JP2017228468A - Water intrusion countermeasure structure of wire harness - Google Patents

Water intrusion countermeasure structure of wire harness Download PDF

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JP2017228468A
JP2017228468A JP2016124873A JP2016124873A JP2017228468A JP 2017228468 A JP2017228468 A JP 2017228468A JP 2016124873 A JP2016124873 A JP 2016124873A JP 2016124873 A JP2016124873 A JP 2016124873A JP 2017228468 A JP2017228468 A JP 2017228468A
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water
damming
water stop
wire group
electric wire
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JP6683552B2 (en
Inventor
公利 牧野
Kimitoshi Makino
公利 牧野
哲朗 斉本
Tetsuro Saiki
哲朗 斉本
明仁 澁谷
Akihito Shibuya
明仁 澁谷
雅章 杉山
Masaaki Sugiyama
雅章 杉山
聖享 山本
Masayuki Yamamoto
聖享 山本
杵塚 健二
Kenji Kinezuka
健二 杵塚
進也 松浦
Shinya Matsuura
進也 松浦
鈴木 康弘
Yasuhiro Suzuki
康弘 鈴木
隆史 森
Takashi Mori
隆史 森
土屋 豪範
Takenori Tsuchiya
豪範 土屋
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Toyota Motor Corp
Yazaki Corp
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Toyota Motor Corp
Yazaki Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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Abstract

PROBLEM TO BE SOLVED: To provide a water intrusion countermeasure structure of a wire harness capable of enabling to apply a waterproof measure only by combining general hard resin members with each other.SOLUTION: A water intrusion countermeasure structure of a wire harness includes: an electric wire group 13 arranged on a plurality of stages arranged in the diameter direction of the plurality of the electric wires 11 and distanced in an intersecting direction to an arrangement direction of the electric wires 11, and a blocking part 15 made of a hard resin material that surrounds a part of an extending direction of the electric wire group 13 and has an outer peripheral shape part corresponding to an inner peripheral shape of an electric wire insertion part. The blocking part 15 includes an upper stage blocking member 21 and a lower stage blocking member 23 that respectively surrounds a part in the extending direction of the electric wire group 13 in the respective stage, an engaging mechanism for integrating the blocking members each other, and a plurality of cutoff lip pieces 19 that extend in the arrangement direction of the electric wire 11 and suppress water intrusion between the blocking members by protruding on a mating surface of the blocking members at a predetermined distance along the extending direction of the electric wire group 13.SELECTED DRAWING: Figure 3

Description

本発明は、ワイヤハーネスの水入り対策構造に関する。   The present invention relates to a water harness countermeasure structure for a wire harness.

複数の電線を束ねたワイヤハーネスの止水構造として、1液止水(シリコン)や、ブチルゴムを用いるものがある。1液止水による止水構造は、図8の(a)に示すように、電線束を個々の電線501にばらして、シリコン503を塗布し、なじませ、成形し、固化させる。固化させたシリコン503の外周は、シート材505によって覆われる。このようにして止水構造が付与されたワイヤハーネスは、シート材505の外周にグロメット507が外挿される。グロメット507は、シート材505と車体パネル等のハーネス挿通穴(図示略)の間を防水する。   As a water stopping structure of a wire harness in which a plurality of electric wires are bundled, there are one using one liquid water stopping (silicon) or butyl rubber. As shown in FIG. 8 (a), the water stop structure with one liquid water stop is obtained by spreading the wire bundle into individual wires 501, applying silicon 503, blending, shaping, and solidifying. The outer periphery of the solidified silicon 503 is covered with a sheet material 505. Thus, the grommet 507 is extrapolated to the outer periphery of the sheet material 505 as for the wire harness provided with the water stop structure. The grommet 507 waterproofs between the sheet material 505 and a harness insertion hole (not shown) such as a vehicle body panel.

また、ブチルゴムによる止水構造は、図8の(b)に示すように、電線束を個々の電線501にばらしてブチルゴム509の上に乗せ、ブチルゴム509と電線501の敷きを繰り返し、加圧して電線間にブチルゴム509を充墳し、成形する。ブチルゴム509の外周は、粘着テープ511によって巻かれる。このようにして止水構造が付与されたワイヤハーネスは、粘着テープ511の外周にシールスポンジ513が巻かれる。シールスポンジ513は、粘着テープ511とハーネス挿通穴(図示略)の間を防水する。   Further, as shown in FIG. 8 (b), the water-stopping structure using butyl rubber is obtained by separating the electric wire bundle into individual electric wires 501 and placing them on the butyl rubber 509, and repeatedly laying the butyl rubber 509 and the electric wires 501 under pressure. Butyl rubber 509 is filled between the wires and molded. The outer periphery of the butyl rubber 509 is wound with an adhesive tape 511. Thus, the seal sponge 513 is wound around the outer periphery of the adhesive tape 511 in the wire harness to which the water stop structure is provided. The seal sponge 513 waterproofs between the adhesive tape 511 and the harness insertion hole (not shown).

特開2011−172412号公報JP 2011-172412 A

しかしながら、上述の1液止水による止水構造は、電線間に止水剤(シリコン503)が充填されて電線被覆と接着する。このため、止水性能は非常に優れているが、止水剤の管理が困難であるほか、固化するまでに数時間程度を必要とすることから、作業性がよくなかった。また、上述のブチルゴム509による止水構造は、電線間に止水剤(ブチルゴム509)が充填され、ブチルゴム自体が柔らかく、なじみ易く、それでいて接着性があるので、確実に充填されれば止水性能は優れるが、使用ブチルゴム量の管理が困難な問題がある。更に、ブチルゴム509による止水構造は、ブチルゴム509がベタベタしていて手に付くなど作業性が悪いとともに、充填状況の確認が行いにくい。   However, in the above-described water stop structure using one liquid water stop, a water stop agent (silicon 503) is filled between the wires and adheres to the wire covering. For this reason, although the water stop performance is very excellent, the management of the water stop agent is difficult and it takes about several hours to solidify, so the workability is not good. Further, the water-stopping structure using the above-described butyl rubber 509 is filled with a water-stopping agent (butyl rubber 509) between the wires, the butyl rubber itself is soft and easy to adapt, and yet has adhesiveness. However, there is a problem that it is difficult to control the amount of butyl rubber used. Furthermore, the water-stopping structure using butyl rubber 509 is not easy to check, such as being sticky and sticky to the hand.

また、止水構造への応用が可能な技術として、電線束の外周を樹脂材料によってモールドするモールド構造が知られている(特許文献1等参照)。ところが、このようなモールド構造では、3本以上の電線を束にしてしまうと、隣接する電線間に樹脂を充填できない隙間(樹脂未充填空間)ができてしまう。
また、これらのモールド構造は、通常の射出成形機によって成形が行われる。このため、設備が大掛かりとなる。
また、別々にモールドされた封止樹脂部(堰き止め部)を1ヵ所で合わせて隔壁部の電線群挿通部にセットする場合、硬質樹脂材同士の合わせ面における水入り対策は困難となる。これに対し、合わせ面の水入り対策に、パッキン等の別部材を用いればコストアップとなる。また、合わせ面を、単純なリップ構造で水入り対策するには、強い押付力が必要となる。硬質樹脂材同士の合わせ面に強い押付力を付与するには、締結機構等が必要になり、これもコストアップとなる。
Further, as a technique that can be applied to a water stop structure, a mold structure is known in which the outer periphery of a wire bundle is molded with a resin material (see Patent Document 1 and the like). However, in such a mold structure, if three or more wires are bundled, a gap (resin unfilled space) in which resin cannot be filled is formed between adjacent wires.
Further, these mold structures are molded by a normal injection molding machine. For this reason, an installation becomes large.
Moreover, when the sealing resin part (damming part) separately molded is match | combined in one place and it sets to the electric wire group penetration part of a partition part, the countermeasure against water entering in the mating surface of hard resin materials becomes difficult. On the other hand, if another member such as packing is used as a countermeasure against water entering the mating surfaces, the cost increases. Also, a strong pressing force is required to prevent the mating surfaces from entering with a simple lip structure. In order to give a strong pressing force to the mating surfaces of the hard resin materials, a fastening mechanism or the like is required, which also increases the cost.

本発明は上記状況に鑑みてなされたもので、その目的は、一般的な硬質樹脂材同士の組み合わせのみで水入り対策を可能とすることができるワイヤハーネスの水入り対策構造を提供することにある。   The present invention has been made in view of the above situation, and an object of the present invention is to provide a water harness countermeasure structure for a wire harness capable of taking countermeasures against water only by a combination of common hard resin materials. is there.

本発明に係る上記目的は、下記構成により達成される。
(1) 複数の電線が直径方向に並ぶと共に、前記電線の並び方向に交差する方向に離間して複数の段数で配置される電線群と、前記電線群の延在方向の一部分を包囲し電線群挿通部の内周形状に応じた外周形状部を有する硬質樹脂材製の堰き止め部と、を備えるワイヤハーネスの水入り対策構造であって、前記堰き止め部は、各段における前記電線群の延在方向の一部分をそれぞれ包囲する複数の堰き止め部材と、互いに相手方の前記堰き止め部材と合体するための係合機構と、前記複数の電線の並び方向に延びると共に、前記電線群の延在方向に沿って所定間隔で前記堰き止め部材同士の合わせ面に突設されて前記複数の堰き止め部材の間における水入りを抑制する複数の止水リップ片と、を備えることを特徴とするワイヤハーネスの水入り対策構造。
The above object of the present invention is achieved by the following configuration.
(1) A plurality of electric wires are arranged in the diametrical direction, are separated in a direction intersecting the arrangement direction of the electric wires, and are arranged in a plurality of stages, and encloses a part of the extending direction of the electric wire group. A hard resin material damming portion having an outer peripheral shape portion corresponding to the inner peripheral shape of the group insertion portion, and the damming portion is the wire group in each stage. A plurality of damming members that respectively surround a part of the extending direction of the wire, an engagement mechanism for merging with the other damming member, extending in the direction in which the plurality of wires are aligned, and extending the wire group A plurality of water-stopping lip pieces that protrude from the mating surfaces of the damming members at a predetermined interval along the existing direction and suppress water entry between the damming members. Filling the wire harness Countermeasure structure.

上記(1)の構成のワイヤハーネスの水入り対策構造によれば、堰き止め部における各段の堰き止め部材は、合わせ面同士が接触する。この合わせ面は、各段の電線群の間で電線群の延在方向に沿うものとなる。従って、堰き止め部は、電線群が貫通する電線群挿通部を塞いだ場合、堰き止め部材の合わせ面同士が電線群貫通方向の一方及び他方(すなわち、電線群挿通部の内外)に通じて延在することとなる。そして、合わせ面に設けられる止水リップ片は、電線の並び方向に延びることとなる。また、止水リップ片は、電線群の延在方向に沿って所定間隔で複数のものが配設されており、一方の合わせ面に突設された止水リップ片は、先端部が他方の合わせ面に接する。これにより、電線群挿通部の外部より合わせ面同士の間に入った水は、止水リップ片の先端部と、先端部が接する合わせ面とによって、電線群挿通部の内部への流入が抑制される。
堰き止め部材に突設された止水リップ片は、僅かな力で撓み、複数の堰き止め部材の間の隙間を無くすことができる。そして、上流の止水リップ片から漏れ入った水は、水圧が強くないので、下流の止水リップ片により容易に水入りが抑制される。そこで、パッキン等の別部材が必要なくなり、コストダウンが可能となる。また、堰き止め部材同士を強い力で押し付けなくともよいので、締結機構等が必要なく、簡易な係合機構でよい。
According to the countermeasure against water entry of the wire harness having the configuration (1) above, the mating surfaces of the damming members at each stage in the damming portion are in contact with each other. This mating surface is along the extending direction of the electric wire group between the electric wire groups of each stage. Accordingly, when the damming portion closes the wire group insertion portion through which the wire group penetrates, the mating surfaces of the damming members communicate with one and the other in the wire group penetration direction (that is, inside and outside of the wire group insertion portion). It will be extended. And the water stop lip piece provided in a mating surface will be extended in the arrangement direction of an electric wire. In addition, a plurality of water-stopping lip pieces are arranged at predetermined intervals along the extending direction of the electric wire group, and the water-stopping lip piece protruding from one mating surface has the tip end of the other side. Touch the mating surface. As a result, the water that has entered between the mating surfaces from the outside of the wire group insertion portion is prevented from flowing into the wire group insertion portion by the tip portion of the water stop lip piece and the mating surface that the tip portion contacts. Is done.
The water stop lip piece protruding from the damming member can be bent with a slight force, and gaps between the damming members can be eliminated. And since the water which leaked from the upstream water stop lip piece does not have strong water pressure, water entry is easily suppressed by the downstream water stop lip piece. Therefore, a separate member such as packing is not necessary, and the cost can be reduced. Further, since the damming members do not have to be pressed with a strong force, a fastening mechanism or the like is not necessary, and a simple engagement mechanism may be used.

(2) 前記堰き止め部材の合わせ面には、前記複数の止水リップ片の間に止水溝が設けられていることを特徴とする上記(1)に記載のワイヤハーネスの水入り対策構造。 (2) The fitting structure of the wire harness according to (1), wherein a water stop groove is provided between the plurality of water stop lip pieces on the mating surface of the damming member. .

上記(2)の構成のワイヤハーネスの水入り対策構造によれば、上流の止水リップ片から漏れ入った水は、下流の止水リップ片の間に設けられた止水溝に滞留する。止水溝は、滞留させた水の容易な流下を抑制する。つまり、止水溝は、電線群挿通部の外部から内部へ浸入しようとする水の容易な流入を留める緩衝領域(バッファー)となる。従って、このワイヤハーネスの水入り対策構造では、上流の止水リップ片を通過した水は、下流の止水リップ片に達するまでの時間稼ぎができる。   According to the countermeasure against water entry of the wire harness having the configuration (2), the water leaked from the upstream water stop lip piece stays in the water stop groove provided between the downstream water stop lip pieces. The water stop groove suppresses easy flow of the retained water. That is, the water stop groove serves as a buffer region (buffer) that stops easy inflow of water from the outside to the inside of the wire group insertion portion. Therefore, in this wire harness countermeasure against water entry, water that has passed through the upstream water stop lip piece can earn time until it reaches the downstream water stop lip piece.

(3) 前記止水リップ片の先端部と対向する相手側の前記堰き止め部材の合わせ面には、前記止水リップ片に沿って前記複数の電線の並び方向に延びると共に、前記止水リップ片の先端部と当接するテーパ面を有する止水リブが突設されていることを特徴とする上記(1)又は(2)に記載のワイヤハーネスの水入り対策構造。 (3) The mating surface of the other damming member facing the tip of the waterstop lip piece extends in the direction in which the plurality of electric wires are arranged along the waterstop lip piece, and the waterstop lip. The structure for preventing water entry into a wire harness according to (1) or (2) above, wherein a water-stopping rib having a tapered surface that comes into contact with the tip of the piece protrudes.

上記(3)の構成のワイヤハーネスの水入り対策構造によれば、一方の合わせ面から突出した止水リップ片の先端部が、他方の合わせ面に設けられた止水リブに接する。止水リップ片の先端部が接する止水リブには、テーパ面が形成されているので、止水リップ片は、先端部が止水リブのテーパ面に当接することで緩やかに撓むことができる。このため、電線の並び方向に延在する止水リップ片は、延在方向の任意位置の弾性復元力が略同じとなる。これにより、テーパ面からの反力により撓んだ止水リップ片は、止水リブに対するシール圧が均一になるので、シール性が向上する。   According to the water harness countermeasure structure for a wire harness having the configuration (3), the tip of the water stop lip protruding from one mating surface is in contact with the water stop rib provided on the other mating surface. Since the water-stopping rib with which the tip of the water-stopping lip piece comes into contact has a tapered surface, the water-stopping lip piece can bend gently when the tip of the water-stopping lip piece comes into contact with the taper surface of the water-stopping rib. it can. For this reason, the water-stopping lip piece extending in the direction in which the electric wires are arranged has substantially the same elastic restoring force at an arbitrary position in the extending direction. Thereby, since the sealing pressure with respect to the water stop rib becomes uniform, the sealing performance improves the water stop lip piece bent by the reaction force from the taper surface.

本発明に係るワイヤハーネスの水入り対策構造によれば、一般的な硬質樹脂材同士の組み合わせのみで水入り対策を可能とすることができる。   According to the water entry countermeasure structure for a wire harness according to the present invention, it is possible to make a countermeasure against entry of water only by a combination of common hard resin materials.

以上、本発明について簡潔に説明した。更に、以下に説明される発明を実施するための形態(以下、「実施形態」という。)を添付の図面を参照して通読することにより、本発明の詳細は更に明確化されるであろう。   The present invention has been briefly described above. Further, the details of the present invention will be further clarified by reading through a mode for carrying out the invention described below (hereinafter referred to as “embodiment”) with reference to the accompanying drawings. .

本発明の一実施形態に係るワイヤハーネスの水入り対策構造を備えるワイヤハーネスを用いた機器接続構造を表す要部分解斜視図である。It is a principal part disassembled perspective view showing the apparatus connection structure using the wire harness provided with the water-filling countermeasure structure of the wire harness which concerns on one Embodiment of this invention. 図1に示した堰き止め部の正面図である。It is a front view of the damming part shown in FIG. 図2のA−A断面図である。It is AA sectional drawing of FIG. 合わせられる前の図3に示した堰き止め部材同士の断面図である。It is sectional drawing of the damming members shown in FIG. 3 before uniting. 低圧射出成形機の斜視図である。It is a perspective view of a low-pressure injection molding machine. (a)は水が入り始めた堰き止め部の断面図、(b)は上流の止水リップ片からわずかに水の漏れた堰き止め部の断面図である。(A) is sectional drawing of the dam part which water began to enter, (b) is sectional drawing of the dam part which water leaked slightly from the upstream water stop lip piece. (a)は上流の止水リップ片を越えた水が止水溝に溜まった堰き止め部の断面図、(b)は止水溝を通過した水が下流の止水リップ片を超えた堰き止め部の断面図である。(A) is a cross-sectional view of a damming portion in which water that has exceeded the upstream waterstop lip piece has accumulated in the waterstop groove, and (b) is a dam in which the water that has passed through the waterstop groove has exceeded the downstream waterstop lip piece. It is sectional drawing of a stop part. (a)は従来の1液止水による止水構造の横断面図、(b)はブチルゴムによる止水構造の横断面図である。(A) is a cross-sectional view of a conventional water-stop structure with one liquid water stop, and (b) is a cross-sectional view of a water-stop structure with butyl rubber.

以下、本発明に係る実施形態を図面を参照して説明する。
図1は本発明の一実施形態に係るワイヤハーネスの水入り対策構造を備えるワイヤハーネスを用いた機器接続構造を表す要部分解斜視図である。
本実施形態に係るワイヤハーネスの水入り対策構造を備えるワイヤハーネス100は、水平方向に並んで設けられた複数の電線11からなる電線群13と、硬質樹脂製の堰き止め部15と、係合機構17と、止水リップ片19と、有する。
なお、本実施形態において、水入り対策とは、防滴以上の止水性能を言う。
Embodiments according to the present invention will be described below with reference to the drawings.
FIG. 1 is an exploded perspective view of an essential part showing a device connection structure using a wire harness provided with a water harness countermeasure structure for a wire harness according to an embodiment of the present invention.
The wire harness 100 including the water harness countermeasure structure for a wire harness according to the present embodiment includes an electric wire group 13 including a plurality of electric wires 11 arranged in a horizontal direction, a damming portion 15 made of hard resin, and an engagement. It has a mechanism 17 and a water stop lip piece 19.
In addition, in this embodiment, the countermeasure against water entry refers to water stopping performance that is more than drip-proof.

電線群13は、複数の電線11が、直径方向に少なくとも一列に並んでいる。それぞれの電線11は、導体の外周が絶縁性樹脂によって被覆されている。「少なくとも一列」とは、複数列が多段状に配置されてもよい意味である。但し、この場合には、各段の電線群同士は、離間して配置される。   The electric wire group 13 has a plurality of electric wires 11 arranged in at least one line in the diameter direction. As for each electric wire 11, the outer periphery of a conductor is coat | covered with insulating resin. “At least one row” means that a plurality of rows may be arranged in multiple stages. However, in this case, the electric wire groups at each stage are arranged apart from each other.

複数の電線群13は、堰き止め部15において、電線11の並び方向に交差する方向に離間して複数の段数で配置される。本実施形態において、電線群13は、2段で配置されている。   In the damming portion 15, the plurality of electric wire groups 13 are spaced apart in the direction intersecting the arrangement direction of the electric wires 11 and arranged in a plurality of stages. In the present embodiment, the wire group 13 is arranged in two stages.

図2に示すように、堰き止め部15は、各段における電線群13の延在方向の一部分をそれぞれ包囲する2つの堰き止め部材からなる。本実施形態において、堰き止め部15は、上段の電線群13に設けられる上段堰き止め部材21と、下段の電線群13に設けられる下段堰き止め部材23と、からなる。上段堰き止め部材21及び下段堰き止め部材23は、それぞれの電線群13の延在方向の一部分を包囲するように一体にモールド成形されている。   As shown in FIG. 2, the damming portion 15 includes two damming members that respectively surround a part of the extending direction of the wire group 13 in each stage. In this embodiment, the damming portion 15 includes an upper damming member 21 provided in the upper wire group 13 and a lower damming member 23 provided in the lower wire group 13. The upper damming member 21 and the lower damming member 23 are integrally molded so as to surround a part in the extending direction of each electric wire group 13.

ワイヤハーネス100は、例えば止水ボックス25に使用される。止水ボックス25は、一体ケースに隔壁部27が形成されており、この隔壁部27に、電線群挿通部29が形成されている。電線群挿通部29には、ワイヤハーネス100の堰き止め部15が嵌入される。つまり、ワイヤハーネス100は、電線群挿通部29に嵌入される堰き止め部15により隔壁部27を貫通する。   The wire harness 100 is used for the water stop box 25, for example. In the water stop box 25, a partition wall portion 27 is formed in an integrated case, and an electric wire group insertion portion 29 is formed in the partition wall portion 27. The damming portion 15 of the wire harness 100 is fitted into the wire group insertion portion 29. That is, the wire harness 100 penetrates the partition wall portion 27 by the damming portion 15 inserted into the wire group insertion portion 29.

電線群挿通部29は、正面視で台形状の貫通穴31を有する筒状に形成される。堰き止め部15の外周形状部33は、この貫通穴31の内周形状に応じた形状を有するように成形されている。堰き止め部15は、電線群13の一端側から貫通穴31に嵌め入れられる。堰き止め部15は、挿入方向の任意位置の断面形状が、同一に形成される。なお、貫通穴31は、内周面にシールスポンジやゴムなどの止水材(図示せず)が貼り付けられ、堰き止め部15との間が止水される。   The electric wire group insertion part 29 is formed in a cylindrical shape having a trapezoidal through hole 31 in a front view. The outer peripheral shape portion 33 of the damming portion 15 is formed to have a shape corresponding to the inner peripheral shape of the through hole 31. The damming portion 15 is fitted into the through hole 31 from one end side of the wire group 13. The damming portion 15 is formed to have the same cross-sectional shape at an arbitrary position in the insertion direction. The through-hole 31 has a water-stopping material (not shown) such as a seal sponge or rubber attached to the inner peripheral surface thereof, and water is stopped from the damming portion 15.

また、堰き止め部15は、挿入方向に先細のテーパー面で外周形状部33が形成されてもよい。これにより、堰き止め部15は、電線群挿通部29への挿入圧力によって、より貫通穴31の内周面に密接させることができ、高い止水性を得ることができるようになる。   Further, the damming portion 15 may be formed with the outer peripheral shape portion 33 with a tapered surface tapered in the insertion direction. Thereby, the damming part 15 can be brought into closer contact with the inner peripheral surface of the through hole 31 by the insertion pressure to the electric wire group insertion part 29, so that a high water-stopping property can be obtained.

止水ボックス25には、例えば図示しない電子機器が収容される。電線群13の一端に接続されたコネクタ35は、この電子機器と接続される。コネクタ35は、止水ボックス25に収容され、止水ボックス25の電線群挿通部29から導出された電線群13が、堰き止め部15によって水入り対策される。これにより、コネクタ35は、水入り対策された止水ボックス内に収容される。   For example, an electronic device (not shown) is accommodated in the water stop box 25. A connector 35 connected to one end of the wire group 13 is connected to this electronic device. The connector 35 is accommodated in the water stop box 25, and the wire group 13 led out from the wire group insertion part 29 of the water stop box 25 is prevented from entering the water by the damming part 15. Thereby, the connector 35 is accommodated in the water stop box in which measures against entering water are taken.

堰き止め部15は、上段堰き止め部材21及び下段堰き止め部材23を合体させた状態で、外周形状部33を画成できるように、それぞれが一体にモールド成形されている。そして、上段堰き止め部材21と下段堰き止め部材23とを合体した堰き止め部15が、電線群挿通部29に嵌入される。   Each of the damming portions 15 is integrally molded so that the outer peripheral shape portion 33 can be defined in a state where the upper damming member 21 and the lower damming member 23 are combined. Then, the damming portion 15 that combines the upper damming member 21 and the lower damming member 23 is fitted into the wire group insertion portion 29.

堰き止め部15の外周形状部33は、例えば図示例の断面台形状に成形することができる。なお、堰き止め部15の外周形状部33は、これには限定されない。電線群13が3つ以上の多段の場合、堰き止め部15は、3つ以上の堰き止め部材により高さの高い台形状で成形される。   The outer peripheral shape portion 33 of the damming portion 15 can be formed, for example, in a trapezoidal cross section as illustrated. The outer peripheral shape portion 33 of the damming portion 15 is not limited to this. When the electric wire group 13 is multistage of three or more, the damming portion 15 is formed in a trapezoid shape having a high height by three or more damming members.

なお、図3に示すように、下段堰き止め部材23の下面(合わせ面37と反対の面)には、電線11の並び方向に延在する溝状の凹部である肉抜き部41が、電線群13の延在方向に複数設けられている。肉抜き部41は、厚肉部となる下段堰き止め部材23の下部におけるヒケやボイド等の成形不良を防止する。   As shown in FIG. 3, the lower portion of the lower damming member 23 (the surface opposite to the mating surface 37) has a lightening portion 41 that is a groove-like recess extending in the arrangement direction of the wires 11. A plurality of groups 13 are provided in the extending direction of the group 13. The lightening part 41 prevents molding defects such as sink marks and voids in the lower part of the lower damming member 23 that becomes a thick part.

上段堰き止め部材21及び下段堰き止め部材23をモールド成形するには、後述の低圧射出成形機が使用される。低圧射出成形機では、硬質樹脂材である例えば一般のエンプラ(エンジニアリングプラスチック)が使用される。本発明に係るワイヤハーネスの水入り対策構造を備えるワイヤハーネス100は、換言すれば、このエンプラに、電線群13の延在方向一部分が埋入(インサート成形)されたものとなっている。   In order to mold the upper damming member 21 and the lower damming member 23, a low-pressure injection molding machine described later is used. In a low-pressure injection molding machine, for example, general engineering plastics (engineering plastics) that are hard resin materials are used. In other words, the wire harness 100 provided with the water harness countermeasure structure according to the present invention is such that a part of the wire group 13 in the extending direction is embedded (insert molding) in this engineering plastic.

各列の隣接する電線11同士は、僅かに離間していても接触していてもよい。僅かに離間していれば、その間に樹脂が入り込み電線11の外周が包囲されて水入り対策され、接触していればそれによって水入り対策が可能となるためである。   The adjacent electric wires 11 in each row may be slightly separated or in contact with each other. If it is slightly separated, the resin enters between them and the outer periphery of the electric wire 11 is surrounded to take measures against water entry. If they are in contact with each other, it is possible to take measures against water entry.

また、ワイヤハーネス100は、各電線群13において複数の電線11が直径方向に一列で並ぶので、3本以上の電線11によって包囲された樹脂未充填空間が形成されることがなく、隣接する電線11同士の間を確実に水入り対策できる。   In addition, since the plurality of electric wires 11 are arranged in a line in the diameter direction in each electric wire group 13 in the wire harness 100, an unfilled space surrounded by three or more electric wires 11 is not formed, and adjacent electric wires are formed. It is possible to reliably take water between 11 members.

堰き止め部15に設けられる係合機構17は、上段堰き止め部材21と下段堰き止め部材23とを合体させる。互いに相手方の堰き止め部材と合体するための係合機構17は、枠状のロック部43と、ロック爪45を有したロックアーム47とからなる。本実施形態において、ロック部43は、下段堰き止め部材23に一体成形され、ロックアーム47は、上段堰き止め部材21に一体成形される。ロックアーム47は、片持ち梁状に形成され、先端の自由端にロック爪45が設けられる。ロックアーム47は、弾性変形することでロック部43にロック爪45が係止され、上段堰き止め部材21及び下段堰き止め部材23の離反を規制する。   The engagement mechanism 17 provided in the damming unit 15 unites the upper damming member 21 and the lower damming member 23. The engaging mechanism 17 for uniting with the other damming member comprises a frame-shaped lock portion 43 and a lock arm 47 having a lock claw 45. In the present embodiment, the lock portion 43 is integrally formed with the lower dam member 23, and the lock arm 47 is integrally formed with the upper dam member 21. The lock arm 47 is formed in a cantilever shape, and a lock claw 45 is provided at the free end of the tip. The lock arm 47 is elastically deformed so that the lock claw 45 is engaged with the lock portion 43 and regulates the separation of the upper damming member 21 and the lower damming member 23.

このようにして、堰き止め部15は、上段堰き止め部材21及び下段堰き止め部材23の電線貫通側面49に設けられたロック部43とロックアーム47を係止ロックすることにより、上段堰き止め部材21及び下段堰き止め部材23が直接組合わされて構成される。   In this way, the damming portion 15 locks and locks the lock portion 43 and the lock arm 47 provided on the wire penetrating side surface 49 of the upper damming member 21 and the lower damming member 23, so that the upper damming member 15 21 and the lower dam member 23 are combined directly.

合体される上段堰き止め部材21及び下段堰き止め部材23は、誤った向きで合わせ面37同士が合体することを防止する為に、合体方向を規定する必要がある。そこで、上段堰き止め部材21及び下段堰き止め部材23は、図2に示すように、非対称の誤挿入防止リブ51と誤挿入防止凹部53を有している。誤挿入防止リブ51と誤挿入防止凹部53とは、上段堰き止め部材21及び下段堰き止め部材23が規定の合体方向のみで一致する。これにより、上段堰き止め部材21及び下段堰き止め部材23は、誤った向きで合わせ面同士が合体することを防止されている。   The upper damming member 21 and the lower damming member 23 to be combined need to define the merging direction in order to prevent the mating surfaces 37 from being merged in the wrong direction. Therefore, the upper damming member 21 and the lower damming member 23 have an asymmetrical erroneous insertion preventing rib 51 and an erroneous insertion preventing recess 53 as shown in FIG. The erroneous insertion preventing rib 51 and the erroneous insertion preventing concave portion 53 coincide with each other only in the prescribed merging direction of the upper dam member 21 and the lower dam member 23. Thereby, the upper damming member 21 and the lower damming member 23 are prevented from joining the mating surfaces in the wrong direction.

図3及び図4に示すように、止水リップ片19は、複数の電線11の並び方向に延びている。止水リップ片19は、上段堰き止め部材21の下面(合わせ面37)には薄厚の垂下片として一体に成形されており、下段堰き止め部材23の上面(合わせ面37)には薄厚の起立片として一体に成形されている。   As shown in FIGS. 3 and 4, the water stop lip piece 19 extends in the direction in which the plurality of electric wires 11 are arranged. The water stop lip piece 19 is integrally formed as a thin hanging piece on the lower surface (mating surface 37) of the upper damming member 21, and the thin standing lip piece 19 is formed on the upper surface (mating surface 37) of the lower damming member 23. It is molded as a single piece.

本実施形態において、上段堰き止め部材21及び下段堰き止め部材23の合わせ面37には、それぞれの止水リップ片19を挟んで、電線11の並び方向に延びる一対の摺接壁55が形成されている。そして、上段堰き止め部材21の一対の摺接壁55の間に、下段堰き止め部材23の一対の摺接壁55が進入することにより、上段堰き止め部材21及び下段堰き止め部材23は、電線群13の延在方向の相対位置が位置決めされる。   In the present embodiment, a pair of sliding contact walls 55 extending in the direction in which the electric wires 11 are arranged are formed on the mating surfaces 37 of the upper damming member 21 and the lower damming member 23 with the waterstop lip pieces 19 interposed therebetween. ing. Then, when the pair of sliding contact walls 55 of the lower damming member 23 enters between the pair of sliding contact walls 55 of the upper damming member 21, the upper damming member 21 and the lower damming member 23 are The relative position in the extending direction of the group 13 is positioned.

一対の止水リップ片19は、電線群13の延在方向に沿って所定間隔で堰き止め部材同士の合わせ面37にそれぞれ突設される。それぞれの止水リップ片19は、相手側の合わせ面37に、先端部が接することにより、堰き止め部材同士の間における水入りを抑制する。   The pair of water stop lip pieces 19 are respectively provided on the mating surfaces 37 of the damming members at predetermined intervals along the extending direction of the electric wire group 13. Each water stop lip piece 19 suppresses the water entering between the damming members when the tip part contacts the mating surface 37 on the other side.

また、下段堰き止め部材23の合わせ面37には、一対の止水リップ片19の間に配置されるように止水溝57が設けられる。本実施形態の止水溝57は、後述の止水リブ59と止水リップ片19との間に画成されている。   In addition, a water stop groove 57 is provided on the mating surface 37 of the lower dam member 23 so as to be disposed between the pair of water stop lip pieces 19. The water stop groove 57 of this embodiment is defined between a water stop rib 59 and a water stop lip piece 19 which will be described later.

また、本実施形態に係るワイヤハーネスの水入り対策構造では、各止水リップ片19の先端部と対向する相手側の堰き止め部材の合わせ面37に、止水リップ片19に沿って止水リブ59が突設されている。止水リブ59は、止水リップ片19と同様に、電線11の並び方向に延びている。この止水リブ59は、止水リップ片19の先端部と当接するテーパ面61を有する。上段堰き止め部材21及び下段堰き止め部材23が合体されると、それぞれから突出する止水リップ片19の先端部が、相手側の止水リブ59のテーパ面61に密着して撓む。硬質樹脂材製の止水リップ片19は、薄厚に成形されるため水密シールに十分な弾性復元力を有している。これにより、堰き止め部15の合わせ面37には、止水リップ片19と止水リブ59、及び摺接壁55が水の浸入方向に複数配置され、電線群13の延在方向に沿う水の容易な通過を抑制する構造となっている。   Further, in the structure for preventing water entry of the wire harness according to the present embodiment, the water stop along the water stop lip piece 19 is provided on the mating surface 37 of the mating dam member facing the tip of each water stop lip piece 19. A rib 59 is projected. The water stopping ribs 59 extend in the direction in which the electric wires 11 are arranged in the same manner as the water stopping lip piece 19. The water stop rib 59 has a tapered surface 61 that comes into contact with the tip of the water stop lip piece 19. When the upper-stage damming member 21 and the lower-stage damming member 23 are combined, the tip of the water-stopping lip piece 19 protruding from each of the upper-stage damming member 21 is in close contact with the taper surface 61 of the water-stopping rib 59 on the other side and bends. The water-stopping lip piece 19 made of a hard resin material has a sufficient elastic restoring force for a watertight seal because it is formed thin. Accordingly, a plurality of water stop lip pieces 19, water stop ribs 59, and sliding contact walls 55 are arranged on the mating surface 37 of the damming portion 15 in the water intrusion direction, and the water along the extending direction of the electric wire group 13 is arranged. It has a structure that suppresses easy passage.

なお、本実施形態の堰き止め部15は、摺接壁55、止水リップ片19、止水リブ59及び止水溝57が、図1に示すように、それぞれ電線11の並び方向に延設されており、延設方向端部が外周形状部33で開放されている。この他、堰き止め部は、延設方向端部を薄壁により閉塞して外周形状部33で開放されなくしてもよい。   In the damming portion 15 of the present embodiment, the sliding wall 55, the water stop lip piece 19, the water stop rib 59, and the water stop groove 57 extend in the direction in which the electric wires 11 are arranged, as shown in FIG. The end portion in the extending direction is opened by the outer peripheral shape portion 33. In addition, the damming portion may not be opened by the outer peripheral shape portion 33 by closing the end portion in the extending direction with a thin wall.

図5は低圧射出成形機の斜視図である。
本実施形態において、上段堰き止め部材21及び下段堰き止め部材23の成形には、低圧射出成形機63が用いられる。低圧射出成形機63は、電線群13の途中位置に上段堰き止め部材21又は下段堰き止め部材23を一体にモールド成形することができる。なお、本実施形態に係るワイヤハーネスの水入り対策構造は、通常の射出成形機が用いられても勿論よい。低圧射出成形機63は、電動機等の外部動力なしに作業員が一人でも操作可能な成形機である。低圧射出成形機63は、成形型65と、図示しない型締め装置と、成形型65に溶融樹脂を加圧注入する低圧射出装置67と、から構成される。
FIG. 5 is a perspective view of a low pressure injection molding machine.
In the present embodiment, a low-pressure injection molding machine 63 is used for forming the upper damming member 21 and the lower damming member 23. The low-pressure injection molding machine 63 can integrally mold the upper damming member 21 or the lower damming member 23 at an intermediate position of the wire group 13. In addition, as for the water-filling countermeasure structure of the wire harness which concerns on this embodiment, of course, a normal injection molding machine may be used. The low-pressure injection molding machine 63 is a molding machine that can be operated by one worker without external power such as an electric motor. The low-pressure injection molding machine 63 includes a molding die 65, a mold clamping device (not shown), and a low-pressure injection device 67 that injects molten resin into the molding die 65 under pressure.

低圧射出装置67は、合成樹脂等を加熱して溶融するヒータが設けられた加熱筒69と、加熱筒内の溶融樹脂を図示しないノズルから射出するプランジャ71と、プランジャ71を前進させる射出シリンダ73と、射出シリンダ73を駆動するハンドル75と、加熱筒69の加熱温度を所望の温度に保持する温調器77と、を有し、これらが台座79に立設する装置支柱81に支持されている。   The low pressure injection device 67 includes a heating cylinder 69 provided with a heater for heating and melting synthetic resin and the like, a plunger 71 for injecting molten resin in the heating cylinder from a nozzle (not shown), and an injection cylinder 73 for moving the plunger 71 forward. And a handle 75 for driving the injection cylinder 73 and a temperature controller 77 for maintaining the heating temperature of the heating cylinder 69 at a desired temperature, and these are supported by a device column 81 standing on a pedestal 79. Yes.

なお、本実施形態における低圧射出成形機63とは、1回の射出成形で成形できる樹脂の量が最大で10g程度のものであって、且つ、成形型の型締め時に、エアシリンダ又はリンク等を用いて手動でも行うことができるものをいう。勿論、低圧射出装置67は、電動機やエア等の外部動力によって射出シリンダ73を駆動するものであってもよい。より具体的には、低圧射出成形機63としては、例えば、特開2010−260297号公報、特開2012−30429号公報及び特開2013−103492号公報などに開示された公知の「射出成形装置」を用いることができる。   The low-pressure injection molding machine 63 in the present embodiment has a maximum amount of resin that can be molded by one injection molding of about 10 g, and an air cylinder, a link, or the like when the mold is clamped This can be done manually using. Of course, the low pressure injection device 67 may drive the injection cylinder 73 by external power such as an electric motor or air. More specifically, as the low-pressure injection molding machine 63, for example, the well-known “injection molding apparatus” disclosed in JP 2010-260297 A, JP 2012-30429 A, JP 2013-103492 A, and the like. Can be used.

本実施形態に係る成形型65は、台座79に配置される。成形型65は、上段堰き止め部材21と、下段堰き止め部材23との成形用に2種類のものが用意される。成形型65は、上型83と下型85とが、電線群13の延在方向に沿った外側両端部分に形成されたバリきり87で電線群13を挟むことにより、上段堰き止め部材21又は下段堰き止め部材23を成形可能な空間(キャビティ89)を画成する。   The mold 65 according to this embodiment is disposed on the pedestal 79. Two types of molding dies 65 are prepared for molding the upper damming member 21 and the lower damming member 23. The molding die 65 is configured such that the upper die 83 and the lower die 85 sandwich the electric wire group 13 with the burrs 87 formed at both ends on the outer side along the extending direction of the electric wire group 13, so that the upper damming member 21 or A space (cavity 89) in which the lower dam member 23 can be formed is defined.

すなわち、上型83及び下型85は、上型分割面91及び下型分割面93を有する。上型分割面91及び下型分割面93には、上側ハーネス収容部95及び下側ハーネス収容部97が設けられる。成形型65は、上型83と下型85が型締めされると、内部に中空のキャビティ89を画成する。上側ハーネス収容部95は、このキャビティ89の上側部分と、バリきり87と、からなる。下側ハーネス収容部97は、このキャビティ89の下側部分と、バリきり87と、からなる。バリきり87は、一列の電線群13の延在方向に沿ったキャビティ89の外側両端部分において一列の電線群13の外周を挟む。本実施形態において、バリきり87は、電線群13を挟む面が平坦な面で形成される。   That is, the upper mold 83 and the lower mold 85 have an upper mold dividing surface 91 and a lower mold dividing surface 93. An upper harness housing part 95 and a lower harness housing part 97 are provided on the upper mold parting surface 91 and the lower mold parting surface 93. When the upper die 83 and the lower die 85 are clamped, the molding die 65 defines a hollow cavity 89 therein. The upper harness housing portion 95 includes an upper portion of the cavity 89 and a burr hole 87. The lower harness housing portion 97 includes a lower portion of the cavity 89 and a burr hole 87. The burrs 87 sandwich the outer periphery of the row of electric wire groups 13 at both ends of the cavity 89 along the extending direction of the row of electric wire groups 13. In this embodiment, the burr hole 87 is formed with a flat surface between which the wire group 13 is sandwiched.

下型85におけるバリきり87は、一列の電線群13を収容可能な凹状部99を有し、下型分割面93からの深さが電線11の直径と略同じとされる。一方、上型83におけるバリきり87は、上型分割面91と同じ面上に平板状に形成されている。   The burr hole 87 in the lower mold 85 has a concave portion 99 that can accommodate a row of the wire group 13, and the depth from the lower mold dividing surface 93 is substantially the same as the diameter of the electric wire 11. On the other hand, the burrs 87 in the upper mold 83 are formed in a flat plate shape on the same surface as the upper mold dividing surface 91.

なお、下型85と上型83のバリきり87は、同一の凹状部99で形成してもよい。この場合、下型85と上型83のバリきり87を構成する凹状部99は、下型分割面93と上型分割面91からの深さが電線11の半径と略同じとされる。   The burrs 87 of the lower mold 85 and the upper mold 83 may be formed by the same concave portion 99. In this case, the concave portion 99 constituting the burr hole 87 of the lower mold 85 and the upper mold 83 has substantially the same depth as the radius of the electric wire 11 from the lower mold dividing surface 93 and the upper mold dividing surface 91.

成形型65は、下型85におけるバリきり87の凹状部内に一列の電線群13を収容した状態で上型83と下型85を型締めする。下型85のみに凹状部99を設けた成形型65は、電線群13が下側ハーネス収容部97に配置し易くなり、型締め時の電線噛み込みが生じにくくなる。   The molding die 65 clamps the upper die 83 and the lower die 85 in a state where the row of the wire group 13 is accommodated in the concave portion of the burrs 87 in the lower die 85. In the molding die 65 in which the concave portion 99 is provided only in the lower die 85, the electric wire group 13 is easily arranged in the lower harness housing portion 97, and it is difficult for the electric wire to be caught during clamping.

図5に示す下段堰き止め部材23用の成形型65には、上側ハーネス収容部95に、摺接壁55、止水リップ片19、止水溝57及び止水リブ59の成形部(図示略)が形成される。また、図示しない上段堰き止め部材21用の成形型65には、下側ハーネス収容部97に、摺接壁55、止水リップ片19、止水溝57及び止水リブ59の成形部(図示略)が形成される。   In the molding die 65 for the lower dam member 23 shown in FIG. 5, the upper harness accommodating portion 95, the sliding contact wall 55, the water stop lip piece 19, the water stop groove 57 and the water stop rib 59 are formed (not shown). ) Is formed. Further, in the molding die 65 for the upper dam member 21 (not shown), the lower harness housing part 97, the sliding contact wall 55, the water stop lip piece 19, the water stop groove 57, and the water stop rib 59 are formed (not shown). Abbreviation) is formed.

次に、上記した構成の作用を説明する。
本実施形態に係るワイヤハーネスの水入り対策構造では、堰き止め部15における上段堰き止め部材21及び下段堰き止め部材23は、合わせ面37同士が接触する。この合わせ面37同士は、上下段の一対の電線群13の間で電線群13の延在方向に沿うものとなる。従って、堰き止め部15は、一対の電線群13が貫通する電線群挿通部29を塞いだ場合、上段堰き止め部材21及び下段堰き止め部材23の合わせ面37同士が、電線群挿通部29の内外に通じて延在することとなる。
Next, the operation of the above configuration will be described.
In the countermeasure against water entry of the wire harness according to this embodiment, the mating surfaces 37 of the upper damming member 21 and the lower damming member 23 in the damming portion 15 are in contact with each other. The mating surfaces 37 are along the extending direction of the electric wire group 13 between the pair of upper and lower electric wire groups 13. Therefore, when the damming portion 15 closes the wire group insertion portion 29 through which the pair of wire groups 13 penetrates, the mating surfaces 37 of the upper damming member 21 and the lower damming member 23 form the wire group insertion portion 29. It will extend through inside and outside.

そして、これら合わせ面37に設けられている止水リップ片19は、電線11の並び方向に延びることとなる。また、止水リップ片19は、電線群13の延在方向に沿って所定間隔で一対配設されており、一方の合わせ面37に突設された止水リップ片19は、先端部が他方の合わせ面37に接する。これにより、電線群挿通部29の外部より合わせ面37同士の間に入った水は、止水リップ片19の先端部と、先端部が接する他方の合わせ面37とによって、電線群挿通部29の内部への流入が抑制される。   The water stop lip pieces 19 provided on the mating surfaces 37 extend in the direction in which the electric wires 11 are arranged. Further, the water-stopping lip pieces 19 are arranged in pairs along the extending direction of the electric wire group 13 at a predetermined interval. In contact with the mating surface 37. Thereby, the water that has entered between the mating surfaces 37 from the outside of the electric wire group insertion portion 29 is brought into contact with the electric wire group insertion portion 29 by the distal end portion of the water stop lip piece 19 and the other mating surface 37 with which the distal end portion contacts. Inflow to the inside of the is suppressed.

上段堰き止め部材21及び下段堰き止め部材23にそれぞれ突設された止水リップ片19は、僅かな力で撓み、これら上段堰き止め部材21及び下段堰き止め部材23の間の隙間を無くすことができる。図6の(a)に示すように、電線群挿通部29の外側(図中、左側)が被水領域101である場合、堰き止め部15には、水が摺接壁55を越えて徐々に内方へ入る。   The water stop lip pieces 19 projecting from the upper damming member 21 and the lower damming member 23 are bent with a slight force, and the gap between the upper damming member 21 and the lower damming member 23 can be eliminated. it can. As shown to (a) of FIG. 6, when the outer side (left side in the figure) of the electric wire group insertion part 29 is the to-be-watered area | region 101, water will pass over the slidable contact wall 55 gradually in the damming part 15. FIG. Enter inward.

そして、図6の(b)に示すように、最初(上流)の止水リップ片19から漏れ入った水は、水圧が強くないので、次(下流)の止水リップ片19により容易に水入りが抑制される。そこで、本実施形態の水入り対策構造を備えたワイヤハーネス100は、パッキン等の別部材が必要なくなり、コストダウンが可能となる。また、ワイヤハーネス100は、上段堰き止め部材21と下段堰き止め部材23とを強い力で押し付けなくともよいので、締結機構等が必要なく、簡易な係合機構17でよい。   Then, as shown in FIG. 6B, the water leaking from the first (upstream) water-stopping lip piece 19 does not have a strong water pressure. Enter is suppressed. Therefore, the wire harness 100 provided with the structure for preventing water entry according to the present embodiment does not require a separate member such as packing, and the cost can be reduced. In addition, the wire harness 100 does not need to press the upper damming member 21 and the lower damming member 23 with a strong force, so that a fastening mechanism or the like is not necessary, and a simple engagement mechanism 17 may be used.

本実施形態に係るワイヤハーネスの水入り対策構造では、図7の(a)に示すように、最初の止水リップ片19から漏れ入った水は、次の止水リップ片19の間に設けられた止水溝57に滞留する。止水溝57は、滞留させた水の容易な流下を抑制する。つまり、止水溝57は、電線群挿通部29の外部から内部へ浸入しようとする水の容易な流入を留める緩衝領域(バッファー)となる。   In the water entry countermeasure structure for a wire harness according to the present embodiment, as shown in FIG. 7A, water leaking from the first water stop lip piece 19 is provided between the next water stop lip pieces 19. It stays in the water stop groove 57 formed. The water stop groove 57 suppresses an easy flow of the retained water. That is, the water stop groove 57 serves as a buffer region (buffer) that stops easy inflow of water to enter from the outside to the inside of the wire group insertion portion 29.

これにより、本実施形態のワイヤハーネスの水入り対策構造では、最初の止水リップ片19を通過した水は、次の止水リップ片19に達するまでの時間稼ぎができる。その結果、図7の(b)に示すように、最終的に堰き止め部15を水が通過するまでには、十分な時間が稼げることになる。   Thereby, in the water-filling countermeasure structure of the wire harness of the present embodiment, the water that has passed through the first water-stopping lip piece 19 can earn time until it reaches the next water-stopping lip piece 19. As a result, as shown in FIG. 7B, sufficient time can be earned until the water finally passes through the damming portion 15.

更に、本実施形態のワイヤハーネスの水入り対策構造では、一方の合わせ面37から突出した止水リップ片19の先端部が、他方の合わせ面37に設けられた止水リブ59に接する。止水リップ片19の先端部が接する止水リブ59には、テーパ面61が形成されているので、止水リップ片19は、先端部が止水リブ59のテーパ面61に当接することで緩やかに撓むことができる。このため、電線11の並び方向に延在する止水リップ片19は、延在方向の任意位置の弾性復元力が略同じとなる。これにより、テーパ面61からの反力により撓んだ止水リップ片19は、止水リブ59に対するシール圧が均一になるので、シール性が向上する。   Further, in the wire harness countermeasure structure for a wire harness according to the present embodiment, the distal end portion of the water stop lip piece 19 protruding from one mating surface 37 contacts the water stop rib 59 provided on the other mating surface 37. Since the taper surface 61 is formed on the water stop rib 59 with which the tip of the water stop lip piece 19 is in contact, the tip of the water stop lip piece 19 comes into contact with the taper surface 61 of the water stop rib 59. It can bend gently. For this reason, as for the water stop lip piece 19 extended in the arrangement direction of the electric wire 11, the elastic restoring force of the arbitrary positions of the extension direction becomes substantially the same. Thereby, since the sealing pressure with respect to the water stop rib 59 becomes uniform, the sealing performance improves the water stop lip piece 19 bent by the reaction force from the taper surface 61.

なお、上記実施形態では、堰き止め部は上段堰き止め部材21及び下段堰き止め部材23からなる場合を説明したが、本発明の構成は、堰き止め部が3つ以上の堰き止め部材からなる構成としてもよい。これにより、ワイヤハーネスは、多数の電線群に対して同時に水入り対策をとることができる。   In the above embodiment, the case where the damming portion is composed of the upper damming member 21 and the lower damming member 23 has been described. However, in the configuration of the present invention, the damming portion is composed of three or more damming members. It is good. Thereby, the wire harness can take countermeasures against water entry to a large number of electric wire groups at the same time.

従って、本実施形態に係るワイヤハーネスの水入り対策構造によれば、一般的な硬質樹脂材同士の組み合わせのみで水入り対策を可能とすることができる。   Therefore, according to the water entry countermeasure structure of the wire harness according to the present embodiment, it is possible to make a countermeasure against water entry only by a combination of general hard resin materials.

ここで、上述した本発明に係るワイヤハーネスの水入り対策構造の実施形態の特徴をそれぞれ以下に簡潔に纏めて列記する。
[1] 複数の電線(11)が直径方向に並ぶと共に、前記電線の並び方向に交差する方向に離間して複数の段数で配置される電線群(13)と、
前記電線群の延在方向の一部分を包囲し電線群挿通部(29)の内周形状に応じた外周形状部(33)を有する硬質樹脂材製の堰き止め部(15)と、を備えるワイヤハーネス(100)の水入り対策構造であって、
前記堰き止め部は、
各段における前記電線群の延在方向の一部分をそれぞれ包囲する複数の堰き止め部材(上段堰き止め部材21及び下段堰き止め部材23)と、
互いに相手方の前記堰き止め部材と合体するための係合機構(ロック部43、ロックアーム47)と、
前記複数の電線の並び方向に延びると共に、前記電線群の延在方向に沿って所定間隔で前記堰き止め部材同士の合わせ面(37)に突設されて前記複数の堰き止め部材の間における水入りを抑制する複数の止水リップ片(19)と、
を備えることを特徴とするワイヤハーネスの水入り対策構造。
[2] 前記堰き止め部材の合わせ面には、前記複数の止水リップ片の間に止水溝(57)が設けられている
ことを特徴とする上記[1]に記載のワイヤハーネスの水入り対策構造。
[3] 前記止水リップ片の先端部と対向する相手側の前記堰き止め部材の合わせ面には、前記止水リップ片に沿って前記複数の電線の並び方向に延びると共に、前記止水リップ片の先端部と当接するテーパ面(61)を有する止水リブ(59)が突設されている
ことを特徴とする上記[1]又は[2]に記載のワイヤハーネスの水入り対策構造。
Here, the features of the embodiment of the wire harness water countermeasure structure according to the present invention described above are briefly summarized and listed below.
[1] A plurality of electric wires (11) arranged in the diameter direction, and arranged in a plurality of stages spaced apart in a direction intersecting the arrangement direction of the electric wires,
A hard resin material damming portion (15) that surrounds a part of the wire group in the extending direction and has an outer peripheral shape portion (33) corresponding to the inner peripheral shape of the electric wire group insertion portion (29). It is a countermeasure structure against water in the harness (100),
The damming portion is
A plurality of damming members (upper damming member 21 and lower damming member 23) that respectively surround a part of the extending direction of the wire group in each stage;
An engagement mechanism (lock portion 43, lock arm 47) for uniting with the other damming member,
The water between the plurality of damming members extends in the direction in which the plurality of electric wires are arranged and projects from the mating surface (37) of the damming members at a predetermined interval along the extending direction of the electric wire group. A plurality of water-stopping lip pieces (19) for suppressing entry;
A water harness countermeasure structure for a wire harness, comprising:
[2] The water of the wire harness according to the above [1], wherein a water stop groove (57) is provided between the plurality of water stop lip pieces on the mating surface of the damming member. Incoming countermeasure structure.
[3] The mating surface of the other damming member facing the tip of the waterstop lip piece extends along the waterstop lip piece in the arrangement direction of the plurality of electric wires, and the waterstop lip. The structure for preventing water entry into a wire harness according to the above [1] or [2], wherein a water stop rib (59) having a tapered surface (61) that comes into contact with the tip of the piece protrudes.

なお、本発明は、上述した実施形態に限定されるものではなく、適宜、変形、改良、等が可能である。その他、上述した実施形態における各構成要素の材質、形状、寸法、数、配置箇所、等は本発明を達成できるものであれば任意であり、限定されない。   In addition, this invention is not limited to embodiment mentioned above, A deformation | transformation, improvement, etc. are possible suitably. In addition, the material, shape, dimensions, number, arrangement location, and the like of each component in the above-described embodiment are arbitrary and are not limited as long as the present invention can be achieved.

11…電線
13…電線群
15…堰き止め部
19…止水リップ片
21…上段堰き止め部材(堰き止め部材)
23…下段堰き止め部材(堰き止め部材)
29…電線群挿通部
33…外周形状部
37…合わせ面
43…ロック部(係合機構)
47…ロックアーム(係合機構)
57…止水溝
59…止水リブ
61…テーパ面
100…ワイヤハーネス
DESCRIPTION OF SYMBOLS 11 ... Electric wire 13 ... Electric wire group 15 ... Damping part 19 ... Water stop lip piece 21 ... Upper stage damming member (damming member)
23 ... Lower dam member (dam member)
29 ... Electric wire group insertion part 33 ... Outer peripheral shape part 37 ... Matching surface 43 ... Lock part (engagement mechanism)
47. Lock arm (engagement mechanism)
57 ... Water stop groove 59 ... Water stop rib 61 ... Tapered surface 100 ... Wire harness

Claims (3)

複数の電線が直径方向に並ぶと共に、前記電線の並び方向に交差する方向に離間して複数の段数で配置される電線群と、
前記電線群の延在方向の一部分を包囲し電線群挿通部の内周形状に応じた外周形状部を有する硬質樹脂材製の堰き止め部と、を備えるワイヤハーネスの水入り対策構造であって、
前記堰き止め部は、
各段における前記電線群の延在方向の一部分をそれぞれ包囲する複数の堰き止め部材と、
互いに相手方の前記堰き止め部材と合体するための係合機構と、
前記複数の電線の並び方向に延びると共に、前記電線群の延在方向に沿って所定間隔で前記堰き止め部材同士の合わせ面に突設されて前記複数の堰き止め部材の間における水入りを抑制する複数の止水リップ片と、
を備えることを特徴とするワイヤハーネスの水入り対策構造。
A plurality of electric wires arranged in the diameter direction, and arranged in a plurality of stages spaced apart in a direction intersecting the arrangement direction of the electric wires, and
A wire harness countermeasure structure for water harness comprising: a hard resin material damming portion that surrounds a part in the extending direction of the wire group and has an outer peripheral shape portion corresponding to an inner peripheral shape of the wire group insertion portion. ,
The damming portion is
A plurality of damming members each surrounding a part of the extending direction of the wire group in each stage;
An engagement mechanism for uniting with the other damming member,
While extending in the direction in which the plurality of electric wires are arranged, and protruding from the mating surface between the damming members at a predetermined interval along the extending direction of the electric wire group, water entering between the damming members is suppressed. A plurality of still water lip pieces,
A water harness countermeasure structure for a wire harness, comprising:
前記堰き止め部材の合わせ面には、前記複数の止水リップ片の間に止水溝が設けられている
ことを特徴とする請求項1に記載のワイヤハーネスの水入り対策構造。
The structure for preventing water entry into a wire harness according to claim 1, wherein a water stop groove is provided between the plurality of water stop lip pieces on a mating surface of the damming member.
前記止水リップ片の先端部と対向する相手側の前記堰き止め部材の合わせ面には、前記止水リップ片に沿って前記複数の電線の並び方向に延びると共に、前記止水リップ片の先端部と当接するテーパ面を有する止水リブが突設されている
ことを特徴とする請求項1又は2に記載のワイヤハーネスの水入り対策構造。
The mating surface of the other damming member facing the tip of the water stop lip piece extends in the direction in which the plurality of electric wires are arranged along the water stop lip piece, and the tip of the water stop lip piece. The water-filling countermeasure structure for a wire harness according to claim 1 or 2, wherein a water-stopping rib having a tapered surface that comes into contact with the portion protrudes.
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