JP2018131508A - Coating film composition for water-involving house facility equipment - Google Patents
Coating film composition for water-involving house facility equipment Download PDFInfo
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- 238000000576 coating method Methods 0.000 title claims abstract description 88
- 239000011248 coating agent Substances 0.000 title claims abstract description 86
- 239000000203 mixture Substances 0.000 title claims abstract description 24
- 239000002245 particle Substances 0.000 claims abstract description 74
- 239000010954 inorganic particle Substances 0.000 claims abstract description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 50
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 23
- 239000003973 paint Substances 0.000 claims description 60
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 54
- 239000008199 coating composition Substances 0.000 claims description 34
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 15
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 11
- 230000003746 surface roughness Effects 0.000 claims description 5
- 230000003373 anti-fouling effect Effects 0.000 abstract description 13
- 239000000758 substrate Substances 0.000 abstract description 6
- 239000003921 oil Substances 0.000 description 32
- 235000019198 oils Nutrition 0.000 description 32
- 239000002928 artificial marble Substances 0.000 description 28
- 238000004140 cleaning Methods 0.000 description 22
- 239000005871 repellent Substances 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 230000002940 repellent Effects 0.000 description 8
- 239000000377 silicon dioxide Substances 0.000 description 8
- 239000008157 edible vegetable oil Substances 0.000 description 7
- 239000006224 matting agent Substances 0.000 description 7
- 239000004412 Bulk moulding compound Substances 0.000 description 6
- 230000006866 deterioration Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000001846 repelling effect Effects 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 4
- 239000003677 Sheet moulding compound Substances 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- -1 polypropylene Polymers 0.000 description 4
- 229920002050 silicone resin Polymers 0.000 description 4
- 239000004925 Acrylic resin Substances 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 239000004640 Melamine resin Substances 0.000 description 3
- 229920000877 Melamine resin Polymers 0.000 description 3
- 239000011538 cleaning material Substances 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000008162 cooking oil Substances 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
Abstract
Description
本発明は、水回りの住宅設備機器の基材表面に形成する塗膜組成物において、硬化塗膜の耐摩耗性を向上させることで、防汚性能を長期維持する塗膜形成技術に関する。 The present invention relates to a coating film forming technique for maintaining antifouling performance for a long period of time by improving the wear resistance of a cured coating film in a coating film composition formed on the surface of a base material of water-related household equipment.
水回りの住宅設備機器としては、キッチン・洗面化粧台・浴室等が挙げられ、部位としては、天板・シンク・ボール・鏡・浴槽・洗い場・壁・カウンター等が挙げられる。また使用される基材としては、SMC(シートモールディングコンパウンド)、BMC(バルクモールディングコンパウンド)、TMC(シックモールディングコンパウンド)などの熱硬化性繊維強化材料や、メラミン樹脂、エポキシ樹脂等の熱硬化樹脂や、アクリル樹脂、PP(ポリプロピレン)・PE(ポリエチレン)・PS(ポリスチレン)等の熱可塑性樹脂や、ステンレス・化粧鋼板等の金属など多岐に渡る素材が使用されている。 Examples of housing equipment around the water include kitchens, vanities and bathrooms, and examples of the parts include top plates, sinks, balls, mirrors, bathtubs, washing places, walls, and counters. As the base material used, thermosetting fiber reinforced materials such as SMC (Sheet Molding Compound), BMC (Bulk Molding Compound), TMC (Thick Molding Compound), thermosetting resins such as melamine resin and epoxy resin, A wide variety of materials such as acrylic resins, thermoplastic resins such as PP (polypropylene), PE (polyethylene), and PS (polystyrene), and metals such as stainless steel and decorative steel plates are used.
水回りの住宅設備機器の部位は、使用者が使用するたびに汚れや湯水が付着するので、そのまま放置すると汚れ・カビ・水垢等の発生により、外観の悪化や衛生上の問題が発生するおそれがあった。
そこで、水回りの住宅設備機器の部位表面に、親水性や撥水・撥油性の機能を付加させて、防汚性や耐汚染性を向上させる技術が考案されているが、住宅設備機器は日常的に拭き掃除が行われるために、部位表面に付加させた機能が摩耗等による劣化により破損してしまい、満足するような防汚性を長期間維持することが困難であつた。
The parts of household equipment around the water are contaminated with water and hot water every time the user uses them. If left as it is, there is a risk of appearance deterioration and sanitary problems due to the occurrence of dirt, mold, scale, etc. was there.
Therefore, technologies have been devised to improve the antifouling and antifouling properties by adding hydrophilic and water / oil repellency functions to the surface of housing equipment around water. Since wiping and cleaning are performed on a daily basis, the function added to the surface of the part is damaged due to deterioration due to wear or the like, and it is difficult to maintain satisfactory antifouling properties for a long time.
従来、水回りの住宅設備機器の部位表面に付加した機能を維持する方法として、以下の特許文献1においては、樹脂カウンターの表面にフッ素樹脂粒子を含有した被覆部を形成する方法が開示されている。
また、特許文献2においては、シリカ粒子とフッ素樹脂粒子を含む凝集体を有する有機樹脂被膜を用いた防汚部材について開示されている。
Conventionally, as a method for maintaining the function added to the surface of a part of a water-related household equipment, the following Patent Document 1 discloses a method of forming a covering portion containing fluororesin particles on the surface of a resin counter. Yes.
Patent Document 2 discloses an antifouling member using an organic resin film having an aggregate containing silica particles and fluororesin particles.
しかしながら、特許文献1に記載の従来技術では、被覆部に配合されたフッ素樹脂粒子の滑り性能と、同じくフッ素樹脂粒子の自形による凹凸構造により耐傷性を付加して、樹脂カウンターの意匠性が維持されると記載されているが、評価試験の摺動回数を100回にて評価しており、数十年間日常的に拭き掃除を行う水回りの住宅設備機器においては、耐傷性と耐久性が十分とは言えない等の問題点があった。 However, in the prior art described in Patent Document 1, the slip performance of the fluororesin particles blended in the coating portion and the scratch resistance are added by the uneven structure due to the self-shape of the fluororesin particles, and the design of the resin counter is improved. Although it is described as being maintained, it has been evaluated that the number of sliding of the evaluation test is 100 times, and in water-based household equipment that is wiped and cleaned on a daily basis for several decades, the scratch resistance and durability are There were problems such as not being enough.
また、特許文献2に記載の従来技術では、シリカ粒子とフッ素樹脂粒子を含む凝集体によりコーティング膜表面に凹凸構造を設けることで、大きな汚れとの接触面積を低減させて汚れの付着防止と除去効果の向上を得ることが記載されているが、数十年間日常的に拭き掃除を行う水回り住宅設備機器へのコーティング膜の耐久性の示唆がなく、耐久性に対する懸念があった。 Moreover, in the prior art described in Patent Document 2, by providing an uneven structure on the surface of the coating film with an aggregate containing silica particles and fluororesin particles, the contact area with large dirt is reduced and the dirt is prevented from being attached and removed. Although it is described that an improvement in the effect is obtained, there is no suggestion of the durability of the coating film on the water-based housing equipment that is wiped and cleaned on a daily basis for several decades, and there is a concern about the durability.
本発明は、上記の従来の問題点を鑑みなされたものであって、水回りの住宅設備機器の部位表面に付加した防汚性能を、長期間継続して維持可能とする塗膜組成物を提供することにある。 The present invention has been made in view of the above-described conventional problems, and is a coating composition that can continuously maintain the antifouling performance added to the surface of a part of a household equipment device around water for a long period of time. It is to provide.
本発明は、上記課題を解決する手段として、以下の構成を有する。
(1)本発明の水回り住宅設備機器用塗膜組成物は、撥水・撥油性を有する熱硬化性塗料の硬化物である硬化塗膜と、無機粒子及び/又は無機粒子の凝集体からなる複数の分散粒子と、を有する塗膜組成物であって、基材表面に前記硬化塗膜が形成され、前記硬化塗膜の平面視において、前記無機粒子及び/又は無機粒子の凝集体からなる複数の分散粒子の占める面積比率が20〜60%であることを特徴とする。
The present invention has the following configuration as means for solving the above problems.
(1) The coating composition for water-based housing equipment of the present invention comprises a cured coating that is a cured product of a thermosetting paint having water and oil repellency, and an aggregate of inorganic particles and / or inorganic particles. A coating composition having a plurality of dispersed particles, wherein the cured coating film is formed on a surface of a substrate, and in a plan view of the cured coating film, the inorganic particles and / or an aggregate of inorganic particles The area ratio occupied by the plurality of dispersed particles is 20 to 60%.
硬化塗膜の平面視において無機粒子及び/又は無機粒子の凝集体からなる複数の分散粒子の面積比率が20〜60%であるならば、硬化塗膜が有する撥水・撥油の効果で表面に汚れが付着し難く、防汚性能に優れ、かつ、硬化塗膜の表面に存在する分散粒子が凸部を構成し、凸部に存在する無機物の分散粒子が洗浄時に使用するスポンジなどの洗浄材による磨耗を受け止め、硬化塗膜表面において凸部以外の領域に対応する凹部が撥水・撥油機能を保護し、長期に渡り撥水・撥油機能の低下を抑制する。 If the area ratio of a plurality of dispersed particles composed of inorganic particles and / or aggregates of inorganic particles is 20 to 60% in a plan view of the cured coating film, the surface of the cured coating film has the water / oil repellency effect. It is difficult for dirt to adhere to the surface, has excellent antifouling performance, and the dispersed particles present on the surface of the cured coating film constitute convex portions, and the inorganic dispersed particles present on the convex portions are used to wash sponges and the like used for cleaning. Receiving wear due to the material, the concave portions corresponding to the areas other than the convex portions on the surface of the cured coating film protect the water and oil repellency functions, and suppress the deterioration of the water and oil repellency functions over a long period of time.
(2)本発明の塗膜組成物において、前記熱硬化性塗料は、少なくとも撥水・撥油性を有する第1の熱硬化性塗料と、無機粒子及び/又は無機粒子の凝集体を有する第2の熱硬化性塗料との混合物であることが好ましい。
熱硬化性塗料を2種類以上の塗料の混合物にすることで、使用目的に合わせた塗料を選定して混合し、熱硬化性塗料を実現することができ、用いる塗料の選択幅が拡がるとともに、塗料の計量・混合も容易に行うことができる。
(2) In the coating composition of the present invention, the thermosetting paint includes a first thermosetting paint having at least water and oil repellency, and second particles having inorganic particles and / or aggregates of inorganic particles. It is preferable that it is a mixture with the thermosetting paint.
By making a thermosetting paint into a mixture of two or more kinds of paints, it is possible to select and mix paints according to the purpose of use, to realize thermosetting paints, and the range of choice of paints to be used is expanded. Paints can be easily metered and mixed.
(3)本発明の塗膜組成物において、前記第1の熱硬化性塗料は、シリコーン変性アクリルウレタン塗料であることを特徴とする。
シリコーン変性アクリルウレタン塗料を硬化させた撥水・撥油性を有する硬化塗膜であるならば、取り扱い性も容易であり、安価な特徴を有する。このため、塗膜組成物を安価に提供できる。
(3) In the coating film composition of the present invention, the first thermosetting paint is a silicone-modified acrylic urethane paint.
A cured coating film having water and oil repellency obtained by curing a silicone-modified acrylic urethane paint has easy handling and low cost. For this reason, a coating-film composition can be provided at low cost.
(4)本発明の塗膜組成物において、前記無機粒子はシリカ粒子であることが好ましい。
無機粒子がシリカ粒子であるならば、硬く磨耗に強く、塗料中であっても溶解することがない。また、シリカ粒子は、艶消し塗料としても広く使用されており、入手も比較的容易であり、取扱い性も良好で、安価な特徴を有する。このため、塗膜組成物を安価に提供できる。
(4) In the coating film composition of the present invention, the inorganic particles are preferably silica particles.
If the inorganic particles are silica particles, they are hard and resistant to wear and will not dissolve even in the paint. Silica particles are also widely used as matte paints, are relatively easy to obtain, have good handleability, and are inexpensive. For this reason, a coating-film composition can be provided at low cost.
(5)本発明の塗膜組成物において、前記無機粒子及び/又は無機粒子の凝集体からなる分散粒子は、平均粒径:10〜40μmであることが好ましい。
分散粒子の平均粒径が40μmを超える値であると塗膜組成物の外観を損ない、平均粒径が10μm未満であると塗膜組成物の洗浄性を維持する効果が低下する。
(5) In the coating composition of the present invention, the dispersed particles composed of the inorganic particles and / or aggregates of inorganic particles preferably have an average particle size of 10 to 40 μm.
When the average particle size of the dispersed particles exceeds 40 μm, the appearance of the coating composition is impaired, and when the average particle size is less than 10 μm, the effect of maintaining the cleaning properties of the coating composition is reduced.
(6)本発明の塗膜組成物において、前記硬化塗膜の表面粗さは、算術平均粗さRaで0.3〜0.7μmであることが好ましい。
硬化塗膜の表面粗さ(算術平均粗さ)が当該範囲であるならば、表面に形成される凹凸部分の凸部が洗浄時に洗浄材による磨耗を長期間に渡り維持するために十分な高さであり、凸部に存在する無機粒子が洗浄材による洗浄に長期間耐えるとともに、十分な高さの凸部の存在によって磨耗により表面に無機粒子がなくなることが無い。このため、繰り返し拭き掃除等の清掃がなされる台所設備機器等の住宅設備機器に用いて好適であり、長期間性能を維持できる塗膜組成物を提供できる。
(6) In the coating film composition of the present invention, the surface roughness of the cured coating film is preferably 0.3 to 0.7 μm in terms of arithmetic average roughness Ra.
If the surface roughness (arithmetic mean roughness) of the cured coating is within the above range, the projections of the uneven portions formed on the surface are sufficiently high to maintain the wear due to the cleaning material over a long period of time during cleaning. In addition, the inorganic particles present on the convex portions can withstand the cleaning with the cleaning material for a long time, and the presence of the sufficiently high convex portions prevents the inorganic particles from being lost on the surface due to wear. For this reason, it is suitable for use in housing equipment such as kitchen equipment that is repeatedly cleaned by wiping and cleaning, and can provide a coating composition that can maintain long-term performance.
(7)本発明の塗膜組成物において、前記硬化塗膜が、水回りの住宅設備機器の部位表面に形成されたことが好ましい。
これにより水回りの住宅設備機器に付加した防汚性能を、長期間継続して維持させることができる。即ち、表面の美観を長期間継続して維持することができる住宅設備機器用の塗膜組成物を提供できる。
(7) In the coating film composition of the present invention, it is preferable that the cured coating film is formed on a surface of a part of a household equipment device around water.
As a result, the antifouling performance added to the water-related housing equipment can be continuously maintained for a long time. That is, it is possible to provide a coating composition for housing equipment that can maintain the aesthetics of the surface for a long period of time.
本発明によれば、住宅設備機器の部位表面に、防汚性能を長期維持可能な塗膜を形成することで、拭き掃除等による摩耗劣化を軽減し、長期間に渡り衛生的な水回りの住宅設備機器の提供を図ることができる。 According to the present invention, a coating film capable of maintaining antifouling performance for a long period of time is formed on the surface of a part of a housing equipment device, thereby reducing wear deterioration due to wiping and cleaning, and a hygienic water-based house for a long period of time. Equipment equipment can be provided.
以下、本発明の実施形態を挙げて本発明の詳細を説明する。
図1は本実施形態の断面構造の一例を示すもので、基材1の上に無機粒子及び/又は無機粒子の凝集体からなる分散粒子3を複数含む硬化塗膜2が形成されている。
硬化塗膜2は後述する熱硬化性塗料を塗布後乾燥させて得られ、複数の分散粒子3を含む硬化塗膜2から塗膜組成物10が形成されている。
硬化塗膜2の表面部分には複数の分散粒子3と硬化塗膜表面からなる凹凸が形成され、表面において分散粒子3が形成する凸部2bの間には硬化塗膜2の表面が露出した凹部2aが形成されている。なお、図1では略されているが硬化塗膜2の表面部分に位置して凸部2bを構成する分散粒子3の表面にも薄い硬化塗膜2の一部が被覆されている。
また、図1では説明の簡略化のために個々の分散粒子3を単独で硬化塗膜2の中に分散させた状態として描いたが、図1に示す分散粒子3が粒径の小さな分散粒子を複数凝集させた凝集体であっても良い。
Hereinafter, the details of the present invention will be described with reference to embodiments of the present invention.
FIG. 1 shows an example of a cross-sectional structure of the present embodiment. A cured coating film 2 including a plurality of dispersed particles 3 made of inorganic particles and / or aggregates of inorganic particles is formed on a substrate 1.
The cured coating film 2 is obtained by applying a thermosetting paint, which will be described later, and then drying, and a coating composition 10 is formed from the cured coating film 2 including a plurality of dispersed particles 3.
The surface portion of the cured coating film 2 has irregularities formed of a plurality of dispersed particles 3 and the surface of the cured coating film, and the surface of the cured coating film 2 is exposed between the convex portions 2b formed by the dispersed particles 3 on the surface. A recess 2a is formed. Although omitted in FIG. 1, a part of the thin cured coating film 2 is also coated on the surface of the dispersed particles 3 which are located on the surface portion of the cured coating film 2 and constitute the convex portions 2b.
Further, in FIG. 1, for the sake of simplification of explanation, the individual dispersed particles 3 are depicted as being dispersed in the cured coating film 2 alone, but the dispersed particles 3 shown in FIG. Aggregates obtained by agglomerating a plurality of particles may be used.
本実施形態の基材1は特に制限するものではなく、SMC(シートモールディングコンパウンド)、BMC(バルクモールディングコンパウンド)、TMC(シックモールディングコンパウンド)などの熱硬化性繊維強化材料や、メラミン樹脂、エポキシ樹脂等の熱硬化樹脂や、アクリル樹脂、PP(ポリプロピレン)・PE(ポリエチレン)・PS(ポリスチレン)等の熱可塑性樹脂や、ステンレス・化粧鋼板等の金属など、多岐に渡る素材からなる基材1を使用することができる。
ここで基材1は、キッチン・洗面化粧台・浴室等の水回り設備において、天板・シンク・ボール・鏡・浴槽・洗い場・壁・カウンター等のいずれか一部を構成している基材である。なお、図1では基材1の上面に塗膜組成物10が被覆された構造を描いているが、この構造は上述の如く種々水回り設備の基材各所に適用可能であるので、基材1の側面、基材1の裏面、基材1の底面などの何れか必要な箇所の面に塗膜組成物10が被覆されていても良い。
The substrate 1 of the present embodiment is not particularly limited, and thermosetting fiber reinforced materials such as SMC (sheet molding compound), BMC (bulk molding compound), TMC (thick molding compound), melamine resin, and epoxy resin. A base material 1 made of a wide variety of materials, such as thermosetting resins such as acrylic resins, thermoplastic resins such as PP (polypropylene), PE (polyethylene), and PS (polystyrene), and metals such as stainless steel and decorative steel plates Can be used.
Here, the base material 1 is a base material that constitutes a part of a top plate, a sink, a ball, a mirror, a bathtub, a washing place, a wall, a counter, etc. in a watering facility such as a kitchen, a vanity, and a bathroom. It is. In FIG. 1, a structure in which the coating composition 10 is coated on the upper surface of the base material 1 is depicted. However, since this structure can be applied to various base materials of various water facilities as described above, The coating composition 10 may be coated on one side surface, the back surface of the base material 1, the bottom surface of the base material 1, or any other necessary part.
硬化塗膜2の基となる撥水・撥油性を有する第1の熱硬化性塗料としては、特に制限はないが、取扱い性が良好であり、比較的安価であるシリコーン変性アクリルウレタン塗料を用いることが好ましい。
撥水・撥油性を有する熱硬化性塗料としてその他、アクリルシリコーン樹脂系塗料、シリコーン樹脂系塗料、フッ素樹脂系塗料等の熱硬化性塗料を用いることができる。
Although there is no restriction | limiting in particular as a 1st thermosetting paint which has water repellency and oil repellency used as the base of the cured coating film 2, The handling property is favorable and the silicone modified acrylic urethane coating which is comparatively cheap is used. It is preferable.
In addition, thermosetting paints such as acrylic silicone resin paints, silicone resin paints, and fluororesin paints can be used as thermosetting paints having water and oil repellency.
前記熱硬化性塗料に含まれる分散粒子3を構成する無機粒子は特に制限するものではないが、シリカ粒子が取扱い性やコストの面から好ましい。無機粒子としてその他、アルミナ粒子、ジルコニア粒子、炭酸カルシウム粒子、水酸化アルミニウム粒子等の無機粒子を用いることができる。
硬化塗膜2の基となる熱硬化性塗料は、撥水・撥油性を有する第1の熱硬化性塗料と分散粒子3を含む第2の熱硬化性塗料の混合物を用いることができる。ここで用いる第2の熱硬化性塗料として、シリコーン変性アクリルウレタン塗料、アクリルシリコーン樹脂系塗料、シリコーン樹脂系塗料、フッ素樹脂系塗料の他、ウレタン樹脂塗料、アクリルウレタン樹脂塗料、不飽和ポリエステル樹脂塗料、アルキッド樹脂塗料、エポキシ樹脂塗料、アクリル樹脂塗料、メラミン樹脂塗料などの熱硬化性塗料を用いることができる。
The inorganic particles constituting the dispersed particles 3 contained in the thermosetting paint are not particularly limited, but silica particles are preferable from the viewpoints of handleability and cost. In addition, inorganic particles such as alumina particles, zirconia particles, calcium carbonate particles, and aluminum hydroxide particles can be used as the inorganic particles.
As the thermosetting paint on which the cured coating film 2 is based, a mixture of a first thermosetting paint having water and oil repellency and a second thermosetting paint containing the dispersed particles 3 can be used. As the second thermosetting paint used here, in addition to silicone-modified acrylic urethane paint, acrylic silicone resin paint, silicone resin paint, fluororesin paint, urethane resin paint, acrylic urethane resin paint, unsaturated polyester resin paint Thermosetting paints such as alkyd resin paints, epoxy resin paints, acrylic resin paints, and melamine resin paints can be used.
無機粒子または無機粒子の凝集体からなる分散粒子3の平均粒径は、10μm〜40μmであることが好ましい。無機粒子の凝集体の場合は平均粒径が前述の範囲より小さい無機粒子を凝集させた状態で各凝集体からなる分散粒子3の平均粒径が10μm〜40μmの範囲になっていれば良い。
なお、本願明細書において特に規定しない限り10μm〜40μmのように範囲を表記した場合は、上限と下限を含む範囲とする。このため、10μm〜40μmは、10μm以上40μm以下の範囲を意味する。
分散粒子3の平均粒径が40μmを超える粒径であると塗膜組成物10としての外観を損ない、10μmを下回る粒径であると洗浄性を維持する効果が低下する。
The average particle diameter of the dispersed particles 3 made of inorganic particles or aggregates of inorganic particles is preferably 10 μm to 40 μm. In the case of an aggregate of inorganic particles, the average particle diameter of the dispersed particles 3 made of each aggregate may be in the range of 10 μm to 40 μm in a state where inorganic particles having an average particle diameter smaller than the above range are aggregated.
Unless otherwise specified in the present specification, when a range is expressed as 10 μm to 40 μm, the range includes an upper limit and a lower limit. For this reason, 10 micrometers-40 micrometers means the range of 10 micrometers or more and 40 micrometers or less.
When the average particle size of the dispersed particles 3 is more than 40 μm, the appearance as the coating composition 10 is impaired, and when the particle size is less than 10 μm, the effect of maintaining the detergency is lowered.
前記熱硬化性塗料には必要に応じて希釈材、着色顔料、充填材、分散剤、表面調整剤などを適宜使用することができる。 Diluents, color pigments, fillers, dispersants, surface conditioners, and the like can be appropriately used for the thermosetting paint as necessary.
前記熱硬化性塗料の塗布方法としては、フローコート法、ディッピング法、スプレー法、ロールコート法、ワイピング法、スピンコート法など塗布する基材の形状や大きさなどにより適宜適用が可能である。 As a method for applying the thermosetting paint, it can be appropriately applied depending on the shape and size of the substrate to be applied, such as a flow coating method, a dipping method, a spray method, a roll coating method, a wiping method, and a spin coating method.
熱硬化性塗料の硬化条件としては、特に制限はないが、シリコーン変性アクリルウレタン塗料にイソシアネートを硬化剤として使用した場合、塗膜の表面性能を確保する上で90℃以上の硬化温度が必要である。これにより塗膜の耐溶剤性が向上し、除菌アルコール等のアルコール系洗剤を使用可能となるなど、日常的に拭き掃除には有効である。 There are no particular restrictions on the curing conditions for the thermosetting paint, but when an isocyanate is used as the curing agent in the silicone-modified acrylic urethane paint, a curing temperature of 90 ° C or higher is required to ensure the surface performance of the coating film. is there. As a result, the solvent resistance of the coating film is improved, and alcohol-based detergents such as sterilized alcohol can be used, which is effective for daily wiping and cleaning.
塗膜組成物(撥水・撥油コート)10の膜厚としては、硬化後の膜厚で1〜10μmの範囲であることが好ましく、さらに好ましくは3〜7μmの範囲である。塗膜組成物10が当該範囲の膜厚であれば分散粒子3が膜内に保持され、かつ、表面に出やすく、凹部2aの撥水・撥油機能を安定的に保護することが可能である。塗膜組成物10の膜厚が1μm未満であると、繰り返しの洗浄作業による撥水・撥油の機能の低下が著しく、実使用では使用できない。塗膜組成物10が10μmを超える膜厚では無機物及び/又は無機物の凝集体からなる分散粒子3が塗膜組成物表面において凸部2bとなる部分が少なくなり、繰り返しの洗浄作業による磨耗を受け止める効果が少なく、撥水・撥油性能を長期間維持できなくなる。 The film thickness of the coating composition (water / oil repellent coat) 10 is preferably in the range of 1 to 10 μm, more preferably in the range of 3 to 7 μm, after curing. If the coating film composition 10 has a film thickness within the above range, the dispersed particles 3 are held in the film and easily come out on the surface, and it is possible to stably protect the water / oil repellency function of the recess 2a. is there. When the film thickness of the coating composition 10 is less than 1 μm, the water and oil repellency functions are remarkably deteriorated by repeated cleaning operations and cannot be used in actual use. When the coating composition 10 has a film thickness exceeding 10 μm, the dispersed particles 3 composed of inorganic substances and / or inorganic aggregates have fewer portions that become convex portions 2b on the surface of the coating composition, and receive wear due to repeated cleaning operations. Less effective and can not maintain water and oil repellency for a long time.
無機粒子または無機粒子の凝集体からなる分散粒子3が形成する凹凸を含む硬化塗膜2の膜厚は、被覆部の膜厚より厚み方向に大きくなる必要があり、表面の粗さは算術平均粗さRaで0.3〜0.7μmの範囲であることが好ましい。
ここで言う被覆部の厚さとは図2に示すように表面の無機粒子3を硬化した塗膜が被覆していない構造を想定した場合、表面に突出した無機粒子3を除いた塗膜部分のみの厚さを示すための表記である。
The film thickness of the cured coating film 2 including the irregularities formed by the dispersed particles 3 made of inorganic particles or aggregates of inorganic particles needs to be larger in the thickness direction than the film thickness of the coating portion, and the surface roughness is an arithmetic average. The roughness Ra is preferably in the range of 0.3 to 0.7 μm.
As shown in FIG. 2, the thickness of the coating portion referred to here is only the coating film portion excluding the inorganic particles 3 protruding on the surface, assuming a structure in which the coating film obtained by curing the inorganic particles 3 on the surface is not coated. It is the notation for showing the thickness of.
塗膜組成物10の平面視において、前記無機粒子及び/又は無機粒子の凝集体からなる分散粒子3が占める面積比率が20〜60%の範囲であることが好ましい。分散粒子3の面積比率が20%未満であると分散粒子3が少ないため目的の耐洗浄磨耗性が得られず、分散粒子3の面積比率が60%を超える場合は分散粒子3の割合が多過ぎ、硬化塗膜2からなる凹部2aの割合が少なくなるので撥水・撥油性能が低下する。面積比率において、上述の範囲内であっても、30〜50%の範囲が好ましく、40〜50%の範囲がより好ましい。 In a plan view of the coating composition 10, the area ratio occupied by the dispersed particles 3 composed of the inorganic particles and / or aggregates of inorganic particles is preferably in the range of 20 to 60%. If the area ratio of the dispersed particles 3 is less than 20%, the desired amount of the washed particles 3 cannot be obtained because the number of the dispersed particles 3 is small. If the area ratio of the dispersed particles 3 exceeds 60%, the ratio of the dispersed particles 3 is large. In other words, the ratio of the concave portions 2a made of the cured coating film 2 is reduced, so that the water / oil repellency is deteriorated. Even if it is in the above-mentioned range in an area ratio, the range of 30 to 50% is preferable, and the range of 40 to 50% is more preferable.
硬化塗膜2の接触角としては、水の接触角が90度以上、オレイン酸の接触角が40度以上であることが好ましい。水の接触角が90度以下では水の弾きが弱く、またオレイン酸の接触角が40度以下では植物油などの弾きが弱く、実使用上、拭取り性などの効果が実感し難い。 As a contact angle of the cured coating film 2, it is preferable that the contact angle of water is 90 degrees or more and the contact angle of oleic acid is 40 degrees or more. When the contact angle of water is 90 degrees or less, the repelling of water is weak, and when the contact angle of oleic acid is 40 degrees or less, the repelling of vegetable oil or the like is weak, and it is difficult to realize effects such as wiping property in actual use.
以上説明の如く形成された塗膜組成物10を表面に有する住宅設備機器では繰り返しの清掃などで表面を清掃されたとしても、硬化塗膜が有する撥水・撥油の効果で表面に汚れが付着し難く、防汚性能に優れ、かつ凸部2bに存在する無機物の分散粒子が洗浄時に使用するスポンジなどの洗浄材による磨耗を受け止め、凹部2aの撥水・撥油機能を保護し、長期に渡り撥水・撥油機能の低下を抑制することができ、長期間に渡り衛生的な水回りの住宅設備機器の提供を図ることができる。 Even if the surface of the housing equipment having the coating composition 10 formed as described above is cleaned by repeated cleaning, the surface is soiled by the water / oil repellency effect of the cured coating. It is hard to adhere, has excellent antifouling performance, and the dispersed particles of the inorganic substance present on the convex part 2b receive wear from a cleaning material such as a sponge used for cleaning, and protect the water and oil repellency functions of the concave part 2a. Therefore, it is possible to suppress deterioration of the water and oil repellency functions, and to provide hygienic water-related housing equipment for a long period of time.
以下、実施例により本発明を更に詳細に説明するが、本発明は以下の実施例の記載に制限されるものではない。各実施例において使用した基材は、BMC(バルクモールディングコンパウンド)を成形材料とする人工大理石とした。
(実施例1)
熱硬化性塗料としてシリコーン変性アクリルウレタン塗料100質量部と、シリカ粒子を艶消し剤として使用している艶消しウレタン塗料(シリカ粒子含有量4.0質量%)100質量部と、各塗料の硬化剤としてイソシアネート系硬化剤を各々20質量部、10質量部と、希釈剤としてPMA(プロピレングリコールメチルエーテルアセテート)250質量部を配合、混合し、シリカ粒子及び/又はシリカ粒子の凝集体を含有した撥水・撥油塗料(熱硬化性塗料)を作製した。
EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, this invention is not restrict | limited to description of a following example. The base material used in each example was an artificial marble using BMC (bulk molding compound) as a molding material.
Example 1
100 parts by mass of silicone-modified acrylic urethane paint as thermosetting paint, 100 parts by mass of matte urethane paint (silica particle content 4.0% by mass) using silica particles as a matting agent, and curing of each paint 20 parts by mass and 10 parts by mass of isocyanate curing agent as an agent and 250 parts by mass of PMA (propylene glycol methyl ether acetate) as a diluent were mixed and mixed to contain silica particles and / or aggregates of silica particles. A water / oil repellent paint (thermosetting paint) was prepared.
次に、人工大理石基材の表面をイソプロピルアルコールで洗浄し、洗浄後の表面に前記撥水・撥油塗料をスプレーガンで吹き付け、厚さ約5μmの塗膜組成物を得た。
その後、約10分間放置した後、前記人工大理石基材を90℃の乾燥炉に1時間入れ、前記撥水・撥油塗料を硬化させ、無機粒子を含有した撥水・撥油性の硬化塗膜からなる塗膜組成物を表面に形成した人工大理石を得た。
Next, the surface of the artificial marble substrate was washed with isopropyl alcohol, and the water / oil repellent paint was sprayed onto the washed surface with a spray gun to obtain a coating composition having a thickness of about 5 μm.
Then, after standing for about 10 minutes, the artificial marble base material is placed in a drying oven at 90 ° C. for 1 hour to cure the water / oil repellent paint, and a water / oil repellent cured coating film containing inorganic particles. An artificial marble having a coating film composition formed on the surface was obtained.
(実施例2)
シリカ粒子を艶消し剤として使用している艶消しウレタン塗料のシリカ粒子含有量を2.5質量%にした以外は実施例1と同様条件にして、無機粒子を含有した撥水・撥油性の硬化塗膜からなる塗膜組成物を表面に形成した人工大理石を得た。
(実施例3)
シリカ粒子を艶消し剤として使用している艶消しウレタン塗料のシリカ含有量を9.5質量%にした以外は実施例1と同様条件にして、無機粒子を含有した撥水・撥油性の硬化塗膜からなる塗膜組成物を表面に形成した人工大理石を得た。
(実施例4、5)
シリカ粒子を艶消し剤として使用している艶消しウレタン塗料のシリカ粒子含有量を5.0質量%にした以外は実施例1と同様条件にして、無機粒子を含有した撥水・撥油性の硬化塗膜からなる塗膜組成物を表面に形成した実施例4、5の人工大理石を得た。
(Example 2)
The water- and oil-repellent properties containing inorganic particles were the same as in Example 1 except that the silica particle content of the matte urethane coating using silica particles as a matting agent was 2.5% by mass. An artificial marble having a coating composition comprising a cured coating film formed on the surface was obtained.
(Example 3)
A water- and oil-repellent curing containing inorganic particles under the same conditions as in Example 1 except that the silica content of the matte urethane coating using silica particles as a matting agent was 9.5% by mass. An artificial marble having a coating composition composed of a coating film formed on the surface was obtained.
(Examples 4 and 5)
The water- and oil-repellent properties containing inorganic particles were the same as in Example 1 except that the silica particle content of the matte urethane coating using silica particles as a matting agent was 5.0% by mass. The artificial marbles of Examples 4 and 5 in which the coating composition composed of the cured coating film was formed on the surface were obtained.
(比較例1)
熱硬化性塗料として、シリコーン変性アクリルウレタン熱硬化性塗料100質量部と、塗料の硬化剤としてイソシアネート系硬化剤を20質量部と、希釈剤としてPMA125質量部を使用した以外は実施例1と同様条件にして、撥水・撥油性の硬化塗膜を表面に形成した人工大理石を得た。この比較例1の硬化塗膜はシリカ粒子を含まない塗膜である。
(比較例2)
シリカ粒子を艶消し剤として使用している艶消しウレタン塗料のシリカ粒子含有量を1.0質量%にした以外は実施例1と同様条件にして、無機粒子を含有した撥水・撥油性の硬化塗膜からなる塗膜組成物を表面に形成した人工大理石を得た。
(比較例3)
シリカ粒子を艶消し剤として使用している艶消しウレタン塗料のシリカ含有量を13.3質量%にした以外は実施例1と同様条件にして、無機粒子を含有した撥水・撥油性の硬化塗膜からなる塗膜組成物を表面に形成した人工大理石を得た。
(比較例4)
シリカ粒子を艶消し剤として使用している艶消しウレタン塗料のシリカ含有量を1.9質量%にした以外は実施例1と同様条件にして、無機粒子を含有した撥水・撥油性の硬化塗膜からなる塗膜組成物を表面に形成した人工大理石を得た。
(Comparative Example 1)
Example 1 except that 100 parts by mass of a silicone-modified acrylic urethane thermosetting paint, 20 parts by mass of an isocyanate-based curing agent as a curing agent for the paint, and 125 parts by mass of PMA as a diluent are used as the thermosetting paint. Under the conditions, an artificial marble having a water / oil-repellent cured coating film formed on the surface was obtained. The cured coating film of Comparative Example 1 is a coating film that does not contain silica particles.
(Comparative Example 2)
The water- and oil-repellent properties containing inorganic particles were the same as in Example 1 except that the silica particle content of the matte urethane coating using silica particles as a matting agent was 1.0 mass%. An artificial marble having a coating composition comprising a cured coating film formed on the surface was obtained.
(Comparative Example 3)
A water- and oil-repellent curing containing inorganic particles under the same conditions as in Example 1 except that the silica content of the matte urethane coating using silica particles as a matting agent was changed to 13.3% by mass. An artificial marble having a coating composition composed of a coating film formed on the surface was obtained.
(Comparative Example 4)
A water- and oil-repellent curing containing inorganic particles under the same conditions as in Example 1 except that the silica content of the matte urethane coating using silica particles as a matting agent was changed to 1.9% by mass. An artificial marble having a coating composition composed of a coating film formed on the surface was obtained.
(評価方法)
得られたそれぞれの人工大理石を用いて、シリカ粒子またはシリカ粒子の凝集体からなる分散粒子の面積割合(平面視)、平均粒径、算術平均粗さRaの評価を以下に記載する方法で行った。
「1」シリカ粒子またはシリカ粒子の凝集体からなる分散粒子の面積割合
人工大理石表面をデジタルマイクロスコープVHX−5000(株式会社キーエンス製、装置名)にて拡大観察し、画像解析ソフトWin ROOF(三谷商事株式会社製、ソフト名)でシリカ粒子及び/又はシリカ粒子の凝集体からなる分散粒子の面積割合を算出し面積比率とした。後記する表1にはシリカ面積割合(平面視)として表記する。
図3は実施例1の人工大理石の表面を1000倍に拡大して撮影した拡大写真である。図3に示すように分散粒子は暗い灰色で表示され、硬化塗膜は明るい灰色で表示され、両者の区別は明確にできるので、分散粒子の面積比率を算出することができる。
(Evaluation method)
Using the obtained artificial marble, evaluation of the area ratio (plan view), average particle diameter, and arithmetic average roughness Ra of dispersed particles composed of silica particles or an aggregate of silica particles was performed by the method described below. It was.
“1” Area ratio of dispersed particles composed of silica particles or aggregates of silica particles The surface of the artificial marble is enlarged and observed with a digital microscope VHX-5000 (manufactured by Keyence Corporation, apparatus name), and image analysis software Win ROOF (Mitani) The area ratio of dispersed particles composed of silica particles and / or aggregates of silica particles was calculated using a trade name, manufactured by Shoji Co., Ltd., and used as the area ratio. In Table 1 described later, it is expressed as a silica area ratio (plan view).
FIG. 3 is an enlarged photograph taken by magnifying the surface of the artificial marble of Example 1 1000 times. As shown in FIG. 3, the dispersed particles are displayed in dark gray, the cured coating film is displayed in light gray, and the distinction between the two can be made clear, so that the area ratio of the dispersed particles can be calculated.
「2」平均粒径
人工大理石表面をデジタルマイクロスコープVHX−5000にて拡大観察し、無作為に選んだシリカ粒子及び/又は無機粒子の凝集体からなる分散粒子10点の粒径を測定し、その平均値を平均粒径(μm)として後記する表1に示す。
「3」算術平均粗さRa
人工大理石表面の算術平均粗さRaを表面粗さ形状測定機サーフコム130A(株式会社東京精密製、装置名)にて測定した。
“2” Average particle size The surface of the artificial marble is magnified and observed with a digital microscope VHX-5000, and the particle size of 10 dispersed particles composed of aggregates of randomly selected silica particles and / or inorganic particles is measured. The average value is shown in Table 1 described later as the average particle diameter (μm).
"3" arithmetic average roughness Ra
The arithmetic average roughness Ra of the artificial marble surface was measured with a surface roughness shape measuring machine Surfcom 130A (manufactured by Tokyo Seimitsu Co., Ltd., apparatus name).
「4」耐繰り返し洗浄性
台所用中性洗剤を水道水で3%に薄めた水溶液をナイロンたわしに含ませ、上述の各人工大理石の表面に前記ナイロンたわしを当て、30g/cm2の荷重をかけたまま30万回往復摩擦操作を行い、試験後水洗いし、24時間風乾させた後、摩擦部分の食用油の弾き性を評価した。後記する表1に繰り返し洗浄試験後の油弾きとして示す。
図4は実施例1の人工大理石の繰り返し洗浄試験後の表面を1000倍に拡大して撮影した拡大写真である。また、油弾きの評価は、染色食用油を人工大理石の表面に塗り拡げた場合、図5(A)の写真に示すように油滴が濡れ拡がった場合は×、図5(B)の写真のように細かい油滴となって分離した場合に○と評価した。
以上の試験結果を以下の表1に併記した。
"4" Repeatable cleaning resistance Nylon scrub contains an aqueous solution of kitchen neutral detergent diluted to 3% with tap water. The nylon scrubbing is applied to the surface of each artificial marble described above, and a load of 30 g / cm 2 is applied. While being applied, 300,000 reciprocating friction operations were performed. After the test, the sample was washed with water and air-dried for 24 hours, and then the edible oil repellent property of the friction part was evaluated. It shows as oil repelling after a repeated washing test in Table 1 to be described later.
FIG. 4 is an enlarged photograph obtained by enlarging the surface of the artificial marble of Example 1 after 1000 times magnification. In addition, the evaluation of oil repelling is as follows: when dyeing edible oil is spread on the surface of artificial marble, as shown in the photograph of FIG. 5 (A), when the oil droplets are wet and spread, the photograph of FIG. 5 (B). When it became fine oil droplets and separated, it was evaluated as ○.
The above test results are also shown in Table 1 below.
「5」試験結果
表1に示した結果から、実施例1〜5の人工大理石は、前記無機粒子及び/又は無機粒子の凝集体が占める面積比率を20〜60%の範囲、平均粒径を10〜40μmの範囲、算術平均粗さRaを0.3〜0.7μmの範囲としていることで、繰り返し洗浄試験後の食用油の弾きを有し、耐久性に優れた人工大理石となっていた。
実施例4の人工大理石は繰り返し洗浄試験後の食用油の弾きについて耐久回数が50万回となり最高の耐久性を示した。なお、実施例1〜3、5の人工大理石は30万回の耐久回数で試験を終了している。
実施例5の人工大理石は平均粒径をより好ましい範囲より大きい57μm、粗さRaをより好ましい範囲より大きな0.8μmとしたが、シリカ粒子及び/又はシリカ粒子の凝集体が占める面積比率を望ましい範囲内の42%としているので、30万回という望ましい耐久性を示した。
“5” Test Results From the results shown in Table 1, in the artificial marbles of Examples 1 to 5, the area ratio occupied by the inorganic particles and / or the aggregates of the inorganic particles is in the range of 20 to 60%, and the average particle size is By making the arithmetic average roughness Ra in the range of 10 to 40 μm and the arithmetic average roughness Ra in the range of 0.3 to 0.7 μm, it has an edible oil repelling after repeated cleaning tests, and has become an artificial marble with excellent durability. .
The artificial marble of Example 4 had the highest durability with 500,000 durability times for cooking oil after repeated cleaning tests. The artificial marbles of Examples 1 to 3 and 5 have been tested with a durability count of 300,000 times.
In the artificial marble of Example 5, the average particle size was 57 μm larger than the more preferable range and the roughness Ra was 0.8 μm larger than the more preferable range, but the area ratio occupied by the silica particles and / or the aggregates of the silica particles is desirable. Since it was 42% within the range, the desired durability of 300,000 times was shown.
一方、比較例1の人工大理石では硬化塗膜にシリカ粒子が含有されていない為、繰り返し洗浄試験後において食用油を弾かない結果となった。
比較例2では前記シリカ粒子及び/又はシリカ粒子の凝集体が占める面積比率を19%以下、平均粒径を9μm以下、算術平均粗さRaを0.3μm以下としている為、無機粒子の割合が少な過ぎ、3万回の往復摩擦操作による繰り返し洗浄試験には耐えたが、5万回の往復摩擦操作による繰り返し洗浄試験には耐えられず、洗浄試験後において食用油を弾かない結果となった。
比較例3では前記シリカ粒子及び/又はシリカ粒子の凝集体が占める面積比率を61%以上、平均粒径を41μm以上、算術平均粗さRaを0.7μmより大きくしたなど無機粒子の割合が多い。その為、繰り返し洗浄試験においてシリカ粒子上の皮膜が無くなった際に硬化塗膜の凹部が存在する面積比率が少なく、撥水・撥油成分の量が少なくなり、食用油を弾かない結果となった。また、耐久回数について5万回の往復摩擦操作による繰り返し試験には耐えたが、10万回の往復摩擦操作による繰り返し試験には耐えられなかった。
比較例4では、平均粒径を望ましい範囲としたが、、シリカ粒子及び/又はシリカ粒子の凝集体が占める面積比率が低く、Raが小さすぎたため、油弾きが悪く、耐久性も低下した。
これらの対比から、シリカ粒子及び/又はシリカ粒子の凝集体の面積比率が耐久性に対して最も影響の大きいパラメーターであることが分かった。従って、シリカ粒子及び/又はシリカ粒子の凝集体の面積比率を望ましい範囲とした上で、更に平均粒径あるいは粗さRaを望ましい範囲とすることがより高い耐久性を得る上で有効であると考えられる。
On the other hand, the artificial marble of Comparative Example 1 did not repel edible oil after repeated cleaning tests because the cured coating film did not contain silica particles.
In Comparative Example 2, since the area ratio occupied by the silica particles and / or the aggregates of silica particles is 19% or less, the average particle diameter is 9 μm or less, and the arithmetic average roughness Ra is 0.3 μm or less, the ratio of inorganic particles is Too little, but endured repeated cleaning tests with 30,000 reciprocating friction operations, but could not withstand repeated cleaning tests with 50,000 reciprocating friction operations, and did not repel cooking oil after the cleaning test. .
In Comparative Example 3, the proportion of the inorganic particles is large, such as the area ratio occupied by the silica particles and / or the aggregates of the silica particles is 61% or more, the average particle diameter is 41 μm or more, and the arithmetic average roughness Ra is greater than 0.7 μm. . Therefore, when the coating on the silica particles disappears in the repeated cleaning test, the area ratio where the concave portion of the cured coating exists is small, the amount of water and oil repellent components is small, and edible oil is not repelled. It was. Further, the durability test endured repeated tests by 50,000 reciprocating friction operations, but it could not withstand repeated tests by 100,000 reciprocating friction operations.
In Comparative Example 4, the average particle diameter was set in a desirable range, but the area ratio occupied by silica particles and / or aggregates of silica particles was low, and Ra was too small, so oil repelling was poor and durability was also lowered.
From these contrasts, it was found that the area ratio of silica particles and / or aggregates of silica particles was the parameter having the greatest influence on durability. Therefore, after making the area ratio of the silica particles and / or the aggregates of the silica particles a desired range, it is effective to obtain a higher durability by further setting the average particle diameter or the roughness Ra to a desired range. Conceivable.
これら実施例相当の人工大理石を水回りの住宅設備機器の部位表面として適用した場合、例えばキッチンの人工大理石シンクに適用した場合、調理で使用した油や食品の油汚れによる汚れが付きにくく、防汚性に優れるとともに、繰り返し清掃を行いつつ長期間継続使用しても防汚性能を維持する人工大理石シンクを提供することができる。 When the artificial marble equivalent to these examples is applied as the surface of a part of a house equipment around water, for example, when applied to an artificial marble sink in a kitchen, the oil used in cooking or the dirt due to oil stains on food is difficult to be attached. It is possible to provide an artificial marble sink that is excellent in dirtiness and maintains antifouling performance even after repeated cleaning for a long period of time.
本発明によれば、住宅設備機器の部位表面に、防汚性能を長期維持可能な塗膜を形成することができ、拭き掃除等による摩耗劣化を軽減し、長期間に渡り衛生的な水回りの住宅設備機器を提供することができる。 According to the present invention, a coating film capable of maintaining antifouling performance for a long period of time can be formed on the surface of a part of household equipment, reducing wear deterioration due to wiping, etc. Housing equipment can be provided.
1…基材、2…硬化塗膜、2a…凹部、2b…凸部、3…分散粒子、10…塗膜組成物。
DESCRIPTION OF SYMBOLS 1 ... Base material, 2 ... Hardened coating film, 2a ... Concave part, 2b ... Convex part, 3 ... Dispersed particle, 10 ... Coating film composition.
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