JP2018115777A - Transportable laminate unit, laminate unit structure using the same, and manufacturing method of transportable laminate unit - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a laminate unit structure such as a barbecue furnace or the like completed by transporting laminate units manufactured to be transportable by laminating porous laminate members in a factory to a site, and by laminating the laminate units at the site.SOLUTION: A laminate unit structure member comprises laminates laminated in at least two stages by arranging multiple porous laminate members, the laminated porous laminate members having at least one of vertical holes and lateral holes, and reinforcement materials penetrated into the at least one of the vertical holes and lateral holes. A first horizontal reinforcement having affinity with resin is stuck to undersurfaces of the bottom multiple porous laminate members with the resin, and a second horizontal reinforcement having rigidity capable of keeping the form during transportation and bonding with a cement system material is interposed between the upper and lower multiple porous laminate members. The cement system material is poured into the vertical holes and lateral holes of the porous laminate members and spaces between the upper and lower and right and left multiple porous laminate members to allow transportation of the laminate unit.SELECTED DRAWING: Figure 1

Description

  The present invention provides a plurality of laminate units made by laminating a perforated laminated member such as a perforated brick, a perforated stone material or a perforated cement block at a construction site such as a factory, and a place where the plurality of laminated units are installed. It is related with laminated body unit structures, such as a barbecue furnace, which piles up and completes the several laminated body units conveyed to the installation place.

  For example, as a barbecue furnace in which perforated laminated members are laminated, Patent Document 1 discloses a first frame member placed on the ground, and a rod-like holding member that is attached to the first frame member and is erected substantially vertically. A plurality of blocks assembled through insertion of the holding member into the through holes, and an upper surface of the assembled uppermost block; A second frame member fixed to the tip of the protruding holding member is provided, and the assembled structure composed of the plurality of blocks is provided in a cylindrical shape with a part opened. A barbecue furnace is disclosed.

JP 2002-267371 A

The invention of Patent Document 1 simplifies the on-site assembly process to be used. However, since it is an on-site work, differences in quality such as assembly accuracy are likely to occur depending on the skill level of the operator, and the on-site work is difficult. There was a problem that the delivery date was difficult to meet the schedule because it was easily influenced by the weather.

The present invention was devised in view of these problems, and transports a laminate unit that is made to be transportable by laminating perforated laminate members in a factory, and stacks and completes the laminate units on site, for example, It is an object to provide a laminated unit structure such as a barbecue furnace.

  The transportable laminate unit 1 according to claim 1 includes a laminate in which a plurality of perforated laminate members 3 are arranged and stacked in at least two stages, and the stacked perforated laminate member 3 includes vertical holes and A reinforcing material having at least one of the horizontal holes and penetrating into at least one of the vertical holes and the horizontal holes, and comprising a plurality of lowermost layered laminated members 3 A first horizontal reinforcing body 5 having an affinity for the resin 8 on the lower surface is pasted with the resin 8, and the cement-based material 7 has a rigidity capable of maintaining a form during transportation between the upper and lower sides of the plurality of perforated laminated members 3. A cement-type material 7 is poured between the vertical holes and horizontal holes of the perforated laminated member 3 and between the upper and lower sides of the perforated laminated member 3 and between the left and right sides. It is a structural member that can be transported.

  The transportable laminate unit 1 according to claim 2 is the transportable laminate unit 1 according to claim 1, wherein the form of the reinforcing material penetrated into at least one of the vertical hole and the horizontal hole of the perforated laminated member 3 is as follows. A form having a vertical vertical reinforcing material 4 penetrating into the vertical hole, a form having a horizontal horizontal reinforcing material (not shown) penetrated into the horizontal hole, or a vertical direction penetrating the vertical hole The vertical reinforcing member 4 and the horizontal reinforcing member in the horizontal direction penetrating into the lateral hole are used.

  The laminate unit structure 2 according to claim 3 is a structure in which a cement-based material 7 is interposed between the transportable laminate units 1 according to claim 1 or 2.

The transportable laminate unit manufacturing method 10 according to claim 4 is provided with a perforated laminate member 3 having at least one of a vertical hole and a horizontal hole, which constitutes the first stage, A vertical hole and at least one of the horizontal holes, and when any of the holes is a vertical hole, the vertical reinforcing member 4 is penetrated in the vertical direction, and any of the holes is a horizontal hole. In this case, a horizontal reinforcing member in the horizontal direction is inserted, and the second horizontal reinforcing member 6 has a rigidity capable of maintaining the form during transportation on the upper surface of the first-stage perforated laminated member 3 and can be coupled to the cementitious material 7. After that, a cement-based material 7 is poured between the vertical and horizontal holes of the perforated laminated member 3, the upper surface of the perforated laminated member 3, and the adjacent between the left and right, and the first stage is manufactured. The perforated laminated member 3 constituting the second stage and the perforated laminated member 3 constituting the second stage The vertical reinforcing member 4 and / or the horizontal reinforcing member provided in the first step manufacturing process are inserted into the holes of the second step perforated laminated member 3 so as to penetrate the second step perforated laminated member 3, and the second step A cement-based material 7 is poured between the vertical and horizontal holes of the perforated laminated member 3 and the adjacent left and right sides, and the first horizontal reinforcement having affinity with the resin 8 on the upper surface of the second perforated laminated member 3 The second stage manufacturing step 13 for manufacturing the second stage by pasting the body 5 to the second layer perforated laminated member 3 with the resin 8, the first stage manufacturing process 12 and the second stage After the cement-based material 7 and the resin 8 poured in the production process 13 are hardened, a laminated body unit completion process 14 for completing the laminated body unit 1 by turning the completed body of the second stage production process 13 up and down. It is characterized by providing.

The laminated body unit 1 according to claim 1, 2 or 4 comprises a laminated body unit 1 which is a structural member made from a perforated laminated member 3 such as a perforated brick, a perforated stone material or a perforated cement block in a factory. It has the effect that it can be transported without breaking its form. Then, the laminate unit 1, which is a structural member conveyed from the factory to the site, is stacked while applying a cement-based material 7 such as mortar to complete the laminate unit structure 2 such as a barbecue furnace. be able to. As a result, the construction at the site becomes extremely easy, and the local man-hours are greatly reduced. Furthermore, since the laminate unit 1 is manufactured in the factory, it is not affected by the weather, and the arrangement and work height of the parts and materials such as the perforated laminate member 3 and the mortar, and the work height are the most efficient. Since it can be positioned, it is easy to manage the process, and stable quality can be built in, and the delivery date can be reliably observed.

In the laminated unit structure 2 according to claim 2, in the conventional work of stacking the perforated laminated member 1 such as bricks, for example, in the case of a barbecue furnace, it took two days to complete the construction. In the case of the laminate unit 1 of the present invention, there is an effect that the work time in the field of completing the construction in half a day can be greatly shortened. Even if the local weather is a period of rainy days every day, the laminated unit structure 2 can be installed on the site if a clear time zone occurs even for half a day.

It is an external view which shows one form of the laminated body unit of this invention. It is explanatory drawing explaining the construction of the 1st step | paragraph of one form of the laminated body unit of this invention. It is explanatory drawing explaining the construction of the 1st step | paragraph of one form of the laminated body unit of this invention. It is explanatory drawing explaining the construction of the 2nd step | paragraph of one form of the laminated body unit of this invention. It is explanatory drawing explaining the construction of the 2nd step | paragraph of one form of the laminated body unit of this invention. It is explanatory drawing explaining the completion state of one form of the laminated body unit of this invention. It is explanatory drawing explaining the construction which piles up a laminated body unit on-site. It is explanatory drawing explaining the laminated body unit structure of 1 form completed on site. It is explanatory drawing explaining the laminated body unit structure of the other form completed on the spot. It is explanatory drawing explaining the laminated body unit structure of the other form completed on the spot. It is a top view which shows the example of a laminated body unit structure, (a) is substantially U shape, (b) is substantially circular shape, (c) is a plane explaining the laminated body unit structure of substantially square shape. FIG. It is a manufacture flowchart of a laminated body unit and a laminated body unit structure.

  Conventionally, the structure in which the porous laminated members 3 such as bricks are stacked has been constructed from the ground up, whereas the structure using the laminated unit 1 of the present invention is made of bricks and the like at the factory. A structural member, which is a laminated unit 1 in which the perforated laminated members 3 are stacked, is manufactured, and the laminated unit 1 of the structural member is transported to the site to complete the laminated unit structure 2 such as a barbecue furnace in a very short time. The unitization of the structure using the perforated laminated member 3 is realized.

The transportable laminate unit 1 of the present invention includes a laminate in which a plurality of perforated laminate members 3 are arranged in a row and stacked in at least two stages, and the stacked perforated laminate member 3 includes vertical holes and horizontal holes. A reinforcing material having at least one of the holes and penetrating into at least one of the vertical hole and the horizontal hole, and a resin on a lower surface of the plurality of perforated laminated members 3 at the bottom The first horizontal reinforcing member 5 having an affinity with the resin 8 is pasted with the resin 8 and has a rigidity capable of maintaining the form during transportation between the upper and lower sides of the plurality of perforated laminated members 3 and can be combined with the cement-based material 7. The second horizontal reinforcing body 6 is interposed, and the cementitious material 7 can be poured and transported between the vertical and horizontal holes of the perforated laminated member 3 and between the upper and lower sides of the perforated laminated member 3 and between the left and right sides. It is a structural member.

The form of the reinforcing material penetrated into at least one of the vertical hole and the horizontal hole of the perforated laminated member 3 has the vertical vertical reinforcing material 4 penetrated into the vertical hole, the horizontal It is a form having a horizontal horizontal reinforcing material penetrated into the hole, or a form having a vertical vertical reinforcing material 4 penetrated into the vertical hole and a horizontal horizontal reinforcing material penetrated into the horizontal hole. .

As the structure, there are a barbecue furnace, a gate pillar, a fireplace, a firewood, and the like which are made using a perforated laminated member 3 such as a brick. If these structures are, for example, a structure in which six layers of perforated laminated members 3 are stacked, three sets of stack units 1 that can be transported in two stages are built in the factory, and these are transported to the site and delivered locally. Three sets of laminate units 1 are stacked while applying cement material 7 such as mortar to complete the laminate unit structure 2.

  The perforated laminated member 3 corresponds to a perforated laminated member 3 such as a perforated brick, a perforated stone, or a perforated cement block.

The perforated laminated members 3 such as bricks are stacked at least in two stages because the stacked unit 1 is stacked by the holding force of the reinforcing material, the first horizontal reinforcing body 5 and the second horizontal reinforcing body 6. This is because less stacking is more suitable for keeping the entire shape within a range in which the shape is not lost.

In the vertical reinforcing member 4 and the horizontal reinforcing member, a longitudinal vertical reinforcing member 4 extending in the vertical direction is inserted into the vertical hole of the perforated laminated member 3 and the horizontal hole is inserted into the horizontal hole of the perforated laminated member 3 in the horizontal direction. A long horizontal reinforcing material that is stretched to the inside is inserted. The direction of the hole of the perforated laminated member 3 to be used differs depending on whether it is in the vertical direction or the horizontal direction, and the reinforcing material is penetrated in at least one of the vertical direction and the horizontal direction. Reinforcing materials include dowels, metal rods, non-metal rods, resin rods, etc., and any reinforcement that has the strength to overcome shear forces that cause misalignment between the perforated laminated members 3 can be used. That's fine. Cement-based material 7 such as mortar is poured into the holes of the perforated laminated member 3 through which the reinforcing material is inserted. Thereby, the reinforcing material is fixed to the perforated laminated member 3.

A first horizontal reinforcing body 5 having affinity with the resin 8 is disposed on the entire lower surface of the plurality of perforated laminated members 3 disposed in the lowermost stage. As the first horizontal reinforcing body 5, for example, there is a cloth body such as a non-woven fabric. In this case, the resin 8 is applied and the cloth body is attached to the lower surface. The resin 8 is preferably an adhesive that can be applied thinly, for example, FRP resin. Thereby, the laminated body unit 1 can be transported by aligning the heights of the lower surfaces of the perforated laminated members 3 of the laminated unit 1 and increasing the lateral fixing force of the perforated laminated members 3. .

Between the upper and lower sides of the plurality of perforated laminated members 3, a second horizontal reinforcing body 6 having a rigidity capable of maintaining the form during transportation is interposed. As the second horizontal reinforcing body 6, for example, there is a lattice-like net body such as a lath or a metal net in order to have a holding force necessary to prevent the laminated body unit 1 from collapsing. For example, in the case where the transportable laminate unit 1 is stacked in two stages, this grid-like net is disposed over the entire surface between the first stage and the second stage. Then, mortar as a cement-based material 7 is applied to fix the lower surface of the upper perforated laminated member 3, the lattice network, and the upper surface of the lower perforated laminated member 3. Thereby, there exists an effect that the laminated body unit 1 of 2 steps | paragraphs does not collapse during conveyance.

Next, the laminate unit structure 2 will be described. The laminate unit structure 2 is a structure in which a structural member of the transportable laminate unit 1 is made of cement material 7 such as mortar interposed between the upper and lower sides and the left and right sides of the arranged laminate unit 1. is there.

When the laminate unit 1 is manufactured, the first horizontal reinforcing member 5 is disposed at the uppermost position as shown in FIG. 1, but when the laminate unit structure 2 is manufactured, as shown in FIG. 6 and FIG. One horizontal reinforcement body 5 is set to the lowest position. This is because when the laminate unit 1 is transported, it is necessary to reinforce the perforated laminate member 3 on the lower surface of the laminate unit 1 so that the cemented material 7 is used for bonding. In this case, since the plurality of perforated laminated members 3 constituting the laminate unit 1 may be separated due to insufficient adhesive strength, the resin having an adhesive strength stronger than that of the cement-based material 7 for bonding. This is because the surface using 8 is used.

FIG. 7 shows a case where the laminate unit structure 2 has a form in which the perforated laminate members 3 are stacked in four stages, and the transportable laminate unit 1 has two stages as shown in FIG. As described above, the first laminate unit 1 is installed so that the surface on which the cloth 8 having affinity for the resin 8 is pasted with the resin 8 is the lowermost surface. A cement-based material 7 such as mortar is applied on the top, and the second laminate unit 1 is placed with the cloth body having affinity with the resin 8 pasted on the resin 8 so that the lower surface becomes the lower surface. Press from. As described above, the laminated unit structure 2 in the field is completed as shown in FIG.

As for the number of stages of the laminated unit structure 2, there are a form in which the porous laminated members 3 such as bricks are stacked in four stages as shown in FIG. 9 and the porous laminated members 3 are stacked in six stages as shown in FIG. The number of stacks can be set to a desired number. Moreover, as a form in plan view, a perforated laminated member 3 such as a brick having a different length is used, which is substantially U-shaped as shown in FIG. 11 (a), and substantially as shown in (b). There are circular shapes, as shown in FIG. And the shape of the laminated unit structure 2 can be made into a desired shape like building blocks by making the perforated laminated member 3 like a building block.

Next, the manufacturing method of the laminated body unit 1 is demonstrated. First, preparation work 11 such as leveling of the work floor is performed. The level of the space for building up the multilayer unit 1 is secured. For that purpose, if there is an uneven part on the ground G or the floor surface, curing is carried out by making the uneven part a horizontal surface with the cement material 7.

Then, in order to complete a structure to be installed on site, as a structural member to be supplied to the structure, for example, if a two-layer laminate unit 1 is constructed, the first stage in a plan view of the structure and Grasp the second stage form. Assume that the shape is a U-shape as shown in FIG.

Next, it is the first stage manufacturing process 12. The perforated laminated member 3 constituting the first stage is arranged so as to form a U-shape as shown in FIG. And as shown in FIG. 3, the elongate vertical reinforcement material 4 which has the length for 2 steps | paragraphs in the vertical hole of the perforated laminated member 3 is suspended. At this time, when the hole of the first layered perforated laminated member 3 is a horizontal hole, a horizontal reinforcing material is inserted in the horizontal direction, or when it has a vertical hole and a horizontal hole, the vertical reinforcing material 4 or horizontal Reinforcing material can also be penetrated.

Then, a lath, for example, is placed on the upper surface of the first-stage perforated laminated member 3 as the second horizontal reinforcing body 6 having a rigidity capable of maintaining the form during transportation and capable of being coupled to the cementitious material 7. As the second horizontal reinforcing body 6, a material that can be bonded to a cement-based material 7 such as a lath is suitable, and a lattice-shaped material such as a lath is preferable because it can be easily bonded to the cement-based material 7.

Then, as shown in FIG. 4, the cement-based material 7 is poured between the vertical holes and the horizontal holes of the perforated laminated member 3, the upper surface of the perforated laminated member 3, and the adjacent between the left and right. On the upper surface of the perforated laminated member 3, a cement material 7 is applied so as to cover the lath placed thereon. Examples of the cement material 7 include mortar. This completes the first stage.

Next, it is the second stage manufacturing process 13. In the second stage manufacturing step 13, the porous laminated member 3 constituting the second stage is applied with the cement material 7 such as the mortar on the upper surface of the first porous laminated member 3, As shown in FIG. 5, the vertical reinforcing material 4 disposed in the first-stage manufacturing process is inserted into the vertical hole of the second-stage perforated laminated member 3 and disposed. At this time, if the hole in the second-stage perforated laminated member 3 is a horizontal hole, the horizontal reinforcing material disposed in the lateral hole of the second-stage perforated laminated member 3 in the first-stage manufacturing process. Or the vertical reinforcing material 4 is penetrated and arrange | positioned.

Then, a cement-based material 7 such as mortar is poured between the vertical holes or horizontal holes of the second-stage perforated laminated member 3 and the perforated laminated member 3. Then, the cement material 7 is applied so that the upper surfaces of the plurality of perforated laminated members 3 arranged in the second stage are substantially horizontal.

  Then, as shown in FIG. 1 and FIG. 6, for example, a non-woven fabric is applied to the upper surface of the second layered porous laminated member 3 as the first horizontal reinforcing body 5 having affinity with the resin 8, and the resin 8 is applied. To the upper surface of the second layered laminated member 3. By this sticking, the perforated laminated member 3 can be firmly connected so that the laminated unit 1 does not collapse even if it receives an external force such as shaking during transportation. This completes the second stage.

Next, it is the laminated body unit completion process 14. After the cement-based material 7 and the resin 8 poured in the first stage manufacturing process 12 and the second stage manufacturing process 13 are solidified, the second stage manufacturing process 13 is completed as shown in FIG. The body is turned upside down as shown in FIG. 7B to complete the laminate unit 1.

Next, it is a laminated unit structure manufacturing process 15. For example, when the laminate unit structure 2 has a four-stage structure of the perforated laminate member 3, the laminate unit structure production process 15 is scheduled for the laminate unit structure 2 as shown in FIG. A cement-based material 7 such as mortar is applied on the ground G so that the ground G is horizontal, and the laminate unit 1 is placed on the applied cement-based material 7, and the laminate described above is applied. A cement material 7 such as mortar is applied to the upper surface of the body unit 1. Then, as shown in the next FIG. 7B, the second-layer laminate unit 1 is placed on the applied cement-based material 7 and pressed from above. Thus, as shown in FIG. 8, the four-layered laminated unit structure 2 of the perforated laminated members 3 in which the two-layered laminated unit 1 is stacked in two stages is completed.

If the number of steps of the perforated laminated member 3 of the multilayer unit structure 2 increases, the number of stacked units of the multilayer unit 1 in which the perforated laminated member 3 is stacked may be increased accordingly.

DESCRIPTION OF SYMBOLS 1 Laminate unit 2 Laminate unit structure 3 Perforated laminated member 4 Vertical reinforcement 5 First horizontal reinforcement 6 Second horizontal reinforcement 7 Cement-based material 8 Resin 10 Laminate unit manufacturing method 11 Preparatory work 12 First stage Eye production process 13 Second stage production process 14 Laminate unit completion process 15 Laminate unit structure production process

Claims (4)

A laminated body in which a plurality of perforated laminated members are arranged and stacked in at least two stages;
The stacked perforated laminated member has at least one of a vertical hole and a horizontal hole, and includes a reinforcing material penetrating into at least one of the vertical hole and the horizontal hole, and
The first horizontal reinforcing body having affinity with the resin is attached to the lower surface of the plurality of perforated laminated members at the lowest stage with the resin,
Between the upper and lower sides of the plurality of perforated laminated members, a second horizontal reinforcing body that has a rigidity capable of maintaining a shape during transportation and can be combined with a cementitious material is interposed,
A transportable laminate characterized in that it is a structural member that can be transported by pouring cementitious material between vertical holes and horizontal holes of the perforated laminate member, between the upper and lower sides of the perforated laminate member, and between adjacent left and right sides. Body unit.   The form of the reinforcing material penetrated into at least one of the vertical hole and the horizontal hole of the perforated laminated member has a vertical vertical reinforcing material penetrated into the vertical hole, It is a form having a horizontal horizontal reinforcing material penetrated, or a form having a vertical vertical reinforcing material penetrated into the vertical hole and a horizontal horizontal reinforcing material penetrated into the horizontal hole. The transportable laminate unit according to claim 1.   A laminate unit structure comprising a cement-based material interposed between the transportable laminate units according to claim 1 or 2. Disposing a perforated laminated member having at least one of a vertical hole and a horizontal hole constituting the first stage, and being a hole of at least one of the vertical hole and the horizontal hole; If any of the holes is a vertical hole, a vertical vertical reinforcing material penetrates, and if any of the holes is a horizontal hole, a horizontal horizontal reinforcing material penetrates, A second horizontal reinforcing body that has rigidity capable of maintaining its form during transportation and is capable of being bonded to a cement-based material is placed on the upper surface of the hole-laminated member, and then the vertical hole, horizontal hole, and hole A first stage production process for producing a first stage by pouring a cement-based material between the upper surface of the laminated member and adjacent between the left and right;
The vertical reinforcing member in which the perforated laminated member constituting the second stage is disposed on the upper surface of the first perforated laminated member in the hole of the second perforated laminated member in the first stage manufacturing process. And / or the horizontal reinforcing material is inserted and cemented material is poured between the vertical holes and horizontal holes of the second-stage perforated laminated member and between the left and right sides, and the second-stage perforated A second stage manufacturing step of manufacturing a second stage by pasting a first horizontal reinforcing body having an affinity for resin on the upper surface of the laminated member to the second stage perforated laminated member with the resin;
After the cement-based material and the resin poured in the first stage manufacturing process and the second stage manufacturing process are solidified, the finished body of the second stage manufacturing process is turned upside down to complete the laminate unit. A laminate unit manufacturing method, comprising: a laminate unit completion step.

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