JP2017223108A - Solar cell device - Google Patents

Solar cell device Download PDF

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Publication number
JP2017223108A
JP2017223108A JP2017150935A JP2017150935A JP2017223108A JP 2017223108 A JP2017223108 A JP 2017223108A JP 2017150935 A JP2017150935 A JP 2017150935A JP 2017150935 A JP2017150935 A JP 2017150935A JP 2017223108 A JP2017223108 A JP 2017223108A
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Prior art keywords
solar cell
fixing member
cell device
roof
support
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JP2017150935A
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JP6363774B2 (en
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山下 満雄
Mitsuo Yamashita
満雄 山下
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Kyocera Corp
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Kyocera Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/20Peripheral frames for modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/30Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
    • F24S25/33Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles
    • F24S25/35Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles by means of profiles with a cross-section defining separate supporting portions for adjacent modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/61Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S20/00Solar heat collectors specially adapted for particular uses or environments
    • F24S2020/10Solar modules layout; Modular arrangements
    • F24S2020/14Stepped arrangements, e.g. in parallel planes, without module overlapping
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S2025/6005Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules by screwed connection
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/20Solar thermal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

PROBLEM TO BE SOLVED: To provide a solar cell device which reduces deformation of a roof material by reducing a load applied to the roof material due to self-weight of the solar cell device and the like.SOLUTION: A solar cell device 1A is installed on an installation surface 2b via a roof material 2c. The solar cell device 1A includes: a solar cell module 10; a support member 21 for supporting the solar cell module 10; and a support metal fitting being provided between the support member 21 and the roof material 2c, and having a bottom surface part arranged on the roof material 2c. Further, the solar cell device 1A includes: a first fixing member for fixing the support metal fitting to the installation surface 2b by penetrating the bottom surface part and the roof material 2c and being inserted into the installation surface 2b; and a second fixing member covering an upper end of the first fixing member and being fixed to the upper surface of the bottom surface part.SELECTED DRAWING: Figure 1

Description

本発明は、太陽電池装置に関する。   The present invention relates to a solar cell device.

近年の環境保護の機運の高まりに伴い、環境負荷の少ない太陽光発電が注目されている。この太陽光発電に使用される太陽電池装置は、例えば、建物の屋根等に設置される。そのため、太陽電池装置は、屋根の特徴に適した構造であることが求められる。   With the recent increase in environmental protection, solar power generation with a low environmental load has attracted attention. The solar cell device used for this photovoltaic power generation is installed on the roof of a building, for example. Therefore, the solar cell device is required to have a structure suitable for the characteristics of the roof.

例えば、屋根の一種として横葺き屋根がある。横葺き屋根とは、長尺の板金の屋根材の長辺側に係合部を設け、複数の屋根材をその長辺が屋根の傾斜方向に直交するように、係合部同士を係合させて階段状に配置した構造である。   For example, there is a horizontal roof as a kind of roof. With a horizontal roof, an engagement part is provided on the long side of a long sheet metal roof material, and the engagement parts are engaged with each other so that the long side is orthogonal to the inclination direction of the roof. The structure is arranged in a staircase pattern.

この横葺き屋根の係合部付近は、比較的防水性が弱い。そこで、特開2011−117204号公報には、横葺き屋根に固定される支持金具の上を覆う水切りカバーおよび支持金具の底側に水切り板を配置した構造の太陽電池装置が開示されている。   The vicinity of the engaging portion of the side roof is relatively weak in waterproofness. Japanese Unexamined Patent Application Publication No. 2011-117204 discloses a solar cell device having a structure in which a draining cover that covers the top of a support fitting fixed to a side roof and a draining plate disposed on the bottom side of the support fitting.

特開2011−117204号公報に開示された太陽電池装置は、屋根材と野地板とが接する場所の屋根材上に支持金具を配置することで、太陽電池装置の荷重を野地板で支持する構造である。しかし、横葺き屋根では、屋根材と野地板との間に空間があるときに、この空間に発泡スチロール、ガラス繊維などからなるバックアップ材または断熱材を設ける場合がある。このとき、太陽電池装置に大きな荷重が加わると、横葺き屋根の屋根材が変形して係合部の係合が外れて漏水が発生する場合がある。また、太陽電池装置が歪んで破損するなどの不具合が生じるおそれもある。   The solar cell device disclosed in Japanese Patent Application Laid-Open No. 2011-117204 has a structure in which the load of the solar cell device is supported by the field plate by arranging a support metal fitting on the roof material where the roof material and the field plate are in contact with each other. It is. However, in the case of a horizontal roof, when there is a space between the roof material and the base plate, a backup material or a heat insulating material made of foamed polystyrene, glass fiber, or the like may be provided in this space. At this time, when a large load is applied to the solar cell device, the roofing material of the side roof may be deformed, the engagement portion may be disengaged, and water leakage may occur. In addition, there is a risk that the solar cell device is distorted and damaged.

本発明の1つの目的は、太陽電池装置の自重等によって屋根材に加わる負荷を小さくすることで屋根材の変形を低減した太陽電池装置を提供することである。   One object of the present invention is to provide a solar cell device in which the deformation of the roof material is reduced by reducing the load applied to the roof material due to its own weight or the like.

本発明の実施形態に係る太陽電池装置は、屋根材を介して設置面に設置される。この太陽電池装置は、太陽電池モジュールと、該太陽電池モジュールを支持する支持部材と、該支持部材と前記屋根材との間に設けられており、前記屋根材上に配置される底面部を有する支持金具とを備えている。さらに、本実施形態では、前記底面部および前記屋根材を貫通して前記設置面に差し込むことによって、前記設置面に前記支持金具を固定する第1固定部材と、該第1固定部材の上端を覆って前記底面部の上面に固定される第2固定部材とを備えている。   The solar cell device according to the embodiment of the present invention is installed on the installation surface via a roofing material. The solar cell device includes a solar cell module, a support member that supports the solar cell module, a bottom surface portion that is provided between the support member and the roof material, and is disposed on the roof material. And a support bracket. Further, in the present embodiment, a first fixing member that fixes the support fitting to the installation surface by penetrating the bottom surface portion and the roof material and inserting the roof member into the installation surface, and an upper end of the first fixing member. A second fixing member that covers and is fixed to the upper surface of the bottom surface portion.

本実施形態に係る太陽電池装置によれば、太陽電池装置が屋根材だけでなく設置面でも支持可能な構造となっているため、太陽電池装置の自重または積雪荷重等の外力が分散されて屋根材に集中しにくくなる。これにより、本実施形態では、屋根材の変形を低減することができる。   According to the solar cell device according to the present embodiment, the solar cell device has a structure that can be supported not only by the roofing material but also by the installation surface, and thus the external force such as the solar cell device's own weight or snow load is dispersed and the roof. It becomes difficult to concentrate on the material. Thereby, in this embodiment, the deformation | transformation of a roof material can be reduced.

本発明の一実施形態に係る太陽電池装置を屋根に設置した様子を示す斜視図である。It is a perspective view which shows a mode that the solar cell apparatus which concerns on one Embodiment of this invention was installed in the roof. 本発明の一実施形態に係る太陽電池装置を構成する太陽電池モジュールを示す図であり、(a)は太陽電池モジュールを受光面側から見た平面図であり、(b)は図2(a)のA−A’断面を示す断面図である。It is a figure which shows the solar cell module which comprises the solar cell apparatus which concerns on one Embodiment of this invention, (a) is the top view which looked at the solar cell module from the light-receiving surface side, (b) is FIG. It is sectional drawing which shows the AA 'cross section of). 本発明の第1実施形態に係る太陽電池装置1Aの図面であり、図1のB−B’断面を示す断面図である。It is drawing of 1 A of solar cell apparatuses which concern on 1st Embodiment of this invention, and is sectional drawing which shows the B-B 'cross section of FIG. 本発明の第1実施形態に係る太陽電池装置1Aを示す図面であり、(a)は図3のC部を抜き出して示す分解斜視図であり、(b)は図3のC部を抜き出して示す斜視図である。It is drawing which shows 1 A of solar cell apparatuses which concern on 1st Embodiment of this invention, (a) is a disassembled perspective view which extracts and shows the C section of FIG. 3, (b) extracts C section of FIG. It is a perspective view shown. 本発明の第2実施形態に係る太陽電池装置1Bを示す図面であり、(a)は図4(a)に相当する分解斜視図であり、(b)は図4(b)に相当する斜視図である。It is drawing which shows the solar cell apparatus 1B which concerns on 2nd Embodiment of this invention, (a) is a disassembled perspective view equivalent to Fig.4 (a), (b) is a perspective view equivalent to FIG.4 (b). FIG. 本発明の第2実施形態に係る太陽電池装置1Bの変形例を示す図面であり、(a)は図4(a)に相当する分解斜視図であり、(b)は図4(b)に相当する斜視図であり、(c)は図6(b)をD−D’断面から見た断面図である。It is drawing which shows the modification of the solar cell apparatus 1B which concerns on 2nd Embodiment of this invention, (a) is a disassembled perspective view equivalent to Fig.4 (a), (b) is FIG.4 (b). FIG. 6C is a corresponding perspective view, and FIG. 6C is a cross-sectional view of FIG. 6B viewed from a DD ′ cross section. 本発明の第3実施形態に係る太陽電池装置1Cを示す図面であり、図3に相当する断面図である。It is drawing which shows 1 C of solar cell apparatuses which concern on 3rd Embodiment of this invention, and is sectional drawing equivalent to FIG. 本発明の第4実施形態に係る太陽電池装置1Dを示す図面であり、図3に相当する断面図である。It is drawing which shows 1D of solar cell apparatuses which concern on 4th Embodiment of this invention, and is sectional drawing equivalent to FIG. 本発明の第5実施形態に係る太陽電池装置1Eを示す図面であり、図3に相当する断面図である。It is drawing which shows the solar cell apparatus 1E which concerns on 5th Embodiment of this invention, and is sectional drawing equivalent to FIG. 本発明の第6実施形態に係る太陽電池装置1Fを示す図面であり、図4(a)に相当する分解斜視図である。It is drawing which shows the solar cell apparatus 1F which concerns on 6th Embodiment of this invention, and is a disassembled perspective view equivalent to Fig.4 (a). 本発明の第7実施形態に係る太陽電池装置1Gを示す図面であり、(a)と(b)は図11(b)の組み立ての順序を示す分解斜視図であり、(c)は図4(b)に相当する斜視図である。It is drawing which shows 1 G of solar cell apparatuses which concern on 7th Embodiment of this invention, (a) and (b) is a disassembled perspective view which shows the assembly order of FIG.11 (b), (c) is FIG. It is a perspective view equivalent to (b). 本発明の第7実施形態に係る太陽電池装置1Gの変形例を示す図面であり、図4(b)に相当する斜視図である。It is drawing which shows the modification of the solar cell apparatus 1G which concerns on 7th Embodiment of this invention, and is a perspective view equivalent to FIG.4 (b). 本発明の第8実施形態に係る太陽電池装置1Hを示す図面であり、図4(a)に相当する分解斜視図である。It is drawing which shows the solar cell apparatus 1H which concerns on 8th Embodiment of this invention, and is a disassembled perspective view equivalent to Fig.4 (a).

以下、本発明に係る太陽電池装置の実施形態について図面を参照しつつ詳細に説明する。   Hereinafter, embodiments of a solar cell device according to the present invention will be described in detail with reference to the drawings.

≪第1実施形態≫
図1および図3に示すように、太陽電池装置1Aは、傾斜した屋根2上に固定される。屋根2は、互いに平行に配置された複数の構造材2aと、構造材2a上に傾斜して固定された野地板2bと、野地板2b上に葺かれた屋根材2cとからなる。野地板2bは、屋根の下地材に相当するものである。屋根材2cは、例えば、長方形の板状であって、両側の長辺の縁部に係合部2c1を有する。この屋根材2cは、例えば、金属製の屋根葺き材で構成される。具体的に、屋根材2cは、例えば、アルミニウム−亜鉛合金めっき鋼板、ステンレス鋼の板などが用いられる。屋根2は、このような屋根材2cを野地板2bの傾斜に対して直交する方向が長手方向となるように軒棟方向に隣接して階段状に配置されることで構成される。このとき、隣接する屋根材2cの係合部2c1同士が係合される。屋根2は、例えば瓦葺きの屋根を模して板金製の屋根材2cを野地板2b上に葺いた横葺き屋根である。よって、屋根2は、野地板2bと屋根材2cとの間に空間2dを有する。なお、以下の説明において、野地板2bを設置面2bともいう。
<< First Embodiment >>
As shown in FIGS. 1 and 3, solar cell device 1 </ b> A is fixed on an inclined roof 2. The roof 2 includes a plurality of structural members 2a arranged in parallel to each other, a field plate 2b that is inclined and fixed on the structure material 2a, and a roof material 2c that is wound on the field plate 2b. The base plate 2b corresponds to a roof base material. The roofing material 2c is, for example, a rectangular plate, and has engaging portions 2c1 at the edges of the long sides on both sides. The roof material 2c is made of, for example, a metal roofing material. Specifically, for example, an aluminum-zinc alloy plated steel plate or a stainless steel plate is used as the roofing material 2c. The roof 2 is configured by arranging such a roofing material 2c in a stepwise manner adjacent to the eaves direction so that the direction perpendicular to the slope of the field board 2b is the longitudinal direction. At this time, the engaging portions 2c1 of the adjacent roof materials 2c are engaged with each other. The roof 2 is, for example, a horizontal roof in which a sheet metal roofing material 2c is laid on the field board 2b, imitating a tiled roof. Therefore, the roof 2 has a space 2d between the field board 2b and the roofing material 2c. In the following description, the field plate 2b is also referred to as an installation surface 2b.

太陽電池装置1Aは、太陽電池モジュール10と、支持部材21、支持金具21a、第1固定部材22および第2固定部材23を備えている。支持部材21は、この支持部材21と屋根材2cとの間に設けられた支持金具21aに支持されている。支持金具21aは、設置面2bに第1固定部材22で固定されている。第2固定部材23は、支持金具21aの底面部21a1の上面に固定される。   The solar cell device 1 </ b> A includes a solar cell module 10, a support member 21, a support fitting 21 a, a first fixing member 22, and a second fixing member 23. The support member 21 is supported by a support fitting 21a provided between the support member 21 and the roofing material 2c. The support fitting 21a is fixed to the installation surface 2b by the first fixing member 22. The 2nd fixing member 23 is fixed to the upper surface of the bottom face part 21a1 of the support metal fitting 21a.

次に、本実施形態に係る太陽電池装置の構成部材について説明する。なお、以下の説明では、屋根2の傾斜方向をy軸方向、屋根2に対する法線方向をz軸方向、y軸方向およびz軸方向と直交する方向をx軸方向とする。また、屋根2から太陽電池装置1に向かう方向を+z軸方向または上と呼び、その逆の方向を−z軸方向または下と称する。   Next, components of the solar cell device according to the present embodiment will be described. In the following description, the inclination direction of the roof 2 is the y-axis direction, the normal direction to the roof 2 is the z-axis direction, and the direction perpendicular to the y-axis direction and the z-axis direction is the x-axis direction. Further, the direction from the roof 2 toward the solar cell device 1 is referred to as a + z-axis direction or upward, and the opposite direction is referred to as a −z-axis direction or downward.

<太陽電池モジュール>
複数の太陽電池モジュール10は、図1に示すように、x軸方向およびy軸方向に沿って配列されている。太陽電池モジュール10は、図2(a)に示すように、太陽電池パネル11と、この太陽電池パネル11の外縁部を補強するフレーム12とを有している。
<Solar cell module>
As shown in FIG. 1, the plurality of solar cell modules 10 are arranged along the x-axis direction and the y-axis direction. As shown in FIG. 2A, the solar cell module 10 includes a solar cell panel 11 and a frame 12 that reinforces the outer edge portion of the solar cell panel 11.

太陽電池パネル11は、図2(b)に示すように、主として光を受光する受光面11a(透光性基板13の一主面)と、この受光面11aの裏側に位置する裏面11b(裏面保護部材17の一主面)とを有している。そして、太陽電池パネル11は、受光面11a側から順に、太陽電池モジュール10の基板を兼ねる透光性基板13と、熱硬化性樹脂からなる一対の封止材14と、封止材14に周囲を保護されインナーリード15とによって、電気的に接続された複数の太陽電池素子16とを備えている。   As shown in FIG. 2B, the solar cell panel 11 includes a light receiving surface 11a (one main surface of the translucent substrate 13) that mainly receives light, and a back surface 11b (back surface) located on the back side of the light receiving surface 11a. One main surface of the protective member 17). And the solar cell panel 11 is surrounding to the sealing material 14 in order from the light-receiving surface 11a side, the translucent board | substrate 13 which serves also as the board | substrate of the solar cell module 10, the pair of sealing material 14 which consists of thermosetting resin, and And a plurality of solar cell elements 16 electrically connected by the inner lead 15.

さらに、太陽電池パネル11は、太陽電池モジュール10の裏面を保護する裏面保護部材17と、太陽電池素子16で得られた出力を外部に取り出すための端子ボックス18とを備えている。   Furthermore, the solar cell panel 11 includes a back surface protection member 17 that protects the back surface of the solar cell module 10 and a terminal box 18 for taking out the output obtained by the solar cell element 16 to the outside.

なお、裏面11bは、例えば、裏面保護部材17および太陽電池素子16と裏面保護部材17との間に位置する封止材14を、透光性を有するような材質で形成してもよい。これにより、太陽電池パネル11の裏面11b側からも受光可能となる。その結果、太陽電池パネルの光電変換効率が向上する。   In addition, the back surface 11b may form the sealing material 14 located between the back surface protection member 17, the solar cell element 16, and the back surface protection member 17 with a material which has translucency, for example. Thereby, light can be received also from the back surface 11b side of the solar cell panel 11. As a result, the photoelectric conversion efficiency of the solar cell panel is improved.

太陽電池素子16は、例えば、単結晶シリコンまたは多結晶シリコン等からなる平板状の基板が用いられる。このようなシリコン基板を用いる場合は、上述したように、インナーリード15で隣接するシリコン基板同士を電気的に接続すればよい。   The solar cell element 16 is a flat substrate made of, for example, single crystal silicon or polycrystalline silicon. When such a silicon substrate is used, the adjacent silicon substrates may be electrically connected by the inner leads 15 as described above.

また、太陽電池素子16は、例えば、アモルファスシリコンよりなる薄膜太陽電池素子、CIGS太陽電池素子、CdTe太陽電池素子、または、結晶シリコン基板上に薄膜アモルファスを形成した太陽電池素子16等を用いてもよい。さらに、例えば、アモルファスシリコン、CIGSおよびCdTeよりなる太陽電池素子16としては、透光性基板13上において、アモルファスシリコン層、CIGS層およびCdTe層をそれぞれ透明電極等と組み合わせて適宜積層するようにしたものが利用できる。   The solar cell element 16 may be, for example, a thin film solar cell element made of amorphous silicon, a CIGS solar cell element, a CdTe solar cell element, or a solar cell element 16 in which a thin film amorphous is formed on a crystalline silicon substrate. Good. Further, for example, as the solar cell element 16 made of amorphous silicon, CIGS, and CdTe, the amorphous silicon layer, the CIGS layer, and the CdTe layer are appropriately laminated in combination with a transparent electrode or the like on the translucent substrate 13. Things are available.

また、端子ボックス18は、変性ポリフェニレンエーテル樹脂やポリフェニレンオキサイド樹脂の箱体と、該箱体内に配置されるターミナル板と、箱体の外部へ電力を導出する出力ケーブルとを備える。   The terminal box 18 includes a box body of modified polyphenylene ether resin or polyphenylene oxide resin, a terminal plate disposed in the box body, and an output cable for deriving power to the outside of the box body.

フレーム12は、太陽電池パネル11を保持する機能を有する。フレーム12は、アルミニウムを押出成形することによって製造できる。   The frame 12 has a function of holding the solar cell panel 11. The frame 12 can be manufactured by extruding aluminum.

次に、図1、図3および図4を用いて、太陽電池モジュール10を屋根2に固定する支持部材21、支持金具21a、第1固定部材22および第2固定部材23について詳述する。   Next, the support member 21, the support fitting 21 a, the first fixing member 22, and the second fixing member 23 that fix the solar cell module 10 to the roof 2 will be described in detail with reference to FIGS. 1, 3, and 4.

支持部材21は、第1粘着部材21bと、縦レール21cと、横レール21dと、第1締結部材21eと、第2締結部材21fとを有する。縦レール21cおよび横レール21dは、支持金具21a上に格子状に組まれる。そして、縦レール21cおよび横レール21dは、第1締結部材21eおよび第2締結部材21fによって固定される。太陽電池モジュール10は、縦レール21cおよび横レール21dに固定される。   The support member 21 includes a first adhesive member 21b, a vertical rail 21c, a horizontal rail 21d, a first fastening member 21e, and a second fastening member 21f. The vertical rails 21c and the horizontal rails 21d are assembled in a lattice shape on the support bracket 21a. The vertical rail 21c and the horizontal rail 21d are fixed by the first fastening member 21e and the second fastening member 21f. The solar cell module 10 is fixed to the vertical rail 21c and the horizontal rail 21d.

支持金具21aは、図3および図4に示すように、例えば、板材の一部を屈曲させて形成された部材である。支持金具21aは、屋根材2c上に配置される底面部21a1と、底面部21a1から略垂直に立設した垂直部21a3と、垂直部21a3の上端から底面部21a1に対して略平行になるように配置された上辺部21a4とを有する。本実施形態では、y軸方向において、上辺部21a4の長さが底面部21a1の長さよりも短く構成されている。   As shown in FIGS. 3 and 4, the support fitting 21 a is a member formed by bending a part of a plate material, for example. The support fitting 21a is substantially parallel to the bottom surface portion 21a1 from the upper end of the vertical portion 21a3, the bottom surface portion 21a1 arranged on the roofing material 2c, the vertical portion 21a3 erected substantially vertically from the bottom surface portion 21a1. And an upper side portion 21a4 disposed on the side. In the present embodiment, the length of the upper side portion 21a4 is shorter than the length of the bottom surface portion 21a1 in the y-axis direction.

また、支持金具21aは、縦レール21cおよび横レール21dを上辺部21a4で支持している。底面部21a1は、第1固定部材22よりも大きい径の第1貫通穴21a2を有している。これにより、第1固定部材22は、第1貫通穴21a2を挿通して支持金具21aを設置面2bに固定することができる。また、底面部21a1は、第1貫通穴21a2の近傍に第2固定部材23を固定するねじ23bを締めこまれるねじ穴部21a5を有する。ねじ穴部21a5は、その内壁にねじ23bと係合する雌ねじを有する。上辺部21a4は、支持部材21(縦レール21c)を下側から支持する。また、上辺部21a4は、第1締結部材21eを挿通して縦レール21cを固定するための第2貫通穴21a6を有する。   Further, the support fitting 21a supports the vertical rail 21c and the horizontal rail 21d with the upper side portion 21a4. The bottom surface portion 21 a 1 has a first through hole 21 a 2 having a diameter larger than that of the first fixing member 22. Thereby, the 1st fixing member 22 can insert the 1st through-hole 21a2, and can fix the support metal fitting 21a to the installation surface 2b. The bottom surface portion 21a1 has a screw hole portion 21a5 in which a screw 23b for fixing the second fixing member 23 is fastened in the vicinity of the first through hole 21a2. The screw hole portion 21a5 has a female screw that engages with the screw 23b on the inner wall thereof. The upper side portion 21a4 supports the support member 21 (vertical rail 21c) from the lower side. Moreover, the upper side part 21a4 has the 2nd through-hole 21a6 for inserting the 1st fastening member 21e and fixing the vertical rail 21c.

このような支持金具21aは、例えば、ステンレス板またはメッキ鋼板をロールフォーミングやベンダー曲げ加工して製造されることができる。また、アルミニウム合金などの金属を押出加工して製造してもよい。   Such a support fitting 21a can be manufactured by roll forming or bending a stainless steel plate or a plated steel plate, for example. Moreover, you may manufacture by extruding metals, such as an aluminum alloy.

第1固定部材22は、支持金具21aの底面部21a1の第1貫通孔21a2と屋根材2cとを貫通して設置面2bに締結される。このとき、第1固定部材22は、底面部21a1および屋根材2cを貫通して前記設定面に差し込まれることとなる。これにより、第1固定部材22は、支持金具21aを屋根2(設置面2b)に固定している。第1固定部材22は、−z軸方向側に位置する一端部を含む部位に雄ねじ部22aが形成されている。一方で、第1固定部材22は、+z軸方向側に位置する他端側に、第1固定部材22の上端に相当する頭部22bが形成される。雄ねじ部22aは、支持金具21aの底面部21a1から少なくとも設置面2bに到達する長さを有する。雄ねじ部22aは、構造材2aに到達するまでの長さを有していてもよい。頭部22bは、支持金具21aの底面部21a1の上面に当接している。   The first fixing member 22 is fastened to the installation surface 2b through the first through hole 21a2 of the bottom surface portion 21a1 of the support fitting 21a and the roof material 2c. At this time, the 1st fixing member 22 will penetrate the bottom face part 21a1 and the roofing material 2c, and will be inserted in the said setting surface. Thereby, the 1st fixing member 22 is fixing the support metal fitting 21a to the roof 2 (installation surface 2b). As for the 1st fixing member 22, the external thread part 22a is formed in the site | part containing the one end part located in the -z-axis direction side. On the other hand, the first fixing member 22 has a head portion 22b corresponding to the upper end of the first fixing member 22 on the other end side located on the + z-axis direction side. The male screw portion 22a has a length that reaches at least the installation surface 2b from the bottom surface portion 21a1 of the support fitting 21a. The male screw portion 22a may have a length until it reaches the structural material 2a. The head portion 22b is in contact with the upper surface of the bottom surface portion 21a1 of the support fitting 21a.

第1固定部材22には、例えば、木ねじを利用できる。第1固定部材22としては、耐食性および強度を有する材質であれば好適に利用可能である。具体的には、例えば、ステンレス、金属亜鉛を3価クロムで結合した材料で表面処理を施した鉄などの材質を用いることができる。   For the first fixing member 22, for example, a wood screw can be used. As the 1st fixing member 22, if it is a material which has corrosion resistance and intensity | strength, it can utilize suitably. Specifically, for example, a material such as stainless steel or iron that has been surface-treated with a material obtained by binding metallic zinc with trivalent chromium can be used.

第2固定部材23は、第1固定部材22の上端(頭部22b)を覆って底面部21a1の上面に固定されている。これにより、第2固定部材23は、第1固定部材22の+z軸方向への移動を妨げることができる。第2固定金具23は、図4に示すように、略板状の当接部材23aおよびねじ23bを有する。当接部材23aは、底面部21a1にねじ23bで固定される。   The second fixing member 23 covers the upper end (head 22b) of the first fixing member 22 and is fixed to the upper surface of the bottom surface portion 21a1. Thereby, the second fixing member 23 can prevent the first fixing member 22 from moving in the + z-axis direction. As shown in FIG. 4, the second fixture 23 has a substantially plate-like contact member 23a and a screw 23b. The contact member 23a is fixed to the bottom surface portion 21a1 with a screw 23b.

当接部材23aは、第1固定部材22の頭部22bと対向する主面に、頭部22bが入り込む第1凹部23a1を有する。また、第1凹部23a1の両側にねじ23bを挿通可能な第3貫通穴23a2を有する。そして、当接部材23aは、第1固定部材22の頭部22bを支持金具21aの底面部21a1とで挟むことができる。これにより、本実施形態では、第1固定部材22が+z軸方向に移動することによって生じる第1固定部材22の設置面2bからの抜けの発生を低減できる。   The contact member 23 a has a first recess 23 a 1 into which the head 22 b enters in a main surface facing the head 22 b of the first fixing member 22. Moreover, it has the 3rd through-hole 23a2 which can insert the screw 23b in the both sides of 1st recessed part 23a1. And the contact member 23a can pinch | interpose the head part 22b of the 1st fixing member 22 with the bottom face part 21a1 of the support metal fitting 21a. Thereby, in this embodiment, generation | occurrence | production of the omission | release from the installation surface 2b of the 1st fixing member 22 which arises when the 1st fixing member 22 moves to + z-axis direction can be reduced.

このような当接部材23aとしては、例えば、アルミニウム合金の押出成形、またはステンレスや亜鉛メッキ鋼板などの金属板をプレス成形することで形成することができる。また、ねじ23bは、第1固定部材22と同じ材質で形成すればよい。   Such a contact member 23a can be formed by, for example, extrusion molding of an aluminum alloy or press forming a metal plate such as stainless steel or a galvanized steel plate. The screw 23b may be formed of the same material as that of the first fixing member 22.

第1粘着部材21bは、支持金具21aの底面部21a1と屋根材2cとの間に設けられる。これにより、第1粘着部材21bは、支持金具21aを屋根2に固定したときに、支持金具21aの固定部の周囲を雨水や湿気から保護する役割を担う。第1粘着部材21bとしては、例えば、ブチルゴムのシートなどを短冊状に切り出して用いることができる。   The first adhesive member 21b is provided between the bottom surface portion 21a1 of the support fitting 21a and the roofing material 2c. Thereby, the 1st adhesion member 21b bears the role which protects the circumference of the fixed part of support bracket 21a from rain water and moisture, when supporting bracket 21a is fixed to roof 2. As the first adhesive member 21b, for example, a butyl rubber sheet or the like can be cut into a strip shape and used.

縦レール21cは、例えば、略矩形の断面の長尺のレールである。また、縦レール21cは、太陽電池モジュール10のy軸方向の長さの略整数倍の長さを有する。縦レール21cは、その長手方向が屋根2の傾斜方向と略平行となるように支持金具21a上に設けられる。このとき、縦レール21cは、支持金具21aに第1締結部材21eで固定される。このような縦レール部材21cは、例えば、アルミニウム合金の押出成形、SUSや鉄鋼をロール成形することなどによって形成することができる。   The vertical rail 21c is, for example, a long rail having a substantially rectangular cross section. The vertical rail 21c has a length that is substantially an integral multiple of the length of the solar cell module 10 in the y-axis direction. The vertical rail 21 c is provided on the support fitting 21 a so that the longitudinal direction thereof is substantially parallel to the inclination direction of the roof 2. At this time, the vertical rail 21c is fixed to the support fitting 21a by the first fastening member 21e. Such a vertical rail member 21c can be formed by, for example, extrusion molding of an aluminum alloy or roll forming of SUS or steel.

横レール21dは、例えば、略矩形の断面の長尺のレールである。また、横レール21dは、太陽電池モジュール10のx軸方向の長さの略整数倍の長さを有する。横レール21dは、その長手方向が屋根2の傾斜方向と略垂直となるように縦レール21c上に設けられる。このとき、横レール21dは、縦レール21cに第2締結部材21fで固定される。そして、横レール21d上に太陽電池モジュール10が固定される。このような横レール21dは、縦レール部材21cと同じ材質および方法で形成することができる。   The horizontal rail 21d is, for example, a long rail having a substantially rectangular cross section. Further, the horizontal rail 21d has a length that is substantially an integral multiple of the length of the solar cell module 10 in the x-axis direction. The horizontal rail 21d is provided on the vertical rail 21c so that its longitudinal direction is substantially perpendicular to the inclination direction of the roof 2. At this time, the horizontal rail 21d is fixed to the vertical rail 21c by the second fastening member 21f. And the solar cell module 10 is fixed on the horizontal rail 21d. Such a horizontal rail 21d can be formed of the same material and method as the vertical rail member 21c.

第1締結部材21eは、例えば、ボルトおよびナットで構成される。第1締結部材21eは、支持金具21aの第2貫通孔21a6を挿通して、縦レール21cを支持金具21aの上辺部21a4に固定する役割を有する。   The 1st fastening member 21e is comprised with a volt | bolt and a nut, for example. The first fastening member 21e has a role of inserting the second through hole 21a6 of the support fitting 21a and fixing the vertical rail 21c to the upper side portion 21a4 of the support fitting 21a.

第2締結部材21fは、例えば、ボルトで構成される。第2締結部材21fは、横レール21dを縦レール21cに対して金具等を用いて固定する役割を有する。このような第1締結部材21eおよび第2締結部材21fは、例えば、第1固定部材22と同じ材質で形成すればよい。   The 2nd fastening member 21f is comprised with a volt | bolt, for example. The second fastening member 21f has a role of fixing the horizontal rail 21d to the vertical rail 21c using a metal fitting or the like. Such first fastening member 21e and second fastening member 21f may be formed of the same material as that of the first fixing member 22, for example.

このように、本発明の第1実施形態に係る太陽電池装置1Aは、支持金具21aの底面部21a1および屋根材2cを貫通して設置面2bに差し込むことによって設置面2bに支持金具2aを固定する第1固定部材22と、第1固定部材22の上端を覆って底面部21a1の上面に固定される第2固定部材23とを備えている。これにより、本実施形態では、支持金具21aの底面部21a1が、第1固定部材22の頭部22bから離れるように‐z軸方向に移動することを低減できる。その結果、本実施形態では、太陽電池装置1の自重または太陽電池モジュール10上の積雪荷重等の外力が生じても、太陽電池装置1が屋根材2cだけでなく設置面2bでも支持可能な構造となる。それゆえ、上記外力が屋根材2cに集中しにくくなる。これにより、本実施形態では、屋根材2cの変形を低減することができる。   As described above, the solar cell device 1A according to the first embodiment of the present invention fixes the support fitting 2a to the installation surface 2b by passing through the bottom surface portion 21a1 and the roofing material 2c of the support fitting 21a and inserting it into the installation surface 2b. And a second fixing member 23 that covers the upper end of the first fixing member 22 and is fixed to the upper surface of the bottom surface portion 21a1. Thereby, in this embodiment, it can reduce that the bottom face part 21a1 of the support metal fitting 21a moves to-z-axis direction so that it may leave | separate from the head part 22b of the 1st fixing member 22. FIG. As a result, in the present embodiment, even when an external force such as the weight of the solar cell device 1 or a snow load on the solar cell module 10 is generated, the solar cell device 1 can be supported not only by the roofing material 2c but also by the installation surface 2b. It becomes. Therefore, the external force is less likely to concentrate on the roofing material 2c. Thereby, in this embodiment, the deformation | transformation of the roofing material 2c can be reduced.

よって、本実施形態では、比較的変形が生じやすい屋根2の屋根材2cを上述した自重または積雪荷重などから保護することができる。これにより、屋根2の防水性を保持することができる。   Therefore, in the present embodiment, the roof material 2c of the roof 2 that is relatively easily deformed can be protected from the above-described weight or snow load. Thereby, the waterproofness of the roof 2 can be maintained.

さらに、第1固定部材22は、雄ねじ部22aを有する木ねじを用いれば、屋根材2cの表面からねじ込むことで施工することができる。これにより、太陽電池装置1Aを屋根2に施工する際に、屋根材2cを一度外して金具等を設置しなくてもよい。その結果、太陽電池装置1Aの施工性が向上する。   Furthermore, if the 1st fixing member 22 uses the wood screw which has the external thread part 22a, it can construct by screwing in from the surface of the roofing material 2c. Thereby, when constructing the solar cell device 1 </ b> A on the roof 2, it is not necessary to remove the roof material 2 c once and install a metal fitting or the like. As a result, the workability of the solar cell device 1A is improved.

≪第2実施形態≫
第2実施形態に係る太陽電池モジュール1Bは、図5に示すように、第2固定部材23が固定される底面部21a1の構造が、第1実施形態と異なる。本実施形態における支持金具21aは、底面部21a1の周辺部分の一部から第2固定部材23の上面の一部を覆うように延びる突出部21a7を有している。具体的に、支持金具21aは、底面部21a1のx軸方向の両端部(両側部)において、底面部21a1から上辺部21a4側に突出する突出部21a7を有している。この突出部21a7は、例えば、上側にU字型に屈曲させた形状を成している。これにより、板状の第2固定部材23が、底面部21a1と突出部21a7との間に形成された溝部21a9に挿入可能となる。その結果、突出部21a7が第2固定部材23の上面上に位置するようになるため、第2固定部材23が支持金具21aに固定される。第2固定部材23の上面とは、底面部21a1に当接する面とは反対側に位置する面を指す。このように、本実施形態では、第2固定部材23からねじ23bを省略できるため、第2固定部材23をスライドさせて挿入して固定できる。その結果、ねじを締めるなどの細かな作業をなくすことができるため、現場で組み立てる部品点数を少なくできる。よって、施工性が向上する。なお、突出部21a7は、第2固定部材23の上面の一部と若干のクリアランスを設けるように形成されていてもよいが、第2固定部材23の上面に接触するようにしてもよい。このような形態であれば、突出部21a7で第2固定部材23を固定することができる。
<< Second Embodiment >>
As shown in FIG. 5, the solar cell module 1B according to the second embodiment differs from the first embodiment in the structure of the bottom surface portion 21a1 to which the second fixing member 23 is fixed. The support fitting 21a in the present embodiment has a protruding portion 21a7 that extends from a portion of the peripheral portion of the bottom surface portion 21a1 so as to cover a portion of the upper surface of the second fixing member 23. Specifically, the support fitting 21a has protruding portions 21a7 that protrude from the bottom surface portion 21a1 to the upper side portion 21a4 side at both ends (both sides) of the bottom surface portion 21a1 in the x-axis direction. The protruding portion 21a7 has, for example, a shape bent upward in a U shape. Thereby, the plate-like second fixing member 23 can be inserted into the groove portion 21a9 formed between the bottom surface portion 21a1 and the protruding portion 21a7. As a result, since the protruding portion 21a7 is positioned on the upper surface of the second fixing member 23, the second fixing member 23 is fixed to the support fitting 21a. The upper surface of the second fixing member 23 refers to a surface located on the opposite side to the surface that contacts the bottom surface portion 21a1. Thus, in this embodiment, since the screw 23b can be omitted from the second fixing member 23, the second fixing member 23 can be slid and inserted and fixed. As a result, detailed operations such as tightening screws can be eliminated, and the number of parts assembled on site can be reduced. Therefore, the workability is improved. The protruding portion 21a7 may be formed so as to provide a slight clearance with a part of the upper surface of the second fixing member 23, but may be in contact with the upper surface of the second fixing member 23. If it is such a form, the 2nd fixing member 23 can be fixed by protrusion part 21a7.

また、第2固定部材23は、第1固定部材22の頭部22bと当接する部位に第1凹部23a1を有する。これにより、底面部21a1と突出部21a7と間の間隔を第2固定部材23と略同じとすることができるため、スライドして固定した際の組み立て易さを向上できるとともに、第2固定部材23の強度を高めることができる。   In addition, the second fixing member 23 has a first recess 23 a 1 at a portion that contacts the head 22 b of the first fixing member 22. Thereby, since the space | interval between the bottom face part 21a1 and the protrusion part 21a7 can be made substantially the same as the 2nd fixing member 23, while being able to improve the assembly ease at the time of sliding and fixing, the 2nd fixing member 23 can be improved. The strength of can be increased.

なお、本実施形態では、図5に示す形態に限られるものではなく、例えば、図6に示す形態のようにも適用することができる。図6に示す支持金具21aは、突出部21a7が第1締結部材21eのボルト21e1の頭部を挿入して係合する第2凹部21a8の内側に形成されている。そのため、突出部21a7によって形成された溝部21a9に第2固定部材23をスライドさせて挿入することで、第1固定部材22の頭部22bを底面部21a1と第2固定部材23の間で挟持して固定することができる。これにより、屋根2の屋根材2cに加わる荷重をより低減することができる。なお、このような支持金具21aは、例えば、アルミニウム合金などの金属を押出成形することで作製できる。   In addition, in this embodiment, it is not restricted to the form shown in FIG. 5, For example, it can apply also like the form shown in FIG. The support fitting 21a shown in FIG. 6 is formed inside the second recess 21a8 in which the protrusion 21a7 is inserted and engaged with the head of the bolt 21e1 of the first fastening member 21e. Therefore, the second fixing member 23 is slid and inserted into the groove 21a9 formed by the protruding portion 21a7, so that the head portion 22b of the first fixing member 22 is sandwiched between the bottom surface portion 21a1 and the second fixing member 23. Can be fixed. Thereby, the load added to the roofing material 2c of the roof 2 can be reduced more. In addition, such a support metal fitting 21a can be produced by extruding a metal such as an aluminum alloy, for example.

≪第3実施形態≫
第3実施形態に係る太陽電池装置1Cは、図7に示すように、屋根材2cに底面部21a1を固定する構造が、上述の形態と異なる。具体的に、本実施形態における支持金具21aは、屋根材2cが設置面2bを覆うように平面的に複数配されている場合に、底面部21a1がy軸方向に隣り合う屋根材2c上に跨って配置される。そして、底面部21a1の第1貫通穴21a2を挿通する第1固定部材22の頭部22bの上に第2固定部材23が固定される。このように、支持金具21aの構造は、単一の屋根材2c上に底面部21a1が設置される構造に限られるものではなく、複数の屋根材2c上に跨る場合も適用可能である。
«Third embodiment»
As shown in FIG. 7, the solar cell device 1 </ b> C according to the third embodiment is different from the above-described structure in the structure for fixing the bottom surface portion 21 a 1 to the roof material 2 c. Specifically, the support metal fittings 21a in the present embodiment are arranged on the roof material 2c whose bottom surface portion 21a1 is adjacent in the y-axis direction when a plurality of the roof materials 2c are arranged in a plane so as to cover the installation surface 2b. It is arranged across. And the 2nd fixing member 23 is fixed on the head 22b of the 1st fixing member 22 which penetrates the 1st through-hole 21a2 of the bottom face part 21a1. Thus, the structure of the support metal fitting 21a is not limited to the structure in which the bottom surface portion 21a1 is installed on the single roof material 2c, and can be applied to a case where the structure extends over the plurality of roof materials 2c.

さらに、太陽電池装置1Cは、支持金具21a上に横レール21dを固定した構造である。このように、本実施形態は、縦レール21cと横レール21dとを格子状に組んだ構造に限られるものではなく、図7に示すように、支持金具21a上に横レール21dが直接固定された構造にも適用可能である。   Furthermore, the solar cell device 1C has a structure in which a horizontal rail 21d is fixed on a support metal fitting 21a. As described above, the present embodiment is not limited to the structure in which the vertical rails 21c and the horizontal rails 21d are assembled in a grid pattern. As shown in FIG. 7, the horizontal rails 21d are directly fixed on the support bracket 21a. It can also be applied to other structures.

≪第4実施形態≫
第4実施形態に係る太陽電池装置1Dは、図8に示すように、設置面2bの下側の構造が他の実施形態と異なる。具体的に、本実施形態は、構造材2aが無い屋根2の設置面2bの下側に補強部材24を設けた構造である。それゆえ、補強部材24は、設置面2bを有する下地材の裏面(下面)に接触するように配置される。より具体的に、本実施形態において、補強部材24は、下地材(野地板2b)の裏面に当接しているとともに野地板2bを貫通した第1固定部材22を差し込んで固定されている。なお、野地板2bの裏面とは、屋根材2cが配置されている面に対して反対側に位置している。
<< Fourth Embodiment >>
As shown in FIG. 8, the solar cell device 1D according to the fourth embodiment differs from the other embodiments in the structure on the lower side of the installation surface 2b. Specifically, this embodiment is a structure in which a reinforcing member 24 is provided below the installation surface 2b of the roof 2 without the structural material 2a. Therefore, the reinforcing member 24 is disposed so as to contact the back surface (lower surface) of the base material having the installation surface 2b. More specifically, in the present embodiment, the reinforcing member 24 is fixed by inserting the first fixing member 22 that is in contact with the back surface of the base material (the base plate 2b) and penetrates the base plate 2b. In addition, it is located in the reverse side with respect to the surface where the roofing material 2c is arrange | positioned with the back surface of the field board 2b.

構造材2aが無い屋根2は、第1固定部材22の取り付け強度が不足するおそれがある。そこで、本実施形態では、補強部材24を設けることによって、第1固定部材22の取り付け強度を高めて太陽電池装置1Dの設置強度を高めることができる。これにより、設置面2bの破損に伴う屋根2の防水性能の低下や、太陽電池装置1Dの破損を低減することができる。なお、補強部材24は、設置面2b(野地板)との物理的な一体感を高めて強度を高めるために、例えば、設置面2bの下側に接着剤25や木ねじ26で固定するとよい。   The roof 2 without the structural material 2a may have insufficient mounting strength for the first fixing member 22. Therefore, in the present embodiment, by providing the reinforcing member 24, the mounting strength of the first fixing member 22 can be increased and the installation strength of the solar cell device 1D can be increased. Thereby, the fall of the waterproof performance of the roof 2 accompanying the failure | damage of the installation surface 2b, and the failure | damage of solar cell apparatus 1D can be reduced. Note that the reinforcing member 24 may be fixed to the lower side of the installation surface 2b with an adhesive 25 or a wood screw 26, for example, in order to increase the physical integration with the installation surface 2b (field plate) and increase the strength.

≪第5実施形態≫
第5実施形態に係る太陽電池装置1Eは、図9に示すように、第1固定部材22および第2固定部材23の構造が上述の形態と異なる。具体的に、太陽電池装置1Eは、第1固定部材22と第2固定部材23とを一体化し、1本のねじで構成された第3固定部材27を有している。
«Fifth embodiment»
As shown in FIG. 9, the solar cell device 1 </ b> E according to the fifth embodiment is different in the structure of the first fixing member 22 and the second fixing member 23 from the above-described embodiment. Specifically, the solar cell device 1E includes a first fixing member 22 and a second fixing member 23, and includes a third fixing member 27 configured by a single screw.

第3固定部材27は、先端部および頭部を有している。第3固定部材27は、先端部側において設置面2bと締結できるタッピングねじのねじ山からなる第1ねじ部27aを有する。第1ねじ部27aの外径は、底面部21a1の第1貫通穴21a2よりも小さい。第2ねじ部27bは、第1ねじ部27aよりも頭部側に設けられており、その外径は第1ねじ部27aよりも大きく、底面部21a1の第1貫通穴21a2と略同じ径である。第2ねじ部27bは、第1貫通穴21a1に形成した雌ねじと係合して固定することができる。なお、第1ねじ部27aが第1固定部材22に相当し、第2ねじ部27bが第2固定部材23に相当する。   The third fixing member 27 has a tip portion and a head portion. The 3rd fixing member 27 has the 1st screw part 27a which consists of a thread of a tapping screw which can be fastened with installation surface 2b in the tip part side. The outer diameter of the first screw portion 27a is smaller than the first through hole 21a2 of the bottom surface portion 21a1. The second screw portion 27b is provided closer to the head than the first screw portion 27a. The outer diameter of the second screw portion 27b is larger than that of the first screw portion 27a and is approximately the same diameter as the first through hole 21a2 of the bottom surface portion 21a1. is there. The second screw portion 27b can be engaged and fixed with a female screw formed in the first through hole 21a1. The first screw portion 27 a corresponds to the first fixing member 22, and the second screw portion 27 b corresponds to the second fixing member 23.

また、第1ねじ部27aおよび第2ねじ部27bは、同じピッチにするとよい。これにより、第1ねじ部27aおよび第2ねじ部27bが同時に雌ねじに係合するときに、それぞれのねじ部で進む距離が同じになり、屋根2や底面部21a1の破損を低減できる。このように、太陽電池装置1Eでは、第1固定部材22と第2固定部材23とを一体化した構造にしたことにより、部品点数を少なくすることができ、施工性をより高めることができる。   Further, the first screw portion 27a and the second screw portion 27b are preferably set to the same pitch. Thereby, when the 1st screw part 27a and the 2nd screw part 27b engage with a female screw simultaneously, the distance which advances in each screw part becomes the same, and damage to roof 2 or bottom 21a1 can be reduced. Thus, in the solar cell device 1E, since the first fixing member 22 and the second fixing member 23 are integrated, the number of parts can be reduced and the workability can be further improved.

≪第6実施形態≫
第6実施形態に係る太陽電池装置1Fは、図10に示すように、支持金具21aの底面部21a1の構造が上述の形態と異なる。具体的に、本実施形態における支持金具21aの底面部21a1は、第1固定部材22の上端が位置する凹部(第3凹部21a10)を上面に有している。そのため、第1固定部材22は、第3凹部21a10の底面に設けられた第1貫通穴21a2を通って屋根材2cを貫通して設置面2bに差し込まれる。また、第3凹部21a10のz軸方向における深さは、第1固定部材22の上端に相当する頭部22bの高さと略同じ寸法であればよい。
<< Sixth Embodiment >>
As shown in FIG. 10, the solar cell device 1 </ b> F according to the sixth embodiment is different in the structure of the bottom surface portion 21 a 1 of the support fitting 21 a from the above-described embodiment. Specifically, the bottom surface portion 21a1 of the support fitting 21a in the present embodiment has a concave portion (third concave portion 21a10) where the upper end of the first fixing member 22 is located on the upper surface. Therefore, the 1st fixing member 22 penetrates the roof material 2c through the 1st through-hole 21a2 provided in the bottom face of the 3rd recessed part 21a10, and is inserted in the installation surface 2b. Further, the depth of the third recess 21 a 10 in the z-axis direction may be approximately the same as the height of the head 22 b corresponding to the upper end of the first fixing member 22.

また、支持金具21aは、第3凹部21a10の設けられた部位以外の場所にねじ穴部21a5を有する。これにより、第2固定部材23は、ねじ穴部21a5に対応する位置に設けられた第3貫通穴23a2にねじ23bを挿通してねじ穴部21a5に締結することで支持金具21aの底面部21a1に固定される。   Further, the support fitting 21a has a screw hole 21a5 at a place other than the portion where the third recess 21a10 is provided. Thereby, the 2nd fixing member 23 inserts the screw 23b in the 3rd through-hole 23a2 provided in the position corresponding to the screw hole part 21a5, and fastens it to the screw hole part 21a5, and thereby the bottom face part 21a1 of the support metal fitting 21a. Fixed to.

このように、太陽電池装置1Fでは、第1固定部材22の上端が凹部(第3凹部21a10)に入り込む構造を有しているため、図4に示したような第2固定部材23の第1凹部23a1が不要になる。そのため、本実施形態では、図10に示したように、第2固定部材23の当接部材23aとして第3貫通穴23a2を設けた平板状の一般的な部材を用いることができる。このように、本実施形態では、第2固定部材23の構造を簡素化できるため、施工性が向上する。   As described above, in the solar cell device 1F, the first fixing member 22 has a structure in which the upper end of the first fixing member 22 enters the recess (the third recess 21a10). Therefore, the first fixing member 23 shown in FIG. The recess 23a1 becomes unnecessary. Therefore, in this embodiment, as shown in FIG. 10, a flat plate-like general member provided with the third through hole 23 a 2 can be used as the contact member 23 a of the second fixing member 23. Thus, in this embodiment, since the structure of the 2nd fixing member 23 can be simplified, workability | operativity improves.

≪第7実施形態≫
第7実施形態に係る太陽電池装置1Gは、図11に示すように、第2固定部材23の構造が上述の形態と異なる。具体的に、本実施形態における第2固定部材23は、支持金具21aの凹部(第3凹部21a10)に挿入される凸部(第1凸部23a3)を下面に有している。このように、本実施形態では、第1凸部23a3を第3凹部21a10に挿入することによって、太陽電池装置1Gの施工時に、第2固定部材23の支持金具21aに対する位置決めが容易になる。そのため、本実施形態では、ねじ23bおよびナット23dを用いて第2固定部材23を支持金具21aに固定しやすくなるため、施工性が向上する。
<< Seventh Embodiment >>
As shown in FIG. 11, the solar cell device 1 </ b> G according to the seventh embodiment is different from the above-described embodiment in the structure of the second fixing member 23. Specifically, the 2nd fixing member 23 in this embodiment has the convex part (1st convex part 23a3) inserted in the recessed part (3rd recessed part 21a10) of the support metal fitting 21a on the lower surface. As described above, in the present embodiment, by inserting the first convex portion 23a3 into the third concave portion 21a10, the positioning of the second fixing member 23 with respect to the support fitting 21a is facilitated when the solar cell device 1G is constructed. Therefore, in this embodiment, since it becomes easy to fix the 2nd fixing member 23 to the support metal fitting 21a using the screw 23b and the nut 23d, workability | operativity improves.

また、本実施形態におけるねじ23bは、第1実施形態のねじ23bに比べて、+z軸方向に大きく延在している。換言すれば、本実施形態におけるねじ23bは、z軸方向における長さが第1実施形態のねじ23bの長さよりも長い。これにより、本実施形態のねじ23bは、当接部材23aだけでなく縦レール21cの固定にも利用できる。そのため、本実施形態のねじ23bは、第1実施形態における第1締結部材21eの機能も担う。このように、1つの部材に複数の機能を担わせることにより、現場で組み立てる部品点数を少なくして施工性を向上させることができる。   Further, the screw 23b in the present embodiment greatly extends in the + z-axis direction as compared with the screw 23b in the first embodiment. In other words, the screw 23b in this embodiment is longer in the z-axis direction than the screw 23b in the first embodiment. Thereby, the screw 23b of this embodiment can be used not only for fixing the contact member 23a but also the vertical rail 21c. Therefore, the screw 23b of the present embodiment also functions as the first fastening member 21e in the first embodiment. As described above, by providing a single member with a plurality of functions, it is possible to improve the workability by reducing the number of parts assembled on site.

また、本実施形態では、図12に示すように、第2固定部材23が複数のねじ23bを有していてもよい。これにより、当接部材23aを強固に固定できるため、第1固定部材22で+z軸方向に押し上げられる荷重によって生じる当接部材23aの変形が発生しにくくなる。   In the present embodiment, as shown in FIG. 12, the second fixing member 23 may have a plurality of screws 23b. Thereby, since the contact member 23a can be firmly fixed, deformation of the contact member 23a caused by a load pushed up in the + z-axis direction by the first fixing member 22 is less likely to occur.

なお、第6および第7実施形態における支持金具21aおよび第2固定部材23(当接部材23a)は、例えば、アルミニウム合金などの金属を押出成形することで容易に作製できる。   In addition, the support metal fitting 21a and the 2nd fixing member 23 (contact member 23a) in 6th and 7th embodiment are easily producible by extrusion-molding metals, such as an aluminum alloy, for example.

≪第8実施形態≫
第8実施形態に係る太陽電池装置1Hは、図13に示すように、支持金具21aの底面部21a1と屋根材2cとの間に弾性部材21gを設けている点で上述の形態と異なる。また、屋根材2cには、スペイン瓦と呼ばれる洋瓦を利用している。なお、本実施形態では、弾性部材21gと屋根材2cとの間に第1粘着部材21bが設けられている。本実施形態において、第1固定部材22は、弾性部材21gおよび第1粘着部材21bを貫通して屋根材2cに挿入されるようになる。そして、本実施形態では、弾性部材21gが屋根材2cの凹凸に合わせて変形することができる。これにより、本実施形態では、底面部21aの表面形状と屋根材2cの表面形状とが異なっていても、支持金具21aを屋根材2cに容易に取り付けることができる。このような弾性部材21gとしては、例えば、EPDM(エチレン・プロピレン・ジエンゴム)などを用いることができる。
<< Eighth Embodiment >>
As shown in FIG. 13, the solar cell device 1H according to the eighth embodiment is different from the above-described embodiment in that an elastic member 21g is provided between the bottom surface portion 21a1 of the support fitting 21a and the roofing material 2c. The roofing material 2c uses western tiles called Spanish tiles. In the present embodiment, the first adhesive member 21b is provided between the elastic member 21g and the roofing material 2c. In this embodiment, the 1st fixing member 22 penetrates the elastic member 21g and the 1st adhesion member 21b, and comes to be inserted in the roofing material 2c. And in this embodiment, the elastic member 21g can deform | transform according to the unevenness | corrugation of the roofing material 2c. Thereby, in this embodiment, even if the surface shape of the bottom face part 21a and the surface shape of the roofing material 2c differ, the support metal fitting 21a can be easily attached to the roofing material 2c. For example, EPDM (ethylene / propylene / diene rubber) can be used as the elastic member 21g.

また、第1粘着部材21bおよび弾性部材21gが、雄ねじ部22aの周囲を隙間がなくなるように封止している。これにより、雨天時に発生する雄ねじ部22aの固定部からの浸水を低減できる。   Further, the first adhesive member 21b and the elastic member 21g seal the periphery of the male screw portion 22a so that there is no gap. Thereby, the inundation from the fixed part of the external thread part 22a which generate | occur | produces at the time of rain can be reduced.

また、弾性部材21gと支持金具21aとの間には、第2粘着部材21hを配置してもよい。第2粘着部材21hを設けることによって、弾性部材21gと底面部21a1との位置ずれを低減することができる。これにより、施工性が向上する。第2粘着部材21hとしては例えば、ブチルゴムのシートなどを短冊状に切り出して用いることができる。   Moreover, you may arrange | position the 2nd adhesion member 21h between the elastic member 21g and the support metal fitting 21a. By providing the second adhesive member 21h, it is possible to reduce the positional deviation between the elastic member 21g and the bottom surface portion 21a1. Thereby, workability improves. As the second adhesive member 21h, for example, a butyl rubber sheet or the like can be cut into a strip shape and used.

以上、本発明に係る実施形態を例示したが、本発明は上述した実施形態に限定されるものではなく、例えば、屋根材2cと設置面2bとの間の空間2dに発泡ポリエチレンなどからなるバックアップ材や断熱材が配置された屋根構造でも利用できる。また、本発明の太陽電池装置では、野地板2bの上面にアスファルトルーフィングなどの防水シートが敷設された屋根2にも好適に適用可能である。また、本発明では、屋根材2cとして、図13に示すような比較的強度が低いスペイン瓦であっても利用できる。   As mentioned above, although embodiment which concerns on this invention was illustrated, this invention is not limited to embodiment mentioned above, For example, the backup 2 which consists of foaming polyethylene etc. in the space 2d between the roofing material 2c and the installation surface 2b It can also be used in roof structures where materials and insulation are placed. Moreover, the solar cell device of the present invention can be suitably applied to the roof 2 in which a waterproof sheet such as asphalt roofing is laid on the upper surface of the field board 2b. Moreover, in this invention, even if it is a Spanish tile with comparatively low intensity | strength as shown in FIG. 13 as the roofing material 2c, it can utilize.

また、本発明の目的を逸脱しない限り任意のものに適宜変更実施が可能であることはいうまでもない。例えば、レール部材を設けることなく、太陽電池モジュールを部分的に固定する構造の太陽電池装置に本発明を適用してもよい。   Further, it goes without saying that various modifications can be appropriately made without departing from the object of the present invention. For example, you may apply this invention to the solar cell apparatus of a structure which fixes a solar cell module partially, without providing a rail member.

1A、1B、1C、1D、1E:太陽電池装置
2:横葺き屋根
2a:構造材
2b:設置面(野地板)
2c:屋根材
2c1:係合部
2d:空間
10:太陽電池モジュール
11:太陽電池パネル
11a:受光面
11b:裏面
12:フレーム
13:透光性基板
14:封止材
15:インナーリード
16:太陽電池素子
17:裏面保護部材
18:端子ボックス
21:支持部材
21a:支持金具
21a1:底面部
21a2:第1貫通穴
21a3:垂直部
21a4:上辺部
21a5:ねじ穴部
21a6:第2貫通穴
21a7:突出部
21a8:第2凹部
21a9:溝部
21a10:第3凹部
21b:第1粘着部材
21c:縦レール
21d:横レール
21e:第1締結部材
21e1:ボルト
21e2:ナット
21f:第2締結部材
21g:弾性部材
21h:第2粘着部材
22:第1固定部材
22a:雄ねじ部
22b:頭部
23:第2固定部材
23a:当接部材
23a1:第1凹部
23a2:第3貫通穴
23a3:第1凸部
23b:ねじ
23c:第3締結部材
23d:ナット
24:補強部材
25:接着剤
26:木ねじ
27:第3固定部材
27a:第1ねじ部
27b:第2ねじ部
1A, 1B, 1C, 1D, 1E: Solar cell device 2: Horizontal roof 2a: Structural material 2b: Installation surface (field plate)
2c: Roof material 2c1: Engagement part 2d: Space 10: Solar cell module 11: Solar cell panel 11a: Light receiving surface 11b: Back surface 12: Frame 13: Translucent substrate 14: Sealing material 15: Inner lead 16: Sun Battery element 17: Back surface protection member 18: Terminal box 21: Support member 21a: Support fitting 21a1: Bottom surface portion 21a2: First through hole 21a3: Vertical portion 21a4: Upper side portion 21a5: Screw hole portion 21a6: Second through hole 21a7: Projection 21a8: second recess 21a9: groove 21a10: third recess 21b: first adhesive member 21c: vertical rail 21d: horizontal rail 21e: first fastening member 21e1: bolt 21e2: nut 21f: second fastening member 21g: elastic Member 21h: 2nd adhesion member 22: 1st fixing member 22a: Male screw part 22b: Head 23: 2nd fixing part 23a: abutting member 23a1: first concave portion 23a2: third through hole 23a3: first convex portion 23b: screw 23c: third fastening member 23d: nut 24: reinforcing member 25: adhesive 26: wood screw 27: third fixing Member 27a: First screw portion 27b: Second screw portion

本発明の実施形態に係る太陽電池装置は、屋根材を介して設置面に設置される。この太陽電池装置は、太陽電池モジュールと、該太陽電池モジュールを支持する支持部材と、該支持部材と前記屋根材との間に設けられており、前記屋根材上に配置される底面部を有する支持金具とを備えている。さらに、本実施形態では、前記底面部および前記屋根材を貫通して前記設置面に差し込むことによって、前記設置面に前記指示金具を固定する第1固定部材と、該第1固定部材の上端を覆って前記底面部の上面に固定される第2固定部材とを備えている。また、本実施形態において、前記支持金具は、前記底面部の周辺部分の一部から前記第2固定部材の上面の一部を覆うように延びる突出部を有している。 The solar cell device according to the embodiment of the present invention is installed on the installation surface via a roofing material. The solar cell device includes a solar cell module, a support member that supports the solar cell module, a bottom surface portion that is provided between the support member and the roof material, and is disposed on the roof material. And a support bracket. Further, in the present embodiment, a first fixing member that fixes the indicating bracket to the installation surface by penetrating the bottom surface portion and the roof material and inserting the roof member into the installation surface, and an upper end of the first fixing member. A second fixing member that covers and is fixed to the upper surface of the bottom surface portion. Moreover, in this embodiment, the said support metal fitting has a protrusion part extended so that a part of upper surface of a said 2nd fixing member may be covered from a part of peripheral part of the said bottom face part.

Claims (8)

屋根材を介して設置面に設置される太陽電池装置であって、
太陽電池モジュールと、
該太陽電池モジュールを支持する支持部材と、
該支持部材と前記屋根材との間に設けられており、前記屋根材上に配置される底面部を有する支持金具と、
前記底面部および前記屋根材を貫通して前記設置面に差し込むことによって、前記設置面に前記支持金具を固定する第1固定部材と、
該第1固定部材の上端を覆って前記底面部の上面に固定される第2固定部材とを備えた太陽電池装置。
It is a solar cell device installed on the installation surface through a roof material,
A solar cell module;
A support member for supporting the solar cell module;
A support fitting provided between the support member and the roof material, and having a bottom surface portion disposed on the roof material;
A first fixing member for fixing the support fitting to the installation surface by inserting the bottom surface portion and the roof material into the installation surface;
A solar cell device comprising: a second fixing member that covers an upper end of the first fixing member and is fixed to an upper surface of the bottom surface portion.
前記支持金具は、前記底面部の周辺部分の一部から前記第2固定部材の上面の一部を覆うように延びる突出部を有している、請求項1に記載の太陽電池装置。   2. The solar cell device according to claim 1, wherein the support metal fitting has a protruding portion that extends from a part of a peripheral portion of the bottom surface part so as to cover a part of the upper surface of the second fixing member. 前記突出部は、前記第2固定部材の前記上面に接触している、請求項2に記載の太陽電池装置。   The solar cell device according to claim 2, wherein the protruding portion is in contact with the upper surface of the second fixing member. 前記屋根材が前記設置面を覆って複数設置されている場合に、前記支持金具の前記底面部は、隣り合う前記屋根材に跨って配置されている、請求項1乃至請求項3のいずれかに記載の太陽電池装置。   The said bottom surface part of the said support metal fitting is arrange | positioned ranging over the said roof material adjacent when the said roof material covers the said installation surface, and is arrange | positioned. The solar cell device according to. 前記設置面を有する下地材の裏面に当接しているとともに前記下地材を貫通した前記第1固定部材を差し込んで固定された補強部材をさらに備える、請求項1乃至請求項4のいずれかに記載の太陽電池装置。   5. The reinforcing member according to claim 1, further comprising a reinforcing member that is in contact with a back surface of the base material having the installation surface and is fixed by inserting the first fixing member penetrating the base material. Solar cell device. 前記支持金具の前記底面部は、前記第1固定部材の上端が位置する凹部を上面に有している、請求項1乃至請求項5のいずれかに記載の太陽電池装置。   The solar cell device according to any one of claims 1 to 5, wherein the bottom surface portion of the support metal fitting has a concave portion where an upper end of the first fixing member is located on an upper surface. 前記第2固定部材は、前記支持金具の前記凹部に挿入される凸部を下面に有している、請求項6に記載の太陽電池装置。   The solar cell device according to claim 6, wherein the second fixing member has a convex portion to be inserted into the concave portion of the support fitting on a lower surface. 前記支持金具の前記底面部と前記屋根材との間に配置された弾性部材をさらに備える、請求項1乃至請求項7のいずれかに記載の太陽電池装置。
The solar cell device according to any one of claims 1 to 7, further comprising an elastic member disposed between the bottom surface portion of the support metal fitting and the roof material.
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