JP2018151349A - Mounting structure of temperature sensor - Google Patents

Mounting structure of temperature sensor Download PDF

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JP2018151349A
JP2018151349A JP2017049480A JP2017049480A JP2018151349A JP 2018151349 A JP2018151349 A JP 2018151349A JP 2017049480 A JP2017049480 A JP 2017049480A JP 2017049480 A JP2017049480 A JP 2017049480A JP 2018151349 A JP2018151349 A JP 2018151349A
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temperature sensor
storage case
thermistor
heat collecting
temperature
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JP6861544B2 (en
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福原 聡明
Toshiaki Fukuhara
聡明 福原
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Yazaki Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a mounting structure of a temperature sensor which can be easily mounted in a temperature sensor housing space of a bus bar module formed in a part to be measured, and which is capable of accurately measuring the temperature of a part to be measured.SOLUTION: The mounting structure includes: a bus bar module 1 mounted in a part to be measured; and a housing case 3 which is formed being bent in an L-like shape with the front end part and is inserted in a temperature sensor insertion space. A temperature detection line 15 includes, in the housing case 3: a thermistor 11; a lead part 12 connected to the thermistor 11; an electrical wire 14 connected to the lead part 12; and a crimp part 13 which connects and crimps the lead part 12 and a conductor of the electrical wire 14, which are stored in the housing case 3 along the shape thereof. The thermistor 11, the lead part 12, the crimp part 13 in the temperature detection line 15 and a part of the electrical wire 14 behind the crimp part 13 are covered by a metal heat collection part 16.SELECTED DRAWING: Figure 2

Description

本発明は、例えば車載バッテリーのセルなどの被測定部に設けられたバスバーモジュールの温度センサ収納空間に取り付けて被測定部の温度検出を行うのに好適な温度センサの取付構造に関する。   The present invention relates to a temperature sensor mounting structure suitable for detecting the temperature of a measured part by attaching it to a temperature sensor storage space of a bus bar module provided in the measured part such as a cell of an in-vehicle battery.

ハイブリッド自動車や電気自動車などに搭載されるバッテリーは、通常、複数のバッテリーセルを直列に接続して、所定の出力電圧が得られるように構成されている。そして、これらバッテリーセルは、過充電、過放電が生じると寿命が短くなるため、バッテリーセルの過充電、過放電を防止するため、バッテリーセルに温度センサを装着して、バッテリーセルの温度を測定して監視が行われている。   A battery mounted on a hybrid vehicle or an electric vehicle is usually configured such that a predetermined output voltage is obtained by connecting a plurality of battery cells in series. And since these battery cells have a short life when overcharge and overdischarge occur, in order to prevent overcharge and overdischarge of the battery cell, a temperature sensor is attached to the battery cell and the temperature of the battery cell is measured. Monitoring is done.

バッテリーセルの温度を測定するために使用される従来の温度センサは、特許文献1に示すような構成を有している。すなわち、特許文献1に示される温度センサ21は、図9,図10に示ようにサーミスタの周囲を樹脂ケースで覆ったセンサ本体23と、該センサ本体23からその側方に延出した係止アーム25とを備えている。
このセンサ本体23は、先端に、被測定部であるバッテリーセル8の表面8aに当接する平坦な測温面23aが設けられており、後端には、本体内のサーミスタに接続したリード線9が引き出されている。
そして、このリード線9は、ケーブル26を介して温度測定装置又は温度測定回路基板に接続された構成となっている。
A conventional temperature sensor used to measure the temperature of a battery cell has a configuration as shown in Patent Document 1. That is, the temperature sensor 21 shown in Patent Document 1 includes a sensor main body 23 in which the periphery of the thermistor is covered with a resin case as shown in FIGS. 9 and 10, and a latch extending from the sensor main body 23 to the side thereof. Arm 25.
The sensor main body 23 is provided with a flat temperature measuring surface 23a at the front end, which is in contact with the surface 8a of the battery cell 8 which is a part to be measured, and a lead wire 9 connected to the thermistor in the main body at the rear end. Has been pulled out.
The lead wire 9 is connected to a temperature measuring device or a temperature measuring circuit board via a cable 26.

そして、この温度センサ21には、センサ本体23に弾性変位可能に延設された可撓部材33上に、係止アーム25がセンサ本体23から延出して設けられている。
この係止アーム25は、温度センサ21を装着するモジュール部品28のセンサ係止部27に自由端25aが係止される。
このセンサ係止部27は、係止アーム25の自由端25aをバッテリーセル8側に押さえ込む壁部材となっており、バッテリーセル8の上面側に固定される樹脂製のモジュール部品28に一体形成されている。
The temperature sensor 21 is provided with a locking arm 25 that extends from the sensor body 23 on a flexible member 33 that is elastically displaced from the sensor body 23.
The locking arm 25 has a free end 25 a locked to the sensor locking portion 27 of the module component 28 to which the temperature sensor 21 is mounted.
The sensor locking portion 27 is a wall member that presses the free end 25 a of the locking arm 25 toward the battery cell 8, and is integrally formed with a resin module component 28 that is fixed to the upper surface side of the battery cell 8. ing.

この自由端のセンサ係止部27への係止によって、温度センサ21は、係止アーム25の弾性復元力によってセンサ本体23の先端の測温面23aと被測定部との密着状態を確保している。
そして、この係止アーム25は、センサ本体23の両側に延出して設けられていており、その先端部である自由端25aが、バッテリーセル8の表面8aに対して定位置に設けられたセンサ係止部27に係止されることで、バッテリーセル8に対する位置決めが行われる。
By locking the free end to the sensor locking portion 27, the temperature sensor 21 ensures a close contact state between the temperature measuring surface 23 a at the tip of the sensor body 23 and the measured portion by the elastic restoring force of the locking arm 25. ing.
The locking arm 25 is provided so as to extend on both sides of the sensor main body 23, and a free end 25 a that is a tip portion of the locking arm 25 is provided at a fixed position with respect to the surface 8 a of the battery cell 8. By being locked by the locking portion 27, positioning with respect to the battery cell 8 is performed.

このようにして、温度センサ21は、モジュール部品28のセンサ収納部31に収納すると、センサ本体23の先端の測温面23aが被測定部であるバッテリーセル8の表面8aに当接する。この測温面23aのバッテリーセル8の表面8aへの当接によって、バッテリーセル8の表面8aから発する熱を測温面23aで集熱し、センサ本体23内に収納されたサーミスタによって温度の測定を行うようになっている。
すなわち、従来の温度センサ21は、サーミスタの周囲を覆う樹脂ケースで形成されたセンサ本体23で構成された集熱板によって受熱しセンサ本体23の内部に収納されている測温素子となるサーミスタで温度を検出する構造となっている。
In this way, when the temperature sensor 21 is housed in the sensor housing portion 31 of the module component 28, the temperature measuring surface 23a at the tip of the sensor main body 23 comes into contact with the surface 8a of the battery cell 8 that is the portion to be measured. The temperature measurement surface 23a contacts the surface 8a of the battery cell 8 to collect heat generated from the surface 8a of the battery cell 8 at the temperature measurement surface 23a, and the temperature is measured by the thermistor housed in the sensor body 23. To do.
That is, the conventional temperature sensor 21 is a thermistor that receives heat by a heat collecting plate formed of a sensor body 23 formed of a resin case that covers the periphery of the thermistor and serves as a temperature measuring element housed in the sensor body 23. It has a structure for detecting temperature.

特開2011−17638号公報JP 2011-17638 A

このように従来の温度センサ21は、インサート成形によって測温素子となるサーミスタ、センサ本体23で構成された樹脂ケースの集熱板を一体成形しており、係止アーム25にバネ性が必要なため、バネ性のある樹脂を使用している。
そして、従来の温度センサ21では、係止アーム25にバネ性を持たせるため熱伝導の悪い樹脂を使用することになる。
このため従来の温度センサ21にあっては、測温性能が向上しないという問題点を有している。
As described above, the conventional temperature sensor 21 is integrally formed with a thermistor that becomes a temperature measuring element by insert molding and a heat collecting plate of a resin case constituted by the sensor body 23, and the locking arm 25 needs to have a spring property. Therefore, a resin having a spring property is used.
And in the conventional temperature sensor 21, in order to give the latching arm 25 springiness, resin with poor heat conduction is used.
For this reason, the conventional temperature sensor 21 has a problem that the temperature measurement performance is not improved.

また、従来の温度センサ21では、測温素子となるサーミスタについては、センサ本体23で構成された樹脂ケースの集熱板によって覆われているが、サーミスタに接続されるリード線9が集熱板に覆われていない構造となっている。
この従来の温度センサ21の場合、被測定部であるバッテリーセル8の表面8aから発する熱は、センサ本体23で構成された樹脂ケースの集熱板と、サーミスタに接続されるリード線9に伝達し、集熱板とリード線9の部分から空中に放熱される。
このため従来の温度センサ21の構造にあっては、集熱板によって覆われていないリード線9の部分からの放熱が大きく、測温の精度が低下するという問題点を有している。
In the conventional temperature sensor 21, the thermistor serving as the temperature measuring element is covered by the heat collecting plate of the resin case formed of the sensor body 23, but the lead wire 9 connected to the thermistor is the heat collecting plate. The structure is not covered with.
In the case of this conventional temperature sensor 21, the heat generated from the surface 8 a of the battery cell 8, which is the part to be measured, is transmitted to the heat collecting plate of the resin case constituted by the sensor body 23 and the lead wire 9 connected to the thermistor. Then, heat is radiated from the heat collecting plate and the lead wire 9 into the air.
For this reason, the structure of the conventional temperature sensor 21 has a problem that the heat radiation from the portion of the lead wire 9 not covered by the heat collecting plate is large, and the accuracy of temperature measurement is lowered.

また、従来の温度センサ21の場合は、被測定部に取り付けられているバスバーモジュールに直接取り付けるようになっている。すなわち、従来の温度センサ21では、バスバーモジュールに形成されている温度センサを収納する温度センサ挿入空間が、上から取り付ける構造となっているため、バスバーモジュールに取り付けるのに、温度センサ21を直接挿入して取り付けるようになっている。
このため、従来の温度センサ21は、インサート成形によって測温素子となるサーミスタ、センサ本体23で構成された樹脂ケースの集熱板を一体成形しており、バネ性のある樹脂を使用した係止アーム25によって樹脂ケースの集熱板を下方に押圧して測温面が被測定部に当接するようにしてある。
このため従来の温度センサの構造では、バスバーモジュールに形成されている温度センサ挿入空間のスペースに従来の温度センサ21を取り付けるのがスムーズにいかないという問題点を有している。
Moreover, in the case of the conventional temperature sensor 21, it attaches directly to the bus-bar module attached to the to-be-measured part. That is, in the conventional temperature sensor 21, since the temperature sensor insertion space for accommodating the temperature sensor formed in the bus bar module has a structure attached from above, the temperature sensor 21 is directly inserted to attach to the bus bar module. It is designed to be attached.
For this reason, the conventional temperature sensor 21 is integrally molded with a thermistor that becomes a temperature measuring element by insert molding and a heat collecting plate of a resin case constituted by the sensor main body 23, and is latched using a springy resin. The heat collecting plate of the resin case is pressed downward by the arm 25 so that the temperature measuring surface comes into contact with the portion to be measured.
For this reason, the structure of the conventional temperature sensor has a problem that the conventional temperature sensor 21 cannot be smoothly mounted in the space of the temperature sensor insertion space formed in the bus bar module.

本発明は、上記した事情に鑑みてなされたもので、被測定部に設けられたバスバーモジュールの温度センサ収納空間に簡単に取り付けることができ、被測定部の温度の測定を精度良く行うことのできる温度センサの取付構造を提供することを目的としている。   The present invention has been made in view of the above-described circumstances, and can be easily attached to the temperature sensor storage space of the bus bar module provided in the measured portion, and can accurately measure the temperature of the measured portion. An object of the present invention is to provide a temperature sensor mounting structure that can be used.

上記課題を解決するためになされた請求項1記載の本発明の温度センサの取付構造は、被測定部に取り付けられるバスバーモジュールの温度センサ挿入空間に、先端部を下方に向けて曲げL字状に形成される収納ケースを挿入し、前記収納ケース内にサーミスタと、該サーミスタに接続されるリード部と、該リード部に接続される電線と、該リード部と電線の導体を加締めて接続する加締め部とを備えてなる温度検知線を該収納ケースの形状に沿って収納し、前記温度検知線における前記サーミスタと、前記リード部と、前記加締め部と、該加締め部の後方の前記電線の一部を金属の集熱部材によって覆ったことを特徴としている。   The temperature sensor mounting structure of the present invention according to claim 1, which has been made to solve the above-mentioned problem, is bent in a temperature sensor insertion space of a bus bar module to be mounted on a measured part with a tip portion facing downward. The storage case formed in the storage case is inserted, and the thermistor, the lead portion connected to the thermistor, the electric wire connected to the lead portion, and the lead portion and the conductor of the electric wire are connected by caulking in the storage case. A temperature detection line including a crimping portion to be stored along the shape of the storage case, and the thermistor, the lead portion, the crimping portion, and the rear of the crimping portion in the temperature detection line. A part of the electric wire is covered with a metal heat collecting member.

本願請求項1に記載の発明によれば、熱源である被測定部から発せられた熱を測定する温度検知線を収納ケースに挿入し、この収納ケースを被測定部に取り付けられるバスバーモジュールの温度センサ挿入空間に装着するようになっているため、温度センサの取り付けをスムーズに行うことができる。
また、本願請求項1に記載の発明によれば、サーミスタと、リード部と、加締め部と、加締め部の後方の電線の一部とを集熱部材によって覆っているため、リード部と、加締め部と、加締め部の後方の電線の一部から空中へ放射される熱を極力抑制することができるため、被測定部の温度の測定を精度良く行うことができる。
さらに、本願請求項1に記載の発明によれば、集熱部材に金属を用いているため、被測定部からの集熱を効率よく行うことができ、被測定部の温度の測定を精度良く行うことができる。
According to the invention described in claim 1 of the present application, the temperature detection line for measuring the heat generated from the part to be measured which is a heat source is inserted into the storage case, and the temperature of the bus bar module attached to the part to be measured. Since the sensor is installed in the sensor insertion space, the temperature sensor can be attached smoothly.
Further, according to the invention described in claim 1, since the thermistor, the lead portion, the crimping portion, and a part of the electric wire behind the crimping portion are covered by the heat collecting member, the lead portion and Since the heat radiated into the air from the caulking portion and a part of the electric wire behind the caulking portion can be suppressed as much as possible, the temperature of the measured portion can be accurately measured.
Furthermore, according to the invention described in claim 1 of the present application, since the metal is used for the heat collecting member, it is possible to efficiently collect heat from the measured portion, and to accurately measure the temperature of the measured portion. It can be carried out.

上記課題を解決するためになされた請求項2記載の本発明の温度センサの取付構造は、請求項1に記載の集熱部材を、箱状に形成し、その外側面が前記収納ケースの内側面に当接するように形成してあることを特徴としている。   A temperature sensor mounting structure according to a second aspect of the present invention, which has been made to solve the above-mentioned problems, is the heat collecting member according to the first aspect of the present invention formed in a box shape, the outer surface of which is an inner side of the storage case. It is characterized by being formed so as to contact the side surface.

本願請求項2に記載の発明によれば、集熱部材が箱状に形成され、その外側面が収納ケースの内側面に当接するように形成してあるため、被測定部の表面に取り付けられた温度センサが外部からの振動でガタつくのを防止することができる。   According to the second aspect of the present invention, since the heat collecting member is formed in a box shape and its outer surface is formed so as to contact the inner surface of the storage case, it is attached to the surface of the measured part. It is possible to prevent the temperature sensor from rattling due to external vibration.

上記課題を解決するためになされた請求項3記載の本発明の温度センサの取付構造は、請求項1又は2に記載の収納ケースを、バスバーモジュールの温度センサ挿入空間に横方向から挿入できるようにしたことを特徴としている。   According to a third aspect of the present invention, there is provided the temperature sensor mounting structure according to the third aspect of the present invention so that the storage case according to the first or second aspect can be inserted into the temperature sensor insertion space of the bus bar module from the lateral direction. It is characterized by that.

本願請求項3に記載の発明によれば、バスバーモジュールの温度センサ挿入空間に、温度センサを収納ケースに装着したまま、温度センサ挿入空間の横方向から挿入できるようにしてあるため、バスバーモジュールの温度センサ挿入空間に、温度センサを容易に装着することができる。   According to the third aspect of the present invention, the temperature sensor is inserted into the temperature sensor insertion space of the bus bar module from the lateral direction of the temperature sensor insertion space while being mounted on the storage case. The temperature sensor can be easily mounted in the temperature sensor insertion space.

上記課題を解決するためになされた請求項4記載の本発明の温度センサの取付構造は、請求項1、2又は3に記載の集熱部材を、収納されるサーミスタと、リード部と、リード部と電線を接続する加締め部と、加締め部の後方の電線の一部とを、エポキシ樹脂系接着剤によって封止してなることを特徴としている。   The temperature sensor mounting structure of the present invention according to claim 4, which has been made to solve the above-described problems, includes a thermistor, a lead portion, and a lead that house the heat collecting member according to claim 1, 2, or 3. A caulking part that connects the part and the electric wire and a part of the electric wire behind the caulking part are sealed with an epoxy resin adhesive.

本願請求項4に記載の発明によれば、サーミスタと、リード部と、加締め部と、加締め部の後方の電線の一部をエポキシ系樹脂接着剤によって封止してあるため、金属の集熱部材内に樹脂ケースよりも熱伝導率の高いエポキシ系樹脂接着剤を使用することで熱源である被測定部とサーミスタ間の熱抵抗が小さくでき、測温性能を向上することができる。   According to the invention described in claim 4 of the present application, since the thermistor, the lead portion, the swaged portion, and a part of the electric wire behind the swaged portion are sealed with the epoxy resin adhesive, By using an epoxy resin adhesive having a thermal conductivity higher than that of the resin case in the heat collecting member, the thermal resistance between the measured portion which is a heat source and the thermistor can be reduced, and the temperature measurement performance can be improved.

上記課題を解決するためになされた請求項5記載の本発明の温度センサの取付構造は、請求項1、2、3又は4に記載の収納ケースに、バネ部材を装着するとともに、集熱部材のサーミスタ収納部の先端面が収納ケースから露出するように挿入し、収納ケースをバスバーモジュールの温度センサ挿入空間の上方から押圧し、集熱部材の先端の測温面を被測定部の表面に当接させるようにしたことを特徴としている。   The temperature sensor mounting structure of the present invention according to claim 5, which has been made to solve the above-mentioned problems, has a spring member mounted on the storage case according to claim 1, 2, 3, or 4, and a heat collecting member The thermistor storage part is inserted so that the tip end surface is exposed from the storage case, the storage case is pressed from above the temperature sensor insertion space of the bus bar module, and the temperature measurement surface at the tip of the heat collecting member is brought into contact with the surface of the part to be measured. The feature is that they are brought into contact with each other.

本願請求項5に記載の発明によれば、収納ケースにバネ部材を装着し集熱部材のサーミスタ収納部の先端面が収納ケースから露出するように挿入して、バネ部材によって、バスバーモジュールの温度センサ挿入空間に装着した収納ケースを上方から押圧し、集熱部材の先端の測温面を被測定部の表面に当接させるように構成してあるため、バネ部材によるバネ力によって測温面と被測定部との密着性を確保でき、被測定部から発する熱を効率よく集熱することができができる。
また、本願請求項5に記載の発明によれば、バネ部材によって収納ケースを上方から押圧して集熱部材の先端の測温面を被測定部の表面に当接させるように構成してあるため、被測定部の表面に取り付けられた温度センサに外部から振動が加えられても、温度センサがガタつくのを防止することができる。
According to the fifth aspect of the present invention, the spring member is attached to the storage case and inserted so that the front end surface of the thermistor storage portion of the heat collecting member is exposed from the storage case. The storage case mounted in the sensor insertion space is pressed from above, and the temperature measuring surface at the tip of the heat collecting member is brought into contact with the surface of the part to be measured. And the measured part can be secured, and the heat generated from the measured part can be collected efficiently.
According to the invention described in claim 5, the storage case is pressed from above by the spring member so that the temperature measuring surface at the tip of the heat collecting member is brought into contact with the surface of the measured part. Therefore, even if a vibration is applied from the outside to the temperature sensor attached to the surface of the part to be measured, the temperature sensor can be prevented from rattling.

本発明によれば、被測定部に設けられたバスバーモジュールの温度センサ収納空間に簡単に取り付けることができ、被測定部の温度の測定を精度良く行うことができる。   ADVANTAGE OF THE INVENTION According to this invention, it can attach easily to the temperature sensor storage space of the bus-bar module provided in the to-be-measured part, and can measure the temperature of a to-be-measured part with a sufficient precision.

また、本発明によれば、集熱部材を金属の箱状に形成し、内部にサーミスタ、リード部、加締め部を収め、集熱部材の外側面を収納ケースの内側面に当接することで、被測定部からの受熱量を増やすことができ、被測定部からの集熱を効率よく行うことができ、被測定部の温度の測定を精度良く行うことができる。   Further, according to the present invention, the heat collecting member is formed in a metal box shape, the thermistor, the lead portion, and the crimping portion are housed therein, and the outer surface of the heat collecting member is brought into contact with the inner surface of the storage case. The amount of heat received from the measured part can be increased, the heat collected from the measured part can be efficiently performed, and the temperature of the measured part can be measured with high accuracy.

さらに、本発明によれば、バネ部材によってバスバーモジュールの温度センサ挿入空間に装着した収納ケースを上方から押圧し、集熱部材の先端の測温面を被測定部の表面に当接させるとともに集熱部材の先端の測温面を被測定部の表面に当接させることで、被測定部の温度の測定を精度良く行うことができ、外部からの振動が加わっても被測定部の表面に取り付けられた温度センサがガタつくのを防止することができる。   Further, according to the present invention, the storage case mounted in the temperature sensor insertion space of the bus bar module is pressed from above by the spring member, the temperature measuring surface at the tip of the heat collecting member is brought into contact with the surface of the measured part and the collecting is performed. By bringing the temperature measuring surface at the tip of the thermal member into contact with the surface of the measured part, the temperature of the measured part can be accurately measured, and even if external vibration is applied, the surface of the measured part is It is possible to prevent the attached temperature sensor from rattling.

本発明に係る温度センサをバスバーモジュールに装着した温度センサの取付構造を示す全体斜視図である。It is a whole perspective view which shows the attachment structure of the temperature sensor which attached the temperature sensor which concerns on this invention to the bus-bar module. 図1に図示の温度センサをバスバーモジュールに装着した状態を説明するための断面図である。It is sectional drawing for demonstrating the state which mounted | wore the bus-bar module with the temperature sensor shown in FIG. 図2に図示の温度検知線を収納した収納ケースの全体斜視図である。FIG. 3 is an overall perspective view of a storage case in which the temperature detection line illustrated in FIG. 2 is stored. 図3に図示の温度検知線を収納した収納ケースの分解斜視図である。It is a disassembled perspective view of the storage case which stored the temperature detection line shown in FIG. 図4に図示の集熱部材に温度検知線を収納した状態の断面図である。It is sectional drawing of the state which accommodated the temperature detection line in the heat collecting member shown in FIG. 図3に図示の収納ケースとバネ部材との係合箇所の拡大斜視図である。FIG. 4 is an enlarged perspective view of an engagement portion between the storage case and the spring member illustrated in FIG. 3. 図4に図示の温度検知線を収納した収納ケースの断面図である。It is sectional drawing of the storage case which accommodated the temperature detection line shown in FIG. 図4に図示の集熱部材にエポキシ樹脂系接着剤を封入した状態を示す断面図である。(a)は従来の温度センサの正面図、(b)は同側面図である。It is sectional drawing which shows the state which enclosed the epoxy resin-type adhesive agent in the heat collecting member shown in FIG. (A) is a front view of the conventional temperature sensor, (b) is the same side view. (a)は従来の温度センサの正面図、(b)は同側面図である。(A) is a front view of the conventional temperature sensor, (b) is the same side view. 従来の温度センサの取付状態の説明図である。It is explanatory drawing of the attachment state of the conventional temperature sensor.

以下、本発明の実施例について図面を用いて説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図面の図1〜図8は、本発明に係る温度センサの実施例を示すものである。
図1は本発明に係る温度センサをバスバーモジュールに装着した温度センサの取付構造を示す全体斜視図、図2は図1に図示の温度センサをバスバーモジュールに装着した状態を説明するための断面図、図3は図2に図示の温度検知線を収納した収納ケースの全体斜視図、図4は図3に図示の温度検知線を収納した収納ケースの分解斜視図、図5は図4に図示の集熱部材に温度検知線を収納した状態の断面図、図6は図3に図示の収納ケースとバネ部材との係合箇所の拡大斜視図、図7は図4に図示の温度検知線を収納した収納ケースの断面図、図8は図4に図示の集熱部材にエポキシ樹脂系接着剤を封入した状態を示す断面図である。
1 to 8 of the drawings show an embodiment of a temperature sensor according to the present invention.
FIG. 1 is an overall perspective view showing a temperature sensor mounting structure in which a temperature sensor according to the present invention is mounted on a bus bar module. FIG. 2 is a cross-sectional view for explaining a state in which the temperature sensor shown in FIG. 3 is an overall perspective view of the storage case storing the temperature detection line illustrated in FIG. 2, FIG. 4 is an exploded perspective view of the storage case storing the temperature detection line illustrated in FIG. 3, and FIG. 5 is illustrated in FIG. FIG. 6 is an enlarged perspective view of an engagement portion between the storage case and the spring member shown in FIG. 3, and FIG. 7 is a temperature detection line shown in FIG. 8 is a cross-sectional view showing a state in which an epoxy resin adhesive is sealed in the heat collecting member shown in FIG.

図1には、本発明に係る温度センサをバスバーモジュールに装着した温度センサの取付構造を示す全体斜視図が示されている。
図1において、バスバーモジュール1には、温度センサ2を装着する収納ケース3が装着されている。
バスバーモジュール1は、熱源である被測定部に取り付け、被測定部から発する温度を検出する温度センサ2を装着するためのものである。バスバーモジュール1は、図1に示すように、両側に立設する2つの側壁部材4、5によって空間が形成され、センサ収納部6が形成されている。この2つの側壁部材4、5は、被測定部の上に載置する底壁部7に立設しており、側壁部材4、5の上部が開口されている。
FIG. 1 is an overall perspective view showing a temperature sensor mounting structure in which a temperature sensor according to the present invention is mounted on a bus bar module.
In FIG. 1, a storage case 3 to which a temperature sensor 2 is attached is attached to the bus bar module 1.
The bus bar module 1 is attached to a measured part that is a heat source, and is equipped with a temperature sensor 2 that detects a temperature emitted from the measured part. As shown in FIG. 1, the bus bar module 1 has a space formed by two side wall members 4 and 5 erected on both sides, and a sensor housing portion 6 is formed. The two side wall members 4 and 5 are erected on the bottom wall portion 7 placed on the portion to be measured, and the upper portions of the side wall members 4 and 5 are opened.

また、2つの側壁部材4、5のそれぞれには、後述する収納ケース3の爪31,32を係合する窓部4a、5aが設けられている。
また、底壁部7には、図2に示すように、温度センサ2の温度検出部を突出する開口部8が形成されている。
側壁部材4、5によって形成されるセンサ収納部6には、図2に示すように、収納ケース3が収納されており、この収納ケース3には、温度センサ2が収納されている。この2つの側壁部材4、5の開口部8形成側には、背壁部材9が設けられており、2つの側壁部材4、5の間隔がこの背壁部材9の幅によって決定されている。
背壁部材9の上端部には、背壁部材9から延設してセンサ収納部6の上を塞ぐように後述するバネ部材40を係止する部材である上部係止部材10が形成されている。
Each of the two side wall members 4 and 5 is provided with windows 4a and 5a for engaging claws 31 and 32 of the storage case 3 described later.
Further, as shown in FIG. 2, the bottom wall portion 7 is formed with an opening portion 8 that protrudes from the temperature detection portion of the temperature sensor 2.
As shown in FIG. 2, the storage case 3 is stored in the sensor storage portion 6 formed by the side wall members 4 and 5, and the temperature sensor 2 is stored in the storage case 3. A back wall member 9 is provided on the side of the opening portion 8 of the two side wall members 4 and 5, and the interval between the two side wall members 4 and 5 is determined by the width of the back wall member 9.
An upper locking member 10 is formed at the upper end of the back wall member 9 and extends from the back wall member 9 to lock a spring member 40 to be described later so as to close the sensor housing 6. Yes.

温度センサ2は、例えば、車載バッテリーのセルの表面などの温度を測定する対象物である被測定部の温度を検出するサーミスタ11と、このサーミスタ11に接続されるリード部(リード線)12と、このリード部(リード線)12に接続される電線13と、このリード部(リード線)12と電線13の導体を加締めて接続する加締め部14とによって構成される温度検知線15によって構成されている。
サーミスタ11は、金属酸化物や半導体などの温度変化に対して電気抵抗の変化が大きい抵抗体で、この電気抵抗が温度で変化することを利用して温度を測るためセンサである。このサーミスタ11には、リード部(リード線)12が接続されており、このリード部(リード線)12は、サーミスタ11の電気抵抗の変化によって生じる変化した電流値又は電圧値を出力するようになっている。
The temperature sensor 2 includes, for example, a thermistor 11 that detects the temperature of a part to be measured, which is an object for measuring the temperature of the cell surface of an in-vehicle battery, and a lead part (lead wire) 12 connected to the thermistor 11. By means of a temperature detection line 15 constituted by an electric wire 13 connected to the lead portion (lead wire) 12 and a caulking portion 14 for caulking and connecting the lead portion (lead wire) 12 and the conductor of the electric wire 13. It is configured.
The thermistor 11 is a resistor having a large change in electrical resistance with respect to a change in temperature, such as a metal oxide or a semiconductor, and is a sensor for measuring the temperature by using the change in the electrical resistance with temperature. A lead portion (lead wire) 12 is connected to the thermistor 11, and the lead portion (lead wire) 12 outputs a changed current value or voltage value caused by a change in electrical resistance of the thermistor 11. It has become.

このリード部(リード線)12のサーミスタ11の接続されている側と反対側の端部は、電線13の導体と加締められて、接続されている。このリード部(リード線)12と電線13の導体との加締めによって、加締め部14が形成されている。
この温度検知線15からなる温度センサ2は、集熱部材16に収納されるようになっている。
The end of the lead portion (lead wire) 12 opposite to the side to which the thermistor 11 is connected is crimped to the conductor of the electric wire 13 and connected. A caulking portion 14 is formed by caulking the lead portion (lead wire) 12 and the conductor of the electric wire 13.
The temperature sensor 2 including the temperature detection line 15 is accommodated in the heat collecting member 16.

集熱部材16は、熱源である被測定部から発せられた熱を集めるもので、金属製によって形成されている。この集熱部材16は、図4に示すように断面矩形状の筒体状に形成されており、温度検知線16のサーミスタ11を収納するサーミスタ収納部17を有している。
このサーミスタ収納部17は、温度検知線16のサーミスタ11を収納載置する平坦な底面部18と、この底面部18に連成されて立設する4つの側面部19,20,21,22を有している。この4つの側面部19,20,21,22の上端部には、上面部23が形成されており、この上面部23は開口されている。
The heat collecting member 16 collects heat generated from the part to be measured, which is a heat source, and is made of metal. As shown in FIG. 4, the heat collecting member 16 is formed in a cylindrical shape having a rectangular cross section, and has a thermistor storage portion 17 for storing the thermistor 11 of the temperature detection line 16.
The thermistor storage portion 17 includes a flat bottom surface portion 18 for storing and mounting the thermistor 11 of the temperature detection line 16, and four side surface portions 19, 20, 21, and 22 erected and connected to the bottom surface portion 18. Have. An upper surface portion 23 is formed at the upper end portions of the four side surface portions 19, 20, 21, and 22, and the upper surface portion 23 is opened.

集熱部材16の底面部18は、熱源である被測定部に当接するように載置するものであるため、平坦な面となる測温面を構成している。さらに集熱部材16の4つの側面部19,20,21,22の内の1つの側面部21の上端部には、側面部21に練成して、サーミスタ収納部17の筒方向に直交する方向に突出する温度検知線収納部24が設けられている。
この温度検知線収納部24は、断面コ字状の樋状に形成されている。この温度検知線収納部24は、上面が開口した状態となっている。この温度検知線収納部24には、温度検知線15のリード部(リード線)12と、加締め部14と、電線13が収納されている。
すなわち、本実施例は、サーミスタ11と、リード部(リード線)12と、加締め部14と、電線13をL字構造の金属板の集熱板で構成される集熱部材16によって、覆っている。
Since the bottom surface portion 18 of the heat collecting member 16 is placed so as to be in contact with the portion to be measured which is a heat source, it constitutes a temperature measuring surface which is a flat surface. Furthermore, the upper end portion of one side surface portion 21 of the four side surface portions 19, 20, 21, and 22 of the heat collecting member 16 is kneaded to the side surface portion 21 and is orthogonal to the cylinder direction of the thermistor storage portion 17. A temperature detection line storage unit 24 protruding in the direction is provided.
The temperature detection line storage unit 24 is formed in a bowl shape having a U-shaped cross section. The temperature detection line storage unit 24 is in an open state on the upper surface. In the temperature detection wire storage portion 24, a lead portion (lead wire) 12 of the temperature detection wire 15, a crimping portion 14, and an electric wire 13 are stored.
That is, in this embodiment, the thermistor 11, the lead part (lead wire) 12, the crimping part 14, and the electric wire 13 are covered with a heat collecting member 16 constituted by a heat collecting plate made of an L-shaped metal plate. ing.

したがって、このように構成される集熱部材16に収納される温度検知線15は、リード部(リード線)12の部分をへの字状に曲げてサーミスタ11を下向きにして、集熱部材16のサーミスタ収納部17の底面部18にサーミスタ11の先端が当接するように収納してある。
また、への字状に曲げたリード部(リード線)12の部分から電線13寄りのリード部(リード線)12の一部と、加締め部14と、電線13は、温度検知線収納部24に収納してある。
Therefore, the temperature detection wire 15 accommodated in the heat collecting member 16 configured in this way is bent in the shape of the lead portion (lead wire) 12 so that the thermistor 11 faces downward, and the heat collecting member 16. The thermistor storage part 17 is stored so that the tip of the thermistor 11 abuts on the bottom surface part 18.
In addition, a part of the lead portion (lead wire) 12 near the electric wire 13 from the portion of the lead portion (lead wire) 12 bent in a U-shape, the caulking portion 14, and the electric wire 13 are a temperature detection wire storage portion. 24.

収納ケース3は、2つの側部25,26が相対向して設けられている。また、この側部25,26は、下方に突出する突出部27が形成されており、2つの側部25,26平面視L字状に形成されている。
相対向して設けられる2つの側部25,26の平坦部28の下端は、底部29が練成されている。この収納ケース3の底部29には、平坦部28の先端に温度検知線15の加締め部14に接続される2本の電線13をそれぞれに分けて収納するようにするための仕切部30が設けられている。
The storage case 3 is provided with two side portions 25 and 26 facing each other. Further, the side portions 25 and 26 are formed with a protruding portion 27 protruding downward, and are formed in an L shape in plan view of the two side portions 25 and 26.
A bottom portion 29 is kneaded at the lower ends of the flat portions 28 of the two side portions 25 and 26 provided to face each other. On the bottom 29 of the storage case 3, there is a partition portion 30 for storing the two electric wires 13 connected to the crimping portion 14 of the temperature detection line 15 at the tip of the flat portion 28. Is provided.

また、収納ケース3の側部25の表面の平坦部28側には、爪31が設けられており、収納ケース3の側部26(図4参照)の表面の平坦部28側には、爪32(図示せず)が設けられておいる。この爪31は、バスバーモジュール1の側壁部材4に設けられている窓部4aに嵌合し、爪32(図示せず)は、バスバーモジュール1の側壁部材5(図2参照)に設けられている窓部5aに嵌合し、収納ケース3をバスバーモジュール1に固定するためのものである。
収納ケース3の2つの側部25,26の突出部27の後側には、2つの側部25,26を連結する後側部33が設けられており、突出部27の前側には、前側部34が設けられている。
Further, a claw 31 is provided on the flat portion 28 side of the surface of the side portion 25 of the storage case 3, and a claw is provided on the flat portion 28 side of the surface of the side portion 26 (see FIG. 4) of the storage case 3. 32 (not shown) is provided. The claw 31 is fitted into the window 4a provided on the side wall member 4 of the bus bar module 1, and the claw 32 (not shown) is provided on the side wall member 5 (see FIG. 2) of the bus bar module 1. The housing case 3 is fixed to the bus bar module 1 by fitting into the window portion 5a.
A rear side portion 33 for connecting the two side portions 25, 26 is provided on the rear side of the protruding portion 27 of the two side portions 25, 26 of the storage case 3. A portion 34 is provided.

収納ケース3の側部25の突出部27から平坦部28が開始する近傍の上端部には、バネ部材40を挟み込むことが可能な突起で構成される上抜け止め部35が設けられており、収納ケース3の側部26の突出部27から平坦部28が開始する近傍の上端部には、バネ部材40を挟み込むことが可能な突起で構成される上抜け止め部36が設けられている。
一方、収納ケース3の側部25の突出部27の上端部には、段差部25aが形成されており、この段差部25aから収納ケース3の側部25の突出部27の上端部の先端に向かって立ち上がるテーパ25bが設けられている。また、収納ケース3の側部26の突出部27の上端部には、段差部26aが形成されており、この段差部26aから収納ケース3の側部26の突出部27の上端部の先端に向かって立ち上がるテーパ26bが設けられている。
At the upper end portion in the vicinity where the flat portion 28 starts from the protruding portion 27 of the side portion 25 of the storage case 3, an upper retaining portion 35 configured by a protrusion capable of sandwiching the spring member 40 is provided, At the upper end portion in the vicinity of where the flat portion 28 starts from the protruding portion 27 of the side portion 26 of the storage case 3, an upper slip prevention portion 36 configured by a protrusion capable of sandwiching the spring member 40 is provided.
On the other hand, a step portion 25 a is formed at the upper end portion of the protruding portion 27 of the side portion 25 of the storage case 3, and from the step portion 25 a to the tip of the upper end portion of the protruding portion 27 of the side portion 25 of the storage case 3. A taper 25b that rises is provided. Further, a stepped portion 26 a is formed at the upper end portion of the protruding portion 27 of the side portion 26 of the storage case 3, and from this stepped portion 26 a to the tip of the upper end portion of the protruding portion 27 of the side portion 26 of the storage case 3. A taper 26b that rises is provided.

さらに、収納ケース3の側部25の突出部27の上端部のテーパ25bの端は、前側部34に練成され、バネ部材40が横抜けしないようにバネ部材40の係止部45を係合する横抜け止め部25cとなっている。また、収納ケース3の側部26の突出部27の上端部のテーパ26bの端は、前側部34に練成され、バネ部材40が横抜けしないようにバネ部材40の係止部46を係合する横抜け止め部26cとなっている。
温度検知線15を収納した集熱部材16を収納ケース3に収納した温度センサ2を、バスバーモジュール1に固定するのには、バネ部材40を用いて行う。
Furthermore, the end of the taper 25b at the upper end of the protruding portion 27 of the side portion 25 of the storage case 3 is kneaded to the front side portion 34, and engages the locking portion 45 of the spring member 40 so that the spring member 40 does not pass through. It is a side slip-off preventing portion 25c. Further, the end of the taper 26b at the upper end of the protruding portion 27 of the side portion 26 of the storage case 3 is kneaded to the front side portion 34, and the engaging portion 46 of the spring member 40 is engaged so that the spring member 40 does not pass through. It is a side slip-off preventing portion 26c.
A spring member 40 is used to fix the temperature sensor 2 in which the heat collecting member 16 in which the temperature detection line 15 is stored in the storage case 3 is fixed to the bus bar module 1.

バネ部材40は、図4に示すように、長方形状の板状部材を2つに折って板バネに構成されている。バネ部材40は、収納ケース3側に取り付ける基部41と、バスバーモジュール1側に取り付け収納ケース3を下方に押圧する弾性部42とを略L字状に形成して構成されている。   As shown in FIG. 4, the spring member 40 is configured as a leaf spring by folding a rectangular plate-like member into two. The spring member 40 is configured by forming a base portion 41 attached to the storage case 3 side and an elastic portion 42 pressing the attachment storage case 3 downward on the bus bar module 1 side in a substantially L shape.

基部41の両側には、略中央の位置に矩形状の切欠43,44が設けられている。また、基部41の先端は、二股に分かれており、それぞれの先端が下方に鈎の手に曲がって
係止部45,46を形成している。
弾性部42の先端部近傍が、略への字状に曲げられ、先端には、方形状に形成された固定部材47が設けられている。
On both sides of the base 41, rectangular cutouts 43 and 44 are provided at substantially central positions. Further, the tip of the base portion 41 is divided into two forks, and each tip is bent downward into the hand of the heel to form the locking portions 45 and 46.
The vicinity of the distal end portion of the elastic portion 42 is bent into a substantially U shape, and a fixing member 47 formed in a square shape is provided at the distal end.

次に、図4〜図7を参照して、温度センサ2を集熱部材16に収納し、この温度センサ2が収納された集熱部材16を収納ケース3に収納する組み立てについて説明する。
まず、温度検知線15のサーミスタ11の先端を集熱部材16のサーミスタ収納部17の底面部18に向けて挿入するとともに、電線13寄りのリード部(リード線)12の一部と、加締め部14と、電線13の一部によって構成される温度検知線15を集熱部材16の温度検知線収納部24に収納する。
すると、温度検知線15は、図5に示すように、収納ケース3のサーミスタ収納部17の底面部18にサーミスタ11の先端が当接して収納され、電線13寄りのリード部(リード線)12の一部と、加締め部14と、電線13の一部は、温度検知線収納部24に収納される。
Next, an assembly in which the temperature sensor 2 is housed in the heat collecting member 16 and the heat collecting member 16 in which the temperature sensor 2 is housed is housed in the housing case 3 will be described with reference to FIGS.
First, the tip of the thermistor 11 of the temperature detection wire 15 is inserted toward the bottom surface portion 18 of the thermistor storage portion 17 of the heat collecting member 16, and a part of the lead portion (lead wire) 12 near the electric wire 13 and caulking The temperature detection line 15 configured by the part 14 and a part of the electric wire 13 is stored in the temperature detection line storage unit 24 of the heat collecting member 16.
Then, as shown in FIG. 5, the temperature detection wire 15 is stored with the tip of the thermistor 11 coming into contact with the bottom surface portion 18 of the thermistor storage portion 17 of the storage case 3, and the lead portion (lead wire) 12 near the electric wire 13. , The caulking part 14, and a part of the electric wire 13 are accommodated in the temperature detection line accommodating part 24.

このように温度検知線15が収納された集熱部材16は、収納ケース3に収納する。この収納ケース3に収納するには、まず、サーミスタ11が収納されているサーミスタ収納部17を収納ケース3の突出部27の内部に挿入する。このサーミスタ収納部17の突出部27の内部へ挿入するとともに、電線13寄りのリード部(リード線)12の一部と、加締め部14と、電線13の一部によって構成される温度検知線15を収納してある温度検知線収納部24を収納ケース3の平坦部28の内部に挿入する。
次に、収納ケース3にバネ部材40を装着する。バネ部材40を収納ケース3に装着するに当たっては、まず、バネ部材40の基部41を上から装着する。この上から装着するに当たっては、図7に示すように、バネ部材40の基部41の先端部に形成される係止部45,46を収納ケース3の段差部25a,26aを乗り越えた位置に装着する。
Thus, the heat collecting member 16 in which the temperature detection line 15 is stored is stored in the storage case 3. To store in the storage case 3, first, the thermistor storage portion 17 in which the thermistor 11 is stored is inserted into the protruding portion 27 of the storage case 3. While being inserted into the protruding portion 27 of the thermistor storage portion 17, a temperature detection line constituted by a part of the lead portion (lead wire) 12 near the electric wire 13, the caulking portion 14, and a portion of the electric wire 13. 15 is inserted into the flat portion 28 of the storage case 3.
Next, the spring member 40 is attached to the storage case 3. In attaching the spring member 40 to the storage case 3, first, the base 41 of the spring member 40 is attached from above. When mounting from above, as shown in FIG. 7, the locking portions 45 and 46 formed at the tip of the base 41 of the spring member 40 are mounted at positions over the stepped portions 25 a and 26 a of the storage case 3. To do.

このとき、バネ部材40の基部41は、略中央の位置に設けられている矩形状の切欠43,44に上抜け止め部35,36が嵌まり込む状態となる。したがって、バネ部材40の基部41は、係止部45,46が収納ケース3の側部25の突出部27の上端部に乗り上がっていないため、バネ部材40の基部41の先端が押し上げられることが無くなり、平坦となっている。
したがって、バネ部材40を図7に図示の矢印Aに示すように収納ケース3の突出部27側に押すと、バネ部材40は、障害物に当たることが無く、前に押されることになる。すると、バネ部材40の基部41の切欠43,44にの後方のバネ部材40の基部41の両側端部が、上抜け止め部35,36と収納ケース3の側部25の端部とに形成されている隙間に嵌まり込んでいく。
At this time, the base portion 41 of the spring member 40 is in a state in which the upper slip-off preventing portions 35 and 36 are fitted into the rectangular cutouts 43 and 44 provided at a substantially central position. Accordingly, the base 41 of the spring member 40 is pushed up at the tip of the base 41 of the spring member 40 because the locking portions 45 and 46 are not on the upper end of the protrusion 27 of the side 25 of the storage case 3. Disappears and is flat.
Therefore, when the spring member 40 is pushed toward the protruding portion 27 side of the storage case 3 as indicated by an arrow A shown in FIG. 7, the spring member 40 is pushed forward without hitting an obstacle. Then, both side end portions of the base portion 41 of the spring member 40 behind the notches 43 and 44 of the base portion 41 of the spring member 40 are formed at the upper retaining portions 35 and 36 and the end portion of the side portion 25 of the storage case 3. It fits into the gap that has been.

そして、バネ部材40を収納ケース3の突出部27側に押すと、バネ部材40の基部41の先端に形成されている係止部45,46が収納ケース3の側部25の突出部27の上端部に形成されるテーパ25b,26bに当接する。
さらにバネ部材40を収納ケース3の突出部27側に押すと、バネ部材40の基部41の先端に形成されている係止部45,46は、テーパ25b,26bを上り始める。すると、バネ部材40の基部41の先端は、テーパ25b,26bの傾斜に従って、上がってくる。
When the spring member 40 is pushed toward the protruding portion 27 side of the storage case 3, the locking portions 45 and 46 formed at the tip of the base portion 41 of the spring member 40 are connected to the protruding portion 27 of the side portion 25 of the storage case 3. It abuts on the tapers 25b and 26b formed at the upper end.
When the spring member 40 is further pushed toward the protruding portion 27 side of the storage case 3, the locking portions 45 and 46 formed at the tip of the base portion 41 of the spring member 40 begin to rise up the tapers 25b and 26b. Then, the tip of the base 41 of the spring member 40 rises according to the inclination of the tapers 25b and 26b.

バネ部材40の基部41の先端が、テーパ25b,26bの傾斜に従って、上方向に持ち上げられていくが、基部41の切欠43,44にの後方のバネ部材40の基部41の両側端部が上抜け止め部35,36と側部25の端部との間に形成された隙間に嵌まり込んでいくため、バネ部材40の基部41の切欠43,44形成位置より後方は、持ち上げられていかない。
したがって、バネ部材40の基部41の先端は、収納ケース3の上抜け止め部35,36のところで上方向に反った状態となって前に進んでいくことになる。すなわち、バネ部材40の基部41の先端が、テーパ25b,26bに乗り上げて上方に持ち上がっても、バネ部材40の基部41が上抜け止め部35,36から外れること無く前に押し込まれていく。
The tip of the base 41 of the spring member 40 is lifted upward in accordance with the inclination of the tapers 25b and 26b, but both side ends of the base 41 of the spring member 40 behind the notches 43 and 44 of the base 41 are upward. Since it fits into the gap formed between the retaining portions 35, 36 and the end portion of the side portion 25, the rear side of the base member 41 of the spring member 40 is not lifted from the position where the notches 43, 44 are formed. .
Therefore, the tip of the base portion 41 of the spring member 40 moves forward in a state of being warped upward at the upper retaining portions 35 and 36 of the storage case 3. That is, even if the tip of the base portion 41 of the spring member 40 rides on the tapers 25b and 26b and is lifted upward, the base portion 41 of the spring member 40 is pushed forward without detaching from the upper retaining portions 35 and 36.

さらにバネ部材40を収納ケース3の突出部27側に押すと、バネ部材40の基部41の先端に形成されている係止部45,46は、収納ケース3の側部25の突出部27の上端部に形成されるテーパ25b,26bを乗り超えて、横抜け止め部25c,26cに係合する。このときバネ部材40の基部41は、先端の係止部45,46が横抜け止め部25c,26cに嵌まり込み押し上げられることが無くなっているので、平坦となっている。
このようにバネ部材40が収納ケース3に取り付けると、バネ部材40の基部41は、横方向、すなわちバネ部材40を収納ケース3の平坦部28側への抜けは、先端の係止部45,46の横抜け止め部25c,26cへの係合で防止される。また、バネ部材40の基部41の上方向への抜けは、バネ部材40の基部41の両側端部の上抜け止め部35,36と側部25の端部との隙間への嵌合によって防止される。
When the spring member 40 is further pushed toward the protruding portion 27 side of the storage case 3, the locking portions 45 and 46 formed at the tip of the base portion 41 of the spring member 40 are connected to the protruding portion 27 of the side portion 25 of the storage case 3. It gets over the tapers 25b and 26b formed at the upper end portion, and engages with the lateral slip-off preventing portions 25c and 26c. At this time, the base portion 41 of the spring member 40 is flat because the locking portions 45 and 46 at the tip end are not fitted into the lateral slip-off preventing portions 25c and 26c and pushed up.
When the spring member 40 is attached to the storage case 3 in this manner, the base 41 of the spring member 40 is in the lateral direction, that is, when the spring member 40 is pulled out to the flat portion 28 side of the storage case 3, 46 is prevented by engaging with the lateral slip-off preventing portions 25c and 26c. Further, the spring member 40 is prevented from coming off upward by fitting into the gaps between the upper retaining portions 35, 36 on both side ends of the base portion 41 of the spring member 40 and the end portions of the side portions 25. Is done.

このようにバネ部材40を収納ケース3に装着すると、図6に示すように集熱部材16のサーミスタ収納部17にサーミスタ11が収納され、温度検知線収納部24に電線13寄りのリード部(リード線)12の一部と、加締め部14と、電線13の一部が収納される。そして、集熱部材16は、収納ケース3の2つの側部25,26と、後側部33と、前側部34の内壁面に当接して設けられている。   When the spring member 40 is thus attached to the storage case 3, the thermistor 11 is stored in the thermistor storage portion 17 of the heat collecting member 16 as shown in FIG. 6, and the lead portion ( A part of the lead wire 12, the caulking part 14, and a part of the electric wire 13 are accommodated. The heat collecting member 16 is provided in contact with the two side portions 25 and 26 of the storage case 3, the rear side portion 33, and the inner wall surface of the front side portion 34.

このように構成された温度センサは、図2に示すように、バスバーモジュール1に装着される。バスバーモジュール1への装着に当たっては、まず、底壁部7に立設する2つの側壁部材4、5によって形成される空間に、収納ケース3を横から挿入する。そして、収納ケース3をスライドさせて、収納ケース3を押し込み、収納ケース3の突出部27をバスバーモジュール1の開口部8から突出させる。
さらに収納ケース3を横から押し込み、バネ部材40の弾性部42の先端に設けられている固定部材47を下方に押し下げ、バスバーモジュール1の上部係止部材10の下側に挿入しながら、図2に示すように、収納ケース3をバスバーモジュール1に装着する。
この収納ケース3をバスバーモジュール1に装着したとき、収納ケース3に形成されている爪31,32がバスバーモジュール1の側壁部材4に設けられている窓部4aに嵌合し、収納ケース3がバスバーモジュール1に固定される。
The temperature sensor configured in this way is attached to the bus bar module 1 as shown in FIG. In mounting on the bus bar module 1, first, the storage case 3 is inserted from the side into a space formed by the two side wall members 4, 5 standing on the bottom wall portion 7. Then, the storage case 3 is slid, the storage case 3 is pushed in, and the protruding portion 27 of the storage case 3 is protruded from the opening 8 of the bus bar module 1.
Further, the storage case 3 is pushed in from the side, and the fixing member 47 provided at the tip of the elastic portion 42 of the spring member 40 is pushed down and inserted into the lower side of the upper locking member 10 of the bus bar module 1, while FIG. As shown, the storage case 3 is attached to the bus bar module 1.
When the storage case 3 is attached to the bus bar module 1, the claws 31 and 32 formed on the storage case 3 are fitted into the window 4 a provided on the side wall member 4 of the bus bar module 1. It is fixed to the bus bar module 1.

バネ部材40の弾性部42の先端の固定部材47を下方に押し下げると、図2に図示の矢印Bに示すようなバネ部材40の弾性部42のバネ反力によって、収納ケース3には、図2に図示の矢印Cに示すような押し下げ力が働く。
したがって、収納ケース3の開口部8から突出する収納ケース3の突出部27に装着された集熱部材16のサーミスタ収納部17が、熱源である被測定部(たとえば、電池セル)に押圧されるため、被測定部から発せられた熱を集熱部材16によって効率よく集めることが可能となる。
また、バネ部材40の上部とバスバーモジュール1の上部が固定され、収納ケース3をバネ部材40によって押圧しているため、集熱部材16のサーミスタ収納部17に収納されたが、温度センサの上下方向の変位をバネ部材40によって吸収することができる。
When the fixing member 47 at the tip of the elastic portion 42 of the spring member 40 is pushed downward, the storage case 3 is caused to move into the storage case 3 by the spring reaction force of the elastic portion 42 of the spring member 40 as shown by the arrow B in FIG. A pressing force as shown by an arrow C in FIG.
Therefore, the thermistor storage portion 17 of the heat collecting member 16 mounted on the protruding portion 27 of the storage case 3 protruding from the opening 8 of the storage case 3 is pressed by the measurement target portion (for example, battery cell) that is a heat source. Therefore, the heat generated from the part to be measured can be efficiently collected by the heat collecting member 16.
Further, since the upper part of the spring member 40 and the upper part of the bus bar module 1 are fixed and the storage case 3 is pressed by the spring member 40, it is stored in the thermistor storage part 17 of the heat collecting member 16. The displacement in the direction can be absorbed by the spring member 40.

また、集熱部材16は、図8に示すように、温度検知線15のサーミスタ11と、リード部(リード線)12と、リード部(リード線)12と電線14の導体との加締め部13と、電線14の先端の一部との上が、エポキシ樹脂系接着剤50によって封止されている。このようにエポキシ樹脂系接着剤50によって封止することで温度検知線15は、集熱部材16内に確実に収納される。
すなわち、集熱部材16は、エポキシ樹脂系接着剤50の封止によって、底面部18と、4つの側面部19,20,21,22のサーミスタ収納部17にサーミスタ11が強固に接着される。また、温度検知線収納部24のリード部(リード線)5と、リード部(リード線)5と電線6の導体との加締め部7と、電線6の先端の一部が樹脂系接着剤50によって封止されているため、温度検知線収納部24が、集熱部材16に強固に接着される。
Further, as shown in FIG. 8, the heat collecting member 16 includes a thermistor 11 of the temperature detection wire 15, a lead portion (lead wire) 12, and a crimped portion of the lead portion (lead wire) 12 and the conductor of the electric wire 14. 13 and a part of the tip of the electric wire 14 are sealed with an epoxy resin adhesive 50. Thus, the temperature detection line 15 is reliably accommodated in the heat collecting member 16 by sealing with the epoxy resin adhesive 50.
That is, in the heat collecting member 16, the thermistor 11 is firmly bonded to the bottom surface portion 18 and the thermistor storage portions 17 of the four side surface portions 19, 20, 21, 22 by sealing with the epoxy resin adhesive 50. Further, the lead portion (lead wire) 5 of the temperature detection wire storage portion 24, the crimping portion 7 between the lead portion (lead wire) 5 and the conductor of the electric wire 6, and a part of the tip of the electric wire 6 are resin adhesive. Since it is sealed by 50, the temperature detection line storage portion 24 is firmly bonded to the heat collecting member 16.

エポキシ樹脂系接着剤50は、エポキシ樹脂の液状樹脂を、ポリアミン類と呼ばれる硬化剤を常温域で化学反応(架橋)させることで硬化する二液型接着剤で、接着層は硬く、耐熱性、耐水性に優れている。
このエポキシ樹脂系接着剤50は、温度検知線15のサーミスタ11と、リード部(リード線)12と、リード部(リード線)12と電線14の導体との加締め部13と、電線14の先端の一部とが、埋まる程度封入されている。本実施例においては、エポキシ樹脂系接着剤50が温度検知線収納部24の側面部の上端より低くなるように封入されている。
したがって、エポキシ樹脂系接着剤50の封止によって、温度検知線15は、集熱部材16に固定される。
The epoxy resin adhesive 50 is a two-part adhesive that cures a liquid resin of an epoxy resin by chemically reacting (crosslinking) a curing agent called polyamines at room temperature, and the adhesive layer is hard, heat resistant, Excellent water resistance.
The epoxy resin adhesive 50 includes a thermistor 11 of the temperature detection wire 15, a lead portion (lead wire) 12, a crimp portion 13 of the lead portion (lead wire) 12 and the conductor of the electric wire 14, and the electric wire 14. A part of the tip is enclosed so as to be filled. In the present embodiment, the epoxy resin adhesive 50 is sealed so as to be lower than the upper end of the side surface portion of the temperature detection line storage unit 24.
Therefore, the temperature detection line 15 is fixed to the heat collecting member 16 by sealing the epoxy resin adhesive 50.

この他、本発明は本発明の主旨を変えない範囲で種々変更実施可能なことは勿論である。   In addition, the present invention can of course be modified in various ways within the scope not changing the gist of the present invention.

1……………………バスバーモジュール
2……………………温度センサ
3……………………収納ケース
4,5………………側壁部材
4a、5a…………窓部
6……………………センサ収納部
7……………………底壁部
8……………………開口部
9……………………背壁部材
10…………………上部係止部材
11…………………サーミスタ
12…………………リード部(リード線)
13…………………電線
14…………………加締め部
15…………………温度検知線
16…………………集熱部材
17…………………サーミスタ収納部
18…………………底面部
19,20,21,22……………側面部
23…………………上面部
24…………………温度検知線収納部
25,26…………側部
25a,26a……段差部
25b,26b……テーパ
25c,26c……横抜け止め部
27…………………突出部
28…………………平坦部
29…………………底部
30…………………仕切部
31,32…………爪
33…………………後側部
34…………………前側部
35,36…………上抜け止め部
40…………………バネ部材
41…………………基部
42…………………弾性部
43,44…………切欠
45,46…………係止部
47…………………固定部材
50…………………エポキシ樹脂系接着剤
1 …………………… Bus bar module 2 …………………… Temperature sensor 3 …………………… Storage case 4, 5 ……………… Side wall member 4a, 5a ……… ... Window 6 …………………… Sensor housing 7 …………………… Bottom wall 8 …………………… Opening 9 …………………… Back wall member 10 ………………… Upper locking member 11 ………………… Thermistor 12 ………………… Lead part (lead wire)
13 ………………… Wire 14 ………………… Clamping part 15 ………………… Temperature detection wire 16 ………………… Heat collecting member 17 ………………… Thermistor storage section 18 ..................... Bottom section 19, 20, 21, 22, ............... Side section 23 ............... Top section 24 ..................... Temperature detection line storage section 25, 26 ………… Side part 25a, 26a …… Step part 25b, 26b …… Taper 25c, 26c …… Side-off prevention part 27 ……………… Projection part 28 ………………… Flat Section 29 ............... Bottom 30 ............... Partition 31, 32 ............ Claw 33 …………………… Rear side 34 ………………… Front side 35 , 36 ………… Upper stopper 40 ………………… Spring member 41 ………………… Base 42 ………………… Elastic part 43, 44 ………… Notch 45,4 6 ………… Locking part 47 ………………… Fixing member 50 …………………… Epoxy resin adhesive

Claims (5)

被測定部に取り付けられるバスバーモジュールの温度センサ挿入空間に、先端部を下方に向けて曲げL字状に形成される収納ケースを挿入し、前記収納ケース内にサーミスタと、該サーミスタに接続されるリード部と、該リード部に接続される電線と、該リード部と電線の導体を加締めて接続する加締め部とを備えてなる温度検知線を該収納ケースの形状に沿って収納し、前記温度検知線における前記サーミスタと、前記リード部と、前記加締め部と、該加締め部の後方の前記電線の一部を金属の集熱部材によって覆った
ことを特徴とする温度センサの取付構造。
A storage case formed in a bent L shape with the tip portion directed downward is inserted into the temperature sensor insertion space of the bus bar module attached to the part to be measured, and the thermistor and the thermistor are connected to the storage case. A temperature detection line comprising a lead part, a wire connected to the lead part, and a crimping part that crimps and connects the lead part and the conductor of the wire is stored along the shape of the storage case, Mounting of the temperature sensor, wherein the thermistor, the lead portion, the crimp portion, and a part of the electric wire behind the crimp portion are covered with a metal heat collecting member in the temperature detection line. Construction.
請求項1に記載の温度センサの取付構造において、
前記集熱部材は、箱状に形成し、その外側面が前記収納ケースの内側面に当接するように形成してある
ことを特徴とする温度センサの取付構造。
In the temperature sensor mounting structure according to claim 1,
The temperature sensor mounting structure, wherein the heat collecting member is formed in a box shape, and an outer side surface of the heat collecting member is in contact with an inner side surface of the storage case.
請求項1又は2に記載の温度センサの取付構造において、
前記収納ケースは、前記バスバーモジュールの温度センサ挿入空間に横方向から挿入できるようにした
ことを特徴とする温度センサの取付構造。
In the temperature sensor mounting structure according to claim 1 or 2,
The temperature sensor mounting structure, wherein the storage case can be inserted into the temperature sensor insertion space of the bus bar module from a lateral direction.
請求項1、2又は3に記載の温度センサの取付構造において、
前記集熱部材に収納される前記サーミスタと、前記リード部と、該リード部と電線を接続する加締め部と、該加締め部の後方の前記電線の一部とを、エポキシ樹脂系接着剤によって封止してなる
ことを特徴とする温度センサの取付構造。
In the temperature sensor mounting structure according to claim 1, 2, or 3,
An epoxy resin-based adhesive comprising: the thermistor housed in the heat collecting member; the lead portion; a caulking portion that connects the lead portion and the electric wire; and a part of the electric wire behind the caulking portion. The temperature sensor mounting structure is characterized in that it is sealed.
請求項1、2、3又は4に記載の温度センサの取付構造において、
前記収納ケースにバネ部材を装着するとともに、前記集熱部材のサーミスタ収納部の先端面が該収納ケースから露出するように挿入し、
前記収納ケースを前記バスバーモジュールの温度センサ挿入空間の上方から押圧し、前記集熱部材の先端の測温面を前記被測定部の表面に当接させるようにした
ことを特徴とする温度センサの取付構造。
In the temperature sensor mounting structure according to claim 1, 2, 3, or 4,
A spring member is attached to the storage case, and inserted so that the front end surface of the thermistor storage portion of the heat collecting member is exposed from the storage case,
The temperature sensor is characterized in that the storage case is pressed from above the temperature sensor insertion space of the bus bar module, and the temperature measuring surface at the tip of the heat collecting member is brought into contact with the surface of the measured part. Mounting structure.
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