JP2018108740A - Laminate structure - Google Patents

Laminate structure Download PDF

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JP2018108740A
JP2018108740A JP2018036113A JP2018036113A JP2018108740A JP 2018108740 A JP2018108740 A JP 2018108740A JP 2018036113 A JP2018036113 A JP 2018036113A JP 2018036113 A JP2018036113 A JP 2018036113A JP 2018108740 A JP2018108740 A JP 2018108740A
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thermoplastic resin
fiber sheet
resin film
film
hollow plate
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JP6514382B2 (en
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和也 楠
Kazuya Kusunoki
和也 楠
卓志 神田
Takushi Kanda
卓志 神田
晋吾 柴垣
Shingo Shibagaki
晋吾 柴垣
規洋 青木
Norihiro Aoki
規洋 青木
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Kurabo Industries Ltd
Kurashiki Spinning Co Ltd
Gifu Plastic Industry Co Ltd
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Kurabo Industries Ltd
Kurashiki Spinning Co Ltd
Gifu Plastic Industry Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a light-weight laminate structure of which the folded part is almost free of protruding wrinkles and recesses caused by buckling.SOLUTION: A laminate structure 4 is formed by laminating a fiber sheet 2 and a thermoplastic resin film 3 in this order on both principal surfaces of a polypropylene honeycomb core material 1 where a hollow tabular body made of a thermoplastic resin is arranged in the thickness direction, wherein the core material 1 is formed by molding a polypropylene sheet. The fiber sheet 2 is a polypropylene textile, while the thermoplastic resin film 3 is a polypropylene film. The core material 1 and the polypropylene textile 2 are bonded by heat lamination with a film of a low melting point in between. The laminate structure 4 is free of protruding wrinkles 6 caused by buckling or bending in the inside of a folded part and has sufficient both bending rigidity and bending strength while keeping a light weight as a whole.SELECTED DRAWING: Figure 1

Description

本発明は、中空板状体の少なくとも一方の主面に繊維シート及び熱可塑性樹脂フィルムを貼り合わせた積層構造体に関する。   The present invention relates to a laminated structure in which a fiber sheet and a thermoplastic resin film are bonded to at least one main surface of a hollow plate-like body.

中空板状体は、ハニカムコア、コルゲートコア、中空柱状コアなどとも呼ばれ、軽量で強度も高いことから、容器、棚、パレット、パネル、バッグ等の民生用から航空機用まで使用されている。特許文献1にはハニカムコア材の中空部に合成樹脂発泡体を充填し、ハニカムコア材の両面に外被板をサンドイッチ上に接着した構造が提案されている。特許文献2にはハニカムコア材の両面に繊維強化プラスチック(FRP)を接着した構造が提案されている。特許文献3にはハニカムコア材の両面に織布又は不織布からなる布状複合材料層とその上のプリプレグからなる一方向繊維強化樹脂を接合した構造が提案されている。特許文献4にはハニカムコア材の両面に一方向繊維体を別々に異方向に配置した中間材とその上の化粧フィルムが一体化された構造が提案されている。また特許文献5には、1枚のシートから真空成形と折り畳みによりハニカムコア材を作ることが提案されている。   The hollow plate-like body is also referred to as a honeycomb core, a corrugated core, a hollow columnar core, etc., and is light in weight and high in strength. Patent Document 1 proposes a structure in which a hollow portion of a honeycomb core material is filled with a synthetic resin foam and an outer cover plate is bonded on both sides of the honeycomb core material on a sandwich. Patent Document 2 proposes a structure in which fiber reinforced plastic (FRP) is bonded to both surfaces of a honeycomb core material. Patent Document 3 proposes a structure in which a honeycomb composite material layer is bonded with a cloth-like composite material layer made of woven or non-woven fabric and a unidirectional fiber reinforced resin made of a prepreg thereon. Patent Document 4 proposes a structure in which an intermediate material in which unidirectional fiber bodies are separately arranged in different directions on both sides of a honeycomb core material and a decorative film thereon are integrated. Patent Document 5 proposes making a honeycomb core material from a single sheet by vacuum forming and folding.

しかし、従来の提案は、折り曲げると折り曲げ部分に座屈による突出シワや凹部が発生し、曲げ耐性が低下するという問題があった。   However, the conventional proposal has a problem in that when it is bent, protruding wrinkles or recesses due to buckling occur in the bent portion, and bending resistance is reduced.

実公昭61−30844号公報Japanese Utility Model Publication No. 61-30844 特開平8−258189号公報JP-A-8-258189 特許第2627851号公報Japanese Patent No. 2627851 特許第4278678号公報Japanese Patent No. 4278678 特許第4408331号公報Japanese Patent No. 4408331

本発明は、上記問題を解決するため、軽量化ができ、折り曲げても折り曲げ部分に座屈による突出シワや凹部が発生しにくい積層構造体を提供する。   In order to solve the above problems, the present invention provides a laminated structure that can be reduced in weight and is less likely to generate protrusion wrinkles or recesses due to buckling in the bent portion even when bent.

本発明の積層構造体は、熱可塑性樹脂製中空板状体の少なくとも一方の主面に、繊維シート(但し、多軸繊維シート単体を除く。)及び熱可塑性樹脂フィルムを貼り合せたことを特徴とする。   The laminated structure of the present invention is characterized in that a fiber sheet (excluding a multiaxial fiber sheet alone) and a thermoplastic resin film are bonded to at least one main surface of a thermoplastic resin hollow plate-like body. And

本発明は、熱可塑性樹脂製中空板状体の少なくとも一方の主面に繊維シート及び熱可塑性樹脂フィルムを貼り合わせた積層構造体とすることにより、軽量化ができ、折り曲げても折り曲げ部分に座屈による突出シワや凹部が発生しにくい積層構造体とすることができる。中空板状体は厚さがあり、曲げると曲げた側に座屈による突出シワや凹部ができるが、繊維シート及び熱可塑性樹脂フィルムを積層して貼り合わせることにより、座屈による突出シワや凹部が発生しにくい積層構造体とすることができる。   The present invention can reduce the weight by forming a laminated structure in which a fiber sheet and a thermoplastic resin film are bonded to at least one main surface of a thermoplastic resin hollow plate-like body. It can be set as the laminated structure in which the protrusion wrinkles and recessed part by bending are hard to generate | occur | produce. The hollow plate-like body has a thickness, and when bent, there are protruding wrinkles and recesses due to buckling on the bent side. By laminating and sticking a fiber sheet and a thermoplastic resin film, the protruding wrinkles and recesses due to buckling are formed. It can be set as the laminated structure which does not generate | occur | produce easily.

図1Aは本発明の一実施例における積層構造体の曲げ強度を測定する際の断面図、図1Bは同比較例における積層構造体の曲げ強度を測定する際の断面図である。FIG. 1A is a cross-sectional view when measuring the bending strength of the laminated structure in one embodiment of the present invention, and FIG. 1B is a cross-sectional view when measuring the bending strength of the laminated structure in the comparative example. 図2A−Eは本発明の一実施例における積層構造体の断面図である。2A to 2E are cross-sectional views of the laminated structure in one embodiment of the present invention.

容器、棚、パレット、パネル、バッグ等の積層構造体は、曲げに対する耐性が重要になる。本発明者らは当初、中空板状体の表層に繊維シートを貼り合わせることにより、曲げ耐性が向上するのではないかと考えて中空板状体の表層に繊維シートを貼り合わせた。しかし、繊維シートを貼り合わせただけでは予想に反して曲げ耐性を向上させることは困難であった。その原因を調べると、中空板状体は3〜30mm程度の厚さがあり、曲げると曲げた側に座屈ないしは屈曲による突出シワができやすく、この突出シワにより繊維シートの構成繊維が乱れないしは破壊して曲げ耐性は低くなってしまう問題があることがわかった。   In laminated structures such as containers, shelves, pallets, panels, bags, etc., resistance to bending becomes important. The present inventors initially thought that bending resistance would be improved by bonding a fiber sheet to the surface layer of the hollow plate-like body, and bonded the fiber sheet to the surface layer of the hollow plate-like body. However, it is difficult to improve the bending resistance, as expected, only by bonding the fiber sheets. When the cause is investigated, the hollow plate-like body has a thickness of about 3 to 30 mm, and when bent, it is easy to bend or bend on the bent side, and the protruding wrinkles do not disturb the constituent fibers of the fiber sheet. It has been found that there is a problem that the bending resistance becomes low due to destruction.

図面によって説明すると、図1Bに示すように中空板状体1の表面に繊維シート2を貼り合わせた積層構造体5は、曲げると内側に座屈ないしは屈曲による突出シワ6ができやすく、この突出シワ6により繊維シート2の構成繊維が乱れないしは破壊して曲げ耐性は低くなる。   1B, the laminated structure 5 in which the fiber sheet 2 is bonded to the surface of the hollow plate-like body 1 is easy to form a protruding wrinkle 6 due to buckling or bending inside when bent. The wrinkles 6 do not disturb or destroy the constituent fibers of the fiber sheet 2 and lower the bending resistance.

そこで、座屈による突出シワの発生を防止するため、繊維シートと熱可塑性樹脂フィルムを組み合わせて、中空板状体の表面に積層した。これにより、曲げても内側に座屈ないしは屈曲による突出シワが発生しにくくなった。繊維シートと熱可塑性樹脂フィルムの積層の順番は、曲げ剛性と曲げ強度の点からはいずれであってもよいが、表面の平滑性を考慮すると熱可塑性樹脂フィルムを外側に配置するのが好ましい。   Therefore, in order to prevent the occurrence of protruding wrinkles due to buckling, the fiber sheet and the thermoplastic resin film were combined and laminated on the surface of the hollow plate-like body. Thereby, even if it bends, the protrusion wrinkle by buckling or a bending became difficult to generate | occur | produce. The order of lamination of the fiber sheet and the thermoplastic resin film may be any from the viewpoint of bending rigidity and bending strength, but it is preferable to dispose the thermoplastic resin film outside in consideration of the smoothness of the surface.

本発明の繊維シート及び熱可塑性樹脂フィルムは中空板状体の少なくとも一方の主面に貼り合わせる。一方の主面に貼り合わせる場合は、前記のとおり積層構造体を曲げると内側に突出シワが発生し易いので、曲げたときに内側になるように貼り合わせる。この場合は、他の主面には繊維シートまたは熱可塑性樹脂フィルムを貼り合わせてもよいし、両方貼り合わせてもよい。使用状態において様々な方向に応力がかかる場合は、繊維シート及び熱可塑性樹脂フィルムは中空板状体の両主面に貼り合わせるのが好ましい。繊維シート及び熱可塑性樹脂フィルムは、熱又は接着剤を用いて中空板状体に貼り合せるので、両主面に貼り合せることによって両主面が対称になり、反り等の製品の不具合が起こり難く、平坦な製品になる。前記において主面とは平面状の表裏面のことである。   The fiber sheet and the thermoplastic resin film of the present invention are bonded to at least one main surface of the hollow plate. In the case of bonding to one main surface, if the laminated structure is bent as described above, protruding wrinkles are likely to be generated on the inner side. In this case, a fiber sheet or a thermoplastic resin film may be bonded to the other main surface, or both may be bonded. When stress is applied in various directions in use, the fiber sheet and the thermoplastic resin film are preferably bonded to both main surfaces of the hollow plate. Since the fiber sheet and the thermoplastic resin film are bonded to the hollow plate using heat or an adhesive, both main surfaces become symmetrical by bonding to both main surfaces, and it is difficult for product defects such as warpage to occur. Become a flat product. In the above, a main surface is a flat front and back.

中空板状体と繊維シート及び熱可塑性樹脂フィルムとの貼り合せる方法はいかなる方法であってもよい。例えば下記の方法がある。
(1) 中空板状体に繊維シートを貼り合わせ、更に熱可塑性樹脂フィルムを貼り合わせて一体化する方法。
(2) 中空板状体に熱可塑性樹脂フィルムを貼り合わせ、更に繊維シートを貼り合わせて一体化する方法。
(3) 中空板状体とあらかじめ繊維シート及び熱可塑性樹脂フィルムとを一体化した複合シートとを貼り合わせて一体化する方法。
Any method may be used for bonding the hollow plate-like body, the fiber sheet, and the thermoplastic resin film. For example, there are the following methods.
(1) A method in which a fiber sheet is bonded to a hollow plate-like body, and a thermoplastic resin film is further bonded to be integrated.
(2) A method in which a thermoplastic resin film is bonded to a hollow plate-like body, and a fiber sheet is further bonded to be integrated.
(3) A method in which a hollow plate and a composite sheet obtained by previously integrating a fiber sheet and a thermoplastic resin film are bonded together to be integrated.

繊維シートと熱可塑性樹脂フィルム間、熱可塑性樹脂フィルムと中空板状体間、又は繊維シートと中空板状体間は、それぞれ接着剤を用いて貼り合わせても良い。接着剤は、すべての層間に用いても良いし、任意の層間に用いても良い。例えば、中空板状体/接着剤/繊維シート/接着剤/熱可塑性樹脂フィルム、中空板状体/接着剤/繊維シート/熱可塑性樹脂フィルムや中空板状体/接着剤/熱可塑性樹脂フィルム/接着剤/繊維シート/接着剤/熱可塑性樹脂フィルム等である。   The fiber sheet and the thermoplastic resin film, the thermoplastic resin film and the hollow plate-like body, or the fiber sheet and the hollow plate-like body may be bonded together using an adhesive. The adhesive may be used between all the layers or between arbitrary layers. For example, hollow plate / adhesive / fiber sheet / adhesive / thermoplastic resin film, hollow plate / adhesive / fiber sheet / thermoplastic resin film and hollow plate / adhesive / thermoplastic resin film / Adhesive / fiber sheet / adhesive / thermoplastic resin film.

上記貼り合わせ手段としては、加熱加圧により直接加熱又は間接加熱する方法、接着剤として低融点フィルムのような接着フィルムを入れて熱ラミネートする方法又は液状接着剤を塗布して接着する方法等が適宜使用できる。さらに、中空板状体の製造と同時に繊維シート及び熱可塑性樹脂フィルムを貼り合わせる方法でも良い。生産時の取扱い性に鑑みれば、あらかじめ繊維シート及び熱可塑性樹脂フィルムを一体化した複合シートを用いるのが好ましい。前記複合シートを作るための貼り合わせ方法は、直接加熱でも間接加熱でも良い。また、複合シートと類似した熱可塑性プリプレグのようなシートを用いてもよい。   As the laminating means, there are a method of direct heating or indirect heating by heat and pressure, a method of laminating an adhesive film such as a low melting point film as an adhesive, a method of laminating by applying a liquid adhesive, etc. It can be used as appropriate. Furthermore, the method of bonding a fiber sheet and a thermoplastic resin film simultaneously with manufacture of a hollow plate-shaped body may be used. In view of handling during production, it is preferable to use a composite sheet in which a fiber sheet and a thermoplastic resin film are integrated in advance. The bonding method for making the composite sheet may be direct heating or indirect heating. Further, a sheet such as a thermoplastic prepreg similar to the composite sheet may be used.

図1Aは本発明の一実施例における積層構造体を曲げたときの断面図であり、中空板状体1の表面に繊維シート2と熱可塑性樹脂フィルム3を貼り合わせた積層構造体4は、曲げても内側には座屈ないしは屈曲による突出シワは発生しないか又は発生しにくい。この理由は、繊維シートは、引張りには強いが圧縮には弱いので、曲げた内側では座屈し易くなる。しかし、熱可塑性樹脂フィルムは、引張りや圧縮が同等の強度なので、繊維シートの強度低下を抑制し、座屈強度を向上させている。この結果、強度も低下することがなく、全体として軽量を維持したまま曲げ剛性と曲げ強度をともに満足させることができる。なお、繊維シートと熱可塑性樹脂フィルム以外には、任意で接着シートや保護シート(化粧シートなど)を積層させても良い。   FIG. 1A is a cross-sectional view when a laminated structure in one embodiment of the present invention is bent, and a laminated structure 4 in which a fiber sheet 2 and a thermoplastic resin film 3 are bonded to the surface of a hollow plate-like body 1, Even if bent, protrusion wrinkles due to buckling or bending do not occur or hardly occur. The reason for this is that the fiber sheet is strong against tension but weak against compression, so it tends to buckle when bent. However, since the thermoplastic resin film has the same strength in tension and compression, the strength reduction of the fiber sheet is suppressed and the buckling strength is improved. As a result, the strength does not decrease, and both the bending rigidity and the bending strength can be satisfied while maintaining the light weight as a whole. In addition to the fiber sheet and the thermoplastic resin film, an adhesive sheet or a protective sheet (such as a decorative sheet) may be optionally laminated.

接着剤としては、例えばPE(ポリエチレン)やPP(ポリプロピレン)フィルムでもよく、両材料を混合した材料などでもよい。形態としては、接着フィルム、接着製不織布、液状接着剤などを用いてもよい。接着フィルムや接着製不織布等は、複数層の接着フィルムとしても良い。また、他の材料としてエチレン酢酸ビニル共重合体(EVA)やオレフィン系フィルムでもよい。   The adhesive may be, for example, a PE (polyethylene) or PP (polypropylene) film, or a material in which both materials are mixed. As a form, an adhesive film, an adhesive nonwoven fabric, a liquid adhesive, or the like may be used. The adhesive film, the adhesive nonwoven fabric, or the like may be a multi-layer adhesive film. Other materials may be ethylene vinyl acetate copolymer (EVA) or olefinic film.

接着剤として、接着フィルムを用いる場合は、厚みは5〜200μm程度が良く、接着フィルムの単位面積当たりの重量(目付)は10〜200g/m2が良い。接着フィルムと接着製不織布は、熱可塑性樹脂フィルムより5〜40℃低いものである。 When an adhesive film is used as the adhesive, the thickness is preferably about 5 to 200 μm, and the weight (weight per unit area) of the adhesive film is preferably 10 to 200 g / m 2 . The adhesive film and the adhesive nonwoven fabric are 5 to 40 ° C. lower than the thermoplastic resin film.

本発明において中空板状体とは、凹凸形状のコア層をいう。例えば、ハニカムコア、コルゲートコア、中空柱状コアなどの剛体をいい、どのようなものであっても良い。例えば、特許文献1〜5に開示されている中空板状体もすべて利用できる。図面で示すと図2A−Eの中空板状体を一例として挙げることができる。図2Aはハニカムコアの例、図2Bは中空円柱状コアの例、図2Cはエンボスによる波型コルゲートコアの例、図2Dは押し出し成形したハーモニカ状コアの例、図2Eはフィルムから成形したハニカムコアの例である。ハニカムコアの別例としては、円錐形状を向い合せて貼り合せた中空板状体もある。なお、図2A−Eは、中空板状体1の両面に、あらかじめ繊維シート7と熱可塑性樹脂フィルム8が一体化された複合シート9を貼り合わせた例である。また、中空板状体には、凹凸形状のコア層に樹脂フィルムを貼るか又は一体に形成して平坦面を形成したものも含む。   In the present invention, the hollow plate-like body refers to an uneven core layer. For example, it refers to a rigid body such as a honeycomb core, a corrugated core, or a hollow columnar core, and may be any type. For example, all the hollow plate-like bodies disclosed in Patent Documents 1 to 5 can be used. When shown in the drawing, the hollow plate-like body of FIGS. 2A-E can be mentioned as an example. 2A is an example of a honeycomb core, FIG. 2B is an example of a hollow cylindrical core, FIG. 2C is an example of a corrugated core by embossing, FIG. 2D is an example of an extruded harmonica core, and FIG. 2E is a honeycomb formed from a film It is an example of a core. As another example of the honeycomb core, there is a hollow plate-like body in which conical shapes are faced and bonded. 2A to 2E are examples in which the composite sheet 9 in which the fiber sheet 7 and the thermoplastic resin film 8 are integrated in advance is bonded to both surfaces of the hollow plate 1. In addition, the hollow plate-like body includes those in which a resin film is pasted or integrally formed on an uneven core layer to form a flat surface.

中空板状体の材料は熱可塑性樹脂であればいかなるものであってもよく、例えばポリプロピレン(PP)、ポリエチレン(PE)、ポリスチレン(PS)、アクリロニトリル−スチレン樹脂(AS)、アクリロニトリル−ブタジエン−スチレン樹脂(ABS)、塩化ビニル樹脂(PVC)、メタクリル樹脂(PMMA)、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、ポリ塩化ビニリデン(PVDC)、エチレンビニルアルコールコポリマー(E/VAL)、アイオノマー(エチレンとアクリル酸又はメタクリル酸とのコポリマーに多価金属イオンを作用させて得られる樹脂)、ポリアミド(PA)、ポリアセタール(POM)、ポリカーボネート(PC)などを使用できる。このうち、コストと軽量性からポリプロピレンが好ましい。例えば中空板状体の厚みは3〜30mmである。   The material of the hollow plate may be any thermoplastic resin, such as polypropylene (PP), polyethylene (PE), polystyrene (PS), acrylonitrile-styrene resin (AS), acrylonitrile-butadiene-styrene. Resin (ABS), vinyl chloride resin (PVC), methacrylic resin (PMMA), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyvinylidene chloride (PVDC), ethylene vinyl alcohol copolymer (E / VAL), ionomer ( A resin obtained by allowing a polyvalent metal ion to act on a copolymer of ethylene and acrylic acid or methacrylic acid), polyamide (PA), polyacetal (POM), polycarbonate (PC), or the like can be used. Among these, polypropylene is preferable from the viewpoint of cost and lightness. For example, the thickness of the hollow plate is 3 to 30 mm.

本発明で使用する繊維シートは、織物、編み物及び不織布から選ばれる少なくとも一つの繊維シートであることが好ましい。織物としては、連続繊維を用いた平織り、綾織り、朱子織り、アヤメ織り等の織物や3軸織物等が挙げられる。編み物としては、連続繊維を用いた平編、リブ編、トリコット、ラッセル、モケット等が挙げられる。また、不織布としては、スパンボンド不織布、サーマルボンド不織布、ニードルパンチ不織布等が挙げられる。繊維シートとしては、さらに、レース、組物、ネット等も使用可能である。これらの繊維シートはフィルムと積層すると、曲げても座屈による突出シワや凹部ができにくく、曲げ強度(座屈強度)を高くすることができる。この中でも連続繊維を用いた織物は薄くて強度を高くでき、表面平滑性も高いことから好ましい。前記において連続繊維とは長繊維(フィラメント繊維)のことである。前記においてフィラメント繊維はモノフィラメントでもよいしマルチフィラメントでもよい。   The fiber sheet used in the present invention is preferably at least one fiber sheet selected from woven fabric, knitted fabric and non-woven fabric. Examples of the woven fabric include plain weave, twill weave, satin weave and iris weave using continuous fibers, triaxial woven fabric, and the like. Examples of the knitted fabric include flat knitting using continuous fibers, rib knitting, tricot, russell, and moquette. Examples of the nonwoven fabric include spunbond nonwoven fabric, thermal bond nonwoven fabric, and needle punched nonwoven fabric. As the fiber sheet, a lace, a braid, a net and the like can be used. When these fiber sheets are laminated with a film, even if bent, protrusion wrinkles and recesses due to buckling are hardly formed, and bending strength (buckling strength) can be increased. Among these, a woven fabric using continuous fibers is preferable because it is thin, can have high strength, and has high surface smoothness. In the above, continuous fibers are long fibers (filament fibers). In the above, the filament fiber may be a monofilament or a multifilament.

繊維シートを構成する繊維材料は、ポリプロピレン(PP)繊維、ポリエチレンテレフタレート(PET)繊維、ナイロン繊維などの熱可塑性樹脂繊維、木綿や麻などの天然繊維、ガラス繊維、炭素繊維などの任意の繊維を選択できる。中でもコスト、強度、耐久性、廃棄物の容易な点などのバランスを鑑みると、熱可塑性樹脂繊維や天然繊維のような有機繊維製織物が好ましく、特に熱可塑性樹脂繊維製織物が好ましい。   The fiber material composing the fiber sheet may be any fiber such as polypropylene (PP) fiber, polyethylene terephthalate (PET) fiber, thermoplastic resin fiber such as nylon fiber, natural fiber such as cotton or hemp, glass fiber, carbon fiber, etc. You can choose. Among these, considering the balance of cost, strength, durability, easy waste, etc., fabrics made of organic fibers such as thermoplastic resin fibers and natural fibers are preferable, and fabrics made of thermoplastic resin fibers are particularly preferable.

上記繊維シートの目付は、通常100〜800g/m2のもの用いられるが、軽量性と補強性とのバランスの観点から好ましくは200〜700g/m2である。 The basis weight of the fiber sheet is usually 100 to 800 g / m 2 , and preferably 200 to 700 g / m 2 from the viewpoint of the balance between lightness and reinforcement.

繊維シートは、織物、編み物及び不織布から選ばれる少なくとも一つの繊維シートと多軸繊維シートとの積層であってもよい。多軸繊維シートは、熱可塑性樹脂繊維を一方向に配列した層を繊維方向が異なるように複数層積層しかつ一体化したものであり、ステッチ糸により編み込む方法、構成繊維の融着、低融点繊維の接着又は接着剤による接着などの方法により全体が一体化されている。取扱い性に鑑みれば、熱可塑性のステッチ糸により編み込む方法が好ましい。一方向に配列した繊維層は、タテ、ヨコ、斜めなどの多方向に繊維が配列しており、かつ織物や編物のように繊維の交錯点がないことから、様々な方向に対して強度が高い。ただし、多軸繊維シートは、各層が一方向に配列してあるため、軽量化を図ろうとすると繊維間に隙間ができることがあり、見た目として不均一になることがある。そこで、軽量化を図った多軸繊維シートと同等な目付け量の織物を、多軸繊維シートの代わりに貼ることによって、見た目が均一になり、意匠性が向上することができる。例えば、90°/30°/−30°の3軸繊維シートの上に織物を貼りつける方法や90°/30°/−30°の3軸繊維シートにおいて、90°の繊維シートと同等な目付け量の織物を、30°/−30°の2軸繊維シートの上に貼る方法等によって、見た目が均一になり、意匠性が向上する。また更に、織物の経糸と緯糸と違う方向に繊維方向を有する多軸繊維シートを貼ることによって、強度の方向性が少なくなるような使用も可能である。さらに、前記3軸繊維シートを2枚以上積層して用いるような場合、そのうちの1枚(特に最上層)を織物にすることなども可能である。   The fiber sheet may be a laminate of at least one fiber sheet selected from woven fabric, knitted fabric and non-woven fabric and a multiaxial fiber sheet. A multiaxial fiber sheet is a laminate of thermoplastic resin fibers arranged in one direction, laminated in multiple layers so that the fiber directions are different, and integrated, using a stitch yarn, fusion of constituent fibers, low melting point The whole is integrated by a method such as fiber bonding or adhesive bonding. In view of handleability, a method of knitting with a thermoplastic stitch yarn is preferable. A fiber layer arranged in one direction has fibers arranged in multiple directions such as vertical, horizontal, and diagonal, and there is no crossing point of fibers like woven or knitted fabrics. high. However, since the layers of the multiaxial fiber sheet are arranged in one direction, gaps may be formed between the fibers when attempting to reduce the weight, and the appearance may be uneven. Therefore, by applying a fabric having a basis weight equivalent to that of a multiaxial fiber sheet that is reduced in weight instead of the multiaxial fiber sheet, the appearance becomes uniform and the design can be improved. For example, in a method of attaching a woven fabric on a 90 ° / 30 ° / −30 ° triaxial fiber sheet or a 90 ° / 30 ° / −30 ° triaxial fiber sheet, the basis weight is the same as that of a 90 ° fiber sheet. The appearance becomes uniform and the design is improved by a method of sticking an amount of woven fabric on a biaxial fiber sheet of 30 ° / −30 °. Furthermore, by using a multiaxial fiber sheet having a fiber direction in a direction different from the warp and weft of the woven fabric, it is possible to use such that the directionality of the strength is reduced. Furthermore, when two or more of the triaxial fiber sheets are laminated and used, one of them (particularly, the uppermost layer) can be made into a woven fabric.

熱可塑性樹脂フィルムは、未延伸フィルム、1軸延伸フィルム、2軸延伸フィルム(2軸配向フィルム)などいかなるフィルムであっても良く、その材質としては例えばポリプロピレン(PP)、ポリエチレン(PE)、ポリスチレン(PS)、アクリロニトリル−スチレン樹脂(AS)、アクリロニトリル−ブタジエン−スチレン樹脂(ABS)、塩化ビニル樹脂(PVC)、メタクリル樹脂(PMMA)、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、ポリ塩化ビニリデン(PVDC)、エチレンビニルアルコールコポリマー(E/VAL)、アイオノマー(エチレンとアクリル酸又はメタクリル酸とのコポリマーに多価金属イオンを作用させて得られる樹脂)、ポリアミド(PA)、ポリアセタール(POM)、ポリカーボネート(PC)、エチレン酢酸ビニル共重合(EVA)などを使用できる。このうち、コストと軽量性からPP,PEが好ましい。熱可塑性樹脂フィルムの好ましい厚みは0.1〜0.5mmが軽量であり、衝撃強度も高いことから好ましい。厚み0.5〜3.0mmも可能である。なお、熱可塑性樹脂フィルムは、単層であっても多層であっても良く、単層としては上記厚みより薄いフィルムであっても、多層フィルムとして上記範囲内であれば、座屈による突出シワの発生を防止するために有効となる。さらには軟質剤(エラストマー)を入れて衝撃強度を高くするのが好ましい。熱可塑性樹脂フィルムには耐候剤、帯電防止剤、他の効果的な材料を添加しても良い。   The thermoplastic resin film may be any film such as an unstretched film, a uniaxially stretched film, or a biaxially stretched film (biaxially oriented film). Examples of the material include polypropylene (PP), polyethylene (PE), and polystyrene. (PS), acrylonitrile-styrene resin (AS), acrylonitrile-butadiene-styrene resin (ABS), vinyl chloride resin (PVC), methacrylic resin (PMMA), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polychlorinated Vinylidene (PVDC), ethylene vinyl alcohol copolymer (E / VAL), ionomer (resin obtained by allowing polyvalent metal ions to act on a copolymer of ethylene and acrylic acid or methacrylic acid), polyamide (PA), polyaceter (POM), polycarbonate (PC), such as ethylene vinyl acetate copolymer (EVA) can be used. Among these, PP and PE are preferable from the viewpoint of cost and lightness. The preferable thickness of the thermoplastic resin film is preferably 0.1 to 0.5 mm because it is lightweight and has high impact strength. A thickness of 0.5 to 3.0 mm is also possible. Note that the thermoplastic resin film may be a single layer or a multilayer, and even if the single layer is a film thinner than the above thickness, if it is within the above range as a multilayer film, it is possible to cause protrusion wrinkles due to buckling. This is effective to prevent the occurrence of Further, it is preferable to increase the impact strength by adding a softening agent (elastomer). Weathering agents, antistatic agents, and other effective materials may be added to the thermoplastic resin film.

繊維シートと中空板状体に関し、中空板状体がハニカム形状の時には、ハニカム形状の片の角度と繊維シートの例えば織物の経糸又は緯糸方向が同じになるように配置してもよい。あるいはハニカムの一対の1片と織物の経糸又は緯糸方向が同じになってもよいし、ハニカムの一対の複数片と織物の経糸又は緯糸方向が同じになってもよい。また、ハニカム形状の並行の片に対して繊維シートの織物の経糸又は緯糸方向が直交すると曲げ剛性又は曲げ強度が向上する。さらに、中空板状体の曲げ剛性や曲げ強度に強い方向と弱い方向があったときには、繊維シートに方向性を付けて、中空板状体の弱い方向を特に補うようにしてもよい。   Regarding the fiber sheet and the hollow plate-like body, when the hollow plate-like body has a honeycomb shape, the angle of the honeycomb-shaped pieces and the warp or weft direction of the woven fabric of the fiber sheet may be the same. Alternatively, the pair of honeycomb pieces and the warp or weft direction of the fabric may be the same, or the pair of honeycomb pieces and the warp or weft direction of the fabric may be the same. Further, when the warp or weft direction of the fabric of the fiber sheet is orthogonal to the parallel honeycomb-shaped pieces, the bending rigidity or bending strength is improved. Furthermore, when there are a strong direction and a weak direction in the bending rigidity and bending strength of the hollow plate-like body, the fiber sheet may be provided with directionality so as to particularly compensate for the weak direction of the hollow plate-like body.

積層構造体は、溶着等の貼り合せやリサイクル性から同一材料を用いるのがよい。特に中空板状体、繊維シート及び熱可塑性樹脂フィルムは、同一材料の例えばポリプロピレン(PP)、ポリエチレン(PE)、ポリスチレン(PS)、アクリロニトリル−スチレン樹脂(AS)、アクリロニトリル−ブタジエン−スチレン樹脂(ABS)、塩化ビニル樹脂(PVC)、メタクリル樹脂(PMMA)、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、ポリ塩化ビニリデン(PVDC)、エチレンビニルアルコールコポリマー(E/VAL)、アイオノマー(エチレンとアクリル酸又はメタクリル酸とのコポリマーに多価金属イオンを作用させて得られる樹脂)、ポリアミド(PA)、ポリアセタール(POM)、ポリカーボネート(PC)、エチレン酢酸ビニル共重合(EVA)などを使用できる。このうち、コストと軽量性からPP,PEが好ましい。この積層構造体は衝撃によって熱可塑性樹脂フィルムや中空板状体が破損しても繊維シートがあるため、飛散防止になる。積層構造体の見かけ密度は、0.05〜1.0g/cm3好ましくは0.1〜0.5g/cm3である。熱可塑性樹脂フィルムより繊維シートの重量(目付)を軽くすることや繊維シートより熱可塑性樹脂フィルムの重量(目付)を軽くすることもできる。 For the laminated structure, it is preferable to use the same material from the viewpoint of bonding such as welding and recyclability. In particular, the hollow plate-like body, the fiber sheet, and the thermoplastic resin film are made of the same material, for example, polypropylene (PP), polyethylene (PE), polystyrene (PS), acrylonitrile-styrene resin (AS), acrylonitrile-butadiene-styrene resin (ABS). ), Vinyl chloride resin (PVC), methacrylic resin (PMMA), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyvinylidene chloride (PVDC), ethylene vinyl alcohol copolymer (E / VAL), ionomer (ethylene and acrylic) Resin obtained by allowing polyvalent metal ions to act on a copolymer with acid or methacrylic acid), polyamide (PA), polyacetal (POM), polycarbonate (PC), ethylene vinyl acetate copolymer (EVA), etc. It can be. Among these, PP and PE are preferable from the viewpoint of cost and lightness. Since this laminated structure has a fiber sheet even if the thermoplastic resin film or the hollow plate-like body is damaged by an impact, it prevents scattering. The apparent density of the laminated structure is 0.05 to 1.0 g / cm 3, preferably 0.1 to 0.5 g / cm 3 . It is also possible to reduce the weight (weight per unit area) of the fiber sheet from the thermoplastic resin film, and it is possible to reduce the weight (per unit area) of the thermoplastic resin film from the fiber sheet.

本発明の積層構造体において、繊維シートと熱可塑性樹脂フィルムとを一体化した複合シートを使用する場合は、繊維シートを熱可塑性樹脂フィルムで挟み込み、サンドイッチ構造としても良い。このようにすると繊維シートのシワの発生防止ができる。   In the laminated structure of the present invention, when a composite sheet in which a fiber sheet and a thermoplastic resin film are integrated is used, the fiber sheet may be sandwiched between thermoplastic resin films to form a sandwich structure. If it does in this way, generation | occurrence | production of the wrinkle of a fiber sheet can be prevented.

また、繊維シートが複数層の積層体で構成され、その表層がPE繊維層の場合は、接着フィルムもPEとするのが好ましい。接着性の向上ができるためである。   Further, when the fiber sheet is composed of a laminate of a plurality of layers and the surface layer is a PE fiber layer, the adhesive film is also preferably made of PE. This is because the adhesiveness can be improved.

本発明の積層構造体において、中空板状体からなるコア上に各シートを順番に貼り合わせる方法であれば、接着フィルムを使用しなくてもシワは生じにくい。また、繊維シートの外側になる樹脂の材料と他の材料を混ぜて熱可塑性樹脂フィルムを成形し、この熱可塑性樹脂フィルムと繊維シートを貼り合せると剥離強度が向上する。   In the laminated structure of the present invention, wrinkles are unlikely to occur even if an adhesive film is not used, as long as each sheet is laminated in order on a core made of a hollow plate. Further, when the thermoplastic resin film is formed by mixing the resin material on the outside of the fiber sheet and other materials, and the thermoplastic resin film and the fiber sheet are bonded together, the peel strength is improved.

熱可塑性樹脂フィルムは、繊維シートに対して直接押し出し成形される樹脂層としても良い。また、各シート又はフィルムは単層でも良いし、複層にしても良い。複層の場合は2層、3層又はそれ以上の層とすることができる。各層の融点は一例として、熱可塑性樹脂フィルム>接着フィルム≧繊維シート又は熱可塑性樹脂シート>繊維シートとすることができる。中空板状体の融点は、熱可塑性樹脂フィルムと同等であるのが好ましく、繊維シートと同等もしくは高いのが好ましい。熱可塑性樹脂フィルムは、凹凸形状のコア層上の樹脂フィルムより薄いことが好ましく、同等もしくはコア層上の樹脂フィルムより厚くてもよい。   A thermoplastic resin film is good also as a resin layer extruded directly with respect to a fiber sheet. Each sheet or film may be a single layer or a multilayer. In the case of a multilayer, it can be made into two layers, three layers or more. As an example, the melting point of each layer can be thermoplastic resin film> adhesive film ≧ fiber sheet or thermoplastic resin sheet> fiber sheet. The melting point of the hollow plate-like body is preferably equal to that of the thermoplastic resin film, and preferably equal to or higher than that of the fiber sheet. The thermoplastic resin film is preferably thinner than the resin film on the uneven core layer, and may be equal or thicker than the resin film on the core layer.

以下実施例により、本発明をさらに具体的に説明する。なお本発明は下記の実施例に限定されるものではない。   Hereinafter, the present invention will be described more specifically with reference to examples. The present invention is not limited to the following examples.

(実施例1)
<中空板状体>
岐阜プラスチック工業株式会社製、商品名“TECCELL”厚み8mmのコア材(図2Eに示す形状)を使用した(以下「T8」という)。1平方メートル当たりの重量(目付け)は1100g/m2であった。この中空板状体は、厚さ0.3mmのポリプロピレン(PP)シートを真空成形して立体的にして、折畳むことによってハニカムコア材を成形したものである。このハニカムコア材の表面は、凹部や孔ができるので、繊維シートの接着面積が増え、またアンカー効果になるので、溶着強度が強くなるものである。
<繊維シート>
ポリプロピレン製モノフィラメント糸を引き揃えた総繊度1100dtexの糸を、経糸密度及び緯糸密度12本/インチとした平織物(目付105g/m2)を3枚積層で使用した。
<熱可塑性樹脂フィルム>
厚さ0.8mm、引張り弾性率1600(MPa)のポリプロピレン樹脂製無延伸シートを使用した(「PP0.8mm」と略す。)。厚さ0.2mmポリプロピレン樹脂製無延伸シートを「PP0.2mm」, 厚さ0.4mmポリプロピレン樹脂製無延伸シートを「PP0.4mm」と略す。
<接着フィルム>
中空板状体と繊維シートと熱可塑性樹脂フィルムとのそれぞれの間に、接着フィルムとして厚み0.03mmのポリエチレンフィルムを介在させた。
<積層構造体の作成>
中空板状体の両面に接着フィルムを介在させて繊維シートを積層し、さらに接着フィルムを介在させて熱可塑性樹脂フィルムを積層し、熱ラミネート法により接着フィルムを溶着させて全体を一体化した。
Example 1
<Hollow plate>
A core material (the shape shown in FIG. 2E) having a thickness of 8 mm manufactured by Gifu Plastic Industry Co., Ltd. was used (hereinafter referred to as “T8”). The weight (weight) per square meter was 1100 g / m 2 . This hollow plate-like body is obtained by forming a honeycomb core material by vacuum forming a polypropylene (PP) sheet having a thickness of 0.3 mm and folding it. Since the surface of the honeycomb core material has recesses and holes, the bonding area of the fiber sheet is increased and an anchor effect is obtained, so that the welding strength is increased.
<Fiber sheet>
The yarn of the total denier 1100dtex stocked pull the polypropylene monofilament yarns, were used warp density and weft density 12 yarns / inch and the plain weave fabric (the weight per unit area 105 g / m 2) with 3 stacked.
<Thermoplastic resin film>
An unstretched sheet made of polypropylene resin having a thickness of 0.8 mm and a tensile elastic modulus of 1600 (MPa) was used (abbreviated as “PP 0.8 mm”). An unstretched sheet made of polypropylene resin with a thickness of 0.2 mm is abbreviated as “PP 0.2 mm”, and an unstretched sheet made of polypropylene resin with a thickness of 0.4 mm is abbreviated as “PP 0.4 mm”.
<Adhesive film>
A polyethylene film having a thickness of 0.03 mm was interposed as an adhesive film between the hollow plate-like body, the fiber sheet, and the thermoplastic resin film.
<Creation of laminated structure>
A fiber sheet was laminated on both surfaces of the hollow plate-like body, a thermoplastic resin film was further laminated with an adhesive film interposed therebetween, and the whole was integrated by welding the adhesive film by a thermal laminating method.

得られた積層構造体の曲げ試験は、ASTM C393に準拠した4点曲げ法で測定した。試験片サイズは幅75mm、長さ550mm、試験速度は20mm/minとした。支点スパン500mm、荷重スパン50mmとした。結果は次の表1に示すとおりであった。重量比は、基準となる実験番号1-1の重量を100としたときの、それぞれの重量比である。   The bending test of the obtained laminated structure was measured by a four-point bending method based on ASTM C393. The test piece size was 75 mm in width, 550 mm in length, and the test speed was 20 mm / min. The fulcrum span was 500 mm and the load span was 50 mm. The results were as shown in Table 1 below. The weight ratio is the weight ratio when the weight of the reference experiment number 1-1 is 100.

Figure 2018108740
Figure 2018108740

表1から明らかなとおり、本発明の実施例品(実験番号1-3,1-4)は軽量化ができ、曲げ試験においても、座屈による突出シワは発生しなかった。   As is apparent from Table 1, the products of the present invention (Experiment Nos. 1-3 and 1-4) could be reduced in weight, and no protruding wrinkles due to buckling occurred in the bending test.

(実施例2)
中空板状体として、岐阜プラスチック工業株式会社製、商品名“TECCELL”厚み30mmのコア材を使用した(以下T30という)。1平方メートル当たりの重量(目付け)は2100g/m2であった。中空板状体以外は、実施例1と同様にして積層構造体を作成した。得られた積層構造体の曲げ試験の結果は次の表2に示すとおりであった。重量比は、基準となる実験番号2-1の重量を100としたときの、それぞれの重量比である。
(Example 2)
As the hollow plate-like body, a core material having a thickness of 30 mm (trade name “TECCELL” manufactured by Gifu Plastic Industry Co., Ltd.) was used (hereinafter referred to as T30). The weight per square meter (weight per unit area) was 2100 g / m 2 . A laminated structure was produced in the same manner as in Example 1 except for the hollow plate-like body. The results of the bending test of the obtained laminated structure were as shown in Table 2 below. The weight ratio is a weight ratio when the weight of the reference experiment number 2-1 is 100.

Figure 2018108740
Figure 2018108740

表2から明らかなとおり、本発明の実施例品(実験番号2-3,2-4)は軽量化ができ、曲げ試験においても、座屈による突出シワは発生しなかった。また、織物と熱可塑性樹脂フィルムとの積層順序を変えても、共に良好な結果が得られた。   As is apparent from Table 2, the products of the present invention (Experiment Nos. 2-3 and 2-4) could be reduced in weight, and no protruding wrinkles due to buckling occurred in the bending test. Also, good results were obtained even when the lamination order of the woven fabric and the thermoplastic resin film was changed.

本発明の積層構造体は、容器、棚、パレット、パネル、バッグ、自動倉庫用スリーブボックス、ドア、ロール回収用長尺ボックス、畳の芯材、展示ブース用壁材、Tボード(トラック用当て板)、簡易テーブルセット等の積層構造体に適用できる。   The laminated structure of the present invention includes containers, shelves, pallets, panels, bags, sleeve boxes for automatic warehouses, doors, long boxes for roll collection, tatami cores, wall materials for exhibition booths, T-boards (truck pads) Plate) and a laminated structure such as a simple table set.

本発明の好ましい態様をまとめると次のとおりである。
(1)熱可塑性樹脂製中空板状体の少なくとも一方の主面に、繊維シート(但し、多軸繊維シート単体を除く)及び熱可塑性樹脂フィルムを貼り合せたことを特徴とする積層構造体。
(2)前記繊維シート及び熱可塑性樹脂フィルムは、中空板状体の両主面に貼り合わされている前記(1)に記載の積層構造体。
(3)前記貼り合わせは、直接融着、低融点フィルムを入れて熱ラミネート及び接着剤による接着から選ばれる少なくとも一つである前記(1)又は(2)に記載の積層構造体。
(4)前記積層構造体は、熱可塑性樹脂製中空板状体に対し繊維シート及び熱可塑性樹脂フィルムがこの順番に貼り合せられている前記(1)〜(3)のいずれか1項に記載の積層構造体。
(5)前記積層構造体は、熱可塑性樹脂製中空板状体に対し熱可塑性樹脂フィルム及び繊維シートがこの順番に貼り合せられている前記(1)〜(3)のいずれか1項に記載の積層構造体。
(6)前記シートは連続繊維で構成されている前記(1)〜(5)のいずれか1項に記載の積層構造体。
The preferred embodiments of the present invention are summarized as follows.
(1) A laminated structure characterized in that a fiber sheet (except a multiaxial fiber sheet alone) and a thermoplastic resin film are bonded to at least one main surface of a hollow plate made of thermoplastic resin.
(2) The laminated structure according to (1), wherein the fiber sheet and the thermoplastic resin film are bonded to both main surfaces of the hollow plate-like body.
(3) The laminated structure according to (1) or (2), wherein the laminating is at least one selected from direct lamination, adhesion with a low-melting film and thermal lamination and adhesive.
(4) The laminated structure according to any one of (1) to (3), in which a fiber sheet and a thermoplastic resin film are bonded in this order to a thermoplastic resin hollow plate-like body. Laminated structure.
(5) The laminated structure according to any one of (1) to (3), wherein a thermoplastic resin film and a fiber sheet are bonded in this order to a hollow plate-like body made of a thermoplastic resin. Laminated structure.
(6) The laminated structure according to any one of (1) to (5), wherein the sheet is composed of continuous fibers.

1 中空板状体
2,7 繊維シート
3,8 熱可塑性樹脂フィルム
4,5 積層構造体
6 突出シワ
9 複合シート
DESCRIPTION OF SYMBOLS 1 Hollow plate-like body 2,7 Fiber sheet 3,8 Thermoplastic resin film 4,5 Laminated structure 6 Protruding wrinkle 9 Composite sheet

本発明の積層構造体は、ポリプロピレンシートによって成形される厚さ方向に中空板状体が配列したポリプロピレン製中空板状体コア材の両主面に、繊維シート熱可塑性樹脂フィルムとをこの順番に貼り合せた積層構造体であって、前記繊維シートはポリプロピレン製織物であり、前記熱可塑性樹脂フィルムはポリプロピレン製フィルムであり、前記コア材、前記ポリプロピレン製織物の層間は、低融点フィルムを介在させて熱ラミネートにより接着されていることを特徴とする。
本発明の別の積層構造体は、ポリプロピレンシートによって成形される厚さ方向に中空板状体が配列したポリプロピレン製中空板状体コア材の両主面に、繊維シートと熱可塑性樹脂フィルムとをこの順番に貼り合せた積層構造体であって、前記繊維シートはポリプロピレン製織物であり、前記熱可塑性樹脂フィルムはポリプロピレン製フィルムであり、前記ポリプロピレン製織物を前記ポリプロピレン製フィルムで挟み込み、サンドイッチ構造とし、前記コア材、前記ポリプロピレン製織物及び前記ポリプロピレン製フィルムの各層間は、低融点フィルムを介在させて熱ラミネートにより接着されていることを特徴とする。
本発明のさらに別の積層構造体は、ポリプロピレンシートによって成形される厚さ方向に中空板状体が配列したポリプロピレン製ハニカムコア材の少なくとも一方の主面に、熱可塑性樹脂フィルムと不織布シートを貼り合せた積層構造体であって、前記ハニカムコア材は、ポリプロピレンシートを真空成形して立体的にして、折り畳むことによってハニカムコア材を成形したものであり、前記ハニカムコア材の表面は、凹部及び/又は孔が形成されており、前記ハニカムコア材の表面に熱可塑性樹脂フィルムが接着されていることを特徴とする。
In the laminated structure of the present invention, a fiber sheet and a thermoplastic resin film are arranged in this order on both main surfaces of a polypropylene hollow plate body core material in which hollow plate bodies are arranged in the thickness direction formed by a polypropylene sheet. The fiber sheet is a polypropylene woven fabric, the thermoplastic resin film is a polypropylene film, and a low melting point film is interposed between the core material and the polypropylene woven fabric. And bonded by heat lamination.
Another laminated structure of the present invention includes a fiber sheet and a thermoplastic resin film on both main surfaces of a polypropylene hollow plate body core material in which hollow plate bodies are arranged in the thickness direction formed by a polypropylene sheet. A laminated structure bonded in this order, wherein the fiber sheet is a polypropylene woven fabric, the thermoplastic resin film is a polypropylene film, and the polypropylene woven fabric is sandwiched between the polypropylene films to form a sandwich structure. The layers of the core material, the polypropylene fabric, and the polypropylene film are bonded by thermal lamination with a low melting point film interposed therebetween.
In another laminated structure of the present invention, a thermoplastic resin film and a nonwoven fabric sheet are attached to at least one main surface of a polypropylene honeycomb core material in which hollow plate-like bodies are arranged in the thickness direction formed by a polypropylene sheet. The honeycomb core material is obtained by forming a honeycomb core material by vacuum forming a polypropylene sheet into a three-dimensional shape, and folding the polypropylene sheet. In addition, a hole is formed, and a thermoplastic resin film is bonded to the surface of the honeycomb core material.

Claims (4)

熱可塑性樹脂製中空板状体の少なくとも一方の主面に、繊維シート(但し、多軸繊維シート単体を除く。)及び熱可塑性樹脂フィルムを貼り合せた積層構造体。   A laminated structure in which a fiber sheet (except a multiaxial fiber sheet alone) and a thermoplastic resin film are bonded to at least one main surface of a hollow plate made of thermoplastic resin. 前記繊維シート及び熱可塑性樹脂フィルムは、中空板状体の両主面に貼り合わされている請求項1に記載の積層構造体。   The laminated structure according to claim 1, wherein the fiber sheet and the thermoplastic resin film are bonded to both main surfaces of the hollow plate-like body. 前記繊維シートは、織物、編み物、不織布、組み物、レース及びネットから選ばれる少なくとも一つの繊維シートである請求項1又は2に記載の積層構造体。   The laminated structure according to claim 1 or 2, wherein the fiber sheet is at least one fiber sheet selected from a woven fabric, a knitted fabric, a nonwoven fabric, a braid, a lace, and a net. 前記シートは連続繊維で構成されている請求項1〜3のいずれか1項に記載の積層構造体。   The laminated structure according to claim 1, wherein the sheet is composed of continuous fibers.
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