JP2018076246A - Method for producing biphenyltetracarboxylic acid tetraester and palladium metal complex for use therein - Google Patents

Method for producing biphenyltetracarboxylic acid tetraester and palladium metal complex for use therein Download PDF

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JP2018076246A
JP2018076246A JP2016218005A JP2016218005A JP2018076246A JP 2018076246 A JP2018076246 A JP 2018076246A JP 2016218005 A JP2016218005 A JP 2016218005A JP 2016218005 A JP2016218005 A JP 2016218005A JP 2018076246 A JP2018076246 A JP 2018076246A
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biphenyltetracarboxylic acid
catalyst
acid ester
dimethyl phthalate
producing
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JP6731592B2 (en
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平野 雅文
Masafumi Hirano
雅文 平野
小峰 伸之
Nobuyuki Komine
伸之 小峰
浩介 佐野
Kosuke Sano
浩介 佐野
丈人 小倉
Taketo Ogura
丈人 小倉
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JFE Chemical Corp
Tokyo University of Agriculture and Technology NUC
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JFE Chemical Corp
Tokyo University of Agriculture and Technology NUC
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Abstract

PROBLEM TO BE SOLVED: To provide a method for producing biphenyltetracarboxylic acid tetraester that has a high reaction rate of dimethylphthalate, and has a high selection rate of 3,3',4,4'-biphenyltetracarboxylic acid ester and a high catalyst turnover number (TON), and a catalyst used for the same.SOLUTION: The present invention provides a method using the following formula (2) or an isomeric compound thereof as a catalyst.SELECTED DRAWING: None

Description

本発明は、ビフェニルテトラカルボン酸テトラエステルの製造方法、および、該製造方法の触媒として用いられるパラジウム金属錯体に関する。
本発明は、フタル酸ジメチルの二量化による3,3’,4,4’−ビフェニルテトラカルボン酸エステルを合成する手法として使用される。
The present invention relates to a method for producing a biphenyltetracarboxylic acid tetraester and a palladium metal complex used as a catalyst for the production method.
The present invention is used as a method for synthesizing 3,3 ′, 4,4′-biphenyltetracarboxylic acid ester by dimerization of dimethyl phthalate.

フタル酸ジメチルを二量化し3,3’,4,4’−ビフェニルテトラカルボン酸エステルを合成する手法としては、いくつかの例が知られている(特許文献1〜4等)。
しかしながら、例えば特許文献1においては触媒の再酸化のために分子状酸素が必要であり、また、塩基性二座配位子化合物を逐次投入しなければ触媒活性が失われ目的とする収率が得られないという煩雑な操作が必要であった。
また、特許文献2においては、触媒成分を断続供給する必要がある。これらの操作を実施しても、フタル酸ジメチルの反応性は低く、また、異性体である2,3,3’,4’ −ビフェニルテトラカルボン酸エステルが副生することに加え、触媒の活性の低下により触媒回転数(TON)が低位になるという課題が存在しており、これらの課題を解決可能な活性の高い触媒が必要であった。
特許文献3においては、高価な有機パラジウム塩を触媒として使用しているにも関わらず、反応収率が低いという課題があった。
特許文献4においては、反応収率の改善のためにパラジウム系触媒を複数回に分けて逐次的に投入する必要があり、操作が煩雑である課題があった。
Several examples are known as methods for dimerizing dimethyl phthalate to synthesize 3,3 ′, 4,4′-biphenyltetracarboxylic acid ester (Patent Documents 1 to 4 and the like).
However, for example, in Patent Document 1, molecular oxygen is necessary for reoxidation of the catalyst, and if the basic bidentate ligand compound is not added successively, the catalytic activity is lost and the target yield is obtained. The complicated operation that it cannot be obtained was necessary.
Moreover, in patent document 2, it is necessary to supply a catalyst component intermittently. Even when these operations are carried out, the reactivity of dimethyl phthalate is low, and the isomer 2,3,3 ′, 4′-biphenyltetracarboxylic acid ester is produced as a by-product, and the activity of the catalyst There is a problem that the rotational speed (TON) of the catalyst is lowered due to the decrease in the catalyst, and a highly active catalyst capable of solving these problems is required.
In patent document 3, although the expensive organic palladium salt was used as a catalyst, there existed a subject that reaction yield was low.
In Patent Document 4, it is necessary to sequentially add a palladium-based catalyst in a plurality of times in order to improve the reaction yield, and there is a problem that the operation is complicated.

特公昭61−57821号公報Japanese Examined Patent Publication No. 61-57821 特公平5−73733号公報Japanese Patent Publication No. 5-73733 特公昭60−33379号公報Japanese Patent Publication No. 60-33379 特公昭60−51150号公報Japanese Patent Publication No. 60-51150

そのため、フタル酸ジメチルの反応性が高く、異性体選択性に優れ、触媒回転数(TON)の高いビフェニルテトラカルボン酸テトラエステルの製造方法およびそれに用いる触媒が望まれている。そこで、本発明は、フタル酸ジメチルの反応率が高く、3,3’,4,4’−ビフェニルテトラカルボン酸エステル選択率、触媒回転数(TON)の高いビフェニルテトラカルボン酸テトラエステルの製造方法およびそれに用いる触媒を提供することを課題とする。   Therefore, a method for producing biphenyltetracarboxylic acid tetraester having high reactivity of dimethyl phthalate, excellent isomer selectivity, and high catalyst rotation speed (TON) and a catalyst used therefor are desired. Accordingly, the present invention provides a method for producing biphenyltetracarboxylic acid tetraesters having a high reaction rate of dimethyl phthalate, high 3,3 ′, 4,4′-biphenyltetracarboxylic acid ester selectivity, and high catalyst rotation speed (TON). Another object is to provide a catalyst used therefor.

本発明者らは、上記課題を解決すべく鋭意研究を積み重ねた結果、特定の構造のパラジウム錯体を触媒として用いることにより、当該課題を解決できることを見出した。   As a result of intensive studies to solve the above problems, the present inventors have found that the problems can be solved by using a palladium complex having a specific structure as a catalyst.

すなわち、本発明は以下に掲げる(1)〜(3)である。
(1)フタル酸ジメチルに、下記式(1)〜(3)で示される化合物のうち少なくとも1つ、銅塩及び塩基性二座配位子を添加し、前記フタル酸ジメチルをカップリングして、ビフェニルテトラカルボン酸エステルを製造する方法。
(2)上記銅塩の添加量が、上記式(1)〜(3)で示される化合物の総量に対して、0.01〜10倍モルであり、上記塩基性二座配位子の添加量が、上記式(1)〜(3)で示される化合物の総量に対して、0.01〜10倍モルである請求項1に記載のビフェニルテトラカルボン酸エステルを製造する方法。
(3)下記式(2)で示される化合物。
(4)下記式(3)で示される化合物。
That is, the present invention includes the following (1) to (3).
(1) At least one of the compounds represented by the following formulas (1) to (3), a copper salt and a basic bidentate ligand are added to dimethyl phthalate, and the dimethyl phthalate is coupled. A method for producing a biphenyltetracarboxylic acid ester.
(2) The addition amount of the copper salt is 0.01 to 10 times mol with respect to the total amount of the compounds represented by the formulas (1) to (3), and the addition of the basic bidentate ligand The method for producing a biphenyltetracarboxylic acid ester according to claim 1, wherein the amount is 0.01 to 10 moles relative to the total amount of the compounds represented by the formulas (1) to (3).
(3) A compound represented by the following formula (2).
(4) A compound represented by the following formula (3).

本発明によれば、フタル酸ジメチルの反応率が高く、3,3’,4,4’−ビフェニルテトラカルボン酸エステルの選択率が高く、触媒回転数(TON)の高い手法で3,3’,4,4’−ビフェニルテトラカルボン酸エステルを取得することができる。
本発明にて取得される3,3’,4,4’−ビフェニルテトラカルボン酸エステルは加水分解、無水化を経て、工業的に有用な化合物である3,3’,4,4’−ビフェニルテトラカルボン酸二無水物へと変換することができる。
According to the present invention, the reaction rate of dimethyl phthalate is high, the selectivity of 3,3 ′, 4,4′-biphenyltetracarboxylic acid ester is high, and the catalyst rotation speed (TON) is high. , 4,4′-biphenyltetracarboxylic acid ester can be obtained.
The 3,3 ′, 4,4′-biphenyltetracarboxylic acid ester obtained in the present invention is subjected to hydrolysis and dehydration, and is an industrially useful compound, 3,3 ′, 4,4′-biphenyl. It can be converted to tetracarboxylic dianhydride.

以下、本発明の製造方法では、製造原料であるフタル酸ジメチルに対し、下記式(1)〜(3)で示される化合物のうち少なくとも1つ、銅塩及び塩基性二座配位子を添加し、フタル酸ジメチルエステルを酸化カップリング反応させてビフェニルテトラカルボン酸テトラエステルを製造する。
Hereinafter, in the production method of the present invention, at least one of the compounds represented by the following formulas (1) to (3), a copper salt and a basic bidentate ligand are added to dimethyl phthalate which is a production raw material. Then, dimethyl phthalate is subjected to an oxidative coupling reaction to produce biphenyltetracarboxylic acid tetraester.

上記式(1)〜(3)で示される化合物は、フタル酸ジメチルエステルの酸化カップリング反応の触媒である。本発明では、上記式(1)〜(3)で示される化合物のうち、いずれか1つを触媒として使用してもよく、2以上を触媒として併用してもよい。
なお、上記式(2),(3)で示される化合物は、フタル酸ジメチルエステルの酸化カップリング反応の触媒として新規である。
The compounds represented by the above formulas (1) to (3) are catalysts for the oxidative coupling reaction of dimethyl phthalate. In the present invention, any one of the compounds represented by the above formulas (1) to (3) may be used as a catalyst, and two or more may be used in combination as a catalyst.
The compounds represented by the above formulas (2) and (3) are novel as catalysts for the oxidative coupling reaction of dimethyl phthalate.

銅塩は、助触媒として添加する。この目的で使用する銅塩としては、有機酸または無機酸の銅塩、あるいはβ−ジケトン類の銅キレート塩が挙げられる。有機酸の銅塩としては、炭素数1〜5の脂肪族モノまたはジカルボン酸の銅塩、例えば、ギ酸、酢酸、プロピオン酸、酪酸、吉草酸、シュウ酸などの銅塩が挙げられる。また、β−ジケトン類の銅キレート塩としては、アセチルアセトン、ベンゾイルアセトン、トリフルオロアセトンなどの銅キレート塩が挙げられる。無機酸の銅塩としては、例えば、硝酸、亜硝酸、硫酸、亜硫酸、リン酸などの銅塩が挙げられる。特に好ましくは酢酸の銅塩、アセチルアセトンの銅キレート塩が挙げられる。
銅塩の総使用量は、上記式(1)〜(3)で示される化合物の総量に対して、0.01〜10倍モルであることが好ましく、0.02〜5倍モルであることがより好ましく、0.1〜0.5倍モルであることがさらに好ましい。
Copper salt is added as a promoter. Examples of the copper salt used for this purpose include a copper salt of an organic acid or an inorganic acid, or a copper chelate salt of a β-diketone. Examples of the copper salt of an organic acid include a copper salt of an aliphatic mono- or dicarboxylic acid having 1 to 5 carbon atoms, for example, a copper salt such as formic acid, acetic acid, propionic acid, butyric acid, valeric acid, and oxalic acid. Moreover, copper chelate salts, such as acetylacetone, benzoylacetone, trifluoroacetone, are mentioned as copper chelate salt of (beta) -diketone. Examples of copper salts of inorganic acids include copper salts such as nitric acid, nitrous acid, sulfuric acid, sulfurous acid, and phosphoric acid. Particularly preferred are a copper salt of acetic acid and a copper chelate salt of acetylacetone.
The total amount of copper salt used is preferably 0.01 to 10 times mol and 0.02 to 5 times mol based on the total amount of the compounds represented by the above formulas (1) to (3). Is more preferable, and it is more preferable that it is 0.1-0.5 times mole.

塩基性二座配位子としては、例えば、1,10−フェナントロリン、α,α’−ピピルジルなどの芳香族複素環系塩基性二座配位子が挙げられる。
塩基性二座配位子塩の総使用量は、上記式(1)〜(3)で示される化合物の総量に対して、0.01〜10倍モルであることが好ましく、0.02〜5倍モルであることがより好ましく、0.02〜4倍モルであることがさらに好ましい。
Examples of the basic bidentate ligand include aromatic heterocyclic basic bidentate ligands such as 1,10-phenanthroline and α, α′-pipyridyl.
The total use amount of the basic bidentate ligand salt is preferably 0.01 to 10 times the mol of the total amount of the compounds represented by the above formulas (1) to (3). It is more preferably 5 times mol, and further preferably 0.02 to 4 times mol.

本発明の製造方法では、上記した成分、すなわち、フタル酸ジメチル、上記式(1)〜(3)で示される化合物のうち少なくとも1つ、銅塩、および、塩基性二座配位子が存在する反応系に対し、空気または分子状酸素を吹き込みながら、高温でフタル酸ジメチルエステルを酸化カップリング反応させてビフェニルテトラカルボン酸テトラエステルを得る。空気または分子状酸素は、例えば、上記成分を含む反応液を撹拌しながらバブリングにより供給する。分子状酸素としては、純酸素と、適当な不活性ガス(例えば、窒素ガス、二酸化炭素ガス)との混合ガスを使用できる。また、上記の高温は、具体的には、例えば、約140〜260℃、好ましくは160〜250℃である。   In the production method of the present invention, the above-described components, that is, dimethyl phthalate, at least one of the compounds represented by the above formulas (1) to (3), a copper salt, and a basic bidentate ligand are present. Biphenyltetracarboxylic acid tetraester is obtained by oxidative coupling reaction of dimethyl phthalate with high temperature while blowing air or molecular oxygen into the reaction system. Air or molecular oxygen is supplied, for example, by bubbling while stirring the reaction solution containing the above components. As molecular oxygen, a mixed gas of pure oxygen and a suitable inert gas (for example, nitrogen gas or carbon dioxide gas) can be used. The high temperature is specifically about 140 to 260 ° C., preferably 160 to 250 ° C., for example.

以下、本発明を実施例によりさらに具体的に説明するが、本発明は以下の実施例に限定されるものではない。   EXAMPLES Hereinafter, although an Example demonstrates this invention further more concretely, this invention is not limited to a following example.

〈合成例1〉
酢酸パラジウムと1,10−フェナントロリンをアセトン中、室温で撹拌後、生成した黄色沈殿をチューブろ過した。ろ別した黄色固体を冷アセトンで洗浄した後、塩化メチレンから再結晶し、淡黄色固体として下記式(1)で示される化合物を得た。
<Synthesis Example 1>
Palladium acetate and 1,10-phenanthroline were stirred in acetone at room temperature, and the resulting yellow precipitate was filtered through a tube. The filtered yellow solid was washed with cold acetone and then recrystallized from methylene chloride to obtain a compound represented by the following formula (1) as a pale yellow solid.

〈合成例2〉
窒素下でビス(ジベンジリデンアセトン)パラジウムとテトラメチルエチレンジアミンと4ーブロモフタル酸ジメチルをベンゼン中50℃で38.5時間加熱撹拌した。冷却後、生成した灰緑色固体を吸引ろ過により集めた。得られた固体をベンゼンで洗浄後、風乾した。灰色固体として下記式で示されるPdBr[3,4−ビス(メトキシカルボニル)フェニル](テトラメチルエチレンジアミン)を得た。
<Synthesis Example 2>
Under nitrogen, bis (dibenzylideneacetone) palladium, tetramethylethylenediamine, and dimethyl 4-bromophthalate were heated and stirred in benzene at 50 ° C. for 38.5 hours. After cooling, the resulting grey-green solid was collected by suction filtration. The obtained solid was washed with benzene and then air-dried. PdBr [3,4-bis (methoxycarbonyl) phenyl] (tetramethylethylenediamine) represented by the following formula was obtained as a gray solid.

〈合成例3〉
合成例2で得られた化合物を塩化メチレンに溶かし、チューブろ過により沈殿を除去した後、1,10−フェナントロリン・1水和物を加え、室温で39時間撹拌した。その後、ヘキサンを加えて淡黄色固体を析出させた。チューブろ過後、ヘキサンで洗浄し、真空乾燥させ下記式で示される化合物を淡黄色固体として得た。
<Synthesis Example 3>
The compound obtained in Synthesis Example 2 was dissolved in methylene chloride, the precipitate was removed by tube filtration, 1,10-phenanthroline monohydrate was added, and the mixture was stirred at room temperature for 39 hours. Thereafter, hexane was added to precipitate a pale yellow solid. After tube filtration, it was washed with hexane and vacuum dried to obtain a compound represented by the following formula as a pale yellow solid.

〈合成例4〉
合成例3で得られた化合物を塩化メチレン中で懸濁させ、酢酸銀を加えて遮光しながら2.5時間撹拌した。臭化銀と推測される褐色固体の析出を確認後、チューブろ過によりろ液の溶媒を留去した。ヘキサンで洗浄後、塩化メチレン/ペンタンで再結晶し、淡黄色結晶として下記式(2)で示される化合物を得た。
〈合成例5〉
3−ニトロフタル酸ジメチルをスズで還元し、3−アミノフタル酸ジメチルに誘導した後、3−ヨードフタル酸ジメチルを得た。得られた3−ヨードフタル酸ジメチルを合成例2〜4と同様の手法で処理して、式(3)の化合物を得た。
<Synthesis Example 4>
The compound obtained in Synthesis Example 3 was suspended in methylene chloride, silver acetate was added, and the mixture was stirred for 2.5 hours while being protected from light. After confirming the precipitation of a brown solid presumed to be silver bromide, the solvent of the filtrate was distilled off by tube filtration. After washing with hexane, recrystallization with methylene chloride / pentane gave a compound represented by the following formula (2) as pale yellow crystals.
<Synthesis Example 5>
After dimethyl 3-nitrophthalate was reduced with tin and derived into dimethyl 3-aminophthalate, dimethyl 3-iodophthalate was obtained. The obtained dimethyl 3-iodophthalate was treated in the same manner as in Synthesis Examples 2 to 4 to obtain a compound of the formula (3).

〈実施例〉
得られた式(1)〜(3)の化合物を触媒として触媒反応を行った。フタル酸ジメチル(25.0mL、153mmol)に、触媒として、式(1)の化合物、式(2)の化合物、式(3)の化合物、または、酢酸パラジウム(Pd(OAc)2)のいずれかを0.1mmol、塩基性二座配位子として1,10−フェナントロリン・1水和物を0.3,1.0,1.3mmol、助触媒として、銅塩(Cu(OAc)2またはCu(acac)2)を0.03mmolを加え、空気を吹き込みながら200℃で6時間加熱撹拌した。得られた反応溶液を一部取り出し、トリフェニルメタンを入れたスクリュー管に加え、THFで希釈した後GCを用いて定量した。二量体として3,3’,4,4’−ビフェニルテトラカルボン酸エステル、および、異性体である2,3,3’,4’−ビフェニルテトラカルボン酸エステルが生成するが、収率は3,3’,4,4’−ビフェニルテトラカルボン酸エステルとして、フタル酸ジメチルエステルが完全に二量体に転化した場合を100%として算出した。結果については表1に記載した。
表中における語句の説明は以下に記載する通り。
転化率:フタル酸ジメチルエステル(DMP)の転化率(%)
収率 :二量体の生成率(%)
存在比:3,3’,4,4’−ビフェニルテトラカルボン酸エステル/2,3,3’,4’−ビフェニルテトラカルボン酸エステル(%)
選択率:100×二量体収率/転化率
TON:二量体収率/触媒濃度
<Example>
Catalytic reaction was performed using the obtained compounds of formulas (1) to (3) as catalysts. Either dimethyl phthalate (25.0 mL, 153 mmol), as a catalyst, a compound of formula (1), a compound of formula (2), a compound of formula (3), or palladium acetate (Pd (OAc) 2 ) 0.1 mmol, 1,10-phenanthroline monohydrate as basic bidentate ligand 0.3, 1.0, 1.3 mmol, and copper salt (Cu (OAc) 2 or Cu as promoter) 0.03 mmol of (acac) 2 ) was added, and the mixture was heated and stirred at 200 ° C. for 6 hours while blowing air. A part of the obtained reaction solution was taken out, added to a screw tube containing triphenylmethane, diluted with THF, and then quantified using GC. As a dimer, 3,3 ′, 4,4′-biphenyltetracarboxylic acid ester and isomer 2,3,3 ′, 4′-biphenyltetracarboxylic acid ester are produced, but the yield is 3 , 3 ′, 4,4′-biphenyltetracarboxylic acid ester was calculated as 100% when phthalic acid dimethyl ester was completely converted to a dimer. The results are shown in Table 1.
The explanation of the words in the table is as follows.
Conversion rate: Conversion rate of dimethyl phthalate (DMP) (%)
Yield: Dimer production rate (%)
Abundance ratio: 3,3 ′, 4,4′-biphenyltetracarboxylic acid ester / 2,3,3 ′, 4′-biphenyltetracarboxylic acid ester (%)
Selectivity: 100 × dimer yield / conversion TON: dimer yield / catalyst concentration

[結果の説明]
これまで反応性、選択性が高いと考えられてきたのは比較例1の条件であったが、触媒として錯体Aまた錯体Bを使用し、銅塩及び塩基性二座配位子を添加した実施例において、それを上回るフタル酸ジメチルエステルの反応性(転化率)と、選択性(選択率)を得た。また、触媒回転数(TON)についても、比較例1に比べて大きく改善することが可能となった。
[Explanation of results]
The conditions of Comparative Example 1 have been considered to have high reactivity and selectivity so far, but complex A or complex B was used as a catalyst, and a copper salt and a basic bidentate ligand were added. In the examples, the reactivity (conversion rate) and selectivity (selectivity) of dimethyl phthalate exceeding that were obtained. Further, the catalyst rotation speed (TON) can be greatly improved as compared with Comparative Example 1.

本発明のパラジウム金属錯体は、例えばポリイミドの原料であるビフェニルテトラカルボン酸無水物の製造時の触媒に利用できる。   The palladium metal complex of the present invention can be used, for example, as a catalyst for the production of biphenyltetracarboxylic anhydride, which is a raw material for polyimide.

Claims (4)

フタル酸ジメチルに、下記式(1)〜(3)で示される化合物のうち少なくとも1つ、銅塩及び塩基性二座配位子を添加し、前記フタル酸ジメチルをカップリングして、ビフェニルテトラカルボン酸エステルを製造する方法。
At least one of the compounds represented by the following formulas (1) to (3), a copper salt and a basic bidentate ligand are added to dimethyl phthalate, and the dimethyl phthalate is coupled to form biphenyltetra A method for producing a carboxylic acid ester.
前記銅塩の添加量が、前記式(1)〜(3)で示される化合物の総量に対して、0.01〜10倍モルであり、前記塩基性二座配位子の添加量が、前記式(1)〜(3)で示される化合物の総量に対して、0.01〜10倍モルである請求項1に記載のビフェニルテトラカルボン酸エステルを製造する方法。   The addition amount of the copper salt is 0.01 to 10 times moles of the total amount of the compounds represented by the formulas (1) to (3), and the addition amount of the basic bidentate ligand is The method for producing a biphenyltetracarboxylic acid ester according to claim 1, wherein the amount is 0.01 to 10 moles relative to the total amount of the compounds represented by the formulas (1) to (3). 下記式(2)で示される化合物。
A compound represented by the following formula (2).
下記式(3)で示される化合物。
A compound represented by the following formula (3).
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