JP2018107939A - Protector structure for linear component - Google Patents

Protector structure for linear component Download PDF

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JP2018107939A
JP2018107939A JP2016253618A JP2016253618A JP2018107939A JP 2018107939 A JP2018107939 A JP 2018107939A JP 2016253618 A JP2016253618 A JP 2016253618A JP 2016253618 A JP2016253618 A JP 2016253618A JP 2018107939 A JP2018107939 A JP 2018107939A
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protector
vehicle body
fixed
body fixing
linear component
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JP6822137B2 (en
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貴大 堀井
Takahiro Horii
貴大 堀井
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Suzuki Motor Corp
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Suzuki Motor Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a protector structure for a linear component which prevents an excessive load caused by a linear component (harness) from being applied to a protector by fixing the linear component (harness) to the protector in a location where rigidity with respect to twisting is high.SOLUTION: In a protector structure for fixing a linear component to a fixed part 1, a pair of vehicle body fixing parts 73 and 74 extending along the fixed part 1 in a direction that the vehicle body fixing parts are separated from each other from both sides while holding a linear component holding part therebetween is provided while being displaced in a length direction in a protector body 71 that fixes a linear component 6. The protector body 71 is fixed by fixing the vehicle body fixing parts 73 and 74 to the fixed part 1, and the linear component 6 is fixed to the protector body 71 on a line Y that connects the vehicle body fixing parts 73 and 74 with each other.SELECTED DRAWING: Figure 5

Description

本発明は、車両に配索されるワイヤハーネス等の線状部品のプロテクタ構造に関する。   The present invention relates to a protector structure for a linear part such as a wire harness routed in a vehicle.

従来、車両の狭いスペースに電源あるいは信号を伝達するワイヤハーネス等のハーネスを配索する方法として硬質な樹脂からなるプロテクタにて経路を規制するのが一般的である。例えば、電線をプロテクタに固定する方法としては結束バンドが多く使用されている。また、特許文献1に開示されるように、プロテクタ内にリブを追加し、電線をより規制することによりプロテクタの剛性を向上させている。   Conventionally, as a method of wiring a harness such as a wire harness for transmitting a power source or a signal to a narrow space of a vehicle, a route is generally regulated by a protector made of a hard resin. For example, as a method for fixing the electric wire to the protector, a binding band is often used. Further, as disclosed in Patent Document 1, ribs are added in the protector to further restrict the electric wire, thereby improving the rigidity of the protector.

特開2016−46942号公報JP 2016-46942 A

しかしながら、太物ハーネスのようなコシの強い電線をプロテクタに収める場合、プロテクタの剛性が足りずプロテクタが変形してしまうという課題がある。   However, when a strong electric wire such as a thick harness is housed in the protector, there is a problem that the protector is deformed due to insufficient rigidity of the protector.

本発明は、捩じりに対する剛性が高い個所で線状部品(ハーネス)をプロテクタに固定するので、プロテクタに線状部品(ハーネス)による余分な負荷がかからない線状部品のプロテクタ構造を提供することを目的とする。   The present invention fixes a linear part (harness) to a protector at a place where rigidity against twisting is high, and therefore provides a protector structure for a linear part in which an extra load due to the linear part (harness) is not applied to the protector. With the goal.

本発明は、上記課題を解決するため、線状部品を被固定部に固定するプロテクタ構造において、線状部品を固定するプロテクタ本体に、線状部品保持部を挟んで、その両側から互いに離れる方向で前記被固定部に沿って延設された一対の車体固定部を長手方向にずらせて設け、これら車体固定部を前記被固定部に固定して前記プロテクタ本体が固定されており、前記線状部品を、車体固定部相互を結ぶ線上で前記プロテクタ本体に固定したことにある。   In order to solve the above-mentioned problems, the present invention provides a protector structure for fixing a linear part to a fixed part, in a direction in which the linear part holding part is sandwiched by a protector main body for fixing the linear part and both sides are separated from each other. A pair of vehicle body fixing portions extending along the fixed portion are provided by being shifted in the longitudinal direction, the vehicle body fixing portions are fixed to the fixed portion, and the protector body is fixed. The parts are fixed to the protector main body on a line connecting the vehicle body fixing portions.

本発明の線状部品のプロテクタ構造によれば、ハーネスとプロテクタとの固定部を、プロテクタ本体を車体に固定する車体固定部相互を結ぶ線上に設定したので、捩じりに対する剛性が他の位置よりも高くなり、プロテクタがより変形しにくくなる。   According to the protector structure for a linear part of the present invention, since the fixing portion of the harness and the protector is set on a line connecting the vehicle body fixing portions that fix the protector body to the vehicle body, the rigidity against torsion is at other positions. And the protector is more difficult to deform.

本発明の線状部品のプロテクタ構造を示す車体下面の概念図である。It is a conceptual diagram of the vehicle body lower surface which shows the protector structure of the linear component of this invention. 図1の部分拡大斜視図である。FIG. 2 is a partially enlarged perspective view of FIG. 1. 図1のカバーを外してプロテクタを示す部分拡大斜視図である。FIG. 2 is a partially enlarged perspective view showing a protector with the cover of FIG. 1 removed. 図3の部分拡大図である。FIG. 4 is a partially enlarged view of FIG. 3. 図3のプロテクタを上方斜めから見た斜視図である。It is the perspective view which looked at the protector of FIG. 3 from diagonally upward. 図5のプロテクタを示し、(a)は正面図、(b)は底面図、(c)は左側面図である。The protector of FIG. 5 is shown, (a) is a front view, (b) is a bottom view, (c) is a left side view. 図6(a)のA−A線断面図である。It is the sectional view on the AA line of Fig.6 (a). 図6(b)のB−B線断面図である。It is the BB sectional view taken on the line of FIG.6 (b).

以下本発明の実施の形態を図1ないし図8の図面を参照しながら詳細に説明する。
図1に示すように、車体フロア1の下面には、車幅方向の中央部に車体前後方向にフロアトンネル2が設けられ、このフロアトンネル2の両側にはフロントフロアパネル3が配設されている。このフロントフロアパネル3の後方には、リヤフロアパネル4が設けられている。
この車体フロア1の下面の左右には、一対のサイドメンバ5が設けられ、片側のサイドメンバ5と前記フロアトンネル2との間には、各種装備品に対して電源の供給あるいは信号の伝達を行うためのケーブルを束ねたワイヤハーネス6が配索されている。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings of FIGS.
As shown in FIG. 1, a floor tunnel 2 is provided on the lower surface of the vehicle body floor 1 in the longitudinal direction of the vehicle body at the center in the vehicle width direction, and front floor panels 3 are disposed on both sides of the floor tunnel 2. Yes. A rear floor panel 4 is provided behind the front floor panel 3.
A pair of side members 5 are provided on the left and right sides of the lower surface of the vehicle body floor 1, and between the side member 5 on one side and the floor tunnel 2, power is supplied or signals are transmitted to various equipment. A wire harness 6 in which cables for performing the operation are bundled is routed.

この実施の形態で、採用した車両は、客室内の助手席上に(ブラケットを介して)アイドリングストップ用のリチウムイオン電池が配置される車両に関するもので、フロアパネル3に設けられた穴を通して、車室内のリチウムイオン電池と車外の電気部品とをワイヤハーネス(電線)6で結ぶ構造である。このワイヤハーネス6は通常のワイヤハーネスよりも太く硬いものである。
工場等でハーネスを穴に通す場合、太くて硬いハーネスを曲げる必要がある。この曲げ代の確保のため、ハーネスの端部は、ある程度の長さ、プロテクタから離れた状態である必要がある。(最終的には別部品のカバーで下から覆ってハーネスがむき出しにはならない状態にする。)
ハーネスを挟んで(左右)両側に配置された2箇所の車体への固定箇所を結ぶ直線部分は、ねじりに対する剛性が高い。この直線とハーネスとの交点(付近)で、ハーネスとプロテクタを結束バンドで固定する。剛性が高い部分で固定するのでハーネスが曲がる際にプロテクタが変形するのを抑えられる。
In this embodiment, the adopted vehicle relates to a vehicle in which a lithium ion battery for idling stop is arranged on the passenger seat in the passenger cabin (via a bracket), and through a hole provided in the floor panel 3, In this structure, a lithium ion battery in the vehicle interior and an electrical component outside the vehicle are connected by a wire harness (electric wire) 6. This wire harness 6 is thicker and harder than a normal wire harness.
When passing a harness through a hole in a factory, it is necessary to bend a thick and hard harness. In order to secure this bending allowance, the end of the harness needs to be a certain length away from the protector. (Finally, cover from below with a cover of another part so that the harness is not exposed.)
The straight portion connecting the two places fixed to the vehicle body on both sides of the harness (left and right) has high rigidity against torsion. At the intersection (near) of the straight line and the harness, the harness and the protector are fixed with a binding band. Since it is fixed at a portion with high rigidity, it is possible to prevent the protector from being deformed when the harness is bent.

図2ないし図8は、ワイヤハーネス6を配索する樹脂製のプロテクタ7の構造を示したものである。
プロテクタ7は、所定長さを有する断面半円状の本体部(プロテクタ本体)71と、この本体部71の中心部片側にヒンジ結合され、この本体部71の長手方向の中心部に蓋をする回動可能な蓋部72と、該蓋部72と反対側の前記本体部71の中心部の他方側に外側に向けて延出された第一の車体固定アーム部73と、前記ワイヤハーネス6の配索方向の前記プロテクタ7の本体部71の先端部に、前記車体固定アーム部73と反対側で、斜め前方方向に延出された第二の車体固定アーム部74とを備えている。前記車体固定アーム部73には、位置決め用の突起部73aが形成されている(図5参照)。
2 to 8 show the structure of a resin protector 7 for routing the wire harness 6.
The protector 7 is hinge-coupled to a semicircular main body (protector main body) 71 having a predetermined length and a central portion of the main body 71 and covers the central portion of the main body 71 in the longitudinal direction. A rotatable lid portion 72, a first vehicle body fixing arm portion 73 extending outward to the other side of the central portion of the main body portion 71 opposite to the lid portion 72, and the wire harness 6 A second vehicle body fixing arm portion 74 extending in a diagonally forward direction on the opposite side of the vehicle body fixing arm portion 73 is provided at the distal end portion of the body portion 71 of the protector 7 in the routing direction. The vehicle body fixing arm 73 is formed with a positioning projection 73a (see FIG. 5).

前記フロアトンネル2の両側フランジ部2aには、フロントフロアパネル3との間に設けられた閉じ断面部2bが設けられている。この閉じ断面部2bの上面パネル2cに設けられた係合凹部(図示せず)に、前記車体固定アーム部73の位置決め用の突起部73aが係合して組み付けられている。
前記車体固定アーム部73の隣には、車体固定アーム部73よりも半分程度の長さの取付部75が延出されて設けられている。前記取付部75は、フロアトンネル2のフランジ部2aにピン76で締結するための取付孔75aが形成されている。(図3、図5参照)。前記第二の車体固定アーム部74には、前記フロアパネル3に取り付けるための取付孔74aが形成されており、ネジ77を介して前記フロアパネル3の座面部3aに取り付けられている。
On both side flange portions 2 a of the floor tunnel 2, a closed cross-sectional portion 2 b provided between the front floor panel 3 is provided. A positioning projection 73a of the vehicle body fixing arm 73 is engaged and assembled with an engagement recess (not shown) provided in the upper panel 2c of the closed cross section 2b.
Next to the vehicle body fixing arm portion 73, an attachment portion 75 having a length about half that of the vehicle body fixing arm portion 73 is extended and provided. The mounting portion 75 is formed with a mounting hole 75 a for fastening with a pin 76 to the flange portion 2 a of the floor tunnel 2. (See FIGS. 3 and 5). The second vehicle body fixing arm portion 74 is formed with an attachment hole 74 a for attachment to the floor panel 3, and is attached to the seat surface portion 3 a of the floor panel 3 via a screw 77.

前記ワイヤハーネス6は、図5に示すように、プロテクタ7の本体部71の内部を配索されており、本体部71の前方位置に設けられた開口部71a,71bに通された結束バンド8を介して結束されている。結束バンド8の位置は、図6(a)に示すようにワイヤハーネス6の配索方向Xと、第一の車体固定アーム部73と第二の車体固定アーム部74を結んだ線Yとの交叉する線Z上に設けられており、第一の車体固定アーム部73と第二の車体固定アーム部74は前記取付部75を通る連続する面で接続されている。   As shown in FIG. 5, the wire harness 6 is routed inside the main body 71 of the protector 7, and the binding band 8 passed through openings 71 a and 71 b provided in the front position of the main body 71. Are united through. As shown in FIG. 6A, the binding band 8 is positioned between the wiring direction X of the wire harness 6 and the line Y connecting the first vehicle body fixing arm portion 73 and the second vehicle body fixing arm portion 74. The first vehicle body fixing arm portion 73 and the second vehicle body fixing arm portion 74 are connected on a continuous surface passing through the mounting portion 75.

前記ワイヤハーネス6の後端部は、下方に一旦、折り曲げてから上方に折り曲げてフロアパネル3に形成されている取付孔31を通してフロアパネル3の上方に挿通させて、リチウムイオン電池の電源に接続されている。前記取付孔31には、ワイヤハーネス6のガイドとなるガイド用パイプ32が取付孔31に貫通支持されている。このガイド用パイプ32には、ワイヤハーネス6側の前面に切欠き部32aが形成されており、この切欠き部32を通してガイド用パイプ32の内側に沿ってワイヤハーネス6がフロアパネルの上方に引出されている。このワイヤハーネス6の先は、客室内の助手席側に配索されてブラケットを介して取り付けられているアイドリングストップ用のリチウムイオン電池に接続されている。このワイヤハーネス6の曲げられた部分には、カバー9が被せられて外部に露出しないように構成されている。   The rear end portion of the wire harness 6 is once bent downward and then bent upward, and inserted through the mounting hole 31 formed in the floor panel 3 and above the floor panel 3 to be connected to the power source of the lithium ion battery. Has been. A guide pipe 32, which serves as a guide for the wire harness 6, is supported through the mounting hole 31 through the mounting hole 31. The guide pipe 32 has a notch 32a formed in the front surface on the wire harness 6 side, and the wire harness 6 is drawn out above the floor panel along the inside of the guide pipe 32 through the notch 32. Has been. The tip of the wire harness 6 is connected to a lithium ion battery for idling stop that is routed on the passenger seat side in the passenger compartment and attached via a bracket. A bent portion of the wire harness 6 is covered with a cover 9 so as not to be exposed to the outside.

上記構成によれば、フロントフロアパネル3の下面を配索されてきたワイヤハーネス6は、プロテクタ7内を通して引き出され、一旦、下方に湾曲させてから上方に鋭角的に曲げて切り欠き部32aからガイド用パイプ32内側に入って内壁面に沿ってワイヤハーネス6がフロントフロアパネル3の上方に引出されている。このとき、プロテクタ7では、第一の車体固定アーム部73と第二の車体固定アーム部74を結んだ線上で、ワイヤハーネス6の束を結束バンド8で結束して固定する。
こうして、結束バンド8の位置は、第一の車体固定アーム部73と第二の車体固定アーム部74を結んだ線上に設けられているので、捩じりに対する剛性が確保されるので、ワイヤハーネス6の曲げられた部分によるねじれが発生しても十分な強度を得ることができる。第一の車体固定アーム部73と第二の車体固定アーム部74は連続する面で接続されているので、太いワイヤハーネス6のこしの強さによるプロテクタ7の変形を防ぐことができる。
According to the above configuration, the wire harness 6 that has been routed on the lower surface of the front floor panel 3 is pulled out through the protector 7, bent once downward, bent upward at an acute angle, and cut out from the notch 32a. The wire harness 6 is pulled out above the front floor panel 3 along the inner wall surface inside the guide pipe 32. At this time, in the protector 7, the bundle of the wire harness 6 is bound and fixed by the binding band 8 on the line connecting the first vehicle body fixing arm portion 73 and the second vehicle body fixing arm portion 74.
Thus, since the position of the binding band 8 is provided on the line connecting the first vehicle body fixing arm portion 73 and the second vehicle body fixing arm portion 74, rigidity against torsion is ensured. Even if twisting occurs due to the bent portion 6, sufficient strength can be obtained. Since the first vehicle body fixing arm portion 73 and the second vehicle body fixing arm portion 74 are connected by a continuous surface, the protector 7 can be prevented from being deformed by the strength of the thick wire harness 6.

以上のように、本発明によれば、線状部品としてのワイヤハーネス6を固定するプロテクタ7の本体部71に、線状部品保持部を挟んで、その両側から互いに離れる方向で前記被固定部のフロントフロアパネル3に沿って延設された一対の車体固定部である第一の車体固定アーム部73と第二の車体固定アーム部74を長手方向にずらせて設けている。これら第一の車体固定アーム部73と第二の車体固定アーム部74をフロントフロアパネル3に固定して前記プロテクタ7の本体部71が固定されている。そして、ワイヤハーネス6を車体固定部である第一の車体固定アーム部73と第二の車体固定アーム部74相互を結ぶ線上で前記プロテクタ7の本体部71に固定したので、捩じりに対する剛性が他の位置よりも高く、プロテクタ7がより変形しにくくなる。
また、前記線状部品であるワイヤハーネス6が延設される方向と、前記第一の車体固定アーム部73と第二の車体固定アーム部74相互を結ぶ方向とが鋭角に交叉しているので、両固定部の距離が確保でき、プロテクタ7と被固定部のフロアパネル3との固定部が安定する。
As described above, according to the present invention, the fixed part is arranged in a direction away from each other from both sides of the linear part holding part between the body part 71 of the protector 7 that fixes the wire harness 6 as a linear part. A first vehicle body fixing arm portion 73 and a second vehicle body fixing arm portion 74 which are a pair of vehicle body fixing portions extending along the front floor panel 3 are shifted in the longitudinal direction. The first vehicle body fixing arm portion 73 and the second vehicle body fixing arm portion 74 are fixed to the front floor panel 3 to fix the main body portion 71 of the protector 7. Since the wire harness 6 is fixed to the main body 71 of the protector 7 on a line connecting the first vehicle fixing arm 73 and the second vehicle fixing arm 74 which are vehicle fixing parts, rigidity against torsion is provided. Is higher than other positions, and the protector 7 is more difficult to deform.
In addition, the direction in which the wire harness 6 that is the linear part extends and the direction connecting the first vehicle body fixing arm portion 73 and the second vehicle body fixing arm portion 74 cross each other at an acute angle. The distance between the two fixing portions can be secured, and the fixing portion between the protector 7 and the floor panel 3 of the fixed portion is stabilized.

前記車体固定部相互を直線状に結ぶ範囲には、前記車体固定部相互を面で繋ぐ延設部としての取付部75がプロテクタ7の本体部71に設けられているので、プロテクタ7の剛性を確保することができる。
また、前記車体固定部は、被固定部であるフロアパネルの強度向上部である、フロアトンネル下部の閉じ断面部と、フロアパネルに形成された座面部に固定されているので、車体固定部を強固に固定することができる。
In the range where the vehicle body fixing portions are connected to each other in a straight line, an attachment portion 75 as an extending portion that connects the vehicle body fixing portions with each other is provided on the main body portion 71 of the protector 7. Can be secured.
Further, since the vehicle body fixing portion is fixed to the closed cross-sectional portion at the lower part of the floor tunnel, which is a strength improving portion of the floor panel which is a fixed portion, and the seat surface portion formed on the floor panel, It can be firmly fixed.

なお、上記実施の形態では、ワイヤハーネス6を結束バンド8で結束する場合について説明したが、線状部材であれば、どのような部材に対して適用することができ、かつ束ねるものであれば、結束バンド8に限るものではない。また、アイドリングストップ用のリチウムイオン電池との接続に用いるワイヤハーネス6について説明したが、アイドリングストップ用のリチウムイオン電池に限らず、他の電源、あるいは信号の伝達用のハーネスの接続にも用いることができる。等、その他、本発明の技術的範囲を変更しない範囲内で、適宜、変更して実施し得ることは言うまでもない。   In addition, although the said embodiment demonstrated the case where the wire harness 6 was bundled with the binding band 8, if it is a linear member and can be applied with respect to what kind of member and it will bundle, It is not limited to the binding band 8. Moreover, although the wire harness 6 used for the connection with the lithium ion battery for idling stop was demonstrated, it is used not only for the lithium ion battery for idling stop, but also for the connection of other power sources or signal transmission harnesses. Can do. In addition, it goes without saying that the present invention can be appropriately modified and implemented within the scope not changing the technical scope of the present invention.

1 車体フロア(被固定部)
2 フロアトンネル
3 フロントフロアパネル
31 取付孔
32 ガイド用パイプ
32a 切欠き部
4 リヤフロアパネル
5 サイドメンバ
6 ワイヤハーネス(線状部品)
7 プロテクタ
71 本体部(プロテクタ本体)
71a,71b 開口部
72 蓋部
73 第一の車体固定アーム部(車体固定部)
74 第二の車体固定アーム部(車体固定部)
75 取付部
76 ピン
8 結束バンド
9 カバー
1 Body floor (fixed part)
2 Floor Tunnel 3 Front Floor Panel 31 Mounting Hole 32 Guide Pipe 32a Notch 4 Rear Floor Panel 5 Side Member 6 Wire Harness (Linear Part)
7 Protector 71 Body (Protector body)
71a, 71b Opening portion 72 Lid portion 73 First vehicle body fixing arm portion (vehicle body fixing portion)
74 Second body fixing arm part (body fixing part)
75 Mounting part 76 Pin 8 Binding band 9 Cover

Claims (4)

線状部品を被固定部に固定するプロテクタ構造において、線状部品を固定するプロテクタ本体に、線状部品保持部を挟んで、その両側から互いに離れる方向で前記被固定部に沿って延設された一対の車体固定部を長手方向にずらせて設け、これら車体固定部を前記被固定部に固定して前記プロテクタ本体が固定されており、前記線状部品を車体固定部相互を結ぶ線上で前記プロテクタ本体に固定したことを特徴とする線状部品のプロテクタ構造。   In the protector structure for fixing the linear part to the fixed part, the linear part holding part is sandwiched by the protector main body for fixing the linear part, and the linear part is extended along the fixed part in a direction away from each other. The pair of vehicle body fixing portions are shifted in the longitudinal direction, the vehicle body fixing portions are fixed to the fixed portions, and the protector main body is fixed, and the linear parts are arranged on the line connecting the vehicle body fixing portions to each other. A protector structure for linear parts, which is fixed to the protector body. 前記線状部品が延設される方向と、前記車体固定部相互を結ぶ方向とが鋭角に交叉していることを特徴とする請求項1に記載の線状部品のプロテクタ構造。   The protector structure for a linear part according to claim 1, wherein a direction in which the linear part is extended and a direction in which the vehicle body fixing parts are connected to each other intersect at an acute angle. 前記車体固定部相互を直線状に結ぶ範囲には、前記車体固定部相互を面で繋ぐ延設部がプロテクタ本体に設けられていることを特徴とする請求項1に記載の線状部品のプロテクタ構造。   The protector for a linear part according to claim 1, wherein an extension portion for connecting the vehicle body fixing portions with each other in a plane is provided in a range connecting the vehicle body fixing portions with each other in a straight line. Construction. 前記車体固定部は、被固定部の強度向上部に固定されていることを特徴とする請求項1に記載の線状部品のプロテクタ構造。   The protector structure for a linear part according to claim 1, wherein the vehicle body fixing portion is fixed to a strength improving portion of the fixed portion.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0287417A (en) * 1988-09-22 1990-03-28 Daiwa Kasei Kogyo Kk Protector for wire harness
JP2002101536A (en) * 2000-09-25 2002-04-05 Calsonic Kansei Corp Holding tool for flexible flat cable
JP2012143028A (en) * 2010-12-28 2012-07-26 Yazaki Corp Protector for harness
JP2014050152A (en) * 2012-08-29 2014-03-17 Yazaki Corp Protector

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0287417A (en) * 1988-09-22 1990-03-28 Daiwa Kasei Kogyo Kk Protector for wire harness
JP2002101536A (en) * 2000-09-25 2002-04-05 Calsonic Kansei Corp Holding tool for flexible flat cable
JP2012143028A (en) * 2010-12-28 2012-07-26 Yazaki Corp Protector for harness
JP2014050152A (en) * 2012-08-29 2014-03-17 Yazaki Corp Protector

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