JP2018015927A - Method for producing impact absorbing body for vehicle - Google Patents

Method for producing impact absorbing body for vehicle Download PDF

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JP2018015927A
JP2018015927A JP2016145927A JP2016145927A JP2018015927A JP 2018015927 A JP2018015927 A JP 2018015927A JP 2016145927 A JP2016145927 A JP 2016145927A JP 2016145927 A JP2016145927 A JP 2016145927A JP 2018015927 A JP2018015927 A JP 2018015927A
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absorbing member
shock absorbing
shock
molding
positioning
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JP6681022B2 (en
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慎介 笹川
Shinsuke Sasagawa
慎介 笹川
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Toyota Boshoku Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a method for producing an impact absorbing body for vehicle which can easily achieve desired impact absorption performance at low cost.SOLUTION: A method for producing an impact absorbing body includes: a first impact absorbing member molding step of molding a first impact absorbing member 31; a first impact absorbing member positioning step of arranging a plurality of positioning members 53 on a bottom surface 52B of a molding recess 52A of a molding die 50, and arranging the first impact absorbing member 31 molded in the first impact absorbing member molding step in the molding recess 52A of the molding die 50 so that the first impact absorbing member is positioned by the plurality of positioning members 53; and a second impact absorbing member molding step of injecting a molten resin into the molding recess 52A of the molding die in which the first impact absorbing member 31 is arranged to mold a second impact absorbing member by insert molding, where the first impact absorbing member positioning step includes changing the plurality of positioning members 53 to change the impact absorbing member for positioning vehicle of the first impact absorbing member 31 with respect to the second impact absorbing member.SELECTED DRAWING: Figure 9

Description

本発明は、車両用衝撃吸収体の製造方法に関する。   The present invention relates to a method for manufacturing a shock absorber for a vehicle.

従来、車両における側突時の衝撃を吸収するための衝撃吸収材としては、下記特許文献1に記載のものがある。特許文献1における衝撃吸収材は、衝撃吸収材本体とその中に埋設された筒状の補強部材から構成されている二重構造衝撃吸収体である。   Conventionally, as an impact absorbing material for absorbing an impact at the time of a side collision in a vehicle, there is one described in Patent Document 1 below. The shock absorber in Patent Document 1 is a double-structure shock absorber that includes a shock absorber main body and a cylindrical reinforcing member embedded therein.

特開2009−168109号公報JP 2009-168109 A

ところで、様々な衝撃吸収性能の要求に応えるために、衝撃吸収体本体の大きさや形を変えることが考えられる。しかしながら、衝撃吸収材はドアトリムとドアパネルとの間の限られた空間に配されているため、その大きさや形に制約があり、要求される衝撃吸収性能を実現することが困難な場合もある。また、特許文献1において、補強部材の形や材質を変えることにより要求される様々な衝撃吸収性能を有する衝撃吸収材を得ることにも限界がある。このような制約の中で、多様なドアの大きさや形状に応じた最適な衝撃吸収性能を有する衝撃吸収体を得ることは困難であった。   By the way, in order to meet various demands for shock absorbing performance, it is conceivable to change the size and shape of the shock absorber body. However, since the shock absorbing material is disposed in a limited space between the door trim and the door panel, the size and shape of the shock absorbing material are limited, and it may be difficult to achieve the required shock absorbing performance. Further, in Patent Document 1, there is a limit to obtaining an impact absorbing material having various impact absorbing performances required by changing the shape and material of the reinforcing member. Under such restrictions, it has been difficult to obtain a shock absorber having an optimal shock absorbing performance corresponding to various sizes and shapes of doors.

また、所望の衝撃吸収性能を得るために、衝撃吸収材の大きさや形状を変更する場合には成形型を作り替える必要がある。そのような場合には時間とコストがかかってしまう。   In addition, in order to obtain a desired shock absorbing performance, it is necessary to remodel the mold when changing the size or shape of the shock absorbing material. In such a case, it takes time and cost.

本発明は上記のような事情に基づいて完成されたものであって、低コストで簡単に所望の衝撃吸収性能を実現することが可能な車両用衝撃吸収体の製造方法を提供することを目的とする。   The present invention has been completed based on the above-described circumstances, and an object thereof is to provide a method for manufacturing a vehicle shock absorber capable of easily realizing a desired shock absorption performance at low cost. And

上記課題を解決するために、本発明の車両用衝撃吸収体の製造方法は、第1衝撃吸収部材を成形する第1衝撃吸収部材成形工程と、成形型の成形凹部の底面に複数の位置決め部材を配置し、前記第1衝撃吸収部材成形工程において成形した前記第1衝撃吸収部材を、前記複数の位置決め部材によって位置決めされるように前記成形型の前記成形凹部内に配置する第1衝撃吸収部材位置決め工程と、前記第1衝撃吸収部材が配置されている前記成形型の前記成形凹部内に溶融樹脂を射出することにより、第2衝撃吸収部材をインサート成形によって成型する第2衝撃吸収部材成形工程と、を備え、前記第1衝撃吸収部材位置決め工程において、前記複数の位置決め部材を変更することにより前記第2衝撃吸収部材に対する前記第1衝撃吸収部材の位置を変更可能とすることを特徴とする。   In order to solve the above-mentioned problems, a method of manufacturing a shock absorber for a vehicle according to the present invention includes a first shock absorbing member forming step for forming a first shock absorbing member, and a plurality of positioning members on a bottom surface of a forming recess of a forming die. The first impact absorbing member is disposed in the molding recess of the mold so that the first impact absorbing member molded in the first impact absorbing member molding step is positioned by the plurality of positioning members. A positioning step and a second shock absorbing member molding step of molding the second shock absorbing member by insert molding by injecting a molten resin into the molding recess of the molding die in which the first shock absorbing member is disposed. The first shock absorbing member with respect to the second shock absorbing member by changing the plurality of positioning members in the first shock absorbing member positioning step Characterized by a changeable position.

本発明の車両用衝撃吸収体の製造方法によると、位置決め部材を変更するだけで、第2衝撃吸収部材に対する第1衝撃吸収部材の位置を簡単に変更することができる。このように第2衝撃吸収部材に対する第1衝撃吸収部材の位置を変更することにより、衝撃吸収体の衝撃吸収性能を変化させることが可能であるため、所望の衝撃吸収性能を有する車両用衝撃吸収体を低コストで簡単に得ることができる。   According to the method for manufacturing a shock absorber for a vehicle of the present invention, the position of the first shock absorbing member with respect to the second shock absorbing member can be changed simply by changing the positioning member. Since the shock absorbing performance of the shock absorber can be changed by changing the position of the first shock absorbing member with respect to the second shock absorbing member in this way, the vehicle has a desired shock absorbing performance. The body can be easily obtained at low cost.

上記構成の前記第1衝撃吸収部材位置決め工程において、前記複数の位置決め部材を変更することにより変更される前記第1衝撃吸収部材の前記第2衝撃吸収部材に対する位置は、前記車両用衝撃吸収体が車両のドアトリムに取り付けられた際に車両の車幅方向における位置であるものとすることができる。   In the first shock absorbing member positioning step having the above configuration, the position of the first shock absorbing member, which is changed by changing the plurality of positioning members, with respect to the second shock absorbing member is determined by the vehicle shock absorber. When it is attached to the door trim of the vehicle, it can be a position in the vehicle width direction of the vehicle.

本発明によれば、車両の車幅方向における第2衝撃吸収部材に対する第1衝撃吸収部材の位置を簡単に変更することができるため、車両の側突時における衝撃吸収性能を簡単に調節することができ、所望の衝撃吸収性能を有する車両用衝撃吸収体を得ることができる。   According to the present invention, since the position of the first shock absorbing member relative to the second shock absorbing member in the vehicle width direction of the vehicle can be easily changed, the shock absorbing performance at the time of a side collision of the vehicle can be easily adjusted. Thus, a vehicle shock absorber having a desired shock absorption performance can be obtained.

上記構成において、前記第1衝撃吸収部材と前記第2衝撃吸収部材は同じ材質により成形されているものとすることができる。   In the above configuration, the first shock absorbing member and the second shock absorbing member may be formed of the same material.

本発明によれば、第1衝撃吸収部材と前記第2衝撃吸収部材は同じ材質により成形されているため、優れた衝撃吸収性能を得ることができる。   According to the present invention, since the first shock absorbing member and the second shock absorbing member are formed of the same material, excellent shock absorbing performance can be obtained.

上記構成において、前記複数の位置決め部材は、前記成形型の前記成形凹部の前記底面から突出しているものとすることができる。   The said structure WHEREIN: These positioning members shall protrude from the said bottom face of the said shaping | molding recessed part of the said shaping | molding die.

本発明によれば、複数の位置決め部材は成形凹部の底面から突出して設けられているため、成形型において第1衝撃吸収部材を所定の位置に安定して保持することができる。   According to the present invention, since the plurality of positioning members are provided so as to protrude from the bottom surface of the molding recess, the first shock absorbing member can be stably held at a predetermined position in the molding die.

上記構成において、前記複数の位置決め部材はその側面に段差を有し、前記第1衝撃吸収部材位置決め工程において、前記段差が設けられている位置が異なる位置決め部材を前記底面に取り付けて、前記段差に当接するように第1衝撃吸収部材を配置することにより、前記第1衝撃吸収部材の前記第2衝撃吸収部材に対する位置を変更可能とすることができるものである。   In the above configuration, the plurality of positioning members have steps on their side surfaces, and in the first shock absorbing member positioning step, positioning members having different positions at which the steps are provided are attached to the bottom surface. By disposing the first shock absorbing member so as to abut, the position of the first shock absorbing member relative to the second shock absorbing member can be changed.

本発明によれば、低コストで簡単に第1衝撃吸収部材の第2衝撃吸収部材に対する位置を変更することができ、所望の衝撃吸収性能を有する車両用衝撃吸収体を製造することができる。また、位置決め部材の段差に当接するように第1衝撃吸収部材を配置するため、安定して所定の位置に第1衝撃吸収部材を保持することができる。   According to the present invention, the position of the first shock absorbing member with respect to the second shock absorbing member can be easily changed at low cost, and a vehicle shock absorber having a desired shock absorbing performance can be manufactured. In addition, since the first shock absorbing member is disposed so as to contact the step of the positioning member, the first shock absorbing member can be stably held at a predetermined position.

上記構成において、前記第1衝撃吸収部材位置決め工程において、前記底面からの突出長さが異なる位置決め部材を前記底面に取り付けることにより、前記第1衝撃吸収部材の前記第2衝撃吸収部材に対する位置を変更することができるものである。   In the above configuration, in the first shock absorbing member positioning step, a positioning member having a different protrusion length from the bottom surface is attached to the bottom surface, thereby changing a position of the first shock absorbing member with respect to the second shock absorbing member. Is something that can be done.

本発明によれば、低コストで簡単に第1衝撃吸収部材の第2衝撃吸収部材に対する位置を変更することができ、所望の衝撃吸収性能を有する車両用衝撃吸収体を製造することができる。   According to the present invention, the position of the first shock absorbing member with respect to the second shock absorbing member can be easily changed at low cost, and a vehicle shock absorber having a desired shock absorbing performance can be manufactured.

上記構成の前記第1衝撃吸収部材成形工程において、前記第1衝撃吸収部材を、その側面の前記複数の位置決め部材に対応する位置において段差を有している形状に成形し、前記第1衝撃吸収部材位置決め工程において、前記第1衝撃吸収部材の前記段差が前記複数の位置決め部材に当接することにより第1衝撃吸収材を位置決めすることができるものである。   In the first shock absorbing member forming step having the above-described configuration, the first shock absorbing member is formed into a shape having a step at a position corresponding to the plurality of positioning members on the side surface thereof, and the first shock absorbing member is formed. In the member positioning step, the first shock absorbing material can be positioned by the steps of the first shock absorbing member coming into contact with the plurality of positioning members.

本発明によれば、低コストで簡単に第1衝撃吸収部材の第2衝撃吸収部材に対する位置を変更することができ、所望の衝撃吸収性能を有する車両用衝撃吸収体を製造することができる。   According to the present invention, the position of the first shock absorbing member with respect to the second shock absorbing member can be easily changed at low cost, and a vehicle shock absorber having a desired shock absorbing performance can be manufactured.

本発明によれば、低コストで簡単に所望の衝撃吸収性を実現することが可能な車両用衝撃吸収体の製造方法を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the manufacturing method of the shock absorber for vehicles which can implement | achieve desired shock absorption property easily at low cost can be provided.

本発明の一実施形態に係るドアトリムを示す正面図The front view which shows the door trim which concerns on one Embodiment of this invention. 衝撃吸収体を示す斜視図Perspective view showing shock absorber 衝撃吸収体をドアトリムへの取り付け面側から視た正面図Front view of shock absorber viewed from the side of the door trim mounting surface 図2におけるIV−IV線で切断した衝撃吸収体を示す断面図Sectional drawing which shows the shock absorber cut | disconnected by the IV-IV line in FIG. 別の衝撃吸収体を示す断面図Sectional view showing another shock absorber 更に別の衝撃吸収体を示す断面図Sectional drawing which shows another shock absorber 第1衝撃吸収部材成形工程を示す断面図Sectional drawing which shows the 1st shock-absorbing member molding process 第1衝撃吸収部材位置決め工程を示す断面図Sectional drawing which shows a 1st shock-absorbing member positioning process 第2衝撃吸収部材成形工程を示す断面図Sectional drawing which shows the 2nd shock absorption member molding process 別の衝撃吸収体を成形している第2衝撃吸収部材成形工程を示す断面図Sectional drawing which shows the 2nd shock absorption member shaping | molding process which shape | molds another shock absorber. 別の位置決め部材を使用した第1衝撃吸収部材位置決め工程を示す断面図Sectional drawing which shows the 1st shock-absorbing member positioning process using another positioning member 更に別の位置決め部材を使用した第1衝撃吸収部材成形工程を示す断面図Sectional drawing which shows the 1st shock-absorbing member shaping | molding process which uses another positioning member

本発明の一実施形態を図1ないし図9によって説明する。ドアトリム10は、車両用ドアパネルを構成するドアインナパネル(図示せず)の車室内側に取り付けられることで車両ドアを構成する。   An embodiment of the present invention will be described with reference to FIGS. The door trim 10 constitutes a vehicle door by being attached to a vehicle interior side of a door inner panel (not shown) constituting the vehicle door panel.

図1に示すように、ドアトリム10はトリムボード12を主体に構成されている。トリムボード12は、例えばポリプロピレン等の合成樹脂材料などによって構成されている。なお、トリムボード12の材質は、合成樹脂材料に限定されず、例えば、木質系材料と合成樹脂を混合したものなどを用いてもよい。また、トリムボード12の表面を覆う形で、表皮材(図示せず)が貼り付けられている。   As shown in FIG. 1, the door trim 10 is mainly composed of a trim board 12. The trim board 12 is made of, for example, a synthetic resin material such as polypropylene. In addition, the material of the trim board 12 is not limited to a synthetic resin material, For example, you may use what mixed wood type material and synthetic resin. A skin material (not shown) is attached so as to cover the surface of the trim board 12.

トリムボード12は、図1に示すように、トリムボード12の上部を構成するアッパーボード13と、トリムボード12の下部を構成するロアボード14から構成されている。アッパーボード13には車両前後方向に延びるアームレストやインサイドハンドル16等が設けられている。また、ロアボード14にはスピーカグリル18やドアポケット20などが設けられている。   As shown in FIG. 1, the trim board 12 includes an upper board 13 that forms the upper part of the trim board 12 and a lower board 14 that forms the lower part of the trim board 12. The upper board 13 is provided with an armrest, an inside handle 16 and the like that extend in the vehicle front-rear direction. The lower board 14 is provided with a speaker grill 18 and a door pocket 20.

ロアボード14の車室外側面には、図1に示すように、衝撃吸収体30が取り付けられている。衝撃吸収体30は、ドアインナパネル(図示せず)とロアボード14との間に在されている。なお、図1においては、衝撃吸収体30は破線で図示してある。   As shown in FIG. 1, an impact absorber 30 is attached to the outer side surface of the lower board 14. The shock absorber 30 is located between the door inner panel (not shown) and the lower board 14. In FIG. 1, the shock absorber 30 is indicated by a broken line.

衝撃吸収体30(衝撃吸収パッド)は、図1に示すように、ロアボード14において、乗員2の大腿部3から腰に対向する箇所に配置されている。衝撃吸収体30は、側突時(車両用ドアへの側面衝突時)の衝撃エネルギー吸収(Energy Absorption:EA)を目的として装着されるもので、EA材とも呼ばれる。   As shown in FIG. 1, the shock absorber 30 (shock absorbing pad) is disposed on the lower board 14 at a location facing the waist from the thigh 3 of the occupant 2. The shock absorber 30 is mounted for the purpose of absorbing energy (Energy Absorption: EA) at the time of a side collision (at the time of a side collision with a vehicle door), and is also called an EA material.

次に、衝撃吸収体30について図2から図5を参照して説明する。衝撃吸収体30は、図2及び3に示すように平面視において略三角形状をなすとともに、車幅方向に厚みを有する。衝撃吸収体30は、第1衝撃吸収部材31と第2衝撃吸収部材32とから構成されており、第1衝撃吸収部材31は第2衝撃吸収部材32の内部に配されている。本実施例では、第1衝撃吸収部材31及び第2衝撃吸収部材32は硬質ウレタン材から構成されている。なお、第1衝撃吸収部材31及び第2衝撃吸収部材32の材質は適宜変更可能であり、それぞれ異なる材質から構成されていてもよい。また、同じ硬質ウレタン材で異なるウレタン硬度を有する材質から構成されていてもよい。   Next, the shock absorber 30 will be described with reference to FIGS. 2 and 3, the shock absorber 30 has a substantially triangular shape in plan view and has a thickness in the vehicle width direction. The shock absorber 30 includes a first shock absorbing member 31 and a second shock absorbing member 32, and the first shock absorbing member 31 is disposed inside the second shock absorbing member 32. In this embodiment, the first shock absorbing member 31 and the second shock absorbing member 32 are made of a hard urethane material. In addition, the material of the 1st shock absorption member 31 and the 2nd shock absorption member 32 can be changed suitably, and may be comprised from a different material, respectively. Moreover, you may be comprised from the material which has different urethane hardness with the same hard urethane material.

第1衝撃吸収部材31は板状の立方体形状をなし、衝撃吸収体30がロアボード14に取り付けられた際には、車両前後方向および車幅方向に対して板面35が平行になり、板面35の長手方向が車両前後方向となるように配されている。衝撃吸収体30はロアボード14に取り付けられる側の取り付け面36を有しており、取り付け面36に対して平行に配される第1衝撃吸収部材31の対向面37は、図2及び図3において横長の長方形をなしており、衝撃吸収体30がロアボード14に取り付けられた際には車両前後方向に延設されるように配されている。また、第1衝撃吸収部材31の2つの板面35のそれぞれには、後述する位置決め部材53がはめ込まれる溝31Aが2つずつ設けられている。第1衝撃吸収部材31はその立方体形状の全表面が第2衝撃吸収部材32に覆われるように第2衝撃吸収部材32の内部に配されており、具体的には、第2衝撃吸収部材32は第1衝撃吸収部材31をインサート部材としたインサート成形によって成形される。   The first shock absorbing member 31 has a plate-like cubic shape, and when the shock absorber 30 is attached to the lower board 14, the plate surface 35 is parallel to the vehicle front-rear direction and the vehicle width direction. 35 is arranged such that the longitudinal direction of the vehicle 35 is the longitudinal direction of the vehicle. The shock absorber 30 has a mounting surface 36 on the side to be attached to the lower board 14, and the opposing surface 37 of the first shock absorbing member 31 arranged parallel to the mounting surface 36 is shown in FIGS. 2 and 3. It has a horizontally long rectangle and is arranged so as to extend in the vehicle front-rear direction when the shock absorber 30 is attached to the lower board 14. Each of the two plate surfaces 35 of the first shock absorbing member 31 is provided with two grooves 31A into which positioning members 53 described later are fitted. The first shock absorbing member 31 is arranged inside the second shock absorbing member 32 so that the entire surface of the cubic shape is covered with the second shock absorbing member 32. Specifically, the second shock absorbing member 32 is provided. Is formed by insert molding using the first shock absorbing member 31 as an insert member.

このように、衝撃吸収体30は第2衝撃吸収部材32の内部に第1衝撃吸収部材31が配されている二重構造を有している。そのため、二重構造の衝撃吸収体30は、1つの衝撃吸収部材単体から構成されている衝撃吸収体と異なる衝撃吸収性能を発揮することができる。   Thus, the shock absorber 30 has a double structure in which the first shock absorbing member 31 is disposed inside the second shock absorbing member 32. Therefore, the shock absorber 30 having a double structure can exhibit a shock absorbing performance different from that of a shock absorber formed of a single shock absorbing member.

図2及び図3に示されるように、衝撃吸収体30のロアボード14に取り付けられる側の取り付け面36には、ロアボード14に取り付けるための取り付け孔34が設けられており、本実施例では、衝撃吸収体30の略三角形状の取り付け面の角部に合計3つの取り付け孔34が設けられている。衝撃吸収体30は、取り付け孔34を介して振動溶着等によりロアボード14に対して固定される。   As shown in FIGS. 2 and 3, the mounting surface 36 on the side where the shock absorber 30 is mounted on the lower board 14 is provided with a mounting hole 34 for mounting on the lower board 14. A total of three attachment holes 34 are provided at the corners of the substantially triangular attachment surface of the absorber 30. The shock absorber 30 is fixed to the lower board 14 by vibration welding or the like through the attachment hole 34.

次に、第1衝撃吸収部材31及び第2衝撃吸収部材32を成形する第1成形型40及び第2成形型50の構成について説明する。第1成形型40は、図7に示されるように、上型41と下型42を備え、上型41は成形品を成形するための成形空間を有する成形凹部41B及び、下型42と型閉じすることにより成形凹部41B内に形成される成形空間に連通する材料供給路41Aを有している。成形凹部41Bには、第1衝撃吸収部材31の溝31Aに対応する位置に溝31Aを成形するための凸部41Cが形成されている。   Next, the structure of the 1st shaping | molding die 40 and the 2nd shaping | molding die 50 which shape | mold the 1st impact-absorbing member 31 and the 2nd impact-absorbing member 32 is demonstrated. As shown in FIG. 7, the first mold 40 includes an upper mold 41 and a lower mold 42. The upper mold 41 has a molding recess 41B having a molding space for molding a molded product, and the lower mold 42 and the mold. It has a material supply path 41A communicating with a molding space formed in the molding recess 41B by closing. A convex portion 41C for forming the groove 31A is formed in the molding concave portion 41B at a position corresponding to the groove 31A of the first shock absorbing member 31.

第2成形型50は、図8及び図9に示されるように、上型51と下型52を備え、下型52は成形品を成形するための成形空間を有する成形凹部52A及び、成形凹部52Aの底面52Bから突出するように配されている複数の位置決め部材53を有している。位置決め部材53は4つ設けられており、図2及び図3に示されるように、第1衝撃吸収部材31の2つの板面35の長手方向における両側の2か所をそれぞれ支持するように位置決め部材53は配されている。位置決め部材53は、図8に示されるように、下型52の底面52Bに設けられた取付孔52Cに位置決め部材53のネジ状になっている一方の端部が挿入されて固定されている。後述する第2衝撃吸収部材32成形工程において第1衝撃吸収部材31が所定の位置に配置されるように、位置決め部材53の取付孔52Cが底面52Bに形成されている。上型51は、図9に示されるように、下型52と型閉じすることにより成形凹部52A内に形成される成形空間と連通する材料供給路51Aを有している。   As shown in FIGS. 8 and 9, the second mold 50 includes an upper mold 51 and a lower mold 52. The lower mold 52 has a molding recess 52A having a molding space for molding a molded product, and a molding recess. A plurality of positioning members 53 are provided so as to protrude from the bottom surface 52B of 52A. Four positioning members 53 are provided, and as shown in FIGS. 2 and 3, the positioning members 53 are positioned so as to support two portions on both sides in the longitudinal direction of the two plate surfaces 35 of the first shock absorbing member 31. The member 53 is arranged. As shown in FIG. 8, the positioning member 53 is fixed by inserting one end of the positioning member 53 in a screw shape into an attachment hole 52 </ b> C provided in the bottom surface 52 </ b> B of the lower mold 52. A mounting hole 52C for the positioning member 53 is formed in the bottom surface 52B so that the first shock absorbing member 31 is disposed at a predetermined position in the second shock absorbing member 32 forming step described later. As shown in FIG. 9, the upper mold 51 has a material supply path 51 </ b> A that communicates with a molding space formed in the molding recess 52 </ b> A by closing the mold with the lower mold 52.

位置決め部材53について図8ないし図10を参照して説明する。図8に示すように、位置決め部材53は棒状をなしており、一方の端部において、ネジ山を有し底面52Bの取付孔52Cに挿入されている部分が固定端部53Aであり、他方の端部において、底面52Bから突出している部分が支持部53Bである。固定端部53Aは成形凹部52Aの底面52Bに設けられている各取付孔52Cにネジ止めで固定されている。第1衝撃吸収部材31はその板面35が底面52Bに対して垂直になるように配されている。   The positioning member 53 will be described with reference to FIGS. As shown in FIG. 8, the positioning member 53 has a rod shape, and at one end portion, a portion having a screw thread and inserted into the mounting hole 52 </ b> C of the bottom surface 52 </ b> B is a fixed end portion 53 </ b> A. At the end, the portion protruding from the bottom surface 52B is the support portion 53B. The fixed end portion 53A is fixed to each mounting hole 52C provided on the bottom surface 52B of the molding recess 52A with screws. The first shock absorbing member 31 is disposed such that the plate surface 35 is perpendicular to the bottom surface 52B.

位置決め部材53の長さ、具体的には支持部53Bの長さ(底面52Bからの突出長さ)を変更することにより、第2衝撃吸収部材32に対する第1衝撃吸収部材31の位置を変更することができる。例えば、図10においては、位置決め部材63の固定端部63Aは位置決め部材53と同様に設けられているが、支持部63Bの長さ(底面52Bからの突出長さ)が位置決め部材53の支持部53Bよりも短く、位置決め部材63の長さも位置決め部材53よりも短い。そのため、図10において第1衝撃吸収部材31は成形凹部52Aにおいて、図8に示される例よりも下方に配され、底面52B近くに配されている。位置決め部材53により第1衝撃吸収部材31を位置決めして成形された衝撃吸収体30Aにおいては、図4に示されるように、第1衝撃吸収部材31は第2衝撃吸収部材32において車両内側寄りに配されている。また、複数の位置決め部材63により第1衝撃吸収部材31を位置決めして成形された衝撃吸収体30Bにおいては、図5に示されるように、第1衝撃吸収部材31は第2衝撃吸収部材32において衝撃吸収体30Aよりも車両外側寄りに配されている。   The position of the first shock absorbing member 31 relative to the second shock absorbing member 32 is changed by changing the length of the positioning member 53, specifically, the length of the support portion 53B (the protruding length from the bottom surface 52B). be able to. For example, in FIG. 10, the fixed end 63 </ b> A of the positioning member 63 is provided in the same manner as the positioning member 53, but the length of the support portion 63 </ b> B (the protruding length from the bottom surface 52 </ b> B) is the support portion of the positioning member 53. The positioning member 63 is shorter than the positioning member 53. Therefore, in FIG. 10, the first shock absorbing member 31 is arranged below the example shown in FIG. 8 in the molding recess 52 </ b> A and near the bottom surface 52 </ b> B. In the shock absorber 30A formed by positioning the first shock absorbing member 31 with the positioning member 53, the first shock absorbing member 31 is closer to the vehicle inner side in the second shock absorbing member 32 as shown in FIG. It is arranged. Moreover, in the shock absorber 30B formed by positioning the first shock absorbing member 31 with the plurality of positioning members 63, the first shock absorbing member 31 is the second shock absorbing member 32 as shown in FIG. It is arranged closer to the vehicle outer side than the shock absorber 30A.

図12において、位置決め部材73は位置決め部材63よりもさらに短く、第1衝撃吸収部材31は底面52Bに接するように成形凹部52Aに配置される。このようにして成形された衝撃吸収体では、第1衝撃吸収部材31は第2衝撃吸収部材32において最も車両外側寄りに配される。   In FIG. 12, the positioning member 73 is shorter than the positioning member 63, and the first shock absorbing member 31 is disposed in the molding recess 52A so as to contact the bottom surface 52B. In the shock absorber formed in this way, the first shock absorbing member 31 is arranged closest to the vehicle outer side in the second shock absorbing member 32.

このように、位置決め部材を変更するだけで、同じ形状、寸法の第1衝撃吸収部材31の第2衝撃吸収部材32に対する位置を変えることができるため、第1成形型40及び第2成形型50を使用して第2衝撃吸収部材32に対する第1衝撃吸収部材31の位置が異なる衝撃吸収体を成形することができる。そのため、形の異なる別の成形型を用意する必要はなく、低コストで簡単に所望の衝撃吸収性能を有する衝撃吸収体を得ることができる。   As described above, since the position of the first shock absorbing member 31 having the same shape and size with respect to the second shock absorbing member 32 can be changed only by changing the positioning member, the first molding die 40 and the second molding die 50 can be changed. Can be used to form shock absorbers having different positions of the first shock absorbing member 31 with respect to the second shock absorbing member 32. Therefore, it is not necessary to prepare different molds having different shapes, and an impact absorber having a desired impact absorption performance can be easily obtained at a low cost.

次に、車両用衝撃吸収体30の製造方法について説明する。本実施形態における車両用衝撃吸収体30の製造方法は、第1衝撃吸収部材成形工程、第1衝撃吸収部材位置決め工程、第2衝撃吸収部材成形工程とを備えている。   Next, a method for manufacturing the vehicle impact absorber 30 will be described. The manufacturing method of the vehicle shock absorber 30 in the present embodiment includes a first shock absorbing member forming step, a first shock absorbing member positioning step, and a second shock absorbing member forming step.

<第1衝撃吸収部材成形工程>
まず、図7に示されるように、上型41の材料供給路41Aから溶融樹脂、本実施形態では硬質ウレタン材を成形凹部41B内に射出し、冷やし固めた後に第1成形型40を開けて成形された第1衝撃吸収部材31を取り出す。このようにして、板面35に溝31Aを有する第1衝撃吸収部材31が成形される。溝31Aは対向面37において開口している。
<First shock absorbing member molding step>
First, as shown in FIG. 7, molten resin, in this embodiment, a hard urethane material is injected into the molding recess 41 </ b> B from the material supply path 41 </ b> A of the upper mold 41, and after cooling and hardening, the first molding die 40 is opened. The molded first shock absorbing member 31 is taken out. In this way, the first shock absorbing member 31 having the groove 31A on the plate surface 35 is molded. The groove 31 </ b> A is open on the facing surface 37.

<第1衝撃吸収部材位置決め工程>
次に、図8に示されるように、第1衝撃吸収部材31が所望の位置に配されるように、位置決め部材53を第2成形型50の下型52の取付孔52Cにネジ止めして固定する。第1衝撃吸収部材成形工程で成形された第1衝撃吸収部材31を、4つの位置決め部材53の内側において各溝31Aが対応する位置決め部材53にはまるように配置すると、第1衝撃吸収部材31の各溝31Aの当接面31Bが対応する位置決め部材53の支持部53Bの先端面53Cにそれぞれ当接し、位置が決められて保持される。このように、第1衝撃吸収部材31は位置決め部材53によって第2成形型50の下型52の成形凹部52A内における位置が決められる。
<First shock absorbing member positioning step>
Next, as shown in FIG. 8, the positioning member 53 is screwed into the mounting hole 52 </ b> C of the lower mold 52 of the second mold 50 so that the first shock absorbing member 31 is disposed at a desired position. Fix it. When the first shock absorbing member 31 formed in the first shock absorbing member forming step is arranged so that each groove 31A fits into the corresponding positioning member 53 inside the four positioning members 53, the first shock absorbing member 31 The contact surface 31B of each groove 31A contacts the tip surface 53C of the support portion 53B of the corresponding positioning member 53, and the position is determined and held. As described above, the position of the first impact absorbing member 31 in the molding recess 52 </ b> A of the lower mold 52 of the second molding die 50 is determined by the positioning member 53.

<第2衝撃吸収部材成形工程>
その後、図9に示されるように、下型52と上型51を型閉めして、上型51の材料供給路51Aから溶融樹脂、本実施形態では、硬質ウレタン材を成形凹部52A内に射出充填して冷やし固める。このように、第1衝撃吸収部材31をインサート部材として第2衝撃吸収部材32をインサート成形することにより、二重構造の衝撃吸収体30が成形される。位置決め部材53を使用して成形した場合、図4に示されるような配置の衝撃吸収体30Aが得られる。
<Second shock absorbing member molding step>
Thereafter, as shown in FIG. 9, the lower mold 52 and the upper mold 51 are closed, and molten resin, in this embodiment, a hard urethane material is injected into the molding recess 52A from the material supply path 51A of the upper mold 51. Fill, cool and harden. Thus, the double-structure shock absorber 30 is formed by insert-molding the second shock-absorbing member 32 using the first shock-absorbing member 31 as an insert member. When molding is performed using the positioning member 53, an impact absorber 30A having an arrangement as shown in FIG. 4 is obtained.

図4に示す衝撃吸収体30Aとは異なる衝撃吸収性能を有する衝撃吸収体30B(図5参照)を成形する場合には、例えば、図10に示されるように、第1衝撃吸収部材位置決め工程において、支持部63Bの長さが支持部53Bと異なる位置決め部材63を下型52の底面52Bに形成されている取付孔52Cにネジ止めし固定する。そして、衝撃吸収体30Aを成形するときと同様に、第1衝撃吸収部材成形工程で成形された第1衝撃吸収部材31を4つの位置決め部材63の内側において各溝31Aが対応する位置決め部材63にはまるように配置すると、第1衝撃吸収部材31の各溝31Aの当接面31Bが対応する位置決め部材63の支持部63Bの先端面63Cにそれぞれ当接し、位置が決められて保持される。このとき、第1衝撃吸収部材31は、位置決め部材53の先端面53Cに保持されている状態よりも、底面52Bに近い位置に配されている。このようにして、第1衝撃吸収部材31は位置決め部材63によって第2成形型50の下型52の成形凹部52A内における位置が決められる。   In the case of molding an impact absorber 30B (see FIG. 5) having an impact absorption performance different from that of the impact absorber 30A shown in FIG. 4, for example, as shown in FIG. The positioning member 63 having a length of the support portion 63B different from that of the support portion 53B is screwed and fixed to the attachment hole 52C formed in the bottom surface 52B of the lower mold 52. Then, in the same manner as when the shock absorber 30A is molded, the first shock absorbing member 31 molded in the first shock absorbing member molding step is replaced with the positioning member 63 corresponding to each groove 31A inside the four positioning members 63. When arranged so as to fit, the contact surface 31B of each groove 31A of the first shock absorbing member 31 contacts the tip surface 63C of the corresponding support member 63B of the positioning member 63, and the position is determined and held. At this time, the first shock absorbing member 31 is disposed at a position closer to the bottom surface 52B than the state of being held on the distal end surface 53C of the positioning member 53. Thus, the position of the first shock absorbing member 31 in the molding recess 52A of the lower mold 52 of the second molding die 50 is determined by the positioning member 63.

その後、第2衝撃吸収部材成形工程において、図11に示されるように、衝撃吸収体30Aの成形時と同様に下型52と上型51を型閉めして、上型51の材料供給路51Aから溶融樹脂、本実施形態では、硬質ウレタン材を成形凹部52A内に射出充填して冷やし固める。位置決め部材63を使用して成形した場合、図5に示されるような配置の衝撃吸収体30Bが得られる。具体的には、衝撃吸収体30Bにおいては、第1衝撃吸収部材31は第2衝撃吸収部材32において衝撃吸収体30Aの第1衝撃吸収部材31よりも車両外側寄りに配されている。衝撃吸収体30A及び衝撃吸収体30Bにおいて、第1衝撃吸収部材31は全ての表面が第2衝撃吸収部材32に覆われている。   Thereafter, in the second shock absorbing member forming step, as shown in FIG. 11, the lower die 52 and the upper die 51 are closed as in the case of forming the shock absorber 30A, and the material supply path 51A of the upper die 51 is closed. From the molten resin, in the present embodiment, a hard urethane material is injected and filled into the molding recess 52A and cooled and hardened. When molding is performed using the positioning member 63, an impact absorber 30B having an arrangement as shown in FIG. 5 is obtained. Specifically, in the shock absorber 30B, the first shock absorber 31 is disposed closer to the vehicle outer side than the first shock absorber 31 of the shock absorber 30A in the second shock absorber 32. In the shock absorber 30A and the shock absorber 30B, the first shock absorbing member 31 is entirely covered with the second shock absorbing member 32.

更に異なる衝撃吸収性能を有する衝撃吸収体30C(図6参照)を成形する場合には、例えば、図12に示されるように、第1衝撃吸収部材位置決め工程において、位置決め部材63よりもさらに短い位置決め部材73を下型52の底面52Bに形成されている取付孔52Cにネジ止めし固定する。位置決め部材73の固定端部73Aは取付孔52Cに挿入されており、支持部73B(底面52Bからの突出長さ)は支持部63Bよりも短い。そして、第1衝撃吸収部材成形工程で成形された第1衝撃吸収部材31を、4つの位置決め部材73の内側において各溝31Aが対応する位置決め部材73にはまるように配置すると、第1衝撃吸収部材31の各溝31Aの当接面31Bは対応する位置決め部材73の支持部73Bの先端面73Cにそれぞれ当接するとともに、第1衝撃吸収部材31の対向面37が下型52の成形凹部52Aの底面52Bに当接して保持される。このようにして、第1衝撃吸収部材31は位置決め部材73によって第2成形型50の下型52の成形凹部52A内における位置が決められる。   Further, when molding the shock absorber 30C (see FIG. 6) having different shock absorbing performance, for example, as shown in FIG. 12, the positioning is shorter than the positioning member 63 in the first shock absorbing member positioning step. The member 73 is screwed and fixed to a mounting hole 52C formed in the bottom surface 52B of the lower mold 52. The fixed end 73A of the positioning member 73 is inserted into the attachment hole 52C, and the support portion 73B (projection length from the bottom surface 52B) is shorter than the support portion 63B. When the first shock absorbing member 31 formed in the first shock absorbing member forming step is arranged so that each groove 31A fits in the corresponding positioning member 73 inside the four positioning members 73, the first shock absorbing member The contact surfaces 31B of the respective grooves 31A of the 31 are in contact with the tip surfaces 73C of the support portions 73B of the corresponding positioning members 73, and the opposing surface 37 of the first shock absorbing member 31 is the bottom surface of the molding recess 52A of the lower mold 52. It is held in contact with 52B. In this way, the position of the first impact absorbing member 31 in the molding recess 52 </ b> A of the lower mold 52 of the second molding die 50 is determined by the positioning member 73.

その後、第2衝撃吸収部材成形工程において、図12に示されるように、衝撃吸収体30A、30Bの成形時と同様に下型52と上型51を型閉めして、上型51の材料供給路51Aから溶融樹脂、本実施形態では、硬質ウレタン材を成形凹部52A内に射出充填して冷やし固める。位置決め部材73を使用して成形した場合、図6に示されるように、得られる衝撃吸収体30Cにおいて、第1衝撃吸収部材31の一面が衝撃吸収体30Cの車両外側においてその外面を構成している。位置決め部材73を利用して成形された衝撃吸収体30Cにおいて、第1衝撃吸収部材31は一つの表面は第2衝撃吸収部材32に覆われておらず、衝撃吸収体30Cの外面を構成している。   Thereafter, in the second shock absorbing member molding step, as shown in FIG. 12, the lower mold 52 and the upper mold 51 are closed in the same manner as when the shock absorbers 30A and 30B are molded, and the material of the upper mold 51 is supplied. Molten resin from the path 51A, in this embodiment, hard urethane material is injected and filled into the molding recess 52A to cool and harden. In the case of molding using the positioning member 73, as shown in FIG. 6, in the obtained shock absorber 30C, one surface of the first shock absorber 31 constitutes the outer surface on the vehicle outer side of the shock absorber 30C. Yes. In the shock absorber 30C formed by using the positioning member 73, one surface of the first shock absorber 31 is not covered with the second shock absorber 32, and constitutes the outer surface of the shock absorber 30C. Yes.

このようにして成形された衝撃吸収体30A、30B、30Cは、それぞれ車幅方向における第1衝撃吸収材の第2衝撃吸収材に対する位置が異なる構成であり、異なる衝撃吸収性能を有している。   The shock absorbers 30A, 30B, and 30C molded in this way are configured such that the positions of the first shock absorber in the vehicle width direction with respect to the second shock absorber are different, and have different shock absorption performance. .

次に、本実施形態の効果について説明する。本実施形態においては、同じ第1成形型40及び第2成形型50を使って異なる構成の衝撃吸収体30A、30B、30Cを成形することができる。具体的には、同じ第1成形型40によって成形された第1衝撃吸収部材31をインサート部材として、同じ第2成形型50を使って第2衝撃吸収部材32をインサート成形する。その際に、衝撃吸収体30Aを成形する場合には、第2成形型50の下型52の取付孔52Cに位置決め部材53をネジ止めして第2衝撃吸収部材成形工程を行う。衝撃吸収体30Bを成形する場合には、第2成形型50の下型52の取付孔52Cに位置決め部材63をネジ止めして第2衝撃吸収部材成形工程を行う。衝撃吸収体30Cを成形する場合には、第2成形型50の下型52の取付孔52Cに位置決め部材73をネジ止めして第2衝撃吸収部材成形工程を行う。   Next, the effect of this embodiment will be described. In the present embodiment, the shock absorbers 30A, 30B, and 30C having different configurations can be molded using the same first molding die 40 and second molding die 50. Specifically, the second impact absorbing member 32 is insert-molded using the same second molding die 50 with the first impact absorbing member 31 molded by the same first molding die 40 as an insert member. At that time, when molding the shock absorber 30A, the positioning member 53 is screwed into the mounting hole 52C of the lower mold 52 of the second mold 50 and the second shock absorbing member molding process is performed. When molding the shock absorber 30B, the positioning member 63 is screwed into the mounting hole 52C of the lower mold 52 of the second molding die 50 to perform the second shock absorbing member molding step. When molding the shock absorber 30C, the positioning member 73 is screwed into the mounting hole 52C of the lower mold 52 of the second molding die 50 to perform the second shock absorbing member molding step.

このように、本実施形態によれば、第1成形型40及び第2成形型50は同じものを利用して、位置決め部材を変更するだけで、車幅方向における第1衝撃吸収材の第2衝撃吸収材に対する位置が異なる構成であり異なる衝撃吸収性能を有する衝撃吸収体30A、30B、30Cを成形することができる。構成も衝撃吸収性能も異なる衝撃吸収体を成形するために別の成形型を用意する必要がなく、同じ成形型で位置決め部材53、63、73を変更するだけで、簡単に低コストで所望の衝撃吸収性能を有する衝撃吸収体を得ることができる。   As described above, according to the present embodiment, the first molding die 40 and the second molding die 50 are the same, and only the positioning member is changed. The shock absorbers 30A, 30B, and 30C having different configurations with respect to the shock absorbing material and having different shock absorbing performance can be formed. It is not necessary to prepare a separate mold for molding shock absorbers having different structures and shock absorbing performances, and the desired molding can be easily performed at low cost simply by changing the positioning members 53, 63 and 73 with the same mold. A shock absorber having shock absorbing performance can be obtained.

<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれる。
<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention.

(1)上記実施形態において、位置決め部材はそれぞれ4つ設けられていたが、少なくとも2つ設けられていればよく、5つ以上設けられていてもよい。   (1) In the above embodiment, four positioning members are provided, but it is sufficient that at least two positioning members are provided, and five or more positioning members may be provided.

(2)第1衝撃吸収部材及び第2衝撃吸収部材の形状は所望の衝撃吸収性能が得られるものであれば、適宜変更してもよい。   (2) The shapes of the first shock absorbing member and the second shock absorbing member may be appropriately changed as long as desired shock absorbing performance can be obtained.

(3)同じ位置決め部材を用いて、第1衝撃吸収部材の溝の長さを変更することにより車幅方向における第1衝撃吸収材の第2衝撃吸収材に対する位置を変更してもよい。   (3) Using the same positioning member, the position of the first shock absorber in the vehicle width direction relative to the second shock absorber may be changed by changing the length of the groove of the first shock absorber.

(4)第1衝撃吸収部材は、反対側の対向面においても開口する溝を有していてもよい。このような構成によれば、第1吸収部材を第2成形型に配置する際に、挿入する方向性を考慮する必要がなくなるので、製造工程を簡素化することができる。   (4) The 1st shock absorption member may have the groove | channel which opens also in the opposing surface on the opposite side. According to such a configuration, when the first absorbent member is arranged in the second mold, it is not necessary to consider the direction of insertion, and thus the manufacturing process can be simplified.

(5)第1衝撃吸収部材に溝が成形せずに、位置決め部材に段差を設けて第1衝撃吸収材の第2衝撃吸収材に対する位置決めを行ってもよい。この場合、位置決め部材の段差の位置を変えることによって第1衝撃吸収材の第2衝撃吸収材に対する位置を変更することができる。   (5) Instead of forming a groove in the first shock absorbing member, a step may be provided in the positioning member to position the first shock absorbing material with respect to the second shock absorbing material. In this case, the position of the first shock absorber with respect to the second shock absorber can be changed by changing the position of the step of the positioning member.

10…ドアトリム、13…アッパーボード、14…ロアボード、30…衝撃吸収体、31…第1衝撃吸収部材、31A…溝、31B…当接面、32…第2衝撃吸収部材、37…対向面、40…第1成形型、41B…成形凹部、41C…凸部、50…第2成形型、52…下型、52A…成形凹部、52B…底面、52C…取付孔、53、63、73、83…位置決め部材、53A…固定端部、53B…支持部、53C…先端面、63A…固定端部、63B…支持部、63C…先端面、73A…固定端部、73B…支持部、73C…先端面 DESCRIPTION OF SYMBOLS 10 ... Door trim, 13 ... Upper board, 14 ... Lower board, 30 ... Shock absorber, 31 ... 1st shock absorption member, 31A ... Groove, 31B ... Contact surface, 32 ... 2nd shock absorption member, 37 ... Opposite surface, 40 ... 1st shaping | molding die, 41B ... Molding recessed part, 41C ... Convex part, 50 ... 2nd shaping | molding die, 52 ... Lower mold | type, 52A ... Molding recessed part, 52B ... Bottom surface, 52C ... Mounting hole, 53, 63, 73, 83 ... positioning member, 53A ... fixed end, 53B ... support, 53C ... tip surface, 63A ... fixed end, 63B ... support, 63C ... tip surface, 73A ... fixed end, 73B ... support, 73C ... tip surface

Claims (6)

第1衝撃吸収部材を成形する第1衝撃吸収部材成形工程と、
成形型の成形凹部の底面に複数の位置決め部材を配置し、前記第1衝撃吸収部材成形工程において成形した前記第1衝撃吸収部材を、前記複数の位置決め部材によって位置決めされるように前記成形型の前記成形凹部内に配置する第1衝撃吸収部材位置決め工程と、
前記第1衝撃吸収部材が配置されている前記成形型の前記成形凹部内に溶融樹脂を射出することにより、第2衝撃吸収部材をインサート成形によって成形する第2衝撃吸収部材成形工程と、を備える車両用衝撃吸収体の製造方法において、
前記第1衝撃吸収部材位置決め工程において、前記複数の位置決め部材を変更することにより前記第2衝撃吸収部材に対する前記第1衝撃吸収部材の位置を変更可能とすることを特徴とする車両用衝撃吸収体の製造方法。
A first shock absorbing member forming step for forming the first shock absorbing member;
A plurality of positioning members are disposed on the bottom surface of the molding recess of the molding die, and the first shock absorbing member molded in the first shock absorbing member molding step is positioned by the plurality of positioning members so as to be positioned by the plurality of positioning members. A first shock absorbing member positioning step to be disposed in the molding recess;
A second shock absorbing member molding step of molding the second shock absorbing member by insert molding by injecting a molten resin into the molding recess of the molding die in which the first shock absorbing member is disposed. In the method of manufacturing a shock absorber for a vehicle,
In the first shock absorbing member positioning step, the position of the first shock absorbing member relative to the second shock absorbing member can be changed by changing the plurality of positioning members. Manufacturing method.
前記第1衝撃吸収部材位置決め工程において、前記複数の位置決め部材を変更することにより変更される前記第1衝撃吸収部材の前記第2衝撃吸収部材に対する位置は、
前記車両用衝撃吸収体が車両のドアトリムに取り付けられた際に車両の車幅方向における位置であることを特徴とする請求項1に記載の車両用衝撃吸収体の製造方法。
In the first shock absorbing member positioning step, the position of the first shock absorbing member relative to the second shock absorbing member, which is changed by changing the plurality of positioning members,
The method for manufacturing a vehicle shock absorber according to claim 1, wherein the vehicle shock absorber is a position in a vehicle width direction of the vehicle when the vehicle shock absorber is attached to a vehicle door trim.
前記第1衝撃吸収部材と前記第2衝撃吸収部材は同じ材質により成形されていることを特徴とする請求項1または請求項2に記載の車両用衝撃吸収体の製造方法。   The method for manufacturing a vehicle shock absorber according to claim 1 or 2, wherein the first shock absorbing member and the second shock absorbing member are formed of the same material. 前記複数の位置決め部材は、前記成形型の前記成形凹部の前記底面から突出していることを特徴とする請求項1ないし請求項3のいずれか一項に記載の車両用衝撃吸収体の製造方法。   The method for manufacturing a vehicle impact absorber according to any one of claims 1 to 3, wherein the plurality of positioning members protrude from the bottom surface of the molding recess of the molding die. 前記第1衝撃吸収部材位置決め工程において、前記底面からの突出長さが異なる位置決め部材を前記底面に取り付けることにより、前記第1衝撃吸収部材の前記第2衝撃吸収部材に対する位置を変更することを特徴とする請求項1ないし請求項4のいずれか一項に記載の車両用衝撃吸収体の製造方法。   In the first shock absorbing member positioning step, the position of the first shock absorbing member relative to the second shock absorbing member is changed by attaching a positioning member having a different protrusion length from the bottom surface to the bottom surface. The manufacturing method of the shock absorber for vehicles as described in any one of Claim 1 thru | or 4. 前記第1衝撃吸収部材成形工程において、前記第1衝撃吸収部材を、その側面の前記複数の位置決め部材に対応する位置において段差を有している形状に成形し、
前記第1衝撃吸収部材位置決め工程において、前記第1衝撃吸収部材の前記段差が前記複数の位置決め部材に当接することにより第1衝撃吸収材を位置決めすることを特徴とする請求項1ないし請求項5のいずれか一項に記載の車両用衝撃吸収体の製造方法。
In the first shock absorbing member forming step, the first shock absorbing member is formed into a shape having a step at a position corresponding to the plurality of positioning members on the side surface,
6. The first shock absorbing member positioning step, wherein the step of the first shock absorbing member abuts against the plurality of positioning members to position the first shock absorbing material. The manufacturing method of the shock absorber for vehicles as described in any one of these.
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Citations (3)

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JP2003040138A (en) * 2001-07-31 2003-02-13 Neoex Lab Inc Structure of foaming and filling hollow panel and its foaming and filling tool
JP2010052267A (en) * 2008-08-28 2010-03-11 Bridgestone Corp Rigid foam resin, method of molding the same and mold for molding
JP2011194701A (en) * 2010-03-19 2011-10-06 Sekisui Plastics Co Ltd Mold for molding, molding method, and molding molded using the method,

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003040138A (en) * 2001-07-31 2003-02-13 Neoex Lab Inc Structure of foaming and filling hollow panel and its foaming and filling tool
JP2010052267A (en) * 2008-08-28 2010-03-11 Bridgestone Corp Rigid foam resin, method of molding the same and mold for molding
JP2011194701A (en) * 2010-03-19 2011-10-06 Sekisui Plastics Co Ltd Mold for molding, molding method, and molding molded using the method,

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