JP2018052009A - Pipe-making method and apparatus for spiral pipe - Google Patents

Pipe-making method and apparatus for spiral pipe Download PDF

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JP2018052009A
JP2018052009A JP2016192571A JP2016192571A JP2018052009A JP 2018052009 A JP2018052009 A JP 2018052009A JP 2016192571 A JP2016192571 A JP 2016192571A JP 2016192571 A JP2016192571 A JP 2016192571A JP 2018052009 A JP2018052009 A JP 2018052009A
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pipe
outer periphery
pipe making
spiral tube
making machine
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JP6809857B2 (en
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菅原 宏
Hiroshi Sugawara
宏 菅原
順一 長束
Junichi Nagatsuka
順一 長束
達郎 馬場
Tatsuro Baba
達郎 馬場
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Sekisui Chemical Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a pipe-making method in which the inner circumferential restriction body can be omitted to mitigate the water-flow inhibition as well as the inner circumferential surface of the renovated pipe can be made smooth to make the cross section uniform.SOLUTION: While winding a belt-shaped member 90 in helix shape, the edges adjacent to one another in a circumferential direction of the belt-shaped member 90 are joined to form a helix pipe 9; an outer circumference regulator 50 ring-shaped along the inner circumference surface of an existing pipe 1 is slidably set along the drawing direction of the helix pipe 9; a tip part 91e in the drawing direction of the preceding helix pipe part 91 pipe-made previously in the belt-shaped member 90 and a pipe-making machine 3 are disposed inside the outer circumference regulator 50; the adjacent edges of a trailing belt part 92 trailing the preceding helix pipe part 91 of the belt-shaped member 90 and the preceding helix pipe part 91 are joined together by the pipe-making machine 3 to draw the preceding helix pipe part 91; corresponding to the drawing, the outer circumference regulator 50 is advanced in the drawing direction.SELECTED DRAWING: Figure 1

Description

本発明は、帯状部材を螺旋状に巻回することによって螺旋管を製造する方法及び装置に関し、例えば老朽化した下水道管等の既設管を螺旋管(更生管)によってライニングして更生する既設管更生工法等に適した製管方法及び製管装置に関する。   The present invention relates to a method and an apparatus for manufacturing a spiral pipe by winding a belt-like member in a spiral shape, for example, an existing pipe that is rehabilitated by lining an existing pipe such as an aged sewer pipe by a spiral pipe (rehabilitation pipe). The present invention relates to a pipe making method and a pipe making apparatus suitable for a rehabilitation method and the like.

老朽化した下水管等の既設管を更生管でライニングすることによって更生することは公知である。例えば特許文献1等には、既設管更生工法の一例として、SPR(Spiral Pipe Renewal)工法が開示されている。該工法によれば、製管機を用いて、合成樹脂製の帯状部材を既設管の内周面に沿って螺旋状に巻回しながら、前記帯状部材における、先行して螺旋管状に形成された先行螺旋管部と後続帯部との互いに隣接する縁の嵌合部どうしを嵌合させる。先行螺旋管部が製管されていくのに伴って、製管機が推進(自走)される。   It is known to rehabilitate existing pipes such as sewage pipes by lining them with rehabilitation pipes. For example, Patent Document 1 discloses an SPR (Spiral Pipe Renewal) method as an example of an existing pipe rehabilitation method. According to this construction method, a strip-shaped member made of a synthetic resin was spirally wound along the inner peripheral surface of an existing tube by using a pipe making machine, and was previously formed into a spiral tubular shape in the band-shaped member. The fitting portions at the edges adjacent to each other of the leading spiral tube portion and the trailing band portion are fitted to each other. The pipe making machine is propelled (self-propelled) as the leading spiral pipe part is produced.

この種の製管機には、先行螺旋管部の内部に内周規制体が設けられている。例えば特許文献1の製管機は、内周規制体(リンクローラ)として、複数の案内ローラと環状のフレームを有している。複数の案内ローラが環状フレームの周方向に間隔を置いて配置されている。先行螺旋管部が各案内ローラに押し当てられることによって、先行螺旋管部の形状が規制されている。   In this type of pipe making machine, an inner circumference restricting body is provided inside the preceding spiral pipe portion. For example, the pipe making machine disclosed in Patent Document 1 has a plurality of guide rollers and an annular frame as an inner periphery regulating body (link roller). A plurality of guide rollers are arranged at intervals in the circumferential direction of the annular frame. The shape of the preceding spiral tube portion is regulated by pressing the preceding spiral tube portion against each guide roller.

特許文献2の製管機は、内周規制体として、放射状に延びる複数のフレームを備えている。各フレームの先端部に案内ローラが設けられている。これら案内ローラに先行螺旋管部の内周面が押し当てられることによって、先行螺旋管部に張力が働いている。後続帯部を先行螺旋管部との嵌合位置へ向けて押し込むと、先行螺旋管部が前記張力による反力のみで対抗することで、後続帯部の嵌合部が先行螺旋管部の嵌合部と嵌合される。   The pipe making machine of Patent Literature 2 includes a plurality of radially extending frames as an inner periphery regulating body. A guide roller is provided at the tip of each frame. Tension is applied to the preceding spiral tube portion by pressing the inner peripheral surface of the preceding spiral tube portion against these guide rollers. When the succeeding band part is pushed toward the fitting position with the preceding spiral tube part, the preceding spiral tube part is opposed only by the reaction force due to the tension, so that the fitting part of the succeeding band part is fitted to the preceding spiral tube part. Mated with joint.

特許第4866428号公報Japanese Patent No. 4866428 特許第4505142号公報Japanese Patent No. 4505142

従来の製管方法においては、更生管の内部に内周規制体が配置されるために、流水阻害を招くおそれがあった。そこで、発明者等は、帯状部材を既設管の内周面に押し付けて製管することによって、既設管を先行螺旋管部の形状規制体とすることを着想した。一方、既設管の内周面は、必ずしも平滑ではなく、経年変化等によって凹凸が形成されている場合がある。これに倣って製管すると、更生管の内周面にも凹凸が出来てしまい、断面形状が均一にならない。
本発明は、かかる事情に鑑み、螺旋状の更生管等の螺旋管を製管する際、螺旋管を均一な断面形状にでき、かつ内周規制体を省略しても製管可能とし、既設管更生工法に適用する場合には流水阻害を抑制又は緩和できる製管装置及び製管方法を提供することを目的とする。
In the conventional pipe making method, since the inner periphery regulating body is arranged inside the rehabilitated pipe, there is a possibility that the flowing water is inhibited. Therefore, the inventors have conceived that the existing pipe is used as a shape regulating body of the preceding spiral pipe portion by pressing the belt-like member against the inner peripheral surface of the existing pipe to produce the pipe. On the other hand, the inner peripheral surface of the existing pipe is not necessarily smooth and may be uneven due to aging or the like. If the pipe is manufactured in accordance with this, irregularities are also formed on the inner peripheral surface of the rehabilitation pipe, and the cross-sectional shape is not uniform.
In view of such circumstances, the present invention allows a spiral tube to have a uniform cross-sectional shape when a spiral tube such as a helical rehabilitation tube is manufactured, and can be manufactured even if the inner periphery regulating body is omitted. An object of the present invention is to provide a pipe making apparatus and a pipe making method capable of suppressing or alleviating running water inhibition when applied to the pipe rehabilitation method.

前記課題を解決するため、本発明方法は、帯状部材を螺旋状に巻回しながら前記帯状部材の一周違いに隣接する縁どうしを接合することによって、螺旋状の螺旋管を形成する製管方法であって、
環状の外周規制体を前記螺旋管の延伸方向に沿ってスライド可能に設置し、
前記外周規制体の内部に、前記帯状部材における先行して製管された先行螺旋管部の延伸方向の先端部と製管機を配置するとともに、前記製管機によって、前記帯状部材における前記先行螺旋管部に続く後続帯部と前記先行螺旋管部との前記隣接する縁どうしを、前記外周規制体の内周面上で接合させることによって前記先行螺旋管部を延伸させ、
前記延伸に応じて、前記外周規制体を前記延伸方向に前進させることを特徴とする。
In order to solve the above-mentioned problem, the method of the present invention is a pipe-making method for forming a helical spiral tube by joining edges adjacent to each other around the belt-like member while spirally winding the belt-like member. There,
An annular outer periphery regulating body is installed so as to be slidable along the extending direction of the spiral tube,
In the inside of the outer periphery regulating body, a leading end portion in the extending direction of the preceding spiral pipe portion that has been piped in advance in the band-shaped member and a pipe making machine are disposed, and the leading edge in the band-shaped member is formed by the pipe making machine. Extending the preceding spiral tube portion by joining the adjacent edges of the subsequent band portion following the spiral tube portion and the preceding spiral tube portion on the inner peripheral surface of the outer periphery regulating body,
In accordance with the stretching, the outer periphery regulating body is advanced in the stretching direction.

当該製管方法によれば、外周規制体の内周面に沿って製管を行なうことによって、先行螺旋管部の形状を外周側から規制することができる。これによって、外周規制体に合わせた均一断面の螺旋管を形成することができる。かつ、内周規制体を省略できる。老朽化した下水道管等の既設管を螺旋管でライニングして更生する既設管更生工法に適用する場合、内周規制体を無くすことで、既設管内の流水阻害を緩和することができる。既設管が非円形断面であってもこれに合わせて外周規制体を作製することによって、既設管と相似の非円形かつ均一な断面の螺旋管を形成することができる。既設管の内周面に凹凸があっても、螺旋管には凹凸が表れないようにすることができる。   According to the pipe manufacturing method, the shape of the preceding spiral pipe portion can be regulated from the outer circumference side by performing pipe production along the inner circumferential surface of the outer circumference regulating body. As a result, a spiral tube having a uniform cross section matched to the outer periphery regulating body can be formed. In addition, the inner periphery regulating body can be omitted. When applied to an existing pipe rehabilitation method in which an existing pipe such as an old sewer pipe is lined with a spiral pipe and then rehabilitated, obstruction of running water in the existing pipe can be mitigated by eliminating the inner periphery regulating body. Even if the existing pipe has a non-circular cross section, a non-circular and uniform cross-sectional spiral pipe similar to the existing pipe can be formed by manufacturing the outer periphery regulating body in accordance with this. Even if the inner peripheral surface of the existing pipe is uneven, it is possible to prevent the spiral pipe from appearing uneven.

本発明装置は、帯状部材を螺旋状に巻回しながら前記帯状部材の一周違いに隣接する縁どうしを接合することによって、螺旋状の螺旋管を形成する製管装置であって、
外周規制手段と、製管機を備え、
前記外周規制手段が、環状の外周規制体と、前記外周規制体を前記螺旋管の延伸方向に沿ってスライド可能とするスライド機構とを含み、前記外周規制体の内部に、前記帯状部材における先行して製管された先行螺旋管部の延伸方向の先端部と前記製管機とが配置され、
前記製管機が、前記帯状部材における前記先行螺旋管部に続く後続帯部と前記先行螺旋管部との前記隣接する縁どうしを、前記外周規制体の内周面上で接合させることを特徴とする。
The device of the present invention is a pipe making device that forms a helical spiral tube by joining edges adjacent to each other around the belt-like member while winding the belt-like member in a spiral shape,
The outer circumference regulating means and the pipe making machine are provided.
The outer periphery restricting means includes an annular outer periphery restricting body and a slide mechanism that allows the outer periphery restricting body to slide along the extending direction of the spiral tube. The leading end of the leading spiral pipe part that has been piped and the pipe making machine are arranged,
The pipe making machine joins adjacent edges of a succeeding band and the preceding spiral pipe part following the preceding spiral pipe part in the band-shaped member on an inner peripheral surface of the outer periphery regulating body. And

当該製管装置によれば、外周規制体の内周面に沿って螺旋管を製管することができ、外周規制体に合わせた均一断面の螺旋管を形成することができる。形成すべき螺旋管形状が非円形断面であっても対応できる。かつ内周規制体を省略でき、前記既設管更生工法に適用する場合には、流水阻害を緩和できる。先行螺旋管部の延伸が進むのに応じて、スライド機構によって外周規制体を前進させる。これによって、常に外周規制体内で製管を行なうことができる。製管機を常に外周規制体内で駆動できる。   According to the pipe manufacturing apparatus, a spiral tube can be manufactured along the inner peripheral surface of the outer periphery restricting body, and a spiral tube having a uniform cross section matched to the outer periphery restricting body can be formed. Even if the spiral tube shape to be formed is a non-circular cross section, it can be handled. And an inner periphery control body can be abbreviate | omitted and when applying to the said existing pipe renovation construction method, flowing water inhibition can be eased. As the extension of the preceding spiral tube proceeds, the outer periphery regulating body is advanced by the slide mechanism. As a result, pipe production can always be performed in the outer periphery regulating body. The pipe-making machine can always be driven in the outer periphery regulation body.

前記製管機が、前記後続帯部を前記外周規制体の内側から前記外周規制体へ向けて押し込んで前記外周規制体の内周面上の先行螺旋管部と嵌合させるとともに推進力を得る製管駆動部を含むことが好ましい。
これによって、後続帯部を外周規制体の内周面に押し当てながら先行螺旋管部と嵌合させることができる。更に、外周規制体によって先行螺旋管部の形状を確実に規制することができ、螺旋管を外周規制体に倣った均一断面にすることができる。更に、押し込み力の周方向分力を推進反力として、製管機を外周規制体の周方向へ推進させることで、先行螺旋管部を延伸させることができる。
The pipe making machine pushes the trailing band portion from the inside of the outer periphery restricting body toward the outer periphery restricting body to be fitted with the preceding spiral tube portion on the inner peripheral surface of the outer periphery restricting body and obtains a propulsive force. It is preferable to include a pipe making drive unit.
Thereby, it can be made to fit with a preceding spiral pipe part, pressing a succeeding belt | band | zone part on the internal peripheral surface of an outer periphery control body. Furthermore, the shape of the preceding spiral tube portion can be surely restricted by the outer periphery restricting body, and the spiral tube can have a uniform cross section following the outer periphery restricting body. Furthermore, the leading spiral pipe portion can be extended by propelling the pipe making machine in the circumferential direction of the outer periphery regulating body using the circumferential force component of the pushing force as the driving reaction force.

前記製管機が、前記先行螺旋管部に対して該先行螺旋管部を構成する帯状部材の延び方向にスライド可能に係止される係止部を含むことが好ましい。
これによって、製管機が後続帯部等からのモーメントによって回転したり帯状部材から脱落したりするのを防止でき、安定的に製管を行なうことができる。
It is preferable that the pipe making machine includes an engaging portion that is slidably engaged with the preceding spiral tube portion so as to be slidable in an extending direction of a band-shaped member constituting the preceding spiral tube portion.
As a result, the pipe making machine can be prevented from rotating or dropping off from the belt-like member due to the moment from the succeeding band portion or the like, and the pipe can be stably produced.

前記外周規制体が、周方向に並べられた複数の規制部材と、これら規制部材どうしを分離可能に連結する連結材を含むことが好ましい。
これによって、外周規制体の設置作業及び施工後の撤去作業を容易化できる。また、規制部材の数や隣接する規制部材どうし間の角度等を調節することによって、形成すべき螺旋管の大きさや断面形状に容易に対応できる。
It is preferable that the outer periphery restricting body includes a plurality of restricting members arranged in the circumferential direction and a connecting member that detachably connects the restricting members.
Thereby, the installation work of an outer periphery control body and the removal work after construction can be facilitated. Further, by adjusting the number of regulating members, the angle between adjacent regulating members, etc., it is possible to easily cope with the size and cross-sectional shape of the spiral tube to be formed.

前記スライド機構が、前記外周規制体を前記延伸方向へ案内するレールを含むことが好ましい。
これによって、外周規制体を延伸方向へ確実にスライドさせることができる。前記既設管更生工法に適用する場合、前記レールは、既設管の内壁に敷設することが好ましい。
It is preferable that the slide mechanism includes a rail that guides the outer periphery regulating body in the extending direction.
Thereby, the outer periphery regulating body can be reliably slid in the extending direction. When applied to the existing pipe rehabilitation method, the rail is preferably laid on the inner wall of the existing pipe.

前記スライド機構が、前記外周規制体の底部の外周面に設けられた車輪を含むことが好ましい。
これによって、外周規制体のスライド操作を容易化できる。外周規制体が重くても、人力でスライド可能となる。
It is preferable that the slide mechanism includes a wheel provided on an outer peripheral surface of a bottom portion of the outer periphery regulating body.
Thereby, the slide operation of the outer periphery regulating body can be facilitated. Even if the outer periphery regulating body is heavy, it can be slid by human power.

前記スライド機構が、前記外周規制体に対して前記延伸方向に沿う前進力を付与するスライド駆動部を含むことが好ましい。
これによって、作業者の負担を軽減できる。スライド駆動部は、外周規制体を牽引するウィンチ(牽引機)でもよく、外周規制体に設けた車輪を回転駆動させるモータでもよい。
It is preferable that the slide mechanism includes a slide drive unit that applies a forward force along the extending direction to the outer periphery regulating body.
As a result, the burden on the operator can be reduced. The slide drive unit may be a winch (traction machine) that pulls the outer periphery restricting body, or may be a motor that rotationally drives wheels provided on the outer periphery restricting body.

本発明に係る製管方法及び製管装置によれば、螺旋管を均一な断面形状に製管できる。かつ、内周規制体を省略しても製管可能であり、既設管更生工法に適用する場合には流水阻害を抑制又は緩和できる。   According to the pipe making method and the pipe making apparatus according to the present invention, a spiral pipe can be made into a uniform cross-sectional shape. And even if an inner periphery control body is abbreviate | omitted, pipe manufacture is possible, and when applying to the existing pipe rehabilitation method, flowing water inhibition can be suppressed or eased.

図1は、本発明の第1実施形態を示し、老朽化した既設管を製管装置によって更生する様子を示す側面断面図である。FIG. 1 is a side cross-sectional view showing a first embodiment of the present invention and showing how aged existing pipe is rehabilitated by a pipe making apparatus. 図2は、図1のII−II線に沿う正面断面図である。2 is a front sectional view taken along line II-II in FIG. 図3は、前記製管装置の外周規制手段の斜視図である。FIG. 3 is a perspective view of the outer periphery regulating means of the pipe making apparatus. 図4(a)は、同図(b)のIVa−IVa線に沿う、前記外周規制手段の底部の規制ユニットの正面断面図である。図4(b)は、同図(a)のIVb−IVb線に沿う、前記規制ユニットの側面断面図である。Fig.4 (a) is front sectional drawing of the control unit of the bottom part of the said outer periphery control means along the IVa-IVa line | wire of the same figure (b). FIG.4 (b) is side surface sectional drawing of the said control unit in alignment with the IVb-IVb line | wire of the same figure (a). 図5は、前記製管装置の製管機を模式的に示す正面図である。FIG. 5 is a front view schematically showing a pipe making machine of the pipe making apparatus. 図6(a)は、図5のVIa−VIa線に沿う断面図である。図6(b)は、図5のVIb−VIb線に沿う断面図である。FIG. 6A is a cross-sectional view taken along the line VIa-VIa in FIG. FIG. 6B is a cross-sectional view taken along the line VIb-VIb in FIG. 図7は、更生施工済みの既設管を示す側面断面図である。FIG. 7 is a side cross-sectional view showing an existing pipe that has been rehabilitated. 図8は、本発明の第2実施形態を示し、製管装置によって更生施工中の既設管の正面断面図である。FIG. 8 shows a second embodiment of the present invention, and is a front cross-sectional view of an existing pipe being rehabilitated by a pipe making apparatus. 図9(a)は、同図(b)のIXa−IXa線に沿う、前記第2実施形態に係る外周規制手段の底部の規制ユニットの正面断面図である。図9(b)は、同図(a)のIXb−IXb線に沿う、前記規制ユニットの側面断面図である。Fig.9 (a) is front sectional drawing of the control unit of the bottom part of the outer periphery control means based on the said 2nd Embodiment which follows the IXa-IXa line | wire of the same figure (b). FIG. 9B is a side cross-sectional view of the restriction unit taken along line IXb-IXb in FIG.

以下、本発明の実施形態を図面にしたがって説明する。
図7に示すように、本発明形態は、老朽化した既設管1を更生するものである。既設管1としては、下水道管、上水道管、農業用水管、ガス管等が挙げられる。図2に示すように、既設管1は、非円形断面(真円でない断面)になっている。既設管1の内壁に更生管9(螺旋管)がライニングされている。図7に示すように、更生管9は、発進人孔4から到達人孔4Bまでの間の既設管1の全長にわたって設けられる。更生管9は、長尺の1本の帯状部材90によって構成され、螺旋管状になっている。既設管1の内周と更生管9の外周との間の環状間隙1eには、モルタル等の裏込め材6が充填されている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
As shown in FIG. 7, the present invention is for rehabilitating an aged existing pipe 1. Examples of the existing pipe 1 include a sewer pipe, a water pipe, an agricultural water pipe, and a gas pipe. As shown in FIG. 2, the existing pipe 1 has a non-circular cross section (a cross section that is not a perfect circle). A rehabilitation pipe 9 (spiral pipe) is lined on the inner wall of the existing pipe 1. As shown in FIG. 7, the rehabilitation pipe 9 is provided over the entire length of the existing pipe 1 between the start person hole 4 and the arrival person hole 4B. The rehabilitation tube 9 is constituted by a single long strip member 90 and has a spiral tubular shape. An annular gap 1e between the inner circumference of the existing pipe 1 and the outer circumference of the rehabilitation pipe 9 is filled with a backfilling material 6 such as mortar.

図1に示すように、製管途中の帯状部材90は、先行螺旋管部91と、後続帯部92とを含む。図2に示すように、帯状部材90が、図2において例えば時計回りの巻回方向に巻回されることで、螺旋管状の先行螺旋管部91が形成されている。図1に示すように、先行螺旋管部91は、既設管1における発進人孔4側(図1において右側)の端部から到達人孔4B側(図1において左側)へ向かって、既設管1の管軸Lに沿う延伸方向へ延伸される。 As shown in FIG. 1, the band-shaped member 90 in the course of pipe production includes a leading spiral tube portion 91 and a trailing band portion 92. As shown in FIG. 2, the band-shaped member 90 is wound in, for example, a clockwise winding direction in FIG. 2, so that a spiral tubular leading spiral tube portion 91 is formed. As shown in FIG. 1, the preceding spiral pipe portion 91 is formed from the end of the existing pipe 1 on the start person hole 4 side (right side in FIG. 1) toward the reaching person hole 4 </ b> B side (left side in FIG. 1). It is stretched to the stretching direction along the first tube axis L 1.

先行螺旋管部91における巻回方向の先端部から未製管の後続帯部92が続いている。後続帯部92は、先行螺旋管部91の内部及び発進人孔4の内部に通されている。   An unmade tube succeeding band portion 92 continues from the leading end portion in the winding direction of the preceding spiral tube portion 91. The trailing band portion 92 is passed through the inside of the leading spiral tube portion 91 and the inside of the starter hole 4.

図6(a)に示すように、帯状部材90は、一定の断面を有して、同図の紙面直交方向へ延びている。帯状部材90の帯本体90aの材質は、例えばポリ塩化ビニル等の合成樹脂である。帯状部材90の裏側(外周側、図6(a)において下側)に補強帯材96が設けられている。補強帯材96は、鋼板などの金属板によって構成されている。補強帯材96は、帯本体90aよりも外周側(図6(a)において下側)へ突出されているが、帯本体90aと補強帯材96の外周側の面(図6(a)において下面)どうしが互いに面一になっていてもよい。
補強帯材96が省略されていてもよい。平板状の補強帯材が樹脂製の帯本体90aに埋め込まれていてもよい。
帯状部材90の裏側部(外周側部、図6(a)において下側部)には、溝95bが形成されている。溝95bは、帯状部材90と同方向(図6(a)の紙面直交方向)へ延びている。
As shown in FIG. 6A, the belt-like member 90 has a constant cross section and extends in the direction perpendicular to the paper surface of FIG. The material of the band main body 90a of the band-shaped member 90 is, for example, a synthetic resin such as polyvinyl chloride. A reinforcing band member 96 is provided on the back side of the band-shaped member 90 (the outer peripheral side, the lower side in FIG. 6A). The reinforcing strip 96 is made of a metal plate such as a steel plate. The reinforcing band member 96 protrudes to the outer peripheral side (lower side in FIG. 6A) than the band main body 90a, but the outer peripheral side surface of the band main body 90a and the reinforcing band member 96 (in FIG. 6A). Bottom surface) may be flush with each other.
The reinforcing strip 96 may be omitted. A flat reinforcing band member may be embedded in the resin band main body 90a.
A groove 95b is formed on the back side of the belt-like member 90 (outer peripheral side, lower side in FIG. 6A). The groove 95b extends in the same direction as the belt-shaped member 90 (the direction orthogonal to the paper surface of FIG. 6A).

帯状部材90の幅方向の一方側(図6(a)において左側)の縁部には第1嵌合部93が形成されている。帯状部材90の幅方向の他方側(図6(a)において右側)の縁部には、第1嵌合部93を反転させた形状の第2嵌合部94が形成されている。図6(b)に示すように、先行螺旋管部91ひいては更生管9における、一周違いに隣接する縁の嵌合部93,94どうしが互いに凹凸嵌合によって接合されている。   A first fitting portion 93 is formed at the edge of one side (the left side in FIG. 6A) in the width direction of the band-shaped member 90. A second fitting portion 94 having a shape obtained by inverting the first fitting portion 93 is formed at the edge portion on the other side (the right side in FIG. 6A) in the width direction of the band-shaped member 90. As shown in FIG.6 (b), the fitting part 93,94 of the edge which adjoins the preceding spiral pipe part 91 and the rehabilitation pipe | tube 9, and adjoins by one round difference is mutually joined by uneven | corrugated fitting.

図1に示すように、先行螺旋管部91の延伸方向の先端部91e(図1において左端部)に製管装置2が配置されている。製管装置2は、製管機3と、外周規制手段5を備えている。   As shown in FIG. 1, the pipe making apparatus 2 is arranged at the leading end portion 91 e (left end portion in FIG. 1) in the extending direction of the preceding spiral tube portion 91. The pipe making apparatus 2 includes a pipe making machine 3 and an outer periphery regulating means 5.

図2及び図3に示すように、外周規制手段5は、外周規制体50と、スライド機構60を含む。外周規制体50は、既設管1の内周面に沿う環状になっている。外周規制体50の軸方向は、既設管1の管軸L(図1)に沿っている。外周規制体50は、周方向に複数の規制ユニット50xに分割されており、分解・組立可能になっている。 As shown in FIGS. 2 and 3, the outer periphery restricting means 5 includes an outer periphery restricting body 50 and a slide mechanism 60. The outer periphery regulating body 50 has an annular shape along the inner peripheral surface of the existing pipe 1. The axial direction of the outer periphery regulating body 50 is along the tube axis L 1 (FIG. 1) of the existing tube 1. The outer periphery restriction body 50 is divided into a plurality of restriction units 50x in the circumferential direction, and can be disassembled and assembled.

図4に示すように、各規制ユニット50xは、複数の規制部材51と、ユニット内連結材53(連結材)を含む。各規制部材51は、外周規制体50の軸方向(図4(a)の紙面直交方向)へ延びる長板状になっている。規制部材51の外周側(図4(a)において下側)の面には、リブ51bが規制部材51の長手方向(図4(a)の紙面直交方向)へ延びるように形成されている。
なお、規制部材51が、パンチングメタルや格子板等によって構成されていてもよい。
As shown in FIG. 4, each regulation unit 50 x includes a plurality of regulation members 51 and an in-unit coupling material 53 (coupling material). Each restricting member 51 has a long plate shape extending in the axial direction of the outer periphery restricting body 50 (in the direction orthogonal to the plane of FIG. 4A). A rib 51b is formed on the outer peripheral surface (lower side in FIG. 4A) of the restricting member 51 so as to extend in the longitudinal direction of the restricting member 51 (the direction perpendicular to the plane of FIG. 4A).
The restricting member 51 may be made of a punching metal, a lattice plate, or the like.

規制ユニット50xにおける複数の規制部材51が、互いに幅方向(図4(a)において左右方向)に並べられている。規制部材51の幅方向ひいては複数の規制部材51の並び方向は、外周規制体50の周方向に沿っている。各規制ユニット50xにおける規制部材51どうしが、ユニット内連結材53を介して連結されている。詳細な図示は省略するが、ユニット内連結材53と各規制部材51とは、ボルト等の連結手段によって分離可能に連結されている。   The plurality of regulating members 51 in the regulating unit 50x are arranged in the width direction (left and right direction in FIG. 4A). The width direction of the restriction member 51, and hence the arrangement direction of the plurality of restriction members 51, are along the circumferential direction of the outer periphery restriction body 50. The restricting members 51 in each restricting unit 50 x are connected to each other via an in-unit connecting member 53. Although detailed illustration is omitted, the in-unit connecting member 53 and each regulating member 51 are detachably connected by connecting means such as bolts.

ユニット内連結材53は、規制部材51の外周側(図4(a)において下側)に配置され、規制部材51どうしの並び方向(外周規制体50の周方向)へ延びている。更に、ユニット内連結材53には、その配置箇所における既設管1の内周面に合わせた曲率が付与されている。これによって、隣接する規制部材51どうし間の角度が、それらの配置箇所における既設管1の曲率に合わせられている。
なお、ユニット内連結材53は、規制ユニット50xの内周側(図4(a)において上側)に配置されていてもよい。
The in-unit connecting member 53 is disposed on the outer peripheral side (lower side in FIG. 4A) of the regulating member 51 and extends in the direction in which the regulating members 51 are arranged (the circumferential direction of the outer circumferential regulating body 50). Further, the in-unit connecting member 53 is given a curvature that matches the inner peripheral surface of the existing pipe 1 at the arrangement location. As a result, the angle between the adjacent regulating members 51 is matched to the curvature of the existing pipe 1 at the arrangement location.
The in-unit connecting member 53 may be disposed on the inner peripheral side (the upper side in FIG. 4A) of the restriction unit 50x.

図2及び図3に示すように、複数の規制ユニット50xが環状に並べられている。これら規制ユニット50xが、ユニット間連結材52(連結材)を介して連結されている。ユニット間連結材52は、外周規制体50の内周面に沿う環状になっている。詳細な図示は省略するが、ユニット間連結材52と各規制ユニット50xとは、ボルト等の連結手段によって分離可能に連結されている。ひいては、外周規制体50における規制部材51どうしが、ユニット間連結材52を介して分離可能に連結されている。
なお、ユニット間連結材52は、外周規制体50の外周面に沿って設けられていてもよい。
As shown in FIGS. 2 and 3, a plurality of restriction units 50x are arranged in a ring shape. These restriction units 50x are connected via inter-unit connecting material 52 (connecting material). The inter-unit connecting member 52 has an annular shape along the inner peripheral surface of the outer periphery regulating body 50. Although detailed illustration is omitted, the inter-unit connecting member 52 and each regulating unit 50x are detachably connected by connecting means such as bolts. As a result, the regulating members 51 in the outer circumference regulating body 50 are connected to each other via the inter-unit connecting material 52 so as to be separable.
The inter-unit connecting member 52 may be provided along the outer peripheral surface of the outer periphery regulating body 50.

外周規制体50は、スライド機構60によって、既設管1の管軸Lひいては更生管9の延伸方向に沿ってスライド可能となっている。
図1及び図2に示すように、スライド機構60は、複数のレール61と、ウィンチ64を含む。レール61は、既設管1の内周面に例えばアンカーボルト等によって定着されている。レール61の延び方向は、既設管1の管軸Lに沿っている。図3に示すように、このレール61が、隣接する規制ユニット50xどうし間に介在されることによって、外周規制体50と係合されている。外周規制体50は、レール61に対してスライド可能になっている。
The outer periphery regulating body 50 can be slid along the extending direction of the tube axis L 1 of the existing tube 1 and the rehabilitated tube 9 by the slide mechanism 60.
As shown in FIGS. 1 and 2, the slide mechanism 60 includes a plurality of rails 61 and a winch 64. The rail 61 is fixed to the inner peripheral surface of the existing pipe 1 by, for example, anchor bolts. The extending direction of the rail 61 is along the tube axis L 1 of the existing tube 1. As shown in FIG. 3, the rail 61 is engaged with the outer periphery restricting body 50 by being interposed between adjacent restricting units 50 x. The outer periphery regulation body 50 is slidable with respect to the rail 61.

図1に示すように、既設管1内における外周規制体50の前方(図1において左方)には、ウィンチ64(スライド駆動部)が配置されている。ウィンチ64からのワイヤー65(連繋索体)が、外周規制体50に係着されている。   As shown in FIG. 1, a winch 64 (slide drive unit) is disposed in front of the outer periphery regulating body 50 in the existing pipe 1 (left side in FIG. 1). A wire 65 (connected cable body) from the winch 64 is engaged with the outer periphery regulating body 50.

図1及び図2に示すように、外周規制体50の内部に、先行螺旋管部91の延伸方向の先端部91eと、製管機3とが配置されている。
製管機3は、先行螺旋管部91の巻回方向(図2において時計回り)に沿って推進(自走)される。製管機3内に嵌合位置9pが設定されている。嵌合位置9pにおいて、先行螺旋管部91の第1嵌合部93と、後続帯部92の第2嵌合部94との凹凸嵌合(接合)が行われる。
As shown in FIGS. 1 and 2, a distal end portion 91 e in the extending direction of the preceding spiral tube portion 91 and the pipe making machine 3 are arranged inside the outer periphery regulating body 50.
The pipe making machine 3 is propelled (self-propelled) along the winding direction (clockwise in FIG. 2) of the preceding spiral pipe portion 91. A fitting position 9p is set in the pipe making machine 3. At the fitting position 9p, concave and convex fitting (joining) between the first fitting portion 93 of the preceding spiral tube portion 91 and the second fitting portion 94 of the trailing band portion 92 is performed.

図5に示すように、製管機3は、二点鎖線にて示す装置フレーム3aと、製管駆動部10と、ガイド手段20を備えている。装置フレーム3aによって製管駆動部10とガイド手段20の相対位置が固定されている。   As shown in FIG. 5, the pipe making machine 3 includes a device frame 3 a indicated by a two-dot chain line, a pipe making drive unit 10, and guide means 20. The relative position of the pipe making drive unit 10 and the guide means 20 is fixed by the device frame 3a.

製管駆動部10は、嵌合位置9pに対して、製管機3の推進方向の前方(図5において左側)、かつ先行螺旋管部91の内周側(図5において上側)に離れて配置されている。製管駆動部10は、一対の駆動ローラ13,13を含む。駆動ローラ13の軸線は、製管機3の推進方向と直交する幅方向(図5において紙面と直交する方向)へ向けられている。一対の駆動ローラ13,13によって、後続帯部92が両側から挟み付けられている。少なくとも一方の駆動ローラ13にモータ等の回転駆動機構(図示省略)が接続されている。回転駆動機構によって、駆動ローラ13が自軸まわりに回転駆動される。駆動ローラ13の回転方向は、後続帯部92を先行螺旋管部91の内周側から嵌合位置9pへ向けて、先行螺旋管部91の径方向に対して斜めに押し込む向きに設定されている。   The pipe making drive unit 10 is separated from the fitting position 9p in the forward direction (left side in FIG. 5) of the pipe making machine 3 and to the inner peripheral side (upper side in FIG. 5) of the preceding spiral pipe unit 91. Has been placed. The tube-making drive unit 10 includes a pair of drive rollers 13 and 13. The axis of the drive roller 13 is directed in the width direction orthogonal to the propulsion direction of the pipe making machine 3 (direction orthogonal to the paper surface in FIG. 5). The trailing belt portion 92 is sandwiched from both sides by the pair of drive rollers 13 and 13. A rotation drive mechanism (not shown) such as a motor is connected to at least one drive roller 13. The drive roller 13 is driven to rotate about its own axis by the rotation drive mechanism. The rotation direction of the driving roller 13 is set so that the trailing band 92 is pushed obliquely with respect to the radial direction of the preceding spiral tube portion 91 from the inner peripheral side of the preceding spiral tube portion 91 toward the fitting position 9p. Yes.

図5に示すように、製管駆動部10よりも外周側(図5において下側)に前後一対のガイド手段20が設けられている。各ガイド手段20は、外周ガイド板21と、内周ローラ22を有している。外周ガイド板21は、扁平な板状になっており、先行螺旋管部91に外周側(図5において下側)から宛がわれている。図6に示すように、外周ガイド板21における後記係止部21f,21gを除く板本体の厚みは、補強帯材96の帯本体90aからの突出量以下である。   As shown in FIG. 5, a pair of front and rear guide means 20 is provided on the outer peripheral side (lower side in FIG. 5) with respect to the pipe making drive unit 10. Each guide means 20 has an outer peripheral guide plate 21 and an inner peripheral roller 22. The outer peripheral guide plate 21 has a flat plate shape and is addressed to the preceding spiral tube portion 91 from the outer peripheral side (lower side in FIG. 5). As shown in FIG. 6, the thickness of the plate body excluding the later-described locking portions 21 f and 21 g in the outer peripheral guide plate 21 is equal to or less than the protruding amount of the reinforcing band member 96 from the band body 90 a.

図5に示すように、内周ローラ22は、軸線を製管機3の幅方向へ向けて、先行螺旋管部91の内周面に接するとともに、自らの軸線まわりに従動回転可能になっている。内周ローラ22は、外周ガイド板21に対して推進方向の前後に少しずれて配置されているが、外周ガイド板21とちょうど対向する位置に配置されていてもよい。外周ガイド板21と内周ローラ22との間に先行螺旋管部91が挟まれている。前後のガイド手段20どうしの間に嵌合位置9pが設定されている。   As shown in FIG. 5, the inner peripheral roller 22 is in contact with the inner peripheral surface of the preceding spiral pipe portion 91 with its axis line oriented in the width direction of the pipe making machine 3 and can be driven to rotate around its own axis line. Yes. The inner circumferential roller 22 is arranged slightly deviated in the forward and backward directions with respect to the outer circumferential guide plate 21, but may be arranged at a position just opposite to the outer circumferential guide plate 21. A leading spiral tube portion 91 is sandwiched between the outer peripheral guide plate 21 and the inner peripheral roller 22. A fitting position 9p is set between the front and rear guide means 20.

以下、前後のガイド手段20を互いに区別するときは、推進方向前側(図5において左側)のガイド手段20を「前側ガイド手段20F」と表記し、推進方向後側(図5において右側)のガイド手段20を「後側ガイド手段20R」と表記する。
図6(a)に示すように、前側ガイド手段20Fの外周ガイド板21の一側部には、係止部21fが形成されている。係止部21fは、先行螺旋管部91の延伸端部91eの溝95bにスライド可能に係止されている。これによって、前側ガイド手段20Fの外周ガイド板21が、溝95bの幅方向(図6(a)の左右方向)へ移動規制された状態で、溝95bの延び方向(図6(a)の紙面直交方向)へスライド可能になっている。
Hereinafter, when the front and rear guide means 20 are distinguished from each other, the guide means 20 on the front side in the propulsion direction (left side in FIG. 5) is referred to as “front side guide means 20F”, and the guide on the rear side in the propulsion direction (right side in FIG. 5). The means 20 is referred to as “rear guide means 20R”.
As shown to Fig.6 (a), the latching | locking part 21f is formed in the one side part of the outer periphery guide plate 21 of the front side guide means 20F. The locking portion 21f is slidably locked in the groove 95b of the extended end portion 91e of the preceding spiral tube portion 91. As a result, the outer peripheral guide plate 21 of the front guide means 20F is restricted in movement in the width direction of the groove 95b (the left-right direction in FIG. 6A), and the extending direction of the groove 95b (the paper surface in FIG. 6A). It is slidable in the orthogonal direction.

図6(b)に示すように、後側ガイド手段20Rの外周ガイド板21の両側部には、一対の係止部21gが形成されている。これら係止部21gが、嵌合部93,94を挟んで両側の溝95bにスライド可能に係止されている。これによって、後側ガイド手段20Rの外周ガイド板21が、溝95bの幅方向(図6(b)の左右方向)へ移動規制された状態で、溝95bの延び方向(図b(a)の紙面直交方向)へスライド可能になっている。   As shown in FIG. 6B, a pair of locking portions 21g are formed on both sides of the outer peripheral guide plate 21 of the rear guide means 20R. These locking portions 21g are slidably locked in the grooves 95b on both sides with the fitting portions 93 and 94 interposed therebetween. As a result, the outer peripheral guide plate 21 of the rear guide means 20R is restricted in movement in the width direction of the groove 95b (left and right direction in FIG. 6B), and the extending direction of the groove 95b (FIG. BA). It is slidable in the direction orthogonal to the paper surface.

図5において二点鎖線にて簡略的に図示するが、製管機3の装置フレーム3aは、後側ガイド手段20Rの外周ガイド板21のための支持アーム3bを有している。支持アーム3bは、後続帯部92の外周側(図5において下側)の面に沿って、嵌合部93,94と外周規制体50との間へ挿し入れられている。支持アーム3bの先端部に後側ガイド手段20Rの外周ガイド板21が連結されて支持されている。
なお、後側ガイド手段20Rの外周ガイド板21は、嵌合位置9pよりも製管機3の後側(図5において右側)に少しずれて配置されているが、ちょうど嵌合位置9pに配置されていてもよい。
5, the apparatus frame 3a of the pipe making machine 3 includes a support arm 3b for the outer peripheral guide plate 21 of the rear guide means 20R. The support arm 3 b is inserted between the fitting portions 93 and 94 and the outer periphery regulating body 50 along the outer peripheral side (lower side in FIG. 5) of the trailing band portion 92. The outer peripheral guide plate 21 of the rear guide means 20R is connected to and supported by the tip of the support arm 3b.
The outer peripheral guide plate 21 of the rear guide means 20R is arranged slightly shifted to the rear side (right side in FIG. 5) of the pipe making machine 3 from the fitting position 9p, but is arranged just at the fitting position 9p. May be.

既設管1は、製管装置2によって次のようにして更生施工される。
図1に示すように、既設管1の内壁(内周面)に沿って先行螺旋管部91がある程度形成されているものとする。
帯状部材90の後続帯部92を、発進人孔4から先行螺旋管部91の内部を経て、外周規制体50の内部の製管機3へ導入する。
図5に示すように、製管駆動部10の駆動ローラ13を回転駆動させることによって、後続帯部92を嵌合位置9pへ向けて押し込む。押し込み方向は、先行螺旋管部91の径方向に対して斜めに向けられる。この押し込み力の径方向分力によって、嵌合位置9pにおける帯状部材90が外周規制体50の内周面に押し当てられながら、後続帯部92の第2嵌合部94と先行螺旋管部91の第1嵌合部93どうしが、外周規制体50の内周面上で嵌合される。なお、前記押し込み力の径方向分力によって、先行螺旋管部91が外周ガイド板21に押し付けられることによっても、嵌合部93,94どうしが嵌合可能である。また、内周ローラ22によって、先行螺旋管部91を内周側(図5において上側)から押さえることによって、嵌合部93,94どうしを安定的に嵌合させることができる。
The existing pipe 1 is renovated by the pipe making apparatus 2 as follows.
As shown in FIG. 1, it is assumed that a leading spiral pipe portion 91 is formed to some extent along the inner wall (inner peripheral surface) of the existing pipe 1.
The succeeding belt portion 92 of the belt-like member 90 is introduced from the starter hole 4 into the pipe making machine 3 inside the outer periphery regulating body 50 through the inside of the preceding spiral tube portion 91.
As shown in FIG. 5, the driving belt 13 of the pipe making drive unit 10 is driven to rotate, thereby pushing the trailing band portion 92 toward the fitting position 9p. The pushing direction is directed obliquely with respect to the radial direction of the preceding spiral tube portion 91. Due to this radial force component of the pushing force, the belt-like member 90 at the fitting position 9p is pressed against the inner peripheral surface of the outer periphery regulating body 50, while the second fitting portion 94 of the subsequent belt portion 92 and the preceding spiral tube portion 91 are pressed. The first fitting portions 93 are fitted on the inner peripheral surface of the outer periphery regulating body 50. The fitting portions 93 and 94 can also be fitted to each other when the preceding spiral tube portion 91 is pressed against the outer peripheral guide plate 21 by the radial component of the pushing force. Moreover, the fitting parts 93 and 94 can be stably fitted by pressing the leading spiral pipe part 91 from the inner circumference side (upper side in FIG. 5) by the inner circumference roller 22.

更に、押し込み力の周方向分力を推進反力として、製管機3を、外周規制体50の周方向ひいては既設管1の周方向へ推進させることができる。これによって、外周規制体50の内部において製管機3を周回させながら先行螺旋管部91を延伸させて、更生管9を製管することができる。
前後の係止部21f,21gが溝95bに係止されることによって、製管機3が後続帯部92等からのモーメントにより回転したり帯状部材90から脱落したりするのを防止でき、製管機3の姿勢を安定させることができる。
Furthermore, the pipe-making machine 3 can be propelled in the circumferential direction of the outer periphery restricting body 50 and thus in the circumferential direction of the existing pipe 1 by using the circumferential component of the pushing force as a propulsion reaction force. As a result, the regenerative tube 9 can be manufactured by extending the leading spiral tube portion 91 while circulating the pipe making machine 3 inside the outer periphery regulating body 50.
By locking the front and rear locking portions 21f and 21g in the groove 95b, it is possible to prevent the pipe making machine 3 from rotating due to a moment from the trailing band portion 92 or the like or dropping off from the band-shaped member 90. The posture of the pipe machine 3 can be stabilized.

当該製管方法によれば、外周規制体50の内周面に沿って製管を行なうことによって、先行螺旋管部91の形状を外周側から規制することができる。これによって、更生管9を外周規制体50に倣った均一断面にすることができる。
図2の二点鎖線にて示すように、既設管1の内周面に多少の凹凸部1dがあっても、更生管9の内周面は、凹凸の無い平滑面にすることができる。
更に、外周規制体50における規制部材51もしくは規制ユニット50xの数や、連結材52,53の曲率ないしは隣接する規制部材51どうし間の角度などを調節することによって、外周規制体50を既設管1の断面の大きさや形状に適合させることができる。すなわち、既設管1の非円形の断面形状に合わせて外周規制体50を容易に作製することができる。これによって、更生管9を既設管1と相似の非円形断面に形成することができる。言い換えると、既設管1が非円形断面であっても、その断面形状に合わせた更生管9を確実に作製することができる。
外周規制体50によって更生管9の形状を外周側から規制できるから、内周規制体は不要である。このため、既設管1内に水を流しながら製管作業を行なったとしても、内周規制体を省略することによって、流水阻害を緩和することができる。
According to the pipe manufacturing method, by performing pipe manufacturing along the inner peripheral surface of the outer periphery restricting body 50, the shape of the preceding spiral tube portion 91 can be restricted from the outer peripheral side. As a result, the rehabilitation pipe 9 can have a uniform cross-section following the outer periphery regulating body 50.
As shown by the two-dot chain line in FIG. 2, even if there are some uneven portions 1 d on the inner peripheral surface of the existing pipe 1, the inner peripheral surface of the rehabilitated tube 9 can be a smooth surface without unevenness.
Further, by adjusting the number of regulating members 51 or regulating units 50x in the outer circumference regulating body 50, the curvature of the connecting members 52, 53 or the angle between the neighboring regulating members 51, the outer circumference regulating body 50 is installed in the existing pipe 1. It can be adapted to the size and shape of the cross section. That is, the outer periphery regulating body 50 can be easily manufactured according to the non-circular cross-sectional shape of the existing pipe 1. Thereby, the rehabilitation pipe | tube 9 can be formed in the non-circular cross section similar to the existing pipe | tube 1. FIG. In other words, even if the existing pipe 1 has a non-circular cross section, the rehabilitation pipe 9 matched to the cross-sectional shape can be reliably produced.
Since the shape of the rehabilitation pipe 9 can be regulated from the outer circumference side by the outer circumference regulation body 50, the inner circumference regulation body is unnecessary. For this reason, even if a pipe making operation is performed while flowing water into the existing pipe 1, the obstruction of the flowing water can be alleviated by omitting the inner periphery regulating body.

先行螺旋管部91の延伸の進展状況に応じて、外周規制体50を適宜前進させる。例えば、図4(b)の二点鎖線にて示すように、製管機3が外周規制体50のユニット間連結材52等と干渉しそうな位置まで、先行螺旋管部91が延伸されたときは、製管機3を停止したうえで、外周規制体50をレール61に沿ってスライドさせる。詳しくは、図1に示すように、ワイヤー65を外周規制体50に繋着してウィンチ64を作動させることによって、外周規制体50を延伸方向の前方(図1において左方)へ牽引する。なお、人力で外周規制体50を動かしてもよい。このとき、製管機3は、先行螺旋管部91及び既設管1に対して位置固定されている。これによって、相対的に製管機3を外周規制体50内における後端部(図4(b)において右端部)までずらすことができる。その後、製管機3の運転を再開することで、製管を進める。
このようにして、常に外周規制体50内で製管作業を行なうことができる。製管機3を常に外周規制体50内で駆動させることができる。
なお、製管機3の駆動と併行してウィンチ64を駆動することで、先行螺旋管部91の延伸と同時併行して外周規制体50を移動させてもよい。
The outer periphery restricting body 50 is appropriately advanced in accordance with the progress of the extension of the preceding spiral tube portion 91. For example, as shown by a two-dot chain line in FIG. 4B, when the leading spiral pipe portion 91 is extended to a position where the pipe making machine 3 is likely to interfere with the inter-unit connecting member 52 of the outer periphery regulating body 50. The pipe making machine 3 is stopped, and then the outer periphery regulating body 50 is slid along the rail 61. Specifically, as shown in FIG. 1, the outer periphery regulating body 50 is pulled forward in the extending direction (leftward in FIG. 1) by connecting the wire 65 to the outer circumference regulating body 50 and operating the winch 64. Note that the outer periphery regulating body 50 may be moved manually. At this time, the pipe making machine 3 is fixed in position with respect to the preceding spiral pipe portion 91 and the existing pipe 1. Thereby, the pipe making machine 3 can be relatively shifted to the rear end portion (the right end portion in FIG. 4B) in the outer periphery regulating body 50. Thereafter, the pipe making is advanced by restarting the operation of the pipe making machine 3.
In this way, the pipe making operation can always be performed within the outer periphery regulating body 50. The pipe making machine 3 can always be driven in the outer periphery regulating body 50.
In addition, by driving the winch 64 in parallel with the driving of the pipe making machine 3, the outer periphery regulating body 50 may be moved in parallel with the extension of the preceding spiral pipe portion 91.

外周規制体50は規制ユニット50xごとに分解でき、かつ組み立てることができる。更に、各規制ユニット50xは、複数の規制部材51と連結材53に分解でき、かつ組み立てることができる。したがって、外周規制体50の既設管1内への搬入、設置、及び施工後の撤去作業を簡易化できる。   The outer periphery restricting body 50 can be disassembled and assembled for each restricting unit 50x. Furthermore, each regulating unit 50x can be disassembled into a plurality of regulating members 51 and connecting members 53, and can be assembled. Therefore, the carrying-in, installation, and removal work after construction of the outer periphery regulating body 50 into the existing pipe 1 can be simplified.

次に、本発明の他の実施形態を説明する。以下の実施形態において既述の形態と重複する構成に関しては図面に同一符号を付して説明を省略する。
図8及び図9は、本発明の第2実施形態を示したものである。第2実施形態においては、スライド機構60が、レール61に代えて、車輪63を含む。車輪63は、外周規制体50の底部の外周面(図8において下側面)に設けられ、既設管1の底部の内周面上を延伸方向(図8の紙面直交方向)へ転動可能になっている。これによって、外周規制体50を容易に前進スライドさせることができる。外周規制体50が重くても、人力でもスライド可能となる。
第2実施形態においては、レール61が不要であり、レール61の敷設作業を省略できる。
なお、車輪63は、外周規制体50の底部だけでなく、外周規制体50の側部や外周規制体50の上部にも設けられていてもよい。
Next, another embodiment of the present invention will be described. In the following embodiments, the same reference numerals are given to the drawings for the same configurations as those already described, and the description thereof is omitted.
8 and 9 show a second embodiment of the present invention. In the second embodiment, the slide mechanism 60 includes wheels 63 instead of the rails 61. The wheel 63 is provided on the outer peripheral surface (the lower side surface in FIG. 8) of the bottom of the outer periphery regulating body 50, and can roll on the inner peripheral surface of the bottom of the existing pipe 1 in the extending direction (the direction perpendicular to the paper surface in FIG. 8). It has become. Thereby, the outer periphery regulating body 50 can be easily slid forward. Even if the outer periphery regulating body 50 is heavy, it can be slid by human power.
In the second embodiment, the rail 61 is unnecessary and the laying operation of the rail 61 can be omitted.
The wheel 63 may be provided not only at the bottom of the outer periphery restricting body 50 but also at the side of the outer periphery restricting body 50 or at the top of the outer periphery restricting body 50.

本発明は、上記実施形態に限定されるものではなく、その趣旨を逸脱しない範囲において種々の改変をなすことができる。
例えば、製管機3が、先行螺旋管部91等との当たりを反力にして、外周規制体50を延伸方向の前方へ押し動かすようになっていてもよい。
外周規制体50の内部にブレース(筋交い)を設けてもよい。この場合、休工時には、流水阻害を防止するためにブレース(筋交い)を撤去しておくことが好ましい。
外周規制体50は、周方向に複数の規制ユニット50xひいては複数の規制部材51に分割されているだけでなく、外周規制体50の軸方向(図2、図8の紙面直交方向)にも複数部材に分割されていてもよい。
製管機3が一対の嵌合ローラを有していてもよい。これら嵌合ローラどうしの間において、後続帯部92と先行螺旋管部91とが直接的に嵌合されるとともに、嵌合ローラの回転によって推進力が得られるようにしてもよい。この場合、駆動ローラ13を省略するか従動ローラに変更してもよい。
内周ローラ22を省略してもよい。
スライド機構60として、既設管1の内壁にはレール61が敷設され、かつ外周規制体50には車輪63が設けられていてもよい。車輪63がレール61上を走行されるようになっていてもよい。
第2実施形態(図8及び図9)において、車輪63をモータ(スライド駆動部)によって回転駆動させることで、外周規制体50をスライドさせてもよい。
本発明は、螺旋管を製造するものであれば、既設管の更生工法以外の工法にも適用可能である。
The present invention is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention.
For example, the pipe making machine 3 may be configured to push and move the outer periphery regulating body 50 forward in the extending direction by using a reaction force against the leading spiral pipe portion 91 and the like.
Braces (bars) may be provided inside the outer periphery regulating body 50. In this case, it is preferable to remove the braces (struts) in order to prevent running water from being interrupted.
The outer periphery restricting body 50 is not only divided into a plurality of restricting units 50x and thus a plurality of restricting members 51 in the circumferential direction, but is also plural in the axial direction of the outer periphery restricting body 50 (the direction orthogonal to the plane of FIG. 2 and FIG. 8). It may be divided into members.
The pipe making machine 3 may have a pair of fitting rollers. Between the fitting rollers, the trailing band portion 92 and the leading spiral tube portion 91 may be directly fitted, and a propulsive force may be obtained by rotation of the fitting roller. In this case, the driving roller 13 may be omitted or changed to a driven roller.
The inner peripheral roller 22 may be omitted.
As the slide mechanism 60, rails 61 may be laid on the inner wall of the existing pipe 1, and wheels 63 may be provided on the outer periphery regulating body 50. The wheel 63 may be made to travel on the rail 61.
In the second embodiment (FIGS. 8 and 9), the outer periphery regulating body 50 may be slid by rotating the wheels 63 by a motor (slide drive unit).
The present invention can also be applied to methods other than the rehabilitation method for existing pipes, as long as the spiral pipe is manufactured.

本発明は、例えば老朽化した下水道管や農業用水管等の既設管の更生工法に適用できる。   The present invention can be applied to a rehabilitation method for existing pipes such as aging sewer pipes and agricultural water pipes.

1 既設管
9 更生管(螺旋管)
90 帯状部材
91 先行螺旋管部
91e 延伸端部(延伸方向の先端部)
92 後続帯部
95b 溝
9p 嵌合位置
2 製管装置
3 製管機
10 製管駆動部
13 駆動ローラ
20 ガイド手段
21 外周ガイド板
21f 係止部
21g 係止部
5 外周規制手段
50 外周規制体
50x 規制ユニット
51 規制部材
52 ユニット間連結材(連結材)
53 ユニット内連結材(連結材)
60 スライド機構
61 レール
63 車輪
64 ウィンチ(スライド駆動部)
1 Existing pipe 9 Rehabilitation pipe (spiral pipe)
90 Band-shaped member 91 Leading spiral tube portion 91e Stretched end portion (tip portion in the stretching direction)
92 Subsequent band part 95b Groove 9p Fitting position 2 Pipe making device 3 Pipe making machine 10 Pipe making drive part 13 Drive roller 20 Guide means 21 Outer guide plate 21f Locking part 21g Locking part 5 Outer circumference regulating means 50 Outer circumference regulating body 50x Control unit 51 Control member 52 Inter-unit connecting material (connecting material)
53 In-unit connection material (connection material)
60 Slide Mechanism 61 Rail 63 Wheel 64 Winch (Slide Drive Unit)

Claims (8)

帯状部材を螺旋状に巻回しながら前記帯状部材の一周違いに隣接する縁どうしを接合することによって、螺旋状の螺旋管を形成する製管方法であって、
環状の外周規制体を前記螺旋管の延伸方向に沿ってスライド可能に設置し、
前記外周規制体の内部に、前記帯状部材における先行して製管された先行螺旋管部の延伸方向の先端部と製管機を配置するとともに、前記製管機によって、前記帯状部材における前記先行螺旋管部に続く後続帯部と前記先行螺旋管部との前記隣接する縁どうしを、前記外周規制体の内周面上で接合させることによって前記先行螺旋管部を延伸させ、
前記延伸に応じて、前記外周規制体を前記延伸方向に前進させることを特徴とする製管方法。
It is a pipe making method for forming a helical spiral tube by joining edges adjacent to each other in the circumference of the belt-like member while winding the belt-like member spirally,
An annular outer periphery regulating body is installed so as to be slidable along the extending direction of the spiral tube,
In the inside of the outer periphery regulating body, a leading end portion in the extending direction of the preceding spiral pipe portion that has been piped in advance in the band-shaped member and a pipe making machine are disposed, and the leading edge in the band-shaped member is formed by the pipe making machine. Extending the preceding spiral tube portion by joining the adjacent edges of the subsequent band portion following the spiral tube portion and the preceding spiral tube portion on the inner peripheral surface of the outer periphery regulating body,
In accordance with the stretching, the outer periphery regulating body is advanced in the stretching direction.
帯状部材を螺旋状に巻回しながら前記帯状部材の一周違いに隣接する縁どうしを接合することによって、螺旋状の螺旋管を形成する製管装置であって、
外周規制手段と、製管機を備え、
前記外周規制手段が、環状の外周規制体と、前記外周規制体を前記螺旋管の延伸方向に沿ってスライド可能とするスライド機構とを含み、前記外周規制体の内部に、前記帯状部材における先行して製管された先行螺旋管部の延伸方向の先端部と前記製管機とが配置され、
前記製管機が、前記帯状部材における前記先行螺旋管部に続く後続帯部と前記先行螺旋管部との前記隣接する縁どうしを、前記外周規制体の内周面上で接合させることを特徴とする製管装置。
A pipe making device that forms a helical spiral tube by joining edges adjacent to each other around the belt-like member while spirally winding the belt-shaped member,
The outer circumference regulating means and the pipe making machine are provided.
The outer periphery restricting means includes an annular outer periphery restricting body and a slide mechanism that allows the outer periphery restricting body to slide along the extending direction of the spiral tube. The leading end of the leading spiral pipe part that has been piped and the pipe making machine are arranged,
The pipe making machine joins adjacent edges of a succeeding band and the preceding spiral pipe part following the preceding spiral pipe part in the band-shaped member on an inner peripheral surface of the outer periphery regulating body. Pipe making equipment.
前記製管機が、前記後続帯部を前記外周規制体の内側から前記外周規制体へ向けて押し込んで前記外周規制体の内周面上の先行螺旋管部と嵌合させるとともに推進力を得る製管駆動部を含むことを特徴とする請求項2に記載の製管装置。   The pipe making machine pushes the trailing band portion from the inside of the outer periphery restricting body toward the outer periphery restricting body to be fitted with the preceding spiral tube portion on the inner peripheral surface of the outer periphery restricting body and obtains a propulsive force. The pipe making apparatus according to claim 2, further comprising a pipe making drive unit. 前記製管機が、前記先行螺旋管部に対して該先行螺旋管部を構成する帯状部材の延び方向にスライド可能に係止される係止部を含むことを特徴とする請求項2又は3に記載の製管装置。   The said pipe making machine contains the latching | locking part latched so that a slide in the extension direction of the strip | belt-shaped member which comprises this preceding spiral tube part with respect to the said preceding spiral tube part is possible. The pipe making apparatus described in 1. 前記外周規制体が、周方向に並べられた複数の規制部材と、これら規制部材どうしを分離可能に連結する連結材を含むことを特徴とする請求項2〜4の何れか1項に記載の製管装置。   The said outer periphery control body contains the connection material which connects the some control member arranged in the circumferential direction, and these control members so that isolation | separation is possible, The any one of Claims 2-4 characterized by the above-mentioned. Pipe making equipment. 前記スライド機構が、前記外周規制体を前記延伸方向へ案内するレールを含むことを特徴とする請求項2〜5の何れか1項に記載の製管装置。   The said slide mechanism contains the rail which guides the said outer periphery control body to the said extending | stretching direction, The pipe making apparatus of any one of Claims 2-5 characterized by the above-mentioned. 前記スライド機構が、前記外周規制体の底部の外周面に設けられた車輪を含むことを特徴とする請求項2〜6の何れか1項に記載の製管装置。   The said slide mechanism contains the wheel provided in the outer peripheral surface of the bottom part of the said outer periphery control body, The pipe making apparatus of any one of Claims 2-6 characterized by the above-mentioned. 前記スライド機構が、前記外周規制体に対して前記延伸方向に沿う前進力を付与するスライド駆動部を含むことを特徴とする請求項2〜7の何れか1項に記載の製管装置。   The pipe making apparatus according to any one of claims 2 to 7, wherein the slide mechanism includes a slide drive unit that applies a forward force along the extending direction to the outer periphery regulating body.
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JP7252822B2 (en) 2019-04-23 2023-04-05 積水化学工業株式会社 Unwinding jig for rehabilitating pipe and unwinding method
KR20210073964A (en) * 2019-12-11 2021-06-21 임성욱 The water pipes Divided shield method Repair device
KR102337733B1 (en) 2019-12-11 2021-12-10 임성욱 The water pipes Divided shield method Repair device
KR20220139101A (en) * 2021-04-07 2022-10-14 임성욱 Non-Explosive Pipe System for Water and Sewage
KR102510699B1 (en) 2021-04-07 2023-03-15 임성욱 Non-Explosive Pipe System for Water and Sewage

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