JP2018091190A - Drain pump and air conditioner - Google Patents

Drain pump and air conditioner Download PDF

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Publication number
JP2018091190A
JP2018091190A JP2016234050A JP2016234050A JP2018091190A JP 2018091190 A JP2018091190 A JP 2018091190A JP 2016234050 A JP2016234050 A JP 2016234050A JP 2016234050 A JP2016234050 A JP 2016234050A JP 2018091190 A JP2018091190 A JP 2018091190A
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Japan
Prior art keywords
pump
pump chamber
case
upper cover
lid
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Pending
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JP2016234050A
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Japanese (ja)
Inventor
沙祈子 冨田
Sakiko Tomita
沙祈子 冨田
直樹 日下
Naoki Kusaka
直樹 日下
正吾 濱田
Shogo Hamada
正吾 濱田
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Saginomiya Seisakusho Inc
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Saginomiya Seisakusho Inc
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Priority to JP2016234050A priority Critical patent/JP2018091190A/en
Priority to CN201711049257.6A priority patent/CN108131328A/en
Publication of JP2018091190A publication Critical patent/JP2018091190A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/44Fluid-guiding means, e.g. diffusers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/605Mounting; Assembling; Disassembling specially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/30Expansion means; Dispositions thereof

Abstract

PROBLEM TO BE SOLVED: To provide a drain pump which enables simplification of a structure and reduction of assembly work hours, and to provide an air conditioner.SOLUTION: A drain pump 1 includes: a pump chamber case (a pump body) 2 having a pump chamber 22; a lid case (a lid member) 3 which contacts with the pump chamber case 2 to close the pump chamber 22; a motor part (a driving part) 4 which is supported by the lid case 3 and drives an impeller 21; and an upper cover (a cover member) 5 which covers the motor part 4 and is attached to an attachment object part. An elastic engagement piece 55 is provided in at least one of the pump chamber case 2 and the upper cover 5, and an engagement receiving part 25 is provided at the other. The elastic engagement piece 55 is engaged with the engagement receiving part 25 with the lid case 3 and the motor part 4 sandwiched between the pump chamber case 2 and the upper cover 5 to integrally assemble the drain pump 1.SELECTED DRAWING: Figure 2

Description

本発明は、排水ポンプおよび空気調和機に関する。   The present invention relates to a drainage pump and an air conditioner.

従来、ポンプ室を有するポンプハウジング(ポンプ本体)と、ポンプハウジングの開口部を覆うハウジングカバー(蓋部)と、ハウジングカバーの上部に設けられるモータ(駆動部)と、モータを覆うモータカバー(カバー部材)と、を備えた排水ポンプが知られている(例えば、特許文献1等参照)。この排水ポンプは、下から上に向かってポンプハウジング、ハウジングカバー、モータ、モータカバーの順に配設され、ポンプハウジングがハウジングカバーに対してスナップフィット機能によって取り付けられ、モータカバーがハウジングカバーに対してスナップフィット機能によって取り付けられている。   Conventionally, a pump housing (pump main body) having a pump chamber, a housing cover (lid portion) covering an opening of the pump housing, a motor (driving portion) provided on an upper portion of the housing cover, and a motor cover (cover) covering the motor A drainage pump including a member is known (see, for example, Patent Document 1). This drainage pump is arranged from the bottom to the top in the order of pump housing, housing cover, motor, motor cover, the pump housing is attached to the housing cover by a snap fit function, and the motor cover is attached to the housing cover. It is attached by the snap fit function.

特開2014−105599号公報JP 2014-105599 A

しかしながら、特許文献1に記載されたような従来の排水ポンプでは、ポンプハウジングが2個のスナップフィットアームを有し、モータカバーが2個のスナップフィットアームを有し、これら計4個のスナップフィットアームに対応してハウジングカバーに4箇所の受け部が設けられている。このため、従来の排水ポンプは、その構造が複雑になるとともに、組み立ての際に都合4箇所のスナップフィットを係合させる必要があることから、組み立て工程の工数が多くなる。   However, in the conventional drainage pump as described in Patent Document 1, the pump housing has two snap fit arms, the motor cover has two snap fit arms, and these four snap fit arms in total. Four receiving portions are provided on the housing cover corresponding to the arms. For this reason, the structure of the conventional drainage pump is complicated, and it is necessary to engage four snap fits at the time of assembly, so that the number of steps in the assembly process increases.

本発明の目的は、構造を簡単化することができるとともに組み立て工数を削減することができる排水ポンプおよび空気調和機を提供することである。   The objective of this invention is providing the drainage pump and air conditioner which can simplify a structure and can reduce an assembly man-hour.

本発明の排水ポンプは、羽根車を収容するポンプ室を有したポンプ本体と、前記ポンプ本体に当接して前記ポンプ室を塞ぐ蓋部材と、前記蓋部材に支持されて前記羽根車を駆動する駆動部と、前記駆動部を覆うとともに取付対象部に取り付けられるカバー部材と、を備え、前記ポンプ本体および前記カバー部材の一方には、弾性係合片が設けられ、他方には、係合受け部が設けられ、前記ポンプ本体と前記カバー部材との間に前記蓋部材および前記駆動部を挟んで弾性係合片を係合受け部に係合させることで一体に組み立てられることを特徴とする。   The drainage pump according to the present invention includes a pump body having a pump chamber that houses an impeller, a lid member that contacts the pump body and closes the pump chamber, and is supported by the lid member to drive the impeller. A drive member, and a cover member that covers the drive unit and is attached to the attachment target portion. One of the pump body and the cover member is provided with an elastic engagement piece, and the other is an engagement receiver. And a unit is assembled by engaging an elastic engagement piece with an engagement receiving portion with the lid member and the drive portion sandwiched between the pump main body and the cover member. .

このような本発明によれば、ポンプ本体とカバー部材との間に蓋部材および駆動部を挟んで弾性係合片を係合受け部に係合させることで一体に組み立てられるので、弾性係合片および係合受け部の設置個数を少なくして構造を簡単化することができるとともに、組み立て工数を削減することができる。また、蓋部材および駆動部を挟んでポンプ本体とカバー部材とが弾性係合片および係合受け部によって係合されるので、排水ポンプの全体サイズを小型化した場合であっても、弾性係合片が撓むために必要な長さ(アーム長)を確保することができ、係合強度を確保しつつ組み立て性を向上させることができる。   According to the present invention, since the elastic engagement piece is engaged with the engagement receiving portion with the lid member and the drive portion sandwiched between the pump body and the cover member, the elastic engagement piece is integrated. It is possible to simplify the structure by reducing the number of pieces and engagement receiving portions installed, and to reduce the number of assembly steps. In addition, since the pump body and the cover member are engaged by the elastic engagement piece and the engagement receiving portion with the lid member and the drive portion interposed therebetween, even if the overall size of the drainage pump is reduced, the elastic engagement The length (arm length) required for bending the combined piece can be ensured, and the assemblability can be improved while ensuring the engagement strength.

この際、前記蓋部材には、前記係合受け部をスライド案内するガイド部が設けられていることが好ましい。   In this case, it is preferable that the lid member is provided with a guide portion that slides and guides the engagement receiving portion.

この構成によれば、蓋部材に設けたガイド部で係合受け部をスライド案内することで、ポンプ本体と蓋部材とを位置決めしつつ係合受け部を所定位置に位置付けることができる。   According to this configuration, the engagement receiving portion can be positioned at a predetermined position while the pump body and the lid member are positioned by sliding the engagement receiving portion with the guide portion provided on the lid member.

さらに、前記蓋部材には、前記係合受け部の内面に当接する当接支持部が設けられていることが好ましい。   Furthermore, it is preferable that the lid member is provided with a contact support portion that contacts the inner surface of the engagement receiving portion.

この構成によれば、蓋部材に設けた当接支持部に係合受け部の内面を当接させることで、係合受け部に弾性係合片から作用する係合力を当接支持部が分担して支持することができる。従って、係合受け部を薄型化して径方向への突出寸法を抑制することができるので、排水ポンプの径寸法を小型化することができる。   According to this configuration, the contact support portion shares the engagement force acting on the engagement reception portion from the elastic engagement piece by bringing the inner surface of the engagement reception portion into contact with the contact support portion provided on the lid member. Can be supported. Therefore, since the engagement receiving portion can be thinned and the projecting dimension in the radial direction can be suppressed, the radial dimension of the drainage pump can be reduced.

また、前記蓋部材には、前記カバー部材に当接して周方向に位置決めする位置決め部が設けられていることが好ましい。   Moreover, it is preferable that the lid member is provided with a positioning portion that contacts the cover member and positions in the circumferential direction.

この構成によれば、蓋部材に設けた位置決め部に当接させてカバー部材を周方向に位置決めすることで、蓋部材とカバー部材とを位置決めしつつ組み立てることができ、組み立て作業性を向上させることができる。   According to this configuration, the cover member is positioned in the circumferential direction by being brought into contact with the positioning portion provided on the lid member, so that the lid member and the cover member can be assembled while being positioned, and the assembly workability is improved. be able to.

また、前記係合受け部には、前記弾性係合片の周方向への移動を規制する規制部が設けられていることが好ましい。   Moreover, it is preferable that the engagement receiving portion is provided with a restriction portion that restricts movement of the elastic engagement piece in the circumferential direction.

この構成によれば、係合受け部に設けた規制部によって弾性係合片の周方向への移動を規制することで、弾性係合片を係合受け部に係合させる際の位置ずれを防止するとともに、弾性係合片および係合受け部によってポンプ本体とカバー部材との周方向の位置決めを行うこともでき、組み立て作業性をさらに向上させることができる。   According to this configuration, by restricting the movement of the elastic engagement piece in the circumferential direction by the restriction portion provided in the engagement receiving portion, a positional shift when the elastic engagement piece is engaged with the engagement receiving portion is prevented. In addition to the prevention, the positioning of the pump body and the cover member in the circumferential direction can be performed by the elastic engagement piece and the engagement receiving portion, and the assembly workability can be further improved.

本発明の空気調和機は、室内熱交換器、室外熱交換器、絞り装置および圧縮機を含む冷媒回路を備えた空気調和機であって、前記室内熱交換器が設けられた室内ユニット内に前記排水ポンプを備えたことを特徴とする。   The air conditioner of the present invention is an air conditioner including a refrigerant circuit including an indoor heat exchanger, an outdoor heat exchanger, a throttle device, and a compressor, and is provided in an indoor unit provided with the indoor heat exchanger. The drainage pump is provided.

本発明の排水ポンプによれば、弾性係合片および係合受け部の設置個数を少なくして構造を簡単化することができるとともに、組み立て工数を削減することができる。   According to the drainage pump of the present invention, it is possible to simplify the structure by reducing the number of installed elastic engagement pieces and engagement receiving portions, and it is possible to reduce the number of assembly steps.

本発明の第1実施形態に係る排水ポンプを示す斜視図である。It is a perspective view showing the drainage pump concerning a 1st embodiment of the present invention. 前記排水ポンプを示す分解斜視図である。It is a disassembled perspective view which shows the said drain pump. 前記排水ポンプの蓋部材を示す平面図である。It is a top view which shows the cover member of the said drain pump. 前記排水ポンプの蓋部材およびカバー部材を示す側面図である。It is a side view which shows the cover member and cover member of the said drainage pump. 本発明の第2実施形態に係る排水ポンプを示す斜視図である。It is a perspective view which shows the drainage pump which concerns on 2nd Embodiment of this invention. 前記排水ポンプを示す分解斜視図である。It is a disassembled perspective view which shows the said drain pump. 本発明の一実施形態に係る空気調和機を示す概略構成図である。It is a schematic structure figure showing an air harmony machine concerning one embodiment of the present invention.

本発明の第1実施形態に係る排水ポンプを図1〜4に基づいて説明する。図1、2に示すように、第1実施形態の排水ポンプ1は、ポンプ本体であるポンプ室ケース2と、蓋部材としての蓋ケース3と、駆動部であるモータ部4と、カバー部材である上部カバー5と、を備えて構成されている。この排水ポンプ1は、例えば、空気調和機における室内機(後述する室内ユニット200)の内部において、ドレンパン210(図7参照)に溜まった水等を外部に排出するために、ドレンパン210の上方にて略水平に延びる取付面(取付対象部)に取り付けられるドレンポンプとして利用可能である。   A drainage pump according to a first embodiment of the present invention will be described with reference to FIGS. As shown in FIGS. 1 and 2, the drainage pump 1 of the first embodiment includes a pump chamber case 2 that is a pump body, a lid case 3 that is a lid member, a motor unit 4 that is a drive unit, and a cover member. And a certain upper cover 5. The drainage pump 1 is disposed above the drain pan 210 in order to discharge, for example, water accumulated in the drain pan 210 (see FIG. 7) inside the indoor unit (an indoor unit 200 described later) in the air conditioner. Thus, it can be used as a drain pump attached to an attachment surface (attachment target portion) extending substantially horizontally.

ポンプ室ケース2は、樹脂製で薄型円筒状に形成され、内部に羽根車であるインペラ21を収容するポンプ室22を有している。ポンプ室ケース2の下部には、ドレンパン210内に配置されて水等を吸い込むための吸込み口23が設けられ、ポンプ室ケース2の側部には、図示しない排水管が接続されて水等を排出するための吐出し口24が設けられている。ポンプ室ケース2の周面部において吐出し口24と径方向に直交する位置には、後述する上部カバー5の弾性係合片55と係合する一対の係合受け部25が互いに対向して立設されている。   The pump chamber case 2 is made of resin and is formed in a thin cylindrical shape, and has a pump chamber 22 that houses an impeller 21 that is an impeller inside. A suction port 23 is provided in the lower part of the pump chamber case 2 to be placed in the drain pan 210 and sucks water and the like. A drain pipe (not shown) is connected to the side of the pump chamber case 2 to supply water and the like. A discharge port 24 for discharging is provided. A pair of engagement receiving portions 25 that engage with elastic engagement pieces 55 of the upper cover 5 to be described later are vertically opposed to each other at a position orthogonal to the discharge port 24 and the radial direction on the peripheral surface portion of the pump chamber case 2. It is installed.

蓋ケース3は、樹脂製で円筒形状に形成され、ポンプ室ケース2の上端開口部にシール部材であるOリング31を介して当接し、これによりポンプ室22を密閉する蓋として機能する。この蓋ケース3は、略3/4周(270°)の周長に亘って立設された胴部32と、胴部32の下部に連続してポンプ室ケース2のポンプ室22を覆う円板状の底部33と、底部33の中央に立設された軸受部34と、吐出し口24の上方にて底部33から立設された支持壁部35と、を有して形成されている。胴部32と支持壁部35とは、互いに離隔して設けられ、その隙間によって蓋ケース3の内外を連通する開口36が形成されるようになっている。   The lid case 3 is made of resin and is formed in a cylindrical shape. The lid case 3 abuts on the upper end opening of the pump chamber case 2 via an O-ring 31 as a seal member, and functions as a lid for sealing the pump chamber 22. The lid case 3 is a circle that covers the pump chamber 22 of the pump chamber case 2 continuously from the trunk portion 32 erected over the circumference of approximately 3/4 round (270 °) and the lower portion of the trunk portion 32. A plate-shaped bottom 33, a bearing 34 erected at the center of the bottom 33, and a support wall 35 erected from the bottom 33 above the discharge port 24 are formed. . The body portion 32 and the support wall portion 35 are spaced apart from each other, and an opening 36 that communicates the inside and outside of the lid case 3 is formed by the gap.

モータ部4は、DCブラシレスモータからなり、回路基板やステータを内蔵して樹脂により一体成形された樹脂モールド部41を有して構成されている。樹脂モールド部41の周面の一部には、電力線や信号線が接続されるコネクタを内蔵する角柱部42が径方向に突出して設けられている。モータ部4の図示しない駆動軸(出力軸)は、下方に延びて蓋ケース3の軸受部34を貫通するとともに、ポンプ室ケース2のポンプ室22にてインペラ21に固定されている。なお、モータ部4は、DCブラシレスモータに限定されることなく、他のDCモータやACモータ、その他のモータで構成されてもよい。   The motor unit 4 is formed of a DC brushless motor, and includes a resin mold unit 41 that incorporates a circuit board and a stator and is integrally formed of resin. A part of the peripheral surface of the resin mold part 41 is provided with a prismatic part 42 having a built-in connector to which a power line and a signal line are connected, protruding in the radial direction. A drive shaft (output shaft) (not shown) of the motor unit 4 extends downward and passes through the bearing portion 34 of the lid case 3 and is fixed to the impeller 21 in the pump chamber 22 of the pump chamber case 2. Note that the motor unit 4 is not limited to a DC brushless motor, and may be composed of other DC motors, AC motors, and other motors.

上部カバー5は、樹脂製で円形蓋状に形成され、モータ部4の外周に嵌合してその下面を除いた略全体を覆って設けられる。この上部カバー5は、円筒状の円筒部51と、円筒部51の上部に連続する上面部52と、上面部52の略中央から上方に突出してモータ部4の軸受側を覆う突出部53と、を有して形成されている。上面部52には、周方向に分散した三箇所から上方かつ所定の角度で外方に突出して延びるブラケット54が一体に設けられ、これらのブラケット54が取付面(後述する天板220)に固定されるようになっている。なお、三箇所のブラケット54は、上部カバー5の周方向に等間隔で配置されてもよいし、不等間隔で配置されてもよく、さらに、ブラケット54は、三箇所に限らず、一箇所、二箇所または四箇所以上に配置されてもよい。また、円筒部51の外周面における互いに対向した位置には、下方に延びてポンプ室ケース2の係合受け部25に係合する一対の弾性係合片55が設けられている。   The upper cover 5 is made of a resin and is formed in a circular lid shape. The upper cover 5 is provided so as to fit over the outer periphery of the motor unit 4 and cover substantially the entire surface excluding its lower surface. The upper cover 5 includes a cylindrical cylindrical portion 51, an upper surface portion 52 that continues to the upper portion of the cylindrical portion 51, and a protruding portion 53 that protrudes upward from the approximate center of the upper surface portion 52 and covers the bearing side of the motor portion 4. , Are formed. The upper surface portion 52 is integrally provided with brackets 54 extending upward and projecting outward at a predetermined angle from three locations dispersed in the circumferential direction, and these brackets 54 are fixed to a mounting surface (a top plate 220 described later). It has come to be. The three brackets 54 may be arranged at equal intervals in the circumferential direction of the upper cover 5 or may be arranged at unequal intervals. Further, the brackets 54 are not limited to three, and are provided at one location. , May be arranged in two places or four or more places. A pair of elastic engagement pieces 55 that extend downward and engage with the engagement receiving portion 25 of the pump chamber case 2 are provided at positions facing each other on the outer peripheral surface of the cylindrical portion 51.

以下、排水ポンプ1の組み立て構造について、図3、4も参照して詳しく説明する。図3は、蓋ケース3を示す平面図であり、その要部(図中、一点鎖線で囲んだA部)を拡大したA部拡大図が示されている。図4は、蓋ケース3および上部カバー5を示す側面図であり、図3の右側(支持壁部35の側)から見た側面図である。   Hereinafter, the assembly structure of the drainage pump 1 will be described in detail with reference to FIGS. FIG. 3 is a plan view showing the lid case 3, and an enlarged view of the A part is shown in which a main part thereof (A part surrounded by an alternate long and short dash line in the figure) is enlarged. FIG. 4 is a side view showing the lid case 3 and the upper cover 5, and is a side view as seen from the right side (the support wall portion 35 side) of FIG.

蓋ケース3の胴部32には、支持壁部35と径方向に直交する二箇所の外周面が平坦状とされた一対の平坦壁部37が設けられている。これらの平坦壁部37は、その上面が支持壁部35の上面と同一高さ位置に設けられ、これらの上面によってモータ部4を載置支持する支持面部35A,37Aが構成されている。平坦壁部37の外面37Bは、胴部32の外周面よりも径方向内方に後退して設けられ、この外面37Bと胴部32の外周面との段差部によって係合受け部25をスライド案内するガイド部37Cが構成されている。また、平坦壁部37は、その外面37Bが係合受け部25の内面に当接する当接支持部として機能するようになっている。   The body portion 32 of the lid case 3 is provided with a pair of flat wall portions 37 whose outer peripheral surfaces perpendicular to the support wall portion 35 and the radial direction are made flat. The upper surfaces of these flat wall portions 37 are provided at the same height as the upper surface of the support wall portion 35, and support surface portions 35 </ b> A and 37 </ b> A for mounting and supporting the motor unit 4 are configured by these upper surfaces. The outer surface 37B of the flat wall portion 37 is provided so as to recede inward in the radial direction from the outer peripheral surface of the barrel portion 32, and the engagement receiving portion 25 is slid by the step portion between the outer surface 37B and the outer peripheral surface of the barrel portion 32. A guide portion 37C for guiding is configured. Further, the flat wall portion 37 functions as a contact support portion whose outer surface 37 </ b> B contacts the inner surface of the engagement receiving portion 25.

さらに、胴部32において支持壁部35と対向する位置には、上端縁が切り欠かれた切欠き部38が形成され、この切欠き部38に対応した上部カバー5の円筒部51には、切欠き部51A(図4参照)が形成されている。これらの切欠き部38,51Aは、モータ部4の角柱部42を挿通させることで、支持したモータ部4を周方向に位置決めするように構成されている。また、胴部32において、開口36を挟んで支持壁部35と対向する端縁は、上部カバー5に当接して周方向に位置決めする位置決め部39として機能する。すなわち、図4に示すように、上部カバー5の円筒部51には、その下端縁が切り欠かれた一対の切欠き部56が形成され、これら一対の切欠き部56において上下に延びる側端縁56Aが設けられている。このような一対の側端縁56Aがそれぞれ周方向の反対向きに位置決め部39に当接することで、上部カバー5が蓋ケース3に対して周方向に位置決めされるようになっている。   Further, a notch portion 38 with an upper end edge notched is formed at a position facing the support wall portion 35 in the body portion 32, and the cylindrical portion 51 of the upper cover 5 corresponding to the notch portion 38 includes: A notch 51A (see FIG. 4) is formed. These cutout portions 38 and 51A are configured to position the supported motor portion 4 in the circumferential direction by inserting the prismatic portion 42 of the motor portion 4. Further, in the body portion 32, an end edge facing the support wall portion 35 across the opening 36 functions as a positioning portion 39 that contacts the upper cover 5 and positions in the circumferential direction. That is, as shown in FIG. 4, the cylindrical portion 51 of the upper cover 5 is formed with a pair of cutout portions 56 whose lower end edges are cut away, and the side ends extending vertically in the pair of cutout portions 56. An edge 56A is provided. The pair of side end edges 56 </ b> A abut against the positioning portion 39 in opposite directions in the circumferential direction, whereby the upper cover 5 is positioned in the circumferential direction with respect to the lid case 3.

再び図2を参照して、ポンプ室ケース2の係合受け部25と上部カバー5の弾性係合片55との係合構造(所謂スナップフィット構造)について説明する。係合受け部25は、ポンプ室ケース2の周縁部から立ち上がる受け壁部25Aと、この受け壁部25Aの両側端縁から径方向外方に突出する一対のリブ壁部25Bと、受け壁部25Aの外面に突出して弾性係合片55と係合する受け爪部25Cと、を有して構成されている。弾性係合片55は、上部カバー5の円筒部51から径方向外方に突出した基部55Aと、この基部55Aから下方に延びる板状の弾性板部55Bと、この弾性板部55Bの先端内側に設けられる係合爪部55Cと、を有して構成されている。   With reference to FIG. 2 again, an engagement structure (so-called snap-fit structure) between the engagement receiving portion 25 of the pump chamber case 2 and the elastic engagement piece 55 of the upper cover 5 will be described. The engagement receiving portion 25 includes a receiving wall portion 25A that rises from the peripheral edge of the pump chamber case 2, a pair of rib wall portions 25B that protrude radially outward from both side edges of the receiving wall portion 25A, and a receiving wall portion. A receiving claw portion 25C that protrudes from the outer surface of 25A and engages with the elastic engagement piece 55 is configured. The elastic engagement piece 55 includes a base portion 55A that protrudes radially outward from the cylindrical portion 51 of the upper cover 5, a plate-like elastic plate portion 55B that extends downward from the base portion 55A, and a tip inner side of the elastic plate portion 55B. And an engaging claw portion 55 </ b> C provided at the front end.

弾性係合片55は、弾性板部55Bが係合受け部25の一対のリブ壁部25Bの間に挿入され、受け壁部25Aに沿って下向きに案内されるとともに、弾性板部55Bが弾性変形しつつ係合爪部55Cが受け爪部25Cを乗り越えることで、係合受け部25に係合するように構成されている。このように弾性係合片55と係合受け部25とが係合した状態において、一対のリブ壁部25Bの間に挟まれることで弾性板部55Bの周方向への移動が規制され、すなわち、一対のリブ壁部25Bが規制部として機能するようになっている。また、係合状態において、弾性係合片55から径方向内方に向かって係合受け部25に弾性力が作用することとなるが、この弾性力は、受け壁部25Aから蓋ケース3の平坦壁部37に伝達され、これらの受け壁部25Aおよび平坦壁部37によって支持されるようになっている。   In the elastic engagement piece 55, the elastic plate portion 55B is inserted between the pair of rib wall portions 25B of the engagement receiving portion 25, guided downward along the receiving wall portion 25A, and the elastic plate portion 55B is elastic. The engaging claw portion 55C gets over the receiving claw portion 25C while being deformed, so that the engaging claw portion 55C is engaged with the engaging receiving portion 25. In this state where the elastic engagement piece 55 and the engagement receiving portion 25 are engaged, the movement of the elastic plate portion 55B in the circumferential direction is restricted by being sandwiched between the pair of rib wall portions 25B. The pair of rib wall portions 25B function as restricting portions. Further, in the engaged state, an elastic force acts on the engagement receiving portion 25 from the elastic engagement piece 55 inward in the radial direction. This elastic force is applied to the lid case 3 from the receiving wall portion 25A. It is transmitted to the flat wall portion 37 and is supported by the receiving wall portion 25 </ b> A and the flat wall portion 37.

以上の排水ポンプ1の組み立て手順としては、先ず、上部カバー5を上下逆にしてブラケット54の側を作業台等に載置し、この上部カバー5の内部にモータ部4を挿入し、切欠き部51Aにモータ部4の角柱部42を挿通させて位置決めする。次に、上部カバー5およびモータ部4に対して蓋ケース3を取り付ける。この際、蓋ケース3の軸受部34にモータ部4の駆動軸を通すとともに、蓋ケース3の切欠き部38にモータ部4の角柱部42を挿通させ、さらに蓋ケース3の位置決め部39を上部カバー5の切欠き部56の側端縁56Aに沿わせ、これによって上部カバー5およびモータ部4と蓋ケース3とを互いに周方向に位置決めする。次に、蓋ケース3の軸受部34から突出したモータ部4の駆動軸の先端部にインペラ21を固定し、蓋ケース3の底部33にOリング31を配置する。次に、蓋ケース3にポンプ室ケース2を嵌め合わせる。この際、ポンプ室ケース2の係合受け部25を蓋ケース3の一対のガイド部37Cに案内させつつ平坦壁部37に沿ってスライドさせ、係合受け部25を弾性係合片55に接近させる。さらに、弾性係合片55の弾性板部55Bを係合受け部25の一対のリブ壁部25Bに案内させつつ受け壁部25Aに沿ってスライドさせ、弾性係合片55の係合爪部55Cを係合受け部25の受け爪部25Cに係合させる。   As for the assembly procedure of the drainage pump 1 described above, first, the upper cover 5 is turned upside down and the bracket 54 side is placed on a work table or the like, the motor unit 4 is inserted into the upper cover 5, and the notch is cut. Position the prism 51 of the motor unit 4 through the unit 51A. Next, the lid case 3 is attached to the upper cover 5 and the motor unit 4. At this time, the drive shaft of the motor unit 4 is passed through the bearing unit 34 of the lid case 3, the rectangular column 42 of the motor unit 4 is inserted into the notch 38 of the lid case 3, and the positioning unit 39 of the lid case 3 is further inserted. Along the side edge 56A of the notch 56 of the upper cover 5, the upper cover 5, the motor unit 4, and the lid case 3 are positioned in the circumferential direction. Next, the impeller 21 is fixed to the tip of the drive shaft of the motor unit 4 protruding from the bearing part 34 of the lid case 3, and the O-ring 31 is disposed on the bottom 33 of the lid case 3. Next, the pump chamber case 2 is fitted to the lid case 3. At this time, the engagement receiving portion 25 of the pump chamber case 2 is slid along the flat wall portion 37 while being guided by the pair of guide portions 37C of the lid case 3, and the engagement receiving portion 25 approaches the elastic engagement piece 55. Let Further, the elastic plate portion 55B of the elastic engagement piece 55 is slid along the receiving wall portion 25A while being guided by the pair of rib wall portions 25B of the engagement receiving portion 25, and the engagement claw portion 55C of the elastic engagement piece 55 is thus obtained. Is engaged with the receiving claw portion 25 </ b> C of the engagement receiving portion 25.

なお、排水ポンプ1の組み立て手順としては、以下の手順でもよい。先ず、蓋ケース3の軸受部34にモータ部4の駆動軸を通し、この駆動軸の先端部をインペラ21に固定する。次に、ポンプ室ケース2のポンプ室22と蓋ケース3の底部33との間にOリング31を挟むようにしてインペラ21をポンプ室22に挿入するとともに、蓋ケース3の一対のガイド部37Cに案内させつつ係合受け部25を平坦壁部37に沿ってスライドさせ、ポンプ室ケース2と蓋ケース3とを嵌め合わせる。次に、上部カバー5をモータ部4に被せ、弾性係合片55の弾性板部55Bを係合受け部25の一対のリブ壁部25Bに案内させつつ受け壁部25Aに沿ってスライドさせる。さらに、上部カバー5の切欠き部56の側端縁56Aを蓋ケース3の位置決め部39に摺接させつつ、弾性係合片55の係合爪部55Cを係合受け部25の受け爪部25Cに係合させる。   In addition, as an assembly procedure of the drainage pump 1, the following procedure may be used. First, the drive shaft of the motor unit 4 is passed through the bearing portion 34 of the lid case 3, and the tip end of the drive shaft is fixed to the impeller 21. Next, the impeller 21 is inserted into the pump chamber 22 so that the O-ring 31 is sandwiched between the pump chamber 22 of the pump chamber case 2 and the bottom portion 33 of the lid case 3, and is guided to the pair of guide portions 37C of the lid case 3. The engagement receiving portion 25 is slid along the flat wall portion 37 while the pump chamber case 2 and the lid case 3 are fitted together. Next, the upper cover 5 is put on the motor portion 4 and is slid along the receiving wall portion 25A while guiding the elastic plate portion 55B of the elastic engaging piece 55 to the pair of rib wall portions 25B of the engaging receiving portion 25. Further, the engaging claw portion 55C of the elastic engaging piece 55 is moved to the receiving claw portion of the engaging receiving portion 25 while the side edge 56A of the cutout portion 56 of the upper cover 5 is brought into sliding contact with the positioning portion 39 of the lid case 3. Engage with 25C.

このように弾性係合片55と係合受け部25とを係合させることで、ポンプ室ケース2と蓋ケース3とにOリング31が押圧状態で挟み込まれ、これによりポンプ室22が閉じられるようになっている。さらに、Oリング31が押圧状態で挟まれることで、その反発力によって蓋ケース3がモータ部4および上部カバー5に向かって押圧される。これによりポンプ室ケース2と上部カバー5との間に蓋ケース3およびモータ部4が挟まれて保持され、排水ポンプ1の組み立てが完了する。   By engaging the elastic engagement piece 55 and the engagement receiving portion 25 in this manner, the O-ring 31 is sandwiched between the pump chamber case 2 and the lid case 3 in a pressed state, thereby closing the pump chamber 22. It is like that. Furthermore, when the O-ring 31 is sandwiched in the pressed state, the lid case 3 is pressed toward the motor unit 4 and the upper cover 5 by the repulsive force. As a result, the lid case 3 and the motor unit 4 are held between the pump chamber case 2 and the upper cover 5 and the assembly of the drainage pump 1 is completed.

以上の本実施形態によれば、ポンプ室ケース2と上部カバー5との間に蓋ケース3およびモータ部4を挟むとともに、弾性係合片55と係合受け部25とを係合させることで、排水ポンプ1が一体に組み立てられる。従って、従来の構造と比較して、弾性係合片55および係合受け部25の設置個数を少なくして排水ポンプ1の構造を簡単化することができるとともに、組み立て工数を削減することができる。   According to the above embodiment, the lid case 3 and the motor unit 4 are sandwiched between the pump chamber case 2 and the upper cover 5, and the elastic engagement piece 55 and the engagement receiving unit 25 are engaged. The drainage pump 1 is assembled integrally. Therefore, compared with the conventional structure, the number of the elastic engagement pieces 55 and the engagement receiving portions 25 can be reduced to simplify the structure of the drainage pump 1, and the number of assembly steps can be reduced. .

また、蓋ケース3およびモータ部4を挟んでポンプ室ケース2と上部カバー5とが弾性係合片55および係合受け部25の係合によって連結されるので、排水ポンプ1の全体サイズを小型化した場合であっても、弾性係合片55の弾性板部55Bが撓むために必要なアーム長を確保することができ、係合強度を確保しつつ組み立て性を向上させることができる。   Further, since the pump chamber case 2 and the upper cover 5 are connected by the engagement of the elastic engagement piece 55 and the engagement receiving portion 25 with the lid case 3 and the motor portion 4 interposed therebetween, the overall size of the drainage pump 1 is reduced. Even in this case, the arm length necessary for the elastic plate portion 55B of the elastic engagement piece 55 to bend can be secured, and the assemblability can be improved while ensuring the engagement strength.

また、蓋ケース3に形成した平坦壁部37の外面37Bと胴部32の外周面との段差部によってガイド部37Cが構成され、このガイド部37Cによって係合受け部25をスライド案内することで、ポンプ室ケース2と蓋ケース3とを位置決めしつつ係合受け部25を所定位置に位置付けることができる。   Further, a guide portion 37C is formed by a step portion between the outer surface 37B of the flat wall portion 37 formed on the lid case 3 and the outer peripheral surface of the body portion 32, and the engagement receiving portion 25 is slid and guided by the guide portion 37C. The engagement receiving portion 25 can be positioned at a predetermined position while positioning the pump chamber case 2 and the lid case 3.

さらに、平坦壁部37の外面37Bに係合受け部25の受け壁部25Aが当接し、これらの受け壁部25Aおよび平坦壁部37によって、弾性係合片55から作用する弾性力が支持されることで、係合受け部25の受け壁部25Aを薄型化して径方向への突出寸法を抑制することができるので、排水ポンプ1の径寸法を小型化することができる。   Further, the receiving wall portion 25A of the engagement receiving portion 25 comes into contact with the outer surface 37B of the flat wall portion 37, and the elastic force acting from the elastic engagement piece 55 is supported by the receiving wall portion 25A and the flat wall portion 37. By doing so, the receiving wall portion 25A of the engagement receiving portion 25 can be thinned and the protruding dimension in the radial direction can be suppressed, so that the diameter size of the drainage pump 1 can be reduced.

また、上部カバー5に形成した切欠き部56の側端縁56Aが蓋ケース3の位置決め部39に当接し、上部カバー5が蓋ケース3に対して周方向に位置決めされることで、蓋ケース3と上部カバー5とを位置決めしつつ組み立てることができ、組み立て作業性を向上させることができる。   Further, the side edge 56A of the notch 56 formed in the upper cover 5 abuts on the positioning portion 39 of the lid case 3, and the upper cover 5 is positioned in the circumferential direction with respect to the lid case 3, so that the lid case 3 and the upper cover 5 can be assembled while being positioned, and the assembly workability can be improved.

また、係合受け部25の一対のリブ壁部25Bの間に弾性係合片55の弾性板部55Bが挟まれ、弾性係合片55の周方向への移動が規制されることで、弾性係合片55を係合受け部25に係合させる際の位置ずれを防止するとともに、ポンプ室ケース2と上部カバー5との周方向の位置決めを行うこともでき、組み立て作業性をさらに向上させることができる。   Further, the elastic plate portion 55B of the elastic engagement piece 55 is sandwiched between the pair of rib wall portions 25B of the engagement receiving portion 25, and the movement of the elastic engagement piece 55 in the circumferential direction is restricted. It is possible to prevent positional displacement when the engaging piece 55 is engaged with the engaging receiving portion 25 and to perform positioning of the pump chamber case 2 and the upper cover 5 in the circumferential direction, thereby further improving the assembly workability. be able to.

以上の排水ポンプ1では、上部カバー5にブラケット54が一体に形成されるとともに、上部カバー5の切欠き部56の側端縁56Aと蓋ケース3の位置決め部39とにより上部カバー5と蓋ケース3とが周方向に位置決めされているだけでなく、吐出し口24を有するポンプ室ケース2が蓋ケース3に対して、その係合受け部25がガイド部37Cにガイドされることにより周方向に位置決めされている。これにより、ブラケット54が一体に形成されている上部カバー5、蓋ケース3、および、吐出し口24を有するポンプ室ケース2の三者が周方向に位置決めされているため、ブラケット54と吐出し口24とが所定の角度に適正に位置出しできる。   In the above drainage pump 1, the bracket 54 is formed integrally with the upper cover 5, and the upper cover 5 and the lid case are formed by the side edge 56 </ b> A of the notch 56 of the upper cover 5 and the positioning portion 39 of the lid case 3. 3 is positioned in the circumferential direction, and the pump chamber case 2 having the discharge port 24 is guided with respect to the lid case 3 by the engagement receiving portion 25 being guided by the guide portion 37C. Is positioned. As a result, the upper cover 5, the lid case 3, and the pump chamber case 2 having the discharge port 24, which are integrally formed with the bracket 54, are positioned in the circumferential direction. The mouth 24 can be properly positioned at a predetermined angle.

次に、本発明の第2実施形態に係る排水ポンプを図5、6に基づいて説明する。本実施形態の排水ポンプ1Aは、前記第1実施形態の排水ポンプ1と同様に、ポンプ本体であるポンプ室ケース2と、蓋部材としての蓋ケース3と、駆動部であるモータ部4と、カバー部材である上部カバー5と、を備えて構成されている。本実施形態の排水ポンプ1Aは、第1実施形態の排水ポンプ1に対して、弾性係合片および係合受け部の構成が相違し、他の構成は第1実施形態と同一又は同様である。以下、第1実施形態との相違点について詳しく説明し、第1実施形態と同一又は同様な構成については同符号を付して説明を省略又は簡略する。   Next, a drainage pump according to a second embodiment of the present invention will be described with reference to FIGS. The drainage pump 1A of the present embodiment, like the drainage pump 1 of the first embodiment, is a pump chamber case 2 that is a pump body, a lid case 3 as a lid member, a motor unit 4 that is a drive unit, And an upper cover 5 which is a cover member. The drainage pump 1A of the present embodiment is different from the drainage pump 1 of the first embodiment in the configuration of the elastic engagement piece and the engagement receiving portion, and the other configurations are the same as or similar to those in the first embodiment. . Hereinafter, differences from the first embodiment will be described in detail, and the same or similar configurations as those of the first embodiment will be denoted by the same reference numerals, and description thereof will be omitted or simplified.

第1実施形態においては、ポンプ室ケース2に係合受け部25が設けられ、上部カバー5に弾性係合片55が設けられていたが、図5、6に示すように、本実施形態の排水ポンプ1Aにおいては、ポンプ室ケース2に一対の弾性係合片26が設けられ、上部カバー5に一対の係合受け部57が設けられている。   In the first embodiment, the engagement receiving portion 25 is provided in the pump chamber case 2 and the elastic engagement piece 55 is provided in the upper cover 5, but as shown in FIGS. In the drainage pump 1 </ b> A, a pair of elastic engagement pieces 26 are provided in the pump chamber case 2, and a pair of engagement receiving portions 57 are provided in the upper cover 5.

弾性係合片26は、ポンプ室ケース2の周縁部から径方向外方に突出した基部26Aと、この基部26Aから上方に延びる板状の弾性板部26Bと、この弾性板部26Bの先端内側に設けられる係合爪部26Cと、を有して構成されている。係合受け部57は、上部カバー5の円筒部51の外周面から下方に延びる受け壁部57Aと、この受け壁部57Aの両側端縁から径方向外方に突出する一対のリブ壁部57Bと、受け壁部57Aの外面に突出して弾性係合片26の係合爪部26Cと係合する受け爪部57Cと、を有して構成されている。   The elastic engagement piece 26 includes a base portion 26A that protrudes radially outward from the peripheral edge of the pump chamber case 2, a plate-like elastic plate portion 26B that extends upward from the base portion 26A, and a tip inner side of the elastic plate portion 26B. And an engaging claw portion 26 </ b> C provided at the front end. The engagement receiving portion 57 includes a receiving wall portion 57A that extends downward from the outer peripheral surface of the cylindrical portion 51 of the upper cover 5, and a pair of rib wall portions 57B that protrude radially outward from both side edges of the receiving wall portion 57A. And a receiving claw portion 57C that protrudes from the outer surface of the receiving wall portion 57A and engages with the engaging claw portion 26C of the elastic engagement piece 26.

弾性係合片26は、弾性板部26Bが係合受け部57の一対のリブ壁部57Bに案内され、弾性板部26Bが弾性変形しつつ係合爪部26Cが受け爪部57Cを乗り越えることで、係合受け部25に係合するように構成されている。係合状態において、一対のリブ壁部57Bの間に弾性板部26Bが挟まれることで、弾性係合片26の周方向への移動が規制されるようになっている。また、係合状態において、弾性係合片26から作用する弾性力は、受け壁部57Aから蓋ケース3の平坦壁部37に伝達されて支持されるようになっている。   In the elastic engagement piece 26, the elastic plate portion 26B is guided by the pair of rib wall portions 57B of the engagement receiving portion 57, and the engagement claw portion 26C gets over the receiving claw portion 57C while the elastic plate portion 26B is elastically deformed. Thus, it is configured to engage with the engagement receiving portion 25. In the engaged state, the elastic plate portion 26B is sandwiched between the pair of rib wall portions 57B, so that the movement of the elastic engaging piece 26 in the circumferential direction is restricted. Further, in the engaged state, the elastic force acting from the elastic engagement piece 26 is transmitted from the receiving wall portion 57A to the flat wall portion 37 of the lid case 3 so as to be supported.

以上の排水ポンプ1Aの組み立て手順としては、前記第1実施形態の排水ポンプ1と略同様であるが、ポンプ室ケース2、蓋ケース3および上部カバー5の位置決めの手順が若干相違する。すなわち、上部カバー5およびモータ部4に対して蓋ケース3を嵌め合わせる際に、係合受け部57が蓋ケース3の平坦壁部37に沿ってガイド部37Cにガイドされるとともに、上部カバー5の切欠き部56の側端縁56Aと蓋ケース3の位置決め部39とが当接することで、上部カバー5と蓋ケース3とが周方向に位置決めされつつ嵌め合わされる。また、モータ部4の駆動軸にインペラ21を固定し、Oリング31を配置してからポンプ室ケース2を取り付ける際に、その弾性係合片26が係合受け部57の一対のリブ壁部57Bの間に案内されることで、ポンプ室ケース2が上部カバー5に対して周方向に位置決めされつつ、弾性係合片26と係合受け部57とを互いに係合させることで排水ポンプ1Aが一体に組み立てられる。   The assembly procedure of the drain pump 1A is substantially the same as the drain pump 1 of the first embodiment, but the positioning procedures of the pump chamber case 2, the lid case 3 and the upper cover 5 are slightly different. That is, when the lid case 3 is fitted to the upper cover 5 and the motor unit 4, the engagement receiving portion 57 is guided by the guide portion 37 </ b> C along the flat wall portion 37 of the lid case 3 and the upper cover 5. When the side edge 56A of the notch 56 and the positioning portion 39 of the lid case 3 come into contact with each other, the upper cover 5 and the lid case 3 are fitted together while being positioned in the circumferential direction. Further, when the impeller 21 is fixed to the drive shaft of the motor unit 4 and the pump chamber case 2 is attached after the O-ring 31 is disposed, the elastic engagement piece 26 is a pair of rib wall portions of the engagement receiving portion 57. The pump chamber case 2 is positioned in the circumferential direction with respect to the upper cover 5 by being guided between 57B, and the drainage pump 1A is engaged by engaging the elastic engagement piece 26 and the engagement receiving portion 57 with each other. Are assembled together.

以上の本実施形態によれば、前記第1実施形態と同様の作用効果を奏することができる。すなわち、ポンプ室ケース2と上部カバー5との間に蓋ケース3およびモータ部4を挟むとともに、弾性係合片26と係合受け部57とを係合させることで、排水ポンプ1Aが一体に組み立てられる。従って、従来の構造と比較して、弾性係合片26および係合受け部57の設置個数を少なくして排水ポンプ1Aの構造を簡単化することができるとともに、組み立て工数を削減することができる。   According to the above embodiment, the same operational effects as those of the first embodiment can be obtained. That is, the lid case 3 and the motor unit 4 are sandwiched between the pump chamber case 2 and the upper cover 5, and the elastic engagement piece 26 and the engagement receiving unit 57 are engaged, so that the drainage pump 1A is integrated. Assembled. Therefore, compared with the conventional structure, the number of the elastic engagement pieces 26 and the engagement receiving portions 57 can be reduced to simplify the structure of the drainage pump 1A, and the number of assembly steps can be reduced. .

また、係合受け部57の一対のリブ壁部57Bの間に弾性係合片26の弾性板部26Bが挟まれ、弾性係合片26の周方向への移動が規制されることで、弾性係合片26を係合受け部57に係合させる際の位置ずれを防止するとともに、ポンプ室ケース2と上部カバー5との周方向の位置決めを行うこともでき、組み立て作業性をさらに向上させることができる。   Further, the elastic plate portion 26B of the elastic engagement piece 26 is sandwiched between the pair of rib wall portions 57B of the engagement receiving portion 57, and the movement of the elastic engagement piece 26 in the circumferential direction is restricted. In addition to preventing displacement when the engagement piece 26 is engaged with the engagement receiving portion 57, the pump chamber case 2 and the upper cover 5 can be positioned in the circumferential direction, further improving the assembly workability. be able to.

以上の排水ポンプ1Aでは、上部カバー5にブラケット54が一体に形成されるとともに、上部カバー5の切欠き部56の側端縁56Aと蓋ケース3の位置決め部39、および、上部カバー5の係合受け部57と蓋ケース3のガイド部37Cとにより、上部カバー5と蓋ケース3とが周方向に位置決めされているだけでなく、吐出し口24を有するポンプ室ケース2が上部カバー5に対して、上部カバー5の係合受け部57におけるリブ壁部57Bとポンプ室ケース2の弾性係合片26の弾性板部26Bにより周方向に位置決めされている。これにより、ブラケット54が一体に形成されている上部カバー5、蓋ケース3、および吐出し口24を有するポンプ室ケース2の三者が周方向に位置決めされているため、ブラケット54と吐出し口24とが所定の角度に適正に位置出しできる。   In the drainage pump 1A described above, the bracket 54 is formed integrally with the upper cover 5, and the side edge 56 </ b> A of the notch 56 of the upper cover 5, the positioning portion 39 of the lid case 3, and the upper cover 5. The upper cover 5 and the lid case 3 are not only positioned in the circumferential direction by the receiving portion 57 and the guide portion 37 </ b> C of the lid case 3, but the pump chamber case 2 having the discharge port 24 is attached to the upper cover 5. On the other hand, the rib wall portion 57B of the engagement receiving portion 57 of the upper cover 5 and the elastic plate portion 26B of the elastic engagement piece 26 of the pump chamber case 2 are positioned in the circumferential direction. Thereby, since the three of the upper cover 5, the lid case 3, and the pump chamber case 2 having the discharge port 24, in which the bracket 54 is integrally formed, are positioned in the circumferential direction, the bracket 54 and the discharge port 24 can be properly positioned at a predetermined angle.

次に、本発明の一実施形態に係る空気調和機について、図7を参照して説明する。図7は、本発明の一実施形態に係る空気調和機の概略構成を示す図である。この空気調和機は、例えば、家屋や商業施設などに設けられるエアコン等として用いられる。   Next, an air conditioner according to an embodiment of the present invention will be described with reference to FIG. FIG. 7 is a diagram illustrating a schematic configuration of an air conditioner according to an embodiment of the present invention. This air conditioner is used, for example, as an air conditioner provided in a house or a commercial facility.

この空気調和機は、室内熱交換器110と、室外熱交換器120と、絞り装置130と、圧縮機140と、流路切換弁150と、を含む冷凍サイクルを備えている。室内熱交換器110は室内ユニット200内に設けられ、室外熱交換器120と、絞り装置130と、圧縮機140と、流路切換弁150とは、室外ユニット300内に設けられている。   The air conditioner includes a refrigeration cycle including an indoor heat exchanger 110, an outdoor heat exchanger 120, a throttle device 130, a compressor 140, and a flow path switching valve 150. The indoor heat exchanger 110 is provided in the indoor unit 200, and the outdoor heat exchanger 120, the expansion device 130, the compressor 140, and the flow path switching valve 150 are provided in the outdoor unit 300.

空気調和機の冷凍サイクルの流路は流路切換弁150により「冷房モード」および「暖房モード」の2通りの流路に切換えられる。冷房モードでは、図7に実線の矢印で示すように、圧縮機140で圧縮された冷媒は流路切換弁150から室外熱交換器120に流入され、絞り装置130に流入される。そして、この絞り装置130で冷媒が膨張され、室内熱交換器110に流入される。この室内熱交換器110に流入された冷媒は、流路切換弁150を介して圧縮機140に流入される。一方、暖房モードでは、図7に破線の矢印で示すように、圧縮機140で圧縮された冷媒は流路切換弁150から室内熱交換器110に流入され、絞り装置130に流入される。そして、この絞り装置130で冷媒が膨張され、室外熱交換器120、流路切換弁150、圧縮機140の順に循環される。   The flow path of the refrigeration cycle of the air conditioner is switched to two flow paths of “cooling mode” and “heating mode” by the flow path switching valve 150. In the cooling mode, as indicated by solid arrows in FIG. 7, the refrigerant compressed by the compressor 140 flows into the outdoor heat exchanger 120 from the flow path switching valve 150 and into the expansion device 130. Then, the refrigerant is expanded by the expansion device 130 and flows into the indoor heat exchanger 110. The refrigerant that has flowed into the indoor heat exchanger 110 flows into the compressor 140 via the flow path switching valve 150. On the other hand, in the heating mode, as indicated by the dashed arrows in FIG. 7, the refrigerant compressed by the compressor 140 flows into the indoor heat exchanger 110 from the flow path switching valve 150 and into the expansion device 130. Then, the refrigerant is expanded by the expansion device 130 and circulated in the order of the outdoor heat exchanger 120, the flow path switching valve 150, and the compressor 140.

冷房モードでは、室外熱交換器120が凝縮器として機能し、室内熱交換器110が蒸発器として機能し、室内の冷房がなされる。また、暖房モードでは、室外熱交換器120が蒸発器として機能し、室内熱交換器110が凝縮器として機能し、室内の暖房がなされる。   In the cooling mode, the outdoor heat exchanger 120 functions as a condenser, the indoor heat exchanger 110 functions as an evaporator, and the room is cooled. In the heating mode, the outdoor heat exchanger 120 functions as an evaporator, the indoor heat exchanger 110 functions as a condenser, and the room is heated.

室内ユニット200は、室内熱交換器110の下方にドレンパン210を備えるとともに、前記各実施形態の排水ポンプ1,1Aが天板220に取り付けられ、この排水ポンプ1,1Aを制御する制御装置230を備えている。排水ポンプ1,1Aの吸込み口23はドレンパン210内に配置され、インペラ21の回転により、吸込み口23からドレンパン210に溜まったドレン水を吸引し、吸引したドレン水を吐出し口24から吐出する。この吐出し口24には排出管が接続されており、室内ユニット200(空気調和機)から離れた位置に排水される。   The indoor unit 200 includes a drain pan 210 below the indoor heat exchanger 110, and the drain pumps 1 and 1A of the above embodiments are attached to the top plate 220. A control device 230 that controls the drain pumps 1 and 1A is provided. I have. The suction port 23 of the drainage pump 1, 1 </ b> A is disposed in the drain pan 210, and by the rotation of the impeller 21, the drain water accumulated in the drain pan 210 is sucked from the suction port 23 and the sucked drain water is discharged and discharged from the port 24. . A discharge pipe is connected to the discharge port 24 and is drained to a position away from the indoor unit 200 (air conditioner).

なお、本発明は、前記実施形態に限定されるものではなく、本発明の目的が達成できる他の構成等を含み、以下に示すような変形等も本発明に含まれる。例えば、前記実施形態では、空気調和機における室内機の内部におけるドレンパン用のドレンポンプとして排水ポンプ1,1Aを利用する場合を例示したが、本発明の排水ポンプは、空調室内機等の空気調和機に限らず、各種の機器に適用可能であるとともに、ドレンポンプとしてのみならず様々な部位における排水用途に利用可能である。   In addition, this invention is not limited to the said embodiment, Including other structures etc. which can achieve the objective of this invention, the deformation | transformation etc. which are shown below are also contained in this invention. For example, although the case where the drainage pumps 1 and 1A are used as the drain pump for the drain pan inside the indoor unit in the air conditioner is illustrated in the above embodiment, the drainage pump of the present invention is an air conditioner such as an air conditioning indoor unit. It is applicable not only to a machine but also to various devices, and can be used not only as a drain pump but also for drainage in various parts.

また、前記実施形態では、蓋ケース(蓋部材)3における平坦壁部37の外面37Bと胴部32の外周面との段差部によってガイド部37Cが構成され、このガイド部37Cによって係合受け部25,57をスライド案内する構成であったが、蓋部材には、係合受け部をスライド案内するガイド部が設けられていなくてもよい。また、ガイド部としては、前記実施形態のような段差部によって構成されるものに限らず、溝部や突条によって構成されるものでもよい。   In the above-described embodiment, the guide portion 37C is constituted by the step portion between the outer surface 37B of the flat wall portion 37 and the outer peripheral surface of the trunk portion 32 in the lid case (lid member) 3, and the guide receiving portion is formed by the guide portion 37C. However, the lid member may not be provided with a guide portion that slides the engagement receiving portion. Moreover, as a guide part, it is not restricted to what is comprised by the level | step-difference part like the said embodiment, You may be comprised by a groove part and a protrusion.

また、前記実施形態では、係合受け部25,57に当接する当接支持部として平坦壁部37が蓋ケース(蓋部材)3に設けられていたが、蓋部材には、係合受け部の内面に当接する当接支持部が設けられていなくてもよい。また、当接支持部としては、前記実施形態の平坦壁部37のような壁状の部位によって構成されるものに限らず、柱状の部位や突起状の部位によって構成されるものでもよい。   Moreover, in the said embodiment, although the flat wall part 37 was provided in the cover case (lid member) 3 as a contact support part contact | abutted to the engagement receiving parts 25 and 57, an engagement receiving part is provided in a cover member. The abutting support portion that abuts on the inner surface of the A may not be provided. Further, the abutting support portion is not limited to being configured by a wall-shaped portion such as the flat wall portion 37 of the above-described embodiment, and may be configured by a columnar portion or a protruding portion.

また、前記実施形態では、蓋ケース(蓋部材)3における胴部32の側端縁からなる位置決め部39と、上部カバー(カバー部材)5に形成した切欠き部56の側端縁56Aと、が互いに当接し、これによって上部カバー5が蓋ケース3に対して周方向に位置決めされる構成であったが、蓋部材およびカバー部材には、互いに位置決めする位置決め部が設けられていなくてもよい。また、位置決め部としては、前記実施形態のような側端縁同士が当接する構成に限らず、凹凸嵌合によって互いに位置決めされる構成であってもよい。   Moreover, in the said embodiment, the positioning part 39 which consists of the side edge of the trunk | drum 32 in the lid case (lid member) 3, the side edge 56A of the notch part 56 formed in the upper cover (cover member) 5, Are in contact with each other and thereby the upper cover 5 is positioned in the circumferential direction with respect to the lid case 3. However, the lid member and the cover member may not be provided with positioning portions for positioning with respect to each other. . Further, the positioning portion is not limited to the configuration in which the side edges are in contact with each other as in the above-described embodiment, and may be configured to be positioned with respect to each other by concave-convex fitting.

また、前記実施形態では、係合受け部25,57の一対のリブ壁部25B,57Bによって、弾性係合片26,55の弾性板部26B,55Bを挟んで移動を規制する規制部が構成されていたが、弾性係合片の周方向への移動を規制する規制部が設けられていなくてもよい。また、規制部としては、前記実施形態のような一対のリブ壁部25B,57Bによって構成されるものに限らず、溝部や突条によって構成されるものでもよい。また、規制部としては、係合受け部に限らず、ポンプ本体やカバー部材における他の部位に設けられていてもよい。   In the above-described embodiment, the pair of rib wall portions 25B and 57B of the engagement receiving portions 25 and 57 constitutes a restriction portion that restricts movement with the elastic plate portions 26B and 55B of the elastic engagement pieces 26 and 55 interposed therebetween. However, the restricting portion that restricts the movement of the elastic engagement piece in the circumferential direction may not be provided. Moreover, as a control part, it is not restricted to what is comprised by a pair of rib wall part 25B, 57B like the said embodiment, You may be comprised by a groove part and a protrusion. Moreover, as a control part, it is not restricted to an engagement receiving part, You may be provided in the other site | part in a pump main body or a cover member.

また、前記第1実施形態では、ポンプ室ケース2の周面部において吐出し口24と径方向に直交する位置に一対の係合受け部25が互いに対向して立設され、これら一対の係合受け部25に対応した上部カバー5の所定位置に弾性係合片55が設けられ、前記第2実施形態では、ポンプ室ケース2の周面部において吐出し口24と径方向に直交する位置に一対の弾性係合片26が互いに対向して立設され、これら一対の弾性係合片26に対応した上部カバー5の所定位置に係合受け部57が設けられていたが、係合受け部25,57および弾性係合片26,55と吐出し口24との位置関係としては、径方向に直交する位置に限らず、任意に設定された位置であってもよい。   Further, in the first embodiment, a pair of engagement receiving portions 25 are erected on the peripheral surface portion of the pump chamber case 2 so as to face each other at a position orthogonal to the discharge port 24 in the radial direction. An elastic engagement piece 55 is provided at a predetermined position of the upper cover 5 corresponding to the receiving portion 25. In the second embodiment, a pair of elastic engagement pieces 55 are disposed at positions on the peripheral surface portion of the pump chamber case 2 perpendicular to the discharge port 24 in the radial direction. The elastic engagement pieces 26 are erected opposite to each other, and the engagement receiving portion 57 is provided at a predetermined position of the upper cover 5 corresponding to the pair of elastic engagement pieces 26. , 57 and the elastic engagement pieces 26, 55 and the discharge port 24 are not limited to positions orthogonal to the radial direction, and may be arbitrarily set positions.

以上、本発明の実施の形態について図面を参照して詳述してきたが、具体的な構成はこれらの実施の形態に限られるものではなく、本発明の要旨を逸脱しない範囲の設計の変更等があっても本発明に含まれる。   As described above, the embodiments of the present invention have been described in detail with reference to the drawings. However, the specific configuration is not limited to these embodiments, and the design can be changed without departing from the scope of the present invention. Is included in the present invention.

1,1A 排水ポンプ
2 ポンプ室ケース(ポンプ本体)
3 蓋ケース(蓋部材)
4 モータ部(駆動部)
5 上部カバー(カバー部材)
21 インペラ(羽根車)
22 ポンプ室
25,57 係合受け部
25B,57B リブ壁部(規制部)
26,55 弾性係合片
35 支持壁部
37 平坦壁部(当接支持部)
37C ガイド部
39 位置決め部
110 室内熱交換器
120 室外熱交換器
130 絞り装置
140 圧縮機
1,1A Drainage pump 2 Pump chamber case (pump body)
3 Lid case (lid member)
4 Motor part (drive part)
5 Top cover (cover member)
21 Impeller
22 Pump chamber 25, 57 Engagement receiving part 25B, 57B Rib wall part (regulation part)
26, 55 Elastic engagement piece 35 Support wall portion 37 Flat wall portion (contact support portion)
37C Guide part 39 Positioning part 110 Indoor heat exchanger 120 Outdoor heat exchanger 130 Throttle device 140 Compressor

Claims (6)

羽根車を収容するポンプ室を有したポンプ本体と、
前記ポンプ本体に当接して前記ポンプ室を塞ぐ蓋部材と、
前記蓋部材に支持されて前記羽根車を駆動する駆動部と、
前記駆動部を覆うとともに取付対象部に取り付けられるカバー部材と、
を備え、
前記ポンプ本体および前記カバー部材の一方には、弾性係合片が設けられ、他方には、係合受け部が設けられ、前記ポンプ本体と前記カバー部材との間に前記蓋部材および前記駆動部を挟んで弾性係合片を係合受け部に係合させることで一体に組み立てられることを特徴とする排水ポンプ。
A pump body having a pump chamber for accommodating the impeller;
A lid member that contacts the pump body and closes the pump chamber;
A drive unit that is supported by the lid member and drives the impeller;
A cover member that covers the drive unit and is attached to the attachment target portion;
With
One of the pump main body and the cover member is provided with an elastic engagement piece, and the other is provided with an engagement receiving portion, and the lid member and the drive unit are provided between the pump main body and the cover member. A drainage pump that is assembled integrally by engaging an elastic engagement piece with an engagement receiving portion with a pinch interposed therebetween.
前記蓋部材には、前記係合受け部をスライド案内するガイド部が設けられていることを特徴とする請求項1に記載の排水ポンプ。   The drainage pump according to claim 1, wherein the lid member is provided with a guide portion that slides and guides the engagement receiving portion. 前記蓋部材には、前記係合受け部の内面に当接する当接支持部が設けられていることを特徴とする請求項1又は2に記載の排水ポンプ。   The drainage pump according to claim 1 or 2, wherein the lid member is provided with a contact support portion that contacts the inner surface of the engagement receiving portion. 前記蓋部材には、前記カバー部材に当接して周方向に位置決めする位置決め部が設けられていることを特徴とする請求項1〜3のいずれか一項に記載の排水ポンプ。   The drainage pump according to any one of claims 1 to 3, wherein the lid member is provided with a positioning portion that contacts the cover member and positions in the circumferential direction. 前記係合受け部には、前記弾性係合片の周方向への移動を規制する規制部が設けられていることを特徴とする請求項1〜4のいずれか一項に記載の排水ポンプ。   The drainage pump according to any one of claims 1 to 4, wherein the engagement receiving portion is provided with a restriction portion that restricts movement of the elastic engagement piece in a circumferential direction. 室内熱交換器、室外熱交換器、絞り装置および圧縮機を含む冷媒回路を備えた空気調和機であって、
前記室内熱交換器が設けられた室内ユニット内に請求項1〜5のいずれか一項に記載の排水ポンプを備えたことを特徴とする空気調和機。
An air conditioner including a refrigerant circuit including an indoor heat exchanger, an outdoor heat exchanger, a throttle device, and a compressor,
An air conditioner comprising the drainage pump according to any one of claims 1 to 5 in an indoor unit provided with the indoor heat exchanger.
JP2016234050A 2016-12-01 2016-12-01 Drain pump and air conditioner Pending JP2018091190A (en)

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