JP2018126584A - Footwear having sensor system - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a shoe having a force and/or pressure sensor assembly operably connected to a communication port located in the shoe.SOLUTION: A sensor system 12 is adapted for use with an article of footwear and includes an insert member 37 including: a first and a second layer; a port 14 connected to the insert and configured for communication with an electronic module; a plurality of force and/or pressure sensors 16 on the insert member; and a plurality of leads 18 connecting the sensors to the port.SELECTED DRAWING: Figure 4

Description

(Cross-reference of related applications)
This application is filed with U.S. Patent Application No. 13 / 401,914, filed February 22, 2012, U.S. Patent Application No. 13 / 401,916, filed February 22, 2012, and Feb. 22, 2012. Claiming priority of US patent application Ser. No. 13 / 401,918, all of which are entitled “Footwear with sensor system”, all of which are hereby incorporated by reference in their entirety.

(Technical field)
The present invention relates generally to footwear having a sensor system, and more particularly to a shoe having a force and / or pressure sensor assembly operably connected to a communication port located on the shoe.

(background)
Shoes that incorporate a sensor system are well known. The sensor system collects fulfillment data and the data can be accessed for subsequent use, for example for analytical purposes. In certain systems, the sensor system is complex or the data can only be accessed or used by a particular operating system. In this way, the use of the collected data can be unnecessarily limited. Thus, although certain shoes with sensor systems provide many advantageous features, they nevertheless have certain limitations. The present invention seeks to overcome some of these limitations and other disadvantages of the prior art and to provide new features not previously available.

(Overview)
The present invention relates generally to footwear having a sensor system. Aspects of the present invention relate to an article of footwear including an upper member and a sole structure with a sensor system connected to the sole structure. The sensor system includes a plurality of sensors configured to detect force and / or pressure exerted on the sensor by the user's foot.

  Aspects of the invention relate to sensor systems adapted for use in footwear articles. The sensor system includes an insert member configured to be inserted into a foot chamber of the footwear article. The insert member includes a first layer and a second layer, a port connected to the insert and configured for communication with the electronic module, a plurality of force and / or pressure sensors of the insert member, and the sensor as a port. A plurality of leads to be connected.

  The system may also include a path that provides electrical communication between the first and second layers. The system may further include a housing connected to the insert and configured to support an electronic module in communication with the port. The insert may further include at least one additional layer, such as a spacer layer having holes aligned with the sensor and / or path to allow engagement of the component by the spacer layer.

  According to one aspect, a sensor system includes a first resistor disposed in a first layer and a second resistor disposed in a second layer, each resistor being one of the leads. Connected with the above. The port, path, sensor, lead, and first and second resistors form a circuit on the insert member, and the circuit is to be energized between a first terminal located at the port and ground. It is configured. The first and second resistors are arranged in parallel between the first terminal and ground. Each of the resistors extends between the inner portion connected to the first lead, the outer portion connected to the second lead, the inner portion and the outer portion, and both the inner and outer portions. And partially overlapping bridges. The resistor is configured to allow electronic signals to pass between the first and second leads by the inner portion, the bridge and the outer portion.

  According to another aspect, the pathway may further include a generally annular reinforcement disposed about at least one of the first and second layers. The reinforcing material has reduced flexibility compared to the path. The path may additionally or alternatively include a first conductive portion of the first layer and a second conductive portion of the second layer. The first and second conductive portions are in continuous engagement with each other by holes to provide electrical communication between the first and second layers. The first and second conductive portions each have a gap extending therein and dividing the first and second conductive portions into separate first and second portions. In this configuration, the gap extends and is aligned substantially perpendicular to an imaginary line extending between the front edge of the first metatarsophalangeal sensor and the rear edge of the fourth metatarsophalangeal sensor. The paths in this configuration may constitute two separate paths on the opposite side of the gap.

  According to another aspect, the spacer layer has a first hole aligned with one of the sensors to allow at least partial engagement between the first and second contacts of the sensor by the spacer layer. And may further include a flow path from the hole to the vent in the insert member. The flow path allows air to flow from the sensor to the exterior of the insert member between the first and second layers via the first vent. The vent may have a selectively permeable closure member arranged to cover the vent. Further, the vent may be connected to multiple sensors by additional flow paths and / or the insert may include a second vent connected to one or more sensors in a similar arrangement. An article of footwear incorporating an insert may include a cavity within the sole member of the footwear that is at least partially disposed below the vent. The cavity extends laterally from the vent to a distal end located outside the peripheral boundary of the insert, whereby the cavity is configured to allow air exiting the first vent to escape from the insert member. In addition, a patch of dielectric material may be connected to one of the first and second layers and extend across the flow path to be disposed between the first and second layers, Resist to short circuit of one or more conductive members between the second layers.

  According to a further aspect, the insert may include an extension that extends to the recess and integrates the ends of the leads to form an interface. The extension has a strip of reinforcement that extends across the end of the lead. The extended portion has a bent portion where the extended portion bends downward at or near the peripheral edge of the housing, and a hanging portion extending downward from the bent portion to the recess. In this configuration, the interface is disposed in the hanging portion within the recess, and the strip extends across the bend to provide reinforcement and wear resistance to the bend. The system may also include an interface assembly that includes a base member and a plurality of electrical connectors supported by the base member. At least a portion of the depending portion is received by the base member and the end of the lead engages with the electrical connector to form an interface.

  According to yet another aspect, the insert includes a first cutout at the inner edge of the insert member and a second cutout at the outer edge of the insert member in the vicinity of the joint between the forefoot and the middle foot. . The width of the insert defined between the inner and outer edges is greater at the midfoot than the width measured between the first and second cutouts and the width measured at the heel. The insert may also include a hole in the midfoot that is configured to receive the housing, and the hole may occupy less than half the width of the midfoot. The insert may also include other cutouts.

  Other aspects of the invention relate to sensor systems that include various combinations of the features discussed above.

  A further aspect of the invention relates to a system comprising an article of footwear comprising a sensor system as described above, wherein the electronic module is connected to the sensor system and the external device is configured for communication with the electronic module. . The module is configured to receive data from the sensor and transmit the data to an external device, and the external device is configured to further process the data.

  According to one aspect, the system also includes an accessory device connected to the external device and configured to allow communication between the electronic module and the external device. The accessory device may also be configured for connection with the second external device to allow communication between the electronic module and the second external device.

  Further features and benefits of the present invention will be apparent from the following specification, taken in conjunction with the following drawings.

It is a side view of shoes. It is a side view of the opposite side of the shoe of FIG. 1 is a top perspective view of a shoe sole incorporating an embodiment of a sensor system according to aspects of the present invention (with the shoe upper removed and the foot contact member folded to one side). FIG. FIG. 4 is a top perspective view of the sole and sensor system of FIG. 3 with the shoe foot contacting member and electronic module removed. FIG. 4 is a top perspective view of the sole of FIG. 3 with the foot contact member of the shoe removed and no sensor system. 1 is a schematic diagram of one embodiment of an electronic module that is in communication with an external electronic device and can be used in a sensor system. FIG. FIG. 4 is a top view of the insert of the sensor system of FIG. 3 adapted to be placed within the sole structure of a user's right footwear article. FIG. 8 is a top perspective view of the insert of FIG. 7. FIG. 8 is a top view of the sensor system of FIG. 3 including the insert of FIG. FIG. 10 is a top perspective view of the sensor system of FIG. 9. FIG. 10 is an enlarged top view of a part of the sensor system of FIG. 9. FIG. 10 is a top view of the sensor system of FIG. 9 and a similar sensor system adapted for use in the sole structure of a user's left footwear article. FIG. 8 is an exploded perspective view of the insert of FIG. 7 showing four different layers. FIG. 14 is a top view of the first layer of the insert of FIG. 13. FIG. 15 is an enlarged top view of a part of the first layer in FIG. 14. FIG. 14 is a top view of a second layer of the insert of FIG. 13. FIG. 17 is an enlarged top view of a part of the second layer of FIG. 16. It is a top view of the spacer layer of the insert of FIG. It is a top view of the lower layer of the insert of FIG. FIG. 10 is a schematic circuit diagram illustrating one embodiment of a circuit formed by the components of the sensor system of FIG. 9. FIG. 12 is an enlarged cross-sectional view schematically illustrating the area indicated by line 21-21 in FIG. FIG. 10 is a bottom view of the sensor system of FIG. 9. FIG. 22B is a bottom view of the sensor system illustrated in FIG. 22A with a filter connected over the vent of the sensor system. FIG. 6 is a top view of a spacer layer of another embodiment of an insert of a sensor system in accordance with an aspect of the present invention, with broken lines indicating the position of the sensor. FIG. 22D is a bottom view of the insert of the sensor system incorporating the spacer layer of FIG. 22C, with broken lines indicating the position of the filter connected to the insert. FIG. 7 is a schematic diagram of the electronic module of FIG. 6 in communication with an external game device. 1 is a schematic diagram of a pair of shoes each including a sensor system in a mesh communication mode with an external device. FIG. FIG. 2 is a schematic diagram of a pair of shoes each including a sensor system in a “daisy chain” communication mode with an external device. 1 is a schematic diagram of a pair of shoes each including a sensor system in an independent communication mode with an external device. FIG. 6 is a graph illustrating resistance versus pressure for one embodiment of a sensor according to aspects of the present invention. FIG. 5 is a schematic cross-sectional view of a portion of the sole and sensor system of FIG. 4. FIG. 6 is a schematic cross-sectional view of another embodiment of a portion of a sole and sensor system in accordance with aspects of the present invention. FIG. 4 is a top view of the sole of FIG. 3 with the foot contact member in an operable position. It is sectional drawing which has shown the figure obtained along the straight line 31-31 of FIG. 10 typically. It is sectional drawing which has shown the figure obtained along the straight line 32-32 of FIG. FIG. 6 is an exploded perspective view of another embodiment of a sensor system according to aspects of the present invention. FIG. 6 is an exploded perspective view of another embodiment of a sensor system according to aspects of the present invention. It is a schematic sectional drawing of the sensor of the sensor system of FIG. It is a schematic sectional drawing of the sensor of the sensor system of FIG. FIG. 6 is a top perspective view of a shoe sole incorporating another embodiment of a sensor system according to aspects of the present invention (with the shoe upper removed and the foot contact member folded to one side). FIG. 37 is a top perspective view of the sole of FIG. 36 with the foot contact member of the shoe removed and no sensor system. FIG. 37 is a top perspective view of the sole and sensor system of FIG. 36 with the shoe foot contacting member and electronic module removed. FIG. 37 is a top view of the insert of the sensor system of FIG. 36 adapted to be placed within the sole structure of a user's right footwear article. FIG. 40 is a top view of a first layer of the insert of FIG. 39. FIG. 40 is a top view of a second layer of the insert of FIG. 39. FIG. 40 is a top view of the spacer layer of the insert of FIG. 39. FIG. 40 is a top view of the lower layer of the insert of FIG. 39. FIG. 40 is an exploded perspective view of the insert of FIG. 39 showing four different layers. FIG. 6 is a top perspective view of a shoe sole incorporating another embodiment of a sensor system according to aspects of the present invention (with the shoe upper removed and the foot contact member folded to one side). FIG. 46 is a top perspective view of the sole of FIG. 45 with the foot contact member of the shoe removed and no sensor system. FIG. 46 is a top perspective view of the sole and sensor system of FIG. 45 with the shoe foot contacting member and electronic module removed. FIG. 7 is a top view of another embodiment of an insert of a sensor system adapted to be placed within a sole structure of a user's right footwear article in accordance with aspects of the present invention. FIG. 49 is a top view of the first layer of the insert of FIG. 48. FIG. 49 is a top view of the spacer layer of the insert of FIG. 48. FIG. 49 is a top view of a second layer of the insert of FIG. 48. 6 is a top view of another embodiment of a sensor system insert in accordance with aspects of the present invention. FIG. FIG. 53 is a top view of a first layer of the insert of FIG. 52. FIG. 53 is a top view of the spacer layer of the insert of FIG. 52. FIG. 53 is a top view of a second layer of the insert of FIG. 52. It is sectional drawing obtained along the straight line 56-56 in FIG. 1 is a schematic cross-sectional view illustrating one embodiment of a method and apparatus for forming a recess in a sole structure of an article of footwear in accordance with an aspect of the present invention. FIG. 58 is a schematic cross-sectional view illustrating the sole structure of the footwear article of FIG. 57 to which an insert member and a foot contact member of the sensor system are connected. FIG. 6 is a schematic cross-sectional view illustrating another embodiment of a sensor system disposed within a sole structure of an article of footwear in accordance with aspects of the present invention. FIG. 6 is a schematic cross-sectional view illustrating another embodiment of a sensor system disposed within a sole structure of an article of footwear in accordance with aspects of the present invention. 1 is a perspective view of one embodiment of a foot contact member configured for use in a sensor system according to aspects of the present invention. FIG. 6 is a perspective view of another embodiment of a sensor system according to aspects of the present invention. FIG. FIG. 6 illustrates a plan view of a port in an insert member according to an aspect of the present invention. FIG. 6 illustrates a perspective view of a port in an insert member according to an aspect of the present invention. FIG. 6 illustrates a partially enlarged plan view of a port in an insert member according to an aspect of the present invention. Fig. 3 illustrates the components of a port housing. Fig. 3 illustrates the components of a port housing. Fig. 3 illustrates the components of a port housing. FIG. 4 illustrates an illustration of an interface assembly used at a port. FIG. 4 illustrates an illustration of an interface assembly used at a port. FIG. 4 illustrates an illustration of an interface assembly used at a port. FIG. 4 illustrates an illustration of an interface assembly used at a port. FIG. 6 illustrates a view of an interface assembly operably connected with an insert member. FIG. 6 illustrates a view of an interface assembly operably connected with an insert member. It is a partial enlarged plan view of a port connected to an insert member and having a cover member removed. It is a side view of the port attached to the insert member. It is a side view of the port attached to the insert member. FIG. 6 is an additional view of a module according to aspects of the present invention. FIG. 6 is an additional view of a module according to aspects of the present invention. FIG. 3 is a perspective view of a contact according to an embodiment of the present invention. FIG. 6 is a perspective view of a module carrier according to an embodiment of the present invention. It is a perspective view of the component of a module. It is a perspective view of the component of a module. It is a perspective view of the component of a module. It is a fragmentary sectional view which shows the overmolding of the contact of the interface of a module. 2 is a top view of a module showing a light assembly in accordance with aspects of the present invention. FIG. 2 is a top view of a module showing a light assembly in accordance with aspects of the present invention. FIG. FIG. 6 is an internal view of a module showing components of a light assembly. FIG. 6 is an internal view of a module showing components of a light assembly. FIG. 6 is an internal view of a module showing components of a light assembly. FIG. 6 is an internal view of a module showing components of a light assembly. FIG. 3 is a diagram of a PCB and ground plane extender associated with a module in accordance with aspects of the present invention. FIG. 3 is a diagram of a PCB and ground plane extender associated with a module in accordance with aspects of the present invention. FIG. 3 is a diagram of a PCB and ground plane extender associated with a module in accordance with aspects of the present invention. FIG. 3 is a diagram of a PCB and ground plane extender associated with a module in accordance with aspects of the present invention.

(Detailed explanation)
While this invention may be embodied in many different forms, this disclosure is to be considered as illustrative of the principles of the invention and is intended to limit the broad aspects of the invention to the illustrated and described embodiments. With the understanding that this is not the case, a preferred embodiment of the invention is illustrated in the drawings and will be described in detail herein.

  Footwear such as shoes is illustrated in FIGS. 1-2 and is generally indicated by the reference numeral 100. The footwear 100 can take many different forms including, for example, various types of athletic footwear. In the exemplary embodiment, shoe 100 generally includes a force and / or pressure sensor system 12 operably connected to universal communication port 14. As described in further detail below, the sensor system 12 collects performance data regarding the person who wears the shoe 100. Through connection with the universal communication port 14, a plurality of different users can access fulfillment data for a variety of different uses, as described in further detail below.

  The footwear article 100 is illustrated in FIGS. 1-2 and includes an upper 120 and a sole structure 130. For reference purposes in the following description, as illustrated in FIG. 1, the footwear 100 may be divided into three general regions: a forefoot portion 111, a midfoot portion 112, and a heel portion 113. Regions 111-113 are not intended to define a precise area of footwear 100. Rather, regions 111-113 are intended to represent general areas of footwear 100 that provide a reference framework in the following discussion. Although regions 111-113 generally apply to footwear 100, references to regions 111-113 are also included within upper 120, sole structure 130, or either upper 120 or sole structure 130, and / or Or it may be specifically applied to individual components formed as part of either the upper 120 or the sole structure 130.

  1 and 2, the upper 120 is secured to the sole structure 130 and defines a space or chamber for receiving a foot. For reference purposes, the upper 120 includes an outer portion 121, an opposite inner portion 122 and a bump or instep portion 123. The outer portion 121 is arranged to extend along the outer portion of the foot (ie, the outer side) and generally passes through each of the regions 111-113. Similarly, the medial portion 122 is arranged to extend along the opposite medial portion (ie medial side) of the foot and generally passes through each of the regions 111-113. The bump part 123 is disposed between the outer part 121 and the inner part 122 and corresponds to the upper surface or the instep part of the foot. In this illustrated embodiment, the bump portion 123 includes a lace 125 or other desired closure mechanism that is conventionally utilized to modify the size of the upper 120 relative to the foot and thereby adjust the fit of the footwear 100. Including a throat 124. Upper 120 also includes a mouth 126 that allows the foot to enter and exit the space within upper 120. A variety of materials can be used to fabricate the upper 120, including materials conventionally used in footwear uppers. Thus, the upper 120 may be formed from one or more portions of, for example, leather, synthetic leather, natural or synthetic fabric, polymer sheet, polymer foam, mesh fabric, felt, nonwoven polymer, or rubber material. The upper 120 can be formed from one or more of these materials, the material or portions thereof being sewn or bonded together, for example, in a manner known and used in the art.

  Upper 120 may also include a heel element (not shown) and a toe element (not shown). If present, the heel element may extend upward along the inner surface of the upper 120 at the heel 113 to enhance the comfort of the footwear 100. Toe elements, when present, may be placed on the outer surface of the upper 120 at the forefoot portion 111 to provide wear resistance, protect the wearer's toes and assist in foot positioning. In some embodiments, one or both of the heel element and the toe element may not be present, or the heel element may be disposed on the outer surface of the upper 120, for example. Although the above-described upper 120 configuration is suitable for footwear 100, the upper 120 may assume any desired conventional or non-conventional upper structure configuration without departing from this invention.

  As shown in FIG. 3, the sole structure 130 may be fixed to the lower surface of the upper 120 and have a generally conventional shape. The sole structure 130 may have a multi-piece structure, and includes, for example, a midsole 131, an outsole 132, and a foot contact member 133. The foot contact member 133 is generally a thin compressible member that is positioned within the space of the upper 120 and adjacent to the lower surface of the foot (or between the upper 120 and the midsole 131) to enhance the comfort of the footwear 100. Can do. In various embodiments, the foot contact member 133 may be a sock liner, a straw bell, an insole member, a bootie element, a sock, and the like. In the embodiment illustrated in FIGS. 3-5, the foot contact member 133 is an insole member or a sock liner. The term “foot contact member” as used herein does not necessarily mean direct contact with the user's foot, as another element may prevent direct contact. Rather, the foot contact member forms part of the inner surface of the foot receiving chamber of the footwear article. For example, the user may wear socks that prevent direct contact. As another example, the sensor system 12 may be incorporated into a footwear article designed to be placed over a shoe or other footwear article, such as an external bootie element or shoe cover. In such articles, the upper portion of the sole structure may be considered a foot contact member even though it does not directly contact the user's foot. In some arrangements, an insole or sockliner may not be present, and in other embodiments, the footwear 100 may have a foot contact member disposed on the insole or sockliner.

  The midsole member 131 may be or include an impact attenuating member and may include a plurality of members or elements in some embodiments. For example, the midsole member 131 may be a polymer foam material such as polyurethane, ethyl vinyl acetate, or other material that compresses to damp ground and other contact surface reaction forces during walking, running, jumping or other activities (eg, phylon). (Phylon), phylite, etc.). In some exemplary structures in accordance with the present invention, the polymer foam material is a fluid filled bladder or deceleration that enhances footwear 100 comfort, motion control, stability and / or ground and other contact surface reaction damping characteristics. Various elements such as materials may be encapsulated or included. In yet another exemplary structure, the midsole 131 may include additional elements that compress to dampen ground and other contact surface reaction forces. For example, the midsole 131 may include columnar elements that assist in force buffering and absorption.

  The outsole 132 is secured to the underside of the midsole 131 of the illustrated footwear structure 100 and is a wear resistant material such as rubber or a flexible material such as polyurethane that contacts the ground or other surfaces during movement or other activities. Made of synthetic material. The material forming the outsole 132 is manufactured and / or surface-treated with a suitable material to provide enhanced traction and slip resistance. The outsole 132 illustrated in FIGS. 1 and 2 is illustrated with a plurality of notches or grooves 136 on one or both sides of the outsole 132, although many types of treads, contours, and other structures may be provided. Other types of outsole 132 can be used in connection with the present invention. It will be appreciated that embodiments of the present invention can be used in connection with other types of footwear and sole structures as well as other types and configurations of shoes.

  1-5 illustrate an exemplary embodiment of footwear 100 incorporating a sensor system 12 according to the present invention, and FIGS. 3-22B illustrate an exemplary embodiment of the sensor system 12. . The sensor system 12 includes an insert member 37 to which a force and / or pressure sensor assembly 13 is connected. The insert member 37 is configured to be placed in contact with the sole structure 130 of the footwear 100, and in one embodiment, the insert member 37 generally faces the foot contact member 133 and above the midsole member 131. Configured to be placed in a relationship. The sensor assembly 13 includes a plurality of sensors 16 and a communication or output port 14 in communication with the sensor assembly 13 (eg, electrically connected by a conductor). The port 14 is configured to transmit data received from the sensor 16 to, for example, an electronic module (also referred to as an electronic control device) 22 as described later. Port 14 and / or module 22 may also be configured to communicate with external devices as described below. In the embodiment illustrated in FIGS. 3-5, the system 12 includes a first sensor 16a in the shoe thumb (first phalange or thumb) region, a second sensor 16b in the first metatarsal head, and a fifth. There are four sensors 16, two sensors 16 b-c in the forefoot portion of the shoe including the third sensor 16 c in the metatarsal head, and a fourth sensor 16 d in the heel. These foot regions are generally subjected to the greatest degree of pressure during movement. Each sensor 16 is configured to detect pressure exerted on the sensor 16 by the user's foot. The sensor communicates with port 14 via a wire lead and / or sensor lead 18 which can be another electrical conductor or suitable communication medium. For example, in the embodiment of FIGS. 3-5, the sensor lead 18 may be a conductive medium printed on the insert member 37, such as silver-based ink or other metal ink such as copper and / or tin-based ink. Good. The lead 18 may alternatively be provided as a thin line in one embodiment. In other embodiments, the lead 18 can be connected to the foot contact member 133, the midsole member 131, or another member of the sole structure 130.

  Other embodiments of the sensor system 12 may include a different number or configuration of sensors 16 and may generally include at least one sensor 16. For example, in one embodiment, the system 12 includes more sensors, and in another embodiment, the system 12 includes two sensors, one on the heel and one on the forefoot of the shoe 100. In addition, the sensor 16 may communicate with the port 14 in a variety of ways, including any known type of wired or wireless communication, including Bluetooth and near field communication. A pair of shoes may include a sensor system 12 in each pair of shoes, the paired sensor systems may operate synergistically or independently of each other, and the sensor system of each shoe may be It is understood that they may or may not communicate with each other. The communication of the sensor system 12 is described in further detail below. The sensor system 12 may include a computer program / algorithm that controls the collection and storage of data (eg, pressure data from the user's foot interaction with the ground or other contact surface), and these programs / algorithms may include sensors 16, modules 22 and / or stored on and / or executed by external device 110.

  The sensor system 12 can be placed in the sole 130 of the shoe 100 in several configurations. In the embodiment illustrated in FIGS. 3-5, the port 14, sensor 16, and lead 18 may contact the midsole 131 and the foot contact, for example, by placing an insert member 37 between the midsole 131 and the foot contact member 133. It can be arranged between the members 133. The insert member 37 may be connected to one or both of the midsole and the foot contact member 133 in one embodiment. As described below, a cavity or recess 135 can be disposed in the midsole 131 (FIG. 5) and / or the foot contact member 133 to receive the electronic module 22, and the port 14 can be accessible from within the recess 135 in one embodiment. . The recess 135 may further accommodate the housing 24 of the module 22, for example by providing a physical space for the port 14 and / or for interconnection between the port 14 and the module 22. By providing hardware, it can be configured for connection with port 14. In the embodiment illustrated in FIG. 5, the recess 135 is formed by a cavity in the upper main surface of the midsole 131. As shown in FIG. 5, the sole structure 130 may include a compressible sole member 138 that is perforated to receive the housing 24, which allows access to the recess 135 and / or one of the recesses 135. May be considered a part. The insert 37 can be placed over the compressible sole member 138 to place the housing 24 in the recess 135. The compressible sole member 138 may face the midsole 131 in one embodiment, or may be in direct contact with the midsole 131. It will be appreciated that the compressible sole member 138 may confront the midsole 131 with one or more additional structures disposed between the compressible sole member 138 and the midsole 131, such as a straw bell member. In the embodiment of FIGS. 3-5, the compressible sole member 138 is in the form of a foam member 138 (eg, EVA member) disposed between the foot contact member 133 and the midsole 131, which in this embodiment is the lower portion. May be considered an insole / sock liner. The foam member 138 may be coupled to the straw bell 133A (FIG. 58) of the midsole 131 in one embodiment, for example by the use of an adhesive, and may cover any stitching of the straw bell, which is the sewing insert 37. This configuration that can prevent wear is shown schematically in FIG. In the embodiment illustrated in FIGS. 3-5, the housing 24 has a plurality of walls including a side wall 25 and a bottom wall 26 and extends outwardly from the top of the side wall 25 for connection to the insert 37. Including a flange or lip 28 configured for the purpose. In one embodiment, the flange 28 is a separate member that connects to the tub 29 to form the housing 24 by a nail 28A that connects through the hole 28B of the insert 37 located at the front end of the hole 27. The nail 28A is connected by ultrasonic welding or other techniques and may be received in a receptacle in one embodiment. In an alternative embodiment, the footwear article 100 may be manufactured with the tub 29 formed in the sole structure 130 and the flange 28 connected afterwards, optionally after other parts of the port are also assembled, such as by a snap connection. Can be done. The housing 24 may include a retention structure that retains the module 22 within the housing 24, such that the retention structure is complementary to the retention structure of the module 22 such as a tab / flange and slot arrangement, complementary tabs, locking members, friction fit members, and the like. It may be. The housing 24 also includes a finger rest 29A disposed in the flange 28 and / or the basin 29, which provides room for the user's fingers to engage the module 22 to remove the module 22 from the housing 24. The flange 28 provides a wide base that engages the top of the insert 37, which diffuses the force exerted on the insert 37 and / or the foot contact member 133 by the flange 28, and the flange 28 causes severe deformation and deformation of such components. Reduce the chance of damage. The rounded corners of the flange 28 also help to avoid damage to the insert 37 and / or the foot contact member 133. It will be appreciated that the flange 28 may have different shapes and / or contours in other embodiments and that similar functionality may be provided by the different shapes and / or contours.

  The foot contact member 133 is configured to be placed over the foam member 138 to cover the insert 37 and, as shown in FIG. 3, has a recess in its lower main surface to provide space for the housing 24. 134 may be included. The foot contact member 133 may be glued to the foam member 138, and in one embodiment is glued only at the forefoot to pull up the foot contact member 133 to allow access to the module 22, as shown in FIG. obtain. Further, the foot contact member 133 includes an adhesive or high friction material (not shown) that is disposed on at least a portion of the lower surface to resist displacement relative to the insert 37 and / or foam member 138, such as a silicone material. obtain. For example, in an embodiment where the foot contact member 133 is glued at the forefoot and free at the heel (eg, FIG. 3), the foot contact member 133 may have an adhesive material placed on the heel. Adhesive materials can also enhance sealing to resist dust intrusion into the sensor system. In another embodiment, as shown in FIG. 60, the foot contact member 133 is configured to be placed over the port 14 and is dimensioned to allow insertion and / or removal of the module 22 through the foot contact member 133. May include a door or hatch 137 set to. The embodiment of the foot contact member 133 illustrated in FIG. 60 may be useful in place of the foot contact member 133 in FIG. 3, 36 or 45 to allow access to the port 14 and module 22. In the embodiment illustrated in FIG. 60, the door 137 has a hinge 137A formed by a material appendage along one edge of the door 137, allowing the door 137 to open and close by pivoting. Furthermore, the door 137 is formed of the same material as the foot contact member 133 in this embodiment, so that any significant loss of cushioning is not lost by the inclusion of the door 137. Further, the door 137 may have a tab 137B or other structure that assists the user in gripping and operating the door 137. In one embodiment, the sensor system 12 may be located under the foot contact member 133 and the door 137 may allow access to the port 14 in such an embodiment (not shown). In another embodiment, the door 137 may have a hinge at another edge, or may be opened in different ways, such as removal, sliding, or the like. In one embodiment, the foot contact member 133 may also have a graphic mark 92 thereon as described below.

  In one embodiment, as illustrated in FIGS. 3-5 and 7, the foam member 138 may also include a recess 139 having the same peripheral shape as the insert 37 for receiving the insert 37 therein. The lower layer 69 (FIG. 13) of the insert member 37 may include an adhesive backing to hold the insert 37 within the recess 139. In one embodiment, a relatively strong adhesive such as a quick bond acrylic adhesive can be utilized for this purpose. The insert 37 has a hole or space 27 for receiving the housing 24 and providing its location. The foam member 138 in this embodiment may also allow the housing 24 to pass completely through and / or through at least a portion of the strawbell and / or midsole 131. In the embodiment illustrated in FIGS. 3-5, the foot contact member 133 may have a reduced thickness compared to a typical foot contact member 133 (eg, a sock liner), and the thickness of the foam member 138 is This provides a buffer that is approximately equivalent to a reduction in the thickness of the foot contact member 133. In one embodiment, the foot contact member 133 may be a sock liner about 2-3 mm thick, the foam member 138 may have a thickness of about 2 mm, and the recess 139 has a depth of about 1 mm. Have. The foam member 138 may be adhesively connected to the insert member 37 prior to connecting the foam member 138 to the article 100 in one embodiment. This configuration allows the adhesive between the foam member 138 and the insert 37 to be cured in a flat state prior to attaching the foam member to the strobebell or other portion of the footwear 100, which generally causes the foam member 138 to bend or curve. Otherwise, delamination can occur. The foam member 138 to which the insert 37 is bonded may be provided in this configuration as a single product for insertion into the footwear article 100 in one embodiment. The arrangement of the port 14 in FIGS. 3-5 not only presents minimal contact, irritation or other interference to the user's foot, but also provides easy accessibility by simply lifting the foot contact member 133.

  In the embodiment of FIGS. 3-5, the housing 24 extends completely through the insert 37 and the foam member 138, and the recess 135 also extends completely through the straw bell 133A and partially extends the footwear 100. The midsole 131 of the housing 24 is received as schematically illustrated in FIG. In another embodiment, the recess 135 may be configured differently, and in one embodiment can be positioned completely below the straw bell 133A, and a window with the straw bell 133A allows access to the module 22 in the recess 135. To do. The recess 135 cuts or removes material from the strawbell 133A and / or midsole 131, forms the strawbell 133A and / or midsole 131 with the recess included therein, or other techniques or of such techniques It can be formed using a variety of techniques, including combinations. In one embodiment, the hot knife 109 is used to cut through the straw bell 133A and into the midsole 131, as schematically illustrated in FIG. Form. In this embodiment, the hot knife 109 includes a wall 109A extending around the hot knife 109 that defines a cavity 109B that receives the piece 135A to be removed, as well as a fork extending downward through the center of the piece 135A. Including 109C. The wall 109A cuts into the straw bell 135A and the midsole 131 to cut the outer boundary of the portion 133A to be removed. Both forks 109C weaken the bottom side of piece 135A to assist in removal and help hold piece 135A inside cavity 109B during removal so that piece 135A simply holds hot knife 109 It can be removed by lifting away from the sole structure 130. In one embodiment, the hot knife 109 can be heated to a temperature between 250-260 ° C. In other embodiments, a hot knife 109 (which may be otherwise configured) may be utilized to form a differently shaped and / or configured recess 135 in the sole structure 130. FIG. 58 schematically illustrates the insert 37 connected to the sole structure 130 and the housing 24 received in the recess 135 after formation. As shown in FIG. 58, the housing 24 fits closely to the wall of the recess 135, which can be advantageous because the gap between the housing 24 and the recess 135 can be a source of material failure. The process of removing piece 135 can be automated using a suitable computer controller.

  The recess 135 may be located at other locations of the sole structure 130 in further embodiments. For example, the recess 135 can be disposed on the upper main surface of the foot contact member 133, and the insert 37 can be disposed on the foot contact member 133. As another example, the recess 135 can be disposed on the lower main surface of the foot contact member 133, and the insert 37 is disposed between the foot contact member 133 and the midsole 131. As a further example, the recess 135 can be located in the outsole 132 and can be accessible from the outside of the shoe 100, for example, through the side, bottom or heel opening of the sole 130. In the configurations illustrated in FIGS. 3-5, the port 14 is easily accessible for connection or removal of the electronic module 22 as described below. In the embodiment illustrated in FIG. 59, the foot contact member 133 has the insert 37 connected to the bottom surface, and the port 14 and recess 135 have the same configuration as described above and illustrated in FIG. Is formed. Although the interface 20 is disposed on the side of the housing 24 as also illustrated for other embodiments, it is understood that the interface 20 can be disposed in other locations, for example, for engagement by the top of the module 22. Is done. Module 22 can be modified to accommodate such changes. In this embodiment, the foot contact member 133 is provided with an opening (eg, as in FIG. 60) for accessing the module 22, or pulled up to access the module 22, as shown in FIG. May be. In the embodiment illustrated in FIG. 59A, the insert 37 is placed in contact with the midsole member 131 below both the foot contact member 133 and the straw bell 133A. In this embodiment, the strawbell 133A and / or the foot contact member 133 includes an opening to access the module 22 and / or is pulled up to access the module 22, as shown in FIG. May be.

  In other embodiments, the sensor system 12 may be arranged differently. For example, in one embodiment, the insert 37 may be disposed within the outsole 132, midsole 131 or foot contact member 133. In one exemplary embodiment, the insert 37 may be disposed within a foot contact member 133 that is disposed over an insole member such as a sock, a sock liner, an internal footwear bootie or other similar item, or the foot contact member 133 and the insole member. Between the two. Still other configurations are possible, and some examples of other configurations are described below. As described above, it will be appreciated that the sensor system 12 may be included in each shoe in pairs.

  The insert member 37 in the embodiment illustrated in FIGS. 3-22B is formed from a plurality of layers including at least a first layer 66 and a second layer 68. The first and second layers 66, 68 are formed from a flexible film material, such as Mylar® or other PET (polyethylene terephthalate) film, or another polymer film, such as polyamide. In one embodiment, the first and second layers 66, 68 may each be a PET film having a thickness of 0.05-0.2 mm, for example, 125 μm. Further, in one embodiment, each of the first and second layers 66, 68 has a minimum bend radius of 2 mm or less. The insert 37 further includes a spacer layer 67 disposed between the first and second layers 66, 68 and / or a lower layer 69 disposed below the insert 37 below the second layer 68. They may be included in the embodiment illustrated in FIGS. 3-22B. The layers 66, 67, 68, 69 of the insert 37 are stacked on top of each other in a face-to-face relationship, and in one embodiment, the layers 66, 67, 68, 69 all have similar or identical peripheral shapes; Overlaid on top of each other (FIG. 13). In one embodiment, the spacer layer 67 and the lower layer 69 may each have a thickness of 89-111 μm, such as 100 μm. The total thickness of the insert member 37 may be about 450 μm in one embodiment, or about 428-472 μm in another embodiment, and about 278-622 μm in further embodiments. The insert 37 may also include an additional adhesive that is 100-225 μm thick, and in other embodiments may further include one or more selective reinforcing layers, such as additional PET layers. Furthermore, in one embodiment, as described above, the entire four-layer insert has a minimum bend radius of 5 mm or less. The orientation of the first and second layers 66, 68 can be achieved in another embodiment, for example, by placing the first layer 66 below the second layer 68 with the second layer 68 as the top layer. It is understood that this can be reversed. In the embodiment of FIGS. 3-22B, the first and second layers 66, 68 may include various circuits including the sensor 16, leads 18, resistors 53, 54, path 50, dielectric patch 80, and other components. Other components are printed thereon and are described in further detail below. The components are printed on the lower surface of the first layer 66 and the upper side of the second layer 68 in the embodiment of FIGS. 3-22B, but in other embodiments at least some of the components are first and first. It can be printed on the opposite side of the two layers 66,68. It will be appreciated that components disposed in the first layer 66 and / or the second layer 68 can be moved / translocated to the other layers 66, 68. In one embodiment, the components may be printed on layers 66, 68 so as to limit the total number of printer passes required, and in one embodiment, all components of individual layers 66, 68 are Can be printed in a single pass.

  The layers 66, 67, 68, 69 may be connected together by an adhesive or other bonding material in one embodiment. The spacer layer 67 may include an adhesive on one or both surfaces in one embodiment to connect to the first and second layers 66,68. Similarly, the lower layer 69 may have an adhesive on one or both surfaces for connection to the footwear 100 as well as the second layer 68. The first or second layer 66, 68 may additionally or alternatively have an adhesive surface for this purpose. A variety of other techniques can be used to connect the layers 66, 67, 68, 69 in other embodiments, such as heat sealing, spot welding, and other known techniques.

  The insert 37, the foot contact member 133 and / or the sensor system 12 and other components of the footwear 100 may also include a graphic design or other mark (not shown) thereon. The graphic design may be provided in one or more graphic layers (not shown) that may be connected to the insert 37, for example by overlaying a graphic layer on the first layer 66. The graphic design may correspond to the sensor assembly 13, the leads 18, and various other components supported by the layers. For example, in the embodiment of FIG. 60, the foot contact member 133 has a graphical mark 92 that forms a graphical depiction of the insert 37 of the sensor system 12 disposed below the foot contact member 133. Other graphic designs can be used in other embodiments, including informational, decorative and other designs.

  The insert 37 illustrated in FIGS. 3-22B has a configuration that can utilize less material than other insert configurations and can provide greater resistance to tearing at a common stress point. In this embodiment, the insert 37 is cut from the region of the insert 37 in some portion of the material that can be redundant, for example in the outer forefoot or in the outer and inner heel. The insert 37 having this configuration includes a midfoot portion 37A configured to engage with a midfoot portion of a user's foot and a forefoot portion 37B configured to engage with a forefoot portion (ie, metatarsal bone) of the user's foot. The heel portion 37C extends rearward from the middle foot portion 37A, the first phalange portion 37D extends forward from the forefoot portion, and the heel portion of the user's foot and the first phalange portion are respectively engaged. It is configured to do. Figures 4, 8, 10 and 22A illustrate these features in more detail. It is understood that depending on the shape of the user's foot, the first phalange portion 37D can engage only the first phalange portion of the user's foot. In this embodiment, the width of the forefoot portion 37B is larger than the width of the middle foot portion 37A, and both the middle foot portion and the forefoot portions 37A-B have a larger width than the first phalange portion 37D and the heel portion 37C, Thereby, the first phalange portion 37D and the heel portion 37C are configured as a peninsula extending in a slender manner forward or backward from the base portions of the wide middle foot portion and the front foot portions 37A to 37B to the free ends, respectively. As mentioned herein, the width of a portion of the insert 37 is measured in the medial-lateral direction and the length is measured in the front-back (toe-toe) direction. In the embodiment of FIGS. 3 to 22B, the first phalange portion 37D is provided with one sensor 16a for engaging the user's first phalange, and the heel portion 37C is engaged with the user's heel. Another sensor 16d is arranged on the side. The remaining two sensors 16b and 16c are connected to the forefoot portion 37B of the insert 37, specifically, the first and fifth metatarsal heads of the user's foot, respectively. Located on the fifth metatarsal head. The middle foot portion 37A includes a hole 27 for receiving the housing 24 and the module 22, and the hole 27 extends between the front foot portion 37B and the heel portion 37C and defines two belt portions 88 that connect them. To do. In one embodiment, the band 88 has a minimum width of 8 mm or a width in the range of 3-5% of the total length of the insert 37. In this usage, the length of the insert 37 is measured from the end of the forefoot of the first phalange portion 37D to the end of the heel of the heel portion 37C. These bands 88 are subject to high stresses during use, so this width helps to avoid failures during use. In other embodiments, the band 88 may be reinforced by additional structures. For example, in one embodiment, the band 88 and / or other portions of the insert 37 can be reinforced with fibers or similar structures. As another example, the insert 37 completely surrounds the housing 24 and includes additional structural layers that occupy both the entire band 88 and the joint between the band 88 and the rest of the insert 37. A structural layer may be included on at least a portion of the insert 37 in one embodiment.

  In the embodiment illustrated in FIGS. 3-22B, the insert 37 has a peripheral edge that defines the outer periphery of the insert 37. The peripheral edge includes an inner edge 85 extending along the inner side of the insert 37 from the rear part of the collar part 37C to the front end of the first phalange part 37D, an outer edge 86 extending from the rear part of the collar part 37C to the front part of the forefoot part 37B, and It includes a leading edge 87 that extends along the second, third, fourth and fifth metatarsal portions of the insert 37 from the outer edge 86 to the first phalange portion 37D. Inner edge 85, outer edge 86, and leading edge 87 each have a cut-out portion in this embodiment, as shown, for example, in FIGS. The cut-out portion 87A along the front edge 87 is disposed between the outer edge 86 and the first phalange portion 37D (ie, the peninsula). Cutout portions 85A and 86A along the inner and outer edges 85 and 86 are disposed in the vicinity of the joint between the front foot portion 37B and the middle foot portion 37A. The width W1 of the insert 37 (defined between the inner and outer edges 85, 86) at the middle foot 37A and the width W2 at the front foot 37B are measured between the first and second cutouts 85A, 86A. It is larger than the width W3 of the insert. This configuration creates a narrow neck 89 between the middle foot 37A and the forefoot 37B. The neck 89 is narrower than either the middle foot 37A or the forefoot 37B. The widths W1 and W2 of the middle foot portion 37A and the forefoot portion 37B are also larger than the width W4 measured by the heel portion 37C, and the forefoot portion 37B has the largest relative width W2. The heel portion 37C in this embodiment includes a widening tail portion 37E that is wider than the front portion of the heel portion 37C, whereby the heel portion 37C has a width from the middle foot portion 37A toward the heel end of the insert member 37. Increase.

  Cutout portions 85A, 86A, 87A each extend inwardly into the body of insert 37 and generally have a concave and / or recessed shape. In the embodiment illustrated in FIGS. 3-22B, each of the cut-out portions 85A, 86A, 87A has a smooth and concave inwardly curved (curved) shape, which is a ripped shape in the insert 37, Resist tearing or crack propagation. In this embodiment, each of the cutout portions 85A, 86A, 87A is at least partially defined by a concave curved edge that defines an arc of at least 120 °. Further, in one embodiment, at least one of the cutout portions 85A, 86A, 87A is at least partially defined by a concave curved edge that defines an arc of at least 180 °. For example, as seen in FIGS. 8, 10 and 22A, at least the inner and outer cutout portions 85A, 86A are each at least partially defined by a concave curved edge that defines an arc of at least 180 °. Further, each of the cut-out portions 85A, 86A, 87A in this embodiment is delimited on both the inner, outer and front edges 85, 86, 87 by smoothly curved edges located on the outer periphery of the insert. . One or both of the smoothly curved edges defining each of the cutout portions 85A, 86A, 87A define an arc of at least 90 ° in this embodiment. Use of these configuration cutouts 85A, 86A, 87A at these locations increases insert 37 durability and life, for example, by resisting ripping, tearing, or crack propagation in the insert 37 as described above. it can. In this embodiment, the cut-out portions 85A, 86A, 87A are arranged in a high stress region where this damage resistance is most beneficial. The insert 37 configured as shown in FIGS. 3-22B can have sufficient fatigue resistance to withstand stresses of up to 20 MPa over at least 500000 cycles.

  In further embodiments, the insert 37 may have different cutouts and / or have the same location but differently shaped cutouts. For example, the insert 37 ′ illustrated in FIGS. 22C to 22D has cutout portions 85A, 86A, and 87A at similar positions as compared with the insert 37 in FIGS. Have different surrounding shapes. In this embodiment, the inner cutout 85A defines a smaller arc than the inner cutout 85A of the insert 37 of FIGS. 3-22B. The front cut-out portion 87A of this embodiment defines a shape that is not symmetrical but flatly curved as compared to the front cut-out portion 87A of the insert 37 of FIGS.

  FIGS. 36-47 illustrate further embodiments of sensor systems 412, 512 with inserts 437, 537 having a different shape and configuration than the sensor system 12 and insert 37 illustrated in FIGS. 3-22B above. The sensor systems 412, 512 of FIGS. 36-47 include many structural and functional features in common with the sensor system 12 of FIGS. 3-22B. For example, the sensor systems 412, 512 include a sensor 16 that is configured and arranged substantially the same as the sensor system 12 of FIGS. As another example, sensor system 412, 512 includes a path 50 between two fixed resistors 53, 54 and layers 66, 68 in parallel, similar to sensor system 12 of FIGS. 3-22B. These other common features are not described again here for the sake of brevity.

  In the embodiment of FIGS. 36-44, the insert 437 has cutouts 85A, 86A, 87A in similar positions as compared to the insert 37 of FIGS. 3-22B, but the cutouts 85A, 86A, 87A are slightly different. Have different surrounding shapes. In this embodiment, the inner cutout portion 85A defines a smaller arc than the inner cutout portion 85A of the insert 37 of FIGS. 3-22B. The front cutout 87A of this embodiment is deeper and defines a larger arc than the front cutout 87A of the insert 37 of FIGS. 3-22B. The outer cutout portion 86A of this embodiment is shallower and defines a smaller arc than the outer cutout portion 86A of the insert 37 of FIGS. 3-22B. Furthermore, the insert 437 in FIGS. 36 to 44 has a flange portion 37C having a substantially constant width and does not have the widening tail portion 37E.

  In the embodiment of FIGS. 45-47, the insert 537 has cutouts 85A, 86A, 87A at similar positions compared to the insert 37 of FIGS. 3-22B, but the cutouts 85A, 86A, 87A are slightly different. Have different surrounding shapes. In this embodiment, the inner cutout 85A defines a smaller arc than the inner cutout 85A of the insert 37 of FIGS. 3-22B. The outer cutout portion 86A of this embodiment is shallower and defines a smaller arc than the outer cutout portion 86A of the insert 37 of FIGS. 3-22B. The front edge 87 of the insert 537 of FIGS. 45-48 is angled constantly from the first phalange portion 37D to the fifth metatarsal sensor 16c and is substantially straight reaching the front cutout portion 87A directly. Defines the edge. The resulting front cutout 87A defines a smaller arc compared to the front cutout 87A of the insert 37 of FIGS. 3-22B. Furthermore, the insert 537 of FIGS. 45 to 48 has a flange portion 37C having a substantially constant width and does not have the widening tail portion 37E. Although lead 18 and many other components of sensor system 512 of FIGS. 45-48 are not illustrated and / or referenced herein, such components are not limited to sensor system 12 of FIGS. 3-22B and / or FIG. It will be understood that it can be configured similarly or identically (structurally and / or functionally) to corresponding components in the -44 sensor systems 412.

  It is understood that the inserts 37, 37 ′, 437, 537 may have different insert structures or surrounding shapes with any number of different configurations, shapes and structures, including different numbers and / or configurations of sensors 16. . For example, any of the inserts 37, 37 ', 437, 537 described herein may be contoured, dimensioned and configured differently, such as cutouts 85A, 86A, 87A and other features of the surrounding shape, for example. Some or all of the structural features and functions related to such structural features may be included as described above. Furthermore, any of the inserts 37, 37 ', 437, 537 described herein may include additional or different structural features that may provide various shapes and / or functionality.

  In the embodiment illustrated in FIGS. 3-22B, sensor 16 is a force and / or pressure sensor for measuring pressure and / or force on sole 130. The sensor 16 has a resistance that decreases as the pressure on the sensor 16 increases, so that a resistance measurement by the port 14 can be performed to detect the pressure on the sensor 16. The sensor 16 in the embodiment illustrated in FIGS. 3-22B is elliptical or oblong in shape, which makes a single sensor size available in several different shoe sizes. Each sensor 16 in this embodiment includes two contacts 40, 42, including a first contact 40 disposed on the first layer 66 and a second contact 42 disposed on the second layer 68. Here, the figure illustrating the first layer 66 is a top view, and the electronic structure (including the contacts 40, leads 18, etc.) is located on the bottom side of the first layer 66, particularly differently. If not indicated, it is understood that it can be seen through the transparent or translucent first layer 66. The contacts 40, 42 are arranged opposite each other and are in a superimposed relationship with each other so that, for example, pressure on the insert member 37 by the user's foot increases the engagement between the contacts 40, 42. As the engagement between the contacts 40, 42 increases, the resistance of the sensor 16 decreases and the module 22 is configured to detect pressure based on the change in resistance of the sensor 16. In one embodiment, the contacts 40, 42 may be formed by conductive patches printed on the first and second layers 66, 68, for example, in the embodiment of FIGS. , 42 may be formed of the same or different materials. Further, in one embodiment, the lead 18 is formed of a material that has a higher conductivity and lower resistance than the material (s) of the sensor contacts 40, 42. For example, the patch can be formed of carbon black or another conductive carbon material. Further, in one embodiment, the two contacts 40, 42 are formed of the same material or two materials of similar hardness that can contact each other to reduce wear and wear due to differences in material hardness. Can be done. In this embodiment, the first contact 40 is printed on the lower surface of the first layer 66 and the second contact 42 is printed on the upper side of the second layer 68 to allow engagement between the contacts 40, 42. To. The embodiment illustrated in FIGS. 3-22B includes a spacer layer 67. The spacer layer 67 insulates the other portions of the first and second layers 66, 68 from one another, while the holes 43 are provided in each sensor 16 to allow engagement of the contacts 40, 42 through the spacer layer 67. It is arranged at. In one embodiment, each hole 43 is aligned with one of the sensors 16 to allow at least partial engagement between the contacts 40, 42 of the respective sensor 16. In the embodiment illustrated in FIGS. 7-18, the hole 43 has a smaller area than the sensor contacts 40, 42 and allows the centers of the contacts 40, 42 to engage each other while the contacts 40, 42. Are insulated from each other and the distribution lead 18A (see, eg, FIGS. 13 and 35A-B). In another embodiment, the holes 43 can be dimensioned to allow engagement between the contacts 40, 42 across their surfaces. It will be appreciated that the size, dimensions, contours and structure of the sensor 16 and contacts 40, 42 can be modified in other embodiments while retaining similar functionality. Also, sensors 16 having the same size can be utilized in various sizes of inserts 37 of various shoe sizes, in which case the dimensions of the sensor 16 relative to the overall dimensions of the insert 37 can be different for different insert 37 sizes. Is understood.

  In other embodiments, the sensor system 12 may include a sensor 16 that is configured differently than the sensor 16 of the embodiment of FIGS. 3-22B. For example, FIGS. 33-34 illustrate further embodiments of sensor systems 212, 312 having a sensor 16 configured differently than the sensor 16 in the sensor system 12 of FIGS. 3-22B. In the embodiment illustrated in FIGS. 33-34, the contacts 40, 42 of the sensor 16 of FIGS. 33-34 are configured differently from the contacts 40, 42 of the sensor 16 in the embodiment of FIGS. 3-22B. . Other components and features of the sensor systems 212, 312 are similar or identical to those of the sensor system 12 of FIGS. 3-22B, including any of the variations or alternative embodiments described herein. As another example, FIGS. 48-51 include a sensor system 712 that includes a sensor 16 having contacts 740, 742, 744 configured differently from the sensor 16 and contacts 40, 42 of the embodiment of FIGS. 3-22B. The embodiment is illustrated. In further embodiments, the sensor 16 can utilize different configurations that do not include carbon-based or similar contacts 40, 42 and / or may not function as the resistive sensor 16. Examples of such sensors include capacitive pressure sensors or strain gauge pressure sensors, among other examples.

  As further illustrated in FIGS. 3-22B, in one embodiment, the insert 37 may include an internal airflow system 70 configured to allow airflow within the insert 37 during compression and / or bending of the insert 37. . 9, 11, 13, 18, 22A-B and 28-30 illustrate the components of the airflow system 70 in more detail. The airflow system 70 may include one or more air passages or channels 71, which communicate from the sensor 16 to one or more vents 72, during compression, air from the sensor 16 to the first and second Allow flow outside the insert 37 through the vent (s) 72 between the layers 66, 68. The airflow system 70 counteracts the accumulation of excess pressure during compression of the sensor 16 and allows for stable separation of the contacts 16, 42 of the sensor 16 at various barometric pressures and altitudes, leading to more stable performance. A flow path 71 can be formed between the first and second layers 66, 68. As shown in FIG. 18, the spacer layer 67 has flow paths 71 formed therein, and air flows through the flow path 71 between the first and second layers 66, 68. Can flow to. The vent 72 may have a filter 73 that covers them in one embodiment, as illustrated in FIG. 22B. These filters 73 can be configured to allow air, moisture and dirt to escape from the vent 72 and to resist the passage of moisture and dirt to the vent 72. In another embodiment, the insert 37 may not include a spacer layer, and the channel 71 may be formed by not sealing the layers 66, 68 together in a particular pattern, for example by application of a non-sealable material. As such, the airflow system 70 may be considered integral with or directly defined by the layers 66, 68 in such embodiments. In other embodiments, the airflow system 70 may include a different number or configuration of air channels 71, vents 72, and / or other passages.

  In the embodiment illustrated in FIGS. 3-22B, 28, and 30, the airflow system 70 includes two vents 72 and a plurality of airflows that connect each of the four sensors 16 to one of the vents 72. Road 71. The spacer layer 67 in this embodiment includes a hole 43 at each sensor, and the flow path 71 is connected to the hole 43 to allow air to flow out of the sensor 16 through the flow path 71. Further, in this embodiment, two of the sensors 16 are connected to each of the vents 72 by flow paths 71. For example, as illustrated in FIGS. 4 and 7-18, the first metatarsal sensor 16b has a flow path 71 that extends to the vent 72 slightly behind the first metatarsal portion of the insert 37 to provide the first phalange. Sensor 16a has a flow path 71 that also spans the same vent 72 by a passage that includes movement within the first metatarsal sensor 16b. In other words, the first phalange sensor 16a has a flow path 71 that extends from the hole 43 of the first phalange sensor 16a to the hole 43 of the first metatarsal sensor 16b, and another flow path 71 is the first metatarsal sensor 16b. To vent 72. The fifth metatarsal sensor 16 c and the heel sensor 16 d also share a common vent 72 disposed on the heel portion of the insert 37. One flow path 71 extends rearward from the hole 43 of the fifth metatarsal sensor 16c to the vent 72, and another flow path 71 extends forward from the hole 43 of the heel sensor 16d to the vent 72. By sharing the vent 72 with multiple sensors, costs can be reduced, especially by avoiding the need for an additional filter 73. In other embodiments, the airflow system 70 may have different configurations, such as the configurations illustrated in FIGS. 22C-D and discussed below. In further embodiments, each sensor 16 may have its own individual vent 72, or more than two sensors 16 may share the same vent 72.

  Each vent 72 is formed as an opening on the bottom side of the second layer 68 (i.e., opposite the first layer 66), so that the opening can be seen in FIGS. 16-18 and 22A-B. 70 allows outward flow of air, moisture and / or debris. In another embodiment, the vent 72 can include multiple openings. In further embodiments, the vent 72 may be additionally or alternatively formed by an opening in the first layer 66 to allow air to vent upward from the insert 37. In an additional embodiment, the vent 72 extends to the side (thin edge) of the insert 37, for example by extending the flow path 71 to the edge such that the flow path 71 leads to the exterior of the insert 37 through the edge. There may be. As in the embodiment illustrated in FIGS. 3-22B, 28 and 30, letting air enter vent 72 is more difficult by letting air escape downward. If present, the lower layer 69 also includes an opening 74 disposed below the vent 72 to allow air exiting the vent 72 to pass through the lower layer 69. The opening 74 is significantly larger than the vent 72 to allow the filter 73 to be adhered to the second layer 68 by the lower layer 69 around each vent 72 as described below. Further, in this embodiment, each vent 72 is provided with a reinforcement 75 around the vent 72 to add stability and strength to the material and prevent fracture / tear. In the illustrated embodiment, the reinforcement 75 is formed of the same material (eg, silver or other metallic ink) as the lead 18 to aid printing, but the sensor contacts 40, 42 (eg, carbon) or here You may form with the same material as the examined dielectric material.

  The vent 72 in the embodiment illustrated in FIGS. 3-22B, 28 and 30 is open downward, and the air passing through the vent 72 passes downward toward the midsole 131 and, if present, the foam member 138. . In the embodiment illustrated in FIGS. 3-5, 28, and 30, the foam member 138 has cavities 76 that are positioned directly below the vents 72 and are configured to allow air exiting the vents to move into the respective cavities 76. . In the embodiment illustrated in FIGS. 3-5, 28 and 30, each cavity 76 is formed as a slot that extends completely through the foam member 138, which may be formed by punching, cutting or another technique. . In another embodiment, the cavity 76 is a recess that extends through only a portion of the foam member 138 or foam member 138 (e.g., into at least a portion of the structure below the foam member 138, e.g. It may extend deeper than a straw bell, midsole, etc.). In a further embodiment, the sole structure may not include the foam member 138 and the cavity 76 is at least partially formed by a slot, recess or other cavity-like structure in another sole member, such as a straw bell, midsole, or the like. Can be done. As shown in FIG. 5, at least a portion of the cavity 76 may be circular in one embodiment and may extend wider than the vent 72 to provide a space for venting. This configuration allows air to escape from the vent 72 without being blocked from the foam member 138. In another embodiment, the insert 37 may be positioned over another sole member (such as a portion of the midsole 131) that may include one or more cavities 76 as described above. In further embodiments, the cavity may not be present and air may vent 72 directly down to the foam member 138 or other sole member. One or both of the cavities 76 may have extensions that form passages 77 that further allow air to escape from the cavities 76. In the embodiment of FIGS. 3-5, 28, and 30, each of the cavities 76 has a channel 77 that extends laterally away from the cavity 76 and beyond the peripheral boundary of the insert 37. In other words, the channel portion 77 of the cavity 76 extends laterally from the vent 72 to a distal end 78 located outside the peripheral boundary of the insert 37. If the foam member 138 has a recess 139 that receives the insert member 37, it will be appreciated that the distal end 78 of the channel portion 77 of the cavity 76 may also be located outside the peripheral boundary of the recess 139. In the embodiment illustrated in FIGS. 3-5, the distal end 78 extends to the edge of the foam member 138. This configuration allows air that has entered the cavity 76 to exit the sole structure 130 by exiting the foam member 138 laterally and upwards and / or outwards through the flow passage portion 77. FIG. 28 shows a schematic cross-sectional view of this configuration, and arrows indicate air flow. The configurations illustrated in FIGS. 3-5, 28, and 30, while debris (eg, dust, fibers, etc.) and moisture transfer counteracts moving to vent 72, while air exits vent 72, and possibly to vent 72. Allows you to flow back. The combined lower, lateral and upper pathways through which air must pass to move in and out of the vent 72 act against this movement, and debris usually resembles a drain trap in piping applications. And is captured near the end 78 of the cavity 76.

  In another embodiment, the distal end 78 can stop at a point inside the foam member 138 and outside the peripheral boundary of the insert 37. The distal end 78 allows air to escape upwardly from the cavity 76 at the distal end 78 and provides the same or similar functionality. Figures 36-38 and 47 illustrate an exemplary embodiment of this configuration. The foot contact member 133 in the embodiment of FIGS. 36-38 and 47 is provided at the end 78 of the cavity 76 to allow passage of air through the foot contact member 133, such as the passage 79 illustrated in FIGS. It will be appreciated that passages disposed around may be included. In a further embodiment, at least a portion of the channel portion 77 may be a tunnel inside the foam member 138, rather than a slit. In such a configuration, the channel portion 77 has a tunnel portion and an open portion that allows air to escape upward through the tunnel, or the tunnel portion is foamed to allow lateral ventilation. It may extend all the way to the edge of member 138. FIG. 29 shows a cross-section of an alternative embodiment where the foam member 138 includes a cavity 76 but does not include any flow path 77.

  In addition, the foot contact member 133 includes one or more passages 79 extending through the foot contact member 133 disposed at the distal end 78 of the cavity 76 in the embodiment of FIGS. As illustrated in FIGS. 28 and 30, the passage 79 may be a pinhole-type passage 79 extending vertically through the foot contact member 133. In another embodiment, different types of passages 79 can be used, including slits or grooves, where at least one passage 79 extends through the thickness of the foot contact member 133 and to the side of the foot contact member 133 rather than upwards. It may extend in the horizontal direction. The passage 79 allows air that exits through the vent 72 and further through the cavity 76 to escape from the sole structure 130 through the foot contact member 133. In another embodiment, the foot contact member 133 may not include any passage (s) 79. Still, the foot contact member 133 can provide ventilation in a configuration without any passage (s) 79, for example by using a breathable foam or other breathable material to make the foot contact member 133.

  As described above, in one embodiment, the insert 37 may have one or more filters 73 that at least partially cover the vent (s) 72, as seen in FIGS. 22B and 28-29. The filter 73 may be considered a selectively permeable closure that covers the vent 72. The filter 73 allows at least the passage of air from the vent 72 and resists the passage of certain undesirable materials to the vent. For example, in the embodiment of FIGS. 3-22B, 28 and 30, the filter 73 allows the inward and outward flow of air and allows the outward flow of moisture while the moisture and / or particulate inward. Is a selectively permeable closure that resists the flow of water. One type of filter 73 capable of realizing this function is a fluororesin porous film, for example, a porous film containing PTFE (ie, Teflon) fibers. Such a porous membrane may be a porous membrane having a thickness of 10 μm to 100 μm in one embodiment. In the filter 73 containing PTFE fibers, the high surface energy of PTFE causes water to be spherical on the surface of the filter 73 rather than permeate. The filter 73 may also have an adhesive on one side to allow the filter 73 to be connected to the insert 37, and may contain another material such as a polyester material that imparts shear strength to the porous membrane. It may be connected to either the facing side or the outward side. In the embodiment illustrated in FIGS. 3-22B, 28, and 30, the filter 73 is adhered to the bottom side of the second layer 68 around the vent 72 to cover the vent 72. The bottom layer 69 includes an opening 74 that is significantly larger than the vent 72 in the embodiment of FIGS. 3-22B, 28 and 30 to allow the filter 73 to be adhered to the second layer 68. In other embodiments, different types of filters 73 can be used and / or the filters 73 can be connected to the insert 37 in other ways. In further embodiments, the filter 73 may not be used.

  36-44 illustrate a sensor system 412 with an insert 437 that includes an airflow system 70 with a different arrangement of channels 71 and vents 72 than the insert 37 described above and illustrated in FIGS. 3-22B. FIGS. 22C-D and 45-47 illustrate further embodiments of insert members 37 ′, 537 that include an airflow system 70 with a flow path 71 and a vent 72 arranged similarly to the insert 437 of FIGS. 36-44. ing. The positions of sensors 16a-d in the embodiment of FIGS. 22C-D are generally the same as the embodiments of FIGS. 3-22B, 28, and 30, and are illustrated in FIG. Such structural features are not described here again for the sake of brevity. In the embodiment of the insert 437 in FIGS. 36 to 44, the first phalange sensor 16a and the first metatarsal sensor 16b are connected to the same vent 72 by the flow channel 71 having substantially the same configuration as described above. The fifth metatarsal sensor 16c and the heel sensor 16d also have a common vent 72 disposed on the fifth metatarsal portion of the insert 437 rather than the heel portion as in the embodiment of FIGS. 3-22B, 28 and 30. Share. In this configuration, the heel sensor 16d has a flow path 71 extending from the hole 43 of the heel sensor 16d to the hole 43 of the fifth metatarsal sensor 16c and another flow path 71 extending from the fifth metatarsal sensor 16c to the vent 72. Have. As shown in FIGS. 36-44, the position of the vent 72 is different from the embodiments described above, and therefore the insert 437 is used in a sole structure 130 that includes features specifically adapted to the vent 72 at these positions. obtain. FIGS. 36-38 illustrate a foam member 138 that includes a sole structure 130 and a cavity 76 positioned for cooperation with the vent 72 of the insert 437. These cavities 76 function similarly to the cavities 76 shown in FIGS. 3-5 and described herein. For example, the foam member 138 may include a fifth midfoot of the sole structure 130 that extends forward beyond the peripheral edge of the insert 437 to provide air evacuation from the vent 72 of the fifth metatarsal portion of the insert 437. It has a cavity 76 in the bone. The foam member 138 also includes a first metatarsal of the sole structure 130 that extends posteriorly beyond the peripheral edge of the insert 437 to provide air bleed from the vent 72 of the first metatarsal portion of the insert 437. It also has a cavity 76 in the section. The inserts 37 ', 537 of FIGS. 22C-D and 45-47 can utilize a foam member 138 with cavities 76 positioned in similar positions in various embodiments. It will be appreciated that different locations and configurations of cavities 76 may be utilized in other embodiments. In a further embodiment, a single sole structure 130 may include a plurality of cavities 76 arranged for use with several different types of inserts 37, 37 ′ having different vent 72 locations. In this embodiment, at least a portion of the cavity 76 may be unused depending on the configuration of the insert 37 and below. In further embodiments, any of the features, characteristics, etc. of the embodiments of the airflow system 70 described herein are similar to other embodiments of the airflow system 70, as are other embodiments of the sensor system 12, the insert 37 and / or footwear 100. You may combine with form.

  In the embodiment of FIGS. 3-22B, as described above, the spacer layer 67 generally includes the first and second layers except in areas where electrical contact is required, such as between the path 50 and the contacts 40, 42 of the sensor 16. 66, 68 conductive members / components are isolated from each other. The spacer layer 67 has holes 38, 43 to define the area of desired electrical contact between the layers 66, 68. Components of the airflow system 70, in particular the flow path 71, can provide a path for shorting or other unwanted electrical contact by one or more conductive members between the first and second layers 66, 68. In one embodiment, sensor system 12 applies one or more patches of dielectric material 80 to resist or prevent unwanted shorts due to one or more conductive members between open regions of spacer layer 67, such as channel 71. May be included. This dielectric material 80 may be in the form of an acrylic ink or other UV curable ink, or another insulating material suitable for the application. In the embodiment illustrated in FIGS. 16-17, the insert 37 is formed of any number of dielectric materials 80 extending across the flow path 71 to insulate the distribution leads 18A disposed around the sensor contacts 40, 42 from one another. Have some patches. As shown in FIGS. 16-17, the dielectric material 80 is connected to the upper side of the second layer 68 and covers the distribution lead 18A, but in another embodiment, the dielectric material 80 is connected to the first layer 66,68. Or both layers may have a dielectric material 80. The spacer layer 67 may have a dielectric “bridge” over the channel 71 in a further embodiment. Furthermore, the dielectric material completely covers part of the distribution lead 18 </ b> A and is wider than the width of the flow path 71. The dielectric material compensates for differences in movement or displacement of the spacer layer 67 or manufacturing tolerances. In this embodiment, the insert 37 has a patch of dielectric material 80 disposed at each intersection with one distribution lead 18 </ b> A of the flow path 71. These patches include one patch 80 on the rear side of the first phalange sensor 16a, two patches 80 on the front and rear ends of the first metatarsal sensor 16b, and one on the rear side of the fifth metatarsal sensor 16c. Patch 80 and one patch 80 on the front side of the wrinkle sensor 16d. In other embodiments, the insert 37 is provided with a patch of dielectric material at other locations in the insert 37 to insulate other portions of the distribution leads 18A and other conductive members from short circuits between the layers 66,68. May be. It is understood that a spacer layer 67 having a different configuration with holes, openings, openings, etc., otherwise shaped and / or arranged can result in the use of dielectric material 80 at other locations for insulation purposes. As described herein above, dielectric material 80 can be used in other locations as a reinforcing or reinforcing material.

  In the embodiment of FIGS. 3-22B, the port 14, sensor 16 and lead 18 form a circuit 10 with an insert member 37. The port 14 has a plurality of terminals 11, and each of the four terminals 11 is individually assigned to one of the four sensors 16. One terminal 11 is for applying a voltage to the circuit 10, and one terminal 1 is for voltage measurement. In this embodiment, the sensor system 12 also connects a pair of resistors 53, 54, each disposed on one of the layers 66, 68, and the first layer 66 circuit to the second layer 68 circuit. Path 50 is included. Resistors 53 and 54 provide a reference point for module 22 to measure the resistance of each sensor 16 and allow module 22 to convert variable current from active sensor 16 to a measurable voltage. To do. In addition, resistors 53 and 54 are arranged in parallel within circuit 10, which may include, for example, variations in the conductivity of the ink used to print leads 18 and / or sensor contacts 40, 42. And / or variations in the manufacturing process used to create the resistors 53, 54. In one embodiment, the equivalent resistance of the two resistors 53, 54 is 1500 ± 500 kΩ. In another embodiment, a single resistor 53, 54 or two resistors 53, 54 in series could be used. In further embodiments, the resistors 53, 54 may be located elsewhere in the insert 37, or may be located within the circuit of the module 22. A more technical depiction of the circuit 10 of this embodiment is described below and illustrated in FIG.

FIG. 20 illustrates a circuit 10 that can be used to detect and measure pressure in accordance with an embodiment of the present invention. The circuit 10 includes six terminals 104a to 104f. The power supply terminal 104a for applying a voltage to the circuit 10, the measurement terminal 104b for measuring the voltage as described later, and one of the sensors 16a to 16d, respectively. And four sensor terminals 104c-104f, each representing ground in this embodiment. Terminals 104 a to 104 f represent the terminal 11 of the port 14. In the illustrated embodiment, fixed resistors 102a and 102b representing resistors 53 and 54 are connected in parallel. Fixed resistors 102a and 102b can be physically placed in separate layers. The equivalent resistance between the terminals 104a and 104b is determined by the following well-known expression.
Req = R102a · R102b / (R102a + R102b) (Formula 1)
In the formula: R102a = resistance of the fixed resistor 102a R102b = resistance of the fixed resistor 102b Req = equivalent resistance

  Electrical connection of fixed resistors 102a and 102b in parallel compensates for variations in the manufacturing process used to make fixed resistors 102a and 102b. For example, if the fixed resistor 102a has a resistance that deviates from the desired resistance, the equivalent resistance deviation determined by Equation 1 is minimized by the average effect of the fixed resistor 102b. Those skilled in the art will appreciate that two fixed resistors are shown for illustration only. Additional fixed resistors may be connected in parallel, or each fixed resistor may be formed in a different layer.

  In the embodiment illustrated in FIG. 20, fixed resistors 102a and 102b are connected to sensors 16a-16d. The sensors 16a-16d may be embodied by variable resistors that change resistance in response to changes in pressure, as described above. Each of the sensors 16a-16d may be embodied by a plurality of variable resistors. In one embodiment, each of the sensors 16a-16d is embodied by two variable resistors arranged in physically different layers and electrically connected in parallel. For example, as described above with respect to one embodiment, each sensor 16a-16d may include two contacts 40, 42 that engage each other to a greater extent as the applied pressure increases, and as engagement increases. The resistance of the sensors 16a-16d can be reduced. As described above, connecting resistors in parallel produces an equivalent resistance that minimizes deviations that occur during the manufacturing process. In another embodiment, the contacts 40, 42 may be arranged in series. Sensors 16a-16d may be connected to ground via switches 108a-108d. The switches 108a-108d can be closed one by one to connect the sensors. In some embodiments, the switches 108a-108d are embodied by transistors or integrated circuits.

  In operation, a voltage level such as 3 volts is applied to terminal 104a. Switches 108a-108d are closed one by one to connect one of sensors 16a-16d to ground. When connected to ground, each of the sensors 16a-16d forms a voltage divider with a combination of fixed resistors 102a and 102b. For example, when switch 108a is closed, the voltage between terminal 104a and ground is divided by the combination of fixed resistors 102a and 102b and sensor 16a. As the resistance of sensor 16a changes, the voltage measured at terminal 104b changes. As a result, the pressure applied to sensor 16a can be measured as a voltage level at terminal 104b. The resistance of the sensor 16a is measured utilizing a voltage applied to the sensor 16a in series with a known value combination fixed resistor 104a and 104b. Similarly, selectively closing switches 108b-108d produces a voltage level at terminal 104b associated with the pressure applied at sensors 16b-16d. It will be appreciated that the connections between sensors 16a-d and terminals 104c-f may be different in other embodiments. For example, the sensors 16a-d are connected to different pins of the interface 20 in the left shoe insert 37 compared to the right shoe insert 37, as shown in FIG. In another embodiment, ground is located at terminal 104a, voltage is applied at terminals 104c-f, and voltage levels can be applied in the opposite manner. In further embodiments, other circuit configurations may be used to achieve similar results and functionality.

  The two resistors 53, 54 have similar or identical structures in the illustrated embodiment, but it is understood that the resistors may have different structures in other embodiments. Each resistor 53, 54 has two portions 55, 56 spaced apart from each other and a bridge 57 arranged between and connecting the portions 55, 56. 15 and 17 illustrate a more detailed view of resistors 53, 54, with one resistor 53 shown from the top and the other resistor 54 shown from the bottom. The portions 55, 56 may be connected to different leads 18 so that an electronic signal or current that has entered the resistors 53, 54 by one lead 18 travels between the portions 55, 56 across the bridge 57 and then the other Get out of lead 18. The portions 55, 56 may be formed as an inner portion 55 and an outer portion 56 that generally surrounds the inner portion 55 to provide a large length for transmission between the portions 55, 56 within a small area. In this embodiment, the bridge 57 also substantially surrounds the inner portion 55 and is generally surrounded by the outer portion 56. As seen and understood in FIGS. 15-17, the bridge 57 partially overlaps both the inner portion 55 and the outer portion 56 to allow transmission by the bridge 57. In the embodiment of FIGS. 15 and 17, the inner portion 55 is formed in a circular or substantially circular shape. The outer portion 56 is at least partially formed in this embodiment by a semi-annular ring shape that at least partially surrounds the inner portion 55 and is spaced from the inner portion about the inner edge of the ring. . The bridge 57 in this embodiment is also at least partially formed by a semi-annular ring shape at the inner and outer semi-circumferential ends, the bridge 57 at least partially surrounding the inner portion 55 and between the portions 55, 56. At least partially filling the space. As illustrated in FIG. 17, the inner edge of the bridge 57 overlaps the inner portion 55, and the outer edge of the bridge 57 overlaps the outer portion 56. Further, in this embodiment, the gap 58 is defined by the outer portion 56 and the bridge 57 so that the lead 18 connects with the inner portion 55 and exits from the inner portion 55 without contacting the outer portion 56 or the bridge 57. to enable. In other words, the semi-annular ring-shaped outer portion 56 and bridge 57 have ends that define a gap 58 therebetween. It will be appreciated that the relative shape, size and arrangement of portions 55, 56 and bridge 57 may vary in other embodiments.

  In one embodiment, the bridge 57 may be formed of a material that is more resistant than the portions 55, 56, thereby providing the majority of the resistance of each resistor 53, 54. Portions 55, 56 may be at least partially formed of a high conductivity material such as a silver material. In the embodiment illustrated in FIGS. 3-22B, the inner and outer portions 55, 56 are formed of the same material as the lead 18, such as printing silver-based or other metallic-based ink. In this embodiment, the bridge 57 is formed of the same material as the sensor contacts 40, 42, such as carbon black or another conductive carbon material. It will be appreciated that the inner and outer portions 55, 56 and / or the bridge 57 may be formed of different materials in other embodiments.

  Path 50 generally allows continuous and / or uninterrupted telecommunication and passes electronic signals between first and second layers 66,68. In the embodiment of FIGS. 3-22B, the port 14 is directly connected to the second layer 68 and the path 50 can serve as a vertical path between the port 14 and the sensor contact 40 in the first layer 66, 68. . In this embodiment, the path 50 includes a conductive portion 51 in the first layer 66 and the second layer 68 so that the conductive portion 51 provides continuous electrical communication between the first and second layers 66, 68. Are continuously engaged with each other (see, for example, FIG. 21). The spacer layer 67 in this embodiment includes a hole 38 aligned with the path 50 to allow continuous engagement between the conductive portions 51 by the spacer layer 67. Further, in the embodiment of FIGS. 3-22B, each of the conductive portions 51 is divided into two portions 52 separated by an elongated gap 59 (FIG. 15). These conductive portions 52 have a substantially semicircular shape in the embodiment illustrated in FIGS. 3-22B, and the conductive portions 51 have a generally circular shape. The portion 52 of the first layer 66 is sized, shaped and positioned approximately the same as the portion 52 for the second layer 68, so that each layer 66, 68 portion corresponds to the other layer 66, 68. Engage with portion 52. The gap 59 between the two layers 66, 68 is also substantially aligned in this embodiment. In other words, in the conductive portion 51, the left portion 52 of the conductive portion 51 is engaged with each other, the right portion 52 of the conductive portion 51 is engaged with each other, and either the left portion 52 or the right portion 52 is Arranged so that there is no direct engagement between them. This configuration can alternatively be described as creating two separate side-by-side paths between the first and second layers 66, 68, with each portion 52 being a separate conductive portion forming each path. May be considered. The conductive portion 51 of the path 50 is formed of a conductive material, and in one embodiment, the conductive portion 51 can be formed of the same material as the lead 18, such as silver-based ink or other metal ink. In other embodiments, the path 50 and its components described herein may take different sizes, shapes, forms or locations and may be formed of different materials.

  The pathway 50 may be at least partially surrounded or defined by the reinforcing structure 60 in one embodiment to provide structural support and / or effects. As illustrated in FIGS. 7 to 17 and 21, the conductive portion 51 is surrounded by a substantially annular reinforcing member 60. The reinforcement 60 in this embodiment is not completely annular because the gap 59 extends through the reinforcement 60. The stiffener 60 may also include additional gaps for the leads 18 passing through and connecting to the conductive portion 51 in another embodiment. The reinforcing member 60 in this embodiment serves to assist the engagement between the conductive portions 51 in order to achieve the maximum engagement between the conductive portions 51. FIG. 21 illustrates this configuration in more detail. It is understood that FIG. 21 is at least partially schematic in nature, and the relative dimensions of the components illustrated in FIG. 21 may be exaggerated for effect and understanding. Further, FIG. 21 does not show the lower layer 69 for clarity in illustrating the other layers 66, 67, 68. In general, the spacer layer 67 provides separation between the conductive portions 51 so that the layers 66, 68 must warp toward each other in the path 50 for the conductive portions 51 to engage with each other.

  In the embodiment illustrated in FIG. 21, the holes 38 in the spacer layer 67 allow the conductive portions 51 to warp towards each other and engage each other. The first and second layers 66, 68 may be evacuated or otherwise joined together, for example, by passing a roller over the assembly insert 37 at the location of the path 50 to remove excess air. To achieve this contact. The warpage of the layers or layers 66, 68 toward each other results in an annular transition region 61 in one or both of the layers 66, 68 around the edge of the hole 38 where the layers 66, 68 warp toward each other. The transition region 61 in this embodiment is defined by an outer annular break line 61a and an inner annular break line 61b, and includes a transition region 61 between the break lines 61a and 61b and a conductive portion 51 inside the inner break line 61b. In this configuration, the first and second layers 66, 68 are generally horizontal outside the outer break line 61 a and inside the inner break line 61 a, and the first and second layers 66, 68 are at the transition region 61. Inclination toward each other causes engagement between the conductive portions 51. The hole 38 is larger in size than the stiffener 60 so that the stiffener 60 is positioned adjacent to the edge of the hole 38. In this configuration, the increased stiffness of the stiffener 60 tends to cause the layers 66, 68 to have a sharp transition at least partially vertically from the horizontal at the stiffener 60 position, thus the stiffener 60 has a transition region 61. There is a tendency to define.

  As can be seen in FIG. 21, the placement of the transition region 61 of the stiffener 60 allows for maximum contact between the conductive portions 51 within the area 62 defined by the transition region 61. In one embodiment, the majority of the conductive portions 51 are in continuous engagement with each other through holes 38 within the area 62 defined by the transition region 61. In another embodiment, the conductive portions 51 are in continuous engagement with each other through the hole 38 over the whole or substantially the entire area 62 defined by the transition region 61. This continuous contact helps to ensure that the path 50 and the circuit 10 function correctly without interruption. An adhesive may be utilized in or around the path 50 to enhance the engagement between the layers 66, 68 in the path 50. The reinforcing member 60 can be formed of any material having appropriate rigidity, and can be formed of a material having rigidity larger than that of the conductive portion 51 in one embodiment. An example of such a material is carbon black or other carbon-based material, although other materials including other types of printable materials can be used in other embodiments.

  The stiffener 60 may also help achieve continuous engagement between the conductive portions 51 in different ways. In the embodiment of FIGS. 3-22B, the reinforcement 60 is formed of a carbon-based ink that absorbs more wavelengths of light than the metal-based ink of the conductive portion 51, which tends to be reflective. . The ink of the layers 66 and 68 is cured using infrared rays, and in this embodiment, the reinforcing member 60 can absorb a larger amount of infrared rays than the conductive portion 51. This absorption heats the area of the layers 66, 68 just below the reinforcement 60 so that the reinforcement 60 is hotter on the printed surface layers 66, 68 and cooler on the opposite surface. There is a tendency to produce a temperature gradient across the thickness of the layers 66,68. In turn, this temperature gradient causes differential expansion / contraction at the opposing surfaces of the layers 66, 68 around the stiffener 60 so that the hotter surface of the stiffener 60 is the opposite surface of the stiffener 60. The regions of the respective layers 66 and 68 inside the reinforcing member 60 (that is, the conductive portion 51) may be slightly protruded or recessed. This protrusion of the layers 66, 68 extends the conductive portions 51 of the layers 66, 68 closer to each other, which results in increased engagement between the conductive portions 51, and the continuous or continuous portion of the conductive portions 51 within the stiffener 60. It can help achieve near continuous engagement. The protrusion of the layers 66, 68 can be augmented additionally or alternatively by mechanical stamping or other pre-straining operations that produce a protrusion or indentation effect. Joining techniques such as ultrasonic spot welding or other spot welding can be used additionally or alternatively to increase the engagement between the conductive portions 51. In one embodiment, ultrasonic spot welding may be used between the conductive portions 51 in a waffle pattern to hold the conductive portions 51 in engagement with each other.

  The gap 59 in the path 50 may perform a plurality of functions. One function that can be performed by the gap 59 is to create an electrical isolation between the portions 52 of the path 50 in order to create a separate connection between the layers 66, 68. Another function that can be performed by the gap 59 is to increase the durability of the path 50 during bending of the insert 37. In general, the user's foot ranges from the fifth metatarsal bone (also referred to as the fifth metatarsal head or the fifth metatarsal phalanx) to the first metatarsal (first metatarsal head or first metatarsal). There is a tendency to “roll” (also called bonito). In the embodiment of FIGS. 3-22B, the pathway 50 is positioned around the second and / or third metatarsal portion of the insert 37 so that the user's foot roll passes directly over the pathway 50. Repeated rolling of this nature can cause bending of the conductive portion 51, which can in turn cause abrasion, crushing, separation, and the like. The gap 59 can serve as a bending point that minimizes bending of the conductive portion 51 when properly aligned. In the embodiment of FIGS. 3-22B, the gap 59 is perpendicular to the typical roll direction of the user's foot, in other words, between the fifth and first metatarsals of the insert 37. It is generally aligned perpendicular to the extending straight line. In one embodiment, an imaginary line L (see FIG. 10) can be drawn between the first metatarsal sensor 16b and the fifth metatarsal sensor 16c. The gap 59 can be aligned perpendicular to the straight line L or within a range of ± 45 ° from the vertical of the straight line L. The straight line L illustrated in FIG. 10 is drawn between the front edge (for example, the front center) of the first metatarsal sensor 16b and the rear edge (for example, the back center) of the fifth metatarsal sensor 16c. In other embodiments, the gap 59 (if present) may be arranged differently, especially when the pathway 50 is in a different region of the insert 37.

  52-56 illustrate another embodiment of a sensor system 612 that includes an insert member 37, which are similar to the sensor system 12 and insert 37 of FIGS. 3-22B. In the embodiment of FIGS. 52-56, the path 50 does not include the stiffener 60 as in the embodiment of FIGS. 3-22B. Furthermore, the conductive portion 51 of the path 50 in this embodiment is enlarged to cover the area covered by the reinforcing material 60 in the embodiment of FIGS. In other words, in this embodiment, the conductive portion 51 extends almost to the edge of the hole 38 aligned with the path 50, and the portion of the conductive portion 51 is within the transition region 61 as schematically illustrated in FIG. Be placed. The increased size of the conductive portion 51 in the embodiment of FIGS. 52-56 provides a larger surface area for potential engagement between the conductive portions 51, thereby providing a more stable uninterrupted function of the path 50. Can be provided. In other respects, the path 50 shares structural and functional features with the embodiment of the path 50 illustrated in FIGS. 3-22B and described elsewhere herein. Such similar structure and function will not be described again here for the sake of brevity. In one embodiment, mechanical stamping or other pre-straining operations can be used to create the protruding or indenting effect of the layers 66, 68, enhancing the engagement between the conductive portions 51 as described above. Joining techniques such as ultrasonic spot welding or other spot welding can be used additionally or alternatively to increase the engagement between the conductive portions 51, also as described above.

  In other embodiments, the pathway 50 may be located at a different location or have a different configuration. For example, in one embodiment, the path 50 utilizes, for example, a two-pin connection (not shown) of the first layer 66, which is connected to the fifth and sixth terminals 11 of the interface 20 by, for example, a crimping connection. Can be formed at or near the terminal 11. Other structures for forming the pathway 50 can be utilized in further embodiments.

  48-51 are configured differently from the sensor systems 12, 412, 512, 612 described herein and have different modes of operation compared to the sensor systems 12, 412, 512, 612 described herein. 712 illustrates another embodiment. The sensor system 712 of FIGS. 48-51 includes many structural and functional features in common with the sensor system 12 described above and illustrated in FIGS. 3-22B. For example, the outer shape of the insert 37, the general position of the sensor 16 and the configuration of the airflow system 70 in the embodiment of FIGS. The configuration is similar or identical. These other common features are not described again here for the sake of brevity.

  In the embodiment of FIGS. 48-51, the sensor system 712 includes two contacts or electrodes 740, 742 disposed on the second layer 68 and a third contact 744 disposed on the first layer 66. It has a sensor 16. In this embodiment, all the contacts 40, 742, 744 are formed of carbon-based ink as described above, and have one or more power distribution leads 18A at the edge of each of the contacts 740, 742, 744. The contacts 740, 742 of the second layer 68 may have a different conductivity than the contacts 744 of the first layer 66 and are formed of carbon-based inks doped to achieve higher conductivity. obtain. The contacts 740, 742 of the second layer 68 are electrically isolated from each other and are each connected to the port 14 by a lead 18. A single power or ground lead 18B is connected to all the first contacts 740 of the sensor 16 and the second contact 742 of each individual sensor 16 is connected to the port 14 by a separate lead 18.

  The structure of the sensor 16 in the sensor system 712 of FIGS. 48-51 is otherwise similar to the sensor 16 in the embodiment of FIGS. 3-22B. In this embodiment, the combined first and second contacts 740, 742 of the embodiment of FIGS. 3-22B, except that the first and second contacts 740, 742 are electrically isolated from each other. Configured similarly to the contacts 42 of the second layer 68, the third contacts 744 are configured similar to the contacts 40 of the first layer 66 in the embodiment of FIGS. 3-22B. In other embodiments, sensor 16 and / or contacts 740, 742, 744 may have different configurations. For example, in one embodiment, the contact 744 of the first layer 66 may be a single patch of carbon-based ink.

  In the embodiment of the sensor system 712 of FIGS. 48-51, the first and second contacts 740, 742 are electrically isolated from each other and the third contact 744 faces the first and second contacts 740, 742. So that the third contact 744 engages the first and second contacts 740, 742 upon application of vertical pressure to the sensor 16. In this configuration, the signal from the port 14 travels between the two electrodes 740, 742 of each sensor 16 in the second layer 68 by passing through the electrode 744 of that sensor 16 in the first layer 66. Accordingly, the resistivity of the sensor 16 is determined by the engagement between the contacts 740, 742 of the second layer 68 and the electrode 744 of the first layer 66, and the pressure applied to the sensor 16 and the resistivity of the sensor 16. Is similar to that of the sensor 16 of the embodiment of FIGS. 3-22B described herein and illustrated in FIG. The sensitivity range, starting pressure, and other functional characteristics of sensor 16 of FIGS. 48-51 are also similar to that of sensor 16 of sensor system 12 of FIGS. 3-22B.

  The connection of the port 14 of the sensor system 712 of FIGS. 49-51 is similar to that of the embodiment of FIGS. 3-22B and is schematically illustrated in FIG. It includes a power supply terminal 104a, a measurement terminal 104b, and four sensor terminals 104c-f. The resistivity / resistance measurement can be completed in the same or similar manner as described above. The circuit in the embodiment of FIGS. 48-51 is similar to that shown in FIG. 20, but this embodiment is similar to the embodiment of FIGS. 3-22B with two fixed resistors 53, 54 in parallel. Only a single fixed resistor 53 is included. Further, each sensor 16 in the embodiment of FIGS. 3-22B may be considered as five resistors in parallel, but each sensor 16 in the sensor system 712 of FIGS. 49-51 is three additional resistors in parallel. It can be thought of as two resistors (contacts 742) in parallel arranged in series with (contacts 740). In another embodiment, the sensor system 712 of FIGS. 48-51 may be wired to have two fixed resistors in parallel or any other resistor configuration described herein. It will be appreciated that any path 50 between layers 66, 68 is not required in this embodiment, since leads 18 connected to port 14 are present only in second layer 68. Accordingly, the spacer layer 67 in the sensor system 712 of FIGS. 48-51 may not include the holes 38 as the spacer layer 67 of FIGS. 3-22B.

  The insert 37 can be made by depositing various components on a polymer (eg, PET) film. In one embodiment, the insert 37 is printed with a trace pattern of the lead 18 (including, for example, the distribution lead 18A, the conductive portion 51 of the path 50, the inner and outer portions 55, 56 of the resistors 53, 54, etc.) It is formed by first depositing a conductive metal material on each layer 66,68. Thereafter, additional carbon material may be deposited on each layer 66, 68, for example by printing, to form contacts 40, 42, stiffeners 60 in paths 50, bridges 57 in resistors 53, 54, and the like. Subsequently, any additional components, such as any dielectric portion, can be deposited. Layers 66, 68 may be printed on a PET sheet and then cut in one embodiment to form an outer perimeter shape after printing.

  Port 14 is configured for communication of data collected by sensor 16 to an external source in one or more known manners. In one embodiment, port 14 is a general purpose communication port configured for data communication in a universally readable format. In the embodiment illustrated in FIGS. 3-22B, the port 14 includes an interface 20 for connection with the electronic module 22 illustrated in relation to the port 14 in FIG. Further, in this embodiment, the port 14 is associated with a housing 24 for insertion of the electronic module 22 that is located in the central arch or midfoot recess 135 of the midsole 131. As illustrated in FIGS. 7-16, sensor leads 18 gather together to form an integrated interface 20 at each terminal 11 for connection to port 14. In one embodiment, the integrated interface may include a separate connection of the sensor lead 18 with the port interface 20, for example by a plurality of electrical contacts. In another embodiment, sensor lead 18 can be integrated to form an external interface, such as a plug-type interface or another configuration. In further embodiments, the sensor leads 18 may form a non-integrated interface, each lead 18 having its own separate terminal 11. As will also be described later, the module 22 may have an interface 23 for connection with the port interface 20 and / or the sensor lead 18.

  In the embodiment illustrated in FIGS. 3-22B, the interface 20 takes the form of an electrical contact or terminal 11. In one embodiment, the terminal 11 is formed in a tongue or extension 21 that extends from one of the layers 66, 68 in a hole 27 provided for the housing 24. The extension unites the ends of the leads 18 into a single area to form the interface 20. In the embodiment of FIGS. 3-22B, the extension 21 extends from the second layer 68 to the hole 27 and is bent downward within the housing 24 to place the terminal 11 within the housing 24 and the interface 20 to the housing 24. Make it accessible internally. In this embodiment, the second layer 68 further includes slits 83 on both sides of the extension portion 21 to increase the length of the extension portion 21, and the extension portion 21 is bent downward and extends downward to the housing 24. Makes it possible to exist. The rounded end of the slit 83 can resist the formation and / or propagation of cracks and tears in the material of the second layer 68 around the extension 21. The extension 21 can reach the housing 24 through a slot or other space below the lip 28 under the flange 28 of the housing 24. If the flange 28 is a separate part, for example as in the embodiment illustrated in FIGS. 31-32, the extension 21 is inserted between the flange 28 and the tub 29 before the flange 28 is connected to the tub 29. Can be done. In the embodiment illustrated in FIGS. 3-22B, the extension 21 is formed of the same polymer film material as the second layer 68 and is integral with the second layer 68 (eg, formed as a single piece). ). In other embodiments, the extension 21 may extend from the first layer 66, may include a portion connected to both layers 66, 68, and / or connected to one or both layers. It may be formed of separate parts.

  The extension part 21 illustrated in FIGS. 3 to 22B and 32 has a reinforcing member 81 connected to the extension part in order to strengthen a part of the extension part 21. The reinforcement 81 can be selected from a number of different materials that provide strength, stiffness, wear resistance and other enhancements. For example, the reinforcing material 81 can be formed of the same material as the dielectric material 80 used to insulate the layers 66, 68 in the flow path 71, such as acrylic ink or other UV curable ink. In the embodiment illustrated in FIGS. 3-22B and 32, the reinforcement 81 is in the form of an elongated strip that extends across the entire width of the extension 21 in the middle of the length of the extension 21. The extension 21 in this embodiment extends from the second layer 68 to the hole 27, and the reinforcement 81 is disposed above the extension 21 and extends over them between the ends of the leads 18. The reinforcement 81 may have a stiffness that is greater than the stiffness of the material of the lead 18 in one embodiment, or may be greater than the film material that forms the layers 66, 68 in another embodiment. Good.

  In the configuration illustrated in FIGS. 3 to 22B and 32, the extension portion 21 bends downward into the recess 135 and the housing 24 as described above, and the terminal 11 is disposed inside the housing 24 and the interface 20 inside the housing 24. Form. As shown in FIG. 32, the extension portion 21 has a bent portion 84, where the extension portion 21 bends downward at the peripheral edge portion of the housing 24 and extends downward along the side wall 25 of the housing 24. The bend 84 is generally straight and extends across the extension 21. In the illustrated embodiment, the reinforcement 81 is disposed on the extension 21 such that the strip of reinforcement 81 extends across the extension 21 at the bend 84 and is generally parallel to the bend 84. . In one embodiment, the reinforcing material 81 is formed as an elongated rectangular strip, and has a sufficient width so that the reinforcing material 81 covers the entire bent portion 84. In this position, the reinforcement 81 serves several functions. One such function is to protect the lead 18 and / or the film of the extension 21 from damage due to bending of the extension 21. Another such function is to protect the lead 18 and / or the film of the extension 21 from abrasion and wear at the bend 84, for example by rubbing against the housing 24 in place, such as the extension 21 Is to add rigidity and / or strength. Other benefits of reinforcement 81 are apparent to those skilled in the art. In other embodiments, the reinforcement 81 may be arranged, shaped or configured differently, or the reinforcement 81 may provide strength, rigidity, abrasion resistance, etc. to other components of the sensor assembly 12. It is understood that additional or alternative uses can be made at different locations. In further embodiments, the reinforcement 81 may not be used, or the majority of the extension 21 may be covered by the reinforcement 81.

  The housing 24 may include a connection structure such as a connector pin or spring (not shown) for establishing a connection between the interface 20 and the module 22. In one embodiment, the port 14 includes an electrical connector 82 that forms the interface 20, and the port 14 may include contacts that individually attach to the terminals 11 as described above and illustrated in FIG. 32. The connector 82 may be connected to the extension portion 21 and the terminal 11 by crimping connection. The interface 20 in this embodiment includes seven terminals. Each of the four terminals 11 is individually connected to one of the sensors 16, and one terminal serves as a measurement terminal (104b in FIG. 20), and one terminal 11 is a power supply terminal for applying a voltage to the circuit 10 ( Acts as 104a) in FIG. As described above, the power terminal may alternatively be configured as a ground terminal in another embodiment, and the sensor terminals (104c-f in FIG. 20) are configured as power terminals. As illustrated in FIG. 12, the arrangement of sensor 16, lead 18, and other components of sensor system 12 may differ between left and right foot inserts 37, sensor 16 being left compared to right insert 37. Inserts 37 can be connected to different terminals 11. In this embodiment, the first four terminals 11 are still reserved for connection with the sensor 16 (although potentially in a different order), and the fifth, sixth and seventh terminals 11 are left and right. Both inserts 37 retain the same function. This configuration may be different in other embodiments. In another embodiment, module 22 may be specifically configured for use with left or right shoe 100 and insert 37. The seventh terminal can be used for powering accessories such as a unique identification chip. In one embodiment, the sixth and seventh terminals 11 are extended to a tail portion 21 </ b> A extending from the end of the extension portion 21. The accessory can be connected between the two terminals 11 at the tail 21A to power the accessory. The accessory may include a small printed circuit board (PCB) with a memory chip attached to the tail 21A by anisotropic contact formation. In one embodiment, the accessory chip includes information that uniquely identifies the footwear 100, such as a serial number, as well as whether the footwear 100 is a left or right shoe, a male or female shoe, or a specific type of shoe (eg, running, Substantial information may be included, such as other forms of information (tennis, basketball, etc.). This information can be read by module 22 and subsequently used in the analysis, presentation and / or organization of data from sensors. The accessory can be sealed to the housing 24 by, for example, epoxy or other material.

  Port 14 is configured for connection with a variety of different electronic modules 22, which may be as simple as a memory component (eg, a flash drive) or include more complex features. It will be appreciated that the module 22 may be a complex component such as a personal computer, mobile device, server, and the like. Port 14 is configured to transmit data collected by sensor 16 to module 22 for storage, transmission and / or processing. In some embodiments, port 14, sensor 16 and / or other components of sensor system 12 may be configured to process data. Other components of port 14, sensor 16, and / or sensor system 12 may be additionally or alternatively configured to transmit data directly to external device 110 or modules 22 and / or external device 110. It is understood that other components of port 14, sensor 16 and / or sensor system 12 may include appropriate hardware, software, etc. for these purposes. Examples of housings and electronic modules in footwear articles are disclosed in U.S. Patent Application No. 11 / 416,458 published as U.S. Patent Application Publication No. 2007/0260421, incorporated herein by reference and made a part hereof. Is exemplified. Although the port 14 is illustrated with the electronic terminal 11 forming an interface 20 for connection with the module 22, in other embodiments, the port 14 includes one or more additional or alternative communication interfaces. But you can. For example, port 14 may include or consist of a USB port, Firewire port, 16 pin port or other type of physical contact based connection, or for example Wi-Fi, Bluetooth, near field, etc. It may include a wireless or contactless communication interface, such as an interface for communication, RFID, Bluetooth slow energy, Zigbee or other wireless communication technology, or an interface for infrared or other optical communication technology. In another embodiment, the sensor system 12 may include a plurality of ports 14 configured for communication with one or more modules 22 or external devices 110. This configuration may alternatively be considered as a single distributed port 14. For example, each of the sensors 16 may have a separate port 14 for communication with one or more electronic modules 22, as in the embodiment of the sensor system 812 illustrated in FIG. The separate port 14 can be configured for wireless communication using wireless or contactless communication as described above. In one embodiment, each port 14 may include an RFID chip with an antenna, and in another embodiment the port (s) 14 may pass information from the user's foot to other locations on the user's body. The user's body may be utilized as a transmission system for transmitting to the deployed module 22. It will be appreciated that the port 14 in this embodiment is connected to the sensor 16 by a lead 18, and the dotted lead 18 in FIG. 61 represents the lead 18 below the insert 37. The port 14 may be disposed between the layers of the insert 37, in a hole in the insert 37, or above or below the insert 37 in various embodiments. It will be appreciated that multiple or distributed port (s) 14 can be used by a combination of two or more sensors connected to a single port 14. In further embodiments, the sensor system 12 may include one or more ports 14 having different configurations, which may include combinations of two or more configurations described herein.

  The module 22 may have one or more communication interfaces that connect to the external device 110 and transmit data for processing, as illustrated in FIGS. 6 and 23 described below. Such an interface may include any of the contact or non-contact interfaces described above. In one embodiment, module 22 includes at least a retractable USB connection for connection with a computer and / or for charging the battery of module 22. In another example, the module 22 may be configured for contact or contactless connection with a mobile device, such as a wristwatch, mobile phone, portable music player, and the like. Module 22 may be configured for wireless communication with external device 110 so that device 22 can be placed on footwear 100. However, in another embodiment, the module 22 can be configured to be removed from the footwear 100 and connected directly to the external device 110 for data transfer, such as by the retractable USB connection described above. In a wireless embodiment, module 22 may be connected to an antenna for wireless communication. The antenna may be shaped, dimensioned and arranged for use at a transmission frequency appropriate for the selected wireless communication method. Further, the antenna can be located internally within the module 22 or externally to the module. In one embodiment, the sensor system 12 itself (such as lead 18 and the conductive portion of sensor 16) could be used to form an antenna. Module 22 can further be installed, positioned and / or configured to improve antenna reception, and in one embodiment, a portion of the user's body can be used as an antenna. In one embodiment, the module 22 may be permanently attached to the footwear 100, or alternatively may be removable at the option of the user and can be placed in the footwear 100 as required. Further, as described further below, module 22 may be removed and replaced with another module 22 that is programmed and / or configured to otherwise collect and / or utilize data from sensor 16. . If the module 22 is permanently mounted within the footwear 100, the sensor system 12 may further include an external port (not shown) that allows data transfer and / or battery charging, such as a USB or Firewire port. It is understood that module 22 can be configured for both contact and contactless communication.

  While the port 14 can be placed in a variety of locations without departing from the present invention, in one embodiment, the port 14 is provided in a location and orientation and / or is an article of footwear, for example, when the wearer is in an athletic activity. It is otherwise configured to avoid or minimize contact with and / or irritation of the wearer's foot when wearing 100 and / or otherwise using. The arrangement of ports 14 in FIGS. 3-4 illustrates one such example. In another embodiment, the port 14 is located near the heel or back of the shoe 100. Other features of the footwear structure 100 help reduce or avoid contact between the wearer's foot and the port 14 (or an element connected to the port 14) and improve the overall comfort of the footwear structure 100. obtain. For example, as illustrated in FIGS. 3-5 above, foot contact member 133 overlies and at least partially covers port 14, thereby providing a layer of filling between the wearer's foot and port 14. Additional features can be used to reduce contact therebetween and to adjust any undesirable sensations of the port 14 at the wearer's foot. If desired, an opening to the port 14 can be provided through the top surface of the foot contact member 133 without departing from the invention. Such making includes, for example, additional comfort / when other features of the housing 24, the electronic module 22 and the port 14 include structures that adjust the user's foot sensation and / or are formed from such materials. It can be used when sensory adjustment elements are provided. The footwear structure reduces or avoids contact between the wearer's foot and the housing (or an element housed in the housing), as well as various features described above with reference to the accompanying drawings. Any of a variety of features that help improve the overall comfort of the present invention can be provided without departing from this invention.

  62-76 disclose further views of one embodiment of the port 14 configured to be utilized by the insert member 37. Similar structures described above are indicated by the same or similar reference numerals. This embodiment and variants of the embodiment are described in detail below. As discussed and disclosed herein, port 14 defines or supports interface 20 for operable connection with module 22. Module 22 is also described in further detail below. Through an operable connection between port 14 and module 22, data sensed by sensor assembly 12 may be acquired, stored and / or processed for further use and analysis.

  As understood from FIGS. 62-64, the port 14 is generally supported by the central portion of the insert assembly 37. Port 14 generally includes a housing 24 that supports an interface assembly 156. As described in further detail below, the interface assembly 156 is operatively connected to the extension 21 having the lead 11 thereon over the insert member 37. With such a connection, the interface 20 is established for a further operable connection with the interface 23 of the module 22.

  Furthermore, as illustrated in FIGS. 65 to 67, the housing 24 in this embodiment includes a base member 140 and a cover member 142. Base member 140 may correspond to tank 29 defining side wall 25 and bottom wall 26 as described above. The first end of the base member 140 has a generally square configuration that receives the extension 21 of the insert member 37. The second end of the base member 140 has a rounded configuration. Base member 140 defines a first portion 144 and a second portion 146. The first portion 144 is generally shaped and dimensioned to receive the module 22, and the second portion 146 is dimensioned to receive and support the interface assembly 156. The second portion 146 further has a first lateral slot 148 and a second lateral slot 150 that are in communication with each other. The first lateral slot 148 may extend and be larger than the second lateral slot 150. The housing 24 further defines a protrusion 151 at the second end for holding the module 22 in the housing 24. The finger-hanging recess 29 </ b> A is generally disposed in the vicinity of the protruding portion 151. The base member 140 further includes a pair of receivers 152 for cooperation with the cover member 142.

  Further, as illustrated in FIGS. 66-67, the cover member 142 has a central opening 153 dimensioned to receive the module 22. The cover member 142 further includes a beam member 154 at the first end, and the second end of the cover member 142 has a rounded configuration. The beam member 154 projects above a part of the first portion 144 when connected to the base member 140 as described later. On the lower surface of the cover member 142, as will be described later, there is a pair of hanging posts 155 that cooperate with the receiver 152 of the base member 140. The outer periphery of the cover member 142 defines a lip or flange 28. In the exemplary embodiment, cover member 142 may have a depending wall that cooperatively defines side wall 25 of housing 24. In such a configuration, the base member 140 may define a ledge on the side wall to receive the depending wall of the cover member 142.

  68-71 further illustrate the components of the interface assembly 156. The interface assembly 156 includes a carrier 157 that supports an electrical connector 82 as outlined with respect to FIG. Each electrical connector 82 has a distal end that defines a contact resiliently supported by the carrier 157 that cooperates with a corresponding contact on the module 22. The electrical connector 82 has a proximal end having a bend around the carrier 157 and having a plurality of fingers 158 thereon. In one embodiment, four fingers 158 are associated with each connector 82, and the fingers 158 can be arranged in a petal arrangement. As described in more detail below, interface assembly 156 may further include filler material 159 or potting compound 159. 69, it is understood that the end 82A of the connector is folded at a predetermined position before the connection with the extension portion 21 of the insert member 37. As shown in FIG.

  As shown in FIGS. 72-73, the interface assembly 156 is operatively connected to the extension 21. The extension 21 has the lead 11 of the insert member 37 thereon. For this purpose, the finger 158 is connected to the extension portion 21 at a position where there is an engagement between the lead 11 and the connector 82. This engagement can be seen and understood from FIG. 72 and can also be understood from FIG. In the exemplary embodiment, fingers 158 protrude through extension 21 and each of the plurality of fingers 158 extends through extension 21 and engages in a circumferential manner. Further, as illustrated in FIG. 72, it is understood that the tail 21A can be further folded to be positioned adjacent to the rear side of the extension 21. As discussed, the tail 21A with the sixth and seventh connectors has a PCB member 90, which may be a unique identification chip connected to function as described above. It will be understood that the extension 21 and the carrier 157 are arranged to hang from the upper flat surface of the insert member 37. Further, as illustrated in FIG. 74, the carrier 157 is disposed in the first lateral slot 148 of the base member 140 of the housing 24. The carrier 157 is dimensioned to fit and hold in the first transverse slot 148. Connector 82 faces the first portion 144 defined by housing 24. As can be appreciated from FIGS. 75-76, it is understood that filler material 159 or potting compound 159 can be injected into second lateral slot 150 through opening 150A (FIG. 65) in base member 140 proximate to second lateral slot 150. Is done. The potting compound 159 may be a thermosetting plastic in the exemplary embodiment, or could be one or more other materials. The potting compound 159 fills the second lateral slot 150 and extends around that area, and the extension 21 is connected to the connector 82 held by the carrier 157, thus providing a protective connection. In one embodiment, the potting compound 159 maintains the desired amount of flexibility to enhance the connection between the extension 21 and the port 14. Potting compound 159 can resist shock and vibration while still resisting moisture ingress and corrosive agents. Further, it will be appreciated that the base member 140 is disposed on the insert member 37 and the receptacle 152 is aligned with a corresponding opening 28B through the insert member 37. The cover member 142 is arrange | positioned at the upper surface of the insert member 37, and the drooping support | pillar 155 fits in the holder 152 (FIG. 62-67). An ultrasonic welding operation is performed to connect the cover member 142 to the base member 140. This connection is similar to the connection of the nail 28A as shown in FIG. Other connection techniques for connecting the cover member 142 to the base member 140 can be utilized in other embodiments, including snap-fit connections and other mechanical connections. It will be appreciated that the beam member 154 extends over the interface 20 and the connector 82 is protected within the housing 24. This configuration results in a robust connection of the port 14 for further operable connection with the insert member 37 and with the module 22 as described herein.

  77-90 disclose further views and features of one embodiment of module 22, which are described in further detail below. As previously described, module 22 is received by and operatively connected with port 14 to collect, store and / or process data received from sensor assembly 12. Module 22 may serve various components for such purposes including, but not limited to, printed circuit boards, power supplies, light members, interfaces, and various types of sensors including multi-axis accelerometers, gyroscopes and / or magnetometers. Is understood to accommodate.

  Module 22 generally includes a housing 170 that supports interface 23. The interface 23 has an electrical connector that forms a contact for cooperation with the interface 20 of the port 14. As described in more detail below, the contacts associated with the interface 23 of the module 22 are formed such that they are in a sealed configuration that is protected from moisture ingress. Module 22 further includes a dead front LED light indicator that can be visually perceived only when illuminated. Finally, module 22 utilizes a unique ground plane extender that enhances the operation of module 22.

  79-83, the housing 170 of the module 22 supports the interface assembly 171. The interface assembly 171 has a plurality of connectors 172 and a module carrier 173. Each of the connectors 172 has an end that forms a contact that collectively defines the interface 23 of the module 22. It will be appreciated that the connector 172 is insert molded such that material is formed around the connector 172 to define the module carrier 173. It is also understood that the portion 172A (FIG. 79) of the connector 172 is folded in place to place the connector 172 at an appropriate length for further operable connection. The housing 170 generally has a module base member 174 having an outer base member 175 and an inner base member 176. The housing 170 further includes a module top member 177 having an outer top member 178 and an inner top member 179. Module base members 175, 176, module top members 178, 179 and interface assembly 171 cooperate to provide a sealing configuration around connector 172. Connector 172 may be considered to have an overmolded configuration. These components also form an internal cavity, and the housing 170 supports internal components including a printed circuit board 180 that is operatively connected to the connector 172.

  As described above, the connector 172 is insert molded and the module carrier 173 is formed around the connector 172. It will be appreciated that the outer base member 175 is formed, for example, by an injection molding process and defines an open end. In such a process, the connector 172 can be well supported by the mold to withstand the pressures associated with the injection molding process. The interface assembly 171 and the outer base member 175 are disposed in a mold, and the interface assembly 171 is disposed at an open end and is supported by the outer base member 175. In a further injection molding process, additional material is injected into the mold to form the inner base member 176. The inner base member 176 is formed around the ends of the module carrier 173 and the connector 172 and in contact with the surface of the outer base member 175. An internal cavity is defined by the inner base member 176, and the printed circuit board 180 is supported therein as is known. It will be appreciated that the connector 172 is operatively connected to the printed circuit board 180. It is further understood that other components of the module 22 are also supported in the internal cavity. As described in more detail below, the connector 172 is constructed in a sealed manner from an overmolding process.

  The module top member 177 illustrated in FIGS. 85-86 and 89-90, including the inner top member 179 and the outer top member 178, may also be formed using injection technology in one embodiment. As shown in FIG. 88, the inner top member 179 has an opening 181 therethrough. The outer top member 178 is generally a planar member. The inner top member 179 is disposed on the base member 174 and the outer top member 178 is disposed on the inner top member 179. Top member 177 is connected to base member 175 to contain the internal components of module 22.

  With this structural configuration, the connector 172 is sealed to prevent possible moisture ingress. As shown in FIG. 84, the carrier 173 is generally in face-to-face engagement with the connector 172 on the inner surface of the connector 172. In addition, the inner base member 176 is generally disposed around the connector 172 on the outer surface of the connector 172. The inner base member 176 further has an engagement surface 182 that contacts and engages an engagement surface 183 defined by the outer base member 175. Further, as shown in FIG. 84, the bent path represented by the virtual line L is defined by such a configuration. Such a bend path L minimizes the possibility of moisture ingress. For example, during use, a user may run through a puddle that potentially exposes port 14 and module 22 to moisture. In the exemplary embodiment, connector 172 is considered sealed to 5 atmospheres (ATM). A bonding material (eg, adhesive) is available between the module carrier 173 and the inner base member 176 in the vicinity of the bend path L, such as one or both points P in FIG.

  It will be appreciated that module 22 is received in port 14. The front end of the module 22 is inserted into the first portion 144 through the central opening 153. The module 22 is sized and tightly fit to approximately match the size of the first portion 144. In such a configuration, the interface 23 of the module 22 is operatively engaged with the interface 20 of the port 14 and the respective contacts of the interfaces 20, 23 are in face-to-face contact. Thus, the configuration is such that the interface 23 of the module 22 is pressed against the interface 20 of the port 14. The module 22 has a recess 184 in the rear surface that receives the protrusion 151 of the housing 24 to assist in retaining the module 22 in the port 14 by a snap connection. The user can easily remove the module 22 from the port by accessing the module 22 with the aid of the finger rest 29A. In this way, the module 22 can be easily inserted into the port 14, e.g. when needed for charging or data transfer, or replacing a module 22 for one application with a different type of module for a different application, or is depleted. When the module 22 is replaced with a newly charged module 22, it can be removed from the port 14.

  As illustrated in FIGS. 85-90, module 22 includes a light assembly 185 for presenting illuminated marks to a user. Light assembly 185 is operatively connected to printed circuit board 180. The light assembly 185 generally includes a light member 186 and an optical fiber 187. Light member 186 is an LED light member in the exemplary embodiment, although other light members can be used. The light member 186 has an arcuate portion 188 and is configured, for example, to project light in a first direction indicated by an arrow A1 that may be horizontal in the exemplary embodiment. The light member 186 may be considered a side-emitting LED. The optical fiber 187 has a first portion 189 that defines a first passage 190 configured in a first direction. The first portion 189 has a recess that generally matches and receives the arcuate portion 188 of the light member 186 to capture as much light as possible from the light member 186. Thus, the first portion 189 is in a face-to-face relationship with the arcuate portion 188 of the light member 186 and partially surrounds the light member 186. As shown in the figure, the optical fiber 187 has a geometry that helps to diffuse the light into a larger area and therefore diffuses the light along the arc. The optical fiber 187 further includes a second portion 191 that defines a second passage 192 configured in a second direction. The second passage 192 extends upward at an angle and is therefore different from the first direction. In one exemplary embodiment, the second portion 191 is inclined at an angle of about 45 ° determined to enhance light reflection. The second passage 192 has a distal end disposed in the vicinity of the opening 181 of the inner top member 179. The optical fiber 187 may be treated with a dispersant, for example, by adding a drug to the resin before injection molding the optical fiber. Since the light member 186 and the optical fiber 187 are configured in a face-to-face relationship, the components provide a minimal footprint, which is beneficial due to the limited area defined in the module 22. In operation, the light member 186 is lit as required through the printed circuit board 180. Light is projected in the direction indicated by arrow A1. The light is also projected in an arcuate configuration based on the shape of the optical fiber 187. Light is projected into the first passage 190 in these directions. The optical fiber 187 directs light upward into the second passage 192 in the direction of arrow A2. When light is initially projected from the side-emitting LED, the light moves in an inclined direction from the direction A 1 toward the second passage 192. The light continues to pass through opening 181 in direction A2 and shines through outer top member 178. The geometry of the optical fiber 187 is tailored to uniformly disperse the light with a very short path length as shown. The dispersant used in the optical fiber 187 helps to diffuse the light more uniformly and therefore minimizes the concentration of light from the light member 186. Because of the short path length involved, the LED light member 186 can project light with more concentrated brightness in certain areas. With this design, the light diffuses and reflects more uniformly and there is a limited light gradient across the aperture 181. The outer top member 178 disposed over the opening 181 is composed of a material thickness and colorant addition that provides the desired translucency. Thus, as can be appreciated from FIGS. 90 and 91, when the light member 186 is not illuminated, the user cannot find the LED present in the module 22 and thus provides an empty or “dead front” appearance. When the light member 186 is lit, the light is directed along the arrow line A1, upward along the arrow line A2, and through the opening 181 and the outer top member 178 as indicated by the indication LT in FIG. Due to the geometry and processing of the optical fiber 187 and the top member, light is reflected in a more enhanced manner, resulting in light that is evenly distributed throughout the region of light that shines through the top member. Additional structures could be added to reflect light in a more enhanced manner. For example, the optical fiber 187 may have a surface texture that enhances light reflection. The sloping wall or other surface of the optical fiber 187 can be painted or a sticky material applied over it to achieve the desired change in light reflection. It will be appreciated that the light member 186 can project light in multiple colors. The light member 186 presents marks indicating various parameters including the battery life of the module 22.

  The creation of the port 14 and module 22 described herein results in a slip fit. Its configuration results in a watertight configuration and resists moisture ingress. These characteristics are achieved while maintaining an operable connection between port 14 and module 22. The interface assembly fingers 158 also provide a robust connection with the extension 21 of the insert member 37 because the position of engagement between the fingers and the extension is maximized. Filler material 159 is selected to have the desired hardness to provide sufficient flexibility and corrosion resistance. In one exemplary embodiment, filler material 159 may have a Shore Hardness Type A scale of 30 or less. Filler material 159 provides protection around the connection between extension 21 and interface assembly 156. The receptacle / post connection of the housing and insert member 37 further provides stress relief to the insert member 37 to minimize the possibility of the insert member 37 tearing during use.

  FIGS. 91-94 disclose additional features related to the ground plane extender associated with module 22. In particular, a further aspect relates to maximizing the surface area of the PCB layer of one or more electronic devices, such as module 22. Particular aspects relate to increasing the surface area of the PCB ground plane layer. FIG. 91 illustrates a perspective top view of an exemplary PCB 1002, which includes one or more components in electrical communication, including but not limited to a processor, capacitor, diode, resistor, and / or combinations thereof. You may prepare. Although the PCB 1002 is illustrated as being flat across the horizontal axis (the “x” axis), those skilled in the art can configure the PCB 1002 (or multiple individual PCBs in active communication) to form a non-planar structure. You should understand that. The PCB 1002 further includes a ground plane layer (see 1004) formed of a conductive material such as copper. As shown in FIG. 91, the visible portion of the ground plane layer 1004 is disposed around the PCB 1002, but the portion of the layer 1004 can be disposed and / or connected to other portions of the PCB 1002.

  In certain embodiments, at least one component of PCB 1002 can be configured to communicate effectively with a portable power source, such as a battery (not shown in FIGS. 91-93 but shown in FIG. 94). PCB 1002 may be configured for installation within a portable device having limited dimensions for a battery or other type of portable power source. Due to the aforementioned dimensional limitations of portable devices, batteries are usually small, and they may have limited service time between charges and / or limited discharge rates. According to one embodiment, the PCB 1002 may include a space, such as a battery space 1006. As shown in FIG. 91, the battery space 1006 consists of areas along the x and z planes of the PCB 1002 that allow for the installation of a power supply adjacent to the PCB 1002. PCB 1002 can be manufactured to dimensions that create battery space 1002 or configured to be modified (eg, by alternating thickness snap regions and / or areas) to form one or more battery spaces. . In this regard, although the exemplary space is a battery space, those skilled in the art will appreciate that this disclosure is not limited to only those areas and / or spaces configured to house or place a battery.

  Although the battery space 1006 of the PCB 1002 is illustrated as a slot configuration in which the PCB 1002 portion is in contact on three sides, those skilled in the art are merely exemplary in the shape, size, and / or configuration of the PCB 1002, and other shapes are possible. It should be readily appreciated that it is within the scope of the disclosure. The exact shape and size of battery space 1006 may be dictated by its intended use and is not limited by this disclosure. Thus, the only requirement for battery space 1006 is to include an area along the same plane and along the horizontal plane of PCB 1002 (eg, along the x-axis) to allow installation of power supplies adjacent to PCB 1002. is there. As shown in FIG. 94 showing a side view of the PCB 1002, a battery such as the battery 1008 can be disposed along the horizontal plane (x-axis) of the PCB 1002. Since the battery 1008 occupies an area inside the battery space 1006, the surface area of the PCB 1002 is minimized as compared with a PCB having no space such as the battery space 1008, but instead of the ground plane layer 1004 located at the same point. Includes large area.

  According to certain embodiments, a ground plane extender (see, eg, 1010) can be electronically connected to the ground plane layer 1004 of the PCB 1002. FIG. 92 illustrates an example ground plane extender 1010 according to one embodiment. The ground plane extender 1010 can be formed of any material that effectively increases the surface area of the ground plane layer 1004. In one embodiment, the ground plane extender can be made of copper and / or aluminum, but in further embodiments, any conductive material can be utilized for at least a portion of the ground plane extender 1010. One or more connectors 1012 may contact (and / or connect) the extender 1010 and the ground plane layer 1004 by any of conductive adhesive, soldering, pass-through soldering, welding, snap-in connections, and combinations thereof. Or to enable alignment). As shown in FIG. 92, the extender 1010 can be installed adjacent to one side (eg, the top) of the battery 1008 and is substantially parallel to the PCB 1002 along the horizontal (x) axis, and is therefore planar with it. (For example, 1014) may be provided. For example, extender 1010 may comprise a vertical ridge 1016 that effectively connects to PCB 1002 and extends from there to upper region 1016. Upper region 1016 may include one or more openings 1018 that may allow heat exchange from surrounding components including battery 1008.

  As seen in FIG. 94, the extender 1010 is shown adjacent to the first side (eg, the upper side) of the battery 1008 and electronically connected to the PCB 1002, and the antenna 1020 is shown on the opposite side (eg, the bottom side) of the battery 1008. ). In the exemplary embodiment of FIG. 94, ground plane extender 1010 and antenna 1020 are also configured parallel to PCB 1002 and each other. Thus, in at least one embodiment, the portable device may comprise three layers, the first layer including a ground plane extender, such as extender 1010, with at least a portion of the battery effectively connected to the ground plane extender. A second layer including a battery and a third layer including an antenna such as antenna 1020 arranged to be in the same plane as the PCB. In the exemplary embodiment, the layers are arranged vertically, but other arrangements are within the scope of this disclosure. In this regard, unless otherwise specified, each layer need not be in direct physical contact with an adjacent surface of an adjacent layer. For example, the antenna 1020 need not be in direct physical contact with the adjacent surface of the battery 1008.

  FIG. 6 shows a schematic diagram of an example electronic module 22 that includes data transmission / reception capabilities by data transmission / reception system 107 that may be used in accordance with at least some embodiments of the present invention. Although the exemplary structure of FIG. 6 illustrates a data transmission / reception system (TX-RX) 107 as incorporated into the electronic module structure 22, those skilled in the art will recognize that a separate component is a footwear structure for data transmission / reception purposes. 100 may be included as part of other structures and / or the data transmission / reception system 107 need not be fully contained in a single housing or single package in all embodiments of the invention. Should be understood. Rather, as desired, the various components or elements of data transmission / reception system 107 may be separated from each other in different housings, different boards, and / or various without departing from this invention. In different manners, the footwear article 100 or other device may be engaged separately. Various embodiments of various possible mounting structures are described in further detail below.

  In the example of FIG. 6, electronic component 22 may include a data transmission / reception element 107 for transmitting data to and / or receiving data from one or more remote systems. In one embodiment, the transmit / receive element 107 is configured for communication via the port 14, for example by the contact or contactless interface described above. In the embodiment illustrated in FIG. 6, module 22 includes an interface 23 configured for connection with port 14 and / or sensor 16. In the module 22 illustrated in FIG. 6, the interface 23 has a contact that is complementary to the terminal 11 of the interface 20 of the port 14 for connection with the port 14. In other embodiments, as described above, the port 14 and the module 22 may include different types of interfaces 20, 23, which may be contact or wireless. It will be appreciated that in some embodiments, module 22 can be interfaced with port 14 and / or sensor 16 by TX-RX element 107. Thus, in one embodiment, module 22 may be external to footwear 100 and port 14 may include a wireless transmitter interface for communication with module 22. The electronic component 22 of this embodiment further includes a processing system 202 (eg, one or more microprocessors), a memory system 204, and a power source 206 (eg, a battery or other power source). In one embodiment, the power source 206 may be configured for inductive charging, for example by including a coil or other inductive member. In this configuration, the module 22 can be charged by placing the footwear 100 on an inductive pad or other inductive charger, allowing charging without the need to remove the module 22 from the port 14. In another embodiment, the power source 206 may be additionally or alternatively configured for charging using energy harvesting technology, such as a charger that charges the power source 206 by absorption of kinetic energy due to user movement. May include a device for energy harvesting.

  Connection to one or more sensors can be completed as shown in FIG. 6, but pedometer type speed and / or distance information, other speed and / or distance data sensor information, temperature, altitude, barometric pressure, humidity, GPS Data, accelerometer output or data, heart rate, pulse rate, blood pressure, body temperature, EKG data, EEG data, angular direction (such as a gyroscope-based sensor) and data related to changes in angular direction, etc. Additional sensors (not shown) may be provided to sense or provide data or information regarding a wide variety of different types of parameters, such as physical or physiological data related to usage or user. This data can then be stored in the memory 204 and / or made available for transmission by the transmit / receive system 107, eg, to any remote location or system. If present, additional sensor (s) may also be used to sense jump height (eg, for pedometer-type speed and / or distance information, to sense directional changes between steps). , Etc.) may include accelerometers. In one embodiment, module 22 may include an additional sensor 208, such as an accelerometer, and data from sensor 16 may be integrated with data from accelerometer 208, eg, by module 22 or external device 110.

  As an additional example, the various types of electronic modules, systems, and methods described above can be used to provide automatic shock attenuation control for footwear articles. Such systems and methods may operate, for example, as described in U.S. Pat. No. 6,430,843, U.S. Patent Application Publication No. 2003/0009913, and U.S. Patent Application Publication No. 2004/0177531. Systems and methods for actively and / or dynamically controlling the impact damping characteristics of US Patent No. 6,430,843, US Patent Application Publication No. 2003/0009913, and US Patent Application Publication No. 2004/0177531. Each issue is incorporated herein by reference in its entirety and forms part of this document). Sensing units of the type described in US Pat. Nos. 5,724,265, 5,955,667, 6,018,705, 6,052,654, 6,876,947 and 6,882,955 when used to provide velocity and / or distance type information. Algorithms and / or systems can be used. Each of these patents is incorporated herein by reference in its entirety. Additional embodiments of sensors and sensor systems, as well as footwear and components utilizing the sole structure and the like, are described in U.S. Patent Application Publication Nos. 2010/0063778 and 2010/0063779. Is incorporated herein by reference in its entirety and forms part of this document.

  The electronic module 22 may also include an activation system (not shown). The activation system or portion thereof may engage module 22 or footwear 100 (or other device) together with or separately from other portions of electronic module 22. The activation system may be used to selectively activate the electronic module 22 and / or at least some functions of the electronic module 22 (eg, data transmission / reception capabilities, etc.). A wide variety of different activation systems can be used without departing from this invention, and a variety of such systems are described in further detail below with respect to various included figures. In one example, the sensor system 12 may be activated and / or deactivated by activating the sensor 16 in a particular pattern, such as a continuous or alternating toe / heel tap. In another embodiment, the sensor system 12 may be activated by a button or switch, which can be located in the module 22, the shoe 100, or an external device in communication with the sensor system 12 as well as other locations. In any of these embodiments, the sensor system 12 may include a “sleep” mode, which can deactivate the system 12 after a set inactivity period. In alternative embodiments, the sensor system 12 may operate as a low power device that does not activate or deactivate.

  Module 22 may be further configured for communication with an external device 110, which may be an external computer or computer system, mobile device, gaming system or other type of electronic device, as illustrated in FIG. The exemplary external device 110 illustrated in FIG. 23 includes a processor 302, a memory 304, a power source 306, a display 308, a user input 310 and a data transmission / reception system 108. The transmission / reception system 108 is configured for communication with the module 22 by the transmission / reception system 107 of the module 22 by any form of known electronic communication including the contact and contactless communication methods described above. It will be appreciated that module 22 and / or port 14 may be configured for communication with multiple external devices. These multiple external devices include a wide variety of different types and configurations of electronic devices, as well as intermediate devices that function to pass information to another external device and may or may not further process the data. Further, the transmission / reception system 107 of the module 22 may be configured for a plurality of different types of electronic communications. Furthermore, it is understood that the shoe 100 may include a separate power source that operates the sensor 16 as needed, such as a battery, piezoelectric, solar power source, and the like. In the embodiment of FIGS. 3-22B, sensor 16 receives power through connection with module 22.

  As described below, such sensor assemblies can be customized for use with specific software for electronic module 22 and / or external device 110. Such software can be provided as a package by a third party along with a sole insert having a customized sensor assembly. The module 22 and / or the entire sensor system 12 may include one or more algorithms for analysis of data obtained from the sensor 16, including algorithms that are stored and / or executed by the module, external device 110 or another component. Can work with.

  In operation, sensors 16 collect data according to their functions and designs and send the data to port 14. Port 14 continues to allow electronic module 22 to interface with sensor 16 and collect data for subsequent use and / or processing. In one embodiment, the data is collected, stored and transmitted in a universally readable format so that the data can be accessed by multiple users, by a variety of different applications, for use for a variety of different purposes. And / or can be downloaded. In one embodiment, data is collected, stored and transmitted in XML format. In one embodiment, the module 22 utilizes the circuit 10 as illustrated in FIG. 20 by measuring the voltage drop at the measurement terminal 104b, which represents the change in resistance of the particular sensor 16 that is currently switched, to the sensor 16 as shown in FIG. Detects pressure changes. FIG. 27 illustrates an example of the pressure-resistance curve of the sensor 16, and the dotted line illustrates a possible curve shift due to factors such as bending of the insert 37. Module 22 may have an activation resistance RA, which is the sensed resistance required for module 22 to record the pressure on the sensor. The corresponding pressure that produces such resistance is known as the starting pressure PA. The starting resistance RA can be selected to correspond to a particular starting pressure PA for which the module 22 is desired to record data. In one embodiment, the starting pressure PA may be about 0.15 bar, about 0.2 bar or about 0.25 bar, and the corresponding starting resistance RA may be about 100 kΩ. Furthermore, in one embodiment, the highest sensitivity range may be 150-1500 mbar. In one embodiment, the sensor system 12 fabricated as illustrated in FIGS. 3-22B can detect pressures in the range of 0.1-7.0 bar (or about 0.1-7.0 atmospheres), and In this embodiment, the sensor system 12 can detect a pressure exceeding this range with high sensitivity.

  In various embodiments, the sensor system 12 can be configured to collect various types of data. In one embodiment (described above), the sensor (s) 16 can collect data regarding the number, order and / or frequency of compression. For example, the system 12 can record the number or frequency of steps, jumps, cuts, kicks and other compressive forces received while wearing the article 100, as well as other parameters such as contact time and dwell time. Both quantitative sensors and binary on / off type sensors can collect this data. In another embodiment, the system can record the sequence of compressive forces received by the footwear, which can be used for purposes such as pronation or supination of the foot, weight transfer, foot contact pattern determination, or such applications. it can. In another embodiment (also described above), the sensor (s) 16 can quantitatively measure the compressive force at an adjacent portion of the shoe 100, and thus the data includes quantitative compressive force and / or impact measurements. obtain. The relative differences in force at different parts of the shoe 100 can be used in determining the weight distribution and “center of pressure” of the shoe 100. The weight distribution and / or pressure center can be calculated independently for one or both of the shoes 100, for example, to find the center of pressure or weight distribution of the entire human body, or can be calculated together across both shoes. . In further embodiments, the sensor (s) 16 can measure the rate of change in compression force, contact time, dwell time or time between impacts (eg, jump or running) and / or other time dependent parameters. In any embodiment, it is understood that the sensor 16 may require a particular threshold force or impact before recording the force / impact, as described above.

  As described above, data is provided in a universally readable format to the module 22 through the general purpose port 14 so that the number of applications, users and programs that can use the data is almost unlimited. Thus, port 14 and module 22 are configured and / or programmed as required by the user, and port 14 and module 22 receive input data from sensor system 12, and that data can be used in any manner required for various applications. . Module 22 can recognize whether the received data is associated with the left or right shoe, for example, through the use of a unique identification chip 92 as described herein. Module 22 may process the data differently according to the identification of the left and right shoes and may send the data to external device 110 with an identification that the data is from the left and right shoes. The external device 110 may similarly process or otherwise handle data based on the left and right shoe identifications as well. In one embodiment, the connection of sensor 16 to terminal 11 and interface 20 may differ between left and right inserts 37 as illustrated in FIG. 12 and discussed above. The data from the left insert 37 can be interpreted differently from the data from the right insert 37 according to this sequence. Module 22 and / or electronic device 110 may perform similar operations with respect to other identification information included in unique identification chip 92. In many applications, the data is further processed by module 22 and / or external device 110 prior to use. In a configuration where the external device 110 further processes the data, the module 22 may send the data to the external device 110. This transmission data may be transmitted in the same universally readable format or may be transmitted in another format, and module 22 may be configured to change the format of the data. Further, module 22 may be configured and / or programmed to collect, utilize and / or process data from sensor 16 for use in one or more specific applications. In one embodiment, module 22 is configured to collect, utilize and / or process data for use in multiple applications. Examples of such uses and applications are given below. As used herein, the term “use” generally refers to a particular use and does not necessarily refer to use in a computer program application as the term is used in computer technology. Nevertheless, certain applications may be embodied in whole or in part in computer program applications.

  Further, in one embodiment, the module 22 can be removed from the footwear article 100 and replaced with a second module 22 that is configured to operate differently from the first module 22. For example, in the replacement, the foot contact member 133 is lifted, the first module 22 is separated from the port 14, the first module 22 is removed from the housing 24, and then the second module 22 is inserted into the housing 24. This is realized by connecting the module 22 to the port 14 and finally placing the foot contact member 133 in place. The second module 22 may be programmed and / or configured differently from the first module 22. In one embodiment, the first module 22 may be configured for use in one or more specific applications, and the second module 22 may be configured for use in one or more different applications. For example, the first module 22 may be configured for use in one or more gaming applications and the second module 22 may be configured for use in one or more exercise performance monitoring applications. Further, the module 22 can be configured for use in different applications of the same type. For example, the first module 22 may be configured for use in one game or athletic performance monitoring application and the second module 22 may be configured for use in a different game or athletic performance monitoring application. As another example, module 22 may be configured for different uses within the same game or athletic performance monitoring application. In another embodiment, the first module 22 may be configured to collect one type of data and the second module 22 may be configured to collect different types of data. Examples of such data formats include quantitative force and / or pressure measurements, relative force and / or pressure measurements (ie, sensors 16 relative to each other), weight shift / movement, impact order (eg, foot contact pattern), force And / or including the rate of change of pressure and the like. In further embodiments, the first module 22 may be configured to utilize or process data from the sensor 16 in a different manner than the second module 22. For example, module 22 can be configured solely for collecting, storing and / or transmitting data, or module 22 can, for example, organize data, change the form of data, perform calculations using data, etc. Can be configured to further process the data in either manner. In yet another embodiment, the module 22 can be configured to communicate differently, such as having different communication interfaces or configured to communicate with different external devices 110. Module 22 includes both structural and functional aspects, such as using different power sources or including additional or different hardware components such as additional sensors (eg, GPS, accelerometer, etc.) as described above. Similarly, other embodiments may function differently.

  One possible use for the data collected by the system 12 is a number of exercises such as golf swings, baseball / softball swings, hockey swings (ice hockey or field hockey), tennis swings, ball throwing, etc. It is important to measure weight transfer, which is important for the activity. The pressure data collected by the system 12 can provide valuable feedback regarding balance and stability for use in improving skills in any applicable field of motion. It will be appreciated that a somewhat more expensive and complex sensor system 12 can be designed based on the intended use of the collected data.

  The data collected by the system 12 can be used in measuring various other exercise performance characteristics. The data can be used to measure the degree and / or speed of foot pronation / extroversion, ground contact pattern, balance and other relevant parameters to improve skills in running / jogging and other athletic activities. Can be used. With regard to pronation / extroversion, data analysis can also be used as a predictor of pronation / extroversion. Speed and distance monitoring can be performed, which can include, for example, pedometer based measurements such as ground contact measurements or lift time measurements. The jump height can also be measured, for example by using ground contact or lift time measurements. Lateral cutting forces can be measured, including differential forces applied to various parts of the shoe 100 during cutting. The sensor 16 can also be arranged to measure shear forces, for example, the foot slips laterally within the shoe 100. As an example, additional sensors may be incorporated into the side of the upper 120 of the shoe 100 to sense the force on the side.

  Data or measurements derived therefrom are useful for exercise training purposes, including improvements in speed, power, agility, consistency, skills, and so on. Port 14, module 22 and / or external device 110 can be configured to provide active real-time feedback to the user. In one embodiment, port 14 and / or module 22 can be in communication with a computer, mobile device, etc. to communicate results in real time. In another example, one or more vibrating elements may be included in the shoe 100, such as the features disclosed in US Pat. No. 6,978,684, which is hereby incorporated by reference and made a part hereof. Vibrating a portion of the shoe can provide user feedback to help control movement. In addition, the data can be compared to the user's past movement, for example to show consistency, improvement or lack thereof, or the user's movement can be compared to another person's same movement, such as a pro golfer's swing. Can be used to compare movement of movement. Further, the system 12 can be used to record biomechanical data of athlete “signature” movements. This data can be provided to others for use in motion reproduction or simulation, for example, in a game application or a shadow application that overlays a similar movement of a user.

  The system 12 can also be configured for “all-day activity” tracking so that the user can record various activities related to the day. System 12 may include a dedicated algorithm for this purpose, for example in module 22, external device 110 and / or sensor 16.

  The system 12 can also be used for control applications rather than data collection and processing applications. In other words, the system 12 may be on footwear or another item that receives physical contact to control an external device 110, such as a computer, television, video game, etc., based on user movement detected by the sensor 16. Can be incorporated. In effect, the footwear with embedded sensor 16 and lead 18 extending to the universal port 14 allows the footwear to function as an input system, and the electronic module 22 receives input from the sensor 16 and this input. The data can be configured, programmed and adapted to be used in any desired manner, for example, as control input for a remote system. For example, a shoe with sensor control can be used as a control or input device for a computer, or for a program executed by a computer, similar to a mouse, for specific foot movements, gestures, etc. (eg foot taps) , Double foot tap, heel tap, double heel tap, lateral foot movement, foot point, foot flex, etc.) can control default actions on the computer (eg page down, page up, undo, copy, Cut, paste, save, close, etc.). Software can be provided that assigns foot gestures to various computer function controls for this purpose. It is contemplated that the operating system can be configured to receive and recognize control inputs from sensor system 12. A television or other external electronic device can also be controlled in this way. The footwear 100 incorporating the system 12 can also be used in gaming applications and game programs, like Nintendo's Wii controller, and specific movements can be assigned to specific functions and / or user movements on the display screen. Can be used to produce a virtual representation of As one example, pressure centered data and other weight distribution data can be used in gaming applications that may involve virtual representations of balancing, weight shifts and other fulfillment activities. System 12 can be used as a dedicated controller for games or other computer systems or as a complementary controller. An example of a configuration and method for using a sensor system for footwear as a controller for an external device and a foot gesture for the controller is shown and described in US Provisional Application No. 61 / 138,048. Which is incorporated herein by reference in its entirety.

  Further, the system 12 may be configured to communicate directly with the external device 110 and / or with a controller of the external device. As described above, FIG. 6 illustrates one embodiment of communication between the electronic module 22 and an external device. In another embodiment illustrated in FIG. 23, system 12 can be configured for communication with external gaming device 110A. External game device 110A includes components similar to exemplary external device 110 illustrated in FIG. The external game device 110A also communicates via a wired and / or wireless connection through at least one game medium 307 (eg, cartridge, CD, DVD, Blu-ray or other storage device) that contains the game program, and a send / receive element 108. It includes at least one remote controller 305 configured to do so. In the illustrated embodiment, the controller 305 complements the user input 310, but in one embodiment, the controller 305 can function as a single user input. In this embodiment, the system 12 is a wireless transmitter / receiver with a USB plug-in configured to connect with an external device 110 and / or controller 305 to enable communication with the module 22. An attachment device 303 is provided. In one embodiment, the accessory device 303 may be configured to be connected to one or more additional controllers and / or external devices of the same and / or different types than the controller 305 and the external device 110. If the system 12 includes other types of sensors (eg, accelerometers) as described above, it will be understood that such additional sensors may also be incorporated into the control of games or other programs on the external device 110.

  External device 110, such as a computer / game system, may comprise other types of software to interact with system 12. For example, the game program can be configured to change the attributes of the in-game character based on the user's actual activity, which can encourage exercise or greater activity by the user. In another embodiment, the program can be configured to display a user's avatar that acts in relation to or in proportion to user activity collected by the shoe sensing system. In such a configuration, the avatar may appear excited or energetic if the user is active, and the avatar may appear sleepy or lazy if the user is inactive. The sensor system 12 could also be configured for more sophisticated sensing to record data describing an athlete's “signature move” that can be used later for various purposes, for example, in a gaming system or modeling system.

  A single footwear article 100 including the sensor system 12 described herein has its own sensor system 12 ', such as a single shoe 100, 100', alone or as illustrated in FIGS. It can be used in combination with the second footwear article 100 '. The sensor system 12 'of the second shoe 100' generally includes one or more sensors 16 'connected by a sensor lead 18' and a port 14 'in communication with the electronic module 22'. The second sensor system 12 ′ of the second shoe 100 ′ illustrated in FIGS. 24 to 26 has the same configuration as the sensor system 12 of the first shoe 100. However, in another embodiment, the shoe 100, 100 'may have a sensor system 12, 12' having a different configuration. Two shoes 100, 100 ′ are both configured for communication with external device 110, and in the illustrated embodiment, each of shoes 100, 100 ′ is configured for communication with external device 110. Electronic modules 22, 22 '. In another embodiment, both shoes 100, 100 ′ may have ports 14, 14 ′ configured for communication with the same electronic module 22. In this embodiment, at least one shoe 100, 100 ′ may be configured for wireless communication with module 22. 24 to 26 illustrate various modes of communication between the modules 22 and 22 '.

  FIG. 24 illustrates a “mesh” communication mode, where the modules 22, 22 ′ are configured to communicate with each other and are also configured for independent communication with the external device 110. FIG. 25 illustrates a “daisy chain” communication mode in which one module 22 ′ communicates with the external device 110 through the other module 22. In other words, the second module 22 ′ is configured to transmit a signal (which may include data) to the first module 22, and the first module 22 transmits the signal from both modules 22, 22 ′ to the external device. Configured to communicate to 110. Similarly, the external device communicates with the second module 22 ′ through the first module 22 by sending a signal to the first module 22 that communicates a signal to the second module 22 ′. In one embodiment, the modules 22, 22 ′ can communicate with each other for purposes other than transmitting signals to and from the external device 110. FIG. 26 illustrates an “independent” communication mode, where each module 22, 22 ′ is configured for independent communication with the external device 110, and the modules 22, 22 ′ are for communication with each other. Is not configured. In other embodiments, the sensor systems 12, 12 ′ are otherwise configured for communication with each other and / or with the external device 110.

  As will be appreciated by one of ordinary skill in the art upon reading this disclosure, the various aspects described herein may be embodied as a method, data processing system or computer program product. Accordingly, these aspects may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Further, such aspects may take the form of a computer program product stored by one or more tangible computer readable storage media or storage devices having computer readable program code or instructions embodied in the storage media. Any suitable tangible computer readable storage medium may be utilized including hard disks, CD-ROMs, optical storage devices, magnetic storage devices, and / or any combination thereof. In addition, as described herein, various intangible signals representing data or events can be transmitted through signal transmission media such as metal wiring, optical fibers, and / or radio transmission media (eg, air and / or space). It can be transferred between the source and destination in the form.

  As described above, aspects of the invention may be described in the general context of computer-executable instructions, such as program modules, being executed by a computer and / or its processor. Generally, program modules include routines, programs, objects, components, data structures, etc. that perform particular tasks or embody particular abstract data types. Such program modules may be included in a tangible non-transitory computer readable medium as described above. Aspects of the invention may also be practiced in distributed computing environments where tasks are performed by remote processing devices that are linked through a communications network. Program modules may be located, for example, in memory 204 of module 22 or memory 304 of external device 110, or in external media such as game media 307, which includes both local and remote computer storage media including memory storage. obtain. It will be appreciated that module 22, external device 110 and / or external media may include complementary program modules for integral use, eg, in certain applications. Also, a single processor 202, 302 and a single memory 204, 304 are illustrated and described in module 22 and external device 110 for simplicity purposes, and processor 202, 302 and memory 204, 304 are each a plurality of processors and It will be understood that a memory and / or a system of processors and / or memory may be provided.

  The sensor system described herein can be used in a variety of different applications and configurations, including general exercise performance monitoring, for example in sport specific activities such as fitness training or basketball. It will be appreciated that additional sensors can be placed at other locations in the footwear. The sensors of the sensor system can also be configured to sense certain lateral movements and movement cutting movements. As described herein above, the data collected by the sensor system can be processed by related algorithms at either the electronic module, mobile device or remote site. Such data processing can be used to advise the user about wear, and the user may be advised when a new pair of shoes is needed. Such data could also be processed and used to advise the user of a particular type of shoe design that could be beneficial to the particular user. Finally, the data can be processed to support custom design of footwear. Although the sensor system has been shown in footwear, the system can also be used in other types of clothing.

  The various embodiments of the sensor system described herein provide benefits and advantages over existing technology, as well as footwear, foot contact members, inserts, and other structures incorporating the sensor system. For example, many of the sensor embodiments described herein provide a relatively low cost and durable option for a sensor system so that the sensor system can be incorporated into footwear with great reliability and little additional cost. . As a result, footwear can be manufactured with an integral sensor system with little impact on price, regardless of whether the sensor system is ultimately desired for use by the consumer. Furthermore, a sole insert with a customized sensor system can be manufactured and sold inexpensively with software designed to utilize the sensor system with little impact on the cost of the software. As another example, the sensor system provides practical controls for games, fitness, exercise training and enhancement, computers and other devices, and many others described herein and recognized by those skilled in the art. Provides a wide range of functionality for use in a wide variety of applications, including In one embodiment, a third party software developer can develop software configured to run using input from the sensor system, including games and other programs. The ability of a sensor system to supply data in a universally readable format greatly expands the range of third party software and other applications that can be used by the sensor system. Furthermore, in one embodiment, the sensor system can generate signals and data that allow accurate detection of the applied force, which provides greater utility and versatility. As a further example, various sole inserts including sensor systems, including liners, insoles and other elements, allow for compatibility and customization of sensor systems for various applications. Other advantages will be recognized by those skilled in the art.

  Several alternative embodiments and examples are described and illustrated herein. Those skilled in the art will appreciate the features of the individual embodiments and possible combinations and variations of components. One skilled in the art will further appreciate that any of the embodiments may be provided in any combination with the other embodiments disclosed herein. It will be understood that the invention may be embodied in other specific forms without departing from its spirit or central characteristics. Accordingly, the examples and embodiments herein are to be considered in all respects as illustrative and not restrictive, and the invention should not be limited to the details shown herein. As used herein, the terms “first”, “second”, “upper”, “lower”, etc. are intended for exemplary purposes only and in no way limit embodiments. Further, as used herein, the term “plurality” indicates any number greater than one, up to an infinite number, if necessary, whether separate or continuous. Further, as used herein, “providing” an article or device broadly refers to making the article available or accessible for future actions performed on the article, and providing the article Does not mean that the article has manufactured, produced or supplied, or that the person who provides the article has ownership or control of the article. Thus, although particular embodiments have been illustrated and described, numerous modifications can be devised without departing significantly from the spirit of the invention, and the scope of protection is only limited by the scope of the appended claims.

Claims (16)

A sensor system,
An insert member configured to be inserted into the foot chamber of the footwear article;
A port connected to the insert and configured for communication with an electronic module;
A plurality of sensors formed on the insert member, each sensor configured to detect pressure applied to the sensors;
A plurality of leads disposed on the insert and connecting the sensor to the port, the leads having integrated ends at the port to form an interface;
A housing connected to the insert member and defining a recess configured to receive the electronic module therein;
The insert member includes an extension that extends into the recess and integrates the end of the lead to form the interface, the extension extending across the end of the lead. With a strip of
The extension portion has a bent portion where the extension portion bends downward at a peripheral edge portion of the housing, and a hanging portion extending downward from the bent portion to the recess portion, and the interface is provided inside the recess portion with the hanging portion The sensor system, wherein the strip extends across the bend.   The housing includes a side wall defining the recess and a lip extending outwardly from a top of the side wall, and the hanging portion of the extension extends downward adjacent to the side wall of the housing. The system of claim 1.   And an interface assembly including a base member and a plurality of electrical connectors supported by the base member, wherein at least a portion of the suspended portion is received by the base member and the end of the lead engages the electrical connector. The system of claim 2, wherein the system forms the interface.   The system of claim 1, wherein the bend forms a substantially right-angle bend.   The system of claim 1, wherein the reinforcement comprises an elongated strip extending across the bend and generally parallel to the bend.   The reinforcement is a strip of dielectric material, and the insert is spaced apart from the strip and includes a patch of dielectric material that separates two conductive members to prevent electrical contact between the conductive members. The system of claim 1, further comprising: The insert includes a first layer, a second layer, and a spacer layer disposed between the first and second layers, the system further comprising:
Providing a path for providing electrical communication between the first layer and the second layer;
Each of the sensors includes a first contact disposed on the first layer and a second contact disposed on the second layer, the second contact being generally aligned with the first contact. Each of the sensors is configured such that pressure on the insert increases engagement between the first and second contacts to change the resistance of the sensor;
The spacer layer includes a plurality of holes, each hole is aligned with one of the sensors, and the holes are configured to allow engagement between the first and second contacts by the spacer layer. ,
The lead connects the first contact, the second contact, the path and the port;
The system of claim 1, wherein the second layer is configured to be placed in a face-to-face relationship with a sole structure of the footwear article, and the extension is connected to the second layer.   8. The system of claim 7, wherein the first and second layers are formed of a polymer film material and the extension is made of a polymer film material and is integral with the second layer.   The system of claim 1, wherein the reinforcement has a greater stiffness than the material forming the lead. The first and second layers are formed of a polymer film material;
The system of claim 9, wherein the reinforcement has a greater stiffness than the polymer film material. A sensor system,
An insert member configured to be inserted into a foot chamber of a footwear article, the insert member including a first layer, a second layer, and a spacer layer disposed between the first and second layers; ,
A port connected to the insert and configured for communication with an electronic module;
A sensor formed on the insert member, the sensor including a first contact disposed on the first layer and a second contact disposed on the second layer, wherein the second contact Is generally aligned with the first contact and the second sensor causes the pressure on the insert to increase the engagement between the first and second contacts to change the resistance of the sensor. A sensor, wherein the spacer layer includes a hole aligned with the sensor to allow at least partial engagement between the first and second contacts of the sensor by the spacer layer;
One or more leads disposed in the first layer and the second layer, the leads connecting the first and second contacts to the port;
A flow path defined by the spacer layer and extending from the hole to allow airflow away from the sensor between the first and second layers;
A patch of dielectric material connected to one of the first and second layers and extending across the flow path, disposed between the first and second layers, wherein the first by the flow path And a patch that resists a short circuit of one or more conductive members between the second layers.   12. The flow path extends from the hole to a vent, and the flow path allows air to flow from the sensor to the exterior of the insert member between the first and second layers by the vent. System.   The one or more conductive members include a first lead that traverses the flow path, and the patch of dielectric material extends across the flow path of the first lead to extend the first and second. 12. The system of claim 11, wherein the patch of dielectric material resists shorting of the first lead between the first and second layers by the flow path.   The one or more conductive members further include a second lead that traverses the flow path simultaneously with the first lead, and the patch of dielectric material is disposed between the first and second leads, 14. The system of claim 13, wherein the system resists a short circuit between the first and second leads by a flow path. A second sensor formed on the insert member, wherein the second sensor is a third contact disposed on the first layer and a fourth contact disposed on the second layer. Including a contact, wherein the fourth contact is generally aligned with the third contact, and the second sensor causes the pressure on the insert to increase engagement between the third and fourth contacts. Configured to change a resistance of a second sensor, wherein the spacer layer is configured to allow at least partial engagement between the first and second contacts of the second sensor by the spacer layer. A second sensor including a second hole aligned with the sensor, wherein the one or more leads connect the third and fourth contacts to a port;
A second flow path defined by the spacer layer and extending from the second hole to allow airflow away from the second sensor between the first and second layers;
A second patch of dielectric material connected to one of the first and second layers and extending across the flow path, disposed between the first and second layers, and by the flow path 14. The system of claim 13, further comprising a second patch that resists short circuiting of one or more additional conductive members between the first and second layers.   14. The system of claim 13, wherein the first and second layers are formed of a polymer film material and the dielectric material has a greater stiffness than the polymer film material.