JP2018078813A - Production method of rice cracker - Google Patents

Production method of rice cracker Download PDF

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Publication number
JP2018078813A
JP2018078813A JP2016222063A JP2016222063A JP2018078813A JP 2018078813 A JP2018078813 A JP 2018078813A JP 2016222063 A JP2016222063 A JP 2016222063A JP 2016222063 A JP2016222063 A JP 2016222063A JP 2018078813 A JP2018078813 A JP 2018078813A
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rice
baking
dough
frying
treatment
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大輔 竹之内
Daisuke Takenouchi
大輔 竹之内
由里子 本間
Yuriko Homma
由里子 本間
香保理 北山
Kaori Kitayama
香保理 北山
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Sanko Co Ltd
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Sanko Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide rice crackers having a novel texture by further adding an oil content regarding rice crackers such as "Kakinotane"(seed of persimmon) produced through baking processing.SOLUTION: A production method of rice crackers is composed of a two-step heating process including: a baking step to a predetermined-shaped rice cracker dry dough, e.g. a dough of "Kakinotane", a dough of "Arare"(hail), and a dough of "Senbei"(plate-type rice cracker), and a frying step. The baking step is performed such that a water content of the rice crackers becomes 2-6% after the baking step. The frying step is performed first in a high temperature oil (200-230°C) and then in a low temperature oil (180-200°C). After that, seasoning is applied appropriately as needed.SELECTED DRAWING: Figure 1

Description

本発明は、含侵油分量を高める米菓の製造方法に関するものである。   The present invention relates to a method for producing rice crackers that increase the amount of impregnated oil.

米菓は周知のとおり一般的には所定形状の乾燥生地を形成した後、当該乾燥生地の熱処理(焼成処理又は揚げ処理)を行い、その後適宜な味付けを行って製出するのが一般的である。乾燥生地の製出手段としては、例えば米菓「柿の種」は、棒状に形成した餅を冷蔵して固形化した後切断して所定形状の生地に形成し、煎餅は餅形成の延し工程において型抜きを行い、その後乾燥して乾燥生地を形成し(特許文献1)、その後適宜な加熱処理(焼成処理又は揚げ処理)及び味付け処理を行って製出する。   As is well known, rice confectionery is generally produced after a dry dough having a predetermined shape is formed, followed by heat treatment (baking treatment or fried treatment) of the dry dough, followed by appropriate seasoning. is there. As a means for producing dried dough, for example, rice cracker “Matsuno-no-seed” is made by refrigerated and solidifying the rice cake formed in a rod shape, and then cut into a dough of a predetermined shape. Die cutting is performed in the process, followed by drying to form a dry dough (Patent Document 1), and then performing appropriate heat treatment (baking treatment or frying treatment) and seasoning treatment to produce.

また特に特異な食感の濡れ米菓を得る手段として、前記の一般的な手法を用いて水分含有量が多い濡れ米菓を製造した後、再度乾燥して二次加熱処理する米菓製造方法も知られている(特許文献2)。   In addition, as a means of obtaining a wet rice cracker having a particularly unique texture, a method for producing rice cracker in which wet rice cracker having a high water content is manufactured using the above-described general method, and then dried again and subjected to secondary heat treatment. Is also known (Patent Document 2).

特開平10−42789号公報。Japanese Patent Laid-Open No. 10-42789. 特開2006−223237号公報。Japanese Patent Laid-Open No. 2006-223237.

例えば従前の米菓「柿の種」は、熱処理後(焼成後)の水分は1.5%以下であり、味の変化を求める場合、調味液の調製に工夫を凝らせばよいが、仮に油分を含む調味液を採用したとしても、内部への油分浸透には限界がある。   For example, the conventional rice cracker “Koji no Tane” has a moisture content of 1.5% or less after heat treatment (after baking), and when seeking a change in taste, the preparation of the seasoning solution may be devised, but the oil content Even if a seasoning liquid containing is used, there is a limit to the penetration of oil into the interior.

また同様に煎餅やあられの場合であっても、加熱処理に単に揚げ工程を採用した場合でも、油分浸透には限界がある。   Similarly, even in the case of rice crackers or hail, even if a fried process is simply adopted for the heat treatment, there is a limit to oil penetration.

そこで本発明は、油分浸透量を高める事ができると共に、従前に無い新規な食感を与える米菓の製造方法を提案したものである。   Accordingly, the present invention proposes a method for producing rice crackers that can increase the amount of oil permeation and give a new and unprecedented texture.

本発明の請求項1記載の米菓の製造方法は、所定形状の米菓乾燥生地を焼成処理した後、揚げ処理の二段階加熱処理を行うものであって、焼成処理を焼成後含有水分が2〜6%となるように行い、揚げ処理が高温油による揚げ処理の後に、低温油による揚げ処理を行ってなることを特徴とするものである。   In the method for producing rice cracker according to claim 1 of the present invention, a rice cake dried dough having a predetermined shape is subjected to a baking treatment, followed by a two-stage heat treatment of a frying treatment. The frying process is performed at 2 to 6%, and the frying process is performed by the frying process with the low temperature oil after the frying process with the high temperature oil.

また本発明の請求項2記載の米菓の製造方法は、特に200〜230℃の範囲の高温油による揚げ処理と、その後の200〜180℃の範囲の低温油での二度の揚げ処理を行ってなるものである。   In addition, the method for producing rice cracker according to claim 2 of the present invention includes a deep-fried treatment with high-temperature oil in the range of 200 to 230 ° C. and a subsequent deep-fried treatment with low-temperature oil in the range of 200 to 180 ° C. It is what you do.

而して一旦高水分量に焼き上げた後に、揚げ処理を行うことで新規な食感の米菓を提供できたものである。例えば通常の柿の種(米菓)は、焼成処理後の含有水分量は1.5%以下であり、焼成直後に油分を加えた調味液(40〜50℃)を掛けて撹拌処理したとしても、焼成被膜によって油分が内部に浸透せず、また前記の素焼き状態のものを揚げ処理したとしても、油分浸透が十分になされず、色合いが悪く且つえぐみが出て食感が悪い。しかし本発明方法のように高水分で焼成処理を終えたものは油分が内部に浸透しやすい。特に高温から低温への複数回の揚げ処理によって、生地内部に陰圧による油分浸透がなされ、12〜17%程度まで油分を含ませることができ、かりっと揚がった新規な食感の柿の種(米菓)を製造することができる。生地材料を粳米とした煎餅においても同様である。   Thus, once the rice is baked to a high moisture content, a rice texture with a new texture can be provided by fried. For example, normal rice seeds (rice crackers) have a moisture content of 1.5% or less after baking treatment, and are subjected to stirring treatment with a seasoning liquid (40-50 ° C.) added with oil immediately after baking. However, the oil does not penetrate into the inside due to the fired coating, and even when the above-mentioned unglazed state is deep-fried, the oil penetration is not sufficient, and the color is poor and the stuffiness is produced, resulting in poor texture. However, oils that have been baked with high moisture as in the method of the present invention are likely to penetrate into the interior. In particular, the deep-frying process from high temperature to low temperature allows the oil content to penetrate into the dough by negative pressure, so that it can contain up to 12-17% of the oil content. Seeds (rice crackers) can be produced. The same is true for rice crackers made of sticky rice.

本発明方法の構成は上記のとおりで、単なる揚げ米菓と異なる新規な食感の揚げ米菓や、新規な食感の柿の種を提供できたものである。   The constitution of the method of the present invention is as described above, and it is possible to provide a new rice texture with a new texture different from a mere fried rice cake, and a new texture rice cake seed.

本発明方法の製造工程の説明図。Explanatory drawing of the manufacturing process of this invention method.

次に本発明方法の実施形態について説明する。実施形態として「柿の種」の場合には、常法とおり棒状の餅状生地(餅米や米粉等を蒸した後に杵搗や練りを行って製出)を形成し、冷蔵して固形化した後切断して乾燥生地とする。   Next, an embodiment of the method of the present invention will be described. In the case of “rice seeds” as an embodiment, a rod-like dough-like dough (produced by koji or kneading after steamed rice or rice flour) is formed as usual, and refrigerated to solidify And cut into dry dough.

次に常法とおり焼成処理(煎り釜やオーブンによる焼成工程)するが、特に焼成時間及び焼成温度を適宜調整して、表面に焦げ色がつかない程度(白色状態)で水分が2.0〜4.0%の範囲に収まるように焼成処理を終える。   Next, it is baked as usual (baking process using a roasting pot or oven). Especially, the baking time and baking temperature are adjusted as appropriate, and the water content is 2.0 to the extent that the surface is not burnt (white state). Finish the firing process so that it is within the range of 4.0%.

前記の焼成処理後の焼成生地を揚げ処理を行うものであるが、揚げ工程は焼成生地を一旦200〜230℃の高温油で揚げ、更に前記揚げ処理における高温油より温度を低くした180〜200℃の低温油で揚げる。更に前記低温油で二度揚げを行うと、揚げ処理効果より増大する。勿論必要に応じて三度揚げを行っても良い。   The baking dough after the baking treatment is subjected to a frying treatment. In the frying process, the baking dough is once fried with high-temperature oil at 200 to 230 ° C., and the temperature is lower than that of the high-temperature oil in the frying treatment. Fry in low temperature oil at ℃. Furthermore, when fried twice with the said low temperature oil, it will increase rather than a fried treatment effect. Of course, you may fry three times if necessary.

このように揚げ温度の変化(高温から低温)によって生地内部に対して陰圧が加わり油分の生地への浸透を12〜17%程度に高める事ができる。従って高水分焼成処理と適宜な揚げ処理を組み合わせることによって、含侵油分の調整が可能となる。   Thus, the negative pressure is applied to the inside of the dough by changing the frying temperature (high temperature to low temperature), and the penetration of oil into the dough can be increased to about 12 to 17%. Therefore, the impregnated oil content can be adjusted by combining the high-moisture firing process and an appropriate frying process.

次に揚げ処理した揚げ米菓(揚げ柿の種)は、常法とおり適宜な調味液を噴霧しながらの撹拌処理を行い、表面に調味液のコーティグ処理(味付け工程)を行う。更に調味液が柿の種の表面で乾燥付着するように常法とおりの乾燥処理を行う。   Next, the deep-fried rice crackers (fried rice seeds) that have been fried are subjected to a stirring process while spraying an appropriate seasoning liquid as usual, and a coating process (seasoning process) of the seasoning liquid is performed on the surface. Further, a usual drying process is carried out so that the seasoning liquid is dried and adhered on the surface of the seeds of koji.

前記工程で得られた米菓「柿の種」は、従前の米菓と比べて油分が感じられと共に、柿の種の風味を残しつつ軽い食感を生み出している。   Rice confectionery “rice cake seed” obtained in the above-mentioned process produces a light texture while retaining the flavor of rice cake seeds, as well as being oily compared to conventional rice cake.

また本発明方法は前記した「柿の種」に限られるものではなく、粳米を使用した煎餅にも適用できる。例えばソフト煎餅は、常法とおり上方180メッシュ程度の細かい米粉を使用して混練して型取りし、水分を10〜10.5%程度の乾燥生地とし、これを焼き上げ後残水分3〜6%となるように焼成処理し、前記した「柿の種」と同様に高温(200〜230℃)から低温(180〜200℃)二度揚げを行う揚げ処理を行うと、油分含有率を32〜37%とすることができた。   In addition, the method of the present invention is not limited to the above-mentioned “rice seeds”, but can also be applied to rice crackers using glutinous rice. For example, soft rice crackers are kneaded using a fine rice flour of about 180 mesh upwards as usual, and molded to make a dry dough having a moisture content of about 10 to 10.5%. When the deep-fried treatment is carried out so that it is fried twice from a high temperature (200 to 230 ° C.) to a low temperature (180 to 200 ° C.) in the same manner as the above-mentioned “bamboo seeds”, the oil content is set to 32 to It was 37%.

更に堅焼煎餅においても、常法とおり上方75メッシュ程度の粗い米粉を使用して混練して型取りし、水分を12.5〜13%程度の乾燥生地とし、これを焼き上げ後残水分3〜6%となるように焼成処理し、前記した「柿の種」及び「ソフト煎餅」と同様に高温(200〜230℃)の揚げ処理から、更に低温(180〜200℃)二度揚げを行う揚げ処理を行うと、油分含有率を19〜23%とすることができた。   Further, in the case of hard-baked rice crackers, as usual, coarse rice flour with an upper mesh of about 75 mesh is used and kneaded to make a dry dough with a moisture content of about 12.5 to 13%. It is fired to 6% and, like the above-mentioned “boiled rice seeds” and “soft rice crackers”, it is fried twice at a low temperature (180 to 200 ° C.) from a high temperature (200 to 230 ° C.) frying treatment. When fried, the oil content could be 19-23%.

このように本発明方法は、柿の種のような焼成処理して製出する米菓において、焼成処理の焼き上がりを多水分で抑え、次に高温油による揚げ処理と、低温油による揚げ処理を行うことで、焼成米菓に油分を含ませた独自の食感を備える米菓を提供できたものである。   As described above, the method of the present invention uses rice confectionery produced by baking treatment such as rice bran seeds to suppress baking after baking with a large amount of water, and then fried treatment with high-temperature oil and fried treatment with low-temperature oil. As a result, rice confectionery having a unique texture in which oil is added to the baked rice confectionery can be provided.

Claims (5)

所定形状の米菓乾燥生地を焼成処理した後、揚げ処理の二段階加熱処理を行うものであって、焼成処理を焼成後含有水分が2〜6%となるように行い、揚げ処理が高温油による揚げ処理の後に、低温油による揚げ処理を行ってなることを特徴とする米菓の製造方法。   After baking the dried rice cake with a predetermined shape, it is subjected to a two-stage heat treatment of the frying process. The baking process is performed so that the moisture content after baking is 2 to 6%, and the frying process is performed at a high temperature oil. A method for producing rice crackers, which is obtained by performing a frying treatment with low-temperature oil after a frying treatment by using an oil. 200〜230℃の範囲の高温油による揚げ処理と、前記揚げ処理の後に200〜180℃の範囲の低温油での二度の揚げ処理を行ってなる請求項1記載の米菓の製造方法。   The method for producing rice crackers according to claim 1, wherein the frying process is performed with a high-temperature oil in the range of 200 to 230 ° C and the fried process is performed twice with a low-temperature oil in the range of 200 to 180 ° C after the frying process. 米菓乾燥生地の材料が餅米である請求項1又は2記載の米菓の製造方法。   The method for producing rice cracker according to claim 1 or 2, wherein the material of the dried rice cracker dough is sticky rice. 柿の種の米菓形状で、焼成後含有水分が2〜4%となるように焼成処理した後が揚げ処理を行う請求項3記載の米菓の製造方法。   The method for producing rice crackers according to claim 3, wherein the rice crackers are shaped like rice crackers, and after the baking treatment so that the moisture content after baking is 2 to 4%, the frying treatment is performed. 米菓乾燥生地の材料が粳米である請求項1又は2記載の米菓の製造方法。   The method for producing rice cracker according to claim 1 or 2, wherein the material of the dried rice cracker dough is sticky rice.
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JPS5279057A (en) * 1975-12-23 1977-07-02 Riyuuichirou Ishiguro Method of producing baked and fried rice cracker
JPS5359069A (en) * 1976-11-08 1978-05-27 Masaru Ano Production of fried rice cracker utilizing rice as ran material
JPS5486660A (en) * 1977-12-22 1979-07-10 Morinaga & Co Production of rice confectionery and like
JPS6034131A (en) * 1983-08-04 1985-02-21 Tokiwadou Seika Kk Making method of "karinto" (fried dough cake) containing aloe
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JP2004357572A (en) * 2003-06-04 2004-12-24 Konnyaku Bijin:Kk Rice cracker and method for producing the same
JP2006223237A (en) * 2005-02-21 2006-08-31 Kuriyama Beika:Kk Rice cracker and method for producing the same
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JP2009232701A (en) * 2008-03-26 2009-10-15 Ezaki Glico Co Ltd Method for easily producing rice confectionery

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Publication number Priority date Publication date Assignee Title
JPS5279057A (en) * 1975-12-23 1977-07-02 Riyuuichirou Ishiguro Method of producing baked and fried rice cracker
JPS5359069A (en) * 1976-11-08 1978-05-27 Masaru Ano Production of fried rice cracker utilizing rice as ran material
JPS5486660A (en) * 1977-12-22 1979-07-10 Morinaga & Co Production of rice confectionery and like
JPS6034131A (en) * 1983-08-04 1985-02-21 Tokiwadou Seika Kk Making method of "karinto" (fried dough cake) containing aloe
US5110613A (en) * 1990-12-28 1992-05-05 The Procter & Gamble Company Process of making multi-textured snack chips
JP2002204660A (en) * 2001-01-10 2002-07-23 Yamazaki Baking Co Ltd Fried rice cracker and method for producing the same
JP2004357572A (en) * 2003-06-04 2004-12-24 Konnyaku Bijin:Kk Rice cracker and method for producing the same
JP2006223237A (en) * 2005-02-21 2006-08-31 Kuriyama Beika:Kk Rice cracker and method for producing the same
JP2006345734A (en) * 2005-06-14 2006-12-28 Grapestone:Kk Method for producing rice confectionery
JP2009232701A (en) * 2008-03-26 2009-10-15 Ezaki Glico Co Ltd Method for easily producing rice confectionery

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