JP2018017512A - Load detector - Google Patents

Load detector Download PDF

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JP2018017512A
JP2018017512A JP2016145334A JP2016145334A JP2018017512A JP 2018017512 A JP2018017512 A JP 2018017512A JP 2016145334 A JP2016145334 A JP 2016145334A JP 2016145334 A JP2016145334 A JP 2016145334A JP 2018017512 A JP2018017512 A JP 2018017512A
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strain
input member
restricting
load
shaft core
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JP6658379B2 (en
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山本 宏
Hiroshi Yamamoto
宏 山本
直哉 家里
Naoya IESATO
直哉 家里
靖國 尾島
Yasukuni Oshima
靖國 尾島
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Aisin Corp
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Aisin Seiki Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To compose a load detector that suppresses the relative movements of an input member and a strain causing body in a separating direction and detects a load acting on the strain causing body with high accuracy.SOLUTION: A load detector comprises an annular input member 1 on which a load acts, and a strain causing body 3 equipped with a cylindrical part 4 and a strain causing part 5 extending radially inward from the inner circumference of the cylindrical part 4, and includes a strain detection element 8 equipped on a detection face 5b of the strain causing part 5 opposite a pressure receiving face 5a with which the contact face 1b of the input member 1 comes in contact, and a fixing member 10 supported by an extension part of the cylindrical part 4 of the strain causing body 3 extending to a side opposite the input member 1 relative to the strain causing part 5. Also included is a restriction member 15 which is supported at one end on the inner circumference of the fixing member 10 and has formed at the other end a restriction part 15c that extends radially outward in order to restrict displacement of the input member 1 in a direction separating from the strain causing part 5.SELECTED DRAWING: Figure 1

Description

本発明は、入力部材に作用する荷重で起歪体を歪ませ、起歪体に備えた歪検出素子により荷重を検出する荷重検出装置に関する。   The present invention relates to a load detection device that distorts a strain generating body with a load acting on an input member and detects the load with a strain detection element provided in the strain generating body.

上記のように構成された荷重検出装置として特許文献1には、入力部材(文献では球体)を、起歪体(文献ではベース)に当接状態に配置し、起歪体に複数の歪検出素子を備えた技術が記載されている。   As a load detection device configured as described above, Patent Literature 1 discloses that an input member (a sphere in the literature) is placed in contact with a strain body (a base in the literature) and a plurality of strains are detected in the strain body. Techniques with elements are described.

この特許文献1では、入力部材に作用する荷重による起歪体の歪みを、複数の歪検出素子で検出するものであり、起歪体から入力部材が離間する方向への変位を阻止するカバーを起歪体に備えている。また、カバーは、球体として構成される入力部材の一部を露出させる貫通孔が形成されている。   In Patent Document 1, a strain of a strain generating body due to a load acting on an input member is detected by a plurality of strain detection elements, and a cover that prevents displacement in a direction in which the input member is separated from the strain generating body is provided. It is equipped with a strain body. The cover is formed with a through hole that exposes a part of the input member configured as a sphere.

特開2006‐194709号公報JP 2006-194709 A

入力部材と、起歪体とを備えた荷重検出装置では、入力部材と起歪体とが大きく離間する不都合を抑制するために、入力部材と起歪体とを近接する位置関係に保持することが肝要である。   In a load detection device including an input member and a strain generating body, the input member and the strain generating body are held in a close positional relationship in order to suppress the inconvenience that the input member and the strain generating body are largely separated from each other. Is essential.

従って、入力部材と、起歪体とを備えた荷重検出装置では特許文献1に示されるカバーと同様の構成が必要となる。しかしながら、特許文献1ではカバーを起歪体に固定する構成であるため、この固定時の歪が起歪体に作用することもあり、検出精度を低下させることが考えられた。また、起歪体の固定より、入力部材に作用する荷重に応じた歪が起歪体に生じない虞があり、これによっても検出精度を低下させることも考えられた。   Therefore, a load detection device provided with an input member and a strain body requires the same configuration as the cover disclosed in Patent Document 1. However, in Patent Document 1, since the cover is fixed to the strain generating body, the strain at the time of fixing may act on the strain generating body, and it is considered that the detection accuracy is lowered. In addition, since the strain generating body is fixed, there is a possibility that the strain according to the load acting on the input member may not be generated in the strain generating body, and this may reduce the detection accuracy.

入力部材と起歪体とを近接する位置関係に保持する規制部材を考えると、この規制部材は、起歪体に無用のストレスを作用させず、入力部材に作用する外力を妨げないことも重要となる。   Considering a regulating member that holds the input member and the strain generating body in a close positional relationship, it is important that this regulating member does not apply unnecessary stress to the strain generating body and does not disturb the external force that acts on the input member. It becomes.

このような理由から、入力部材と起歪体との分離方向への相対移動を抑制し、起歪体に作用する荷重を精度良く検出する荷重検出装置が求められる。   For these reasons, there is a need for a load detection device that suppresses the relative movement of the input member and the strain body in the separation direction and accurately detects the load acting on the strain body.

本発明の特徴は、軸芯を中心に環状に成形され、前記軸芯に沿う方向に荷重が作用する入力部材と、
前記軸芯を中心に筒状に成形される筒状部、および、この筒状部の内周から径方向内方に張り出す起歪部を一体形成した起歪体と、
前記起歪部のうち、前記入力部材の当接面が当接する受圧面と反対側の検出面に備えられる歪検出素子と、
前記軸芯を中心とする環状に成形され、前記起歪体の前記筒状部のうち前記起歪部を基準に前記入力部材と反対側に延びる延出部に支持される固定部材と、
前記入力部材の開口部と、前記起歪部の開口部と、前記固定部材の開口部に挿通する規制部材とを備えると共に、
前記規制部材が、前記固定部材の内周に支持される支持部を一端側に形成し、前記入力部材が前記起歪部から離間する方向への変位を規制するために前記軸芯を中心に径方向外方に張り出す規制部を他端側に形成している点にある。
The feature of the present invention is that the input member is formed in an annular shape around the shaft core, and a load acts in a direction along the shaft core;
A strain-generating body integrally formed with a tubular portion formed in a cylindrical shape around the shaft core, and a strain-generating portion projecting radially inward from the inner periphery of the tubular portion,
Among the strain generating portions, a strain detection element provided on a detection surface opposite to the pressure receiving surface with which the contact surface of the input member contacts,
A fixing member that is molded in an annular shape centered on the shaft core and is supported by an extending portion that extends to the opposite side of the input member with respect to the strain-generating portion of the tubular portion of the strain-generating body;
While comprising an opening of the input member, an opening of the strain generating portion, and a restricting member inserted through the opening of the fixing member,
The restricting member forms a support portion supported on the inner periphery of the fixed member on one end side, and the input member is centered on the shaft core to restrict displacement in a direction away from the strain generating portion. It is in the point which forms the control part which protrudes to radial direction outward on the other end side.

この特徴構成によると、入力部材が起歪体から離間する方向に変位する場合には、入力部材に規制部が当接して離間方向への変位を阻止する。また、この規制部は固定部材に支持されるため、規制部から起歪体にストレスを作用させることもない。
従って、入力部材と起歪体との分離方向への相対移動を抑制し、起歪体に作用する荷重を精度良く検出する荷重検出装置が構成された。
According to this characteristic configuration, when the input member is displaced in a direction away from the strain generating body, the restricting portion comes into contact with the input member to prevent displacement in the separation direction. Further, since the restricting portion is supported by the fixing member, no stress is applied to the strain generating body from the restricting portion.
Therefore, a load detection device that suppresses relative movement of the input member and the strain body in the separation direction and accurately detects a load acting on the strain body is configured.

他の構成として、前記入力部材の開口縁に沿う領域において、当該入力部材に荷重が作用する荷重作用面を基準にして前記当接面寄りに形成された規制面を備えており、前記当接面が前記受圧面に当接する状態で、前記規制部と、前記規制面との間に第1間隙が形成されても良い。   As another configuration, in the region along the opening edge of the input member, the input member is provided with a regulating surface formed closer to the contact surface with reference to a load acting surface on which a load acts on the input member, and the contact A first gap may be formed between the restricting portion and the restricting surface in a state where the surface is in contact with the pressure receiving surface.

これによると、入力部材の規制面と、規制部材の規制部との間に第1間隙が形成されることにより、規制部から入力部材に不要なストレスを作用させることがなく、荷重の誤検出を招くことがない。また、軸芯に対して傾斜する方向への荷重が入力部材に作用し、入力部材が軸芯に対して直交する方向に多少変位することがあっても、この変位方向が第1間隙の方向であるため、規制部が入力部材に接触することがなく、検出精度の低下を招くこともない。   According to this, since the first gap is formed between the restriction surface of the input member and the restriction portion of the restriction member, an unnecessary stress is not applied to the input member from the restriction portion, and the load is erroneously detected. Is not invited. Further, even if a load in a direction inclined with respect to the shaft core acts on the input member and the input member may be slightly displaced in a direction perpendicular to the shaft core, this displacement direction is the direction of the first gap. Therefore, the restricting portion does not come into contact with the input member, and the detection accuracy is not lowered.

他の構成として、前記規制部材が、前記支持部と前記規制部との間に本体部を形成しており、前記本体部の外面と、前記起歪体の開口部の内周との間に第2間隙が形成されても良い。   As another configuration, the restriction member forms a main body portion between the support portion and the restriction portion, and between the outer surface of the main body portion and the inner periphery of the opening of the strain body. A second gap may be formed.

これによると、規制部材の外面と、起歪体の孔部の内周との間に第2間隙が形成されることにより、規制部材から起歪体に不要なストレスを作用させることがなく、荷重の誤検出を招くことがない。また、軸芯に対して傾斜する方向への荷重が入力部材に作用し、入力部材が軸芯に対して直交する方向に多少変位することがあっても、この変位方向が第2間隙の方向であるため、規制部材の本体部が入力部材の開口部の内周に接触することがなく、検出精度の低下を招くこともない。   According to this, by forming the second gap between the outer surface of the regulating member and the inner periphery of the hole of the strain generating body, unnecessary stress is not applied to the strain generating body from the regulating member, There will be no false detection of load. Further, even if a load in a direction inclined with respect to the shaft core acts on the input member and the input member may be slightly displaced in a direction perpendicular to the shaft core, this displacement direction is the direction of the second gap. Therefore, the main body portion of the restricting member does not contact the inner periphery of the opening portion of the input member, and the detection accuracy is not lowered.

他の構成として、前記入力部材において荷重が作用する荷重作用面と、前記規制部と、前記起歪部とが、この順序で前記軸芯に沿って配置されても良い。   As another configuration, a load acting surface on which a load acts on the input member, the restricting portion, and the strain generating portion may be arranged along the axis in this order.

これによると、入力部材の荷重作用面に当接して荷重を作用させる部材が、規制部に接触することなく入力部材に圧力を作用させ、更に、この入力部材に作用する圧力を、起歪部に作用させることが可能となる。   According to this, the member that abuts against the load acting surface of the input member and acts on the load exerts pressure on the input member without contacting the regulating portion, and further, the pressure acting on the input member is It becomes possible to act on.

他の構成として、前記入力部材に形成された係合部に係合することで、前記入力部材の前記軸芯を中心とする回転を規制する回転規制部を前記規制部材に備えても良い。   As another configuration, the restricting member may include a rotation restricting portion that restricts rotation of the input member around the axis by engaging with an engaging portion formed on the input member.

これによると、規制部材の回転規制部が入力部材の係合部に係合することにより、入力部材の回転を阻止することが可能となる。また、この構成では、係合部分から入力部材に外力を作用させることがなく、入力部材から起歪部にストレスを作用させることもない。   According to this, it becomes possible to prevent rotation of the input member by engaging the rotation restricting portion of the restricting member with the engaging portion of the input member. In this configuration, no external force is applied to the input member from the engaging portion, and no stress is applied to the strain generating portion from the input member.

荷重検出装置の断面図である。It is sectional drawing of a load detection apparatus. 規制部と規制面との間隙等を示す拡大断面図である。It is an expanded sectional view which shows the clearance gap between a control part and a control surface. 規制部と規制面との関係を示す正面図である。It is a front view which shows the relationship between a control part and a control surface. 荷重検出装置の分解斜視図である。It is a disassembled perspective view of a load detection apparatus. 固定部材と弾性板とを示す斜視図である。It is a perspective view which shows a fixing member and an elastic board. 係合爪と係合片との係合状態を示す断面図である。It is sectional drawing which shows the engagement state of an engaging claw and an engagement piece. 起歪体と固定部材と基板との分解斜視図である。It is a disassembled perspective view of a strain body, a fixing member, and a board | substrate. 起歪体と固定部材との係合状態を示す断面図である。It is sectional drawing which shows the engagement state of a strain body and a fixing member. 組立状態の荷重検出装置の斜視図である。It is a perspective view of the load detection apparatus of an assembly state. 完成した荷重検出装置の斜視図である。It is a perspective view of the completed load detection apparatus.

以下、本発明の実施形態を図面に基づいて説明する。
〔全体構成〕
図1、図4に示すように、環状の入力部材1と、環状の起歪体3と、起歪体3の検出面5bに備えられる複数の歪検出素子8と、起歪体3に支持される固定部材10と、入力部材1を規制する筒状の規制部材15とを備えて荷重検出装置100が構成されている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
〔overall structure〕
As shown in FIGS. 1 and 4, the annular input member 1, the annular strain body 3, the plurality of strain detection elements 8 provided on the detection surface 5 b of the strain body 3, and the strain body 3 are supported. The load detection device 100 is configured to include the fixed member 10 that is to be operated and the cylindrical restriction member 15 that restricts the input member 1.

この荷重検出装置100は、車両において制動用のブレーキディスクや、制動用の操作系に作用する荷重を検出するために用いられる。尚、荷重検出装置100は、車両以外の装置類で荷重の検出に必要は箇所に用いても良い。   The load detection device 100 is used to detect a load acting on a brake disc for braking and an operation system for braking in a vehicle. Note that the load detection device 100 may be used in places other than the vehicle that are necessary for load detection.

この荷重検出装置100では、入力部材1と、起歪体3と、固定部材10と、規制部材15とが軸芯Xと同軸芯に配置されている。規制部材15は、入力部材1の入力開口部1Hと、起歪体3の起歪開口部5Hと、固定部材10との固定開口部10Hを貫通する位置に配置される。更に、この規制部材15の内部にシャフト20が軸芯Xと同軸芯で配置され、入力部材1に当接可能な位置に荷重を作用させる筒状の荷重作用体21が軸芯Xと同軸芯で配置される。シャフト20は軸芯Xを中心に回転し駆動力を伝えるように構成されている。   In this load detection device 100, the input member 1, the strain body 3, the fixing member 10, and the regulating member 15 are arranged on the axis X and the coaxial core. The restricting member 15 is disposed at a position penetrating the input opening 1H of the input member 1, the strain-generating opening 5H of the strain-generating body 3, and the fixed opening 10H of the fixing member 10. Furthermore, the shaft 20 is disposed coaxially with the axial core X inside the regulating member 15, and a cylindrical load acting body 21 that applies a load to a position where the shaft 20 can contact the input member 1 is coaxial with the axial core X. It is arranged with. The shaft 20 is configured to rotate about the axis X and transmit a driving force.

入力部材1と起歪体3とは、ステンレス鋼やアルミニウム合金等の金属材で形成され、固定部材10は絶縁性で熱可塑性の樹脂材で形成される。また、規制部材15は金属材で形成されるものであるが、樹脂で形成されても良い。   The input member 1 and the strain body 3 are formed of a metal material such as stainless steel or aluminum alloy, and the fixing member 10 is formed of an insulating and thermoplastic resin material. Moreover, although the regulating member 15 is formed of a metal material, it may be formed of resin.

〔入力部材〕
図1〜図4に示すように、入力部材1は、軸芯Xを中心に円環状に成形され、軸芯Xに沿う方向での一方に平坦な荷重作用面1aが形成され、他方に球状の当接面1bが形成されている。
[Input material]
As shown in FIGS. 1 to 4, the input member 1 is formed in an annular shape around an axis X, a flat load acting surface 1 a is formed on one side in the direction along the axis X, and the other is spherical The contact surface 1b is formed.

この入力部材1の中央には円形の入力開口部1Hが形成され、この入力開口部1Hの開口縁に沿って(内周部分)には、荷重作用面1aを基準にして当接面1bの方向に寄った位置に規制面2が形成されている。この規制面2は、荷重作用面1aと平行姿勢で形成され、この規制面2の外周の一部には径方向外方に連なる係合部2aが形成されている。   A circular input opening 1H is formed at the center of the input member 1. Along the opening edge of the input opening 1H (inner peripheral portion), the contact surface 1b is defined with reference to the load acting surface 1a. A regulating surface 2 is formed at a position close to the direction. The restriction surface 2 is formed in a posture parallel to the load acting surface 1a, and an engaging portion 2a that is continuous outward in the radial direction is formed on a part of the outer periphery of the restriction surface 2.

〔起歪体〕
図1、図4に示すように、起歪体3は、軸芯Xを中心に筒状に成形される筒状部4と、この筒状部4の内周から径方向内方に張り出す起歪部5とを一体形成した構造を有している。起歪部5は、中央部に起歪開口部5Hが形成され、入力部材1の当接面1bが当接する受圧面5aが形成され、この受圧面5aと反対側に検出面5bが形成されている。
[Distortion body]
As shown in FIGS. 1 and 4, the strain body 3 has a cylindrical portion 4 that is formed in a cylindrical shape around an axis X, and projects radially inward from the inner periphery of the cylindrical portion 4. It has a structure in which the strain generating portion 5 is integrally formed. The strain generating portion 5 is formed with a strain generating opening 5H in the central portion, a pressure receiving surface 5a with which the contact surface 1b of the input member 1 contacts is formed, and a detection surface 5b formed on the opposite side of the pressure receiving surface 5a. ing.

検出面5bは、軸芯Xに直交する姿勢の平坦面に形成され、この検出面5bの4箇所に歪検出素子8が貼着されている。受圧面5aは、径方向内方側ほど検出面5bに接近する姿勢の回転面に成形されている。特に、受圧面5aに対して入力部材1の球面状の当接面1bが当接するため、入力部材1に荷重作用体21から作用する荷重の方向が軸芯Xに対して傾斜する場合には、入力部材1の姿勢が変化するものの、当接面1bと受圧面5aとが接触する位置を変化させず、検知性能を変化させることもない。   The detection surface 5b is formed on a flat surface in a posture orthogonal to the axis X, and strain detection elements 8 are attached to four locations on the detection surface 5b. The pressure receiving surface 5a is formed as a rotating surface in a posture that approaches the detection surface 5b toward the radially inner side. In particular, when the spherical contact surface 1b of the input member 1 contacts the pressure receiving surface 5a, the load acting on the input member 1 from the load acting body 21 is inclined with respect to the axis X. Although the attitude of the input member 1 is changed, the position where the contact surface 1b and the pressure receiving surface 5a are in contact with each other is not changed, and the detection performance is not changed.

また、起歪部5は、筒状部4において軸芯Xに沿う方向での中間位置に形成されている。これにより、筒状部4には、起歪部5を基準にして荷重作用体21の配置方向に延出する第1延出部4aと、起歪部5を基準にして固定部材10の配置方向に延出する第2延出部4bとが形成される。   The strain generating portion 5 is formed at an intermediate position in the direction along the axis X in the cylindrical portion 4. Accordingly, the tubular portion 4 has the first extending portion 4a extending in the arrangement direction of the load acting body 21 with respect to the strain-generating portion 5 and the arrangement of the fixing member 10 with respect to the strain-generating portion 5. A second extending portion 4b extending in the direction is formed.

更に、第2延出部4bの内周には、固定部材10を保持するため、第2延出部4bの内周に形成される環状の保持溝6と、環状の突出壁7とが形成されている。   Further, in order to hold the fixing member 10 on the inner periphery of the second extension portion 4b, an annular holding groove 6 formed on the inner periphery of the second extension portion 4b and an annular protruding wall 7 are formed. Has been.

〔歪検出素子・接続部材〕
図1、図4、図7に示すように、起歪部5の検出面5bに重なり合う位置には、歪検出素子8のリード部に電気的に接続される接続部材9が配置される。この接続部材9は、フレキシブル基板と同様に可撓性のシート材により、円環状となる円環状部9aと、基板12に接続する接続部9bと、これらを結ぶ中間部9cとを備えている。また、接続部9bには、固定部材10の位置決ピン10cが挿通する挿通孔が形成されている。
[Strain detection element / connecting member]
As shown in FIGS. 1, 4, and 7, a connecting member 9 that is electrically connected to the lead portion of the strain detecting element 8 is disposed at a position overlapping the detection surface 5 b of the strain generating portion 5. The connecting member 9 includes an annular portion 9a that is formed into an annular shape, a connecting portion 9b that is connected to the substrate 12, and an intermediate portion 9c that connects these members, using a flexible sheet material in the same manner as the flexible substrate. . Further, the connection portion 9b is formed with an insertion hole through which the positioning pin 10c of the fixing member 10 is inserted.

円環状部9aには4つの歪検出素子8に対応する孔部を形成して第1接続部9atを形成し、接続部9bには複数の孔部を有する第2接続部9btを形成している。更に、中間部9cには第1接続部9atと第2接続部9btとを結ぶ配線を形成している。   A hole corresponding to the four strain detection elements 8 is formed in the annular portion 9a to form a first connection portion 9at, and a second connection portion 9bt having a plurality of holes is formed in the connection portion 9b. Yes. Further, a wiring connecting the first connection portion 9at and the second connection portion 9bt is formed in the intermediate portion 9c.

この構成により、4つの歪検出素子8を、対応する第1接続部9atの孔部に挿通し、歪検出素子8のリード部をハンダにより円環状部9aの配線に接続することにより、4つの歪検出素子8がホイートストンブリッジに接続される。   With this configuration, the four strain detection elements 8 are inserted into the corresponding holes of the first connection portions 9at, and the lead portions of the strain detection elements 8 are connected to the wiring of the annular portion 9a by soldering. A strain detecting element 8 is connected to the Wheatstone bridge.

また、図9に示すように、接続部材9の中間部9cを固定部材10の外周と、起歪部5の第2延出部4bの内周との間の空間を通過させ、中間部9cを折り曲げるように固定部材10に備えられる基板12の表面に形成された複数の信号入力部12bに第2接続部9btの複数の孔部を重ね合わせ、図10に示すように、これらの配線部分をハンダにより接続することにより、歪検出素子8と基板12とが導通する。   Further, as shown in FIG. 9, the intermediate portion 9c of the connecting member 9 is passed through the space between the outer periphery of the fixing member 10 and the inner periphery of the second extending portion 4b of the strain-generating portion 5, and the intermediate portion 9c. A plurality of signal input portions 12b formed on the surface of the substrate 12 provided in the fixing member 10 so as to be bent are overlapped with a plurality of holes of the second connection portion 9bt, and as shown in FIG. Are connected by solder, and the strain detection element 8 and the substrate 12 become conductive.

〔固定部材〕
図1、図4、図5〜図8に示すように、固定部材10は、中央部に軸芯Xを中心とする固定開口部10Hが形成されると共に、起歪体3の第2延出部4bの内周の保持溝6に係合するように外方に弾性的に突出する複数の係合爪10aが形成されている。
[Fixing member]
As shown in FIGS. 1, 4, 5 to 8, the fixing member 10 has a fixed opening 10 </ b> H centered on the axis X at the center and the second extension of the strain body 3. A plurality of engaging claws 10a are formed that elastically protrude outward so as to engage with the holding groove 6 on the inner periphery of the portion 4b.

この固定部材10において起歪部5の検出面5bに対向する内端面(図1で左側の端面)には軸芯Xに平行となる姿勢の一対のガイド孔部10bが形成され、各々のガイド孔部10bの内面には図6に示す係合突起10dが形成されている。   In this fixing member 10, a pair of guide hole portions 10b having a posture parallel to the axis X are formed on the inner end surface (the left end surface in FIG. 1) facing the detection surface 5b of the strain generating portion 5, and each guide is formed. An engagement protrusion 10d shown in FIG. 6 is formed on the inner surface of the hole 10b.

固定部材10の外端面(図1で右側の端面)には、複数の位置決ピン10cと、端子ホルダ10eとが突出形成されている。この外端面に基板12が備えられ、端子ホルダ10eに端子13が備えられる。   A plurality of positioning pins 10c and a terminal holder 10e are formed on the outer end surface (right end surface in FIG. 1) of the fixing member 10 so as to protrude. A substrate 12 is provided on the outer end surface, and a terminal 13 is provided on the terminal holder 10e.

また、固定部材10のうち、起歪部5の内端面にはバネ材を用いた弾性板11が備えられる。弾性板11は、全体的に環状であり、固定部材10のガイド孔部10bの内面の係合突起10dが係合する係合孔11bを有する一対の嵌合片11aと、4つの支持片11cとが一体的に形成されている。この構成から、図6に示すように、一対の嵌合片11aを固定部材10のガイド孔部10bに挿通して係合突起10dに係合孔11bに係合させることにより、固定部材10に弾性板11が取付られる。   In addition, an elastic plate 11 using a spring material is provided on the inner end surface of the strain generating portion 5 in the fixing member 10. The elastic plate 11 is generally annular, and includes a pair of fitting pieces 11a having engagement holes 11b with which engagement protrusions 10d on the inner surface of the guide hole portion 10b of the fixing member 10 are engaged, and four support pieces 11c. And are integrally formed. From this configuration, as shown in FIG. 6, the pair of fitting pieces 11a are inserted into the guide holes 10b of the fixing member 10 and engaged with the engaging holes 11b by the engaging protrusions 10d. An elastic plate 11 is attached.

また、弾性板11を固定部材10に取り付けた状態で、固定部材10を筒状部4の第2延出部4bに挿入することにより、図8に示すように、係合爪10aが保持溝6に係合し、4つの支持片11cが第2延出部4bの内周の突出壁7に当接する。これにより、固定部材10に対して起歪部5から離間方向へ付勢力を作用させ、係合爪10aを保持溝6の内面に当接させ、固定部材10が位置決め状態に達する。   Further, by inserting the fixing member 10 into the second extending portion 4b of the cylindrical portion 4 with the elastic plate 11 attached to the fixing member 10, as shown in FIG. 6 and the four support pieces 11c come into contact with the protruding wall 7 on the inner periphery of the second extending portion 4b. As a result, an urging force is applied to the fixing member 10 in the direction away from the strain generating portion 5, the engaging claw 10a is brought into contact with the inner surface of the holding groove 6, and the fixing member 10 reaches the positioning state.

図7に示すように、基板12は、中央に基板孔部12Hが形成されると共に、位置決ピン10cが挿通する位置決孔12aが形成され、信号が入力する4つの信号入力部12bと、信号を出力する複数の出力孔12cが形成されている。   As shown in FIG. 7, the substrate 12 has a substrate hole portion 12H formed in the center, a positioning hole 12a through which the positioning pin 10c is inserted, and four signal input portions 12b for inputting signals; A plurality of output holes 12c for outputting signals are formed.

この構成から、図7、図9に示すように、固定部材10の端子ホルダ10eに導体で成る端子13を圧入支持しておき、基板12の位置決孔12aに固定部材10の位置決ピン10cを挿通し、端子13に一体形成された導通ピン13aを基板12の出力孔12cに挿通することにより、基板12がセットされる。   7 and 9, the terminal 13 made of a conductor is press-fitted and supported in the terminal holder 10 e of the fixing member 10, and the positioning pin 10 c of the fixing member 10 is inserted into the positioning hole 12 a of the substrate 12. The board 12 is set by inserting the conduction pin 13a formed integrally with the terminal 13 into the output hole 12c of the board 12.

このセット状態で、接続部9bの挿通孔部に位置決ピン10cを挿通し、複数の位置決ピン10cの突出端を加熱して圧力を加えることにより図10に示すように、熱カシメ状態となり、基板12が固定部材10に固定される。そして、接続部9bの第2接続部9btを基板12の信号入力部12bに電極にハンダにより接続し、導通ピン13aと出力孔12cとをハンダにより接続する。   In this set state, the positioning pin 10c is inserted into the insertion hole portion of the connection portion 9b, and the protruding ends of the plurality of positioning pins 10c are heated and pressure is applied, as shown in FIG. The substrate 12 is fixed to the fixing member 10. Then, the second connection portion 9bt of the connection portion 9b is connected to the signal input portion 12b of the substrate 12 to the electrode by soldering, and the conduction pin 13a and the output hole 12c are connected by soldering.

これにより、起歪体3の第2延出部4bの内部に固定部材10が収容され、歪検出素子8の検出信号を基板12の端子13から取り出すことが可能となる。   Thereby, the fixing member 10 is accommodated inside the second extending portion 4b of the strain generating body 3, and the detection signal of the strain detecting element 8 can be taken out from the terminal 13 of the substrate 12.

〔規制部材〕
図1〜図4に示すように、規制部材15は、前述したように入力部材1の入力開口部1Hと、起歪体3の起歪開口部5Hと、固定部材10との固定開口部10Hを貫通する位置に配置される。この規制部材15は、全体的に筒状となる本体部15aを有すると共に、一端側に支持部15bが形成され、他端側に規制部15cが形成されている。
[Regulatory members]
As shown in FIGS. 1 to 4, the restricting member 15 includes the input opening 1 </ b> H of the input member 1, the strain opening 5 </ b> H of the strain body 3, and the fixed opening 10 </ b> H of the fixing member 10 as described above. It arrange | positions in the position which penetrates. The restricting member 15 has a body portion 15a that is generally cylindrical, and has a support portion 15b formed on one end side and a restricting portion 15c formed on the other end side.

支持部15bは、固定部材10の固定開口部10Hの内周に嵌合支持できるように、固定開口部10Hより僅かに大径に形成されている。規制部15cは、軸芯Xに直交する姿勢で外方に張り出すフランジ状に形成されている。更に、規制部15cの外周の一箇所だけ外方に突出させて回転規制片15d(回転規制部の一例)を形成している。   The support portion 15b is formed to be slightly larger in diameter than the fixed opening portion 10H so as to be fitted and supported on the inner periphery of the fixed opening portion 10H of the fixing member 10. The restricting portion 15c is formed in a flange shape projecting outward in a posture orthogonal to the axis X. Further, a rotation restricting piece 15d (an example of a rotation restricting portion) is formed by projecting outward at only one location on the outer periphery of the restricting portion 15c.

この構成から、起歪体3の第1延出部4aの内部に入力部材1を配置し、この入力部材1の入力開口部1Hに固定部材10を挿通し、支持部15bを固定部材10の固定開口部10Hに圧入することにより、規制部材15が取付られる。   With this configuration, the input member 1 is disposed inside the first extension portion 4 a of the strain body 3, the fixing member 10 is inserted into the input opening 1 H of the input member 1, and the support portion 15 b is inserted into the fixing member 10. The regulation member 15 is attached by press-fitting into the fixed opening 10H.

このように規制部材15を取り付けることにより、規制部15cは、入力部材1の規制面2に近接する位置に配置され、回転規制片15dが、規制面2に連なる位置の係合部2aに嵌り込む。   By attaching the restricting member 15 in this way, the restricting portion 15 c is disposed at a position close to the restricting surface 2 of the input member 1, and the rotation restricting piece 15 d is fitted into the engaging portion 2 a at a position continuous with the restricting surface 2. Include.

特に、入力部材1の当接面1bが、起歪体3の受圧面5aに当接する状態では、規制部15cと規制面2との間に第1間隙G1が形成され、規制部材15の本体部15aの外周面と、入力部材1の入力開口部1Hの内周面との間に第2間隙G2が形成される。また、規制部材15の本体部15aの外周面と、起歪部5の起歪開口部5Hの内周面との間にも第2間隙G2が形成される。   In particular, when the contact surface 1 b of the input member 1 is in contact with the pressure receiving surface 5 a of the strain generating body 3, the first gap G 1 is formed between the restricting portion 15 c and the restricting surface 2, and the main body of the restricting member 15. A second gap G2 is formed between the outer peripheral surface of the portion 15a and the inner peripheral surface of the input opening 1H of the input member 1. The second gap G2 is also formed between the outer peripheral surface of the main body portion 15a of the regulating member 15 and the inner peripheral surface of the strain-generating opening 5H of the strain-generating portion 5.

更に、入力部材1の当接面1bが、起歪体3の受圧面5aに当接する状態では、規制部15cの外周と、規制面2の内周との間に第3間隙G3が形成されている。そして、入力部材1は、荷重作用面1aを基準にして、軸芯Xに沿う方向で規制部15cまで設定距離Fだけ起歪体3の方向に変位する位置に配置されている。   Further, when the contact surface 1 b of the input member 1 is in contact with the pressure receiving surface 5 a of the strain generating body 3, a third gap G <b> 3 is formed between the outer periphery of the restricting portion 15 c and the inner periphery of the restricting surface 2. ing. The input member 1 is disposed at a position that is displaced in the direction of the strain generating body 3 by the set distance F in the direction along the axis X with respect to the load acting surface 1a up to the restricting portion 15c.

そして、規制部15cに一体形成した回転規制片15dが、入力部材1の規制面2に連接した係合部2aに嵌り込む位置関係となる。尚、この状態では、回転規制片15dと係合部2aとの間に間隙が形成される(図3を参照)。   Then, the rotation restricting piece 15d formed integrally with the restricting portion 15c is in a positional relationship in which the rotation restricting piece 15d is fitted into the engaging portion 2a connected to the restricting surface 2 of the input member 1. In this state, a gap is formed between the rotation restricting piece 15d and the engaging portion 2a (see FIG. 3).

これにより、入力部材1が起歪体3から離間する方向に変位する場合には、入力部材1の規制面2に規制部材15の規制部15cが当接して離間方向への変位を阻止する。また、この規制部15cが形成される規制部材15が固定部材10に支持されるため、規制部材15を備えたことによるストレスを起歪体3に作用させることもない。   Thereby, when the input member 1 is displaced in the direction away from the strain body 3, the restriction portion 15 c of the restriction member 15 contacts the restriction surface 2 of the input member 1 to prevent displacement in the separation direction. Further, since the restriction member 15 in which the restriction portion 15 c is formed is supported by the fixing member 10, stress due to the provision of the restriction member 15 does not act on the strain body 3.

従って、荷重検出装置100を組み立てる場合には、前述したように固定部材10を筒状部4の第2延出部4bに挿入した状態で、位置決ピン10cの突出端の熱カシメを行い、ハンダによる接続を行う。この後に、起歪体3の第1延出部4aの内部に入力部材1を配置し、この入力部材1の入力開口部1Hに固定部材10を挿通し、支持部15bを固定部材10の固定開口部10Hに圧入固定する。   Therefore, when assembling the load detection device 100, as described above, with the fixing member 10 inserted into the second extending portion 4b of the cylindrical portion 4, the crimping end of the positioning pin 10c is heat caulked, Connect with solder. Thereafter, the input member 1 is disposed inside the first extension portion 4 a of the strain body 3, the fixing member 10 is inserted into the input opening 1 H of the input member 1, and the support portion 15 b is fixed to the fixing member 10. It press-fits and fixes to the opening 10H.

これにより、荷重検出装置100が完成し、この完成状態では、規制部材15の規制部15cが入力部材1の規制面2の部位に嵌り込み、回転規制片15dが係合部2aに嵌り込む。更に、前述したように、規制部15c、あるいは、本体部15aを基準にして第1間隙G1、第2間隙G2、第3間隙G3の間隙が形成され、設定距離Fが設定されるのである。   Thereby, the load detection apparatus 100 is completed, and in this completed state, the restricting portion 15c of the restricting member 15 fits into the portion of the restricting surface 2 of the input member 1, and the rotation restricting piece 15d fits into the engaging portion 2a. Further, as described above, the first gap G1, the second gap G2, and the third gap G3 are formed on the basis of the restricting portion 15c or the main body portion 15a, and the set distance F is set.

〔実施形態の作用・効果〕
この構成から、入力部材1が起歪体3から離間する方向に変位する場合には、規制部15cの規制部15cが入力部材1の規制面2に当接することにより、離間方向への変位が阻止される。また、この規制部15cが固定部材10に支持されるため、規制部材15を備えたことによるストレスを起歪部5に作用させることもない。
[Operation / Effect of Embodiment]
With this configuration, when the input member 1 is displaced in a direction away from the strain body 3, the restriction portion 15 c of the restriction portion 15 c comes into contact with the restriction surface 2 of the input member 1, so that the displacement in the separation direction is reduced. Be blocked. Further, since the restricting portion 15 c is supported by the fixing member 10, stress due to the provision of the restricting member 15 does not act on the strain generating portion 5.

軸芯Xに対して傾斜する方向への荷重が入力部材1に作用し、入力部材1が軸芯Xに対して直交する方向に多少変位することがあっても、この変位方向が第1間隙G1と第2間隙G2とに沿う方向であるため、規制部15cが入力部材1に接触することがない。また、規制部材15の本体部15aが入力部材1の入力開口部1Hの内周や、起歪部5の起歪開口部5Hに接触することがない。このように、入力部材1の姿勢が変化しても検出精度を低下させることがない。   Even if a load in a direction inclined with respect to the shaft core X acts on the input member 1 and the input member 1 is slightly displaced in a direction orthogonal to the shaft core X, this displacement direction is the first gap. Since it is a direction along G1 and the 2nd gap | interval G2, the control part 15c does not contact the input member 1. FIG. Further, the main body 15 a of the restricting member 15 does not come into contact with the inner periphery of the input opening 1 H of the input member 1 or the strain-generating opening 5 H of the strain-generating part 5. In this way, even if the attitude of the input member 1 changes, the detection accuracy is not lowered.

更に、規制部15cに一体形成した回転規制片15dを、入力部材1の規制面2に連接した係合部2aに係合させるため、入力部材1の軸芯Xを中心にした回転を阻止することが可能となる。その結果として、当接面1bと受圧面5aとを決まった面で当接させ、検知感度を変動させることもない。   Further, since the rotation restricting piece 15d formed integrally with the restricting portion 15c is engaged with the engaging portion 2a connected to the restricting surface 2 of the input member 1, the rotation about the axis X of the input member 1 is prevented. It becomes possible. As a result, the contact surface 1b and the pressure receiving surface 5a are brought into contact with each other at a predetermined surface, and the detection sensitivity is not changed.

また、規制部材15を筒状に構成することにより、軸芯Xと同軸芯に配置されるシャフト20の回転に伴いグリス等が飛散した場合にも、グリス類が歪検出素子8や、固定部材10の配線等に付着する不都合も阻止することができる。   Further, by configuring the regulating member 15 in a cylindrical shape, even when grease or the like is scattered along with the rotation of the shaft 20 that is arranged coaxially with the shaft core X, the grease can be used as the strain detecting element 8 or the fixing member. Inconveniences adhering to the 10 wirings and the like can also be prevented.

〔別実施形態〕
本発明は、上記した実施形態以外に以下のように構成しても良い(実施形態と同じ機能を有するものには、実施形態と共通の番号、符号を付している)。
[Another embodiment]
In addition to the above-described embodiments, the present invention may be configured as follows (the components having the same functions as those of the embodiments are given the same numbers and symbols as those of the embodiments).

(a)規制部材15の支持部15bに雄ねじを形成し、固定部材10の固定開口部10Hの内周に雌ねじを形成し、規制部材15を回転操作により固定するように構成する。このように構成する規制部材15を嵌合固定するものと比較して固定時に固定部材10と規制部材15との間に作用する力を低減することが可能となる。 (A) A male screw is formed on the support portion 15b of the restricting member 15, a female screw is formed on the inner periphery of the fixing opening 10H of the fixing member 10, and the restricting member 15 is fixed by a rotating operation. The force acting between the fixing member 10 and the regulating member 15 at the time of fixing can be reduced as compared with the fitting and fixing of the regulating member 15 configured as described above.

また、固定部材10の固定開口部10Hに規制部材15の支持部15bを支持する構成として、例えば、固定開口部10Hの内周に突起を形成し、この突起が係合する凹部や孔部を支持部15bに形成することで、突起の弾性嵌合を利用するものでも良い。   Moreover, as a structure which supports the support part 15b of the control member 15 in the fixed opening part 10H of the fixing member 10, a protrusion is formed in the inner periphery of the fixed opening part 10H, for example, and the recessed part and hole which this protrusion engages with By forming the support portion 15b, the elastic fitting of the protrusion may be used.

(b)規制部材15を、実施形態のように筒状にする構成に代えて、一端側を固定部材10に支持される板材や棒材を用いる。この構成では、板材や棒材を複数用いることも可能であり、他端側に規制部15cが形成することも可能である。このような構成であっても、入力部材1が起歪部5から離間する方向への変位を抑制できる。 (B) It replaces with the structure which makes the regulation member 15 cylindrical like embodiment, and uses the board | plate material and rod which are supported by the fixing member 10 at one end side. In this configuration, a plurality of plate materials and bar materials can be used, and the restricting portion 15c can be formed on the other end side. Even if it is such a structure, the displacement to the direction which the input member 1 leaves | separates from the strain generation part 5 can be suppressed.

(c)固定部材10を起歪体3の第2延出部4bに支持する構成として、弾性板11を用いずに、例えば、第2延出部4bの内周に形成した凹状溝に弾性体で成る弾性リングを嵌め込むことにより、この弾性リングにより固定部材10の抜け止めを行う等の構成を採用しても良い。 (C) The configuration in which the fixing member 10 is supported by the second extending portion 4b of the strain body 3 is elastic to a concave groove formed on the inner periphery of the second extending portion 4b without using the elastic plate 11, for example. A configuration may be employed in which an elastic ring made of a body is fitted to prevent the fixing member 10 from coming off with this elastic ring.

(d)入力部材1の入力開口部1Hの内周の一部を半径方向に切り欠いて切欠部を形成し、この切欠部に係合する突起状の回転規制片15dを規制部材15の本体部15aに備える。あるいは、規制部15cの外周の一部を切欠いて、切欠部を形成し、この切欠部に係合するように径方向内方に突出する係合部を規制面2の内周に形成する。これらの構成でも、軸芯Xを中心とする入力部材1の回転を回転規制片15dで規制できる。 (D) A part of the inner periphery of the input opening 1H of the input member 1 is cut out in the radial direction to form a cutout, and the protrusion-like rotation restricting piece 15d that engages with the cutout is used as the body of the restricting member 15 Provided in the part 15a. Alternatively, a part of the outer periphery of the restricting portion 15 c is notched to form a notch portion, and an engaging portion that protrudes radially inward so as to engage with the notch portion is formed on the inner periphery of the restricting surface 2. Even in these configurations, the rotation of the input member 1 around the axis X can be restricted by the rotation restricting piece 15d.

本発明は、入力部材に作用する荷重で起歪体を歪ませ、起歪体に備えた歪検出素子により荷重を検出する荷重検出装置に利用することができる。   INDUSTRIAL APPLICABILITY The present invention can be used in a load detection device that distorts a strain generating body with a load acting on an input member and detects the load with a strain detection element provided in the strain generating body.

1 入力部材
1a 荷重作用面
1b 当接面
1H 入力開口部
2 規制面
2a 係合部
3 起歪体
4 筒状部
4b 第2延出部
5 起歪部
5a 受圧面
5b 検出面
5H 起歪開口部
10 固定部材
10H 固定開口部
15 規制部材
15c 規制部
15d 回転規制片(回転規制部)
G1 第1間隙
G2 第2間隙
X 軸芯
DESCRIPTION OF SYMBOLS 1 Input member 1a Load action surface 1b Contact surface 1H Input opening part 2 Restriction surface 2a Engagement part 3 Strain body 4 Cylindrical part 4b 2nd extension part 5 Strain part 5a Pressure receiving surface 5b Detection surface 5H Strain opening Part 10 fixing member 10H fixing opening 15 restricting member 15c restricting part 15d rotation restricting piece (rotation restricting part)
G1 First gap G2 Second gap X Axis

Claims (5)

軸芯を中心に環状に成形され、前記軸芯に沿う方向に荷重が作用する入力部材と、
前記軸芯を中心に筒状に成形される筒状部、および、この筒状部の内周から径方向内方に張り出す起歪部を一体形成した起歪体と、
前記起歪部のうち、前記入力部材の当接面が当接する受圧面と反対側の検出面に備えられる歪検出素子と、
前記軸芯を中心とする環状に成形され、前記起歪体の前記筒状部のうち前記起歪部を基準に前記入力部材と反対側に延びる延出部に支持される固定部材と、
前記入力部材の開口部と、前記起歪部の開口部と、前記固定部材の開口部に挿通する規制部材とを備えると共に、
前記規制部材が、前記固定部材の内周に支持される支持部を一端側に形成し、前記入力部材が前記起歪部から離間する方向への変位を規制するために前記軸芯を中心に径方向外方に張り出す規制部を他端側に形成している荷重検出装置。
An input member that is formed in an annular shape around the shaft core, and a load acts in a direction along the shaft core;
A strain-generating body integrally formed with a tubular portion formed in a cylindrical shape around the shaft core, and a strain-generating portion projecting radially inward from the inner periphery of the tubular portion,
Among the strain generating portions, a strain detection element provided on a detection surface opposite to the pressure receiving surface with which the contact surface of the input member contacts,
A fixing member that is molded in an annular shape centered on the shaft core and is supported by an extending portion that extends to the opposite side of the input member with respect to the strain-generating portion of the tubular portion of the strain-generating body;
While comprising an opening of the input member, an opening of the strain generating portion, and a restricting member inserted through the opening of the fixing member,
The restricting member forms a support portion supported on the inner periphery of the fixed member on one end side, and the input member is centered on the shaft core to restrict displacement in a direction away from the strain generating portion. A load detection device in which a restricting portion projecting radially outward is formed on the other end side.
前記入力部材の開口縁に沿う領域において、当該入力部材に荷重が作用する荷重作用面を基準にして前記当接面寄りに形成された規制面を備えており、前記当接面が前記受圧面に当接する状態で、前記規制部と、前記規制面との間に第1間隙が形成される請求項1に記載の荷重検出装置。   In the region along the opening edge of the input member, the input member is provided with a regulating surface formed closer to the contact surface with reference to a load acting surface on which a load acts on the input member, and the contact surface is the pressure receiving surface 2. The load detection device according to claim 1, wherein a first gap is formed between the restricting portion and the restricting surface in a state of abutting against the load. 前記規制部材が、前記支持部と前記規制部との間に本体部を形成しており、前記本体部の外面と、前記起歪体の開口部の内周との間に第2間隙が形成されている請求項1又は2に記載の荷重検出装置。   The regulating member forms a main body portion between the support portion and the regulating portion, and a second gap is formed between the outer surface of the main body portion and the inner periphery of the opening of the strain generating body. The load detection device according to claim 1 or 2. 前記入力部材において荷重が作用する荷重作用面と、前記規制部と、前記起歪部とが、この順序で前記軸芯に沿って配置されている請求項1〜3のいずれか一項に記載の荷重検出装置。   The load acting surface on which a load acts on the input member, the restricting portion, and the strain generating portion are arranged in this order along the shaft core. Load detection device. 前記入力部材に形成された係合部に係合することで、前記入力部材の前記軸芯を中心とする回転を規制する回転規制部を前記規制部材に備えている請求項1〜4のいずれか一項に記載の荷重検出装置。   5. The control member according to claim 1, further comprising a rotation restricting portion that restricts rotation of the input member around the shaft core by engaging with an engaging portion formed on the input member. The load detection apparatus according to claim 1.
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