可能な唯一の方法(従来の非常に高価な方法がない場合)とすることができる。
[実施態様1]
構成要素(10)用の冷却構造を設ける方法であって、
第1のキャビティ(22)を前記構成要素(10)に形成することと、
第1の通路(26)を前記構成要素(10)の内側に配置された第2のキャビティ(16)と流体連通する前記第1のキャビティ(22)に形成することであって、前記第2のキャビティ(16)は、冷却空気源と流体連通する形成することと、
単一のインサート(20)を形成することであって、前記単一のインサート(20)は、
第1の表面(32)と、
第2の表面(30)であって、
前記インサート(20)は、前記第1の表面(32)に形成された入口(36)および前記第2の表面(30)に形成された出口(34)を有する第2の表面(30)と、
前記入口(36)および前記出口(34)と流体連通する第2の通路(38)とを含む形成することと、
前記インサート(20)を前記第1のキャビティ(22)に前記第1の通路(26)と流体連通するように配置することであって、前記第1の表面(32)は、前記第1のキャビティ(22)に面する配置することと、
前記インサート(20)を前記第1のキャビティ(22)に強固に取り付けることと
を含む、方法。
[実施態様2]
前記インサート(20)が、付加製造プロセスによって形成される、実施態様1に記載の方法。
[実施態様3]
前記付加製造プロセスが、直接金属レーザ溶融、直接金属レーザ焼結、選択的レーザ焼結、レーザ加工ネット成形、選択的レーザ溶融、電子ビーム溶接、熱溶解積層法またはそれらの組合せを含む群から選択される、実施態様2に記載の方法。
[実施態様4]
前記インサート(20)が、鋳造法によって形成される、実施態様1に記載の方法。
[実施態様5]
前記構成要素(10)が、高温ガス経路構成要素(10)であり、前記第2の通路(38)が、流れ変更機構(40)を含む、実施態様1に記載の方法。
[実施態様6]
コーティングを前記インサート(20)の前記第2の表面(30)上に適用する追加のステップをさらに含む、実施態様1に記載の方法。
[実施態様7]
コーティングを前記インサート(20)の前記第2の表面(30)上に適用することが、ボンドコートおよび遮熱コーティングを前記インサート(20)の前記第2の表面(30)上に適用することを含む、実施態様6に記載の方法。
[実施態様8]
前記第2の通路(38)の表面の少なくとも一部が、前記入口(36)および前記出口(34)の視線内にない、実施態様1に記載の方法。
[実施態様9]
高温ガス経路構成要素(10)用の冷却構造を設ける方法であって、
第1のキャビティ(22)を前記構成要素(10)のガス経路表面(18)に形成することと、
第1の通路(26)を前記構成要素(10)の内側に配置された第2のキャビティ(16)と流体連通する前記第1のキャビティ(22)に形成することであって、前記第2のキャビティ(16)は、冷却空気源と流体連通する形成することと、
単一のインサート(20)を形成することであって、前記単一のインサート(20)は、
第1の表面(32)と、
第2の表面(30)であって、
前記インサート(20)は、前記第1の表面(32)に形成された入口(36)および前記第2の表面(30)に形成された出口(34)を有する第2の表面(30)と、
前記入口(36)および前記出口(34)と流体連通する第2の通路(38)とを含む形成することと、
前記インサート(20)を前記第1のキャビティ(22)に前記第1の通路(26)と流体連通するように配置することであって、前記第1の表面(32)は、前記第1のキャビティ(22)に面する配置することと、
前記インサート(20)を前記第1のキャビティ(22)に強固に取り付けることと
を含む、方法。
[実施態様10]
前記インサート(20)が、付加製造プロセスによって形成される、実施態様9に記載の方法。
[実施態様11]
前記付加製造プロセスが、直接金属レーザ溶融、直接金属レーザ焼結、選択的レーザ焼結、レーザ加工ネット成形、選択的レーザ溶融、電子ビーム溶接、熱溶解積層法またはそれらの組合せを含む群から選択される、実施態様10に記載の方法。
[実施態様12]
前記第2の通路(38)が、流れ変更機構(40)を含む、実施態様9に記載の方法。
[実施態様13]
コーティングを前記インサート(20)の前記第2の表面(30)上に適用する追加のステップをさらに含む、実施態様9に記載の方法。
[実施態様14]
前記第2の通路(38)の表面の少なくとも一部が、前記入口(36)および前記出口(34)の視線内にない、実施態様9に記載の方法。
[実施態様15]
高温ガス経路構成要素(10)用の冷却構造を設ける方法であって、
第1のキャビティ(22)を前記構成要素(10)のガス経路表面(18)に形成することと、
第1の通路(26)を前記構成要素(10)の内側に配置された第2のキャビティ(16)と流体連通する前記第1のキャビティ(22)に形成することであって、前記第2のキャビティ(16)は、冷却空気源と流体連通する形成することと、
付加製造プロセスによって単一のインサート(20)を形成することであって、前記単一のインサート(20)は、
第1の表面(32)と、
第2の表面(30)であって、
前記インサート(20)は、前記第1の表面(32)に形成された入口(36)および前記第2の表面(30)に形成された出口(34)を有する第2の表面(30)と、
前記入口(36)および前記出口(34)と流体連通する第2の通路(38)とを含む形成することと、
前記インサート(20)を前記第1のキャビティ(22)に前記第1の通路(26)と流体連通するように配置することであって、前記第1の表面(32)は、前記第1のキャビティ(22)に面する配置することと、
前記インサート(20)を前記第1のキャビティ(22)に強固に取り付けることと
を含む、方法。
[実施態様16]
前記付加製造プロセスが、直接金属レーザ溶融、直接金属レーザ焼結、選択的レーザ焼結、レーザ加工ネット成形、選択的レーザ溶融、電子ビーム溶接、熱溶解積層法またはそれらの組合せを含む群から選択される、実施態様15に記載の方法。
[実施態様17]
前記第2の通路(38)が、流れ変更機構(40)を含む、実施態様15に記載の方法。
[実施態様18]
コーティングを前記インサート(20)の前記第2の表面(30)上に適用する追加のステップをさらに含む、実施態様15に記載の方法。
[実施態様19]
コーティングを前記インサート(20)の前記第2の表面(30)上に適用することが、ボンドコートおよび遮熱コーティングを前記インサート(20)の前記第2の表面(30)上に適用することを含む、実施態様18に記載の方法。
[実施態様20]
前記第2の通路(38)の表面の少なくとも一部が、前記入口(36)および前記出口(34)の視線内にない、実施態様17に記載の方法。
12 シュラウド
14 ノズル
16 内部キャビティ
18 ガス経路表面
19 対向表面
20 インサート
22 キャビティ
24 表面
26 通路
30 表面
32 対向表面
34 出口
36 入口
38 通路
40 流れ変更機構
42 突起
44 インサート部分
46 インサート部分
100 付加方法
251 構造
401 基板
Claims (10)
- 構成要素(10)用の冷却構造を設ける方法であって、
第1のキャビティ(22)を前記構成要素(10)に形成することと、
第1の通路(26)を前記構成要素(10)の内側に配置された第2のキャビティ(16)と流体連通する前記第1のキャビティ(22)に形成することであって、前記第2のキャビティ(16)は、冷却空気源と流体連通する形成することと、
単一のインサート(20)を形成することであって、前記単一のインサート(20)は、
第1の表面(32)と、
第2の表面(30)であって、
前記インサート(20)は、前記第1の表面(32)に形成された入口(36)および前記第2の表面(30)に形成された出口(34)を有する第2の表面(30)と、
前記入口(36)および前記出口(34)と流体連通する第2の通路(38)とを含む形成することと、
前記インサート(20)を前記第1のキャビティ(22)に前記第1の通路(26)と流体連通するように配置することであって、前記第1の表面(32)は、前記第1のキャビティ(22)に面する配置することと、
前記インサート(20)を前記第1のキャビティ(22)に強固に取り付けることと
を含む、方法。 - 前記インサート(20)が、付加製造プロセスによって形成される、請求項1に記載の方法。
- 前記付加製造プロセスが、直接金属レーザ溶融、直接金属レーザ焼結、選択的レーザ焼結、レーザ加工ネット成形、選択的レーザ溶融、電子ビーム溶接、熱溶解積層法またはそれらの組合せを含む群から選択される、請求項2に記載の方法。
- 前記インサート(20)が、鋳造法によって形成される、請求項1に記載の方法。
- 前記構成要素(10)が、高温ガス経路構成要素(10)であり、前記第2の通路(38)が、流れ変更機構(40)を含む、請求項1に記載の方法。
- 第1のキャビティ(22)を前記構成要素(10)に形成することが、第1キャビティ(22)を前記高温ガス構成要素(10)のガス経路表面に形成することを含む、請求項5に記載の方法。
- コーティングを前記インサート(20)の前記第2の表面(30)上に適用する追加のステップをさらに含む、請求項1に記載の方法。
- コーティングを前記インサート(20)の前記第2の表面(30)上に適用することが、ボンドコートおよび遮熱コーティングを前記インサート(20)の前記第2の表面(30)上に適用することを含む、請求項7に記載の方法。
- 前記第2の通路(38)の表面の少なくとも一部が、前記入口(36)および前記出口(34)の視線内にない、請求項1に記載の方法。
- 前記第2の通路(38)が、流れ変更機構(40)を含む、請求項1に記載の方法。
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