JP2018135898A - Wave motion decelerator including self-lubrication device - Google Patents
Wave motion decelerator including self-lubrication device Download PDFInfo
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本発明は、波動減速機に関し、特に自己潤滑装置を備えた波動減速機に関する。 The present invention relates to a wave reducer, and more particularly to a wave reducer provided with a self-lubricating device.
ロボットアーム機構の設計過程では通常モータの重量の制限及び予め設定されたトルクの出力需要が考慮される。従って、低パワー・低トルクで高回転の出力のモータが選ばれ、適切な減速比を有する波動歯車減速機と組み合わせることで出力トルクが出力需要まで高められる。波動歯車は主に波動発生器、可撓性外歯車、剛性内歯車を含む構造である。波動発生器は楕円カムが薄肉の深溝玉軸受に嵌め込まれて構成される。可撓性外歯車は薄肉のカップ状の弾性体で、開口部の表面に外歯車を有する。剛性内歯車の歯数は外歯車の歯数より2つ多い。作動の際には剛性内歯車が固定され、楕円カムが高速の軸入力によって回転する。薄肉の深溝玉軸受はカムに固定され、楕円カムの回転によって軸受の外輪が弾性変形し、これと連動して可撓性外歯車が弾性変形して剛性内歯車と部分的に噛み合う。これによって、可撓性外歯車が剛性内歯車に対して移動し始める。このとき、可撓性外歯車と剛性内歯車との歯数の差が少ないため、可撓性外歯車は低回転で相当のトルクを出力する。 In the design process of the robot arm mechanism, the limit of the weight of the normal motor and the output demand of the preset torque are considered. Therefore, a low-power, low-torque, high-rotation output motor is selected, and the output torque is increased to the output demand by combining with a wave gear reducer having an appropriate reduction ratio. The wave gear mainly has a structure including a wave generator, a flexible external gear, and a rigid internal gear. The wave generator is constructed by fitting an elliptical cam into a thin-walled deep groove ball bearing. The flexible external gear is a thin cup-shaped elastic body and has an external gear on the surface of the opening. The number of teeth of the rigid internal gear is two more than the number of teeth of the external gear. In operation, the rigid internal gear is fixed, and the elliptical cam is rotated by high-speed shaft input. The thin-walled deep groove ball bearing is fixed to the cam, and the outer ring of the bearing is elastically deformed by the rotation of the elliptical cam. In conjunction with this, the flexible external gear is elastically deformed and partially meshed with the rigid internal gear. As a result, the flexible external gear starts to move relative to the rigid internal gear. At this time, since the difference in the number of teeth between the flexible external gear and the rigid internal gear is small, the flexible external gear outputs a considerable torque at a low rotation.
波動歯車は、作動中に軸受の外輪と可撓性外歯車が弾性変形することで多数の歯が噛み合って減速効果を奏する。作動中、軸受の外輪と軸受内の珠は楕円カムの駆動による摩擦熱が高く、特に入力回転速度が3000RPM以上になると非常に高くなる。しかし、波動歯車減速機は設備に取り付けられた後は、閉鎖された状態にあるので、外部の潤滑機器を用いて上記部品を潤滑することは難しい。そのため、波動歯車は潤滑不足による破損や作動不良が多発している。このような問題によって、入力軸の回転速度が制限され、波動歯車が適用可能な条件も制限される。 In the wave gear, the outer ring of the bearing and the flexible external gear are elastically deformed during operation, so that a large number of teeth mesh with each other to achieve a speed reduction effect. During operation, the outer ring of the bearing and the beads in the bearing have high frictional heat due to the drive of the elliptical cam, and become very high especially when the input rotational speed is 3000 RPM or more. However, since the wave gear reducer is in a closed state after being attached to the facility, it is difficult to lubricate the above parts using an external lubricating device. For this reason, the wave gear is frequently damaged or malfunctioned due to insufficient lubrication. Due to such problems, the rotational speed of the input shaft is limited, and the conditions under which the wave gear can be applied are also limited.
上記課題に鑑み、本発明の主な目的は、自己潤滑機能を有する波動減速機を提供することにある。 In view of the above problems, a main object of the present invention is to provide a wave reducer having a self-lubricating function.
上記課題を解決するために、本発明に係る自己潤滑装置を備えた波動減速機は、本体と、可撓性外歯車と、波動発生器と、自己潤滑装置と、を含み、前記本体は収容孔を有し、前記収容孔には環状の内歯車が設けられ、前記可撓性外歯車は前記収容孔内に配置され、前記可撓性外歯車には前記内歯車に対応した外歯車が設けられ、前記内歯車と前記外歯車とが部分的に噛み合い、前記可撓性外歯車は取付孔を有し、前記波動発生器は前記取付孔内に配置され、前記波動発生器はカムと軸受とを含み、前記軸受の内輪は前記カムに套嵌され、前記軸受の外輪は前記取付孔の内周面と接触し、前記内輪と前記外輪との間には複数の転動体が設けられ、前記自己潤滑装置は前記軸受の一方側に設けられ、前記自己潤滑装置は基座と含油部材とを含み、前記含油部材は前記基座に配置され、且つ、前記含油部材は前記転動体と接触する。 In order to solve the above problems, a wave reducer including a self-lubricating device according to the present invention includes a main body, a flexible external gear, a wave generator, and a self-lubricating device, and the main body is accommodated. An annular internal gear is provided in the accommodation hole, the flexible external gear is disposed in the accommodation hole, and an external gear corresponding to the internal gear is provided in the flexible external gear. The internal gear and the external gear partially mesh with each other, the flexible external gear has a mounting hole, the wave generator is disposed in the mounting hole, and the wave generator is a cam and A bearing, an inner ring of the bearing is fitted into the cam, an outer ring of the bearing is in contact with an inner peripheral surface of the mounting hole, and a plurality of rolling elements are provided between the inner ring and the outer ring. The self-lubricating device is provided on one side of the bearing, and the self-lubricating device includes a base and an oil retaining member. The oil-impregnated member is disposed on the base seat, and the oil-impregnated member is in contact with the rolling element.
また、好ましくは、前記基座には凹溝及び貫通孔が設けられ、前記凹溝は前記貫通孔と連通し、前記含油部材は前記凹溝に配置され、前記自己潤滑装置はさらに前記貫通孔に配置され潤滑部材を含み、前記潤滑部材は、一端が前記含油部材と接触し、他端が前記転動体又は前記軸受の前記内輪と接触する。 Preferably, the base seat is provided with a concave groove and a through hole, the concave groove communicates with the through hole, the oil retaining member is disposed in the concave groove, and the self-lubricating device further includes the through hole. The lubrication member has one end in contact with the oil-impregnated member and the other end in contact with the rolling element or the inner ring of the bearing.
また、好ましくは、前記カムには複数の固定孔が設けられ、前記基座には複数の前記固定孔に対応した複数の固定柱が設けられ、前記固定孔と前記固定柱とが互いに嵌合することで、前記基座が前記軸受の側面に固定される。 Preferably, the cam is provided with a plurality of fixing holes, the base seat is provided with a plurality of fixing columns corresponding to the plurality of fixing holes, and the fixing holes and the fixing columns are fitted to each other. Thus, the base is fixed to the side surface of the bearing.
また、好ましくは、さらに、前記自己潤滑装置の外側に覆設される外蓋を含む。 In addition, preferably, it further includes an outer lid that covers the outside of the self-lubricating device.
本発明は、潤滑装置に係る構成によって、潤滑装置を波動減速機の余分な空間に配置し、含油部材(潤滑部材)と転動体とが接触することで、潤滑油が軸受及び周辺部品(可撓性外歯車、本体)に供給され、これらの部品が十分に潤滑される。 According to the present invention, the lubricating device is arranged in an extra space of the wave reducer by the configuration related to the lubricating device, and the oil-containing member (lubricating member) and the rolling element come into contact with each other, so that the lubricating oil is transferred to the bearing and peripheral parts (possible The flexible external gear (main body) is supplied and these parts are sufficiently lubricated.
図1から図5を参照されたい。図1から図5は好適な実施形態の一例である。本発明に係る自己潤滑装置を備えた波動減速機は、本体1と、可撓性外歯車Bと、波動発生器と、自己潤滑装置と、を含む。本体1は、収容孔11を有する。収容孔11には、環状の内歯車111が設けられる。可撓性外歯車Bは、収容孔11内に配置される。可撓性外歯車Bは、内歯車111に対応した外歯車B2を有し、内歯車111と外歯車B2とが部分的に噛み合う。可撓性外歯車Bは、取付孔B1を有する。波動発生器は、取付孔B1内に配置される。波動発生器は、カムAと、軸受2と、を含む。軸受2の内輪24はカムAに套嵌され、軸受2の外輪21は取付孔B1の内周面と接触(当接)する。内輪24と外輪21との間には複数の転動体23が設けられる。自己潤滑装置は、軸受2の一方側に設けられる。カムAには複数の固定孔A1が設けられ、基座3には固定孔A1に対応した固定柱33が設けられて、固定孔A1と固定柱33とが互いに嵌合することで、基座3が軸受2の側面に固定される。自己潤滑装置は、基座3と、含油部材4とを含む。含油部材4は、基座3に設置される。基座3には凹溝31及び貫通孔32が設けられる。凹溝31は貫通孔32と連通している。含油部材4は、凹溝31に配置される。自己潤滑装置は、さらに潤滑部材5を含む。潤滑部材5は、貫通孔32に配置される。潤滑部材5は、一端が含油部材4と接触し、他端が転動体23と接触し、さらには内輪24と接触してもよい。本実施形態の潤滑部材5には羊毛フェルトが用いられてもよい。含油部材4には油を吸収する羊毛フェルト、油脂又は固体油塊が用いられてもよい。含油部材4に羊毛フェルトが用いられる場合は、潤滑部材5は含油部材4と一体に形成されてもよい。含油部材4に油脂又は固体油塊が用いられる場合は、潤滑部材5が別体に形成されて、油脂又は固体油塊の油を吸収して転動体23に塗布する必要がある。外蓋6は、自己潤滑装置の外側に覆設される。
Please refer to FIG. 1 to FIG. 1 to 5 show an example of a preferred embodiment. A wave reducer provided with a self-lubricating device according to the present invention includes a main body 1, a flexible external gear B, a wave generator, and a self-lubricating device. The main body 1 has an
以上のように、本発明が「産業上の利用可能性を有する」ことには疑いの余地がない。また、本実施例において開示した技術的特徴は、出願前に刊行物に掲載されたことも、公開使用されたこともなく、上記の効果増進の事実を有するだけでなく、付加的な効果も見損なうことができない。よって、本発明の「新規性」及び「進歩性」は特許法規の規定を満たしており、法に従って特許出願をするので、審査を通じて早期に特許査定がされることを期待する。 As described above, there is no doubt that the present invention has “industrial applicability”. In addition, the technical features disclosed in the present embodiment were not published in publications prior to filing, nor were they used publicly, and not only had the fact that the effects were enhanced, but also had additional effects. I can't miss it. Therefore, the “novelty” and “inventive step” of the present invention satisfy the provisions of the patent laws and regulations, and since the patent application is filed according to the law, it is expected that the patent will be assessed early through examination.
以上の実施形態による開示は本発明を説明するためのもので、本発明を限定するものではない。従って、数値の変更や等効素子の置換等は、いずれも本発明の範囲に含まれる。 The disclosure by the above embodiment is for explaining the present invention, and does not limit the present invention. Therefore, any change in numerical value, replacement of equivalent elements, etc. are all included in the scope of the present invention.
1 本体
11 収容孔
111 内歯車
2 軸受
21 外輪
23 転動体
24 内輪
A カム
A1 固定孔
B 可撓性外歯車
B1 取付孔
B2 外歯車
3 基座
31 凹溝
32 貫通孔
33 固定柱
4 含油部材
5 潤滑部材
6 外蓋
DESCRIPTION OF SYMBOLS 1
Claims (4)
本体と、可撓性外歯車と、波動発生器と、自己潤滑装置と、を含み、
前記本体は収容孔を有し、前記収容孔には環状の内歯車が設けられ、
前記可撓性外歯車は前記収容孔内に配置され、前記可撓性外歯車には前記内歯車に対応した外歯車が設けられ、前記内歯車と前記外歯車とが部分的に噛み合い、前記可撓性外歯車は取付孔を有し、
前記波動発生器は前記取付孔内に配置され、前記波動発生器はカムと軸受とを含み、
前記軸受の内輪は前記カムに套嵌され、前記軸受の外輪は前記取付孔の内周面と接触し、前記内輪と前記外輪との間には複数の転動体が設けられ、
前記自己潤滑装置は前記軸受の一方側に設けられ、前記自己潤滑装置は基座と含油部材と潤滑部材とを含み、
前記含油部材は前記基座に配置され、且つ、前記含油部材は前記潤滑部材と接触する
自己潤滑装置を備えた波動減速機。 A wave reducer with a self-lubricating device,
A main body, a flexible external gear, a wave generator, and a self-lubricating device,
The main body has a receiving hole, and the receiving hole is provided with an annular internal gear,
The flexible external gear is disposed in the accommodation hole, the flexible external gear is provided with an external gear corresponding to the internal gear, and the internal gear and the external gear are partially meshed, The flexible external gear has a mounting hole,
The wave generator is disposed in the mounting hole, and the wave generator includes a cam and a bearing;
The inner ring of the bearing is fitted to the cam, the outer ring of the bearing is in contact with the inner peripheral surface of the mounting hole, and a plurality of rolling elements are provided between the inner ring and the outer ring,
The self-lubricating device is provided on one side of the bearing, and the self-lubricating device includes a base, an oil retaining member, and a lubricating member,
The oil-reducing member is disposed on the base, and the oil-retaining member includes a self-lubricating device that contacts the lubricating member.
前記基座には凹溝と貫通孔が設けられ、前記凹溝は前記貫通孔と連通し、
前記含油部材は前記凹溝に配置され、
前記潤滑部材は前記貫通孔内に配置され、
前記潤滑部材は、一端が前記含油部材と接触し、他端が前記転動体又は前記軸受の前記内輪と接触する
自己潤滑装置を備えた波動減速機。 A wave reducer comprising the self-lubricating device according to claim 1,
The base seat is provided with a concave groove and a through hole, and the concave groove communicates with the through hole,
The oil-impregnated member is disposed in the concave groove,
The lubricating member is disposed in the through hole;
The lubrication member is a wave reducer provided with a self-lubricating device having one end in contact with the oil-impregnated member and the other end in contact with the rolling element or the inner ring of the bearing.
前記カムには複数の固定孔が設けられ、
前記基座には、複数の前記固定孔に対応した複数の固定柱が設けられ、
前記固定孔と前記固定柱とが互いに嵌合することで、前記基座が前記軸受の側面に固定される
自己潤滑装置を備えた波動減速機。 A wave reducer comprising the self-lubricating device according to claim 1,
The cam is provided with a plurality of fixing holes,
The base seat is provided with a plurality of fixing columns corresponding to the plurality of fixing holes,
A wave reducer provided with a self-lubricating device in which the base is fixed to a side surface of the bearing by fitting the fixing hole and the fixing column to each other.
さらに、前記自己潤滑装置の外側に覆設される外蓋を含む
自己潤滑装置を備えた波動減速機。 A wave reducer comprising the self-lubricating device according to claim 1,
Furthermore, the wave reducer provided with the self-lubricating apparatus containing the outer cover covered on the outer side of the said self-lubricating apparatus.
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EP4023906A4 (en) * | 2019-08-30 | 2023-10-04 | Nidec Corporation | Motor assembly |
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JPH0259339U (en) * | 1988-10-24 | 1990-04-27 | ||
JPH02110741U (en) * | 1989-02-22 | 1990-09-05 | ||
JPH09250611A (en) * | 1996-03-18 | 1997-09-22 | Harmonic Drive Syst Ind Co Ltd | Lubricating mechanism for bendingly engaged gear device |
JP2008115922A (en) * | 2006-11-02 | 2008-05-22 | Ntn Corp | Rolling bearing |
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JPS56139353U (en) * | 1980-03-19 | 1981-10-21 | ||
JPS6037499A (en) * | 1983-07-04 | 1985-02-26 | シーメンス・アクチエンゲゼルシヤフト | Continuous lubricating device for roller bearing |
JPH0259339U (en) * | 1988-10-24 | 1990-04-27 | ||
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JP2008115922A (en) * | 2006-11-02 | 2008-05-22 | Ntn Corp | Rolling bearing |
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EP4023906A4 (en) * | 2019-08-30 | 2023-10-04 | Nidec Corporation | Motor assembly |
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