JP2018170814A - Stator of rotary electric machine and rotary electric machine using the same - Google Patents

Stator of rotary electric machine and rotary electric machine using the same Download PDF

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JP2018170814A
JP2018170814A JP2017064164A JP2017064164A JP2018170814A JP 2018170814 A JP2018170814 A JP 2018170814A JP 2017064164 A JP2017064164 A JP 2017064164A JP 2017064164 A JP2017064164 A JP 2017064164A JP 2018170814 A JP2018170814 A JP 2018170814A
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stator
laminated steel
rotating electrical
electrical machine
steel plate
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松延 豊
Yutaka Matsunobu
豊 松延
太祐 池田
Tasuke Ikeda
太祐 池田
孝行 小泉
Takayuki Koizumi
孝行 小泉
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Hitachi Astemo Ltd
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Hitachi Automotive Systems Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a stator of a rotary electric machine which prevents displacement of insulation paper to improve insulation quality thereof.SOLUTION: A stator of a rotary electric machine and a rotary electric machine using the same comprise: a stator core having a plurality of slots; and stator coils constructed as a plurality of segment conductors provided at the slots. The plurality of segment conductors are received in the slots, where each slot has N segment conductors (N is a positive even number). The stator coils are constructed to be connected with the plurality of segment conductors through welds provided at respective conductor ends of the segment conductors. At a first axial coil end, the conductor ends are arranged annularly in a circumferential direction so as to form N annular lines. The stator core has: first laminated steel plates in which a direction in which the segment conductors are inserted into the respective slots is inverse to a punching direction; and second laminated steel plates in which a direction in which the segment conductors are inserted into the respective slots is identical to a punching direction. Respective burrs of the first laminated steel plates and the second laminated steel plates face each other.SELECTED DRAWING: Figure 7

Description

本発明は、回転電機の固定子及びそれを用いた回転電機に関する。   The present invention relates to a stator of a rotating electric machine and a rotating electric machine using the same.

昨今の地球温暖化に対し、回転電機は小型高出力が求められている。このような回転電機として、例えば内周側に開口する多数のスロットを備えた固定子鉄心を有し、各スロットに複数の略U字形状のセグメント導体を挿入する事で占積率を向上させて冷却性能を向上させることにより高出力化を図ったものが知られている。   In response to the recent global warming, rotating electrical machines are required to have a small size and high output. As such a rotating electrical machine, for example, it has a stator core having a large number of slots that are open on the inner peripheral side, and a plurality of substantially U-shaped segment conductors are inserted into each slot to improve the space factor. In order to increase the output by improving the cooling performance, it is known.

そして、略U字形状セグメント導体のスロットへの挿入方向と固定子鉄心の積層鋼板の打ち抜き方向を逆方向とする事により、絶縁紙のずれを防止し、絶縁破壊を防止した車輌用交流発電機の固定子がある(例えば、特許文献1参照)。   And the alternating current generator for vehicles which prevented the shift | offset | difference of insulation paper and the insulation breakdown by making the insertion direction to the slot of a substantially U-shaped segment conductor and the punching direction of the laminated steel plate of a stator core reverse. (For example, refer to Patent Document 1).

特許第3478183号Japanese Patent No. 3478183

特許文献1に記載れた技術は、主に空冷で低電圧(12VDC)の車輌用交流発電機を対象としているため、最大電流値は100A以下程度であり、細いコイルで十分である。   Since the technique described in Patent Document 1 mainly targets an air-cooled and low-voltage (12 VDC) vehicle AC generator, the maximum current value is about 100 A or less, and a thin coil is sufficient.

一方、電気自動車やハイブリッド電気自動車に用いられる回転電機においては、最大電流が300A〜500Aと大きく、コイルは太くなる。太いセグメント導体をコア挿入後に波巻形状に曲げる場合、絶縁紙を反挿入方向へ押すことになるため、コイルを挿入する挿入方向だけでなく、反挿入方向の絶縁紙のずれも防止する必要がある。   On the other hand, in a rotating electrical machine used for an electric vehicle or a hybrid electric vehicle, the maximum current is as large as 300A to 500A, and the coil is thick. When a thick segment conductor is bent into a corrugated shape after inserting the core, the insulating paper will be pushed in the anti-insertion direction. is there.

上記課題を解決するために、本発明に係る回転電機の固定子及びそれを用いた回転電機は、複数のスロットが設けられた固定子鉄心と、前記スロットに設けられた複数のセグメント導体に構成される固定子コイルと、を備え、前記複数のセグメント導体は、各々の前記スロットに正の偶数であるN本収納され、前記固定子コイルは、各々の前記セグメント導体の導体端部に設けられた溶接部を介して、複数の前記セグメント導体が接続されて構成され、前記導体端部は、軸方向一方のコイルエンドで周方向に環状に配列され、N列の環状列を構成し、前記固定子鉄心は、前記セグメント導体の前記スロットへの挿入方向と打ち抜き方向が逆方向である第1積層鋼板と、前記セグメント導体の前記スロットへの挿入方向と打ち抜き方向が同方向である第2積層鋼板とを有し、前記第1積層鋼板と前記第2積層鋼板とのバリが背中合わせに配置されている。   In order to solve the above-mentioned problems, a stator of a rotating electrical machine and a rotating electrical machine using the same according to the present invention are configured by a stator core provided with a plurality of slots and a plurality of segment conductors provided in the slots. A plurality of segment conductors are accommodated in each slot, which is a positive even number, and the stator coils are provided at the conductor ends of the respective segment conductors. The plurality of segment conductors are connected via a welded portion, and the conductor end portions are annularly arranged in the circumferential direction at one coil end in the axial direction, forming an N-row annular row, The stator core includes a first laminated steel sheet in which the insertion direction of the segment conductor into the slot and the punching direction are opposite directions, and the insertion direction of the segment conductor into the slot and the punching direction are the same direction. And a certain second laminated steel, burrs and the second laminated steel plate and the first laminated steel plates are disposed back to back.

本発明によれば、絶縁性の優れた回転電機の固定子を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the stator of the rotary electric machine excellent in insulation can be provided.

上記した以外の課題、構成及び効果は、以下の実施例の説明により明らかにされる。   Problems, configurations, and effects other than those described above will become apparent from the description of the following examples.

本実施形態に係る固定子20を備える回転電機10を示す断面図である。It is sectional drawing which shows the rotary electric machine 10 provided with the stator 20 which concerns on this embodiment. 本実施形態に係る固定子20の斜視図である。It is a perspective view of the stator 20 concerning this embodiment. 固定子コイル60の巻線方法を説明する概念図である。4 is a conceptual diagram illustrating a winding method of a stator coil 60. FIG. 図3の接続作業をセグメント導体28が環状となるまで繰り返し、一相分(例としてU相)のU相コイル40を形成したときの斜視図である。FIG. 4 is a perspective view when the connection operation of FIG. 3 is repeated until a segment conductor 28 becomes annular, and a U-phase coil 40 for one phase (U phase as an example) is formed. 回転電機10の固定子20の導体端部28E近傍の部分拡大図である。FIG. 6 is a partially enlarged view of the vicinity of a conductor end portion 28E of the stator 20 of the rotating electrical machine 10. 固定子20の反溶接側コイルエンド61の部分斜視図である。3 is a partial perspective view of a coil end 61 on the side opposite to the weld of the stator 20. FIG. 本実施形態に係るセグメント導体28の挿入方向と固定子鉄心21のスロット15内の構成を示す断面図である。FIG. 3 is a cross-sectional view showing the insertion direction of a segment conductor 28 and the configuration in a slot 15 of a stator core 21 according to the present embodiment. 他の実施形態(第2実施例)に係るセグメント導体28の挿入方向と固定子鉄心21のスロット15内の構成を示す断面図である。It is sectional drawing which shows the structure in the slot 15 of the stator core 21 and the insertion direction of the segment conductor 28 which concerns on other embodiment (2nd Example). 他の実施形態(第3実施例)に係るセグメント導体28の挿入方向と固定子鉄心21のスロット15内の構成を示す断面図である。It is sectional drawing which shows the structure in the slot 15 of the stator core 21 and the insertion direction of the segment conductor 28 which concerns on other embodiment (3rd Example). 他の実施形態(第4実施例)に係るセグメント導体28の挿入方向と固定子鉄心21のスロット15内の構成を示す断面図である。It is sectional drawing which shows the structure in the slot 15 of the stator core 21 and the insertion direction of the segment conductor 28 which concerns on other embodiment (4th Example). 他の実施形態(第5実施例)に係るセグメント導体28の挿入方向と固定子鉄心21のスロット15内の構成を示す断面図である。It is sectional drawing which shows the structure in the slot 15 of the stator core 21 and the insertion direction of the segment conductor 28 which concerns on other embodiment (5th Example). 本実施形態による回転電機を搭載する車両の構成を示すブロック図である。It is a block diagram which shows the structure of the vehicle carrying the rotary electric machine by this embodiment.

以下、図面を用いて本発明の実施例を説明する。
なお、以下の説明では、回転電機の一例として、ハイブリット自動車に用いられる電動機を用いる。また、以下の説明において、「軸方向」は回転電機の回転軸に沿った方向を指す。周方向は回転電機の回転方向に沿った方向を指す。「径方向」は回転電機の回転軸を中心としたときの動径方向(半径方向)を指す。「内周側」は径方向内側(内径側)を指し、「外周側」はその逆方向、すなわち径方向外側(外径側)を指す。
Embodiments of the present invention will be described below with reference to the drawings.
In the following description, an electric motor used in a hybrid vehicle is used as an example of a rotating electric machine. In the following description, “axial direction” refers to a direction along the rotation axis of the rotating electrical machine. The circumferential direction refers to the direction along the rotational direction of the rotating electrical machine. The “radial direction” refers to a radial direction (radial direction) when the rotational axis of the rotating electrical machine is the center. “Inner circumference side” refers to the radially inner side (inner diameter side), and “outer circumference side” refers to the opposite direction, that is, the radially outer side (outer diameter side).

図1は、本実施形態に係る固定子20を備える回転電機10を示す断面図である。回転電機10は、ハウジング50と、固定子20と、固定子鉄心21と、固定子コイル60と、回転子11とから構成される。   FIG. 1 is a cross-sectional view showing a rotating electrical machine 10 including a stator 20 according to this embodiment. The rotating electrical machine 10 includes a housing 50, a stator 20, a stator core 21, a stator coil 60, and a rotor 11.

ハウジング50の内周側には、固定子20が固定されている。固定子20の内周側には、回転子11が回転可能に支持されている。ハウジング50は、炭素鋼など鉄系材料の切削により、または、鋳鋼やアルミニウム合金の鋳造により、または、プレス加工によって円筒状に成形した、回転電機10の外被を構成している。ハウジング50は、枠体或いはフレームとも称されている。   The stator 20 is fixed to the inner peripheral side of the housing 50. The rotor 11 is rotatably supported on the inner peripheral side of the stator 20. The housing 50 constitutes the outer casing of the rotating electrical machine 10 formed into a cylindrical shape by cutting an iron-based material such as carbon steel, casting of cast steel or aluminum alloy, or pressing. The housing 50 is also referred to as a frame or a frame.

ハウジング50の外周側には、液冷ジャケット130が固定されている。液冷ジャケット130の内周壁とハウジング50の外周壁とで、油などの液状の冷媒RFの冷媒通路153が構成され、この冷媒通路153は液漏れしないように形成されている。液冷ジャケット130は、軸受144及び軸受145を収納しており、軸受ブラケットとも称されている。   A liquid cooling jacket 130 is fixed to the outer peripheral side of the housing 50. The inner peripheral wall of the liquid cooling jacket 130 and the outer peripheral wall of the housing 50 constitute a refrigerant passage 153 for a liquid refrigerant RF such as oil, and the refrigerant passage 153 is formed so as not to leak. The liquid cooling jacket 130 houses a bearing 144 and a bearing 145, and is also referred to as a bearing bracket.

直接液体冷却の場合、冷媒RFは、冷媒通路153を通り、冷媒出口154及び冷媒出口155から固定子20へ向けて流出し、固定子20を冷却する。   In the case of direct liquid cooling, the refrigerant RF passes through the refrigerant passage 153 and flows out from the refrigerant outlet 154 and the refrigerant outlet 155 toward the stator 20 to cool the stator 20.

固定子20は、固定子鉄心21と、固定子コイル60とによって構成されている。固定子鉄心21は、珪素鋼板の薄板が積層されて作られている。固定子コイル60は、固定子鉄心21の内周部に多数個設けられているスロット15に巻回されている。固定子コイル60からの発熱は、固定子鉄心21を介して、液冷ジャケット130に伝熱され、液冷ジャケット130内を流通する冷媒RFにより、放熱される。   The stator 20 includes a stator core 21 and a stator coil 60. The stator core 21 is made by laminating thin sheets of silicon steel plates. The stator coil 60 is wound around a plurality of slots 15 provided in the inner peripheral portion of the stator core 21. Heat generated from the stator coil 60 is transferred to the liquid cooling jacket 130 via the stator core 21 and is radiated by the refrigerant RF flowing through the liquid cooling jacket 130.

回転子11は、回転子鉄心12と、回転軸13とから構成されている。回転子鉄心12は、珪素鋼板の薄板が積層されて作られている。回転軸13は、回転子鉄心12の中心に固定されている。回転軸13は、液冷ジャケット130に取り付けられた軸受144及び軸受145により回転自在に保持されており、固定子20内の所定の位置で、固定子20に対向した位置で回転する。また、回転子11には、永久磁石18と、エンドリング(図示せず)が設けられている。   The rotor 11 includes a rotor iron core 12 and a rotating shaft 13. The rotor core 12 is made by laminating thin sheets of silicon steel plates. The rotating shaft 13 is fixed to the center of the rotor core 12. The rotary shaft 13 is rotatably held by a bearing 144 and a bearing 145 attached to the liquid cooling jacket 130, and rotates at a predetermined position in the stator 20 at a position facing the stator 20. The rotor 11 is provided with a permanent magnet 18 and an end ring (not shown).

回転電機10の組立は、予め、固定子20をハウジング50の内側に挿入してハウジング50の内周壁に取付けておき、その後、固定子20内に回転子11を挿入する。次に、回転軸13に軸受144,145が嵌合するようにして液冷ジャケット130に組み付ける。   In assembling the rotating electrical machine 10, the stator 20 is inserted into the housing 50 in advance and attached to the inner peripheral wall of the housing 50, and then the rotor 11 is inserted into the stator 20. Next, the rotating shaft 13 is assembled to the liquid cooling jacket 130 so that the bearings 144 and 145 are fitted.

図2乃至図4を用いて、本実施例による回転電機10に用いる固定子20の要部の詳細構成について説明する。図2は、本実施形態に係る固定子20の斜視図である。図3は、固定子コイル60の巻線方法を説明する概念図である。図4は、図3の接続作業をセグメント導体28が環状となるまで繰り返し、一相分(例としてU相)のU相コイル40を形成したときの斜視図である。   A detailed configuration of the main part of the stator 20 used in the rotating electrical machine 10 according to the present embodiment will be described with reference to FIGS. FIG. 2 is a perspective view of the stator 20 according to the present embodiment. FIG. 3 is a conceptual diagram illustrating a winding method of the stator coil 60. FIG. 4 is a perspective view when the U-phase coil 40 for one phase (for example, U phase) is formed by repeating the connection operation of FIG. 3 until the segment conductor 28 becomes annular.

図2に示されるように、固定子20は、固定子鉄心21と、固定子鉄心21の内周部に周方向に多数個設けられているスロット15に巻回された固定子コイル60と、から構成されている。固定子コイル60は、断面が略矩形形状の導体を使用しスロット内の占積率を向上させ、回転電機10の効率が向上させる。本実施形態に係る固定子コイル60は、銅線により構成される。   As shown in FIG. 2, the stator 20 includes a stator core 21, a stator coil 60 wound around a plurality of slots 15 provided in the circumferential direction on the inner peripheral portion of the stator core 21, and It is composed of The stator coil 60 uses a conductor having a substantially rectangular cross section, improves the space factor in the slot, and improves the efficiency of the rotating electrical machine 10. The stator coil 60 according to the present embodiment is made of a copper wire.

固定子鉄心21には、内径側に開口部21Sを形成するスロット15が周方向に例えば72個形成されている。そして、スロットライナー302が各スロット15に配設され、固定子鉄心21と固定子コイル60との電気的に絶縁している。   In the stator core 21, for example, 72 slots 15 forming the opening 21S are formed on the inner diameter side in the circumferential direction. A slot liner 302 is disposed in each slot 15 to electrically insulate the stator core 21 and the stator coil 60 from each other.

スロットライナー302は、固定子コイル60を包装するようにその断面がB字形状やS字形状に成形されている。   The slot liner 302 has a B-shaped or S-shaped cross section so as to wrap the stator coil 60.

図3の上図に示されるように、固定子コイル60は、断面が略矩形のエナメル等で絶縁された複数のセグメント導体28により構成される。セグメント導体28は、反溶接側コイルエンド頂点28Cを折り返し点とする様な、略U字形状となるように成型される。このとき、反溶接側コイルエンド頂点28Cは略U字形状において導体の向きを折り返す形状であればよい。すなわち、図3の上図に示されるような、径方向から見たときに反溶接側コイルエンド頂点28Cと導体斜行部28Fとが略三角形をなすような形状に限らない。例えば、反溶接側コイルエンド頂点28Cの一部において、セグメント導体28が固定子鉄心21の端面と略平行になるような形状(径方向から見たとき反溶接側コイルエンド頂点28Cと導体斜行部28Fとが略台形をなすような形状)であっても良い。   As shown in the upper diagram of FIG. 3, the stator coil 60 includes a plurality of segment conductors 28 that are insulated by enamel or the like having a substantially rectangular cross section. The segment conductor 28 is molded so as to have a substantially U shape such that the anti-welding side coil end apex 28 </ b> C is a turning point. At this time, the non-welding side coil end apex 28 </ b> C may be any shape that wraps around the conductor in a substantially U shape. That is, as shown in the upper diagram of FIG. 3, the shape is not limited to a shape in which the anti-welding side coil end apex 28 </ b> C and the conductor skew portion 28 </ b> F form a substantially triangular shape when viewed from the radial direction. For example, in a part of the anti-welding side coil end apex 28C, the segment conductor 28 is substantially parallel to the end surface of the stator core 21 (when viewed from the radial direction, the anti-welding side coil end apex 28C and the conductor are skewed. The portion 28F may have a substantially trapezoidal shape).

図3の中央図に示されるように、セグメント導体28を、軸方向からをスロット15に差し込む。所定のスロット数分だけ離れたところに差し込まれた別のセグメント導体28と導体端部28Eにおいて接続される。セグメント導体28の接続は、例えば溶接により為される。   As shown in the central view of FIG. 3, the segment conductor 28 is inserted into the slot 15 from the axial direction. Another segment conductor 28 inserted at a distance of a predetermined number of slots is connected to the conductor end 28E. The segment conductors 28 are connected by welding, for example.

このとき、セグメント導体28には、スロット15に挿入される部位である導体直線部28Sと、接続相手のセグメント導体28の導体端部28Eへ向かって傾斜する部位である導体斜行部28Dとが形成される。本実施形態においては、導体斜行部28Dや導体端部28Eは、曲げ加工により形成される。   At this time, the segment conductor 28 has a conductor straight line portion 28S that is a portion inserted into the slot 15 and a conductor skew portion 28D that is a portion inclined toward the conductor end portion 28E of the segment conductor 28 to be connected. It is formed. In the present embodiment, the conductor skew portion 28D and the conductor end portion 28E are formed by bending.

図3の下図に示されるように、スロット15内には2、4、6・・・(2の倍数)本のセグメント導体28が挿入される。1つスロット15に4本のセグメント導体D1ないしD4が挿入された例であるが、断面が略矩形の導体のため、スロット15内の占積率を向上させることが出来、回転電機10の効率が向上する。レイヤー28R1ないし28R4にはセグメント導体D1ないしD4がそれぞれ配置される。   As shown in the lower part of FIG. 3, 2, 4, 6... (Multiple of 2) segment conductors 28 are inserted into the slot 15. In this example, four segment conductors D1 to D4 are inserted into one slot 15. However, since the cross section is a substantially rectangular conductor, the space factor in the slot 15 can be improved, and the efficiency of the rotating electrical machine 10 can be improved. Will improve. Segment conductors D1 to D4 are arranged on the layers 28R1 to 28R4, respectively.

図4に示されるように、一相分のU相コイル40は、導体端部28Eが軸方向の一方側に集まるように構成される。U相コイル40は、導体端部28Eの集まる溶接側コイルエンド62と、導体端部28Eとは反対側の反溶接側コイルエンド61とを形成する。U相コイル40には、一端にU相のターミナル42U、他端に中性線41が形成される。V相コイルやW相コイルについても同様である。   As shown in FIG. 4, the U-phase coil 40 for one phase is configured such that the conductor end 28 </ b> E gathers on one side in the axial direction. The U-phase coil 40 forms a welding side coil end 62 where the conductor end 28E gathers, and an anti-welding side coil end 61 opposite to the conductor end 28E. The U-phase coil 40 has a U-phase terminal 42U at one end and a neutral wire 41 at the other end. The same applies to the V-phase coil and the W-phase coil.

図5を用いて、回転電機10に用いる固定子20の溶接部(溶接側コイルエンド62)の詳細構成について説明する。図5は、回転電機10の固定子20の導体端部28E近傍の部分拡大図である。   The detailed configuration of the welded portion (welding side coil end 62) of the stator 20 used in the rotating electrical machine 10 will be described with reference to FIG. FIG. 5 is a partially enlarged view of the vicinity of the conductor end 28 </ b> E of the stator 20 of the rotating electrical machine 10.

セグメント導体28間の絶縁のために、絶縁紙300が環状に配置される。導体端部28Eに形成された溶接部を絶縁するために、絶縁紙301が環状に配置される。   Insulating paper 300 is arranged in an annular shape for insulation between the segment conductors 28. Insulating paper 301 is annularly arranged in order to insulate the welded portion formed on the conductor end portion 28E.

絶縁紙300及び絶縁紙301が配置された後、複数のセグメント導体28の全体を樹脂部材で覆って絶縁を強化する。もしくは、複数のセグメント導体28の全体又は一部に第1の樹脂部材(例えばポリエステルやエポキシ液体ワニス)を滴下し、硬化させる。溶接部の絶縁の強化のため、溶接部近傍には第2の樹脂部材(例えばエポキシ系粉体ワニス)で覆っても良い。   After the insulating paper 300 and the insulating paper 301 are disposed, the whole of the plurality of segment conductors 28 is covered with a resin member to enhance insulation. Alternatively, the first resin member (for example, polyester or epoxy liquid varnish) is dropped on the whole or a part of the plurality of segment conductors 28 and cured. In order to reinforce the insulation of the welded portion, the vicinity of the welded portion may be covered with a second resin member (for example, an epoxy-based powder varnish).

図6を用いて、固定子20の反溶接側コイルエンド61の詳細構成について説明する。図6は、固定子20の反溶接側コイルエンド61の部分斜視図である。セグメント導体28間の絶縁のため、絶縁紙301が環状に配置される。   The detailed configuration of the anti-welding side coil end 61 of the stator 20 will be described with reference to FIG. FIG. 6 is a partial perspective view of the coil end 61 on the anti-welding side of the stator 20. Insulating paper 301 is annularly arranged for insulation between the segment conductors 28.

図7は、本実施形態に係るセグメント導体28の挿入方向と固定子鉄心21のスロット15内の構成を示す断面図である。   FIG. 7 is a cross-sectional view showing the insertion direction of the segment conductor 28 and the configuration in the slot 15 of the stator core 21 according to the present embodiment.

固定子鉄心21は、コイル挿入方向70と積層鋼板の打ち抜き方向71が逆方向の積層鋼板21Aと、コイル挿入方向70と積層鋼板の打ち抜き方向72が逆方向の積層鋼板21Bとからなる。各々の積層鋼板21A及び21Bはバリの尖った部分が背中合わせとなるように配置される。つまり、積層鋼板21Aの最下層のバリと積層鋼板21Bの最上層のバリが潰しあわない様に配置される。   The stator core 21 includes a laminated steel plate 21A in which the coil insertion direction 70 and the punching direction 71 of the laminated steel plate are opposite to each other, and a laminated steel plate 21B in which the coil insertion direction 70 and the punching direction 72 of the laminated steel plate are opposite to each other. Each of the laminated steel plates 21A and 21B is arranged so that the burrs are pointed back to back. That is, the lowermost layer burr of the laminated steel plate 21A and the uppermost layer burr of the laminated steel plate 21B are arranged so as not to be crushed.

本構成によれば、セグメント導体28をスロット15内に挿入した際に、コイル挿入方向70と積層鋼板21Aの打ち抜き方向71(バリの方向)が逆の為、絶縁紙302のずれが防止される。   According to this configuration, when the segment conductor 28 is inserted into the slot 15, the coil insertion direction 70 and the punching direction 71 (burr direction) of the laminated steel sheet 21 </ b> A are reversed, so that the insulating paper 302 is prevented from shifting. .

また、セグメント導体28を挿入した後に、導体斜行部28Dと導体端部28Eを構成するために、セグメント導体28を曲げる際に、コイル挿入方向70とは逆の方向(例えば打ち抜き方向71)に絶縁紙302がずれる可能性が有る。しかし、コイル挿入方向70と積層鋼板の打ち抜き方向72が同方向の積層鋼板21Bを配置する事により、絶縁紙302のずれを防止することが出来る。図7に示される積層鋼板21Aと積層鋼板21Bの積厚が略等しい例である。なお、板厚公差や製造公差の範囲内で、積層鋼板21Bの方が積層鋼板21Aよりも積厚が大きい場合も含む。   Further, after the segment conductor 28 is inserted, the segment conductor 28 is bent in a direction opposite to the coil insertion direction 70 (for example, the punching direction 71) when the segment conductor 28 is bent to form the conductor skew portion 28D and the conductor end portion 28E. There is a possibility that the insulating paper 302 is displaced. However, by disposing the laminated steel plate 21B in which the coil insertion direction 70 and the punching direction 72 of the laminated steel plate are in the same direction, it is possible to prevent the insulating paper 302 from shifting. This is an example in which the laminated steel 21A and laminated steel 21B shown in FIG. In addition, the case where the laminated steel plate 21B has a larger thickness than the laminated steel plate 21A is included within the range of the plate thickness tolerance and the manufacturing tolerance.

図8は、他の実施形態(第2実施例)に係るセグメント導体28の挿入方向と固定子鉄心21のスロット15内の構成を示す断面図である。   FIG. 8 is a cross-sectional view showing the insertion direction of the segment conductor 28 and the configuration in the slot 15 of the stator core 21 according to another embodiment (second example).

第2実施例に係る固定子鉄心21は、図7に示した実施形態と同様に固定子鉄心21はコイル挿入方向70と積層鋼板の打ち抜き方向71が逆方向の積層鋼板21Aと、積層鋼板の打ち抜き方向72が同方向の積層鋼板21Bからなり、各々の積層鋼板21A及び積層鋼板21Bはバリの尖った部分が背中合わせ(つまり、潰しあわない様)に配置されている。   As in the embodiment shown in FIG. 7, the stator core 21 according to the second example includes a laminated steel plate 21 </ b> A in which the coil insertion direction 70 and the punching direction 71 of the laminated steel plate are opposite to each other, and the laminated steel plate 21. The punching direction 72 is composed of laminated steel plates 21B in the same direction, and each laminated steel plate 21A and laminated steel plate 21B are arranged with burrs pointed back to back (that is, not crushed).

ここで、セグメント導体28の挿入時に絶縁紙302がずれる可能性と、セグメント導体28を曲げる際に絶縁紙302がずれる可能性はどちらが高いかは難しい問題であるが、ずれる変位量で考えるとセグメント導体28の挿入時に絶縁紙302がずれる変位量の方が大きい事は明らかである。よって、コイル挿入方向70と積層鋼板の打ち抜き方向71が逆方向の積層鋼板21Aの積厚は同方向の積層鋼板21Bの積厚より大きい方が望ましい。   Here, it is difficult to determine which is higher whether the insulating paper 302 is displaced when the segment conductor 28 is inserted or the possibility that the insulating paper 302 is displaced when the segment conductor 28 is bent. It is clear that the displacement amount by which the insulating paper 302 is displaced when the conductor 28 is inserted is larger. Therefore, it is desirable that the laminated steel sheet 21A with the coil insertion direction 70 and the laminated steel sheet punching direction 71 opposite in direction is larger than the laminated steel sheet 21B in the same direction.

積層鋼板のコア積は段積みされるのが普通である。つまり、積層鋼板を何枚か積み合わせた後に、所定角度回転して次の積作業を行い、鋼板のロール方向の板厚偏差による、コア積厚偏差を改善することが目的である。   The core product of laminated steel sheets is usually stacked. In other words, after stacking several laminated steel sheets, the objective is to improve the core thickness deviation due to the thickness deviation in the roll direction of the steel sheet by performing a next stacking operation by rotating a predetermined angle.

図8に示されるように、積層鋼板21Aと積層鋼板21Aと積層鋼板21Bの3段積の場合で、コイル挿入方向70から2段までが逆方向の積層鋼板21A、3段目は同方向の積層鋼板21Bで構成している。   As shown in FIG. 8, in the case of the three-stage product of the laminated steel sheet 21A, the laminated steel sheet 21A, and the laminated steel sheet 21B, the laminated steel sheet 21A with the reverse direction from the coil insertion direction 70 to the second stage is the same direction as the third stage. It is comprised with the laminated steel plate 21B.

本構成によれば、セグメント導体28を曲げる際に絶縁紙302がずれる事を防ぎつつ、セグメント導体28の挿入時の絶縁紙のずれ防止効果を実施例1よりも大きくできる。積層鋼板21Aと21Bの積厚の比は2:1となるが、板厚公差や製造公差の範囲内で2:1の比からずれた場合も含む。   According to this configuration, it is possible to increase the effect of preventing the shift of the insulating paper when the segment conductor 28 is inserted while preventing the insulating paper 302 from shifting when the segment conductor 28 is bent. The ratio of the stacked steel sheets 21A and 21B is 2: 1, but includes the case of deviation from the ratio of 2: 1 within the range of thickness tolerance and manufacturing tolerance.

図9は、他の実施形態(第3実施例)に係るセグメント導体28の挿入方向と固定子鉄心21のスロット15内の構成を示す断面図である。   FIG. 9 is a cross-sectional view showing the insertion direction of the segment conductor 28 and the configuration in the slot 15 of the stator core 21 according to another embodiment (third example).

図8の3段積の例に対し、4段積の実施例である。コイル挿入方向70から3段までが逆方向の積層鋼板21A、4段目は同方向の積層鋼板21Bで構成している。本構成によれば、セグメント導体28を曲げる際に絶縁紙302がずれる事を防ぎつつ、セグメント導体28の挿入時の絶縁紙302のずれ防止効果を第1実施例及び第2実施例よりも大きくできる。積層鋼板21Aと積層鋼板21Bの積厚の比は3:1となるが、板厚公差や製造公差の範囲内で3:1の比からずれた場合も含む。   This is an embodiment of a four-stage product, compared to the example of the three-stage product in FIG. The laminated steel plate 21A has a reverse direction from the coil insertion direction 70 to the third stage, and the fourth stage is constituted by a laminated steel sheet 21B in the same direction. According to this configuration, the insulating paper 302 is prevented from shifting when the segment conductor 28 is bent, and the effect of preventing the insulating paper 302 from shifting when the segment conductor 28 is inserted is greater than that of the first and second embodiments. it can. The ratio of the thicknesses of the laminated steel sheets 21A and 21B is 3: 1, but includes the case where the thickness is deviated from the ratio of 3: 1 within the range of the thickness tolerance and the manufacturing tolerance.

ここで、積層鋼板21Bの必要枚数としては、モータ出力・ステータ体格・コイルの太さや曲げ角度等で変化するが、最低限は1〜2枚である。反挿入側の積厚部より外側にバリが出ていることが重要であり、そのバリにコイルを曲げる際に絶縁紙302を押してひっかけることで、絶縁紙302のずれを防止できる効果が有る。また、本実施形態には、積層鋼板21Aや積層鋼板21BにVカシメ等の積層鋼板を固定する役割を付加する事も含まれる。   Here, the required number of the laminated steel plates 21B varies depending on the motor output, the stator size, the thickness of the coil, the bending angle, and the like, but the minimum number is one to two. It is important that burrs protrude outside the stacked portion on the side opposite to the insertion side. When the coil is bent on the burrs, the insulating paper 302 is pushed and hooked, so that the insulating paper 302 can be prevented from shifting. Further, the present embodiment includes adding a role of fixing a laminated steel plate such as V-caulking to the laminated steel plate 21A or the laminated steel plate 21B.

図10は、他の実施形態(第4実施例)に係るセグメント導体28の挿入方向と固定子鉄心21のスロット15内の構成を示す断面図である。コイル挿入方向70と積層鋼板の打ち抜き方向71が逆方向に形成される積層鋼板21Cを備える。この積層鋼板21Cは、Vカシメ22が形成されている。一方、コイル挿入方向70と積層鋼板の打ち抜き方向72を形成する積層鋼板21Dを備え、この積層鋼板21Dは、Vカシメ22の突出が部軸方向に飛び出ないようにするための穴23を形成する。そして、この積層鋼板21Cと積層鋼板21Dは、バリの尖った部分が背中合わせ(潰しあわない様)に配置されている。   FIG. 10 is a cross-sectional view showing the insertion direction of the segment conductor 28 and the configuration in the slot 15 of the stator core 21 according to another embodiment (fourth example). A laminated steel plate 21C is provided in which the coil insertion direction 70 and the punching direction 71 of the laminated steel plate are formed in opposite directions. The laminated steel plate 21 </ b> C has V caulking 22 formed thereon. On the other hand, a laminated steel plate 21D that forms a coil insertion direction 70 and a punching direction 72 of the laminated steel plate is provided, and this laminated steel plate 21D forms a hole 23 for preventing the protrusion of the V caulking 22 from protruding in the partial axial direction. . And this laminated steel plate 21C and laminated steel plate 21D are arranged so that the burrs are pointed back to back (so as not to be crushed).

図11は、他の実施形態(第5実施例)に係るセグメント導体28の挿入方向と固定子鉄心21のスロット15内の構成を示す断面図である。   FIG. 11 is a cross-sectional view showing the insertion direction of the segment conductor 28 and the configuration in the slot 15 of the stator core 21 according to another embodiment (fifth example).

図9と同じ4段積の実施例であるが、コイル挿入方向70から1段目が逆方向の積層鋼板21A、2段目が同方向の積層鋼板21B、3段目が逆方向の積層鋼板21A、4段目が同方向の積層鋼板21Bで構成している。本構成の積層鋼板21Aと積層鋼板21Bの割合は、実施例1と同じであり、実施例1とほぼ同じ効果が得られる。実施例1の変形例である。   9 is the same four-tiered embodiment as FIG. 9, but the first stage from the coil insertion direction 70 is the laminated steel sheet 21A in the reverse direction, the second stage is the laminated steel sheet 21B in the same direction, and the third stage is the laminated steel sheet in the reverse direction. 21A and the 4th stage are comprised by the laminated steel plate 21B of the same direction. The ratio of the laminated steel plate 21A and the laminated steel plate 21B of this configuration is the same as that of the first embodiment, and substantially the same effect as that of the first embodiment is obtained. This is a modification of the first embodiment.

上記の各実施例のいずれも、固定子鉄心12の軸方向端面においてはバリが軸方向外側(固定子鉄心の外部の方向)を向くように配置される。すなわち、固定子鉄心12の軸方向端面において、軸方向外側にバリが飛び出ているように配置される。また、図10を用いて説明した実施例4において、穴23が配置された積層鋼板21Dは軸方向端面に配置され、Vカシメ22の軸方向への飛び出しを防止している。   In any of the above-described embodiments, the burrs are arranged on the axial end surface of the stator core 12 so as to face the outside in the axial direction (direction outside the stator core). That is, at the axial end surface of the stator core 12, the burrs are arranged so as to protrude outward in the axial direction. Moreover, in Example 4 demonstrated using FIG. 10, the laminated steel plate 21D in which the hole 23 is arrange | positioned is arrange | positioned at an axial direction end surface, and the jumping out to the axial direction of V caulking 22 is prevented.

本構成により、セグメント導体28を曲げる際に絶縁紙302がずれる事を防ぎつつ、セグメント導体28の挿入時の絶縁紙302のずれを防止出来る。電気自動車やハイブリッド電気自動車に求められる太いセグメント導体をコア挿入後に波巻形状に曲げる場合でも、コイルを挿入する挿入方向だけでなく、反挿入方向の絶縁紙のずれも防止できる回転電機を得られるものとなる。   With this configuration, it is possible to prevent the insulating paper 302 from being displaced when the segment conductor 28 is inserted while preventing the insulating paper 302 from shifting when the segment conductor 28 is bent. Even when a thick segment conductor required for an electric vehicle or a hybrid electric vehicle is bent into a corrugated shape after inserting a core, it is possible to obtain a rotating electric machine that can prevent not only the insertion direction in which the coil is inserted but also the insulation paper in the anti-insertion direction. It will be a thing.

以上においては、永久磁石式の回転電機において説明を行ったが、本発明の特徴は固定子のコイル巻線に関するものであるため、回転子は永久磁石式でなく、インダクション式や、シンクロナスリラクタンス、爪磁極式等にも適用可能である。また、巻線方式においては波巻方式であるが、同様の特徴を持つ巻線方式であれば、適用可能である。次に、内転型で説明を行っているが、外転型でも同様に適用可能である。   In the above description, a permanent magnet type rotating electrical machine has been described. However, since the feature of the present invention relates to the coil winding of the stator, the rotor is not a permanent magnet type, but an induction type or synchronous reluctance. It can also be applied to a claw magnetic pole type. In addition, the winding method is a wave winding method, but any winding method having similar characteristics can be applied. Next, the explanation is made with the inner rotation type, but the same applies to the outer rotation type.

図12を用いて、本実施例による回転電機10を搭載する車両の構成について説明する。図12は、四輪駆動を前提としたハイブリッド自動車のパワートレインである。前輪側の主動力として、エンジンと回転電機10を有する。エンジンと回転電機10の発生する動力は、変速機により変速され、前輪側駆動輪に動力を伝えられる。また、後輪の駆動においては、後輪側に配置された回転電機10と後輪側駆動輪を機械的に接続され、動力が伝達される。   The configuration of the vehicle on which the rotating electrical machine 10 according to this embodiment is mounted will be described with reference to FIG. FIG. 12 is a powertrain of a hybrid vehicle on the premise of four-wheel drive. An engine and a rotating electrical machine 10 are provided as main power on the front wheel side. The power generated by the engine and the rotating electrical machine 10 is shifted by the transmission and transmitted to the front wheel drive wheels. In driving the rear wheel, the rotating electrical machine 10 disposed on the rear wheel side and the rear wheel side driving wheel are mechanically connected to transmit power.

回転電機10は、エンジンの始動を行い、また、車両の走行状態に応じて、駆動力の発生と、車両減速時のエネルギーを電気エネルギーとして回収する発電力の発生を切り換える。回転電機10の駆動,発電動作は、車両の運転状況に合わせ、トルクおよび回転数が最適になるように電力変換装置により制御される。回転電機10の駆動に必要な電力は、電力変換装置を介してバッテリから供給される。また、回転電機10が発電動作のときは、電力変換装置を介してバッテリに電気エネルギーが充電される。   The rotating electrical machine 10 starts the engine and switches between generation of driving force and generation of electric power for recovering energy at the time of vehicle deceleration as electric energy according to the running state of the vehicle. The driving and power generation operation of the rotating electrical machine 10 are controlled by the power converter so that the torque and the rotational speed are optimized in accordance with the driving situation of the vehicle. Electric power necessary for driving the rotating electrical machine 10 is supplied from the battery via the power converter. Further, when the rotating electrical machine 10 is in a power generation operation, the battery is charged with electrical energy via the power conversion device.

ここで、前輪側の動力源である回転電機10は、エンジンと変速機の間に配置されており、図1〜図10にて説明した構成を有するものである。後輪側の駆動力源である回転電機10としては、同様のものを用いることもできるし、他の一般的な構成の回転電機を用いることもできる。なお、四輪駆動式以外のハイブリッド方式においても勿論適用可能である。   Here, the rotating electrical machine 10 that is the power source on the front wheel side is disposed between the engine and the transmission, and has the configuration described with reference to FIGS. As the rotating electrical machine 10 that is a driving force source on the rear wheel side, the same one can be used, or a rotating electrical machine having another general configuration can be used. Of course, the present invention can also be applied to a hybrid system other than the four-wheel drive system.

以上で説明したように、本発明によれば、小型高出力であるにも関わらず、絶縁紙のずれが防止され、絶縁性が優れた回転電機の固定子を提供することができる。   As described above, according to the present invention, it is possible to provide a stator for a rotating electrical machine that is excellent in insulation, in which the insulation paper is prevented from being displaced despite the small size and the high output.

なお、本発明は上記した実施例に限定されるものではなく、様々な変形例が含まれる。例えば、上記した実施例は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。また、実施例の構成の一部について、他の構成の追加・削除・置換をすることが可能である。   In addition, this invention is not limited to an above-described Example, Various modifications are included. For example, the above-described embodiments have been described in detail for easy understanding of the present invention, and are not necessarily limited to those having all the configurations described. In addition, it is possible to add, delete, and replace other configurations for a part of the configuration of the embodiment.

10…回転電機、11…回転子、12…回転子鉄心、13…回転軸、15…スロット、18…永久磁石、20…固定子、21…固定子鉄心、21A…積層鋼板、21B…積層鋼板、21C…積層鋼板、21D…積層鋼板、21S…開口部、22…Vカシメ、23…Vカシメ穴、28…セグメント導体、28C…反溶接側コイルエンド頂点、28D…導体斜行部、28E…導体端部、28F…導体斜行部、28S…導体直線部、40…U相コイル、41…中性線、42U…ターミナル、50…ハウジング、60…固定子コイル、61…反溶接側コイルエンド、62…溶接側コイルエンド、70…コイル挿入方向、71…打ち抜き方向、72…打ち抜き方向、130…液冷ジャケット、144…軸受、145…軸受、153…冷媒通路、154…冷媒出口、155…冷媒出口、300…絶縁紙、301…絶縁紙、302…スロットライナー、RF…冷媒 DESCRIPTION OF SYMBOLS 10 ... Rotary electric machine, 11 ... Rotor, 12 ... Rotor core, 13 ... Rotary shaft, 15 ... Slot, 18 ... Permanent magnet, 20 ... Stator, 21 ... Stator iron core, 21A ... Laminated steel plate, 21B ... Laminated steel plate , 21C ... laminated steel sheet, 21D ... laminated steel sheet, 21S ... opening, 22 ... V crimping, 23 ... V crimping hole, 28 ... segment conductor, 28C ... anti-welding side coil end apex, 28D ... conductor skew part, 28E ... Conductor end, 28F ... Conductor skew section, 28S ... Conductor straight section, 40 ... U phase coil, 41 ... Neutral wire, 42U ... Terminal, 50 ... Housing, 60 ... Stator coil, 61 ... Coil end on the non-weld side , 62 ... welding side coil end, 70 ... coil insertion direction, 71 ... punching direction, 72 ... punching direction, 130 ... liquid cooling jacket, 144 ... bearing, 145 ... bearing, 153 ... refrigerant passage, 154 ... Medium outlet, 155 ... refrigerant outlet, 300: insulating paper, 301: insulating paper, 302 ... slot liners, RF ... refrigerant

Claims (7)

複数のスロットが設けられた固定子鉄心と、
前記スロットに設けられた複数のセグメント導体に構成される固定子コイルと、を備え、
前記複数のセグメント導体は、各々の前記スロットに正の偶数であるN本収納され、
前記固定子コイルは、各々の前記セグメント導体の導体端部に設けられた溶接部を介して、複数の前記セグメント導体が接続されて構成され、
前記導体端部は、軸方向一方のコイルエンドで周方向に環状に配列され、N列の環状列を構成し、
前記固定子鉄心は、前記セグメント導体の前記スロットへの挿入方向と打ち抜き方向が逆方向である第1積層鋼板と、前記セグメント導体の前記スロットへの挿入方向と打ち抜き方向が同方向である第2積層鋼板とを有し、
前記第1積層鋼板と前記第2積層鋼板とのバリが背中合わせに配置されている回転電機の固定子。
A stator core provided with a plurality of slots;
A stator coil constituted by a plurality of segment conductors provided in the slot,
The plurality of segment conductors are accommodated in each slot, which is a positive even number,
The stator coil is configured by connecting a plurality of the segment conductors via welds provided at the conductor end portions of the segment conductors,
The conductor end portions are annularly arranged in the circumferential direction at one coil end in the axial direction, and constitute an N-row annular row,
The stator core includes a first laminated steel sheet in which the insertion direction of the segment conductor into the slot and the punching direction are opposite directions, and a second direction in which the insertion direction of the segment conductor into the slot and the punching direction are the same direction. Having laminated steel sheets,
The stator of the rotary electric machine by which the burr | flash of the said 1st laminated steel plate and the said 2nd laminated steel plate is arrange | positioned back-to-back.
請求項1に記載の回転電機の固定子において、
前記第1積層鋼板の方が前記第2積層鋼板よりも積厚が等しいか、もしくは大きい回転電機の固定子。
The stator of the rotating electrical machine according to claim 1,
A stator for a rotating electrical machine in which the first laminated steel sheet has a larger or larger stacking thickness than the second laminated steel sheet.
請求項1に記載の回転電機の固定子において、
前記第1積層鋼板の積厚と前記第2積層鋼板の積厚がほぼ等しい回転電機の固定子。
The stator of the rotating electrical machine according to claim 1,
A stator of a rotating electrical machine in which a stack thickness of the first laminated steel plate and a stack thickness of the second laminated steel plate are substantially equal.
請求項1に記載の回転電機の固定子において、
前記第1積層鋼板の積厚と前記第2積層鋼板の積厚の比がほぼ2:1である回転電機の固定子。
The stator of the rotating electrical machine according to claim 1,
A stator of a rotating electrical machine in which a ratio of a stacked thickness of the first laminated steel plate to a stacked thickness of the second laminated steel plate is approximately 2: 1.
請求項1に記載の回転電機の固定子において、
前記第1積層鋼板の積厚と前記第2積層鋼板の積厚の比がほぼ3:1である回転電機の固定子。
The stator of the rotating electrical machine according to claim 1,
A stator of a rotating electrical machine in which a ratio of a stacked thickness of the first laminated steel plate and a stacked thickness of the second laminated steel plate is approximately 3: 1.
請求項1ないし5に記載のいずれかの回転電機の固定子において、
前記第1の積層鋼板が、Vカシメの突起部を有し、
複数の前記第2の積層鋼板のうち少なくとも1枚が、Vカシメの前記突起部を収納するための穴を形成する回転電機の固定子。
In the stator of the rotating electric machine according to any one of claims 1 to 5,
The first laminated steel sheet has a V-caulking projection,
A stator of a rotating electrical machine in which at least one of the plurality of second laminated steel plates forms a hole for accommodating the protruding portion of the V-caulking.
請求項1乃至6のいずれか一つに記載の回転電機の固定子を備えた回転電機。   A rotary electric machine comprising the stator of the rotary electric machine according to any one of claims 1 to 6.
JP2017064164A 2017-03-29 2017-03-29 Stator of rotary electric machine and rotary electric machine using the same Pending JP2018170814A (en)

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