JP2018044372A - Floor construction method, and hoisting jig and hoisting device for floor slab unit - Google Patents

Floor construction method, and hoisting jig and hoisting device for floor slab unit Download PDF

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JP2018044372A
JP2018044372A JP2016180270A JP2016180270A JP2018044372A JP 2018044372 A JP2018044372 A JP 2018044372A JP 2016180270 A JP2016180270 A JP 2016180270A JP 2016180270 A JP2016180270 A JP 2016180270A JP 2018044372 A JP2018044372 A JP 2018044372A
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floor
slab unit
floor slab
end plate
truss
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JP6042021B1 (en
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邦好 田中
Kuniyoshi Tanaka
邦好 田中
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Fujisho Eng Corp
Fujisho Engineering Corp
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Fujisho Eng Corp
Fujisho Engineering Corp
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Abstract

PROBLEM TO BE SOLVED: To transfer a floor slab unit efficiently and safely to a floor construction floor of a building.SOLUTION: A floor construction method sequentially performs the following steps for: assembling a floor slab unit 3 using a plurality of deck plates 1 having a plurality of reinforcement trusses 11 lined up on a top surface of a metallic base plate 10, by lining up the base plate 10 next to each other in a direction orthogonal to a lengthwise direction of the reinforcement truss 11, in a work site on a ground; disposing edge plate materials 50a, 50b constituting a hoisting jig 5 at both edge parts in a direction of serial installation of the base plate 10 of the floor slab unit 3, such that a width direction of the edge plate materials is oriented in a vertical direction, and engaging a plurality of cut-out parts 52 recessed on a top edge of each of the edge plate materials 50a, 50b with a top reinforcement 13 of each of the reinforcement trusses 11 from below; hoisting each of the edge plate materials 50a, 50b to a same height while having the cut-out parts 52 engaged with the top reinforcement 13 of the reinforcement truss 11, and transferring the floor slab unit 3 to a floor construction floor of a building; and lowering the floor slab unit 3 on the floor construction floor and disengaging the cut out part 52 from the top reinforcement 13 of the reinforcement truss 11.SELECTED DRAWING: Figure 3

Description

この発明は、地上で組み立てた床版ユニット、特に、金属製の基板の上面に複数の鉄筋トラスが並設された鉄筋トラス付きデッキプレートを複数連ねて製作される床版ユニットを、地上から建築物の床施工階へ搬送して床を施工する床施工方法と、その床施工方法を実施するのに用いられる床版ユニットの吊上用治具および吊上げ装置とに関する。   The present invention relates to a floor slab unit assembled on the ground, in particular, a floor slab unit manufactured from the ground, which is manufactured by connecting a plurality of deck plates with rebar truss in which a plurality of rebar trusses are arranged on the upper surface of a metal substrate The present invention relates to a floor construction method for transporting an object to a floor construction floor and constructing a floor, and a lifting jig and a lifting device for a floor slab unit used to implement the floor construction method.

従来、鉄骨造の建築物の床を施工するのに、施工すべき建築物の骨組みが完成した後、所定の枚数を梱包した鉄筋トラス付きデッキプレート(以下、「鉄筋トラス付きデッキプレート」または単に「デッキプレート」という。)の複数個を床施工階までクレーンで吊り上げて仮置きし、床の施工位置に敷き込んだ後、作業者が現場でデッキプレートの上に乗ってデッキプレートの端部等を梁に1枚、1枚溶接している。しかし、この種の作業は、「労働安全衛生法」に定められた「高所作業」となるため、作業者の墜落、転落災害を防止するための諸施設やデッキプレートや作業工具などの飛来、落下を防止するための安全設備をスラブ下方の全域に設置する必要がある(特許文献1の従来の技術の欄および特許文献2の発明が解決しようとする課題の欄参照)。   Conventionally, in order to construct a floor of a steel structure building, after the framework of the building to be constructed is completed, a deck plate with a reinforcing bar truss (hereinafter referred to as a “deck plate with a reinforcing bar truss”) or simply packed A number of "deck plates") are temporarily lifted up to the floor construction floor with a crane and temporarily placed on the floor construction position. Etc. are welded one by one to the beam. However, since this type of work is “work at high places” as defined in the “Labor Safety and Health Law”, various facilities, deck plates, work tools, etc. have been introduced to prevent workers from falling and falling. Therefore, it is necessary to install safety equipment for preventing the fall in the entire area below the slab (see the column of the prior art in Patent Document 1 and the column of problems to be solved by the invention of Patent Document 2).

上記の問題を解決するため、先般、地上において、複数枚のデッキプレートを連ねたものに複数本の小梁を力骨として固着させた構造物(以下、「デッキプレート構造物」という。)を組み立て、これを仮置き場へ運んで積み上げた後、つぎに最上位置のデッキプレート構造物に玉掛けワイヤーの下端部を引っ掛けて吊り上げ、建築物の床施工階へ運び上げるという工法が提案された(特許文献1、2参照)。   In order to solve the above-mentioned problem, a structure in which a plurality of beam beams are fixed to a structure in which a plurality of deck plates are connected on the ground as a skeleton (hereinafter referred to as “deck plate structure”). After assembling, transporting this to a temporary storage area, and stacking it, the construction method was proposed in which the lower end of the sling wire was hung on the deck plate structure at the top position and lifted to the floor construction floor of the building (Patent) References 1 and 2).

特開平7−62875号公報JP-A-7-62875 特許第5723235号公報Japanese Patent No. 5723235

上記の工法では、デッキプレート構造物の小梁に玉掛けワイヤーの下端部を引っ掛けるための吊り上げ用フックを少なくとも4箇所、溶接により取り付ける必要があるうえ、吊り下げ用フックの設置箇所が少ない場合、デッキプレート構造物を吊り上げたときのバランスが悪く、デッキプレート構造物を安定して搬送することができないという問題がある。また、デッキプレート構造物の吊り下げ時のバランスを良くするために吊り下げ用フックの設置個数を増すこともできるが、本設の鉄骨(小梁)に仮設材としてのフックを溶接することは、溶接箇所が増すにしたがって、鉄骨の材質に急加熱、急冷による悪影響を及ぼし、鉄骨を変質させるという問題がある。   In the above construction method, it is necessary to attach at least four lifting hooks for hooking the lower end of the sling wire to the beam of the deck plate structure by welding, and if there are few hanging hooks installed, There is a problem that the balance when the plate structure is lifted is poor and the deck plate structure cannot be stably conveyed. In addition, the number of hanging hooks can be increased to improve the balance when hanging the deck plate structure. However, welding a hook as a temporary material to a steel frame (small beam) is not possible. As the number of welding points increases, there is a problem in that the steel material is adversely affected by rapid heating and rapid cooling, and the steel frame is altered.

上記の問題を一挙に解決するために、この発明の出願人は、先般、吊り下げ用フックを設置することなく安定して吊り下げることが可能な床版ユニットを考案するとともに、地上で組み立てたその床版ユニットを効率良くかつ安全に建築物の床施工階へ搬送して床を施工することができる床施工方法を提案した。   In order to solve the above problems all at once, the applicant of the present invention recently devised a floor slab unit that can be stably suspended without installing a hanging hook and assembled it on the ground. We proposed a floor construction method that can transport the floor slab unit efficiently and safely to the floor construction floor of the building.

図13は、上記の床版ユニットの製作に用いられるデッキプレート1の一例を示すもので、亜鉛メッキ鋼板よりなる金属製の基板10と、基板10上に一定の間隔Lで並設された複数(図示例は3本)の鉄筋トラス11とを備えている。なお、以下の説明において、鉄筋トラス11が並べられる方向を「幅方向」、鉄筋トラス11が延びる方向を「長さ方向」という。基板10上には、長さ方向に沿って所定の間隔で複数の吊り材12が平行に配設され、各吊り材12の頂部に各鉄筋トラス11の上端筋13が溶接により固着されて各鉄筋トラス11が吊持されている。   FIG. 13 shows an example of the deck plate 1 used for manufacturing the above-mentioned floor slab unit. A metal substrate 10 made of a galvanized steel plate and a plurality of the substrate 10 arranged in parallel at a constant interval L on the substrate 10. (In the illustrated example, three) reinforcing bars truss 11 are provided. In the following description, the direction in which the rebar trusses 11 are arranged is referred to as “width direction”, and the direction in which the rebar trusses 11 extend is referred to as “length direction”. On the substrate 10, a plurality of suspension members 12 are arranged in parallel at predetermined intervals along the length direction, and the upper end reinforcement 13 of each rebar truss 11 is fixed to the top of each suspension member 12 by welding. A reinforcing bar truss 11 is suspended.

各鉄筋トラス11は、上端筋13と、上端筋13と平行な下端筋14と、上端筋13と下端筋14との間に設けられるラチス筋15とを含んでおり、吊り材12と直交する方向、すなわち、長さ方向に配設されている。基板10の上面には長さ方向に沿って複数の補強用リブ16が一体に形成され、基板10の両側縁には隣のデッキプレートと連結するための継ぎ手部17が一体に形成されている。   Each reinforcing bar truss 11 includes an upper bar 13, a lower bar 14 parallel to the upper bar 13, and a lattice bar 15 provided between the upper bar 13 and the lower bar 14, and is orthogonal to the suspension member 12. It is arranged in the direction, that is, the length direction. A plurality of reinforcing ribs 16 are integrally formed on the upper surface of the substrate 10 along the length direction, and joint portions 17 for connecting to the adjacent deck plates are integrally formed on both side edges of the substrate 10. .

図14〜図18は、この発明の床施工方法を開発するに先立ってこの発明の出願人が提案した床施工方法を示している(特願2016−134240)。
図14は地上の作業場を示し、床面に平行に設置された2本の架台100,100上に複数のデッキプレート1が搬入されて段積み状態で仮置きされている。この作業場に搬入された複数のデッキプレート1は、図15に示すように、二人の作業員によって鉄筋トラス11の長さ方向と直交する方向へ基板10が連なるように架台100,100上に敷き並べられ、これにより建造物の相対する梁間のスペースに対応する大きさおよび形状の床版ユニット3が組み立てられる。この場合、各デッキプレート1は基板10が隣のデッキプレート1の基板10に継ぎ手部17を介して連結される。
14 to 18 show the floor construction method proposed by the applicant of the present invention prior to the development of the floor construction method of the present invention (Japanese Patent Application No. 2006-134240).
FIG. 14 shows a work place on the ground, and a plurality of deck plates 1 are loaded and temporarily placed in a stacked state on two pedestals 100 and 100 installed in parallel to the floor surface. As shown in FIG. 15, the plurality of deck plates 1 carried into the work place are placed on the gantry 100, 100 so that the substrates 10 are connected in a direction perpendicular to the length direction of the reinforcing bar truss 11 by two workers. The floor slab unit 3 having a size and a shape corresponding to the space between the opposing beams of the building is assembled. In this case, the substrate 10 of each deck plate 1 is connected to the substrate 10 of the adjacent deck plate 1 via the joint portion 17.

この床版ユニット3には、図16に示されるように、2本の金属製の棒材2,2(例えば鋼棒)が組み付けられる。各棒材2は基板10が連なる方向に沿う床版ユニット3の中心線cに対して線対称の位置に全長にわたり配置されるもので、各鉄筋トラス11の上端筋13の下方であって下端筋14の上方を通っている。各棒材2の両端は両端位置のデッキプレート1,1まで延びている。   As shown in FIG. 16, two metal bars 2 and 2 (for example, steel bars) are assembled to the floor slab unit 3. Each bar 2 is disposed over the entire length at a position symmetrical with respect to the center line c of the floor slab unit 3 along the direction in which the substrates 10 are continuous. It passes over the muscle 14. Both ends of each bar 2 extend to the deck plates 1 and 1 at both ends.

各棒材2を鉄筋トラス11の上端筋13に固定するため、上端筋13との交差位置において、各棒材2と上端筋13とをアーク溶接により固定することもできるが、上端筋に溶接熱の悪影響が及ばないようにするために、図17に示す次工程では、上端筋13との交差位置において、各棒材2と上端筋13とを金属製の線材20により結束している。この結束により複数のデッキプレート1は連なった状態が保持される。   In order to fix each bar 2 to the upper bar 13 of the reinforcing bar truss 11, each bar 2 and the upper bar 13 can be fixed by arc welding at the crossing position with the upper bar 13, but welded to the upper bar. In order to prevent adverse effects of heat, in the next step shown in FIG. 17, the bars 2 and the upper end bars 13 are bound together by a metal wire 20 at the crossing position with the upper end bars 13. By this binding, the plurality of deck plates 1 are kept in a continuous state.

床版ユニットの製作に手間と時間とを要し、一方、床版ユニットを上部階の梁上に設置するための作業、すなわち、時間を要さない作業に追従してゆくために、多くの床版ユニットを先行して製作し、仮置き場において、備蓄のために段積み状態で高く積み上げる必要がある。鉄骨造の建築物の床を施工する場合、施工すべき建築物の仮組立を完了した後、仮置き場に積み重ねられた床版ユニット3を最上位置のものから図18に示される吊上げ装置により順次吊り上げて建築物の床施工階へ搬送し、施工すべき床の位置に位置決め固定する。   In order to follow the work for installing the floor slab unit on the beam on the upper floor, that is, the work that does not require time, it takes much time and time to manufacture the floor slab unit. It is necessary to manufacture the floor slab unit in advance and pile it up in a stacked state for storage in the temporary storage area. When constructing the floor of a steel structure building, after completing the temporary assembly of the building to be constructed, the floor slab units 3 stacked in the temporary storage place are sequentially moved from the uppermost position by the lifting device shown in FIG. It is lifted and transported to the floor construction floor of the building and positioned and fixed at the position of the floor to be constructed.

図示の吊上げ装置は、複数本の玉掛けワイヤー9a,9bを垂下させたトラバーサー8を含み、各玉掛けワイヤー9a,9bの下端に設けられたフック95が最上位置の床版ユニット3の各棒材2,2に引っ掛けられている。トラバーサー8は、床版ユニット3の外形にほぼ一致する形状の矩形枠80を有している。矩形枠80は、2本の平行な吊枠材81a,81bと、吊枠材81a,81bの両端間を連結する2本の連結枠材82と、中間の3箇所に設けられる連結枠材83〜85とを含んでいる。   The illustrated lifting device includes a traverser 8 in which a plurality of sling wires 9a, 9b are suspended, and a hook 95 provided at the lower end of each sling wire 9a, 9b is each bar 2 of the floor slab unit 3 in the uppermost position. , 2 is hooked. The traverser 8 has a rectangular frame 80 having a shape substantially matching the outer shape of the floor slab unit 3. The rectangular frame 80 includes two parallel suspension frame members 81a and 81b, two connection frame members 82 that connect both ends of the suspension frame members 81a and 81b, and a connection frame member 83 provided at three intermediate positions. -85.

各吊枠材81a,81bの上面の連結枠材83,84,85が設けられる位置には、クレーン(図示せず)より吊り下げられた複数本のワイヤーロープ86の下端部が繋がれる接続部87が設けられている。また、各吊枠材81a,81bの下面には一定間隔毎に同様の接続部88が設けられ、一方の吊枠材81aの各接続部88より床版ユニット3の一側縁に達する玉掛けワイヤー9aを、他方の吊枠材81bの各接続部88より床版ユニット3の他側縁に達する玉掛けワイヤー9bを、それぞれ垂下させている。各玉掛けワイヤー9a,9bは、上端部のシンブル93が前記接続部88に接続され、下端部のシンブル94には床版ユニット3の各棒材2に引っ掛けられるフック95が取り付けられている。   A connecting portion to which the lower end portions of a plurality of wire ropes 86 suspended from a crane (not shown) are connected at positions where the connecting frame members 83, 84, 85 are provided on the upper surfaces of the suspension frame members 81a, 81b. 87 is provided. Moreover, the same connection part 88 is provided in the lower surface of each suspension frame material 81a, 81b for every fixed space | interval, and the sling wire which reaches one side edge of the floor slab unit 3 from each connection part 88 of one suspension frame material 81a The sling wires 9b that reach the other side edge of the floor slab unit 3 from the respective connection portions 88 of the other suspension frame member 81b are suspended. Each sling wire 9a, 9b has a thimble 93 at the upper end connected to the connecting portion 88, and a hook 95 to be hooked on each bar 2 of the floor slab unit 3 is attached to the thimble 94 at the lower end.

上記した床版ユニット3を搬送するに際して、各棒材2,2に複数本の玉掛けワイヤー9a,9bの下端部のフック95を所定の間隔毎に引っ掛けることで、床版ユニット3を吊り下げることができる。各棒材2は各鉄筋トラス11の上端筋13の下方を通っているので、床版ユニット3の吊り下げ時、棒材2が上端筋13を介して床版ユニット3の荷重を支持し、床版ユニット3の搬送中に床版ユニット3が脱落するおそれはない。   When the above-described floor slab unit 3 is conveyed, the floor slab unit 3 is suspended by hooking hooks 95 at the lower ends of the plurality of sling wires 9a and 9b at predetermined intervals on each bar 2 and 2. Can do. Since each bar 2 passes below the upper bar 13 of each reinforcing bar truss 11, when the floor slab unit 3 is suspended, the bar 2 supports the load of the floor slab unit 3 via the upper bar 13, There is no possibility that the floor slab unit 3 is dropped during the transportation of the floor slab unit 3.

しかし、上記した床施工方法を実施するのに、2本の棒材2,2を各鉄筋トラス11の上端筋13の下方であって下端筋14の上方を通した後、各棒材2を鉄筋トラス11の上端筋13との交差位置において金属製の線材20により上端筋13に結束する必要があるため、棒材2の組付に手数が掛かり、作業者の作業負担が大きなものとなる。また、棒材2を再利用する場合、床施工階に床版ユニット3を設置した後、床版ユニット3から2本の棒材2を抜き取る必要があり、そのためには、線材20の結束を解く作業が必要となり、作業員の作業負担は一層大きなものとなる。各棒材2を抜き取らずにそのままコンクリートに埋設することもできるが、それでは棒材2が無駄に消費されることになり、不経済である。   However, in order to carry out the above-described floor construction method, after passing the two bars 2 and 2 below the upper bar 13 and above the lower bar 14 of each reinforcing bar truss 11, Since it is necessary to bind to the upper bar 13 with the metal wire 20 at the position where the upper bar 13 of the reinforcing bar truss 11 intersects, it takes time to assemble the bar 2 and increases the work load on the operator. . When the bar 2 is reused, it is necessary to remove the two bars 2 from the floor slab unit 3 after installing the floor slab unit 3 on the floor construction floor. Unnecessary work is required, and the work burden on the worker is further increased. Although it is possible to embed each of the bars 2 in the concrete as it is, the bars 2 are wasted, which is uneconomical.

この発明は、上記の問題に着目してなされたもので、吊り下げ用フックを設置することなく床版ユニットを安定して吊り下げることができ、また、効率良くかつ安全に建築物の床施工階へ床版ユニットを搬送して床を施工でき、さらに資源が無駄に消費されることがない床施工方法を提供することを目的とする。   The present invention has been made paying attention to the above problem, and can stably suspend a floor slab unit without installing a hanging hook, and can efficiently and safely construct a floor of a building. An object of the present invention is to provide a floor construction method in which a floor slab unit can be transported to a floor to construct a floor, and resources are not consumed wastefully.

この発明による床施工方法は、金属製の基板の上面に複数の鉄筋トラスを並設してなる複数の鉄筋トラス付きデッキプレートが鉄筋トラスの長さ方向と直交する方向へ基板を連ねて組み立てられた床版ユニットを、地上から建築物の床施工階へ搬送して床を施工するものであって、地上の作業場において前記床版ユニットを組み立てる工程と、前記床版ユニットの前記基板が連なる方向に沿う両端部に、吊上用治具を構成する端板材をそれぞれ配置して各端板材の上辺部に凹設された複数個の切欠部を各鉄筋トラスの鉄筋に下方より係合させる工程と、各鉄筋トラスの鉄筋に前記の各切欠部を係合させた状態で各端板材を同一高さに吊り上げて床版ユニットを水平姿勢で建築物の床施工階へ搬送する工程と、前記床版ユニットを床施工階に降ろして梁間に設置した後、前記の各切欠部と各鉄筋トラスの鉄筋との係合を解くことにより各端板材を床版ユニットより外す工程とを順次実施して床を施工することを特徴とするものである。   In the floor construction method according to the present invention, a plurality of rebar truss deck plates, in which a plurality of rebar trusses are arranged in parallel on an upper surface of a metal substrate, are assembled by connecting the substrates in a direction perpendicular to the length direction of the rebar trusses. The floor slab unit is transported from the ground to the floor construction floor of the building to construct the floor, and the step of assembling the floor slab unit at the ground workplace and the direction in which the substrates of the floor slab unit are connected The end plate material which comprises the jig | tool for lifting is arrange | positioned in the both ends along this, and the several notch part recessedly provided in the upper side part of each end plate material is engaged from the lower part to the reinforcing bar of each rebar truss And a step of lifting each end plate material to the same height in a state where the respective notches are engaged with the reinforcing bars of each reinforcing bar truss and transporting the floor slab unit to the floor construction floor of the building in a horizontal posture, and Lower the floor slab unit to the floor construction floor Then, after installing between the beams, the floor is constructed by sequentially performing the step of removing each end plate material from the floor slab unit by releasing the engagement between each notch and the reinforcing bar of each reinforcing bar truss. It is what.

この発明の床施工方法によると、床版ユニットの両端部において各鉄筋トラスの鉄筋に各端板材の各切欠部を下方より係合させ、各端板材を同一高さに吊り上げることで、平面的な床版ユニットの形状を変化させることがなく、床版ユニットを地上から建築物の床施工階へ搬送することができる。また、床施工階において前記の各端板材を引き下げ、各切欠部と各鉄筋トラスの鉄筋との係合を解くことにより各端板材を床版ユニットより外すことができる。   According to the floor construction method of the present invention, at each end of the floor slab unit, each notch portion of each end plate material is engaged with the reinforcing bar of each rebar truss from below, and each end plate material is lifted to the same height, The floor slab unit can be transported from the ground to the floor construction floor of the building without changing the shape of the floor slab unit. Moreover, each end plate material can be removed from the floor slab unit by lowering each end plate material on the floor construction floor and releasing the engagement between each notch portion and each rebar of each rebar truss.

好ましい実施態様においては、前記鉄筋トラスは上端筋と下端筋とラチス筋とを含んでおり、前記上端筋に前記端板材の切欠部を下方より係合させるが、床版ユニットの製作に用いる鉄筋トラス付きデッキプレートの鉄筋トラスは上記した構成のものに限られない。   In a preferred embodiment, the reinforcing bar truss includes an upper end bar, a lower end bar, and a lattice bar, and a notch portion of the end plate material is engaged with the upper end bar from below, but the reinforcing bar used for manufacturing the floor slab unit is used. The reinforcing bar truss of the deck plate with the truss is not limited to the above-described configuration.

この発明の上記した構成において、前記の各端板材は、平鋼、L形鋼、CT形鋼のいずれかにより構成され、2本以上の端板材が直線状に連ねられる。   In the above-described configuration of the present invention, each of the end plate members is made of any one of a flat steel, an L-shaped steel, and a CT-shaped steel, and two or more end plate materials are connected in a straight line.

この発明による床版ユニットの吊上用治具は、金属製の基板の上面に複数の鉄筋トラスを並設してなる複数の鉄筋トラス付きデッキプレートが鉄筋トラスの長さ方向と直交する方向へ基板を連ねて組み立てられた床版ユニットを、地上から建築物の床施工階へ搬送して床を施工するのに用いられるものであって、一対の端板材よりなり、各端板材はトラバーサーの垂下したワイヤーの下端に設けられる連結具が連結される係脱可能な連結部を備えるとともに、上辺部には前記床版ユニットの各鉄筋トラスの鉄筋にそれぞれ下方より係合させる複数個の切欠部が凹設されている。   In the lifting jig for a floor slab unit according to the present invention, a plurality of rebar truss deck plates in which a plurality of rebar trusses are arranged in parallel on the upper surface of a metal substrate are in a direction perpendicular to the length direction of the rebar trusses. It is used to construct a floor by transporting a floor slab unit assembled by connecting substrates to the floor construction floor of a building from the ground. It consists of a pair of end plate materials. A plurality of notch portions that are provided with a detachable connecting portion to which a connecting tool provided at the lower end of the hanging wire is connected, and are engaged with the reinforcing bars of the reinforcing bar trusses of the floor slab unit from below at the upper side portion. Is recessed.

また、この発明による床版ユニットの吊上げ装置は、金属製の基板の上面に複数の鉄筋トラスを並設してなる複数の鉄筋トラス付きデッキプレートが鉄筋トラスの長さ方向と直交する方向へ基板を連ねて組み立てられた床版ユニットを、地上から建築物の床施工階へ搬送して床を施工するのに用いられるものであって、トラバーサーと、前記トラバーサーを吊り上げるワイヤーと、前記トラバーサーに吊持される吊上用治具とを備えている。前記トラバーサーは、同一水平面上に位置させる互いに平行な一対の吊枠材と、各吊枠材を前記鉄筋トラス付きデッキプレートの長さとほぼ一致する距離を隔てて連結する複数の連結枠材と、各吊枠材の長さ方向に沿う複数の決められた位置から垂下させる同一長さの複数本のワイヤーと、各ワイヤーの下端に設けられる連結具とを備えている。前記吊上用治具は、一対の端板材よりなり、各端板材は前記連結具が連結される係脱可能な連結部を備えるとともに、上辺部には各鉄筋トラスの鉄筋にそれぞれ下方より係合させる複数個の切欠部が凹設されている。   Further, the lifting device for floor slab unit according to the present invention is such that a plurality of rebar truss deck plates with a plurality of rebar trusses arranged in parallel on an upper surface of a metal substrate is in a direction perpendicular to the length direction of the rebar trusses. Is used to construct a floor by transporting the floor slab unit assembled from the ground to the floor construction floor of the building, and is suspended by the traverser, the wire for lifting the traverser, and the traverser. And a lifting jig to be held. The traverser includes a pair of parallel suspension frame members positioned on the same horizontal plane, and a plurality of connection frame members that connect the suspension frame members with a distance substantially equal to the length of the deck plate with the reinforcing bar truss, A plurality of wires of the same length that hang down from a plurality of determined positions along the length direction of each suspension frame member, and a connector provided at the lower end of each wire are provided. The lifting jig is composed of a pair of end plate members, each end plate member having a detachable connecting portion to which the connecting tool is connected, and an upper side portion engaging with a reinforcing bar of each reinforcing bar truss from below. A plurality of notches to be combined are recessed.

上記した構成の床版ユニットの吊上げ装置により床版ユニットを地上から建築物の床施工階へ搬送する場合、床版ユニットの上方に定位させたトラバーサーの各吊枠材より複数本のワイヤーを垂下させるとともに、床版ユニットの両端部であって鉄筋トラスの端部材の外側に、吊上用治具を構成する端板材を沿わせるように配置する。各ワイヤーの下端の連結具は各端板材の連結部に連結される。クレーンによりトラバーサーを水平姿勢で吊り上げると、各端板材は一斉に引き上げられる。各端板材の切欠部が各鉄筋トラスの鉄筋に下方より係合することで、各端板材により床版ユニットが安定して引き上げられる。床施工階において、床版ユニットを梁間に降ろした後、各端板材を引き下げ、各切欠部と各鉄筋トラスの鉄筋との係合を解くと、各端板材は床版ユニットより外れる。   When the floor slab unit is transported from the ground to the floor construction floor of a building by the lifting device of the floor slab unit configured as described above, a plurality of wires are suspended from each suspension frame material of the traverser positioned above the floor slab unit. At the same time, the end plate material constituting the lifting jig is disposed along both ends of the floor slab unit and outside the end member of the reinforcing bar truss. The connecting tool at the lower end of each wire is connected to the connecting portion of each end plate material. When the traverser is lifted in a horizontal posture by a crane, the end plate materials are pulled up all at once. The floor slab unit is stably pulled up by each end plate member by engaging the notch of each end plate member with the reinforcing bar of each rebar truss from below. On the floor construction floor, after the floor slab unit is lowered between the beams, each end plate member is pulled down, and each end plate member is detached from the floor slab unit when the notches are disengaged from the reinforcing bars of each rebar truss.

この発明の好ましい実施形態においては、前記連結部は、端板材の上辺部より上方へ突出するように端板材に取り付けられた接続板を備え、前記接続板の板面に前記連結具が連結される貫通孔が設けられたものであるが、これに限らず、例えば、端板材に貫通孔を直接形成することにより前記連結部を構成してもよい。   In a preferred embodiment of the present invention, the connection portion includes a connection plate attached to the end plate material so as to protrude upward from the upper side portion of the end plate material, and the connection tool is connected to the plate surface of the connection plate. However, the present invention is not limited to this. For example, the connecting portion may be formed by directly forming a through hole in the end plate material.

この発明のさらに好ましい実施形態においては、前記の各端板材には、鉄筋トラス付きデッキプレートの各鉄筋トラスの端部に固着される端部材に係合させて端板部の外方の移動を止める拘束部材が設けられている。   In a further preferred embodiment of the present invention, each of the end plate members is engaged with an end member fixed to the end of each rebar truss of the deck plate with a rebar truss to move the end plate portion outward. A restraining member for stopping is provided.

この実施態様において、各端板材の切欠部を各鉄筋トラスの鉄筋と下方より係合させるとき、拘束部材を端部材に係合させることで、各端板材の外方への移動が阻止され、各端板材は脱落することがなく、床版ユニットを安全かつ安定して支持することができる。   In this embodiment, when engaging the notch of each end plate material with the reinforcing bar of each rebar truss from below, by engaging the restraining member with the end member, the outward movement of each end plate material is prevented, Each end plate material does not fall off, and the floor slab unit can be supported safely and stably.

この発明によれば、吊り下げ用フックを設置することなく床版ユニットを安定姿勢で吊り下げることができ、また、床の施工に際し、効率良くかつ安全に建築物の床施工階へ搬送することができ、さらに資源が無駄に消費されることもない。   According to the present invention, the floor slab unit can be suspended in a stable posture without installing a hanging hook, and can be efficiently and safely transported to the floor construction floor of the building when the floor is constructed. In addition, resources are not wasted.

段積みされた状態の床版ユニットを示す側面図である。It is a side view which shows the floor slab unit of the state stacked. 吊上げ装置の全体構成を示す斜視図である。It is a perspective view which shows the whole structure of a lifting apparatus. 各鉄筋トラスの上端筋の両端部にそれぞれ端板材を係合させた状態を示す斜視図である。It is a perspective view which shows the state which made the end plate material each engage with the both ends of the upper end reinforcement of each rebar truss. 一部を省略した端板材の正面図である。It is a front view of the end plate material which a part is omitted. 端板材に接続板および拘束部材が取り付けられた状態を示す断面図である。It is sectional drawing which shows the state by which the connection board and the restraint member were attached to the end plate material. 図5の平面図である。FIG. 6 is a plan view of FIG. 5. 吊上げ装置と吊上げ装置の構成各部を示す正面図である。It is a front view which shows each structure part of a lifting apparatus and a lifting apparatus. 吊上げ装置と吊上げ装置の構成各部を示す側面図である。It is a side view which shows each structure part of a lifting apparatus and a lifting apparatus. トラバーサーの平面図である。It is a top view of a traverser. 吊上げ装置により床版ユニットが吊り上げられた状態を示す斜視図である。It is a perspective view which shows the state by which the floor slab unit was lifted by the lifting apparatus. 床版ユニットにより施工された床を示す平面図である。It is a top view which shows the floor constructed by the floor slab unit. 床版ユニットの梁への設置状態を示す断面図である。It is sectional drawing which shows the installation state to the beam of a floor slab unit. 鉄筋トラス付きデッキプレートの正面図である。It is a front view of a deck plate with a reinforcing bar truss. 鉄筋トラス付きデッキプレートが搬入される工程を示す説明図である。It is explanatory drawing which shows the process in which the deck plate with a reinforcing bar truss is carried in. 床版ユニットを組み立てる工程を示す説明図である。It is explanatory drawing which shows the process of assembling a floor slab unit. 棒材を組み付ける工程を示す説明図である。It is explanatory drawing which shows the process of assembling a bar. 棒材を結束する工程を示す説明図である。It is explanatory drawing which shows the process of binding a bar. 床版ユニットを吊り上げる工程を示す説明図である。It is explanatory drawing which shows the process of lifting a floor slab unit.

図1〜図12は、この発明に係る床施工方法と、その床施工方法の実施に用いられる床版ユニットの吊上用治具5および吊上げ装置4とを示すもので、図1は地上で組み立てられた複数の床版ユニット3が組立作業場に段積みされた状態を示している。
この発明に係る床施工方法は、地上で組み立てた床版ユニット3を地上から建築物の床施工階へ搬送して床を施工するもので、組立作業場に段積みされた最上位置の床版ユニット3が図2に示す吊上げ装置4により吊り上げられて床施工階へ搬送される。
1 to 12 show a floor construction method according to the present invention, and a lifting jig 5 and a lifting device 4 for a floor slab unit used for carrying out the floor construction method. FIG. A plurality of assembled floor slab units 3 are stacked in an assembly work place.
In the floor construction method according to the present invention, the floor slab unit 3 assembled on the ground is transported from the ground to the floor construction floor of the building to construct the floor. 3 is lifted by the lifting device 4 shown in FIG. 2 and conveyed to the floor construction floor.

この発明に係る床施工方法では、前記した図14および図15に示されるように、まず地上の作業場(組立作業場)において、金属製の基板10の上面に複数の鉄筋トラス11が並設された複数の鉄筋トラス付きデッキプレート1を鉄筋トラス11の長さ方向と直交する方向へ基板10を連ねて床版ユニット3を組み立てる工程が実施されるもので、その後、組み立てた床版ユニット3の上部に重ねて同じ床版ユニット3を地上から組立作業ができる高さまで作り、他の作業場に移って作業する。この床版ユニットの作成に要する時間は短く、仮置き場に大量に先つくりをする必要はない。   In the floor construction method according to the present invention, as shown in FIG. 14 and FIG. 15, first, in the ground work place (assembly work place), a plurality of rebar trusses 11 are arranged in parallel on the upper surface of the metal substrate 10. A step of assembling the floor slab unit 3 by linking the substrate 10 in a direction orthogonal to the length direction of the reinforcing bar truss 11 with a plurality of deck plates 1 with rebar trusses is performed, and then the upper part of the assembled floor slab unit 3 The same floor slab unit 3 is made up to a height at which assembly work can be performed from the ground, and moved to another work place. The time required to create this floor slab unit is short, and it is not necessary to make a large amount of advance in the temporary storage area.

最上位置の床版ユニット3を図2の吊上げ装置4により吊り上げて床施工階へ搬送するのに、まず、図3において一点鎖線Xで示すように、床版ユニット3の基板10が連なる方向に沿う両端部の端部材18の外側位置に、吊上用治具5を構成する複数本連ねられる端板材50a,50bをそれぞれ幅方向を上下に向け、後述する拘束部材56を端部材18に係合させて定置させた後、各端板材50a,50bの適所に吊上げ装置4を構成する複数本の玉掛けワイヤー7a,7bの下端部を連結し、各端板材50a,50bを各鉄筋トラス11の上端筋13と係合する位置まで引き上げる(図3に示す状態)。なお、各玉掛けワイヤー7a,7bは各端板材50a,50bに予め連結しておいてもよい。   In order to lift the uppermost floor slab unit 3 by the lifting device 4 in FIG. 2 and transport it to the floor construction floor, first, as shown by a one-dot chain line X in FIG. A plurality of end plate members 50a and 50b constituting the lifting jig 5 are arranged in the width direction in the vertical direction at the outer positions of the end members 18 at both ends along the line, and a restraining member 56 described later is engaged with the end member 18. After being combined and placed, the lower ends of a plurality of sling wires 7a and 7b constituting the lifting device 4 are connected to appropriate positions of the end plate members 50a and 50b, and the end plate members 50a and 50b are connected to the rebar trusses 11 respectively. Pull up to the position where it engages with the top muscle 13 (state shown in FIG. 3). Each sling wire 7a, 7b may be connected in advance to each end plate material 50a, 50b.

図3に示す床版ユニット3は、基板10上に3個の鉄筋トラス11が並設されたデッキプレート1を複数個連結したものであるが、その連結個数はなんら限定されるものではない。なお、図3は、図示並びに説明の便宜上、3個のデッキプレート1が連結されたものを示しているが、実際はさらに多数個のデッキプレート1が連結されており、ここでは図示を省略している。   The floor slab unit 3 shown in FIG. 3 is formed by connecting a plurality of deck plates 1 each having three reinforcing bars 11 arranged side by side on a substrate 10, but the number of connections is not limited. Note that FIG. 3 shows a structure in which three deck plates 1 are connected for convenience of illustration and explanation, but in reality, a larger number of deck plates 1 are connected, and the illustration is omitted here. Yes.

この実施例では、各端板材50a,50bは、それぞれが3個づつ一直線状に連ねられるもので、一定の厚みを有し、図4に示されるように、長さAが幅Bに対して十分に長い板材である。この実施例では、平鋼(フラットバー)を用いて構成されているが、これに限らず、各端板材50a,50bを例えばL形鋼やCT形鋼により構成すれば、撓みに対する強度を高めることができる。各端板材50a,50bは、幅方向が上下を向き、上辺部51には各鉄筋トラス11の上端筋13にそれぞれ下方より係合させる複数個の切欠部52が決められた間隔で凹設されている。なお、各端板材50a,50bをL形鋼で構成した場合は下辺縁に直角をなす折曲部が位置し、CT形鋼で構成した場合は幅中央部に凸条部が位置する。折曲部や凸条部は端部材18と反対側に位置させる。   In this embodiment, each of the end plate members 50a, 50b is connected in a straight line with three each, and has a certain thickness, and the length A is set to the width B as shown in FIG. It is a sufficiently long plate. In this embodiment, flat steel (flat bar) is used. However, the present invention is not limited to this. If each end plate material 50a, 50b is made of, for example, L-shaped steel or CT-shaped steel, the strength against bending is increased. be able to. Each of the end plate members 50a and 50b has a width direction facing up and down, and a plurality of cutout portions 52 that are engaged with the upper end bars 13 of the reinforcing bar trusses 11 from below are provided in the upper side 51 at a predetermined interval. ing. In addition, when each end plate material 50a, 50b is comprised by L-shaped steel, the bending part which makes a right angle to a lower edge is located, and when comprised by CT shape steel, a protruding item | line part is located in the width center part. The bent part and the protruding line part are positioned on the side opposite to the end member 18.

この実施例では、各端板材50a,50bは、それぞれ3個づつ一直線に連ねられるもので、この場合、連ねられる各端板材50a,50bは端面を対向位置させるだけで、一体に連結する必要はない。各端板材50a,50bは、それぞれ3個連ねられた長さが床版ユニット3の全幅(複数のデッキプレートが連ねられた幅)に相当する長さに設定されている。また、各切欠部52は略V字形状に形成されているが、これに限らず、鉄筋トラス11の上端筋13が挿脱可能な開口幅であれば、U字形状や半円形状であってもよい。   In this embodiment, each of the end plate members 50a and 50b is connected in a straight line with three each, and in this case, the end plate members 50a and 50b that are connected need not be connected together simply by facing the end faces. Absent. In each of the end plate members 50a and 50b, the length of three connected end plates 50a and 50b is set to a length corresponding to the entire width of the floor slab unit 3 (the width in which a plurality of deck plates are connected). Each notch 52 is formed in a substantially V shape. However, the shape is not limited to this, and any U-shaped or semicircular shape may be used as long as the upper end bar 13 of the reinforcing bar truss 11 can be inserted and removed. May be.

各端板材50a,50bには、図4および図5に示されるように、決められた間隔で上辺縁51より上方へ突出する接続板53が溶接により複数個取り付けられている。各接続板53の板面には円形の貫通孔54が形成されている。この貫通孔54を備える接続板53は、後述するトラバーサー6の玉掛けワイヤー7a,7bの下端の連結具70を係脱可能に引っ掛けることが可能な連結部55を構成する。なお、連結部55はこの実施形態のものに限られるものではなく、例えば、端板材50a,50bの板面に直接形成された貫通孔であってもよい。   As shown in FIGS. 4 and 5, a plurality of connection plates 53 that protrude upward from the upper edge 51 at predetermined intervals are attached to the end plate members 50 a and 50 b by welding. A circular through hole 54 is formed on the plate surface of each connection plate 53. The connection plate 53 provided with the through hole 54 constitutes a connecting portion 55 that can detachably hook a connecting tool 70 at the lower end of sling wires 7a and 7b of the traverser 6 described later. In addition, the connection part 55 is not restricted to the thing of this embodiment, For example, the through-hole directly formed in the plate surface of the end plate material 50a, 50b may be sufficient.

また、各端板材50a,50bの内側の板面の少なくとも2箇所、望ましくは両端部位置には、図5および図6に示されるように、デッキプレート1の各鉄筋トラス11の端部位置に固着される柱状の端部材18に係合させて各端板材50a,50bの外方への移動を止める鉤状の拘束部材56が溶接により取り付けられている。各鉄筋トラス11は、その両端が端部材18に支えられてブリッジが構成されるが、両端の端部材18は、図1に示されるように、上下の各端部が鉄筋トラス11の上端筋13および下端筋14に固着され、外向きに屈曲された下端部が本体鉄骨梁に固着される。   Further, at least two positions on the inner plate surfaces of the end plate members 50a and 50b, preferably at both end positions, as shown in FIGS. 5 and 6, at the end positions of the reinforcing bar trusses 11 of the deck plate 1. A hook-like restraining member 56 that is engaged with the columnar end member 18 to be fixed and stops the outward movement of the end plate members 50a and 50b is attached by welding. Each rebar truss 11 is supported by end members 18 at both ends to form a bridge. As shown in FIG. 1, the upper and lower end portions of the end members 18 at both ends are upper end bars of the rebar truss 11. 13 and the lower end bar 14 are fixed to the main steel beam.

この実施例の拘束部材56は、図6に示されるように、L形形状の鋼板により構成されており、板面を上下方向に向けて一端面が端部材18の板面に固着されている。拘束部材56と端板材50a,50bとの間には端部材18の直径よりわずかに大きな溝幅の係合溝57が形成されている。各端板材50a,50bの切欠部52を各鉄筋トラス11の上端筋13と下方より係合させるに先立ち、係合溝57に端部材18を係入し、拘束部材56を端部材18に係合させる。これにより各端板材50a,50bの外方への移動が阻止されて床版ユニット3に各端板材50a,50bが合体した状態となり、これにより各端板材50a,50b上に床版ユニット3が安定して支持される。なお、拘束部材56は、端板材50a,50bを拘束して端板材50a,50bの脱落を阻止できる構成のものであれば、上記の実施形態に限定されるものではない。   As shown in FIG. 6, the restraining member 56 of this embodiment is formed of an L-shaped steel plate, and one end surface is fixed to the plate surface of the end member 18 with the plate surface facing the vertical direction. . An engaging groove 57 having a groove width slightly larger than the diameter of the end member 18 is formed between the restraining member 56 and the end plate members 50a and 50b. Prior to engaging the cutout portions 52 of the end plate members 50a and 50b with the upper end bars 13 of the reinforcing bar trusses 11 from below, the end members 18 are engaged with the engagement grooves 57, and the restraining members 56 are engaged with the end members 18. Combine. As a result, the outward movement of the end plate members 50a and 50b is prevented, and the end plate members 50a and 50b are combined with the floor slab unit 3, whereby the floor slab unit 3 is placed on the end plate members 50a and 50b. It is supported stably. The restraining member 56 is not limited to the above embodiment as long as it is configured to restrain the end plate members 50a and 50b and prevent the end plate members 50a and 50b from falling off.

図2に示した吊上げ装置4は、床版ユニット3の基板10が連なる方向に沿う両端部において各鉄筋トラス11の上端筋13にそれぞれ3個の端板材50a,50bの各切欠部52を係合させた状態で各端板材50a,50bを同一高さに吊り上げ、床版ユニット3を水平姿勢のまま建築物の床施工階へ搬送するもので、図7〜図9に示されるように、トラバーサー6と、トラバーサー6を吊り上げる4本のワイヤーロープ40a〜40dと、トラバーサー6により吊持される吊上用治具5とを備えている。   In the lifting device 4 shown in FIG. 2, the notch portions 52 of the three end plate members 50a and 50b are respectively engaged with the upper end bars 13 of the reinforcing bar trusses 11 at both ends along the direction in which the substrates 10 of the floor slab unit 3 are connected. In the combined state, the end plate members 50a and 50b are lifted to the same height, and the floor slab unit 3 is transported to the floor construction floor of the building in a horizontal posture. As shown in FIGS. A traverser 6, four wire ropes 40 a to 40 d that lift the traverser 6, and a lifting jig 5 that is suspended by the traverser 6 are provided.

4本のワイヤーロープ40a〜40dは、上端が1個のシンブル41に束ねられ、一方、それぞれの下端には個別にシンブル42が設けられている。上端のシンブル41は吊りフック43を介してクレーン(図示せず)より垂らされたワイヤーロープ44の下端に連結される。2本のワイヤーロープ40a,40bの下端はシンブル42およびシャックル45を介してトラバーサー6の一方の吊枠材61aの接続部65に接続される。他の2本のワイヤーロープ40c、40dの下端はシンブル42およびシャックル45を介してトラバーサー6の他方の吊枠材61bの接続部65に接続される。   The four wire ropes 40a to 40d are bundled with one thimble 41 at the upper end, while the thimble 42 is individually provided at each lower end. The thimble 41 at the upper end is connected to the lower end of a wire rope 44 suspended from a crane (not shown) via a hanging hook 43. The lower ends of the two wire ropes 40a and 40b are connected to the connecting portion 65 of one suspension frame member 61a of the traverser 6 via the thimble 42 and the shackle 45. The lower ends of the other two wire ropes 40c, 40d are connected to the connecting portion 65 of the other suspension frame member 61b of the traverser 6 via the thimble 42 and the shackle 45.

トラバーサー6は、同一水平面上に位置させる互いに平行な一対の吊枠材61a,61bと、各吊枠材61a,61bをデッキプレート1の長さとほぼ一致する距離を隔てて連結する複数の連結枠材62,63と、吊枠材61a,61bと連結枠材62,63とで囲まれる空間に交叉させて設けられる筋交い棒64と、各吊枠材61a,61bの長さ方向に沿う複数の決められた位置より垂下させる同一長さの複数本の玉掛けワイヤー7a,7bと、各玉掛けワイヤー7a,7bの下端に設けられる連結具70とを備えている。各吊枠材61a,61bは床版ユニット3の幅に相当する長さを有している。   The traverser 6 includes a pair of parallel suspension frame members 61a and 61b positioned on the same horizontal plane, and a plurality of connection frames that connect the suspension frame members 61a and 61b with a distance substantially equal to the length of the deck plate 1. A brace bar 64 provided to cross the space surrounded by the members 62 and 63, the suspension frame members 61a and 61b, and the connection frame members 62 and 63, and a plurality of the longitudinal directions of the suspension frame members 61a and 61b. A plurality of sling wires 7a and 7b having the same length that hang down from a determined position, and a connector 70 provided at the lower ends of the sling wires 7a and 7b are provided. Each of the hanging frame members 61 a and 61 b has a length corresponding to the width of the floor slab unit 3.

各玉掛けワイヤー7a,7bは、上下各端にシンブル71,72を備え、一方の側の各玉掛けワイヤー7aの上端はシンブル71およびシャックル73を介して一方の吊枠材61aの接続部66に、他方の側の各玉掛けワイヤー7bの上端はシンブル71およびシャックル73を介して他方の吊枠材61bの接続部66に、それぞれ接続されている。   Each sling wire 7a, 7b has thimbles 71, 72 at the top and bottom ends, and the top end of each sling wire 7a on one side is connected to the connecting portion 66 of one hanging frame member 61a via the thimble 71 and shackle 73, The upper end of each slinging wire 7b on the other side is connected to the connecting portion 66 of the other hanging frame member 61b via a thimble 71 and a shackle 73, respectively.

各玉掛けワイヤー7a,7bの下端のシンブル72には連結具70としてのフックが取り付けられている。各フックは各端板材50a,50bの各接続板53の貫通孔54に引っ掛けられることにより、図10に示されるように、吊上用治具5を介して床版ユニット3を水平姿勢のまま吊持することができ、建築物の床施工階へ床版ユニット3を搬送できる。   A hook as a connecting tool 70 is attached to the thimble 72 at the lower end of each sling wire 7a, 7b. The hooks are hooked into the through holes 54 of the connection plates 53 of the end plate members 50a and 50b, so that the floor slab unit 3 is kept in a horizontal posture through the lifting jig 5 as shown in FIG. The floor slab unit 3 can be transported to the floor construction floor of the building.

鉄骨造の建築物の床を施工する場合、施工すべき建築物の仮組立を完了した後、組立作業場に積み重ねられた床版ユニット3を最上位置のものから順々に上記吊上げ装置4により吊り上げて建築物の床施工階へ搬送し、図11に示すように、施工すべき床の位置に床版ユニット3を順次位置決め固定する。なお、図中、9は支柱、91は大梁鉄骨、92は小梁鉄骨である。各鉄筋トラス11の両端の端部材18は、図12に示されるように、その下端部が外向きに屈曲されており、この屈曲部18aが大梁鉄骨91や小梁鉄骨92上に支持されることにより、建築物の相対する梁間のスペース上に床版ユニット3が位置決め固定される。   When constructing a floor of a steel structure building, after completing the temporary assembly of the building to be constructed, the floor slab unit 3 stacked in the assembly work place is lifted by the lifting device 4 in order from the uppermost one. Then, the floor slab unit 3 is sequentially positioned and fixed at the position of the floor to be constructed as shown in FIG. In the figure, 9 is a support, 91 is a large beam steel frame, and 92 is a small beam steel frame. As shown in FIG. 12, the end members 18 at both ends of each reinforcing bar truss 11 have their lower ends bent outward, and this bent portion 18 a is supported on the large beam steel frame 91 and the small beam steel frame 92. As a result, the floor slab unit 3 is positioned and fixed on the space between the beams facing the building.

上記した構成の床版ユニットの吊上げ装置4により床版ユニット3を地上の組立作業場から建築物の床施工階へ搬送する場合、床版ユニット3の上方にトラバーサー6を定位させ、各吊枠材61a,61bより複数本の玉掛けワイヤー7a,7bを垂下させるとともに、床版ユニット3の両端部に吊上用治具5を構成するそれぞれ3本の端板材50a,50bを沿わせるように配置する。このとき各端板材50a,50bの各拘束部材56を端部材18に係合させる。   When the floor slab unit 3 is transported from the ground assembly workshop to the floor construction floor of the building by the floor slab unit lifting device 4 having the above-described configuration, the traverser 6 is positioned above the floor slab unit 3 and each suspension frame member A plurality of sling wires 7a and 7b are suspended from 61a and 61b, and three end plate members 50a and 50b constituting the lifting jig 5 are arranged along both ends of the floor slab unit 3, respectively. . At this time, the restraining members 56 of the end plate members 50 a and 50 b are engaged with the end member 18.

つぎに、各玉掛けワイヤー7a,7bの下端の連結具(フック)70を各端板材50a,50bの各連結部55、すなわち、接続板53の貫通孔54に引っ掛けて係合させた後、クレーンによりトラバーサー6を水平姿勢のまま吊り上げて各端板材50a,50bを引き上げると、各端板材50a,50bの切欠部52が各鉄筋トラス11の上端筋13に下方より係合した後、各端板材50a,50bにより床版ユニット3が引き上げられる。   Next, after connecting the hooks 70 at the lower ends of the sling wires 7a and 7b to the connecting portions 55 of the end plate members 50a and 50b, that is, through the through holes 54 of the connecting plate 53, the cranes are engaged. When the traverser 6 is lifted in a horizontal posture and the end plate members 50a and 50b are pulled up, the notch portions 52 of the end plate members 50a and 50b are engaged with the upper end bars 13 of the rebar trusses 11 from below, and then the end plate members The floor slab unit 3 is pulled up by 50a and 50b.

床施工階において、床版ユニット3を梁間のスペース上に降ろした後、各端板材50a,50bを引き下げることにより、各切欠部52と各鉄筋トラス11の上端筋13との係合が解かれ、各端板材50a,50bを床版ユニット3より外すことができる。各端板材50a,50bは床版ユニット3の搬送に繰り返し使用される。さらに、この種の鉄筋トラス付きデッキプレート1は、主筋ピッチが150mm、200mmに限られており、端板材50a,50bをわずかな種類だけ取り揃えておけば、どの現場にも転用が可能であり、その都度、新しく端板材50a,50bを製作する必要はない。また、上記の方法では、コンクリート内に死蔵させる高価な棒鋼などを用いないので、資源の無駄を生じさせることがない。   On the floor construction floor, after the floor slab unit 3 is lowered onto the space between the beams, the end plate members 50a and 50b are pulled down to disengage the notches 52 from the upper end bars 13 of the rebar trusses 11. The end plate members 50a and 50b can be removed from the floor slab unit 3. The end plate members 50a and 50b are repeatedly used for transporting the floor slab unit 3. Furthermore, this type of deck plate 1 with a reinforcing bar truss is limited to a main bar pitch of 150 mm and 200 mm, and if only a few types of end plate materials 50a and 50b are prepared, it can be diverted to any site. It is not necessary to manufacture new end plate materials 50a and 50b each time. Further, the above method does not cause waste of resources because it does not use expensive steel bars that are stored in the concrete.

上記した床施工方法によると、床版ユニット3の両端部において各鉄筋トラス11の上端筋13に各端板材50a,50bの各切欠部52を下方より係合させることにより、各端板材50a,50bを吊上げ装置4により容易かつ安定した状態で吊り上げることができ、床版ユニット3を地上から建築物の床施工階へ安全に搬送できる。また、床施工階において各端板材50a,50bを引き下げ、各切欠部52を各鉄筋トラス11の上端筋13との係合を解くことにより、各端板材50a,50bを床版ユニット3より容易に外すことができる。このように、吊上用治具5として一対の端板材50a,50bを用いることで床版ユニット3の搬送および設置が効率良く行うことができる。   According to the floor construction method described above, the end plate members 50a, 50b, 50b, the bottom plate unit 3 are engaged with the notches 52 of the end plate members 50a, 50b from below at both ends of the floor truss 11, respectively. 50b can be lifted easily and stably by the lifting device 4, and the floor slab unit 3 can be safely transported from the ground to the floor construction floor of the building. Further, the end plate members 50a and 50b are pulled down on the floor construction floor, and the notch portions 52 are disengaged from the upper end bars 13 of the rebar trusses 11 so that the end plate members 50a and 50b are easier than the floor slab unit 3. Can be removed. Thus, by using the pair of end plate members 50a and 50b as the lifting jig 5, the floor slab unit 3 can be transported and installed efficiently.

1 デッキプレート
3 床版ユニット
4 吊上げ装置
5 吊上用治具
6 トラバーサー
7a,7b 玉掛けワイヤー
10 基板
11 トラス
13 上端筋
14 下端筋
15 ラチス筋
40a,410b,40c,40d ワイヤーロープ
50a,50b 端板材
51 上辺縁
52 切欠部
53 接続板
54 貫通孔
55 連結部
56 係止片
61a,61b 吊枠材
62,63 連結枠材
70 連結具
DESCRIPTION OF SYMBOLS 1 Deck plate 3 Floor slab unit 4 Lifting device 5 Lifting jig 6 Traverser 7a, 7b sling wire 10 Substrate 11 Truss 13 Upper muscle 14 Lower muscle 15 Lattice muscle 40a, 410b, 40c, 40d Wire rope 50a, 50b End plate material 51 Upper edge 52 Notch portion 53 Connection plate 54 Through hole 55 Connection portion 56 Locking piece 61a, 61b Suspension frame material 62, 63 Connection frame material 70 Connection tool

Claims (7)

金属製の基板の上面に複数の鉄筋トラスを並設してなる複数の鉄筋トラス付きデッキプレートが鉄筋トラスの長さ方向と直交する方向へ基板を連ねて組み立てられた床版ユニットを、地上から建築物の床施工階へ搬送して床を施工する方法であって、
地上の作業場において前記床版ユニットを組み立てる工程と、
前記床版ユニットの前記基板が連なる方向に沿う両端部に、吊上用治具を構成する端板材をそれぞれ配置して各端板材の上辺部に凹設された複数個の切欠部を各鉄筋トラスの鉄筋に下方より係合させる工程と、
各鉄筋トラスの鉄筋に前記の各切欠部を係合させた状態で各端板材を同一高さに吊り上げて床版ユニットを水平姿勢で建築物の床施工階へ搬送する工程と、
前記床版ユニットを床施工階に降ろして梁間に設置した後、前記の各切欠部と各鉄筋トラスの鉄筋との係合を解くことにより各端板材を床版ユニットより外す工程とを順次実施して床を施工することを特徴とする床施工方法。
A floor slab unit in which a deck plate with a plurality of rebar trusses formed by arranging a plurality of rebar trusses on the top surface of a metal substrate is assembled from the ground in a direction perpendicular to the length direction of the rebar truss. It is a method of transporting to the floor construction floor of the building and constructing the floor,
Assembling the floor slab unit in a ground workplace;
At each end of the floor slab unit along the direction in which the substrates are connected, end plate materials constituting a lifting jig are arranged, and a plurality of notches recessed in the upper side portion of each end plate material are provided for each reinforcing bar. Engaging the truss rebar from below;
A step of lifting each end plate material to the same height in a state where each notch is engaged with the reinforcing bar of each reinforcing bar truss and transporting the floor slab unit to the floor construction floor of the building in a horizontal posture;
After the floor slab unit is lowered to the floor construction floor and installed between the beams, the step of removing each end plate material from the floor slab unit by sequentially disengaging the notches and the reinforcing bars of the reinforcing bars Then, the floor construction method characterized by constructing the floor.
前記鉄筋トラスは、上端筋と下端筋とラチス筋とを含み、前記上端筋に前記端板材の切欠部を下方より係合させる請求項1に記載の床施工方法。   The floor reinforcement method according to claim 1, wherein the reinforcing bar truss includes an upper bar, a lower bar, and a lattice bar, and a notch portion of the end plate material is engaged with the upper bar from below. 前記の各端板材は、平鋼、L形鋼、CT形鋼のいずれかにより構成され、2本以上の端板材が直線状に連ねられる請求項1に記載の床施工方法。   Each said end plate material is a floor construction method of Claim 1 comprised by either flat steel, L-shape steel, or CT shape steel, and two or more end plate materials are connected in a linear form. 金属製の基板の上面に複数の鉄筋トラスを並設してなる複数の鉄筋トラス付きデッキプレートが鉄筋トラスの長さ方向と直交する方向へ基板を連ねて組み立てられた床版ユニットを、地上から建築物の床施工階へ搬送して床を施工するのに用いられる床版ユニットの吊上用治具であって、一対の端板材よりなり、各端板材はトラバーサーの垂下したワイヤーの下端に設けられる連結具が連結される係脱可能な連結部を備えるとともに、上辺部には前記床版ユニットの各鉄筋トラスの鉄筋にそれぞれ下方より係合させる複数個の切欠部が凹設されている床版ユニットの吊上用治具。   A floor slab unit in which a deck plate with a plurality of rebar trusses formed by arranging a plurality of rebar trusses on the top surface of a metal substrate is assembled from the ground in a direction perpendicular to the length direction of the rebar truss. It is a lifting jig for a floor slab unit that is transported to the floor construction floor of a building and used to construct the floor.It consists of a pair of end plate materials, and each end plate material is attached to the lower end of the wire suspended by the traverser. In addition to having a detachable connecting portion to which a connecting tool to be provided is connected, a plurality of cutout portions that are engaged with the reinforcing bars of each reinforcing bar truss of the floor slab unit from below are provided in the upper side portion. Jig for lifting floor slab unit. 金属製の基板の上面に複数の鉄筋トラスを並設してなる複数の鉄筋トラス付きデッキプレートが鉄筋トラスの長さ方向と直交する方向へ基板を連ねて組み立てられた床版ユニットを、地上から建築物の床施工階へ搬送して床を施工するのに用いられる床版ユニットの吊上げ装置であって、
トラバーサーと、前記トラバーサーを吊り上げるワイヤーと、前記トラバーサーに吊持される吊上用治具とを備え、前記トラバーサーは、同一水平面上に位置させる互いに平行な一対の吊枠材と、各吊枠材を前記鉄筋トラス付きデッキプレートの長さとほぼ一致する距離を隔てて連結する複数の連結枠材と、各吊枠材の長さ方向に沿う複数の決められた位置から垂下させる同一長さの複数本のワイヤーと、各ワイヤーの下端に設けられる連結具とを備え、
前記吊上用治具は、一対の端板材よりなり、各端板材は前記連結具が連結される係脱可能な連結部を備えるとともに、上辺部には各鉄筋トラスの鉄筋にそれぞれ下方より係合させる複数個の切欠部が凹設されている床版ユニットの吊上げ装置。
A floor slab unit in which a deck plate with a plurality of rebar trusses formed by arranging a plurality of rebar trusses on the top surface of a metal substrate is assembled from the ground in a direction perpendicular to the length direction of the rebar truss. A lifting device for a floor slab unit used to construct a floor by transporting it to a floor construction floor of a building,
A traverser, a wire for lifting the traverser, and a lifting jig suspended by the traverser, wherein the traverser is a pair of parallel suspension frames positioned on the same horizontal plane, and each suspension frame member A plurality of connecting frame members that are connected at a distance substantially equal to the length of the deck plate with the reinforcing bar truss, and a plurality of the same lengths that are suspended from a plurality of determined positions along the length direction of each suspension frame member A wire and a connector provided at the lower end of each wire,
The lifting jig is composed of a pair of end plate members, each end plate member having a detachable connecting portion to which the connecting tool is connected, and an upper side portion engaging with a reinforcing bar of each reinforcing bar truss from below. A lifting device for a floor slab unit in which a plurality of notches to be combined are recessed.
前記連結部は、端板材の上辺部より上方へ突出するように端板材に取り付けられた接続板を備え、前記接続板の板面に前記連結具が連結される貫通孔が設けられている請求項5に記載の床版ユニットの吊上げ装置。   The connection portion includes a connection plate attached to the end plate material so as to protrude upward from an upper side portion of the end plate material, and a through hole through which the connection tool is connected is provided on a plate surface of the connection plate. Item 6. The slab unit lifting device according to Item 5. 前記の各端板材には、鉄筋トラス付きデッキプレートの各鉄筋トラスの端部に固着される端部材に係合させて端板材の外方への移動を止める拘束部材が設けられている請求項5に記載の床版ユニットの吊上げ装置。   Each of the end plate members is provided with a restraining member that engages with an end member fixed to an end portion of each rebar truss of the deck plate with a rebar truss to stop the end plate material from moving outward. 5. A lifting device for a floor slab unit according to 5.
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