JP2018050468A - Foreign matter detection device, wireless power transmission device, and wireless power transmission system - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a foreign matter detection device capable of highly accurately detecting presence/absence of a foreign matter, and a wireless power transmission device and a wireless power transmission system.SOLUTION: A foreign matter detection device includes a magnetic field generation part, a sensing part, and a detection part. The magnetic field generation part generates a magnetic field by using a conductive coil. The sensing part includes a plurality of magnetic sensors for detecting the magnetic field and outputting a signal according to at least one of magnitude and a direction of the detected magnetic field. The detection part detects presence/absence of a foreign matter on the basis of the signal from the sensing part. At least two sensors included in the sensing part are arranged at positions which are different from each other and at which the magnitudes of the magnetic field detected when there is no foreign matter are equal to each other.SELECTED DRAWING: Figure 1

Description

  Embodiments described herein relate generally to a foreign object detection device, a wireless power transmission device, and a wireless power transmission system.

  In the field of wireless power transmission technology, a foreign object detection device is used to detect the presence or absence of a foreign object that causes a decrease in power transmission efficiency or a danger due to heat generation. In a conventional foreign object detection device, in order to detect the presence or absence of a foreign object, a method of estimating power loss by a change in the Q value of the resonator, a method of estimating the generation of eddy current from the current value of a power transmission / reception coil, and power transmission / reception A method of estimating power loss from the power value is used.

  In order to detect the presence or absence of foreign matter with high accuracy by such a conventional foreign matter detection method, the reference value when no foreign matter is present, that is, the Q value of the resonator during power transmission, the current value of the power transmission / reception coil, In addition, it is necessary to set the power transmission / reception power value with high accuracy. However, taking into account changes in power loss according to the power transmission / reception power value, changes in the positional relationship of the power transmission / reception coil and surrounding environment, manufacturing variations and secular changes in foreign object detection devices, etc., the reference value should be set accurately. Was difficult. For this reason, it has been difficult for the conventional foreign object detection device to detect the presence or absence of a foreign object with high accuracy.

JP 2013-135518 A

  Provided are a foreign object detection device, a wireless power transmission device, and a wireless power transmission system that can detect the presence or absence of a foreign material with high accuracy.

  The foreign object detection device according to the present embodiment includes a magnetic field generation unit, a sensing unit, and a detection unit. The magnetic field generator generates a magnetic field using a conductive coil. The sensing unit includes a plurality of magnetic sensors that detect a magnetic field and output a signal corresponding to at least one of the magnitude and direction of the detected magnetic field. A detection part detects the presence or absence of a foreign material based on the signal from a sensing part. The at least two magnetic sensors included in the sensing unit are arranged at different positions where the magnitudes of the magnetic fields detected when no foreign matter is present are equal.

The block diagram which shows the function structure of the foreign material detection apparatus which concerns on 1st Embodiment. The lineblock diagram showing an example of the foreign substance detection device concerning a 1st embodiment. The block diagram which shows the other example of the foreign material detection apparatus which concerns on 1st Embodiment. The block diagram which shows the other example of the foreign material detection apparatus which concerns on 1st Embodiment. The flowchart which shows the foreign material detection process which concerns on 2nd Embodiment. The block diagram which shows an example of the foreign material detection apparatus which concerns on 3rd Embodiment. The block diagram which shows an example of the foreign material detection apparatus which concerns on 4th Embodiment. The circuit diagram which shows an example of the foreign material detection apparatus which concerns on 4th Embodiment. The block diagram which shows an example of a function structure of the wireless power transmission apparatus which concerns on 5th Embodiment. The block diagram which shows the other example of a function structure of the wireless power transmission apparatus which concerns on 5th Embodiment. The block diagram which shows an example of the wireless power transmission apparatus which concerns on 5th Embodiment. The flowchart which shows the foreign material detection process before power transmission by the wireless power transmission apparatus which concerns on 5th Embodiment. The flowchart which shows the foreign material detection process in power transmission by the wireless power transmission apparatus which concerns on 5th Embodiment. The block diagram which shows the function structure of the wireless power transmission system which concerns on 6th Embodiment. The flowchart which shows the alignment control by the wireless power transmission system which concerns on 6th Embodiment. Explanatory drawing explaining the detection method of the relative position which concerns on 6th Embodiment.

  Hereinafter, a foreign object detection device, a wireless power transmission device, and a wireless power transmission system according to embodiments will be described with reference to the drawings. In each of the following embodiments, the magnitude, direction, and time change of the magnetic field observed at a plurality of points when a current is passed through a conductor varies depending on the presence or absence of foreign substances that may affect wireless power transmission. The foreign matter is detected based on the basic principle of “Yes”. The foreign object that can be detected by the foreign object detection device includes, for example, a metal piece, but is not limited thereto.

(First embodiment)
First, the foreign object detection device according to the first embodiment will be described with reference to FIGS. The foreign object detection device according to the present embodiment is used, for example, for foreign object detection performed before and during power transmission by the wireless power transmission device. The wireless power transmission device includes any method of wireless power transmission device such as a magnetic resonance method, an electromagnetic induction method, and a radio wave method. Here, FIG. 1 is a block diagram showing a functional configuration of the foreign object detection device according to the present embodiment. As shown in FIG. 1, the foreign object detection device according to the present embodiment includes a magnetic field generation unit 10, a sensing unit S including a plurality of magnetic sensors Sn (n = 1, 2, 3,...), And a detection unit. 20.

  The magnetic field generation unit 10 includes a power supply 11 and a coil 12 and generates a magnetic field (magnetic flux) for detecting the presence or absence of foreign matter. The power supply 11 generates a direct current or an alternating current and supplies it to the coil 12. The coil 12 is conductive. The coil 12 generates a magnetic field corresponding to the current supplied from the power supply 11. The power supply 11 may be built in the foreign object detection device, or an external power supply may be used as the power supply 11. As the external power source, for example, a power source for power transmission of the wireless power transmission device can be used. By using an external power source as the power source 11, the configuration of the foreign object detection device can be simplified.

  Here, FIG. 2 and FIG. 3 are configuration diagrams showing an example of the foreign object detection device according to the present embodiment. 2 and 3, the vertical direction (the direction indicated by the solid arrow) is the foreign object detection direction, and the foreign object detection device detects the presence or absence of a foreign object present in the foreign object detection direction. Normally, the foreign object detection device is used by being arranged so that the foreign object detection direction and the power transmission direction of the wireless power transmission device coincide. 2 and 3, the housing 13 of the foreign object detection device is formed in a flat plate shape with an opening surface 131 perpendicular to the foreign object detection direction. Here, the opening surface 131 is a surface on the foreign object detection direction side of the surface of the housing 13 formed on the flat plate. For example, in FIG. 2 and FIG. 3, the hatched surface is the opening surface 131. The foreign object detection device detects the presence or absence of a foreign object on the opening surface 131 or above the opening surface 131.

  In FIG. 2, the coil 12 is a vertically wound coil wound perpendicularly to the opening surface 131 of the housing 13. That is, the coil 12 is wound in parallel to the foreign object detection direction.

  In FIG. 3, the coil 12 is a horizontally wound coil wound horizontally with respect to the opening surface 131 of the housing 13. That is, the coil 12 is wound perpendicularly to the foreign object detection direction.

  2 and 3, in the portion of the opening surface 131 of the housing 13 where the coil 12 is not wound, the direction of the main component of the magnetic field generated by the coil 12 is the opening surface 131. It is perpendicular to (in parallel with the foreign object detection direction). In the portion of the opening surface 131 of the housing 13 where the coil 12 is wound, the direction of the main component of the magnetic field generated by the coil 12 is parallel to the opening surface 131 (perpendicular to the foreign object detection direction). )become. 2 and 3 indicate the direction and direction of the main component of the magnetic field generated by the coil 12.

  The power source 11 may be configured to be able to adjust the frequency and amplitude of the current supplied to the coil 12. Thereby, frequency modulation and amplitude modulation of the magnetic field generated by the coil 12 can be performed, and the foreign object detection method can be advanced. As an advanced foreign matter detection method, for example, it is conceivable to perform foreign matter detection in a plurality of frequency bands.

  The sensing unit S includes a plurality of magnetic sensors Sn that detect a magnetic field generated by the magnetic field generation unit 10, and outputs a signal such as a current or a voltage according to at least one of the magnitude and direction of the detected magnetic field. For example, a coil can be used as the magnetic sensor Sn. By using the coil, the foreign object detection device can be manufactured at low cost. Moreover, it is also possible to use a Hall element as the magnetic sensor Sn.

  A plurality of magnetic sensors Sn are arranged on the same plane orthogonal to the main component of the magnetic field generated by the magnetic field generator 10. More specifically, as shown in FIGS. 2 and 3, the magnetic sensor Sn is disposed in a portion of the opening surface 131 of the housing 13 where the coil 12 is not wound. With such an arrangement, the magnetic sensor Sn can detect the main component of the magnetic field, thereby improving the detection sensitivity of the magnetic field. Therefore, the foreign object detection accuracy by the foreign object detection device can be improved. 2 and 3, two magnetic sensors S1 and Sn are shown, but the number of magnetic sensors Sn included in the sensing unit S is arbitrary.

  In addition, at least two of the plurality of magnetic sensors Sn are arranged symmetrically with respect to the coil 12. That is, the two or more magnetic sensors Sn are arranged at positions where the magnitude of the magnetic field generated by the magnetic field generator 10 is equal when no foreign matter is present. The symmetrical arrangement of the magnetic sensor Sn can be realized by considering the distance from the magnetic sensor Sn to the coil 12.

  For example, in FIG. 2 and FIG. 3, the two magnetic sensors S <b> 1 and Sn are arranged at the same distance from the coil 12 in the center of the opening surface 131 of the housing 13. Since the magnitude of the magnetic field is determined according to the distance from the coil 12 at the center of the opening surface 131 of the housing 13, the magnitude of the magnetic field at the position where the magnetic sensors S <b> 1 and Sn are arranged when no foreign matter is present. Will be equal. That is, the magnetic sensor S1 and the magnetic sensor Sn are arranged symmetrically.

  In addition, as shown in FIG. 4, when a plurality of magnetic sensors Sn are arranged at the central portion and the peripheral portion of the opening surface 131 of the housing 13, a coil is formed to realize a symmetrical arrangement of the magnetic sensors Sn. 12 and the shape of the housing 13 need to be considered. For example, in FIG. 4, twelve magnetic sensors S <b> 1 to S <b> 6 and Sa to Sf are arranged, and the magnetic sensors S <b> 1 to S <b> 3 and Sd to Sf are arranged at an equal distance from the coil 12. The magnetic sensors S4 to S6 and Sa to Sc are also arranged equidistant from the coil 12. However, in the case of FIG. 4, the magnitude of the magnetic field is not necessarily equal between the central portion and the peripheral portion of the opening surface 131 of the housing 13, and the magnitude of the magnetic field at each position when no foreign matter is present is approximately the following. become that way.

S1 = S3 = Sd = Sf
S4 = S6 = Sa = Sc
S2 = Se
S5 = Sb

  In the above equation, Sx represents the magnitude of the magnetic field at the position of the magnetic sensor Sx when no foreign matter is present. In FIG. 4, magnetic sensors S1, S3, Sd, Sf are arranged symmetrically, magnetic sensors S4, S6, Sa, Sc are arranged symmetrically, magnetic sensors S2, Se are arranged symmetrically, and magnetic sensors S5, Sb are arranged. Are arranged symmetrically.

  As described above, the plurality of magnetic sensors Sn are disposed symmetrically on the opening surface 131 of the housing 13 in consideration of the distance from the coil 12 and the shape of the coil 12 and the housing 13. By arranging a plurality of magnetic sensors Sn symmetrically, the sensing unit S can detect the presence or absence of foreign matter by comparing the output signals of the magnetic sensors Sn arranged symmetrically. A method for detecting a foreign object will be described later.

  In the present embodiment, all the magnetic sensors Sn included in the sensing unit S may be arranged symmetrically, or only some of the magnetic sensors Sn may be arranged symmetrically. In addition, as shown in FIG. 4, when the magnetic sensors Sn are arranged in an array, the foreign matter detection space of each magnetic sensor Sn is divided, so that the spatial resolution of foreign matter detection can be improved.

  The detection unit 20 receives the output signal of the sensing unit S and detects the presence or absence of a foreign substance based on the output signal. When a foreign substance exists on or near the sensing unit S, the magnetic field generated by the magnetic field generation unit 10 changes due to the influence of the foreign substance, and the output signal of the sensing unit S changes according to the change in the magnetic field. Therefore, the detection unit 20 can detect the presence or absence of foreign matter from the change in the output signal of the sensing unit S.

  The detection unit 20 can be realized by using a computer device as basic hardware. For example, the computer device includes a memory and a CPU, stores a program for realizing foreign object detection processing in advance in the memory, and executes the program by the CPU, thereby realizing the functional configuration of the detection unit 20. .

  Hereinafter, a foreign object detection method by the detection unit 20 will be described. As described above, in the present embodiment, at least some of the plurality of magnetic sensors Sn are arranged symmetrically. The magnetic sensors Sn arranged symmetrically are referred to as magnetic sensors S1 and Sn (see FIGS. 2 and 3). When no foreign matter exists in the foreign matter detection range of the magnetic sensors S1 and Sn, the outputs of the magnetic sensors S1 and Sn. The magnitudes (absolute values) of the signals are substantially equal (| S1 | = | Sn |).

  As shown in FIG. 2, when the directions of the magnetic fields detected by the magnetic sensors S1 and Sn are opposite, the signs of the output signals of the magnetic sensors S1 and Sn are opposite (S1 = −Sn), as shown in FIG. When the directions of the magnetic fields detected by the magnetic sensors S1 and Sn are the same, the signs of the output signals of the magnetic sensors S1 and Sn are the same (S1 = Sn). However, in any case, the magnitudes (absolute values) of the output signals of the magnetic sensors S1 and Sn are substantially equal.

  On the other hand, as shown in FIGS. 2 and 3, when the foreign matter M exists within the foreign matter detection range of the magnetic sensors S1 and Sn, the magnitude of the output signal of either or both of the magnetic sensors S1 and Sn. However, it changes with respect to the case where the foreign material M does not exist. Since the possibility that the foreign matter M has the same influence on the output signals of the magnetic sensors S1 and Sn is low, there is a difference in the magnitude of the output signals of the magnetic sensors S1 and Sn when the foreign matter M is present (| S1 | ≠ | Sn |). Therefore, the detection unit 20 can detect the presence or absence of a foreign object by comparing the magnitudes of the output signals of the magnetic sensors S1 and Sn.

  More specifically, the detection unit 20 calculates a relative value of the magnitudes of the output signals of the magnetic sensors S1 and Sn. As the relative value, a difference (| S1 | − | Sn |) or a quotient (| S1 | / | Sn |) of output signals of the magnetic sensors S1 and Sn is used. For example, when the difference in the magnitude of the output signal is used as the relative value, the relative value is substantially 0 when no foreign matter is present. If there is a foreign object, the relative value changes from zero. The detection unit 20 compares the relative value with a predetermined threshold value to detect the presence or absence of foreign matter.

  Thus, according to the present embodiment, the detection unit 20 can detect the presence or absence of a foreign substance based on the relative values of the output signals of the plurality of magnetic sensors Sn. In a conventional foreign object detection device, a change in power loss according to the power transmission / reception power value, a change in the positional relationship of the power transmission / reception coil and surrounding environment, a manufacturing variation and a secular change of the foreign material detection device (hereinafter collectively referred to as “disturbance”) However, according to the present embodiment, since it is not necessary to set the reference value, it is easy to measure a plurality of parameters such as The presence or absence of foreign matter can be detected.

  In addition, since the influence of disturbances and the like is substantially uniform with respect to the plurality of magnetic sensors Sn, the influence of these disturbances can be suppressed by detecting the presence or absence of foreign matter based on the relative value. Thereby, it is possible to avoid excessive detection and non-detection and to detect foreign matter with high accuracy.

  In the case of a foreign object having a small size or a small influence on wireless power transmission, the influence of disturbance or the like on the change of the output signal may be greater than the influence of the foreign substance on the change of the output signal. In the conventional foreign matter detection device, since it is difficult to detect such foreign matter, there is a possibility that serious problems such as heat generation of the foreign matter during power transmission may occur. However, according to the present embodiment, as described above, it is possible to suppress the influence of disturbance and the like, so that even a foreign object having a small size or a foreign object having a small influence on wireless power transmission can be detected with high accuracy. Can do.

  Furthermore, according to the present embodiment, since a plurality of magnetic sensors Sn are provided, the foreign object detection space of the sensing unit S is divided, and the spatial resolution of foreign object detection can be improved.

(Second Embodiment)
Next, a foreign object detection apparatus according to the second embodiment will be described with reference to FIG. The configuration of the foreign object detection device according to the present embodiment is the same as that of the first embodiment. In the present embodiment, the detection unit 20 detects the presence or absence of foreign matter based on not only the relative value of the output signals of the plurality of magnetic sensors S but also the value of each output signal.

  Here, FIG. 5A is a flowchart showing the foreign object detection processing by the detection unit 20 of the present embodiment. As shown in FIG. 5A, when the foreign object detection process is started, a current is supplied from the power source 11 to the coil 12 (step S1), and the coil 12 generates a magnetic field for detecting the foreign object. Each of the plurality of magnetic sensors Sn inputs an output signal corresponding to the detected magnetic field to the detection unit 20, and the detection unit 20 compares the value Sn of each input output signal with a predetermined threshold (step S2). ).

  The threshold value is set for each magnetic sensor Sn, and is set, for example, as a range of a predetermined margin value from the reference value SCAL of the output signal of each magnetic sensor Sn when there is no foreign object. In FIG. 5, the lower limit threshold value of the output signal is SCAL-M (M> 0), and the upper limit threshold value is SCAL + N (N> 0). The margin values M and N may be equal or different values.

  When the value Sn of the output signal of the magnetic sensor Sn is within the threshold range (YES in step S2), the detection unit 20 determines that there is no foreign object (step S3), and when the value is outside the threshold range (step S2). It is determined that there is a foreign object (NO in S2) (step S4).

  In this way, in addition to the foreign object detection process based on the relative values of the output signals of the plurality of magnetic sensors Sn, the foreign object detection process is executed according to the value of the output signal of each magnetic sensor Sn, thereby further improving the foreign object detection accuracy. Can be made.

  In the present embodiment, the detection unit 20 calibrates the reference value SCAL of the output signal of the magnetic sensor Sn. FIG. 5B is a flowchart showing calibration processing by the detection unit 20. The calibration process is performed under conditions where no foreign matter exists. As shown in FIG. 5B, when the calibration process is started, a current is supplied from the power source 11 to the coil 12, and the coil 12 generates a magnetic field for detecting foreign matter (step S5). Each magnetic sensor Sn inputs an output signal corresponding to the detected magnetic field to the detection unit 20. The detection unit 20 stores the value Sn of the output signal input from each magnetic sensor Sn and sets it as a new calibrated reference value SCAL (step S6). When a new reference value SCAL is set for all or desired magnetic sensors Sn, the supply of current from the power supply 11 to the coil 12 is stopped, and the calibration process is terminated (step S7).

  In the foreign object detection process after the calibration process, a threshold value is set based on the new reference value SCAL set by the calibration process, and the foreign object is detected. It is preferable that the calibration process is periodically performed by an administrator other than when the coil 12 is manufactured or installed in an actual use environment.

  By performing the calibration process, it is possible to acquire the reference value SCAL in consideration of the influence of disturbance or the like. By performing the foreign object detection process based on the reference value SCAL, it is possible to suppress the influence of disturbance and the like and perform more accurate foreign object detection. In addition, the structure which sets a reference value with respect to the relative value of the output signal of magnetic sensor Sn by a calibration process is also possible. In this case, the presence or absence of a foreign object can be detected by comparing the set reference value with the detected relative value.

(Third embodiment)
Hereinafter, the foreign object detection apparatus according to the third embodiment will be described with reference to FIG. In the present embodiment, in the sensing unit S, the magnetic sensor Sn and other types of sensors Tn (n = 1, 2,...) Are used in combination. FIG. 6 is a configuration diagram illustrating an example of the foreign object detection device according to the present embodiment. In FIG. 6, the sensor Tn is juxtaposed with respect to each magnetic sensor Sn. However, the sensor Tn is not juxtaposed with the magnetic sensor Sn and can be arranged at an arbitrary position. Further, the number of sensors Tn can be set arbitrarily.

  In the present embodiment, the detection unit 20 detects the presence or absence of foreign matter based on the output signal of the magnetic sensor Sn and the output signal of the sensor Tn. When the sensor Tn is arranged symmetrically on the housing 13 as shown in FIG. 6, the detection unit 20 detects the foreign matter based on the relative value of the magnitude of the output signal of the symmetrically arranged sensor Tn. The presence or absence can be detected. The detection unit 20 may detect the presence or absence of foreign matter by comparing the value of the output signal of each sensor Tn with a reference value, or may perform a calibration process on the reference value of the sensor Tn. Good. For example, the detection unit 20 determines that a foreign object exists when at least one of the foreign object detection result based on the output signal of the sensor Sn and the foreign object detection result based on the output signal of the sensor Tn is detected.

  As the sensor Tn, for example, a capacitance sensor that detects capacitance can be used. By using the capacitance sensor, it is possible to easily detect the presence or absence of foreign matter existing in a region where the magnetic field is substantially parallel to the opening surface 131 of the housing 13 such as immediately above the coil 12.

  In addition, a temperature sensor that detects temperature can be used as the sensor Tn. By using the temperature sensor, it is possible to perform power transmission while monitoring the temperature rise of the foreign matter even when the foreign matter is present. Examples of such control include control for executing power transmission when the temperature of the foreign object is equal to or lower than a predetermined temperature, and control for adjusting the transmission power so that the temperature of the foreign object does not become higher than the predetermined temperature. When performing such control, the foreign object detection device is configured to be able to transmit the output signal of the sensor T to the wireless power transmission device by wire or wirelessly.

  Furthermore, as the sensor Tn, an infrared sensor that detects infrared light or an image sensor that detects visible light can be used. By using an infrared sensor or an image sensor, it is possible to detect the presence or absence of a foreign substance having a small influence on a magnetic field of an animal or the like.

  Furthermore, an ultrasonic sensor that detects ultrasonic waves can be used as the sensor Tn. By using an ultrasonic sensor, it is possible to detect the presence or absence of foreign matter that is difficult to detect even with the various sensors described above. For example, it is effective when it is necessary to detect the presence or absence of a foreign substance that does not emit infrared light with little change in electrical characteristics. In addition, a configuration in which an ultrasonic sensor is used as a distance sensor to detect the distance to a foreign object is possible. Based on the detected distance information, it may be determined whether or not power transmission is possible or whether or not a pre-power transmission foreign object detection process described later is started.

  According to the present embodiment, by using the magnetic sensor Sn and the various sensors Tn in combination, it is possible to suppress excessive detection and erroneous detection of foreign matter and further improve the foreign matter detection accuracy of the foreign matter detection device. As the sensor Tn, any sensor other than the above various sensors may be used, or two or more types of sensors may be used.

(Fourth embodiment)
Next, a foreign object detection device according to a fourth embodiment will be described with reference to FIGS. In the present embodiment, the magnetic sensor Sn is configured by a coil and used in combination as the coil 12 of the magnetic field generation unit 10. FIG. 7 is a configuration diagram illustrating an example of the foreign object detection device according to the present embodiment.

  As shown in FIG. 7, in this embodiment, the independent coil 12 as shown in FIG. 1 is not provided, and each magnetic sensor Sn is used as the coil 12. That is, each magnetic sensor Sn generates a magnetic field as the coil 12, detects a magnetic field generated by another magnetic sensor Sn, and outputs a signal corresponding to the detected magnetic field. Although not shown in FIG. 7, each magnetic sensor Sn is connected to the power supply 11 and the detection unit 20.

  The plurality of magnetic sensors Sn operate so that a part or all of them generate a magnetic field and a part or all of them detect the magnetic field. When some of the magnetic sensors Sn generate a magnetic field, a magnetic field is formed around all the magnetic sensors Sn, and an electromotive force corresponding to the average magnetic field strength of the formed magnetic field is generated. Since the average magnetic field strength changes due to the presence of foreign matter, the electromotive force generated in the magnetic sensor Sn also changes due to the presence of foreign matter. Therefore, the presence or absence of a foreign object can be detected by generating a magnetic field with some or all of the magnetic sensors Sn and detecting electromotive forces generated by some or all of the magnetic sensors Sn. When detecting an electromotive force generated in an arbitrary magnetic sensor Sn when it generates a magnetic field, detecting a change in a parameter related to the inductance value of the magnetic sensor Sn detects the presence or absence of a foreign object. Is equivalent to

  FIG. 8 is a circuit diagram illustrating an example of the foreign object detection device according to the present embodiment. In FIG. 8, each magnetic sensor Sn constituting the sensing unit S is configured to be connectable to the power supply 11 and the AD converter 14, and the connection can be switched by the controller 15. The magnetic sensor Sn functions as the coil 12 of the magnetic field generator 10 when connected to the power supply 11. On the other hand, the magnetic sensor Sn functions as a magnetic sensor Sn that detects a magnetic field when connected to the AD converter 14.

  As shown in FIG. 8, when the magnetic sensor Sn on the magnetic field generation side generates an alternating magnetic field by the AC power supply 11, for example, the detection unit 20 rectifies the electromotive force of the magnetic sensor Sn on the magnetic field detection side and lowers it. A signal digitized by the AD converter 14 at the sampling rate is input. Further, a circuit configuration such as an AD converter may be shared by creating one output stream from the output signals of the plurality of magnetic sensors Sn using a multiplexer. As a result, the configuration of the foreign object detection device can be simplified and the cost can be reduced.

  According to the present embodiment, since a magnetic field can be generated by the plurality of magnetic sensors Sn, the spatial resolution of foreign object detection can be further improved. In addition, by mounting a circuit configuration such as the sensing unit S or AD converter on the printed circuit board, it is possible to reduce the cost of the foreign object detection device and improve the mechanical strength.

(Fifth embodiment)
Next, as a fifth embodiment, a wireless power transmission device including the above foreign object detection device will be described with reference to FIGS. The wireless power transmission apparatus according to the present embodiment is a magnetic resonance wireless power transmission apparatus that wirelessly transmits power using a magnetic field, and power transmission is controlled based on a foreign object detection result by the foreign object detection apparatus.

  Here, FIG. 9 is a block diagram illustrating an example of a functional configuration of the wireless power transmission device according to the present embodiment. As shown in FIG. 9, the wireless power transmission device according to this embodiment includes the above-described foreign object detection device including the magnetic field generation unit 10, the detection unit 20, and the sensing unit S including a plurality of magnetic sensors Sn, and the control unit 30. And a power source 31, a power transmission coil 32, and a notification unit 33. Since the configuration of the foreign object detection device is as described above, the description thereof is omitted.

  The control unit 30 acquires a foreign object detection result from the detection unit 20, and controls power transmission based on the foreign object detection result. The control unit 30 can be realized by using a computer device as basic hardware.

  The power source 31 is an AC power source that supplies power to the power transmission coil 32. The power supply 31 is controlled by the control unit 30.

  The power transmission coil 32 is a conductive coil wound perpendicularly or parallel to the power transmission direction. The power transmission coil 32 is supplied with an alternating current from the power source 31 to generate an alternating magnetic field, and wirelessly transmits power to a power receiving coil included in a power transmission target such as an electric vehicle.

  The notification unit 33 is controlled by the control unit 30 and, when a foreign object is detected by the foreign object detection device, notifies the user of the power transmission target or the administrator of the wireless power transmission device of the presence of the foreign object. As the notification unit 33, a monitor capable of outputting an image, a speaker capable of outputting sound, or the like can be used. Further, as the notification unit 33, a communication means such as a user's or administrator's mobile phone can be used.

  As in this embodiment, in the case of a magnetic resonance type wireless power transmission device, the configuration of the foreign object detection device can be shared with other configurations. Here, FIG. 10 is a block diagram illustrating another example of the functional configuration of the wireless power transmission device according to the present embodiment.

  In FIG. 10, the control unit 20 and the detection unit 30, the power source 11 and the power source 31, the coil 12 and the power transmission coil 32 are shared. In this case, the function of the detection unit 20 is realized by the control unit 30. In addition, a power transmission coil 32 is used as the coil 12. Further, the power source 31 of the power transmission coil 32 is used as the power source 11 of the coil 12. With such a configuration, the configuration of the wireless power transmission apparatus can be simplified and the number of parts can be reduced.

  FIG. 11 is a configuration diagram illustrating an example of the wireless power transmission device of FIG. 10. As shown in FIG. 11, the wireless power transmission device of FIG. 10 has a power transmission direction and a foreign object detection direction that coincide with each other (the direction of the solid line arrow in FIG. 11), and is perpendicular to the main component of the magnetic field generated by the power transmission coil 32. Magnetic sensor Sn is arranged on the same plane (opening surface 131 of housing 13). In the magnetic resonance type wireless power transmission apparatus, when the foreign matter M exists on a plane perpendicular to the main component of the magnetic field generated by the power transmission coil 32, problems such as heat generation and power loss become significant. Accordingly, since the magnetic sensor S is arranged on the plane, the foreign matter M having such a large influence can be detected with high accuracy.

  Next, foreign object detection processing and power transmission processing by the wireless power transmission device according to the present embodiment will be described. FIG. 12 is a flowchart illustrating foreign object detection processing before power transmission that is performed before the start of power transmission. When power transmission preparation is started (step S8), the wireless power transmission device performs foreign matter detection processing before power transmission by the foreign matter detection device (step S9). The number of times and time for performing the foreign object detection processing can be arbitrarily set. When no foreign matter is detected by the foreign matter detection process (NO in step S9), the control unit 30 causes the power supply 31 to start supplying power. Thereby, power transmission is started (step S10).

  On the other hand, when a foreign object is detected by the foreign object detection process (YES in step S9), the control unit 30 stops preparation for power transmission (step S11), and the notification unit 33 notifies the user or administrator that the foreign object has been detected. Notification is made (step S12). As a result, the user or the administrator can remove the foreign matter, and power transmission can be started in a state where no foreign matter is present. Therefore, it is possible to suppress a danger due to the heat generated by the foreign matter and a decrease in power transmission efficiency. In addition, by notifying the user or administrator of the presence of a foreign object, the removal of the foreign object can be promoted, and the time from when the foreign object is detected until it is removed can be shortened.

  FIG. 13 is a flowchart illustrating foreign matter detection processing during power transmission that is performed during power transmission. When power transmission is started (step S13), the wireless power transmission device performs foreign matter detection processing during power transmission by the foreign matter detection device (step S14). The foreign object detection process is repeatedly executed until power transmission is completed or a foreign object is detected. If a foreign object is detected by the foreign object detection process (YES in step S14), the control unit 30 stops power transmission (step S15), and notifies the user or the administrator that the foreign object has been detected by the notification unit 33 ( Step S16).

  Thereby, even when a foreign object enters during power transmission, the user or the administrator can remove the foreign object, and power transmission can be performed in a state where there is no foreign object. Therefore, it is possible to suppress a danger due to the heat generated by the foreign matter and a decrease in power transmission efficiency. In addition, by notifying the user or administrator of the presence of a foreign object, the removal of the foreign object can be promoted, and the power transmission stop time from when the foreign object is detected until it is removed can be shortened.

  In the present embodiment, the wireless power transmission apparatus is a magnetic resonance system, but the power transmission system is not limited to this. For example, a configuration in which a wireless power transmission device of another method such as an electromagnetic induction method or a radio wave method includes a foreign object detection device is also possible. When the wireless power transmission apparatus includes the power transmission coil 32, a configuration in which the power transmission coil 32 and the coil 12 illustrated in FIG.

(Sixth embodiment)
Next, as a sixth embodiment, a wireless power transmission system (hereinafter simply referred to as “system”) including the wireless power transmission device according to the fifth embodiment will be described with reference to FIGS. 14 to 16. To do. In the system according to the present embodiment, alignment control between the power transmission coil and the power reception coil is performed. FIG. 14 is a block diagram illustrating an example of a functional configuration of the system according to the present embodiment. As shown in FIG. 14, the system according to this embodiment includes a wireless power transmission device and a power transmission object 4.

  The wireless power transmission device is the wireless power transmission device according to the fifth embodiment described above, and further includes a position adjusting unit 34.

  The position adjustment unit 34 is an actuator that adjusts the relative position of the power reception coil 42 with respect to the power transmission coil 32 by moving the power transmission coil 32. The position adjusting unit 34 is controlled by the control unit 30. The position adjusting unit 34 may move only the power transmission coil 32 or the entire wireless power transmission device.

  In FIG. 14, the wireless power transmission apparatus has the same configuration as that of FIG. 10, but may have the same configuration as that of FIG. Moreover, in this embodiment, it is preferable that the control part 30 is provided with the communication means which can perform wireless communication with the power transmission target object.

  The power transmission object 4 is configured to be able to receive power from the wireless power transmission device. Examples of power transmission objects include, but are not limited to, electric vehicles and trains that can be wirelessly powered. The power transmission target 4 includes a control unit 40, a magnetic field generation unit 41, and a power reception coil 42.

  The control unit 40 controls generation of a magnetic field by the magnetic field generation unit 41 and power reception by the power receiving coil 42. The control unit 40 can be realized by using a computer device as basic hardware. Moreover, it is preferable that the control unit 40 includes a communication unit that can perform wireless communication with the wireless power transmission device.

  The magnetic field generation unit 41 (second magnetic field generation unit) generates a magnetic field that can be detected by the magnetic sensor S of the wireless power transmission device. The magnetic field generator 41 is constituted by, for example, a coil and a power source. As shown in FIG. 14, when the power transmission target 4 includes a power reception coil 42, a configuration in which the power reception coil 42 is used as the magnetic field generation unit 41 is also possible. The magnetic field generator 41 is disposed at a predetermined position with respect to the power receiving coil 42.

  The power reception coil 42 is a conductive coil wound perpendicularly or parallel to the power reception direction, that is, the power transmission direction by the wireless power transmission device (the direction indicated by the solid line arrow in FIG. 14). When the wireless power transmission device is a magnetic resonance system, it receives power by resonating with an alternating magnetic field generated by the power transmission coil 32. When the wireless power transmission device is of another method, the power transmission target 4 includes a power receiving unit corresponding to the method of the wireless power transmission device instead of the power receiving coil 42.

  Next, alignment control of the power transmission coil 32 and the power reception coil 42 by the system according to the present embodiment will be described. FIG. 15 is a flowchart showing the alignment control. In the present system, the alignment control is started when, for example, the power transmission target 4 is stopped. The stop of the power transmission object 4 can be determined by wireless communication between the control unit 30 and the control unit 40.

  When the alignment control is started (step S17), the magnetic field generation unit 41 of the power transmission target 4 generates a magnetic field (step S18). The sensing unit S of the wireless power transmission device detects the magnetic field generated by the magnetic field generation unit 41 and inputs a signal corresponding to at least one of the detected magnitude and direction of the magnetic field to the control unit 30.

  The control unit 30 detects the relative position of the power receiving coil 42 with respect to the power transmitting coil 32 based on the output signal of the sensing unit S (step S19). The relative position is detected as a positional deviation of the power receiving coil 42 with respect to the position of the power transmitting coil 32 on a plane perpendicular to the power transmission direction. When the position of the power transmission coil 32 and the position of the power reception coil 42 on a plane perpendicular to the power transmission direction coincide, the power transmission efficiency is maximized.

  For example, the control unit 30 detects the relative position based on the gradient of the output signal of each magnetic sensor Sn. When a plurality of magnetic sensors Sn are arranged in an array, a gradient occurs in the magnitude of the output signal of each magnetic sensor Sn. The control unit 30 detects the positional deviation of the power receiving coil 42 from the absolute value or relative value of the gradient using a theoretical formula or a table. The table stores the positional relationship between the power transmission coil 32 and each magnetic sensor Sn and the positional relationship between the magnetic field generation unit 41 and the power receiving coil 42. The positional relationship between the magnetic field generator 41 and the power receiving coil 42 can also be acquired from the controller 40 by wireless communication. A conversion algorithm for acquiring the relative position from the output signal of the magnetic sensor Sn is stored in the control unit 30 in advance as shown in FIG.

  Next, the control unit 30 compares the detected positional deviation of the power receiving coil 42 with a preset threshold value, and determines whether or not the positional deviation is equal to or less than the threshold value (step S20). The threshold is preferably set in consideration of the shape of the coils constituting the power transmission coil 32 and the power transmission coil 42. This is because the power transmission characteristic with respect to the positional deviation of the power receiving coil 42 changes depending on the shape of the coil.

  For example, when the coil is wound perpendicularly to the power transmission direction, the power transmission characteristics with respect to the positional deviation of the power receiving coil 42 have directionality. Therefore, it is conceivable to change the threshold value in accordance with the direction of displacement. In addition, when the coil is wound horizontally with respect to the power transmission direction, the power transmission characteristics with respect to misalignment have little directivity, so the threshold value may be constant with respect to misalignment in all directions. Conceivable.

  If the result of determination by the control unit 30 is that the misregistration is equal to or less than the threshold value (YES in step S20), the alignment control ends. On the other hand, when the positional deviation is larger than the threshold (NO in step S20), the control unit 30 controls the position adjusting unit 34 to move the power transmission coil 32 so that the positional deviation of the power receiving coil 42 is reduced (step). S21).

  When the movement of the power transmission coil 32 by the position adjusting unit 34 is completed, the control unit 30 detects the relative position of the power reception coil 42 again (step S19). Thereafter, Steps S19 to S21 are repeated, and when the positional deviation becomes equal to or less than the threshold value, the alignment control ends.

  According to this embodiment, since the position of the power transmission coil 32 can be adjusted so that the position shift of the power reception coil 42 with respect to the power transmission coil 32 can be reduced, the power transmission efficiency can be improved. In addition, the relative position of the power receiving coil 42 with respect to the power transmitting coil 32 can be used to determine whether power transmission is possible or to adjust various parameters used during power transmission.

  In the present embodiment, the position adjusting unit 34 is provided in the wireless power transmission device, but may be provided in the power transmission target 4. In this case, the position adjusting unit 34 is configured to be able to move the power receiving coil 42. The control unit 40 of the power transmission object 4 acquires the relative position information of the power receiving coil 42 from the control unit 30 by wireless communication, and controls the position adjusting unit 34 based on the acquired relative position information. The position adjusting unit 34 moves the power receiving coil 42 so that the positional deviation of the power receiving coil 42 is reduced.

  Further, the position adjusting means 34 may be provided in both the wireless power transmission device and the power transmission object 4, or may be provided separately from the wireless power transmission device and the power transmission object 4. In this case, the position adjusting means 34 is configured to be able to move at least one of the power transmission coil 32 and the power reception coil 42. The position adjusting unit 34 moves at least one of the power transmission coil 32 and the power receiving coil 42 based on the relative position information of the power receiving coil 42 acquired from the wireless power transmission device so that the positional deviation of the power receiving coil 42 is reduced.

  Note that the present invention is not limited to the above-described embodiments as they are, and can be embodied by modifying the components without departing from the scope of the invention in the implementation stage. Moreover, various inventions can be formed by appropriately combining a plurality of constituent elements disclosed in the above embodiments. Further, for example, a configuration in which some components are deleted from all the components shown in each embodiment is also conceivable. Furthermore, you may combine suitably the component described in different embodiment.

10: Magnetic field generator 11: Power supply 12: Coil 13: Housing 131: Opening surface 14: AD converter 15: Controller 20: Detection unit 30: Control unit 31: Power supply 32: Power transmission coil 33: Notification unit 34: Position adjustment Means 4: Power transmission object 40: Control unit 41: Magnetic field generation unit 42: Power receiving coil M: Foreign object S: Sensing unit Sn: Magnetic sensor Tn: Other sensor

Claims (18)

A magnetic field generator for generating a magnetic field using a conductive coil wound vertically or horizontally with respect to the opening surface of the housing;
A sensing unit including a plurality of magnetic sensors that detect the magnetic field and output a signal corresponding to at least the magnitude and direction of the detected magnetic field;
A detection unit that detects the presence or absence of foreign matter based on the relative values of the signals of the plurality of magnetic sensors,
At least two magnetic sensors included in the sensing unit are arranged in a portion of the opening surface of the housing where the coil is not wound, and the magnitude of the magnetic field detected when no foreign matter is present. Placed in different positions that are equal,
The sensing unit is configured to include a conductive coil, and the coil is used as the magnetic field generation unit. The foreign object detection device according to claim 1, wherein the plurality of magnetic sensors are arranged on the same plane orthogonal to a main component of a magnetic field generated by the magnetic field generation unit.   The foreign matter detection device according to claim 1, wherein the magnetic field generation unit includes a conductive coil and a power source that supplies a current to the coil. The foreign matter detection device according to any one of claims 1 to 3, wherein the detection unit detects the presence or absence of the foreign matter based on a value of the signal of each magnetic sensor. The detection unit acquires the signal of the magnetic sensor when there is no foreign object, sets the value of the acquired signal as a reference value, and whether or not the foreign object exists based on the reference value and the value of the signal The foreign object detection device according to any one of claims 1 to 4. The sensing unit further includes a capacitance sensor that detects capacitance,
The foreign matter detection device according to any one of claims 1 to 5, wherein the detection unit detects the presence or absence of a foreign matter based on the signals of the plurality of magnetic sensors and the signals of the capacitance sensors. The sensing unit further includes a temperature sensor for detecting temperature,
The foreign object detection device according to claim 1, wherein the detection unit detects the presence or absence of a foreign object based on the signals of the plurality of magnetic sensors and the signal of the temperature sensor. The sensing unit further includes an infrared sensor for detecting infrared intensity,
The foreign matter detection device according to claim 1, wherein the detection unit detects the presence or absence of foreign matter based on the signals of the plurality of magnetic sensors and the signals of the infrared sensor. The sensing unit further includes an image sensor that detects visible light,
The foreign matter detection device according to any one of claims 1 to 8, wherein the detection unit detects the presence or absence of foreign matter based on the signals of the plurality of magnetic sensors and the signals of the image sensor. The sensing unit further includes an ultrasonic sensor for detecting an ultrasonic wave,
The foreign object detection device according to claim 1, wherein the detection unit detects the presence or absence of a foreign object based on the signals of the plurality of magnetic sensors and the signals of the ultrasonic sensors. A control unit for controlling power transmission;
The foreign object detection device according to any one of claims 1 to 10,
With
The said control part is a wireless power transmission apparatus which controls power transmission based on the foreign material detection result by the said foreign material detection apparatus. It has a power transmission coil that transmits power wirelessly via a magnetic field,
The wireless power transmission device according to claim 11, wherein the control unit controls power transmission by the power transmission coil. The coil constituting the magnetic field generation unit is used as a power transmission coil,
The wireless power transmission device according to claim 11, wherein the control unit controls power transmission by the power transmission coil. The wireless power transmission device according to any one of claims 11 to 13, wherein the control unit stops power transmission when the foreign object is detected by the detection unit. The wireless power transmission apparatus according to claim 11, further comprising a notification unit that notifies a foreign object detection result by the foreign object detection apparatus. The wireless power transmission device according to any one of claims 11 to 15,
A power transmission object comprising: a power reception coil that wirelessly transmits power by the power transmission coil; and a second magnetic field generation unit that is disposed at a predetermined position with respect to the power reception coil and generates a magnetic field. Wireless power transmission system configured. The sensing unit detects a magnetic field generated by the second magnetic field generation unit, and outputs a signal according to at least the magnitude and direction of the detected magnetic field;
The wireless power transmission system according to claim 16, wherein the control unit detects a relative position of the power reception coil with respect to the power transmission coil based on the signal of the magnetic sensor. A position adjusting means for adjusting a position of at least one of the power transmitting coil and the power receiving coil;
The radio according to claim 17, wherein the position adjusting unit moves at least one of the power transmission coil and the power reception coil based on the relative position so that power transmission efficiency from the power transmission coil to the power reception coil is increased. Power transmission system.

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