JP2018008271A - Droplet injection method and droplet injector - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a discharge part and a method for injecting a droplet of a viscous medium on a substrate, which are improved to be more reliable and effective.SOLUTION: A discharge part (1) for injecting a droplet (22) of a viscous medium on a substrate (23) is disclosed. The discharge part (1) comprises: an injection nozzle (2) having a nozzle space (3) and a nozzle outlet (4); and an impact device (6) for pressing a viscous medium of a certain volume in the nozzle space so that a droplet of the viscous medium is injected from the nozzle space toward a substrate through the nozzle outlet. Further, in the discharge part (1), a sensor arrangement (5) is disposed after the injection nozzle in an injection direction, and the sensor arrangement is configured to detect an injected droplet of the viscous medium passing therethrough.SELECTED DRAWING: Figure 1a

Description

  The invention disclosed herein relates to injecting a viscous medium onto a substrate. More precisely, the invention disclosed herein relates to a discharge for ejecting droplets of a viscous medium onto a substrate and a method for ejecting such droplets.

  The ejector and method ejects droplets of a viscous medium of fluid, such as solder paste or adhesive, onto a substrate such as a printed wiring board (PWB), thereby prior to mounting the component on the substrate. Known in the art for forming deposits thereon. Such a discharge part generally has a nozzle space for containing a certain volume of viscous medium prior to the injection, an injection nozzle communicating with the nozzle space, and presses the viscous medium, and the liquid passes through the injection nozzle from the nozzle space. An impact device that ejects droplets and a feeder for supplying a medium to the nozzle space are provided.

  The amount or volume of the viscous medium that is deposited at various locations on the substrate can be applied by applying a few drops on top of each other, thereby forming a large deposit, or, for example, a larger or smaller volume of viscous medium. By feeding into the nozzle space, it can be changed by changing the volume of the ejected droplets.

  High production speed and reliability are factors of interest in the manufacture of printed circuit board (PCB) assemblies and the like. To increase production rate (eg, measurable in terms of throughput time, ie, number of mounted parts per hour (cph)), the application of viscous media is “on the fly”, ie on the substrate. It can occur without stopping at each location where the viscous medium is deposited. Reliability, such as the accuracy and reproducibility of the injection process, is of interest because of its impact on the performance and quality of the final product, eg, a PCB assembly. Too small a volume of the deposition medium may lead to, for example, a dry joint or part loosening, while an excessively large volume of the deposition medium may cause contact due to short circuit or adhesive contamination caused by solder balls, etc. It may cause defects.

  To increase process reliability, optical or visual inspection, such as manual inspection or automatic optical inspection (AOI), is performed after the viscous medium has been jetted onto the substrate. However, the relatively limited ability to detect small variations in volume and the time-consuming and complicated nature of such inspections are drawbacks associated with this technique.

  While such testing can provide increased process reliability, there remains a need to provide a drain and method that addresses at least some of the problems described above.

FIG. 9 is a side cross-sectional view of an example of a portion of a drain according to various embodiments of the technology disclosed herein. FIG. 9 is a side cross-sectional view of an example of a portion of a drain according to various embodiments of the technology disclosed herein. FIG. 9 is a side cross-sectional view of an example of a portion of a drain according to various embodiments of the technology disclosed herein. FIG. 4 is a diagram of one possible sensor arrangement for detecting a passing droplet. FIG. 4 is a diagram of one possible sensor arrangement for detecting a passing droplet. FIG. 3 is a perspective view of a vacuum washer comprising a silicon chip and a sensor arrangement. 1 is a schematic diagram of an injection machine and a computer to which the technology disclosed in this specification can be applied. Overview of how to generate an injection program. 6 is a flowchart illustrating an overview of a method for ejecting droplets of a viscous medium onto a substrate according to an embodiment of the technology disclosed herein. 6 is a flowchart illustrating an overview of a method for ejecting droplets of a viscous medium onto a substrate according to an embodiment of the technology disclosed herein. 6 is a flowchart illustrating an overview of a method for ejecting droplets of a viscous medium onto a substrate according to an embodiment of the technology disclosed herein. 6 is a flowchart illustrating an overview of a method for ejecting droplets of a viscous medium onto a substrate according to an embodiment of the technology disclosed herein.

It is an object of the technology disclosed in the present invention to provide an improved, more reliable and effective ejector and method for jetting viscous media droplets onto a substrate.
The object of the technology disclosed in the present invention and other objects are achieved by a discharge part and method having the characteristics defined in the independent claims. Various embodiments of the technology disclosed in the present invention are defined in the dependent claims.

  Therefore, according to the first aspect of the technology disclosed in the present invention, a discharge unit for ejecting droplets of a viscous medium onto a substrate is provided. The discharge unit includes a nozzle having a nozzle space and a nozzle outlet, and an impact device for pressing the volume of the viscous medium in the nozzle space so that the volume of the viscous medium is pushed out through the nozzle outlet. Thereby, droplets of the viscous medium are ejected from the ejection nozzle toward the substrate. The discharge portion is also disposed along the trajectory of the jet of viscous media droplets and is configured to detect the passage of the droplets of viscous media jetted toward the substrate. Prepare.

  According to a second aspect of the technology disclosed in the present invention, a method for ejecting a droplet of a viscous medium on a substrate is provided, and an ejection nozzle including a nozzle space and a nozzle outlet is provided. The sensor arrangement is arranged after the jet nozzle in the jet direction or along the trajectory of the jet droplet of the viscous medium. The viscous medium is supplied and pressed into the nozzle space such that the viscous medium is ejected in the form of droplets from the nozzle space through the nozzle outlet toward the substrate. The method further comprises monitoring sensor parameters that reflect the presence of viscous media in the sensor arrangement.

  The technique disclosed in this study is based on the realization by placing a droplet sensor arrangement between the injection nozzle and the substrate on which the droplets of the injected viscous medium are deposited, during the injection process. Furthermore, it is possible to monitor the ejection characteristics and the ejection droplets. The data may be obtained including data regarding whether or not a droplet is ejected by pressing of the pressing device. Thereby, a failed drop can be detected without inspecting the surface of the substrate. If droplet ejection due to pressing of the pressing device is not confirmed, the data can be used to correct the deposition volume, such as by adding supplemental media to the substrate. Corrections may be made simultaneously or on the fly during the current printing process or during an additional refill printing process. Thereby, the need for time-consuming downstream post-mortem inspection can be reduced.

The technique disclosed in the present invention is also advantageous in providing a relatively thorough real-time or instantaneous monitoring of the volume of the viscous medium being deposited. In particular, the volume imparted at a certain location on the substrate may be estimated by counting the number of ejected droplets that together form a deposition volume, or by estimating the volume of individual droplets. Thus, the technique disclosed in this study allows the volume of the deposition medium to be estimated with the accuracy of the volume of a single drop without using any additional optical inspection equipment downstream. .

  In the context of this application, the term “viscous medium” refers to solder paste, solder flux, adhesive, conductive adhesive, or any other type of fluid used to secure components on a substrate. It should be understood as a medium, conductive ink, resistor paste, etc., where the term “jet droplet” or the term “shot” is pushed through the jet nozzle in response to the impact device press and moves towards the substrate It should be noted that this should be understood as a volume of viscous medium. The ejected droplets also include a group of droplets ejected by pressing the impact device. Also, the term “deposit”, or a volume of “deposition medium”, refers to a connected amount of viscous medium applied to a location on a substrate as a result of one or more ejected droplets, and the term “substrate” Printed wiring board (PWD), printed circuit board (PCB), board for ball grid array (BGA), chip scale package (CSP), quad flat package (QFP), wafer, flip chip, etc. It should be noted that it should be interpreted as

  Compared to a contact dispensing process such as “fluid wetting”, the term “jetting” is interpreted as a non-contact dispensing process that utilizes fluid ejection for the formation and ejection of droplets of viscous media from an ejection nozzle onto a substrate. It is also noted that it should.

  Typically, the ejector is software controlled. The software requires instructions on how to apply the viscous medium to a particular substrate, or instructions according to a predetermined spray schedule or process. These instructions are called “injection programs”. Thus, the jetting program supports the process of jetting viscous media droplets onto the substrate, which may also be referred to as a “jetting process” or “printing process”. The injection program may be generated by a pre-processing step that is performed off-line prior to the injection process.

  As described above, the generation of the injection program is performed by importing substrate data relating to an original or predetermined substrate, or an original or predetermined set of the same substrate into the generation program, and based on the substrate data. With defining where the droplets are ejected. In other words, the viscous medium is arranged to be ejected onto the substrate according to a predetermined ejection program.

  As an example, a computer program is used to import and process CAD data and the like regarding a board. The CAD data may comprise, for example, data representing the position and extension of the contact pad and data representing the position, name and lead of each individual component mounted on the board. This program will determine where the droplets will be ejected on the substrate so that a deposit with the required volume, lateral extension, and / or height is provided for each part. Can be used. This is the size and volume of a single droplet, how many droplets are sufficient to meet the needs of a particular component, and where each droplet should be placed on the substrate It is a process that requires knowledge about.

Once the configuration of all droplets for all parts is programmed, how the spray nozzle is moved to eject the viscous medium droplets onto the substrate (e.g., spray that controls one or more discharges) An injection trajectory template describing the machine) can be generated. It will be appreciated that a plurality of ejectors may operate simultaneously or sequentially. Thus, the injection trajectory template is transferred to an injection program that is used to operate the injection machine and thus one or more discharges. The injection program also comprises injection parameters to provide a base with the required deposits, for example to control the supply of viscous media to the nozzle space and to control the pressure of the impact device. May be.

  The pre-processing step that generates the injection program may involve several manual steps performed by the operator. This may involve, for example, importing CAD data and determining where on the pad a drop should be positioned for a particular part. However, it will be understood that this pre-processing may be performed automatically by a computer or the like.

  A sensor arrangement is a field under the control of a sensor (eg, an electromagnetic field controlled by an optical sensor, an electric field controlled by a capacitive sensor, and a magnetic field controlled by a magnetoresistive sensor or Hall sensor, etc.). A sensor device configured to use disturbances may be provided. Sensor arrangements can also be recognized by placing a microphone or pressure sensor in an air knife or existing gas flow. It will be appreciated that the drain may comprise additional sensor arrangements or sensor devices that may improve the monitoring and control of the injection process, such as temperature sensors or pressure sensors, for example.

  One failed or missing shot, or subsequently failed shots, is caused, for example, by air voids enclosed in the viscous medium due to media replenishment discontinuities to the nozzle chamber, or by faulty ejectors. May be. In the prior art, substrates with poor print results (ie, having missing deposits or improper or insufficient volume deposits) are used in viscous media, such as in downstream inspection processes or during final product testing. May be detected after deposition. As such, there is a risk that some substrates with bad print results are processed before error detection, and therefore they need to be reworked or discarded.

  The present invention thus makes it possible to detect droplets during an injection process or injection program so that an interruption or disturbance of the injection process can be detected in real time or at least early during the injection process. It is advantageous in providing the possibility to monitor the injection. Thereby, potential defects in the printed result can be detected prior to advancing the substrate downstream of the processing line, thereby improving the production yield of the substrate and reducing the defective product rate. Rework can be reduced.

  The techniques disclosed herein are also advantageous in providing the possibility of omitting additional downstream inspection steps such as manual inspection or automatic optical inspection (AOI). Reducing the number of tools and / or operators on the production line advantageously reduces production costs.

  In-process detection of spray droplets allows detection of a minimum application amount (ie, one spray droplet forming a deposit) prior to application of a viscous medium to the surface of the substrate. This allows for improved process control and improved monitoring of the volume of the viscous medium being deposited.

  The techniques disclosed herein are also advantageous in providing the possibility of correcting print errors by replenishing jets of viscous media droplets onto a substrate without separate inspection. is there.

The gas flow may be provided after passing the outlet of the injection nozzle, the magnitude and speed of the gas flow being sufficient to carry the viscous medium out of the area of the nozzle outlet having that gas flow. Further, the outlet may comprise a wall (ie, a vacuum washer) that is spaced from the nozzle outlet and is located after (ie, downstream) the nozzle outlet as seen in the injection direction. Between the vacuum washer and the nozzle outlet, a space functioning as a gas flow path or guide is formed after the nozzle outlet. The vacuum washer has an opening (ie, an orifice) that is concentric with the nozzle outlet, thereby allowing the ejected droplets to pass through the vacuum washer through the orifice. Preferably, the vacuum washer orifice also provides an inlet for gas flow toward the nozzle outlet and past the nozzle outlet.

  In accordance with an embodiment of the technology disclosed herein, the detector is integrated with a vacuum washer. The gas flow can keep the discharge part sufficiently clean from contamination by the viscous medium, for example by placing the detection part at the inlet, ie the wall of the orifice (receiving the wind). This advantageously increases the reliability of the injection process and reduces the risk of interruption or disturbance of the injection process due to blockage of the detector surface.

It may be advantageous from the viewpoint of discharge unit production to integrate the detection unit into an existing part of the discharge unit such as a vacuum washer.
In accordance with various embodiments of the technology disclosed herein, the detection unit comprises an optical detection unit. The detection unit may further include a plurality of optical detection units arranged continuously in a plane perpendicular to the trajectory of the ejected droplet and / or along the trajectory of the ejected droplet. The optical detection unit may include a light source such as a light emitting element (LED) that emits light or other electromagnetic energy, and an optical sensor that detects the emitted light.

  Arranging a plurality of detectors perpendicular to the trajectory of the ejected droplets, such as around the orifice of the vacuum washer, can advantageously increase the reliability and redundancy of detecting the passing droplets.

  Furthermore, arranging a plurality of successive detectors along the trajectory of the ejected droplets offers the possibility of detecting the ejected droplets at a number of locations along their trajectory towards the substrate. This increases reliability and redundancy, and can enable retrieval of other parameters such as shot length and speed.

  In accordance with one embodiment of the technology disclosed herein, to detect drops of viscous media on the surface of a substrate and to measure the shape and / or width of the drops and / or deposits The discharge part may comprise a further detection part directed towards the substrate. This advantageously increases the reliability and redundancy of the injection process and detection of potential errors.

  In accordance with one embodiment of the technology disclosed herein, the monitoring step includes comparing one or more sensor values (SV) of the sensor parameter with one or more reference sensor values (SVref). Calculating one or more presence values (PV). The sensor value may indicate a field disturbance and blockage under the control of the sensor where the trajectories of the ejected droplets intersect. By comparing the sensor value (SV) received from the sensor device with a reference sensor value (SVref), ie a threshold value, the presence or absence of a viscous medium in the sensor arrangement is identified and the presence value (PV). Can be represented by:

In accordance with one embodiment of the technology disclosed herein, the method further comprises calculating a drop value (DV). The calculation includes a comparison between two or more presence values (PV) measured at different times. By comparing the two current values with each other, a viscous medium droplet passing through the sensor arrangement can be identified. This identification can be done, for example, by determining the difference between two or more presence values. For example, the passage of a droplet may be identified as a first presence value indicating the presence of a viscous medium in the sensor arrangement and a second presence value indicating no viscous medium in the sensor arrangement. As such, drop values indicative of drops passing through the sensor arrangement can be determined by identifying and analyzing the difference between the presence values.

  In accordance with another embodiment of the technology disclosed herein, the method counts two or more presence values (PV) that are greater than or equal to a reference presence value (PVref) that represents the presence of a viscous medium in the sensor arrangement. Further comprising calculating a droplet value (DV). Their two or more presence values (PV) are measured at different times, thereby identifying viscous media droplets passing through the sensor arrangement. A drop value that represents a drop that passes through the sensor arrangement can thus be obtained by identifying and counting a presence value that represents the presence of a viscous medium in the sensor arrangement. Counting the number of presence values (PV) advantageously allows, for example, satellites to be distinguished from the main droplet.

  In accordance with one embodiment of the technology disclosed herein, the method includes an elapsed time parameter that reflects the elapsed time from the pressing of the viscous medium in the nozzle space to the identification of the viscous medium droplet passing through the sensor arrangement. (LTP), the elapsed time parameter (LTP) includes a time value (TV). The droplet pressure value (IDV) is calculated by comparing the time value (TV) with the reference time value (TVref). By comparing this time value with a reference time value, it may be determined whether the detected droplet has passed the sensor arrangement within a reasonable time interval from the pressing of the pressing interval. A time interval that is too long can indicate that the droplet was not ejected by pressing, and thus may be considered, for example, a failed shot. Analyzing the time value can advantageously allow the velocity of the droplet to be calculated. The speed may be determined, for example, by dividing the distance traveled by the droplet, ie the distance between the nozzle outlet and the sensor device. The time value may also be used to monitor relative velocity changes and variations between successively ejected droplets. Increasing droplet velocity can be detected by correspondingly decreasing time intervals, for example during the jetting process. Similarly, the gradually decreasing rate can be indicated by increasing time intervals.

  Alternatively or in addition to this, the droplet pressing value (IDV) representing the passage of the droplet due to the pressing of the impact device is the elapsed time between the first and second droplets of the viscous medium passing through the sensor. May be obtained by comparing the droplet interval time value (DIV) of the droplet interval time parameter (DTP) reflecting the reference droplet interval value (DIVref). For example, as described above, DIVref can be obtained from an injection program including injection parameters for controlling pressing by an impact device. By obtaining the elapsed time between the first and second shots and the reference drop interval value (DIVref), it can be determined whether the passing drop has been ejected by pressing as expected. If the difference between the droplet interval time value and the corresponding reference value is within the reference interval, for example, it can be concluded that the second droplet has been ejected in response to the pressing.

In accordance with one embodiment of the technology disclosed herein, the sensor arrangement comprises two or more sensor devices arranged sequentially in the injection direction. According to this embodiment, the droplet velocity value (DVV) is at least a first presence value (PV) from at least a first sensor device and at least a second presence value (PV) from at least a second sensor device. ) And at least first and second abundance values (PV) are measured at different times. A drop velocity value representing the drop velocity as it passes through the sensor arrangement may be advantageously used as an indication of the quality of the print result and the firing process. A relatively fast drop velocity can affect the print result, for example, in terms of satellite and diffusion on the substrate, while a relatively slow drop velocity is irregular when pressed onto the substrate. This may result in shaped droplets and thus irregularly shaped deposits. The droplet velocity may also be used as an indicator of the quality of the viscous medium, for example by a velocity that depends on the viscosity and density of the viscous medium. By monitoring the velocity of the ejected droplets, instantaneous monitoring such as print quality, output performance, and viscous media quality can be achieved.

  Using a sensor arrangement comprising two or more sensor devices arranged sequentially in the ejection direction allows a droplet length value (DLV) to be calculated, which droplet length value is It represents the length of the ejected droplet with respect to the ejection direction. The calculation includes comparing at least a first presence value (PV) from at least a first sensor device with at least a second presence value (PV) from at least a second sensor device, the less first The first and second abundance values (PV) are measured at different times.

  According to one embodiment of the technology disclosed herein, the sensor arrangement further comprises two or more sensors arranged in a plane perpendicular to the injection direction. Such an arrangement can be used to determine a droplet volume value (DVOLV) that represents the volume of the ejected droplet. The calculation calculates a droplet size value (DDIVA) by comparing at least two presence values (PV) from at least the first and second sensor devices (the two or more presence values are By measuring at least a first presence value (PV) from at least a first sensor device with at least a second presence value (PV) from at least a second sensor device, measured at the same time) Calculating a droplet length value (DLV), whose first and second presence values (PV) are measured at different times. The droplet volume value (DVOLV) is then determined based on the droplet length value (DLV) and the droplet diameter value (DDIAV).

  According to embodiments of the technology disclosed herein, when no ejected droplets are confirmed by pressing, the droplet velocity value (DVV) is below the droplet velocity reference value (DVVref), and / or the liquid When the droplet volume value (DVOLV) is lower than the droplet volume reference value (DVOLVref), replenishment jetting of the droplet of the viscous medium onto the substrate is performed.

  Replenishment firing is performed, for example, during the current printing process. In such a case, the firing module may add one or several additional shots in detecting one or several failed shots or drops having a volume below the reference volume. The injection program for controlling the engine is dynamically changed. In this way, potential errors can be automatically repaired without additional subsequent processing and without operator intervention.

  Alternatively or in addition, the injection module may provide a repair injection program based on data about failed shots and / or volume of injection shots. The repair injection program may be similar to the injection program, i.e., control the associated injection process to inject the required amount of viscous medium at the required location on the substrate. In this repair spray program, the required amount and position, however, may be based on received data representing failed shots or shots having a small volume.

  The repair injection program may be generated in a manner similar to the processing of the injection program, as outlined above. The generation may be performed automatically by, for example, a computer or may involve several manual steps performed by an operator. Even if the machine displays, for example, the location and / or number of deposits with detected failed shots or unexpected volumes, which of the detected errors should be repaired by additional injections May be selected. The computer can then be performed by the ejector after the current injection process is completed, or by other concurrent or transitive ejectors based on input from the operator An injection program may be prepared.

  Correcting the detected errors can increase the robustness of the injection technology and thereby improve the quality of the final product. This can also reduce the need for downstream deposit inspection and testing, and can reduce substrate rework.

  Advantageously, the repair process may be preceded by automatic or manual validation of the ejector depending on the detected error, and the quality of the jet may be other than for example printing a test pattern or the surface of the substrate. This can be confirmed by ejecting droplets on the site.

  Refill jets are performed in response to, for example, detecting a failed shot, detecting a droplet having a volume outside a predetermined reference volume range, and / or detecting a droplet having a velocity outside a predetermined reference velocity interval. It will be understood that it is good.

  In accordance with embodiments of the technology disclosed herein, the pressure strength of the viscous medium in the nozzle space may be increased when the droplet velocity value (DVV) is less than or equal to the droplet velocity reference value (DVVref). . Further, the strength of pressing can be reduced when the droplet velocity value (DVV) exceeds the droplet velocity reference value (DVVref).

  The velocity of the ejected droplets can affect the quality of the printed result, especially in terms of the volume distribution or diffusion of the droplets on the substrate. The high velocity of the ejected droplets can be associated with, for example, a relatively flat and wide deposit, while the slower velocity can result in pointed droplets having a relatively small diameter. As a result, volume distribution can affect the quality of the final product, for example, short circuits and poor bonding occur for viscous media containing solder paste, and parts for viscous media (eg, containing adhesive). Accompanies pads that are not loose or conductive.

  This embodiment thus provides the possibility to adjust the velocity of the ejected droplets during the ejection process, thereby allowing the final product, eg a PCB assembly, to have high quality and performance Is advantageous.

  According to an embodiment of the technology disclosed herein, the supply rate of the viscous medium to the nozzle space is increased when the droplet volume value (DVOL) is less than or equal to the droplet volume reference value (DVOLref). . Similarly, the supply rate may be decreased in response to a droplet volume value (DVOL) that exceeds the droplet volume reference value (DVOLref).

  As described above, if the volume of the solder paste or the like of the deposit is too large, a short circuit may be caused. On the other hand, if the volume of the adhesive or the like is too large, a pad that does not conduct may be caused. Furthermore, if the volume of solder paste or adhesive is too small, it may result in insufficient bonding or loose parts, respectively. This embodiment provides the possibility to adjust the volume of the viscous media deposit on the substrate in this way, which is advantageous in having improved quality and performance for PCB assemblies and the like.

  In accordance with one embodiment of the technology disclosed herein, the method comprises providing a substrate sensor arrangement directed to the substrate. A substrate sensor parameter (SSP) that reflects the presence of a viscous medium on the substrate is monitored, and the substrate sensor parameter (SSP) includes a substrate sensor value (SSV). The method further comprises calculating one or more substrate presence values (SPV), the calculation including one or more substrate presence values (SPV) of the substrate sensor parameter (SSP) and one or more substrate presence values (SPV). Includes a comparison between the reference substrate presence value (SPVref). Thereby, the presence of a viscous medium on the substrate is identified.

This embodiment advantageously offers the possibility of confirming the ejected droplets due to the impact device pressing and, as a result, allows for additional correction of the print result in detecting a print error. The use of a substrate sensor arrangement in conjunction with a sensor arrangement arranged along the trajectory of the ejected droplets makes it possible to monitor and control the ejected droplets, for example in terms of determining presence, velocity, diameter and volume. Reliability and redundancy can be improved.

  The techniques disclosed herein may be embodied as computer readable instructions for controlling a programmable computer to perform the method outlined above. Such instructions may be distributed in the form of a computer program comprising a computer readable medium that stores the instructions.

Any features of the embodiments described above in the discharge part according to the first aspect of the invention may be combined with the method according to the second aspect of the invention.
Further objects, features and advantages of the present invention will become apparent upon studying the following detailed disclosure, drawings and appended claims. Those skilled in the art will appreciate that the various features of the present invention can be combined to produce embodiments other than those described below.

  The foregoing features and advantages of the present invention, as well as additional objectives, will be better understood through a detailed description of exemplary and non-limiting embodiments of the invention described below. Reference is made to the accompanying drawings.

  All figures are schematic and are not necessarily to scale, generally showing only the parts necessary to clarify the present invention. Other parts may be omitted or just suggested.

Referring to FIG. 1a, a schematic diagram of a drain according to one embodiment of the technology disclosed herein is shown.
The discharge unit 1 includes an impact device including a piezoelectric actuator 7 and a plunger 6 connected to the piezoelectric actuator 7 in the present embodiment. The plunger 6 is movable in the axial direction and extends so as to be slidable through the hole of the bushing 8. A cup spring 9 is provided to elastically balance the plunger 6 with respect to the assembly housing 10 and to provide preload to the piezoelectric actuator 7. A discharge control unit (not shown) applies a drive voltage to the piezoelectric actuator 7 intermittently, thereby causing intermittent extension of the piezoelectric actuator 7 according to the solder pattern print data, and thus assembly. Reciprocating movement of the plunger 6 relative to the housing is caused.

  Furthermore, the discharge part 1 comprises an essentially flat jet nozzle 2 that is operatively directed against a substrate 23 onto which a viscous medium droplet 22 is jetted. In the ejection nozzle 23, a nozzle space 3 and a nozzle outlet 4 are provided through which the droplet 22 is ejected toward the substrate 23. The nozzle outlet 4 is located at one end (lower part) of the nozzle 2. The nozzle space 3 is arranged to receive a viscous medium pushed out of the nozzle outlet 4 through the nozzle space 3 when being pressed by the plunger 6 of the impact device.

  The impact device in the form of a plunger 6 is slidable through a piston hole and comprises an extending piston part which is movable in the axial direction, the impact end surface 11 of the piston part of the plunger 6 being arranged near the nozzle 2. The

In another embodiment of the technology disclosed herein that uses different types of discharges, the plunger with the piston is configured to intermittently apply a drive voltage to the piezoelectric actuator 7 in accordance with the foregoing. It may be replaced with another type of impact device (for example, a membrane or a diaphragm) that does not necessarily include the discharge unit control unit.

  All these impact devices commonly have jet nozzles that form droplets of viscous media by quickly generating pressure impulses by reciprocating or oscillating motion of impact devices (eg, plungers, membranes or diaphragms). Configured to provide a non-contact injection process for injection onto a substrate.

  One or more drain impact devices used in connection with the techniques disclosed herein are deposits between about 100 pL and about 30 nL (eg, in a size range of about 10 nL, or 5-15 nL). To eject individual droplets having a volume, they may move from an initial position to an end position (not necessarily close to the discharge nozzle) for a period of about 1-50 microseconds. The speed at which the impact device presses the injection nozzle with a pressure impulse may be between about 5 m / s and about 50 m / s.

  As such, one or more drains used in connection with the technology disclosed herein may have a deposit volume of a certain size or size range (eg, 5-15 nL, 1-5 nL, or 10-20 nL). It may be configured to eject droplets having As described above, the volume of each individual droplet ejected onto the workpiece is between about 100 pL and about 20 nL, and the dot diameter of each individual droplet is about 0.1 mm and about 1.. It may be between 0 mm.

  The upper surface of the nozzle 2 is positioned so as to face the impact end face. The axial movement of the plunger 6 is directed to the nozzle 2, and the movement caused by the intermittent extension of the piezoelectric actuator 7 is the sudden pressurization of any viscous medium contained in the nozzle space and the injection through the nozzle outlet 4. cause.

  The viscous medium is supplied to the nozzle space 3 as a supply container via the feeder 12. The feeder 12 includes an electric motor (not shown) having a motor shaft 13 that is partially provided in a tubular hole extending through the discharge housing 10 for an outlet port communicating with the nozzle space. Is done. The essential part of the rotatable motor shaft, i.e. the supply screw 13, is surrounded by a tube 14 made of elastomer or the like. The supply screw 13 is disposed coaxially with the tube 14 in a tubular hole. The thread of the rotatable supply screw 13 is in sliding contact with the innermost surface of the tube. An electronic control signal provided to the motor by a supply control unit (not shown) causes the supply screw 13 to rotate at a desired angle or a desired rotational speed. The viscous medium trapped between the thread of the rotatable supply screw 13 and the inner surface of the tube is then moved from the inlet port to the nozzle space 3 according to the rotational movement of the supply screw 13, thereby causing the nozzle space 3 to move. Supply a viscous medium to

  The sensor arrangement 5 is arranged behind the jet nozzle 2 so that the trajectory of the jet droplet 22 is seen in the direction of the jet droplet 22 so that it intersects the sensor field 17 controlled by the sensor arrangement 5. . In this way, the droplet 22 passing in the vicinity of the sensor arrangement 5 can cause a disturbance of the sensor control field 17 so that the presence of a viscous medium can be detected.

Referring to FIG. 1b, a discharge part 1 similar to the discharge part described in FIG. 1a is illustrated. In FIG. 1b, the discharge may further comprise a wall, ie a vacuum washer 24, which is arranged below or behind the nozzle outlet 4 as seen in the injection direction. The vacuum washer 24 comprises a through-hole or orifice through which the ejected droplet 22 can pass without being blocked or negatively affected by the vacuum washer. As a result, the hole is concentric with the nozzle outlet 4. The vacuum washer 24 is such that the air flow chamber 16 is formed between the vacuum washer 24 and the nozzle outlet 4.
It functions as a flow path or a guide that is separated from the nozzle outlet 4 and enables a gas flow toward the nozzle outlet 4 and a gas flow after the nozzle outlet 4.

  FIG. 1c illustrates a further discharge part 1 similar to the discharge part described above with reference to FIGS. 1a and 1b. As shown in FIG. 1 c, the sensor arrangement 5 may be integrated with a vacuum washer 24.

  With reference to FIG. 2, the injection nozzle 2, piston 6 and sensor arrangement 5 are illustrated in accordance with one embodiment of the technology disclosed herein. The injection nozzle 2 includes a nozzle space 3 having a volume of viscous medium that is pushed out through a nozzle outlet 4 when pressed by an impact device. Thereby, the jet droplet 22 of viscous medium is ejected from the jet nozzle 2 and passes through the optical field 17 under the control of a sensor arrangement comprising an optical sensor or the like. A droplet 22 passing by the sensor arrangement 5 can cause a disturbance of the field 17 under the control of the sensor so that the presence of a viscous medium is detected.

  An arrangement similar to that described with reference to FIG. 2 is shown in FIG. 3, where the first and second sensor arrangements 5a, 5b are arranged successively in the injection direction. Thus, the trajectory of the ejected droplets is the two sensors under control of the sensor so that two or more different and temporally separated sensor signals can be generated as the droplet 22 passes. Intersects the fields 17a, 17b. The substrate sensor arrangement 5c is directed to the substrate 23 so that the viscous medium on the substrate 23 can be detected.

  However, it will be appreciated that the sensor arrangement 5 may comprise a plurality of sensor devices arranged continuously in the injection direction, which may or may not be integrated with the vacuum washer 24.

  Referring now to FIG. 4, the vacuum washer 24 may include a silicon chip 21 having a suction port 15 and a sensor device 5 disposed across the suction port 15, the sensor 5 device comprising a light emitting diode. (LED) 17 and an optical sensor 18 disposed on the opposite side thereof. The LED 17 and the optical sensor 18 are connected to electrical wiring 19 to transfer power to and from the surroundings via the electrical contact pads 20. The sensor arrangement integrated with the vacuum washer 24 may be combined with any one of the embodiments described with reference to FIGS.

  Referring to FIG. 5, a jet machine 51 in which a droplet of viscous medium is provided to a substrate 57 is illustrated. The software program runs on a computer 53 that communicates with the machine 51. The software program has a database that holds the main manufacturing data for a board, such as a PCB, and machine data for the machine with the board is processed. The board data 55 for that board is imported into the database, preferably in the form of CAD data contained in a CAD file. The program is suitable for generating an injection program that controls the injection process. The software program is available offline so that the operator can handle and work with the injection program generation without interfering with any simultaneous operation of the machine control software with the injection program. The software program may be provided on a computer readable medium exemplified by CD ROM 59 in FIG.

Injection programs for a particular machine or multiple machines using the same injection program may be generated as described below. First, an operator working on the computer 53 into which the software program is read assigns a part to be a place on the board to the machine by the software program based on the CAD data for the board. Part data for the part (eg, part extension for the housing and leads and their location on the board, if any) is included in the board data. By opening the machine interface of the current machine on the computer, the operator can initiate a procedure for generating data for the spray program based on the substrate data.

  FIG. 6 is a flowchart illustrating an example of a pretreatment process for generating an injection program for controlling the injection process. In a first step 601, the substrate CAD data is imported into a software program for offline preprocessing, and in a next step 602, the CAD data describes, for example, the position and extension of each individual part to be assembled. Converted into assembly data. In the next step, the required deposits are defined (602) and assigned to their respective pads or locations on the substrate. Once the required deposit is defined (603), data is compiled into an injection program (604), which is sent to an injection machine that can be executed to control the injection process (605). The injection program may include, for example, data for controlling the movement trajectory of one or a plurality of discharge units, and injection parameters for controlling the pressing of the impact device and the supply of the viscous medium to the nozzle space. Thereby, the ejection of the viscous medium droplets can be controlled to provide the required deposit.

  A repair firing program (eg, a printing error such as a failed shot and a drop having a volume below a predetermined volume) may be generated similar to the firing program described with reference to FIG. For example, in detecting a print error by using the sensor arrangement referred to above, a repair jet program may be generated by defining 603 the required deposit based on the detected error. . The repair jet program is then compiled (604) and sent to a jet machine that supplements missing droplets or false deposits by additional jets (605). It will be appreciated that preprocessing of the repair jet program may be performed automatically, for example, by a software program (including some manual steps performed by an operator).

Referring to FIG. 7, an overview of a method for ejecting droplets onto a substrate 23 in accordance with one embodiment of the technology disclosed herein is shown.
In accordance with this embodiment, an injection nozzle 2 comprising a nozzle space 3 and a nozzle outlet 4 is provided (102). In the injection direction, a sensor arrangement 5 comprising, for example, optical sensor devices 17, 18 is provided after the injection nozzle 2 (103). For example, a viscous medium such as solder paste is supplied to the nozzle space 3 (106), and the viscous medium is ejected in the form of droplets from the nozzle space 3 toward the substrate 23 through the nozzle outlet 4. Is pressed by. The method further comprises the step of monitoring sensor parameters reflecting the presence of viscous media in the sensor arrangement 5.

  As shown in FIG. 8, the monitored sensor parameter may comprise a sensor value (SV) indicating the presence of a viscous medium in the sensor device. As such, the method described with reference to FIG. 7 comprises calculating (112) a presence value (PV) that identifies the presence of a viscous medium in the sensor arrangement. The calculation of the presence value may include a comparison between the sensor value of the sensor parameter and a reference sensor value (SVref). SVref may be a threshold value indicating whether or not the sensor value represents the presence of a viscous medium, for example. The presence value (PV) may be, for example, a binary indicator where “1” defines the presence of a viscous medium and “0” defines the absence of a viscous medium.

In the next step, a drop value (DV) identifying a drop of viscous medium passing through the sensor arrangement is calculated, for example by comparing two or more presence values (PV) measured at different times. (114). This step may be accomplished, for example, by comparing two presence values registered sequentially by the same sensor device. A first PV representing the presence of a viscous medium, followed by a second PV representing the absence of a viscous medium, may indicate, for example, that a droplet has passed through the sensor device. This calculation also includes a number of comparisons of presence values to improve the reliability of the identification and reduce the noise of the measurement.

  It will also be appreciated that the passage of droplets may be identified in a number of other ways readily understood by those skilled in the art. For example, the drop value may be calculated by counting two or more presence values (PV) that are greater than or equal to a reference presence value representing the presence of a viscous medium in the sensor arrangement (114).

  Furthermore, the passing droplets may be identified as jetted droplets, i.e. intentional droplets that pass through the sensor arrangement by the impact device pressing. This may be accomplished by monitoring (116) an elapsed time parameter (LTP) and calculating (118) a droplet pressure value (IDV). The elapsed time parameter reflects the elapsed time from the impact device press (108) to the identification (114) of the droplet passing by the sensor arrangement, and the droplet press value is its elapsed time parameter (LTP). Is calculated by comparing the time value (TV) of the current value with the reference time value (TVref) (118). A relatively small time value can indicate, for example, that the passing droplet is passing through the sensor arrangement with a new press, while a relatively high time value indicates that the droplet is being pressed. Can indicate that the sensor arrangement has not been passed.

  As shown in FIG. 9, the method uses a droplet velocity value (DVV) with a time interval defined by the passage of a droplet between two or more sensor devices arranged sequentially in the ejection direction. (120) may be further included. The calculation (120) includes a comparison between a first presence value (PV) from the first sensor device and a second presence value (PV) from the second sensor device, whereby the droplet Provides a time interval representing the time taken to move the distance between the first and second sensor devices. The average droplet velocity can be obtained by dividing the distance between the sensors in the jetting direction by the time interval.

  By using two or more sensor devices arranged sequentially in the ejection direction, both the droplet velocity value (DVV) and the droplet length value (DLV) can be calculated (120, 122). The droplet velocity value (DVV) obtained by comparing the first presence value (PV) from the first sensor device with the second presence value (PV) from the second sensor device is the drop velocity value (DVV) Can be used in conjunction with a third abundance value (PV) from either one of those sensor devices to determine the long value (DLV). The first presence value can for example represent the leading edge of the drop, for example the third presence value obtained from the first sensor device represents the trailing edge of the drop. Based on the time interval between passage of the leading and trailing edges of a droplet having a droplet velocity value (DVV), the length of the droplet (ie, the distance between the leading and trailing edges) is calculated. Good (122).

  The sensor arrangement further comprises two or more sensor devices arranged in a plane perpendicular to the injection direction. By comparing the two existence values from the first and second sensor devices, which are arranged in a plane perpendicular to the ejection direction, the droplet diameter is calculated as the droplet diameter value (DDIVA). May be. A droplet volume value (DVOLV) can then be calculated based on the droplet diameter value (DDIAV) and the droplet length value (DLV) (126).

  The replenishment jet (128) of a viscous medium droplet onto the substrate is a volume where the jetted droplet is not confirmed by pressing, the jetted droplet has a too slow speed, or the jetted droplet is too small This may be done if The additional injection (128) can be performed, for example, in a separate correction process or dynamically during the injection process.

  If the calculated (120) droplet velocity is below the reference droplet velocity value, the step (130) of increasing the pressure strength of the viscous medium may be performed to increase the droplet velocity. Similarly, the step of increasing the pressure intensity (132) may be performed according to a calculated (120) droplet velocity that is greater than or equal to a reference droplet velocity value. The adjustment of the pressure intensity (130, 132) may be achieved, for example, by changing the applied voltage to the piezoelectric actuator connected to the piston.

  In response to the drop volume value being too small or too large compared to the reference drop volume value, the method increases (134) or decreases (136) the rate of viscous medium delivery to the nozzle space, respectively. ) Step. This may be done, for example, by adjusting the speed of the electric motor that operates the supply screw.

  Finally, FIG. 10 provides a substrate sensor arrangement directed to the substrate (105), monitors substrate sensor parameters (SSP) reflecting the presence of viscous media on the substrate (111), and provides substrate presence values ( FIG. 8 illustrates a method similar to the method described with reference to FIG. 7, further comprising the step of calculating (SPV) (113). The calculation includes comparing the substrate presence value (SPV) of the substrate sensor parameter (SPV) with a reference substrate presence value (SPVref) and thereby identifying the presence of a viscous medium on the substrate.

  Any one of the embodiments described above with reference to FIGS. 1-4 may be combined with and applied to any one of the method embodiments described herein with reference to FIGS. can do.

  As outlined above, the method illustrated by FIGS. 7-10 can be embodied as computer-executable instructions that are stored on a computer storing such instructions. It is distributed and used in the form of a computer program product that includes a readable medium. By way of example, a computer readable medium may comprise a computer storage medium and a communication medium. As known to those skilled in the art, computer storage media are volatile and non-volatile, implemented in any method or technique for storage media, such as computer readable instructions, data structures, program modules or other data. Includes both removable and non-removable media. Computer storage media can be RAM, ROM, EEPROM, flash memory or other memory technology, CD-ROM, digital multipurpose disc (DVD) or other optical disc storage media, magnetic cassette, magnetic tape, magnetic disc storage media or other Including but not limited to magnetic storage devices. In addition, communication media typically embodies computer readable instructions, data structures, program modules or other data in a modulated data signal such as a carrier wave or other transport mechanism and includes any data delivery media. Are known to those skilled in the art.

  While specific embodiments have been described, those skilled in the art will appreciate that various changes and modifications are possible within the scope defined in the appended claims.

Claims (28)

A discharge part (1) for injecting a droplet (22) of a viscous medium onto a substrate (23),
An injection nozzle (2) comprising a nozzle space (3) and a nozzle outlet (4);
An impact device (6) that presses a volume of the viscous medium in the nozzle space, thereby ejecting the viscous medium from the nozzle space through the nozzle outlet toward the substrate in the form of droplets;
A sensor arrangement (5) arranged after the injection nozzle in the injection direction,
The sensor arrangement is a discharge unit configured to detect jetted droplets of a viscous medium passing in the vicinity thereof.   The discharge part according to claim 1, further comprising a vacuum washer (24) arranged behind the injection nozzle in the injection direction, wherein the sensor arrangement is integrated with the vacuum washer.   The discharge part according to claim 1 or 2, wherein the sensor arrangement comprises one optical sensor device.   The discharge unit according to claim 1, wherein the sensor arrangement includes a plurality of optical sensor devices.   The discharge unit according to claim 4, wherein the plurality of optical sensor devices are arranged on a plane perpendicular to the trajectory of the ejected droplet.   The discharge unit according to claim 4, wherein the plurality of optical sensor devices are continuously arranged along a trajectory of the ejected droplet.   Discharge according to any of the preceding claims, comprising a substrate sensor (5c) arrangement directed to the substrate and configured to detect jetted droplets of a viscous medium on the substrate. Department.   Ejector according to any one of the preceding claims, wherein the impact device comprises a piezoelectric actuator (7). A method of ejecting droplets of a viscous medium onto a substrate,
Providing an injection nozzle comprising a nozzle space and a nozzle outlet (102);
Providing a sensor arrangement after the injection nozzle in the injection direction (104);
Supplying the viscous medium into the nozzle space (106);
Pressing (108) the viscous medium in the nozzle space, thereby ejecting the viscous medium in the form of droplets from the nozzle space through the nozzle outlet toward the substrate;
Monitoring 110 sensor parameters reflecting the presence of viscous media in the sensor arrangement. The monitoring step includes
Calculating (112) one or more presence values (PV), thereby identifying the presence of the viscous medium in the sensor arrangement, wherein the calculation includes one or more sensor values of the sensor parameter 10. A method according to claim 9, comprising a comparison between (SV) and one or more reference sensor values (SVref).   Calculating (114) a droplet value (DV), thereby identifying a droplet of viscous media passing through the sensor arrangement, the calculation comprising two or more occurrences measured at different times 11. A method according to claim 10, comprising a comparison between values (PV).   Calculating a droplet value (DV), thereby identifying a droplet of viscous medium passing through the sensor arrangement, the calculation comprising a reference presence value representative of the presence of the viscous medium in the sensor arrangement 11. The method of claim 10, comprising counting two or more presence values (PV) that are greater than or equal to (PVref), wherein the two or more presence values (PV) are measured at different times. Monitoring (116) an elapsed time parameter (LTP) reflecting an elapsed time from the pressing of the viscous medium in the nozzle space to the identification of the viscous medium droplet passing through the sensor arrangement; The elapsed time parameter (LTP) includes a time value (TV);
Calculating a droplet pressing value (IDV) (118), thereby confirming ejection of the droplet by the pressing, the calculation comparing the time value (TV) with a reference time value (TVref) 13. The method of claim 11 or 12, further comprising: A droplet interval time parameter (DTP) reflecting an elapsed time between a first droplet of the viscous medium passing through the sensor arrangement and a second droplet of the viscous medium passing through the sensor arrangement; Monitoring (116), wherein the droplet interval time parameter (DTP) includes a droplet interval value (DIV);
Calculating a droplet pressing value (IDV) (118), thereby confirming ejection of droplets by pressing of the impact device, wherein the calculation uses the droplet spacing value (DIV) as a reference droplet spacing The method according to claim 11, further comprising comparing with a value (DIVref). The sensor arrangement comprises two or more sensor devices arranged sequentially in the injection direction, the method comprising:
Calculating (120) a droplet velocity value (DVV), the calculation comprising at least a first presence value (PV) from at least a first sensor device and at least from a second sensor device. Including a comparison between a second abundance value (PV), the at least a first abundance value (PV) and the at least a second abundance value (PV) being further measured at different times The method according to claim 13. The sensor arrangement comprises two or more sensor devices arranged sequentially in the injection direction, the method comprising:
Calculating (122) a droplet length value (DLV), the calculation comprising at least a first presence value (PV) from at least a first sensor device and at least from a second sensor device; The method of claim 13, further comprising a comparison between a second abundance value (PV), wherein the low first and second abundance values (PV) are measured at different times. The sensor arrangement further comprises two or more sensor devices arranged in a plane perpendicular to the injection direction, the method comprising:
Calculating (124) a droplet size value (DDIAV), said calculation comprising a comparison between at least two presence values (PV) from at least a first sensor device and a second sensor device; The two or more abundance values are measured at the same time; and
Calculating (122) a droplet length value (DLV), the calculation comprising at least a first presence value (PV) from at least a first sensor device and at least from a second sensor device; Including a comparison between a second presence value (PV), wherein the first presence value (PV) and the second presence value (PV) are measured at different times;
17. The method of claim 16, further comprising calculating (126) a droplet volume value (DVOLV) based on the droplet length value (DLV) and the droplet diameter value (DDIAV).   14. The method of claim 13, further comprising the step of replenishing (128) a droplet of a viscous medium onto the substrate when no ejected droplets due to pressing are identified.   16. The method of claim 15, further comprising the step of (128) replenishing a droplet of a viscous medium onto the substrate when the droplet velocity value (DVV) is below a droplet velocity reference value (DVVref). the method of.   18. The method of claim 17, further comprising performing a replenishment jet of a viscous medium droplet onto the substrate when the droplet volume value (DVOLV) is less than a droplet volume reference value (DVOLVref). the method of.   21. A method according to any one of claims 18 to 20, wherein the refill injection is performed during the injection process.   21. A method according to any one of claims 18 to 20, wherein the refill injection is performed after the injection process.   23. A method according to any one of claims 18 to 22, wherein the refill injection is performed by an additional discharge.   16. The method of claim 15, further comprising a step (130) of increasing the pressure intensity of the viscous medium in the nozzle space when a droplet velocity value (DVV) is equal to or less than a droplet velocity reference value (DVVref). The method described.   16. The method of claim 15, further comprising reducing (132) the pressure intensity of the viscous medium in the nozzle space when a droplet velocity value (DVV) exceeds a droplet velocity reference value (DVVref). the method of.   18. The method of claim 17, further comprising increasing a supply speed of the viscous medium to the nozzle space when the droplet volume value (DVOL) is equal to or less than a droplet volume reference value (DVOLref). the method of.   18. The method according to claim 17, further comprising the step of reducing (136) a supply speed of the viscous medium to the nozzle space when the droplet volume value (DVOL) exceeds a droplet volume reference value (DVOLref). Method. Providing a substrate sensor arrangement directed to the substrate (105);
Monitoring (111) a substrate sensor parameter (SSP) reflecting the presence of a viscous medium on the substrate, wherein the substrate sensor parameter (SSP) includes a substrate sensor value (SSV);
One or more substrate presence values (SPV) are calculated (113), thereby identifying the presence of the viscous medium on the substrate, the calculation comprising one of the substrate sensor parameters (SSP). One or more substrate presence values (SPV) and one or more reference substrate presence values (SPVref)
The method according to any one of claims 9 to 27, further comprising the step of: