JP2018117525A - Roasting device and roasting method - Google Patents

Roasting device and roasting method Download PDF

Info

Publication number
JP2018117525A
JP2018117525A JP2017009059A JP2017009059A JP2018117525A JP 2018117525 A JP2018117525 A JP 2018117525A JP 2017009059 A JP2017009059 A JP 2017009059A JP 2017009059 A JP2017009059 A JP 2017009059A JP 2018117525 A JP2018117525 A JP 2018117525A
Authority
JP
Japan
Prior art keywords
roasting
hot air
roasted
temperature
rotating drum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2017009059A
Other languages
Japanese (ja)
Other versions
JP6776135B2 (en
Inventor
幸三郎 瀬川
Kosaburo Segawa
幸三郎 瀬川
幸継 瀬川
Yukitsugu Segawa
幸継 瀬川
▲高▼嶋 和彦
和彦 ▲高▼嶋
Kazuhiko Takashima
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dryup Japan Co Ltd
Miyazaki Prefecture
Original Assignee
Dryup Japan Co Ltd
Miyazaki Prefecture
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dryup Japan Co Ltd, Miyazaki Prefecture filed Critical Dryup Japan Co Ltd
Priority to JP2017009059A priority Critical patent/JP6776135B2/en
Publication of JP2018117525A publication Critical patent/JP2018117525A/en
Application granted granted Critical
Publication of JP6776135B2 publication Critical patent/JP6776135B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Storage Of Fruits Or Vegetables (AREA)
  • Tea And Coffee (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a roasting device capable of easily maintaining a temperature of a material to be roasted to be constant, and keeping roasting quality of the material to be roasted to be constant without the need of skill.SOLUTION: A roasting device 1 comprises: a rotary drum 3 into which a material to be roasted 2 is put and which moves the material to be roasted 2 from an upstream side to a downstream side while stirring it; a far-infrared heater 4 which is arranged on an upstream side region in the rotary drum 3, which heats the material to be roasted 2 and raises it to a prescribed temperature; and hot wind supply means 5 which is disposed to maintain the prescribed temperature of the material to be roasted 2 to be constant and supplies hot air to a downstream side region in the rotary drum 3.SELECTED DRAWING: Figure 1

Description

本発明は、例えば、茶葉、椎茸、ハーブ、薬草、ゴボウ、煮干しなどの干物等の被焙煎物を焙煎する焙煎装置及び焙煎方法に関する。   The present invention relates to a roasting apparatus and roasting method for roasting to-be-roasted articles such as dried leaves such as tea leaves, shiitake mushrooms, herbs, medicinal herbs, burdock, boiled and dried.

従来、この種の焙煎装置としては、回転ドラム式の焙煎装置が知られている(特許文献1)。特許文献1に開示された焙煎装置(火入れ装置)は、被処理物(被焙煎物)を搬送する回転ドラムと、搬送される前記被処理物に沿って配置され、供給される熱風によって所定温度に昇温されることにより、遠赤外線を放射する遠赤外線放射パイプと、当該遠赤外線放射パイプ内に熱風を送り込む熱風供給手段と、により構成されている。   Conventionally, as this type of roasting apparatus, a rotary drum type roasting apparatus is known (Patent Document 1). The roasting device (burning device) disclosed in Patent Document 1 includes a rotating drum that conveys an object to be processed (an object to be roasted) and hot air that is arranged and supplied along the object to be processed that is being conveyed. When the temperature is raised to a predetermined temperature, a far-infrared radiation pipe that radiates far-infrared radiation and hot-air supply means that sends hot air into the far-infrared radiation pipe are configured.

特開平7−231848号公報Japanese Patent Laid-Open No. 7-231848

しかし、特許文献1に開示された焙煎装置は、回転ドラムの上流側から下流側にかけて遠赤外線放射パイプが配設されただけの構成であるため(遠赤外線加熱法)、被焙煎物を非接触で極短時間に加熱することはできるが、被焙煎物の温度を一定温度に維持することは困難である。すなわち、特許文献1に開示された焙煎装置では、被焙煎物の焙煎品質を一定に保つことが困難であり、温度・時間の管理等、焙煎に熟練を要するという課題があった。   However, since the roasting device disclosed in Patent Document 1 has a configuration in which a far-infrared radiation pipe is provided from the upstream side to the downstream side of the rotating drum (far-infrared heating method), Although it can be heated in a very short time without contact, it is difficult to maintain the temperature of the to-be-roasted material at a constant temperature. That is, in the roasting device disclosed in Patent Document 1, it is difficult to keep the roasting quality of the material to be roasted constant, and there is a problem that skill is required for roasting such as temperature and time management. .

本発明は、従来技術における前記課題を解決するためになされたものであり、被焙煎物の温度を一定温度に維持することが容易で、熟練を要することなく、被焙煎物の焙煎品質を一定に保つことを可能にする焙煎装置及び焙煎方法を提供することを目的とする。   The present invention has been made in order to solve the above-mentioned problems in the prior art, and it is easy to maintain the temperature of the to-be-roasted material at a constant temperature, and it is possible to roast the to-be-roasted material without requiring skill. An object of the present invention is to provide a roasting apparatus and a roasting method that make it possible to keep the quality constant.

前記目的を達成するため、本発明に係る焙煎装置の構成は、
(1)被焙煎物が投入され、当該被焙煎物を、撹拌しながら上流側から下流側に移動させる焙煎容器と、
前記焙煎容器内の上流側領域に設けられ、前記被焙煎物を加熱して所定の温度まで昇温させる遠赤外線ヒータと、
前記被焙煎物の前記所定の温度を一定時間維持するために設けられた、当該被焙煎物の周囲雰囲気温度を制御する温度制御手段と、
を備えたことを特徴とする。
In order to achieve the object, the configuration of the roasting apparatus according to the present invention is:
(1) A roasting container in which a material to be roasted is charged, and the material to be roasted is moved from the upstream side to the downstream side while stirring;
A far-infrared heater that is provided in an upstream region in the roasting vessel and heats the object to be roasted to raise the temperature to a predetermined temperature;
Temperature control means for controlling the ambient temperature of the to-be-roasted article, provided to maintain the predetermined temperature of the to-be-roasted article for a certain period of time;
It is provided with.

本発明の焙煎装置の上記(1)の構成によれば、遠赤外線ヒータによって極短時間で所定の温度まで昇温された被焙煎物の温度を、温度制御手段によって当該被焙煎物の周囲雰囲気温度を制御して一定時間維持することが可能となる。従って、本発明の焙煎装置の上記(1)の構成によれば、被焙煎物の温度を一定温度に維持することが容易で、熟練を要することなく、被焙煎物の焙煎品質を一定に保つことを可能にする焙煎装置を提供することができる。   According to the configuration of (1) of the roasting apparatus of the present invention, the temperature of the to-be-roasted object heated to a predetermined temperature by the far-infrared heater in a very short time is set by the temperature control means. It is possible to control the ambient atmosphere temperature of and maintain it for a certain period of time. Therefore, according to the configuration of the above roasting apparatus (1) of the present invention, it is easy to maintain the temperature of the roasted product at a constant temperature, and the roasting quality of the roasted product is not required for skill. It is possible to provide a roasting apparatus that makes it possible to keep the temperature constant.

本発明の焙煎装置の上記(1)の構成においては、以下の(2)〜(8)のような構成にすることが好ましい。   In the configuration (1) of the roasting apparatus of the present invention, the following configurations (2) to (8) are preferable.

(2)前記焙煎容器が回転ドラムである。   (2) The roasting container is a rotating drum.

(3)上記(2)の構成において、前記回転ドラムの内周面が、前記回転ドラムの軸方向に延びる山形部と溝状部を交互に有する波板状に形成されている。   (3) In the configuration of (2) above, the inner peripheral surface of the rotating drum is formed in a corrugated plate shape having alternately mountain-shaped portions and groove-shaped portions extending in the axial direction of the rotating drum.

上記(3)の好ましい構成によれば、被焙煎物を効率良く(小刻みに)反転(撹拌)させることが可能となる。その結果、遠赤外線の照射、あるいは、後述する熱風による被焙煎物の温度の維持を効率的に行うことが可能となる。また、遠赤外線や被焙煎物の周囲雰囲気温度が被焙煎物に与える影響のムラを低減して、焙煎ムラが生じることを防止することが可能となる。   According to the preferable configuration of (3) above, it becomes possible to invert (stir) the to-be-roasted material efficiently (in small increments). As a result, it becomes possible to efficiently perform irradiation of far-infrared rays or maintain the temperature of the object to be roasted with hot air described later. In addition, it is possible to reduce the unevenness of the influence of far infrared rays and the ambient temperature of the object to be roasted on the object to be roasted to prevent the occurrence of roasting unevenness.

(4)上記(2)の構成において、前記回転ドラムが、上流側から下流側に向けて下傾可能に設けられている。   (4) In the configuration of (2), the rotating drum is provided so as to be able to tilt downward from the upstream side toward the downstream side.

上記(4)の好ましい構成によれば、被焙煎物を、回転ドラムを回転させながら上流側から下流側に向けてうまく移動させることが可能となる。   According to the preferable configuration of the above (4), it is possible to move the roasting object well from the upstream side to the downstream side while rotating the rotary drum.

(5)前記温度制御手段が、前記焙煎容器内の下流側領域に熱風を供給する熱風供給手段である。   (5) The temperature control means is hot air supply means for supplying hot air to a downstream region in the roasting vessel.

上記(5)の好ましい構成によれば、より簡単な構成で、被焙煎物の周囲雰囲気温度を制御して、被焙煎物の前記所定の温度を一定時間維持することが可能となる。   According to the preferred configuration of (5) above, the ambient temperature of the roasted product can be controlled with a simpler configuration, and the predetermined temperature of the roasted product can be maintained for a certain period of time.

(6)上記(5)の構成において、前記熱風供給手段が、熱風発生機と、当該熱風発生機に接続され、前記焙煎容器の下流側開口部から当該焙煎容器内に挿入される熱風配管と、を備え、
前記熱風配管のうち前記焙煎容器内の下流側領域に位置する部分の周面に、複数の熱風吹き出し口が形成されている。
(6) In the configuration of (5), the hot air supply means is connected to the hot air generator and the hot air generator, and hot air is inserted into the roasting container from the downstream opening of the roasting container. Piping, and
A plurality of hot air outlets are formed on a peripheral surface of a portion of the hot air pipe located in a downstream region within the roasting vessel.

(7)上記(6)の構成において、前記熱風配管のうち前記複数の熱風吹き出し口が形成された部分の両側方下方周辺を覆うカバーが設けられ、かつ、
前記熱風配管のうち前記複数の熱風吹き出し口が形成された部分の前後の両端部に遮蔽板が設けられている。
(7) In the configuration of (6), a cover is provided to cover a lower periphery on both sides of a portion of the hot air pipe where the plurality of hot air outlets are formed, and
Shielding plates are provided at both ends of the hot air pipe before and after the portion where the hot air outlets are formed.

上記(7)の好ましい構成によれば、熱風を効率良く被焙煎物の周辺に供給して、被焙煎物の周囲雰囲気温度を安定させることが可能となる。その結果、少風量(又は低風速)で被焙煎物の周囲雰囲気温度を上昇させることができるので、効率的に被焙煎物の温度を上昇させることが可能となる。また、このように被焙煎物の周囲の風量(又は風速)を少なく(又は低く)しても被焙煎物の温度を上昇させることが可能となるので、過乾燥による品質劣化を防ぎ、被焙煎物の焙煎品質を向上させることができる。   According to the preferable configuration of (7) above, it is possible to efficiently supply hot air to the periphery of the object to be roasted to stabilize the ambient temperature of the object to be roasted. As a result, the ambient atmosphere temperature of the roasted product can be increased with a small amount of air (or low wind speed), and therefore the temperature of the roasted product can be increased efficiently. Moreover, since it becomes possible to raise the temperature of a to-be-roasted object even if the air volume (or wind speed) around the to-be-roasted object is reduced (or lowered) in this way, quality deterioration due to overdrying is prevented, The roasting quality of the material to be roasted can be improved.

(8)上記(6)の構成において、前記熱風吹き出し口が複数個組となって複数組、所定間隔を空けて設けられ、
前記熱風配管内の前記熱風吹き出し口の各組の間に、前記熱風吹き出し口の各組からの熱風の吹き出しを誘導する邪魔板が設けられている。
(8) In the configuration of (6) above, the hot air outlets are provided as a plurality of sets, provided at a predetermined interval,
Between each set of the hot air outlets in the hot air pipe, a baffle plate that guides hot air from each of the hot air outlets is provided.

上記(8)の好ましい構成によれば、熱風吹き出し口の各組からの熱風の吹き出し量を均一化することができるので、被焙煎物に熱風を均一に当てることが可能となる。   According to the preferred configuration of (8) above, the amount of hot air blown from each set of hot air blowout ports can be made uniform, so that hot air can be uniformly applied to the to-be-roasted item.

また、本発明に係る焙煎方法の構成は、
(9)被焙煎物を、撹拌しながら上流側から下流側に移動させつつ焙煎を行う焙煎方法であって、
上流側領域で、遠赤外線ヒータによって前記被焙煎物を加熱して所定の温度まで昇温させるステップと、
前記被焙煎物の前記所定の温度を一定時間維持するために前記被焙煎物の周囲雰囲気温度を制御するステップと、
を含むことを特徴とする。
The composition of the roasting method according to the present invention is as follows:
(9) A roasting method in which roasting is performed while moving the roasting material from the upstream side to the downstream side while stirring,
In the upstream region, heating the roasting object with a far infrared heater to raise the temperature to a predetermined temperature;
Controlling the ambient temperature of the to-be-roasted article to maintain the predetermined temperature of the to-be-roasted article for a certain period of time;
It is characterized by including.

本発明の焙煎方法の上記(9)の構成によれば、遠赤外線ヒータによって極短時間で所定の温度まで昇温された被焙煎物の温度を、当該被焙煎物の周囲雰囲気温度を制御して一定時間維持することが可能となる。従って、本発明の焙煎方法の上記(9)の構成によれば、被焙煎物の温度を一定温度に維持することが容易で、熟練を要することなく、被焙煎物の焙煎品質を一定に保つことが可能となる。   According to the above configuration (9) of the roasting method of the present invention, the temperature of the to-be-roasted object heated to a predetermined temperature by the far-infrared heater in a very short time is used as the ambient temperature of the to-be-roasted object. Can be maintained for a certain period of time. Therefore, according to the configuration of the above roasting method (9) of the present invention, it is easy to maintain the temperature of the roasted product at a constant temperature, and the roasting quality of the roasted product is not required for skill. Can be kept constant.

本発明の焙煎方法の上記(9)の構成においては、以下の(10),(11)のような構成にすることが好ましい。   In the configuration (9) of the roasting method of the present invention, the following configurations (10) and (11) are preferable.

(10)熱風を供給することにより、前記被焙煎物の周囲雰囲気温度を制御する。   (10) The ambient temperature of the to-be-roasted product is controlled by supplying hot air.

上記(10)の好ましい構成によれば、より簡単な構成で、被焙煎物の周囲雰囲気温度を制御して、被焙煎物の前記所定の温度を一定時間維持することが可能となる。   According to the preferable configuration of (10) above, it is possible to maintain the predetermined temperature of the to-be-roasted material for a certain time by controlling the ambient atmosphere temperature of the to-be-roasted material with a simpler configuration.

(11)前記被焙煎物が茶葉である。   (11) The roasted product is a tea leaf.

上記(11)の好ましい構成によれば、特に水色、色沢に優れた焙煎品質の茶葉を得ることが可能となる。   According to the preferred configuration of (11) above, it is possible to obtain roasted quality tea leaves that are particularly excellent in light blue and various colors.

本発明によれば、被焙煎物の温度を一定温度に維持することが容易で、熟練を要することなく、被焙煎物の焙煎品質を一定に保つことを可能にする焙煎装置及び焙煎方法を提供することができる。   According to the present invention, it is easy to maintain the temperature of the to-be-roasted material at a constant temperature, and the roasting device that makes it possible to keep the roasting quality of the to-be-roasted material constant without requiring skill, and A roasting method can be provided.

本発明の一実施の形態における焙煎装置の概略構成を示す側断面図である。It is a sectional side view which shows schematic structure of the roasting apparatus in one embodiment of this invention. 図1のII−II線矢視断面図である。It is the II-II sectional view taken on the line of FIG. 図1のIII−III線矢視断面図である。FIG. 3 is a cross-sectional view taken along line III-III in FIG. 1. 本発明の一実施の形態における焙煎装置の構成部材である熱風配管の先端部分(回転ドラム内に挿入される部分)の構成を示す拡大図である。It is an enlarged view which shows the structure of the front-end | tip part (part inserted in a rotating drum) of the hot air piping which is a structural member of the roasting apparatus in one embodiment of this invention. (a)は図4のV1−V1線矢視断面図、(b)は図4のV2−V2線矢視断面図、(c)は図4のV3−V3線矢視断面図である。4A is a cross-sectional view taken along line V1-V1 in FIG. 4, FIG. 4B is a cross-sectional view taken along line V2-V2 in FIG. 4, and FIG. 5C is a cross-sectional view taken along line V3-V3 in FIG. 本発明の一実施の形態における焙煎装置を、後方(排出側)に下傾させた状態を示す側断面図である。It is a sectional side view which shows the state which inclined the roasting apparatus in one embodiment of this invention back (discharge side).

以下、好適な実施の形態を用いて本発明をさらに具体的に説明する。但し、下記の実施の形態は本発明を具現化した例に過ぎず、本発明はこれに限定されるものではない。   Hereinafter, the present invention will be described more specifically with reference to preferred embodiments. However, the following embodiment is merely an example embodying the present invention, and the present invention is not limited to this.

(焙煎装置)
まず、本発明の一実施の形態における焙煎装置の構成について、図1〜図6を参照しながら説明する。
(Roasting device)
First, the configuration of a roasting apparatus according to an embodiment of the present invention will be described with reference to FIGS.

図1は本発明の一実施の形態における焙煎装置の概略構成を示す側断面図、図2は図1のII−II線矢視断面図、図3は図1のIII−III線矢視断面図、図4は当該焙煎装置の構成部材である熱風配管の先端部分(回転ドラム内に挿入される部分)の構成を示す拡大図、図5(a)は図4のV1−V1線矢視断面図、図5(b)は図4のV2−V2線矢視断面図、図5(c)は図4のV3−V3線矢視断面図、図6は当該焙煎装置を、後方(排出側)に下傾させた状態を示す側断面図である。   1 is a side sectional view showing a schematic configuration of a roasting apparatus according to an embodiment of the present invention, FIG. 2 is a sectional view taken along line II-II in FIG. 1, and FIG. 3 is taken along line III-III in FIG. FIG. 4 is a sectional view, FIG. 4 is an enlarged view showing a configuration of a tip portion (a portion inserted into a rotating drum) of a hot air pipe which is a component of the roasting device, and FIG. 5A is a V1-V1 line in FIG. FIG. 5B is a cross-sectional view taken along the line V2-V2 in FIG. 4, FIG. 5C is a cross-sectional view taken along the line V3-V3 in FIG. 4, and FIG. It is a sectional side view which shows the state inclined downward to the back (discharge side).

図1〜図3に示すように、本実施の形態の焙煎装置1は、被焙煎物2が投入され、当該被焙煎物2を、撹拌しながら上流側から下流側に移動させる焙煎容器3と、焙煎容器3内の上流側領域に設けられ、被焙煎物2を加熱して所定の温度まで連続かつ均一に昇温させる遠赤外線ヒータ4と、被焙煎物2の前記所定の温度を一定時間維持するために設けられた、当該被焙煎物2の周囲雰囲気温度を制御する温度制御手段5と、を備えている。
本実施の形態の焙煎装置1は、例えば、茶葉、椎茸、ハーブ、薬草、ゴボウ、煮干しなどの干物等の被焙煎物を焙煎するために用いられる。
As shown in FIGS. 1 to 3, the roasting apparatus 1 according to the present embodiment has a roasting apparatus 2 in which a roasting object 2 is input and the roasting object 2 is moved from the upstream side to the downstream side while stirring. A roasting container 3, a far infrared heater 4 provided in an upstream region within the roasting container 3, for heating the roasting object 2 to raise the temperature continuously and uniformly to a predetermined temperature, and the roasting object 2 Temperature control means 5 for controlling the ambient temperature of the to-be-roasted article 2 provided to maintain the predetermined temperature for a certain period of time.
The roasting apparatus 1 of the present embodiment is used for roasting to-be-roasted articles such as dried leaves such as tea leaves, shiitake mushrooms, herbs, medicinal herbs, burdock, and boiled and dried.

本実施の形態の焙煎装置1の構成によれば、遠赤外線ヒータ4によって極短時間で所定の温度まで昇温された被焙煎物2の温度を、温度制御手段5によって当該被焙煎物2の周囲雰囲気温度を制御して一定時間維持することが可能となる。従って、本実施の形態の焙煎装置1の構成によれば、被焙煎物2の温度を一定温度に維持することが容易で、熟練を要することなく、被焙煎物2の焙煎品質を一定に保つことを可能にする焙煎装置を提供することができる。   According to the configuration of the roasting apparatus 1 of the present embodiment, the temperature of the to-be-roasted object 2 heated to the predetermined temperature by the far-infrared heater 4 in a very short time is used for the roasting by the temperature control means 5. It becomes possible to control the ambient temperature of the object 2 and maintain it for a certain time. Therefore, according to the configuration of the roasting apparatus 1 of the present embodiment, it is easy to maintain the temperature of the to-be-roasted item 2 at a constant temperature, and the roasting quality of the to-be-roasted item 2 is not required for skill. It is possible to provide a roasting apparatus that makes it possible to keep the temperature constant.

本実施の形態の焙煎装置1においては、焙煎容器3の外部から、遠赤外線の照射距離と照射角度を調整できるようにされている。そして、これにより、焙煎容器3内での被焙煎物2の位置に対して無駄なく遠赤外線を照射することが可能となる。
遠赤外線ヒータ4の出力は、250〜750Wであることが好ましい。
In the roasting apparatus 1 of the present embodiment, the far-infrared irradiation distance and the irradiation angle can be adjusted from the outside of the roasting container 3. And thereby, it becomes possible to irradiate far infrared rays with respect to the position of the to-be-roasted object 2 in the roasting container 3 without waste.
The output of the far infrared heater 4 is preferably 250 to 750 W.

本実施の形態においては、焙煎容器3として、鋼鉄製あるいはステンレス製の円筒材からなる回転ドラムが用いられている。以下では、回転ドラムについても参照符号「3」を付与して説明する。
回転ドラム3は、サイズが円筒内直径300mm×胴長900mmであり、熱効率を高めるために円筒外面が断熱材で覆われている。回転ドラム3は、架台6の上面に回動自在に支承された支持ローラ7a〜7d(7aについては図示せず)を用いて下部の四隅で回転可能に支持されている。回転ドラム3の中央部外周には、従動ギヤ3aが形成されており、当該従動ギヤ3aにはギヤードモータ8の最終ギヤ8aが噛合されている。そして、ギヤードモータ8を駆動させることにより、回転ドラム3を低速回転させることができるようにされている。このとき、回転ドラム3が回転し(図2,図3の矢印Aを参照)、それに追従して支持ローラ7a〜7dも回転する(図2,図3の矢印B,Cを参照)。
回転ドラム3の回転速度は、0.5〜5rpmの範囲にあることが好ましい。
In the present embodiment, as the roasting container 3, a rotating drum made of a cylindrical material made of steel or stainless steel is used. In the following description, the reference numeral “3” is also given to the rotating drum.
The rotating drum 3 has a cylinder inner diameter of 300 mm and a trunk length of 900 mm, and the outer surface of the cylinder is covered with a heat insulating material in order to increase thermal efficiency. The rotating drum 3 is rotatably supported at the lower four corners using support rollers 7a to 7d (7a not shown) rotatably supported on the upper surface of the gantry 6. A driven gear 3a is formed on the outer periphery of the central portion of the rotating drum 3, and the last gear 8a of the geared motor 8 is meshed with the driven gear 3a. By driving the geared motor 8, the rotary drum 3 can be rotated at a low speed. At this time, the rotating drum 3 rotates (see the arrow A in FIGS. 2 and 3), and the support rollers 7a to 7d also rotate following the rotation (see the arrows B and C in FIGS. 2 and 3).
The rotation speed of the rotary drum 3 is preferably in the range of 0.5 to 5 rpm.

図2,図3に示すように、回転ドラム3の内周面には、当該回転ドラム3の軸方向に延びる山形部9aと溝状部9bを交互に有するステンレス製の波板状部材9が着脱可能に取り付けられている。波板状部材9を着脱可能とすることにより、被焙煎物2の種類や焙煎条件に応じて、形状の異なる波板状部材に交換することが可能となる。ここで、波板状部材9の山形部9aと溝状部9bは、断面が鈍角三角形状に形成されている。
そして、このように回転ドラム3の内周面を波板状構造とすることにより、被焙煎物2を効率良く(小刻みに)反転(撹拌)させることが可能となる。その結果、遠赤外線の照射、あるいは、後述する熱風による被焙煎物2の温度の維持を効率的に行うことが可能となる。また、遠赤外線や被焙煎物2の周囲雰囲気温度が被焙煎物2に与える影響のムラを低減して、焙煎ムラが生じることを防止することが可能となる。
As shown in FIGS. 2 and 3, a stainless corrugated plate-like member 9 having alternating chevron portions 9 a and groove portions 9 b extending in the axial direction of the rotary drum 3 is formed on the inner peripheral surface of the rotary drum 3. Removably attached. By making the corrugated plate member 9 removable, it becomes possible to replace the corrugated plate member with a different shape depending on the type of roasting object 2 and roasting conditions. Here, the cross section of the chevron 9a and the groove 9b of the corrugated member 9 is formed in an obtuse triangular shape.
And by making the inner peripheral surface of the rotating drum 3 into a corrugated plate structure in this way, it becomes possible to invert (stir) the to-be-roasted product 2 efficiently (in small increments). As a result, it is possible to efficiently perform irradiation of far infrared rays or maintain the temperature of the to-be-roasted object 2 with hot air described later. In addition, it is possible to reduce the unevenness of the influence of the far infrared rays and the ambient atmosphere temperature of the to-be-roasted object 2 on the to-be-roasted object 2 and prevent the occurrence of roasting unevenness.

図1〜図3,図6に示すように、回転ドラム3は、上流側から下流側に向けて下傾可能に設けられている。
すなわち、架台6の下面には、四隅に伸縮脚10a〜10d(10bについては図示せず)が取り付けられており、前側(上流側)の伸縮脚10a,10bを後側(下流側)の伸縮脚10c,10dよりも伸長させることにより(図6の矢印Dを参照)、回転ドラム3を、上流側から下流側に向けて下傾させることができるようにされている(図6の状態;回転ドラム3の傾斜角θ)。
このように回転ドラム3を、上流側から下流側に向けて下傾可能に設けることにより、被焙煎物2を、回転ドラム3を回転させながら上流側から下流側に向けてうまく移動させることが可能となる。
As shown in FIGS. 1 to 3 and 6, the rotary drum 3 is provided so as to be able to tilt downward from the upstream side toward the downstream side.
That is, telescopic legs 10a to 10d (not shown for 10b) are attached to the bottom surface of the gantry 6 at the four corners, and the telescopic legs 10a and 10b on the front side (upstream side) are stretched on the rear side (downstream side). By extending more than the legs 10c and 10d (see arrow D in FIG. 6), the rotating drum 3 can be inclined downward from the upstream side toward the downstream side (state in FIG. 6). The inclination angle θ of the rotating drum 3).
Thus, by providing the rotary drum 3 so as to be able to tilt downward from the upstream side to the downstream side, the to-be-roasted article 2 can be successfully moved from the upstream side to the downstream side while rotating the rotary drum 3. Is possible.

回転ドラム3の傾斜角度が小さすぎると、回転ドラム3内での被焙煎物2の滞留時間のばらつきが大きくなり、回転ドラム3の傾斜角度が大きすぎると、ばらつきは小さくなるが、滞留時間が短くなってしまう。
回転ドラム3内での被焙煎物2の滞留時間(ドラム通過時間)は、10〜15分の範囲にあることが好ましく、この滞留時間を達成するためには、回転ドラム3の傾斜角度は、0.5〜2.0度の範囲にあることが好ましい。
If the tilt angle of the rotating drum 3 is too small, the dispersion time of the to-be-roasted item 2 in the rotating drum 3 becomes large. If the tilt angle of the rotating drum 3 is too large, the dispersion becomes small. Will be shorter.
The residence time (drum passage time) of the to-be-roasted article 2 in the rotary drum 3 is preferably in the range of 10 to 15 minutes. In order to achieve this residence time, the inclination angle of the rotary drum 3 is , Preferably in the range of 0.5 to 2.0 degrees.

本実施の形態においては、温度制御手段5として、回転ドラム3内の下流側領域に熱風を供給する熱風供給手段が用いられている。すなわち、本実施の形態の焙煎装置1は、回転ドラム3内において、遠赤外線ヒータ4によって被焙煎物2を加熱して所定の温度まで連続かつ均一に昇温させ、その後、連続して、被焙煎物2の周囲雰囲気温度を制御して、被焙煎物2の前記所定の温度を一定時間維持することが可能な構造となっている。尚、以下では、熱風供給手段についても参照符号「5」を付与して説明する。
より具体的には、熱風供給手段5は、熱風発生機5aと、当該熱風発生機5aに接続され、回転ドラム3の下流側開口部から当該回転ドラム3内に挿入される熱風配管5bと、を備え、熱風配管5bのうち回転ドラム3内の下流側領域に位置する部分の周面に、複数の熱風吹き出し口5cが形成されている。尚、熱風配管5bの先端は、閉塞されている。
このように、温度制御手段5として、回転ドラム3内の下流側領域に熱風を供給する熱風供給手段を用いることにより、より簡単な構成で、被焙煎物2の周囲雰囲気温度を制御して、被焙煎物2の前記所定の温度を一定時間維持することが可能となる。
In the present embodiment, hot air supply means for supplying hot air to the downstream region in the rotary drum 3 is used as the temperature control means 5. That is, the roasting apparatus 1 of the present embodiment heats the roasted object 2 by the far-infrared heater 4 in the rotating drum 3 to continuously and uniformly raise the temperature to a predetermined temperature, and then continuously. The ambient temperature of the article to be roasted 2 can be controlled to maintain the predetermined temperature of the article to be roasted 2 for a certain period of time. In the following, the hot air supply means is also described with reference numeral “5”.
More specifically, the hot air supply means 5 includes a hot air generator 5a, a hot air pipe 5b connected to the hot air generator 5a and inserted into the rotary drum 3 from the downstream opening of the rotary drum 3. And a plurality of hot air outlets 5c are formed on the peripheral surface of the portion of the hot air pipe 5b located in the downstream region in the rotary drum 3. The tip of the hot air pipe 5b is closed.
Thus, by using the hot air supply means for supplying the hot air to the downstream region in the rotary drum 3 as the temperature control means 5, the ambient atmosphere temperature of the to-be-roasted item 2 can be controlled with a simpler configuration. The predetermined temperature of the to-be-roasted item 2 can be maintained for a certain period of time.

図1,図3,図6に示すように、本実施の形態の焙煎装置1においては、熱風配管5bのうち複数の熱風吹き出し口5cが形成された部分の両側方下方周辺を覆う断面略ハの字状のカバー11が設けられ、かつ、熱風配管5bのうち複数の熱風吹き出し口5cが形成された部分の前後の両端部に傘状の遮蔽板12a,12bが設けられている。
このように、熱風配管5bのうち複数の熱風吹き出し口5cが形成された部分の、両側方下方周辺、及び、前後の両端部を、カバー11や遮蔽板12a,12bによって覆うことにより、熱風を効率良く被焙煎物2の周辺に供給して、被焙煎物2の周囲雰囲気温度を安定させることが可能となる。その結果、少風量(又は低風速)で被焙煎物2の周囲雰囲気温度を上昇させることができるので、効率的に被焙煎物2の温度を上昇させることが可能となる。また、このように被焙煎物2の周囲の風量(又は風速)を少なく(又は低く)しても被焙煎物2の温度を上昇させることが可能となるので、過乾燥による品質劣化を防ぎ、被焙煎物2の焙煎品質を向上させることができる。
熱風発生機5aの温度(被焙煎物2の周囲雰囲気温度)は、100〜150℃の範囲にあることが好ましい。
図1,図6に示すように、回転ドラム3内の、熱風配管5bの熱風吹き出し口5cの近くには、温度センサ14が配置されており、当該温度センサ14によって測定された温度をフィードバックして熱風温度制御(熱風発生機5aの電力制御)を行うことができるようにされている。
As shown in FIGS. 1, 3 and 6, in the roasting apparatus 1 of the present embodiment, the cross section covering the lower periphery on both sides of the portion where the hot air outlets 5c are formed in the hot air pipe 5b. The C-shaped cover 11 is provided, and umbrella-shaped shielding plates 12a and 12b are provided at both ends of the hot air pipe 5b before and after the portion where the plurality of hot air outlets 5c are formed.
In this way, by covering the lower side of both sides of the portion where the plurality of hot air outlets 5c are formed in the hot air pipe 5b and both front and rear ends with the cover 11 and the shielding plates 12a and 12b, It becomes possible to supply efficiently to the periphery of the article to be roasted 2 and to stabilize the ambient temperature of the object to be roasted 2. As a result, the ambient atmosphere temperature of the to-be-roasted item 2 can be raised with a small amount of air (or a low wind speed), so that the temperature of the to-be-roasted item 2 can be increased efficiently. Further, since the temperature of the to-be-roasted object 2 can be increased even if the air volume (or wind speed) around the to-be-roasted object 2 is reduced (or lowered) in this way, quality deterioration due to overdrying can be prevented. This can prevent and improve the roasting quality of the article to be roasted 2.
It is preferable that the temperature of the hot air generator 5a (ambient atmosphere temperature of the to-be-roasted object 2) is in the range of 100 to 150 ° C.
As shown in FIGS. 1 and 6, a temperature sensor 14 is disposed in the rotary drum 3 near the hot air outlet 5c of the hot air pipe 5b, and the temperature measured by the temperature sensor 14 is fed back. Thus, hot air temperature control (power control of the hot air generator 5a) can be performed.

図1,図4,図6に示すように、熱風吹き出し口5cは、複数個組となって複数組(本実施の形態においては4組)、所定間隔を空けて設けられている。そして、図4,図5に示すように、熱風配管5b内の熱風吹き出し口5cの各組の間には、熱風の流れ方向に順に、熱風吹き出し口5cの各組からの熱風の吹き出しを誘導する邪魔板13a〜13cが設けられている。ここで、邪魔板13a〜13cは、この順に高さが高くなっている。より具体的には、邪魔板13aの高さは熱風配管5bの内直径の四分の一、邪魔板13bの高さは熱風配管5bの内直径の二分の一、邪魔板13cの高さは熱風配管5bの内直径の四分の三にそれぞれ設定されている。
かかる構成によれば、熱風吹き出し口5cの各組からの熱風の吹き出し量を均一化することができるので、被焙煎物2に熱風を均一に当てることが可能となる。
As shown in FIGS. 1, 4, and 6, the hot air outlet 5 c is provided in a plurality of sets (four sets in the present embodiment) at predetermined intervals. As shown in FIGS. 4 and 5, hot air blowing from each pair of hot air outlets 5c is guided between the hot air outlets 5c in the hot air pipe 5b in order in the flow direction of hot air. Baffle plates 13a to 13c are provided. Here, the height of the baffle plates 13a to 13c increases in this order. More specifically, the height of the baffle plate 13a is a quarter of the inner diameter of the hot air piping 5b, the height of the baffle plate 13b is a half of the inner diameter of the hot air piping 5b, and the height of the baffle plate 13c is The inner diameter of the hot air pipe 5b is set to three quarters.
According to this configuration, the amount of hot air blown from each set of hot air outlets 5c can be made uniform, so that hot air can be uniformly applied to the to-be-roasted item 2.

図1,図6中、参照符号15は投入口を示しており、当該投入口15には振動フィーダ式ホッパ(図示せず)が接続されている。そして、これにより、ホッパに被焙煎物2を供給し、振動フィーダを通じて回転ドラム3内に被焙煎物2を適量ずつ投入できるようにされている。ここで、振動フィーダは、容量の大きい角型に形成されている。
焙煎された被焙煎物2は、回転ドラム3の後端面から排出される。
1 and 6, reference numeral 15 indicates an insertion port, and a vibration feeder type hopper (not shown) is connected to the insertion port 15. As a result, the to-be-roasted product 2 is supplied to the hopper, and an appropriate amount of the to-be-roasted product 2 can be put into the rotary drum 3 through the vibration feeder. Here, the vibration feeder is formed in a square shape having a large capacity.
The roasted object 2 to be roasted is discharged from the rear end surface of the rotary drum 3.

本実施の形態の焙煎装置1には、タッチパネル式の制御装置(図示せず)が設けられており、被焙煎物2の種類や焙煎条件に応じて、遠赤外線ヒータ4の出力、熱風発生機5aの温度、ギヤードモータ8の回転数(回転ドラム3の回転速度)等を適宜設定できるようにされている。
そして、回転ドラム3の回転速度と傾斜角θを適宜調整することにより、被焙煎物2の種類及び焙煎条件に応じて、回転ドラム3内での被焙煎物2の滞留時間(円筒通過時間)をコントロールできるようにされている。
また、制御装置上の電源スイッチにタッチすることにより、遠赤外線ヒータ4と熱風発生機5aが駆動され、回転ドラム3が回転を開始し、振動フィーダ式ホッパの振動フィーダが振動を開始するようにされている。尚、焙煎作業を終了する場合には、制御装置上の終了ボタンにタッチすればよい。
The roasting device 1 of the present embodiment is provided with a touch panel type control device (not shown), and the output of the far-infrared heater 4 according to the type of roasting object 2 and roasting conditions, The temperature of the hot air generator 5a, the rotational speed of the geared motor 8 (rotational speed of the rotary drum 3), etc. can be set as appropriate.
Then, by appropriately adjusting the rotation speed and the inclination angle θ of the rotating drum 3, the residence time of the to-be-roasted product 2 in the rotating drum 3 (cylinder) according to the type and roasting conditions of the to-be-roasted product 2. (Passing time) can be controlled.
Further, by touching the power switch on the control device, the far-infrared heater 4 and the hot air generator 5a are driven, the rotating drum 3 starts to rotate, and the vibration feeder of the vibration feeder type hopper starts to vibrate. Has been. In addition, what is necessary is just to touch the end button on a control apparatus, when complete | finishing a roasting operation | work.

(焙煎方法)
次に、本発明の一実施の形態における焙煎装置を用いた焙煎方法について説明する。
(Roasting method)
Next, a roasting method using the roasting apparatus according to one embodiment of the present invention will be described.

まず、前側(上流側)の伸縮脚10a,10bを後側(下流側)の伸縮脚10c,10dよりも伸長させることにより(図6の矢印Dを参照)、回転ドラム3の傾斜角θを0.5〜2.0度の範囲で適宜に設定する。次いで、回転ドラム3の外部から、遠赤外線の照射距離と照射角度を調整する。次いで、タッチパネル式の制御装置を操作して、遠赤外線ヒータ4の出力を250〜750Wの範囲で、熱風発生機5aの温度を100〜150℃の範囲で、回転ドラム3の回転速度を0.5〜5rpmの範囲でそれぞれ適宜に設定する。このとき、回転ドラム3内での被焙煎物2の滞留時間(円筒通過時間)は、10〜15分となる。   First, by extending the front (upstream) telescopic legs 10a, 10b more than the rear (downstream) telescopic legs 10c, 10d (see arrow D in FIG. 6), the inclination angle θ of the rotary drum 3 is set. It sets suitably in the range of 0.5-2.0 degree | times. Next, the far-infrared irradiation distance and the irradiation angle are adjusted from the outside of the rotating drum 3. Next, the touch panel type control device is operated, the output of the far-infrared heater 4 is in the range of 250 to 750 W, the temperature of the hot air generator 5 a is in the range of 100 to 150 ° C., and the rotation speed of the rotary drum 3 is 0. Each is set appropriately within a range of 5 to 5 rpm. At this time, the residence time (cylinder passage time) of the to-be-roasted item 2 in the rotating drum 3 is 10 to 15 minutes.

次いで、ホッパに被焙煎物2を供給し、制御装置上の電源スイッチにタッチする。これにより、遠赤外線ヒータ4と熱風発生機5aが駆動され、回転ドラム3が回転を開始し、振動フィーダ式ホッパの振動フィーダが振動を開始する。そして、振動フィーダを通じて回転ドラム3内に被焙煎物2が適量ずつ投入され、被焙煎物2の焙煎が開始される。   Subsequently, the to-be-roasted object 2 is supplied to a hopper, and the power switch on a control apparatus is touched. Thereby, the far-infrared heater 4 and the hot air generator 5a are driven, the rotating drum 3 starts to rotate, and the vibration feeder of the vibration feeder type hopper starts to vibrate. Then, an appropriate amount of the to-be-roasted material 2 is put into the rotary drum 3 through the vibration feeder, and roasting of the to-be-roasted material 2 is started.

被焙煎物2は、まず、回転ドラム3内の上流側領域で、下流側領域に向かって移動しながら、遠赤外線ヒータ4によって加熱されて所定の温度まで昇温される。被焙煎物2は、回転ドラム3内の上流側領域を移動している間、波板状部材9によって効率良く(小刻みに)反転(撹拌)させられる。その結果、遠赤外線の照射を効率的に行うことが可能となる。また、遠赤外線が被焙煎物2に与える影響のムラを低減して、焙煎ムラが生じることを防止することが可能となる。   First, the to-be-roasted object 2 is heated by the far-infrared heater 4 and heated to a predetermined temperature while moving toward the downstream region in the upstream region in the rotating drum 3. The to-be-roasted article 2 is efficiently reversed (stirred) by the corrugated plate member 9 while moving in the upstream region in the rotary drum 3. As a result, it is possible to efficiently irradiate far infrared rays. Moreover, it becomes possible to reduce the unevenness of the influence of far infrared rays on the roasted object 2 and prevent the occurrence of roasting unevenness.

次いで、被焙煎物2は、回転ドラム3内の下流側領域で、熱風配管5bの熱風吹き出し口5cからの熱風によってその周囲雰囲気温度が制御され、これにより、被焙煎物2の前記所定の温度が一定時間維持される。被焙煎物2は、回転ドラム3内の下流側領域を移動している間、波板状部材9によって効率良く(小刻みに)反転(撹拌)させられる。その結果、熱風による被焙煎物2の温度の維持を効率的に行うことが可能となる。また、被焙煎物2の周囲雰囲気温度が被焙煎物2に与える影響のムラを低減して、焙煎ムラが生じることを防止することが可能となる。   Next, the ambient temperature of the to-be-roasted object 2 is controlled by hot air from the hot-air outlet 5c of the hot-air pipe 5b in the downstream region in the rotary drum 3, whereby the predetermined temperature of the to-be-roasted object 2 is controlled. Is maintained for a certain period of time. The to-be-roasted object 2 is efficiently reversed (stirred) by the corrugated plate member 9 while moving in the downstream region in the rotary drum 3. As a result, it is possible to efficiently maintain the temperature of the to-be-roasted item 2 with hot air. In addition, it is possible to reduce the unevenness of the influence of the ambient temperature of the article to be roasted 2 on the object to be roasted 2 and to prevent the occurrence of roasting unevenness.

以上のようにして焙煎された被焙煎物2は、回転ドラム3の後端面から排出される。   The to-be-roasted object 2 roasted as described above is discharged from the rear end face of the rotary drum 3.

以上説明した本実施の形態の焙煎方法の構成によれば、遠赤外線ヒータ4によって極短時間で所定の温度まで昇温された被焙煎物2の温度を、当該被焙煎物2の周囲雰囲気温度を制御して一定時間維持することが可能となる。従って、本実施の形態の焙煎方法の構成によれば、被焙煎物2の温度を一定温度に維持することが容易で、熟練を要することなく、被焙煎物2の焙煎品質を一定に保つことが可能となる。   According to the configuration of the roasting method of the present embodiment described above, the temperature of the to-be-roasted object 2 heated to the predetermined temperature by the far-infrared heater 4 in a very short time is used as the temperature of the to-be-roasted object 2. The ambient temperature can be controlled and maintained for a certain period of time. Therefore, according to the configuration of the roasting method of the present embodiment, it is easy to maintain the temperature of the to-be-roasted item 2 at a constant temperature, and the roasting quality of the to-be-roasted item 2 can be increased without requiring skill. It can be kept constant.

本発明者による実験研究の結果、被焙煎物2が茶葉の場合には、焙煎中の茶葉温度が5℃異なることで品質が大きく違うことが判明した。
しかし、本実施の形態の焙煎装置及び焙煎方法により、茶葉温度を細かく設定できるようになったことで、容易な操作で目標品質の焙煎処理が可能となった。特に、茶葉温度を115〜130℃の範囲内で細かく設定することで、弱焙煎から強焙煎の品質設定が可能である。本実施の形態の焙煎装置及び焙煎方法で処理した焙煎品質は、特に水色、色沢に優れたものとなった。
As a result of an experimental study by the present inventor, when the material to be roasted 2 is tea leaves, it has been found that the quality greatly differs because the tea leaf temperature during roasting differs by 5 ° C.
However, with the roasting apparatus and roasting method of the present embodiment, the tea leaf temperature can be set finely, so that the roasting process with the target quality can be performed with an easy operation. In particular, the quality setting from weak roasting to strong roasting is possible by finely setting the tea leaf temperature within a range of 115 to 130 ° C. The roasting quality processed by the roasting apparatus and roasting method of the present embodiment was particularly excellent in light blue and color.

尚、上記実施の形態においては、焙煎容器として、回転ドラム3を用いる場合を例に挙げて説明したが、本発明は必ずしもこのような構成に限定されるものではない。焙煎容器は、被焙煎物が投入され、当該被焙煎物を、撹拌しながら上流側から下流側に移動させる構成のものであればよく、例えば、軸周りに回転する撹拌搬送スクリューを備えた静止ドラムであってもよい。   In the above embodiment, the case where the rotating drum 3 is used as the roasting container has been described as an example, but the present invention is not necessarily limited to such a configuration. The roasting container only needs to have a configuration in which a material to be roasted is charged and the material to be roasted is moved from the upstream side to the downstream side while stirring. For example, a stirring and conveying screw that rotates around an axis is provided. It may be a stationary drum provided.

また、上記実施の形態においては、温度制御手段5として、焙煎容器3内の下流側領域に熱風を供給する熱風供給手段を用いる場合を例に挙げて説明したが、本発明は必ずしもこのような構成に限定されるものではない。温度制御手段は、被焙煎物の所定の温度を一定時間維持するために、当該被焙煎物の周囲雰囲気温度を制御する構成のものであればよい。   In the above embodiment, the case where the hot air supply means for supplying hot air to the downstream region in the roasting container 3 is used as the temperature control means 5 has been described as an example, but the present invention is not necessarily limited to this. It is not limited to a simple configuration. The temperature control means only needs to be configured to control the ambient atmosphere temperature of the to-be-roasted object in order to maintain the predetermined temperature of the to-be-roasted object for a certain period of time.

また、上記実施の形態においては、回転ドラム3の内周面に、当該回転ドラム3の軸方向に延びる山形部9aと溝状部9bを交互に有する波板状部材9が着脱可能に取り付けられている場合を例に挙げて説明したが、本発明は必ずしもこのような構成に限定されるものではない。例えば、波板状部材9は、回転ドラムの内周面に固着されていてもよい。また、回転ドラムの内周面自体が、波板状に形成されていてもよい。   Moreover, in the said embodiment, the corrugated plate-like member 9 which has the mountain-shaped part 9a and the groove-shaped part 9b which are extended to the axial direction of the said rotating drum 3 alternately is attached to the inner peripheral surface of the rotating drum 3 so that attachment or detachment is possible. However, the present invention is not necessarily limited to such a configuration. For example, the corrugated member 9 may be fixed to the inner peripheral surface of the rotating drum. Moreover, the inner peripheral surface itself of the rotating drum may be formed in a corrugated plate shape.

1 焙煎装置
2 被焙煎物
3 焙煎容器(回転ドラム)
3a 従動ギヤ
4 遠赤外線ヒータ
5 温度制御手段(熱風供給手段)
5a 熱風発生機
5b 熱風配管
5c 熱風吹き出し口
6 架台
7a〜7d 支持ローラ
8 ギヤードモータ
8a 最終ギヤ
9 波板状部材
9a 山形部
9b 溝状部
10a〜10d 伸縮脚
11 カバー
12a,12b 遮蔽板
13a〜13c 邪魔板
14 温度センサ
15 投入口
1 Roasting equipment 2 Object to be roasted 3 Roasting container (rotary drum)
3a driven gear 4 far infrared heater 5 temperature control means (hot air supply means)
5a Hot-air generator 5b Hot-air piping 5c Hot-air outlet 6 Base 7a-7d Support roller 8 Geared motor 8a Final gear 9 Corrugated member 9a Mountain-shaped portion 9b Groove-shaped portion 10a-10d Telescopic leg 11 Cover 12a, 12b Shield plate 13a- 13c baffle plate 14 temperature sensor 15 slot

Claims (11)

被焙煎物が投入され、当該被焙煎物を、撹拌しながら上流側から下流側に移動させる焙煎容器と、
前記焙煎容器内の上流側領域に設けられ、前記被焙煎物を加熱して所定の温度まで昇温させる遠赤外線ヒータと、
前記被焙煎物の前記所定の温度を一定時間維持するために設けられた、当該被焙煎物の周囲雰囲気温度を制御する温度制御手段と、
を備えた焙煎装置。
A roasting container in which a material to be roasted is charged, and the material to be roasted is moved from the upstream side to the downstream side while stirring,
A far-infrared heater that is provided in an upstream region in the roasting vessel and heats the object to be roasted to raise the temperature to a predetermined temperature;
Temperature control means for controlling the ambient temperature of the to-be-roasted article, provided to maintain the predetermined temperature of the to-be-roasted article for a certain period of time;
Roasting equipment with.
前記焙煎容器が回転ドラムである、請求項1に記載の焙煎装置。   The roasting apparatus according to claim 1, wherein the roasting container is a rotating drum. 前記回転ドラムの内周面が、前記回転ドラムの軸方向に延びる山形部と溝状部を交互に有する波板状に形成されている、請求項2に記載の焙煎装置。   The roasting apparatus according to claim 2, wherein an inner peripheral surface of the rotating drum is formed in a corrugated plate shape having alternately mountain-shaped portions and groove-shaped portions extending in the axial direction of the rotating drum. 前記回転ドラムが、上流側から下流側に向けて下傾可能に設けられている、請求項2又は3に記載の焙煎装置。   The roasting device according to claim 2 or 3, wherein the rotating drum is provided so as to be inclined downward from the upstream side toward the downstream side. 前記温度制御手段が、前記焙煎容器内の下流側領域に熱風を供給する熱風供給手段である、請求項1〜4のいずれか1項に記載の焙煎装置。   The roasting apparatus according to any one of claims 1 to 4, wherein the temperature control means is hot air supply means for supplying hot air to a downstream region in the roasting container. 前記熱風供給手段が、熱風発生機と、当該熱風発生機に接続され、前記焙煎容器の下流側開口部から当該焙煎容器内に挿入される熱風配管と、を備え、
前記熱風配管のうち前記焙煎容器内の下流側領域に位置する部分の周面に、複数の熱風吹き出し口が形成されている、請求項5に記載の焙煎装置。
The hot air supply means includes a hot air generator, and a hot air pipe connected to the hot air generator and inserted into the roasting container from the downstream opening of the roasting container,
The roasting apparatus according to claim 5, wherein a plurality of hot air outlets are formed on a peripheral surface of a portion of the hot air pipe located in a downstream region in the roasting container.
前記熱風配管のうち前記複数の熱風吹き出し口が形成された部分の両側方下方周辺を覆うカバーが設けられ、かつ、
前記熱風配管のうち前記複数の熱風吹き出し口が形成された部分の前後の両端部に遮蔽板が設けられている、請求項6に記載の焙煎装置。
A cover is provided to cover the lower periphery on both sides of the portion of the hot air piping where the plurality of hot air outlets are formed, and
The roasting apparatus according to claim 6, wherein shielding plates are provided at both ends of the hot air pipe before and after a portion where the plurality of hot air outlets are formed.
前記熱風吹き出し口が複数個組となって複数組、所定間隔を空けて設けられ、
前記熱風配管内の前記熱風吹き出し口の各組の間に、前記熱風吹き出し口の各組からの熱風の吹き出しを誘導する邪魔板が設けられている、請求項6又は7に記載の焙煎装置。
A plurality of the hot air outlets are provided as a plurality of sets, provided at a predetermined interval,
The roasting apparatus according to claim 6 or 7, wherein a baffle plate that guides blowing of hot air from each set of hot air blowing ports is provided between each set of hot air blowing ports in the hot air piping. .
被焙煎物を、撹拌しながら上流側から下流側に移動させつつ焙煎を行う焙煎方法であって、
上流側領域で、遠赤外線ヒータによって前記被焙煎物を加熱して所定の温度まで昇温させるステップと、
前記被焙煎物の前記所定の温度を一定時間維持するために前記被焙煎物の周囲雰囲気温度を制御するステップと、
を含むことを特徴とする焙煎方法。
A roasting method for performing roasting while moving an object to be roasted from an upstream side to a downstream side while stirring,
In the upstream region, heating the roasting object with a far infrared heater to raise the temperature to a predetermined temperature;
Controlling the ambient temperature of the to-be-roasted article to maintain the predetermined temperature of the to-be-roasted article for a certain period of time;
A roasting method comprising:
熱風を供給することにより、前記被焙煎物の周囲雰囲気温度を制御する、請求項9に記載の焙煎方法。   The roasting method according to claim 9, wherein an ambient temperature of the roasted object is controlled by supplying hot air. 前記被焙煎物が茶葉である、請求項9又は10に記載の焙煎方法。   The roasting method according to claim 9 or 10, wherein the object to be roasted is tea leaves.
JP2017009059A 2017-01-23 2017-01-23 Roasting equipment and roasting method Active JP6776135B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2017009059A JP6776135B2 (en) 2017-01-23 2017-01-23 Roasting equipment and roasting method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2017009059A JP6776135B2 (en) 2017-01-23 2017-01-23 Roasting equipment and roasting method

Publications (2)

Publication Number Publication Date
JP2018117525A true JP2018117525A (en) 2018-08-02
JP6776135B2 JP6776135B2 (en) 2020-10-28

Family

ID=63042852

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2017009059A Active JP6776135B2 (en) 2017-01-23 2017-01-23 Roasting equipment and roasting method

Country Status (1)

Country Link
JP (1) JP6776135B2 (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04281775A (en) * 1991-03-08 1992-10-07 Ngk Insulators Ltd Rotary heat-treating furnace of granular material
JPH08196211A (en) * 1995-01-20 1996-08-06 Muneno Tekkosho:Kk Firing drier
JPH10286178A (en) * 1997-04-11 1998-10-27 Ide Hiroyuki Heat processor for drink and food material or the like
JP2001289499A (en) * 2000-04-11 2001-10-19 Gendai Plant:Kk Fluid outlet unit in tubular shape

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04281775A (en) * 1991-03-08 1992-10-07 Ngk Insulators Ltd Rotary heat-treating furnace of granular material
JPH08196211A (en) * 1995-01-20 1996-08-06 Muneno Tekkosho:Kk Firing drier
JPH10286178A (en) * 1997-04-11 1998-10-27 Ide Hiroyuki Heat processor for drink and food material or the like
JP2001289499A (en) * 2000-04-11 2001-10-19 Gendai Plant:Kk Fluid outlet unit in tubular shape

Also Published As

Publication number Publication date
JP6776135B2 (en) 2020-10-28

Similar Documents

Publication Publication Date Title
CN104000299B (en) Tobacco drum far infrared composite drying experimental facilities
JP2006149382A (en) Tea leaf drying/firing/roasting apparatus
JP2016152774A (en) Tea leaf hot-air treatment apparatus
CN104534846A (en) Tea leaf drying machine adopting infrared heating
KR102190517B1 (en) Apparatus for manufacturing scorching rice
JP2016077183A (en) Tea leaf hot blast oxidase deactivation device
TWM556735U (en) Metal thermal processing machine
CN205757008U (en) Raw grain drying device
CN105020995A (en) Traditional Chinese medicine raw material drying box
JP2018117525A (en) Roasting device and roasting method
KR101455384B1 (en) Automatic roasting machine
CN106562204A (en) Method for processing pasta products by microwave drying
CN208091082U (en) A kind of heated-air circulation oven
CN206572895U (en) A kind of stirring-type medicinal material drying device
KR20190017212A (en) Apparatus for grain coating
CN204902518U (en) Paulownia seed drying device
CN216821465U (en) Tunnel furnace for baking capable of being uniformly heated
CN207280145U (en) A kind of TN liquid crystal display drying bakers of temperature-adjustable
CN204817108U (en) Drying device
CN205090738U (en) Traditional chinese medicine raw materials drying cabinet
CN103243519B (en) Oven
CN208956878U (en) A kind of tea steaming machine
CN108784408A (en) A kind of rotary fusiformis furnace chamber electric oven
CN107549337A (en) tea water-removing machine
JPH0629039Y2 (en) Drying and burning machine for tea making

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20190508

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20200206

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20200218

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20200416

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20200929

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20201007

R150 Certificate of patent or registration of utility model

Ref document number: 6776135

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250