JP2018161124A - Manufacturing method of texture modifier of frozen cooked noodles, manufacturing method of frozen cooked noodles having modified texture and texture modification method of frozen cooked noodles - Google Patents

Manufacturing method of texture modifier of frozen cooked noodles, manufacturing method of frozen cooked noodles having modified texture and texture modification method of frozen cooked noodles Download PDF

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JP2018161124A
JP2018161124A JP2018009268A JP2018009268A JP2018161124A JP 2018161124 A JP2018161124 A JP 2018161124A JP 2018009268 A JP2018009268 A JP 2018009268A JP 2018009268 A JP2018009268 A JP 2018009268A JP 2018161124 A JP2018161124 A JP 2018161124A
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彰秀 中尾
Akihide Nakao
彰秀 中尾
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NIPPN Corp
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Nippon Flour Mills Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a texture modifier of frozen cooked noodles capable of modifying texture of the frozen cooked noodles deteriorated by refrigeration storage or heat cooking after storage, or texture deteriorated with time after cooking even without using an additive such as processed starch, thickening polysaccharide or the like, and a manufacturing method of frozen cooked noodles having modified texture and a texture modification method of frozen cooked noodles using the same.SOLUTION: The above described problem is solved by a texture modifier of frozen cooked noodles, obtained by heat treating a vegetable raw material with superheated steam and pasting the same, adding a catabolic enzyme of a cell component to the paste, and reacting them at a temperature of less than 20°C.SELECTED DRAWING: None

Description

本発明は冷凍調理麺の食感改良剤、食感が改良された冷凍調理麺の製造方法及び冷凍調理麺の食感改良方法に関する。   The present invention relates to a texture improving agent for frozen cooked noodles, a method for producing frozen cooked noodles with improved texture, and a texture improving method for frozen cooked noodles.

パスタ、うどん、そば、中華麺などの麺類は、品質維持や調理手順の簡便化のため、製麺し、一定の調理をした後に急速冷凍された冷凍調理麺の状態で流通することがある。冷凍調理麺は、流通段階においては冷凍保存の条件による品質低下が食感に悪影響を及ぼすこと、また消費者が喫食する段階で、冷凍保存の後にレンジ加熱又は加熱解凍されることで、麺の弾力が弱くなることから、冷凍をしない生麺を調理した場合の本来の食感が損なわれること、また調理後、経時的に食感が劣化することなど、食感の劣化が問題となる。このような冷凍調理麺の食感の改良を目的とし、従来、加工澱粉(特許文献1)や増粘多糖類(特許文献2及び特許文献3)などの食品添加物やバイタルグルテン(特許文献4及び特許文献5)を食感改良剤として使用できることが知られている。
しかし、昨今の天然物志向や食品添加物使用量低減の社会的要請などから、従来用いられてきた加工澱粉や増粘多糖類等の添加物を使用しない冷凍調理麺の食感改良剤や食感が改良された冷凍調理麺の製造方法、冷凍調理麺の食感改良方法が求められている。
一方、各種食品原料として野菜ペーストが使用されている。これまでに野菜ペーストの製造方法は各種知られており、例えば特許文献6では野菜原料を過熱水蒸気処理し、ペースト化したものを酵素処理することにより、色合いや柔らかさを維持し、味や風味、食感の良好な野菜ペーストの製造方法を提供することが開示されている。また、特許文献7ではセルラーゼやプロテアーゼ等の細胞成分の分解酵素で酵素処理した野菜ペーストを含む即溶性を有するフリーズドライ製品を開示している。しかしながら、野菜ペーストを食品に使用する場合、その目的は主に素材としての使用や色づけ、風味付けであり、野菜ペーストを冷凍茹で調理麺の食感改良を目的として使用した例はない。
Noodles such as pasta, udon, soba and Chinese noodles may be circulated in the state of frozen cooked noodles that are made into noodles and cooked to a certain degree for quick maintenance in order to maintain quality and simplify cooking procedures. Frozen cooked noodles have a negative impact on the texture due to the condition of frozen storage in the distribution stage, and in the stage where consumers eat, Since the elasticity becomes weak, the original texture when cooking raw noodles without freezing is impaired, and the texture deteriorates over time after cooking. For the purpose of improving the texture of such frozen cooked noodles, food additives such as processed starch (Patent Document 1) and thickening polysaccharides (Patent Document 2 and Patent Document 3) and vital gluten (Patent Document 4) And Patent Literature 5) can be used as a texture-improving agent.
However, due to the recent trend toward natural products and social demands to reduce the amount of food additives used, food texture improvers and foods for frozen cooked noodles that do not use conventional additives such as processed starch and thickening polysaccharides are used. There is a need for a method for producing frozen cooked noodles with improved feel and a method for improving the texture of frozen cooked noodles.
On the other hand, vegetable paste is used as various food ingredients. Various methods for producing vegetable pastes have been known so far. For example, in Patent Document 6, a vegetable raw material is treated with superheated steam, and the paste is processed with an enzyme to maintain the color and softness, and the taste and flavor. It is disclosed that a method for producing a vegetable paste having a good texture is provided. Patent Document 7 discloses a freeze-dried product having immediate solubility, including a vegetable paste that has been enzymatically treated with a cell component degrading enzyme such as cellulase or protease. However, when the vegetable paste is used for food, its purpose is mainly used, coloring, and flavoring as a raw material, and there is no example of using the vegetable paste for the purpose of improving the texture of cooked noodles with frozen rice cake.

特開2005−27643JP-A-2005-27643 特開2016−220598JP2016-220598 特開2013−243995JP2013-243959A 特開2011−72305JP2011-72305A 特開平10−42811JP 10-42811 A 特開2009−296890JP2009-296890 特開2001−008614JP 2001-008614 A

加工澱粉や増粘多糖類等の添加物を使用しなくとも、冷凍調理麺の冷凍保存や保存後の加熱調理による劣化した食感、また調理後継時的に劣化する食感を改良することが出来る、冷凍調理麺の食感改良剤、それを用いた食感が改良された冷凍調理麺の製造方法及び冷凍調理麺の食感改良方法を提供する。   Even without the use of additives such as processed starch and thickening polysaccharides, it is possible to improve the texture of frozen cooked noodles that have deteriorated due to freezing and storage after cooking, and to deteriorate after cooking. Provided are a texture improving agent for frozen cooked noodles, a method for producing frozen cooked noodles using the same, and a method for improving the texture of frozen cooked noodles.

本発明者等は上記課題を解決する為鋭意研究を重ねた結果、野菜原料を過熱水蒸気により加熱処理してペースト化し、前記ペーストに細胞成分の分解酵素を添加、撹拌し、20℃未満の温度で反応させることにより得られる冷凍調理麺の食感改良剤を、穀粉100質量部に対して0.9〜12質量部使用して製麺し冷凍調理麺を製造することにより、添加剤を使用しなくとも、冷凍調理麺の冷凍保存や保存後の加熱調理による劣化した食感、また調理後継時的に劣化する食感を改良することができることを見いだし、本発明を完成するに至った。
すなわち本発明は以下の通りである。
[1]野菜原料を過熱水蒸気により加熱処理する工程、前記加熱処理した野菜原料をペースト化する工程、及び前記ペーストに細胞成分の分解酵素を少なくとも1種添加し、20℃未満で反応させる工程を含む、冷凍調理麺の食感改良剤の製造方法。
[2]過熱水蒸気温度が100℃を超え、且つ200℃未満である、前記[1]に記載の製造方法。
[3]前記細胞成分の分解酵素がセルラーゼ、ヘミセルラーゼ、アミラーゼ、プロテアーゼ及びリパーゼからなる群から選択される、前記[1]又は[2]に記載の製造方法。
[4]前記[1]〜[3]の何れか1項に記載の製造方法に従って製造した冷凍調理麺の食感改良剤を、穀粉100質量部に対して0.9〜12質量部使用して製麺する工程を含む、冷凍調理麺の製造方法。
[5]前記[1]〜[3]の何れか1項に記載の製造方法に従って製造した冷凍調理麺の食感改良剤を、穀粉100質量部に対して0.9〜12質量部使用して製麺する工程を含む、冷凍調理麺の食感改良方法。[6]野菜原料を過熱水蒸気により加熱処理してペースト化し、前記ペーストに細胞成分の分解酵素を添加し、20℃未満の温度で反応させることにより得られる冷凍調理麺の食感改良剤。
[7]前記[6]に記載の冷凍調理麺の食感改良剤を含む、冷凍調理麺。
As a result of intensive studies to solve the above problems, the present inventors have made a vegetable raw material heat-treated with superheated steam to form a paste, added cell component degrading enzymes to the paste, stirred, and a temperature of less than 20 ° C. The additive is used by producing a frozen cooked noodle by using 0.9 to 12 parts by weight of the texture improving agent for frozen cooked noodles obtained by reacting in 100 to 100 parts by weight of flour. Even without this, the present inventors have found that it is possible to improve the texture that has deteriorated due to freezing storage and cooking after storage of frozen cooked noodles, and the texture that deteriorates with time after cooking, and the present invention has been completed.
That is, the present invention is as follows.
[1] A step of heat-treating vegetable raw material with superheated steam, a step of pasting the heat-treated vegetable raw material, and a step of adding at least one cell component degrading enzyme to the paste and reacting at less than 20 ° C. A method for producing a texture improving agent for frozen cooked noodles.
[2] The production method according to [1], wherein the superheated steam temperature is higher than 100 ° C and lower than 200 ° C.
[3] The production method according to [1] or [2], wherein the cell component degrading enzyme is selected from the group consisting of cellulase, hemicellulase, amylase, protease, and lipase.
[4] Using 0.9 to 12 parts by mass of the texture improving agent for frozen cooked noodles produced according to the production method according to any one of [1] to [3] above with respect to 100 parts by mass of flour. The manufacturing method of frozen cooking noodles including the process of making noodles.
[5] Using 0.9 to 12 parts by mass of the texture improving agent for frozen cooked noodles produced according to the production method of any one of [1] to [3] above with respect to 100 parts by mass of flour. A method for improving the texture of frozen cooked noodles, comprising a step of making noodles. [6] A texture improving agent for frozen cooked noodles obtained by heating a vegetable raw material with superheated steam to form a paste, adding a cell component degrading enzyme to the paste, and reacting at a temperature of less than 20 ° C.
[7] A frozen cooked noodle comprising the texture improver for the frozen cooked noodle according to [6].

本発明の冷凍調理麺の食感改良剤の製造方法によって得られた冷凍調理麺の食感改良剤を、所定量使用して冷凍調理麺を製造することにより、添加剤を使用しなくとも冷凍調理麺の冷凍保存や保存後の加熱調理による劣化した食感、また調理後継時的に劣化する食感を改良することが出来る。   By using a predetermined amount of the texture improving agent for frozen cooked noodles obtained by the method for producing a texture improving agent for frozen cooked noodles according to the present invention, frozen cooked noodles are manufactured, so that they can be frozen without using any additives. The texture which deteriorated by the freezing preservation | save of cooking noodles and the heat cooking after a preservation | save, and the texture which deteriorates with time after cooking can be improved.

本発明において「冷凍調理麺」は製麺した生麺を茹で調理した後に冷凍したものをいう。麺の種類としては特に限定されず、パスタ、うどん、冷麦、そうめん、中華麺、そば、ビーフンなどが挙げられる。   In the present invention, “frozen cooked noodles” refers to freshly cooked noodles that have been frozen after cooking in a bowl. The type of noodles is not particularly limited, and examples include pasta, udon, cold wheat, somen, Chinese noodles, buckwheat, and rice noodles.

本発明において「野菜原料」は特に限定されず、ニンジンやダイコン等の根菜類、タマネギやジャガイモ等の土物類、ケールやほうれん草等の葉茎菜類、カボチャやトマト等の果菜類、グリンピースやサヤエンドウ等のマメ科野菜類、トウモロコシやベビーコーン等のイネ科野菜類が挙げられる。好ましくは、ニンジン、カボチャ、ジャガイモ、タマネギ、コーンが使用できる。より好ましくはニンジン、カボチャ、ジャガイモであり、最も好ましくはニンジンである。野菜原料は好ましくはペースト化の前に洗浄、皮をむく、不要な根や葉を除去するなどの前処理を行う。   In the present invention, the “vegetable raw material” is not particularly limited, and root vegetables such as carrots and radish, earthenware such as onions and potatoes, leaf and stem vegetables such as kale and spinach, fruit vegetables such as pumpkins and tomatoes, green peas, Examples include legumes such as green peas, and gramineous vegetables such as corn and baby corn. Preferably, carrot, pumpkin, potato, onion and corn can be used. More preferred are carrot, pumpkin and potato, and most preferred is carrot. The vegetable raw material is preferably subjected to a pretreatment such as washing, peeling and removing unnecessary roots and leaves before pasting.

本発明において、「過熱水蒸気」とは、飽和水蒸気を飽和水蒸気点(1気圧のとき100℃)を超えて加熱した気体の水であり、乾き蒸気とも呼ばれる。それに対して、水蒸気は、沸点以上飽和水蒸気点未満において、気体状の水が部分的に凝縮した微小水滴と気体状の水とが混合している状態の水であり、湿り蒸気とも呼ばれる。
過熱水蒸気温度は、好ましくは100℃超200℃未満であり、より好ましくは、102℃〜180℃であり、さらに好ましくは105℃〜160℃であり、さらにより好ましく120℃〜150℃である。
100℃以下では湿り蒸気であるため、過熱水蒸気処理の効果が得られない。また200℃以上では、野菜片表面のコゲや乾燥が生じる傾向にある。
過熱水蒸気処理時間は、処理する野菜片の大きさや形状により適宜設定することができる。例えば、皮を剥き、2〜3等分にカットしたニンジンであれば100〜170℃で10分〜1時間処理する事が出来る。
過熱水蒸気処理の為の装置としては、バッチ式、コンベア式等何れの型式の過熱水蒸気噴射装置を使用してもよい。
In the present invention, “superheated steam” is gaseous water obtained by heating saturated steam beyond the saturated steam point (100 ° C. at 1 atm), and is also called dry steam. In contrast, water vapor is water in a state where fine water droplets in which gaseous water is partially condensed and gaseous water are mixed at a boiling point or more and less than a saturated water vapor point, and is also referred to as wet steam.
The superheated steam temperature is preferably more than 100 ° C. and less than 200 ° C., more preferably 102 ° C. to 180 ° C., still more preferably 105 ° C. to 160 ° C., and even more preferably 120 ° C. to 150 ° C.
Since it is wet steam below 100 ° C., the effect of superheated steam treatment cannot be obtained. Moreover, at 200 degreeC or more, it exists in the tendency for the koge of the vegetable piece surface and drying to arise.
The superheated steam treatment time can be appropriately set depending on the size and shape of the vegetable pieces to be treated. For example, if carrots are peeled and cut into 2 to 3 equal parts, they can be treated at 100 to 170 ° C. for 10 minutes to 1 hour.
As an apparatus for the superheated steam treatment, any type of superheated steam spraying apparatus such as a batch type or a conveyor type may be used.

本発明において「ペースト化」は公知のペースト化方法であればいずれの方法により行ってもよく、例えば公知のペースト化装置を用いて行うことができる。ペースト化装置は野菜をペースト化できる公知の装置であれば制限無く使用可能であり、磨石式(砥石式)、切刃式、胴搗式、媒体攪拌式、圧縮式、衝撃式、すり潰式等の装置及びそれらの組合せを例示することができる。好ましくは磨石式又は切り刃式装置であり、最も好ましくは切刃式装置である。切刃式装置としては、市販されているカッターミキサーを使用することができる。ペースト化の条件は野菜原料やペースト化装置によって適宜変更することが可能である、例えばニンジンをカッターミキサーで処理する場合1000〜2500rpmで30秒〜3分間処理する事によりペースト化することが出来る。   In the present invention, the “pasting” may be performed by any known pasting method, for example, using a known pasting apparatus. The pasting apparatus can be used without limitation as long as it is a known apparatus capable of pasting vegetables, and is a grindstone type (grinding stone type), cutting blade type, barrel type, medium agitation type, compression type, impact type, grinding Examples of devices such as equations and combinations thereof can be illustrated. A grindstone type or cutting edge type device is preferred, and a cutting edge type device is most preferred. A commercially available cutter mixer can be used as the cutting blade type device. Pasting conditions can be appropriately changed depending on the vegetable raw material and the pasting apparatus. For example, when carrot is processed with a cutter mixer, it can be pasted by processing at 1000 to 2500 rpm for 30 seconds to 3 minutes.

本発明において「細胞成分の分解酵素」とは繊維質、糖質、タンパク質、脂質等の細胞成分の分解酵素であれば特に限定されず、単独又は1種以上を組み合わせて使用することが出来る。
好ましくは、セルラーゼ、ヘミセルラーゼ、アミラーゼ、プロテアーゼ及びリパーゼから選ばれる1種以上を使用することが出来、より好ましくはセルラーゼ及びアミラーゼから選ばれる1種以上である。用いる細胞成分の分解酵素の種類及び量は、野菜の種別によって最適な組合せを適宜選択することができる。例えばセルラーゼ酵素の場合は野菜ペーストの質量に対し、好ましくは0.01〜2質量%、より好ましくは0.02〜0.2質量%、ヘミセルラーゼ酵素の場合は野菜ペーストの質量に対し、好ましくは0.01〜2質量%、より好ましくは0.02〜0.2質量%、アミラーゼ酵素の場合は野菜ペーストの質量に対し、好ましくは0.01〜2質量%、より好ましくは0.02〜0.2質量%、プロテアーゼ酵素の場合は野菜ペーストの質量に対し、好ましくは0.01〜2質量%、より好ましくは0.02〜0.2質量%、リパーゼ酵素の場合は野菜ペーストの質量に対し、好ましくは0.01〜2質量%、より好ましくは0.02〜0.2%添加する。具体的には、ニンジンであれば、そのペーストに対してセルラーゼAアマノ3(天野エンザイム社製、セルラーゼ)及びビオザイムA(天野エンザイム社製、αアミラーゼ)を選択し、各々0.01〜0.8質量%添加することができる。
In the present invention, the “cell component degrading enzyme” is not particularly limited as long as it is a degrading enzyme of cell components such as fibers, carbohydrates, proteins, and lipids, and can be used alone or in combination of one or more.
Preferably, at least one selected from cellulase, hemicellulase, amylase, protease and lipase can be used, and more preferably at least one selected from cellulase and amylase. The type and amount of the cell component degrading enzyme to be used can be appropriately selected as an optimal combination depending on the type of vegetable. For example, in the case of cellulase enzyme, it is preferably 0.01 to 2% by mass, more preferably 0.02 to 0.2% by mass, and in the case of hemicellulase enzyme, preferably relative to the mass of vegetable paste. Is 0.01-2% by mass, more preferably 0.02-0.2% by mass, and in the case of amylase enzyme, preferably 0.01-2% by mass, more preferably 0.02%, based on the mass of the vegetable paste. ~ 0.2% by mass, in the case of protease enzyme, preferably 0.01-2% by mass, more preferably 0.02-0.2% by mass, in the case of lipase enzyme, Preferably it is 0.01-2 mass% with respect to mass, More preferably, 0.02-0.2% is added. Specifically, in the case of carrots, cellulase A Amano 3 (manufactured by Amano Enzyme, cellulase) and biozyme A (manufactured by Amano Enzyme, α-amylase) are selected from the paste, and 0.01 to 0.00 each. 8% by mass can be added.

本発明では、酵素反応温度は20℃未満である。好ましくは0℃以上20℃未満であり、より好ましくは0℃以上15℃以下であり、最も好ましくは5℃以上10℃以下である。   In the present invention, the enzyme reaction temperature is less than 20 ° C. Preferably they are 0 degreeC or more and less than 20 degreeC, More preferably, they are 0 degreeC or more and 15 degrees C or less, Most preferably, they are 5 degreeC or more and 10 degrees C or less.

本発明では、酵素反応時間は野菜の種類や使用する酵素の種類によって適宜変更可能であるが、好ましくは4時間を超え、さらに好ましくは8時間を超え、より好ましくは10時間を超え、最も好ましくは15時間以上である。また好ましくは200時間以下さらに好ましくは100時間以下である。   In the present invention, the enzyme reaction time can be appropriately changed depending on the type of vegetable and the type of enzyme used, but preferably exceeds 4 hours, more preferably exceeds 8 hours, more preferably exceeds 10 hours, and most preferably. Is 15 hours or more. Moreover, it is preferably 200 hours or less, more preferably 100 hours or less.

本発明において、酵素反応後に、酵素失活処理を行うことが好ましい。酵素失活処理は酵素反応終了後に加熱等により酵素を失活させる処理である。例えば90〜100℃で10〜30分加熱処理することにより行うことができる。   In the present invention, it is preferable to perform enzyme deactivation treatment after the enzyme reaction. The enzyme deactivation treatment is a treatment for deactivating the enzyme by heating or the like after completion of the enzyme reaction. For example, the heat treatment can be performed at 90 to 100 ° C. for 10 to 30 minutes.

本発明の冷凍調理麺の製造方法は、上述のような本発明の冷凍調理麺の食感改良剤を、穀粉100質量部に対して0.9〜12質量部使用して製麺する工程を含む。穀粉100質量部に対して本発明の食感改良剤を好ましくは2〜12質量部使用し、さらに好ましくは2〜7質量部使用する。   The method for producing frozen cooked noodles of the present invention includes the step of producing noodles using the above-described texture improver for frozen cooked noodles of the present invention using 0.9 to 12 parts by mass with respect to 100 parts by mass of flour. Including. The texture improving agent of the present invention is preferably used in an amount of 2 to 12 parts by weight, more preferably 2 to 7 parts by weight, based on 100 parts by weight of flour.

本発明の冷凍調理麺の食感改良方法は、上述のような本発明の冷凍調理麺の食感改良剤を、穀粉100質量部に対して0.9〜12質量部使用して製麺する工程を含む。穀粉100質量部に対して本発明の食感改良剤を好ましくは2〜12質量部使用し、さらに好ましくは2〜7質量部使用する。   The method for improving the texture of frozen cooked noodles according to the present invention uses the above-described texture improver for frozen cooked noodles according to the present invention to produce noodles using 0.9 to 12 parts by mass with respect to 100 parts by mass of flour. Process. The texture improving agent of the present invention is preferably used in an amount of 2 to 12 parts by weight, more preferably 2 to 7 parts by weight, based on 100 parts by weight of flour.

本発明の冷凍調理麺の製造方法は本発明の食感改良剤を穀粉に対して特定量使用して製麺する工程を含む以外は通常の方法で冷凍調理麺を製造することにより行うことが出来る。また本発明の食感改良方法は本発明の食感改良剤を穀粉に対して特定量使用して製麺する工程を含む以外は通常の方法で冷凍調理麺を製造することにより行うことが出来る。例えば小麦粉などの穀粉に水分、塩などを加えて混捏し生地を作成し、得られた生地を熟成した後、製麺ロールにより成型、複合および圧延して麺帯を製造し、切歯で切り出し麺線とする、又は押出し製麺により麺線を得る。得られた麺線を茹で調理し、冷却後、必要により具材やソースとともに冷凍して製造することが出来る。   The method for producing frozen cooked noodles of the present invention can be carried out by producing frozen cooked noodles by a conventional method except that it includes a step of making noodles using a specific amount of the texture improving agent of the present invention with respect to flour. I can do it. Moreover, the texture improvement method of this invention can be performed by manufacturing frozen cooking noodles by a normal method except including the process of making noodles using the texture improvement agent of this invention using specific amount with respect to flour. . For example, flour and other flours are mixed with water and salt to create a dough. After the resulting dough is aged, it is molded with a noodle roll, combined and rolled to produce a noodle band, and cut with incisors. A noodle string is obtained by noodle strings or extruded noodles. The obtained noodle strings can be cooked with a bowl, cooled, and then frozen with ingredients and sauces if necessary.

本発明の冷凍調理麺の製造方法においては、麺の種類などに応じて、小麦粉、大麦粉、米粉、大豆粉、そば粉等などの穀粉類;タピオカ澱粉、馬鈴薯澱粉、コーンスターチ、ワキシーコーンスターチ、小麦澱粉などの澱粉類;乳化剤;食塩等の無機塩類;保存料;かんすい;ビタミン類、ミネラル類、アミノ酸類等の強化剤等、通常麺の製造に用いる副原料を使用することができる。   In the method for producing frozen cooked noodles of the present invention, flours such as wheat flour, barley flour, rice flour, soybean flour, buckwheat flour, etc .; tapioca starch, potato starch, corn starch, waxy corn starch, wheat Supplementary materials usually used in the production of noodles, such as starches such as starch; emulsifiers; inorganic salts such as salt; preservatives; citrus; fortifiers such as vitamins, minerals and amino acids can be used.

以下本発明を具体的に説明する為に実施例を示すが、本発明は以下の実施例のみに限定されるものではない。
[製造例1 食感改良剤の製造]
(1)ニンジンを洗浄し、皮を剥き、2〜3等分にカットする。
(2)過熱水蒸気コンベヤーオーブン(東研工業社製)を用いて、ニンジンを過熱水蒸気処理(135℃、0.5時間)した。
(3)冷却後、カッターミキサー(AC−50S、愛工舎製作所製)を用いて1500rpmで2分30秒間処理してペースト化した。
(4)ニンジンペースト100質量部に対してセルラーゼAアマノ3(天野エンザイム社製)を0.04質量部及びビオザイムA(天野エンザイム社製)を0.02質量部添加し、十分に混合攪拌した。
(5)混合物を5℃で17時間酵素反応させた。
(6)反応物を樹脂製の包装袋に1kgずつ充填して密封した。
(7)密封した包装袋を90〜100℃で10〜30分加熱し、殺菌・酵素失活を行い、食感改良剤Aを得た。
EXAMPLES Examples will be shown below for specifically explaining the present invention, but the present invention is not limited to the following examples.
[Production Example 1 Production of texture improver]
(1) Wash the carrot, peel the skin, and cut it into 2-3 parts.
(2) Carrot was subjected to superheated steam treatment (135 ° C., 0.5 hour) using a superheated steam conveyor oven (manufactured by Token Kogyo Co., Ltd.).
(3) After cooling, using a cutter mixer (AC-50S, manufactured by Aikosha Seisakusho), it was processed at 1500 rpm for 2 minutes and 30 seconds to form a paste.
(4) 0.04 parts by mass of Cellulase A Amano 3 (manufactured by Amano Enzyme) and 0.02 parts by mass of Biozyme A (manufactured by Amano Enzyme) were added to 100 parts by mass of carrot paste, and sufficiently mixed and stirred. .
(5) The mixture was subjected to an enzyme reaction at 5 ° C. for 17 hours.
(6) 1 kg of the reaction product was filled into a resin packaging bag and sealed.
(7) The sealed packaging bag was heated at 90 to 100 ° C. for 10 to 30 minutes, sterilized and enzyme-inactivated, and a texture improving agent A was obtained.

[製造例2 食感改良剤を使用した冷凍調理パスタの製造] [Production Example 2 Production of frozen cooked pasta using texture improver]

パスタ
配合表(質量部)

Figure 2018161124
Pasta recipe (parts by mass)
Figure 2018161124

(1)水30質量部と製造例1で得た食感改良剤Aを3質量部とを混合し、仕込み水とした。
(2)デュラムセモリナ粉100質量部と(1)で作った仕込み水の全量をミキサーに投入した。
(3)低速3分間、高速10分間混合し、そぼろ状生地を得た。
(4)(3)で作ったそぼろ状生地を製麺機に投入して粗複合し、粗麺帯を得、さらに複合、圧延を行い厚さ1.45mmの麺帯に調整した。
(5)得られた麺帯を#5の切刃にて切出して麺線とし、210mmの長さに切断し、生パスタを得た。
(6)得られた生パスタを沸騰水で3分茹で、流水で30秒冷却し、ついで氷水で2分30秒冷却し茹でパスタを製造した。
(7)製造した茹でパスタ200gにソースを100g上掛けし、−32℃の急速冷凍庫で2時間冷凍し冷凍調理パスタを得た。
(1) 30 parts by mass of water and 3 parts by mass of the texture improving agent A obtained in Production Example 1 were mixed to obtain charged water.
(2) 100 parts by mass of durum semolina powder and the total amount of the feed water prepared in (1) were charged into a mixer.
(3) Mixing at low speed for 3 minutes and high speed for 10 minutes to obtain a rag-like dough.
(4) The rag-like dough prepared in (3) was put into a noodle making machine and roughly combined to obtain a rough noodle strip, which was further combined and rolled to prepare a noodle strip having a thickness of 1.45 mm.
(5) The obtained noodle strip was cut out with a # 5 cutting blade to form a noodle string and cut into a length of 210 mm to obtain raw pasta.
(6) The obtained raw pasta was cooled with boiling water for 3 minutes, cooled with running water for 30 seconds, and then cooled with ice water for 2 minutes and 30 seconds to produce pasta with boiling water.
(7) 100 g of sauce was added to 200 g of pasta with the produced rice cake, and frozen in a quick freezer at −32 ° C. for 2 hours to obtain frozen cooked pasta.

[官能評価]
得られた冷凍調理パスタを−30℃で1週間冷凍保管し、電子レンジで4分間加熱したものの食感を熟練のパネラー10名により、下記表1に示す官能評価基準で評価した。なお、製造例2において食感改良剤を使用せずに生パスタを調製し茹で調理し冷凍した後、加熱調理した直後の食感を評点3点とした。
[sensory evaluation]
The obtained frozen cooked pasta was stored frozen at −30 ° C. for 1 week and heated for 4 minutes in a microwave oven, and the texture was evaluated by 10 skilled panelists according to the sensory evaluation criteria shown in Table 1 below. In Production Example 2, fresh pasta was prepared without using a texture-improving agent, cooked in a bowl and frozen, and then the texture immediately after cooking was rated 3 points.

表1:評価基準表

Figure 2018161124
Table 1: Evaluation criteria table
Figure 2018161124

[試験例1 酵素反応条件の検討]
表2記載の酵素反応条件とした以外は、製造例1に従って食感改良剤を製造し、得られた食感改良剤を使用して製造例2に従って冷凍調理パスタを製造した。なお、実施例2の食感改良剤は、製造例1に従って製造した食感改良剤Aに相当する。得られた冷凍調理パスタを−30℃で1週間冷凍保管し、電子レンジで4分間加熱したもの及び電子レンジで4分間加熱後10分経過したものの食感を熟練のパネラー10名により、上記表1に示す官能評価基準で評価した。総合評価は加熱直後の食感の評点と加熱後10分の食感の評点の平均点を示す。
対照区1は酵素処理していないニンジンペーストを使用して製造した冷凍調理パスタ、対照区2は食感改良剤もニンジンペーストも使用せずに製造した冷凍調理パスタである。
なお、55℃で酵素反応を行った場合、ペースト化ニンジンの性状変化は2時間でプラトーに達し、それ以上反応させても変化しない。この反応条件(55℃、2時間、比較例3)を基準とし、セルラーゼの各反応温度における相対活性から各温度における反応がプラトーとなる反応時間を設定した。なお、比較例4(反応温度70℃)ではビオザイムA(αアミラーゼ主成分、プロテアーゼ副成分)が熱失活するため、酵素反応が不十分な例として示している。
[Test Example 1 Examination of enzyme reaction conditions]
A texture improving agent was produced according to Production Example 1 except that the enzyme reaction conditions shown in Table 2 were used, and a frozen cooked pasta was produced according to Production Example 2 using the obtained texture improving agent. The texture improving agent of Example 2 corresponds to the texture improving agent A produced according to Production Example 1. The obtained frozen cooked pasta was stored frozen at -30 ° C. for 1 week, and heated for 4 minutes in a microwave oven and after 10 minutes after heating for 4 minutes in a microwave oven, the texture of the above table was obtained by 10 skilled panelists. Evaluation was performed according to the sensory evaluation criteria shown in 1. Comprehensive evaluation shows the average score of the texture immediately after a heating, and the score of the texture 10 minutes after a heating.
Control group 1 is a frozen cooked pasta produced using a carrot paste that has not been subjected to enzyme treatment, and control group 2 is a frozen cooked pasta produced using neither a texture improving agent nor a carrot paste.
In addition, when an enzyme reaction is performed at 55 ° C., the change in the properties of the pasted carrot reaches a plateau in 2 hours, and does not change even if the reaction is further performed. Based on these reaction conditions (55 ° C., 2 hours, Comparative Example 3), the reaction time at which the reaction at each temperature had a plateau was set from the relative activity of cellulase at each reaction temperature. In Comparative Example 4 (reaction temperature of 70 ° C.), biozyme A (α-amylase main component, protease subcomponent) is thermally inactivated, so that the enzyme reaction is shown as an insufficient example.

表2

Figure 2018161124

Figure 2018161124
*デュラムセモリナ粉(穀粉)100質量部に対する
**食感改良剤の代わりに酵素処理していないニンジンペーストを使用 Table 2
Figure 2018161124

Figure 2018161124
* To 100 parts by weight of durum semolina (flour)
** Use carrot paste without enzyme treatment instead of texture improver

酵素反応温度が20℃未満である実施例1〜5はいずれも生パスタを調理したものと同様な良好な食感を示し、その食感はレンジ加熱10分後においても損なわれず、十分な食感改良効果が示された。食感改良剤の代わりに酵素処理していないニンジンペーストを使用した対象区1、食感改良剤を使用しない対照区2では、共に冷凍保存後の加熱処理により食感が損なわれ、また食感改良剤を使用しない対照区2では、レンジ加熱10分後にさらに食感が劣化した。酵素反応温度が20℃以上である比較例1〜4では、十分な食感改良効果が認められなかった。   Examples 1 to 5 having an enzyme reaction temperature of less than 20 ° C. all show a good texture similar to that prepared by cooking raw pasta, and the texture is not impaired even after 10 minutes of cooking in the range. The feeling improvement effect was shown. In the target area 1 using carrot paste without enzyme treatment instead of the texture improving agent and the control area 2 not using the texture improving agent, both the texture is impaired by the heat treatment after freezing and the texture In Control Group 2 where no improver was used, the texture was further deteriorated after 10 minutes of range heating. In Comparative Examples 1 to 4 in which the enzyme reaction temperature is 20 ° C. or higher, a sufficient texture improvement effect was not recognized.

[試験例2 過熱水蒸気処理条件の検討]
表3記載の過熱水蒸気処理温度とした以外は製造例1に従って食感改良剤を製造し、得られた食感改良剤を使用して製造例2に従って冷凍調理パスタを製造した。得られた冷凍調理パスタを−30℃で1週間冷凍保管し、電子レンジで4分間加熱したもの及び電子レンジで4分間加熱後10分経過したものの食感を熟練のパネラー10名により、上記表1に示す官能評価基準で評価した。総合評価は加熱直後の食感の評点と加熱後10分の食感の評点の平均点を示す。なお、比較例5では、過熱水蒸気処理を行わなかった。また比較例6の100℃の蒸気は湿り蒸気であって過熱水蒸気(乾き蒸気)ではない。
[Test Example 2 Investigation of superheated steam treatment conditions]
A texture improving agent was produced according to Production Example 1 except that the superheated steam treatment temperature described in Table 3 was used, and a frozen cooked pasta was produced according to Production Example 2 using the obtained texture improving agent. The obtained frozen cooked pasta was stored frozen at -30 ° C. for 1 week, and heated for 4 minutes in a microwave oven and after 10 minutes after heating for 4 minutes in a microwave oven, the texture of the above table was obtained by 10 skilled panelists. Evaluation was performed according to the sensory evaluation criteria shown in 1. Comprehensive evaluation shows the average score of the texture immediately after a heating, and the score of the texture 10 minutes after a heating. In Comparative Example 5, the superheated steam treatment was not performed. The steam at 100 ° C. in Comparative Example 6 is wet steam and not superheated steam (dry steam).

表3

Figure 2018161124
過熱水蒸気処理温度が100℃を超え、200℃未満である実施例2、6〜9はいずれも生パスタを調理したものと同様な良好な食感を示し、その食感はレンジ加熱10分後においても損なわれず、十分な食感改良効果が示された。過熱水蒸気処理を行わなかった比較例5および6、過熱水蒸気処理温度が200℃以上である比較例7では食感改善効果は得られず低い評価であった。特に比較例7ではカットニンジンの乾燥が進行し過ぎたことが評価の低い原因であると考えられた。 Table 3
Figure 2018161124
Examples 2 and 6 to 9 in which the superheated steam treatment temperature exceeds 100 ° C. and is lower than 200 ° C. all show a good texture similar to that of cooked raw pasta, and the texture is 10 minutes after cooking the range. The food texture was sufficiently impaired, and a sufficient texture improvement effect was shown. In Comparative Examples 5 and 6 in which the superheated steam treatment was not performed, and in Comparative Example 7 in which the superheated steam treatment temperature was 200 ° C. or higher, the texture improvement effect was not obtained and the evaluation was low. In particular, in Comparative Example 7, it was considered that the dryness of cut carrots progressed too much, which was a cause of low evaluation.

[試験例3 食感改良剤の使用量の検討]
次に食感改良剤の配合量を評価した。
デュラムセモリナ粉(穀粉)100質量部に対する食感改良剤配合量を表4に示すように変更し、食感改良剤と水の合計が33質量部になるように水の量を調整した以外は製造例2の方法にて生パスタを製造した(製造例1で得た食感改良剤を使用)。得られた冷凍調理パスタを−30℃で1週間冷凍保管、または虐待保存条件下で8日間保存した(−30℃で8時間、−5℃で8時間 を12サイクル)後、電子レンジで4分間加熱したものの食感を熟練のパネラー10名により、上記表1に示す官能評価基準で評価した。この虐待保存条件は、−30℃における3ヶ月保存に相当する。なお総合評価は冷凍保管後の食感の評点と虐待保存条件下での保存後の食感の評点の平均点を示す。
[Test Example 3 Examination of amount of texture improver used]
Next, the compounding quantity of the texture improving agent was evaluated.
Except for changing the amount of texture improver to 100 parts by weight of durum semolina (flour) as shown in Table 4 and adjusting the amount of water so that the total amount of the texture improver and water is 33 parts by weight. Raw pasta was produced by the method of Production Example 2 (using the texture improving agent obtained in Production Example 1). The obtained frozen cooked pasta was stored frozen at -30 ° C. for 1 week, or stored for 8 days under abuse storage conditions (8 hours at −30 ° C., 8 hours at −5 ° C. for 12 cycles), and then stored in a microwave oven for 4 days. The texture of the food heated for 10 minutes was evaluated by ten skilled panelists according to the sensory evaluation criteria shown in Table 1 above. This abuse storage condition corresponds to storage at −30 ° C. for 3 months. In addition, comprehensive evaluation shows the average score of the texture after frozen storage and the score of the texture after storage under abuse storage conditions.

表4

Figure 2018161124
*デュラムセモリナ粉(穀粉)100質量部に対する Table 4
Figure 2018161124
* To 100 parts by weight of durum semolina (flour)

実施例10、2及び11において良好な食感改良効果が示され、実施例2がもっとも良好であった。またその効果は虐待保存条件下においても同様であった。比較例8は配合量が少なく効果が得られず、比較例9は多すぎて硬い食感になった。   In Examples 10, 2 and 11, good texture improvement effect was shown, and Example 2 was the best. The effect was the same under the condition of abuse preservation. In Comparative Example 8, the effect was not obtained because the blending amount was small, and Comparative Example 9 was too much and had a hard texture.

[試験例4 異なる原料野菜を使用した食感改良剤]
次に、食感改良剤の原料野菜としてニンジン以外の野菜を使用した場合の効果を評価した。表5に示すようにニンジンの代わりにカボチャまたはジャガイモを使用した以外は製造例1の方法に従って食感改良剤を製造し、得られた食感改良剤を使用して製造例2の方法にて冷凍調理パスタを製造した。得られた冷凍調理パスタを−30℃で1週間冷凍保管し、電子レンジで4分間加熱したもの及び電子レンジで4分間加熱後10分経過したものの食感を熟練のパネラー10名により、上記表1に示す官能評価基準で評価した。なお、製造例2において食感改良剤を使用せずに生パスタを調製し茹で調理し冷凍した後、加熱調理した直後の食感を評点3点とした。なお総合評価は加熱直後の食感の評点と加熱後10分の食感の評点の平均点を示す。
結果を表5に示す
[Test Example 4 Texture improver using different raw vegetables]
Next, the effect at the time of using vegetables other than a carrot as a raw material vegetable of a texture improving agent was evaluated. As shown in Table 5, a texture improving agent was produced according to the method of Production Example 1 except that pumpkin or potato was used instead of carrot, and the resulting texture improvement agent was used to produce the texture improving agent. A frozen cooked pasta was produced. The obtained frozen cooked pasta was stored frozen at -30 ° C. for 1 week, and heated for 4 minutes in a microwave oven and after 10 minutes after heating for 4 minutes in a microwave oven, the texture of the above table was obtained by 10 skilled panelists. Evaluation was performed according to the sensory evaluation criteria shown in 1. In Production Example 2, fresh pasta was prepared without using a texture-improving agent, cooked in a bowl and frozen, and then the texture immediately after cooking was rated 3 points. In addition, comprehensive evaluation shows the average score of the texture immediately after a heating, and the score of the texture 10 minutes after a heating.
The results are shown in Table 5.

表5

Figure 2018161124
実施例2のニンジンを原料とした食感改良剤を使った場合が最も良好な食感改良効果を示したが、カボチャやジャガイモのように他の原料野菜から調製した食感改良剤でも良好な評価となり、野菜の種類に係わらず食感改良効果を示すことが示された。 Table 5
Figure 2018161124
When the texture improver using the carrot of Example 2 as a raw material was used, the best texture improvement effect was shown, but the texture improver prepared from other raw vegetables such as pumpkin and potato was also good. It became evaluation and it was shown that the texture improvement effect was shown irrespective of the kind of vegetable.

[試験例5 各種冷凍調理麺の評価]
続いて冷凍調理パスタ以外の冷凍調理麺での食感改良剤の適性を評価した。
[Test Example 5 Evaluation of various frozen cooked noodles]
Subsequently, the suitability of the texture improving agent in frozen cooked noodles other than frozen cooked pasta was evaluated.

A.冷凍調理うどん
配合表(質量部)

Figure 2018161124
A. Frozen cooked udon recipe (parts by weight)
Figure 2018161124

(1)製造例1で得た食感改良剤Aを3質量部、食塩2質量部、水31質量部を事前に混合し仕込み水とした。
(2)中力小麦粉100質量部と(1)で作った仕込み水をミキサーに投入し、5分間混合しそぼろ状生地とした。
(3)(2)で作ったそぼろ状生地を製麺機に投入し成型して粗麺帯とし、さらに複合、圧延し厚さ2.5mmの麺帯に調整した。
(4)得られた麺帯を#10の切刃にて麺線とし、250mmの長さに切断し生うどんを得た。
(5)沸騰水(pHを5.5〜6.0に調整)で20分茹で、流水で30秒冷却し、次いで氷水で2分30秒冷却し、茹でうどんを製造した。
(6)製造した茹でうどん100gにゼラチンスープを300g上掛けし、−32℃の急速冷凍庫で2時間冷凍し、冷凍調理うどんを得た。
(1) 3 parts by mass of the texture improving agent A obtained in Production Example 1, 2 parts by mass of sodium chloride, and 31 parts by mass of water were mixed in advance to prepare charged water.
(2) 100 parts by weight of medium-strength flour and the prepared water prepared in (1) were put into a mixer and mixed for 5 minutes to obtain a rag-like dough.
(3) The rag-like dough prepared in (2) was put into a noodle making machine and formed into a rough noodle strip, and further combined and rolled to prepare a noodle strip having a thickness of 2.5 mm.
(4) The obtained noodle strip was made into a noodle string with a # 10 cutting blade and cut into a length of 250 mm to obtain raw udon.
(5) Boiled udon was prepared by boiling with boiling water (pH adjusted to 5.5 to 6.0) for 20 minutes, cooled with running water for 30 seconds, and then cooled with ice water for 2 minutes and 30 seconds.
(6) 300 g of gelatin soup was placed on 100 g of the boiled udon noodles and frozen in a quick freezer at −32 ° C. for 2 hours to obtain frozen cooked udon.

B.冷凍調理そば
配合表

Figure 2018161124
B. Frozen cooking buckwheat recipe
Figure 2018161124

(1)製造例1で得た食感改良剤Aを3質量部、水29質量部を事前に混合し仕込み水とした。
(2)そば粉40質量部と強力小麦粉60質量部を混合した。
(3)(2)で作った混合粉と(1)で作った仕込み水をミキサーに投入し、5分間混合しそぼろ状生地とした。
(4)(3)で作ったそぼろ状生地を製麺機に投入し成型して粗麺帯とし、さらに複合、圧延し厚さ1.4mmの麺帯に調整した。
(5)得られた麺帯を#20の切刃にて麺線とし、250mmの長さに切断し生そばを得た。
(6)沸騰水中で2.5分茹で、流水で30秒冷却し、次いで氷水で2分30秒冷却し、茹でそばを製造した。
(7)製造した茹でそば100gにゼラチンスープを300g上掛けし、−32℃の急速冷凍庫で2時間冷凍し冷凍調理そばを得た。
(1) 3 parts by mass of the texture improving agent A obtained in Production Example 1 and 29 parts by mass of water were mixed in advance to prepare charged water.
(2) 40 parts by mass of buckwheat flour and 60 parts by mass of strong wheat flour were mixed.
(3) The mixed powder prepared in (2) and the feed water prepared in (1) were put into a mixer and mixed for 5 minutes to obtain a soft dough.
(4) The rag-like dough prepared in (3) was put into a noodle making machine and formed into a rough noodle strip, which was further combined and rolled to prepare a noodle strip having a thickness of 1.4 mm.
(5) The obtained noodle strip was made into noodle strings with a # 20 cutting blade and cut into a length of 250 mm to obtain raw buckwheat noodles.
(6) Boiled water for 2.5 minutes, cooled with running water for 30 seconds, then cooled with ice water for 2 minutes and 30 seconds to produce boiled buckwheat.
(7) Gelatin soup was added to 100 g of the boiled soba noodles and 300 g of gelatin soup was frozen in a quick freezer at −32 ° C. for 2 hours to obtain frozen cooked soba noodles.

C.冷凍調理中華麺
配合表

Figure 2018161124
C. Frozen cooked Chinese noodle recipe
Figure 2018161124

(1)製造例1で得た食感改良剤Aを3質量部、かんすい2質量部、水30質量部を事前に混合し仕込み水とした。
(2)中華麺用小麦粉100質量部と(1)で作った仕込み水をミキサーに投入し、5分間混合しそぼろとした。
(3)(2)で作ったそぼろを製麺機に投入し成型して粗麺帯とし、さらに複合、圧延し厚さ1.5mmの麺帯に調整した。
(4)得られた麺帯を#20の切刃にて麺線とし、250mmの長さに切断し生中華麺を得た。
(5)沸騰水中で2分茹で、流水で30秒冷却し、次いで氷水で2分30秒冷却し、茹で中華麺を製造した。
(6)製造した中華麺100gにゼラチンスープを300g上掛けし、−32℃の急速冷凍庫で2時間冷凍し冷凍調理中華麺を得た。
(1) 3 parts by mass of the texture improving agent A obtained in Production Example 1, 2 parts by mass of Kansui, and 30 parts by mass of water were mixed in advance to prepare charged water.
(2) 100 parts by weight of flour for Chinese noodles and the prepared water prepared in (1) were put into a mixer and mixed for 5 minutes to make it soft.
(3) The soboro made in (2) was put into a noodle making machine and formed into a rough noodle strip, and further combined and rolled to prepare a noodle strip having a thickness of 1.5 mm.
(4) The noodle strip obtained was made into noodle strings with a # 20 cutting blade and cut into a length of 250 mm to obtain raw Chinese noodles.
(5) The noodles were boiled in boiling water for 2 minutes, cooled with running water for 30 seconds, then cooled with ice water for 2 minutes 30 seconds, and boiled Chinese noodles were produced.
(6) 300 g of gelatin soup was added to 100 g of the Chinese noodles produced and frozen in a quick freezer at −32 ° C. for 2 hours to obtain frozen cooked Chinese noodles.

[官能評価]
各種冷凍調理麺を−30℃で1週間冷凍保管した後、電子レンジで4分間加熱したもの及び電子レンジで4分間加熱後10分経過したものの食感を熟練のパネラー10名により、表1に示す官能評価基準で評価した。結果を表6に記す。なお、各麺類についてそれぞれ食感改良剤を使用せずに調製し茹で調理し冷凍した後、加熱調理した直後の食感を評点3点とした。なお総合評価は加熱直後の食感の評点と加熱後10分の食感の評点の平均点を示す。
[sensory evaluation]
Table 1 shows the textures of various frozen cooked noodles stored at -30 ° C for 1 week and then heated for 4 minutes in a microwave oven and 10 minutes after heating for 4 minutes in a microwave oven. Evaluation was performed according to the sensory evaluation criteria shown. The results are shown in Table 6. Each noodle was prepared without using a texture-improving agent, cooked in a bowl and frozen, and then the texture immediately after cooking was scored as 3 points. In addition, comprehensive evaluation shows the average score of the texture immediately after a heating, and the score of the texture 10 minutes after a heating.

表6

Figure 2018161124
実施例14〜16のいずれにおいても良好な食感改良効果が得られ、冷凍調理麺の種類に係わらず良好な結果が得られた。 Table 6
Figure 2018161124
In any of Examples 14 to 16, a good texture improvement effect was obtained, and good results were obtained regardless of the type of frozen cooked noodles.

Claims (7)

野菜原料を過熱水蒸気により加熱処理する工程、
前記加熱処理した野菜原料をペースト化する工程、及び
前記ペーストに細胞成分の分解酵素を少なくとも1種添加し、20℃未満で反応させる工程を含む、冷凍調理麺の食感改良剤の製造方法。
Heat-treating vegetable raw material with superheated steam,
A method for producing a texture improver for frozen cooked noodles, comprising the step of pasting the heat-treated vegetable material, and the step of adding at least one degrading enzyme of a cell component to the paste and reacting it at less than 20 ° C.
過熱水蒸気温度が100℃を超え、且つ200℃未満である、請求項1に記載の製造方法。   The manufacturing method of Claim 1 whose superheated steam temperature exceeds 100 degreeC and is less than 200 degreeC. 前記細胞成分の分解酵素がセルラーゼ、ヘミセルラーゼ、アミラーゼ、プロテアーゼ及びリパーゼからなる群から選択される、請求項1又は2に記載の製造方法。   The production method according to claim 1 or 2, wherein the cell component degrading enzyme is selected from the group consisting of cellulase, hemicellulase, amylase, protease and lipase. 請求項1〜3の何れか1項に記載の製造方法に従って製造した冷凍調理麺の食感改良剤を、穀粉100質量部に対して0.9〜12質量部使用して製麺する工程を含む、冷凍調理麺の製造方法。   A step of producing noodles using 0.9 to 12 parts by mass of the texture improving agent for frozen cooked noodles produced according to the production method according to any one of claims 1 to 3 with respect to 100 parts by mass of flour. A method for producing frozen cooked noodles. 請求項1〜3の何れか1項に記載の製造方法に従って製造した冷凍調理麺の食感改良剤を、穀粉100質量部に対して0.9〜12質量部使用して製麺する工程を含む、冷凍調理麺の食感改良方法。   A step of producing noodles using 0.9 to 12 parts by mass of the texture improving agent for frozen cooked noodles produced according to the production method according to any one of claims 1 to 3 with respect to 100 parts by mass of flour. A method for improving the texture of frozen cooked noodles. 野菜原料を過熱水蒸気により加熱処理してペースト化し、前記ペーストに細胞成分の分解酵素を添加し、20℃未満の温度で反応させることにより得られる冷凍調理麺の食感改良剤。   A texture improving agent for frozen cooked noodles, which is obtained by heating a vegetable raw material with superheated steam to form a paste, adding a cell-degrading enzyme to the paste, and reacting at a temperature of less than 20 ° C. 請求項6に記載の冷凍調理麺の食感改良剤を含む、冷凍調理麺。   The frozen cooking noodle containing the texture improvement agent of the frozen cooking noodle of Claim 6.
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