JP2017215645A - Transfer detection system and control method - Google Patents

Transfer detection system and control method Download PDF

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JP2017215645A
JP2017215645A JP2016107218A JP2016107218A JP2017215645A JP 2017215645 A JP2017215645 A JP 2017215645A JP 2016107218 A JP2016107218 A JP 2016107218A JP 2016107218 A JP2016107218 A JP 2016107218A JP 2017215645 A JP2017215645 A JP 2017215645A
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relocation
voltage drop
battery
machine
machine tool
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賢祐 久留美
Kensuke Kurumi
賢祐 久留美
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Brother Industries Ltd
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Brother Industries Ltd
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Priority to CN201710390242.XA priority patent/CN107450475B/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/406Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
    • G05B19/4067Restoring data or position after power failure or other interruption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools

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  • Mechanical Engineering (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Numerical Control (AREA)
  • Machine Tool Sensing Apparatuses (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a transfer detection system and a control method that are able to prevent a re-operation from being limited due to battery exhaustion after cancellation of operation limit of a machine, in a case where transfer of the machine and the decrease in the battery voltage simultaneously occur.SOLUTION: A numerical control device 20 communicates with a transfer detection device 30, and detects transfer of a machine tool 1 and battery exhaustion of the transfer detection device 30. When transfer of the machine tool 1 and battery exhaustion of the transfer detection device 30 are detected, the numerical control device 20 limits operation of the machine tool 1. The numerical control device 20 detects the decrease in the battery voltage of the transfer detection device 30 as well. When transfer of the machine tool 1 is detected, the numerical control device 20 pop-up displays a transfer warning screen on a display section 12. When the decrease in the battery voltage is detected, a voltage warning screen is pop-up displayed on the display section 12. When transfer of the machine tool 1 and the decrease in the battery voltage are simultaneously detected, the voltage warning screen is pop-up displayed so as to have priority over the transfer warning screen.SELECTED DRAWING: Figure 1

Description

本発明は、移設検知システムと制御方法に関する。   The present invention relates to a relocation detection system and a control method.

特許文献1が開示する移設検知システムは数値制御装置と移設検知装置を備える。数値制御装置は工作機械の動作を制御する。移設検知装置は工作機械の移設時に生じる振動で移設を検知する。移設検知装置が工作機械の移設を検知した時、数値制御装置は工作機械の動作を制限する。移設検知装置のバッテリが切れた時も、数値制御装置は工作機械の動作を制限する。数値制御装置が工作機械の動作を制限した時、使用者は工作機械製造業者に動作制限の解除を依頼する必要がある。   The relocation detection system disclosed in Patent Document 1 includes a numerical control device and a relocation detection device. The numerical control device controls the operation of the machine tool. The relocation detection device detects relocation by vibration generated when the machine tool is relocated. When the relocation detection device detects the relocation of the machine tool, the numerical control device restricts the operation of the machine tool. The numerical control device limits the operation of the machine tool even when the battery of the relocation detection device runs out. When the numerical control device restricts the operation of the machine tool, the user needs to request the machine tool manufacturer to release the operation restriction.

特許第5397270号公報Japanese Patent No. 5397270

移設検知装置のバッテリ電圧の低下時、数値制御装置は操作盤の表示部に電圧警告画面を表示する。バッテリ電圧の低下と同時に工作機械の移設を検知した時、数値制御装置は工作機械の動作を制限すると共に、表示部に移設警告画面を表示するが、電圧警告画面を表示しない可能性があった。電圧警告画面を表示しなければ、使用者はバッテリ電圧の低下を認識できない。使用者はバッテリを交換せずに動作制限の解除を工作機械製造業者に依頼する。動作制限の解除後にバッテリが切れてしまうと、数値制御装置は工作機械の動作を再び制限してしまう。使用者は動作制限の解除を工作機械製造業者に再度依頼しなければならず、手間であるという問題点があった。工作機械を使用できるまでに更に時間を要するという問題点もあった。   When the battery voltage of the relocation detection device decreases, the numerical control device displays a voltage warning screen on the display unit of the operation panel. When the relocation of the machine tool is detected at the same time when the battery voltage drops, the numerical control device restricts the operation of the machine tool and displays the relocation warning screen on the display, but there is a possibility that the voltage warning screen will not be displayed. . If the voltage warning screen is not displayed, the user cannot recognize the battery voltage drop. The user requests the machine tool manufacturer to release the operation restriction without replacing the battery. If the battery runs out after the operation restriction is released, the numerical control device restricts the operation of the machine tool again. The user has to ask the machine tool manufacturer to release the operation restriction again, which is troublesome. There was also a problem that it took more time before the machine tool could be used.

本発明の目的は、機械の移設とバッテリ電圧の低下が同時発生した場合、機械の動作制限の解除後にバッテリ切れで再度動作が制限するのを防止できる移設検知システムと制御方法を提供することである。   An object of the present invention is to provide a relocation detection system and a control method capable of preventing the operation from being restricted again due to the battery running out after the operation restriction of the machine is released when the relocation of the machine and the decrease in the battery voltage occur simultaneously. is there.

請求項1に係る移設検知システムは、機械の移設を検知可能な移設検知手段の出力情報に基づき、前記機械の移設を判定する移設判定手段と、前記移設検知手段のバッテリ切れを判定するバッテリ切れ判定手段と、前記移設判定手段が前記機械は移設したと判定した場合、若しくは前記バッテリ切れ判定手段が前記バッテリ切れを生じたと判定した場合、前記機械の動作を制限する制限手段と、前記制限手段による前記動作の制限を解除する解除手段とを備えた移設検知システムにおいて、前記バッテリの電圧が閾値以下となる電圧低下を判定する電圧低下判定手段と、前記移設判定手段が前記機械は移設したと判定した場合、前記機械の移設を報知する移設報知手段と、前記電圧低下判定手段が前記電圧低下を生じたと判定した場合、前記電圧低下を報知する電圧低下報知手段とを備え、前記移設判定手段が前記機械は移設したと判定し、且つ前記電圧低下判定手段が前記電圧低下を生じたと判定した場合、前記電圧低下報知手段は、前記移設報知手段による報知よりも優先的に前記電圧低下を報知することを特徴とする。移設検知手段のバッテリの電圧低下と機械の移設が同時に発生した場合、移設検知システムは機械の移設よりも、バッテリの電圧低下を優先的に報知する。故に移設検知システムは、使用者がバッテリ交換よりも先に機械の動作制限の解除を実施してしまい、動作制限の解除後にバッテリが切れて再び機械の動作が制限してしまうのを防止できる。   The relocation detection system according to claim 1 is a relocation determination unit for determining relocation of the machine based on output information of the relocation detection unit capable of detecting relocation of the machine, and a battery depletion for determining whether the relocation detection unit is out of battery. When the determination means and the relocation determination means determine that the machine has been relocated, or when the battery depletion determination means determines that the battery has run out, a restriction means that restricts the operation of the machine; and the restriction means In the relocation detection system comprising a release means for canceling the restriction of the operation by the voltage reduction determination means for determining a voltage drop at which the voltage of the battery is equal to or lower than a threshold, and the relocation determination means, the machine has been relocated. If it is determined, the transfer notification means for notifying the transfer of the machine, and the voltage drop determination means determines that the voltage drop has occurred, Voltage drop notifying means for notifying the voltage drop, and when the transfer determining means determines that the machine has been transferred and the voltage drop determining means determines that the voltage drop has occurred, the voltage drop notifying means The voltage drop is notified preferentially over the notification by the relocation notification means. When the battery voltage drop of the transfer detection means and the machine transfer occur at the same time, the transfer detection system notifies the battery voltage drop more preferentially than the machine transfer. Therefore, the relocation detection system can prevent the user from releasing the operation restriction of the machine before the battery replacement, and the operation of the machine is restricted again after the operation restriction is released.

請求項2に係る移設検知システムは、請求項1に記載の発明の構成に加え、前記移設判定手段が前記機械は移設したと判定し、且つ前記電圧低下判定手段が前記電圧低下を生じたと判定した場合、前記電圧低下報知手段は前記電圧低下を報知し、前記移設報知手段は前記機械の移設を報知しないことを特徴とする。故に移設検知システムは使用者に対して機械の動作制限の解除よりも先に、バッテリ交換を促すことができる。   According to a second aspect of the present invention, in the transfer detection system according to the first aspect of the present invention, in addition to the configuration of the first aspect, the relocation determination means determines that the machine has been relocated, and the voltage drop determination means determines that the voltage drop has occurred. In this case, the voltage drop notification means notifies the voltage drop, and the relocation notification means does not notify the relocation of the machine. Therefore, the relocation detection system can prompt the user to replace the battery before canceling the operation restriction of the machine.

請求項3に係る移設検知システムは、請求項1又は2に記載の発明の構成に加え、前記移設報知手段による報知、及び前記電圧低下報知手段による報知は、表示部において報知画面を最前面に表示するポップアップ表示で行うことを特徴とする。移設検知システムは、移設及び電圧低下を報知する画面を表示部にポップアップ表示するので、移設及び電圧低下を使用者に速やかに気付かせることができる。   In addition to the configuration of the invention according to claim 1 or 2, the relocation detection system according to claim 3 is configured so that the notification by the relocation notification unit and the notification by the voltage drop notification unit are displayed on the display screen in the foreground. It is characterized by performing pop-up display. Since the relocation detection system pops up a screen for notifying relocation and voltage drop on the display unit, the relocation and voltage drop can be promptly noticed by the user.

請求項4に係る制御方法は、機械の移設を検知可能な移設検知手段の出力情報に基づき、前記機械の移設を判定する移設判定工程と、前記移設検知手段のバッテリ切れを判定するバッテリ切れ判定工程と、前記移設判定工程にて前記機械は移設したと判定した場合、若しくは前記バッテリ切れ判定工程にて前記バッテリ切れを生じたと判定した場合、前記機械の動作を制限する制限工程と、前記制限工程による前記動作の制限を解除する解除工程とを備えた移設検知システムの制御方法において、前記バッテリの電圧が閾値以下となる電圧低下を判定する電圧低下判定工程と、前記移設判定工程で前記機械は移設したと判定した場合、前記機械の移設を報知する移設報知工程と、前記電圧低下判定工程で前記電圧低下を生じたと判定した場合、前記電圧低下を報知する電圧低下報知工程とを備え、前記移設判定工程にて前記機械は移設したと判定し、且つ前記電圧低下判定工程にて前記電圧低下を生じたと判定した場合、前記電圧低下報知工程は、前記移設報知工程による報知よりも優先的に前記電圧低下を報知することを特徴とする。移設検知システムは上記工程を行うことで、請求項1に記載の効果を得ることができる。   According to a fourth aspect of the present invention, there is provided a relocation determination step for determining relocation of the machine based on output information of relocation detection means capable of detecting relocation of the machine, and a battery depletion determination for determining whether the relocation detection means is out of battery. A step of restricting the operation of the machine, and a step of restricting the operation of the machine when it is determined that the machine has been relocated in the relocation determining step In the control method of the relocation detection system including a release step of releasing the restriction of the operation by a step, a voltage drop determination step for determining a voltage drop at which the voltage of the battery is equal to or lower than a threshold value, and the machine in the relocation determination step If it is determined that the voltage drop has occurred in the relocation notification step for notifying the relocation of the machine, and the voltage drop determination step A voltage drop notifying step for notifying the voltage drop, determining that the machine has been moved in the relocation determining step, and determining that the voltage drop has occurred in the voltage drop determining step. In the notification step, the voltage drop is notified preferentially over the notification in the relocation notification step. The relocation detection system can obtain the effect described in claim 1 by performing the above steps.

本発明は、上記請求項1〜3の一部の構成を任意に組み合わせてもよい。   In the present invention, a part of the configurations of claims 1 to 3 may be arbitrarily combined.

移設検知システム100の電気的構成を示すブロック図。1 is a block diagram showing an electrical configuration of a relocation detection system 100. RAM23の各種記憶領域を示す概念図。The conceptual diagram which shows the various storage areas of RAM23. 動作制御処理の流れ図。The flowchart of operation control processing. 解除処理の流れ図。The flowchart of a cancellation | release process. 電圧低下判定処理の流れ図。The flowchart of a voltage drop determination process. 警告表示制御処理の流れ図。The flowchart of a warning display control process. 電圧警告画面61がポップアップ表示した表示部12の図。The figure of the display part 12 which the voltage warning screen 61 displayed as a pop-up. 移設警告画面62がポップアップ表示した表示部12の図。The figure of the display part 12 which the relocation warning screen 62 displayed as a pop-up.

本発明の実施形態を説明する。以下記載するシステムの構成、処理等は、特に特定的な記載がない限り、それのみに限定する趣旨ではなく、単なる説明例である。図面は、本発明が採用しうる技術的特徴を説明する為に用いられるものである。   An embodiment of the present invention will be described. The configuration, processing, and the like of the system described below are merely illustrative examples, and are not intended to limit only to that unless otherwise specified. The drawings are used to explain technical features that can be adopted by the present invention.

図1を参照し、移設検知システム100の構成を説明する。移設検知システム100は数値制御装置20と移設検知装置30を備える。数値制御装置20は例えば工作機械1に設けた制御箱(図示略)に格納する。工作機械1は例えば工具を高速回転して被加工物に切削加工等を施す機械である。数値制御装置20はNCプログラムを実行することで工作機械1の動作を制御する。NCプログラムは各種制御指令を含む複数ブロックで構成し、工作機械1の軸移動、工具交換等を含む各種動作をブロック単位で制御する。移設検知装置30は工作機械1に取り付け、工作機械1に生じる振動を検知することで、工作機械1の移設を検知する。数値制御装置20と移設検知装置30は互いに通信可能である。移設検知装置30が工作機械1の移設を検知した場合、数値制御装置20は工作機械1の動作を制限する。使用者は工作機械1を使用できないので、工作機械製造業者に動作制限の解除を依頼する。工作機械製造業者は使用者からの依頼に基づき、工作機械1の動作制限を解除する解除キーを使用者に配布し、使用者は該解除キーを用いて動作制限を解除する。   The configuration of the relocation detection system 100 will be described with reference to FIG. The relocation detection system 100 includes a numerical control device 20 and a relocation detection device 30. The numerical controller 20 is stored in a control box (not shown) provided in the machine tool 1, for example. The machine tool 1 is, for example, a machine that rotates a tool at a high speed to perform cutting or the like on a workpiece. The numerical controller 20 controls the operation of the machine tool 1 by executing an NC program. The NC program is composed of a plurality of blocks including various control commands, and controls various operations including axis movement of the machine tool 1, tool change, and the like in units of blocks. The relocation detection device 30 is attached to the machine tool 1 and detects the relocation of the machine tool 1 by detecting vibration generated in the machine tool 1. The numerical control device 20 and the relocation detection device 30 can communicate with each other. When the transfer detection device 30 detects the transfer of the machine tool 1, the numerical control device 20 restricts the operation of the machine tool 1. Since the user cannot use the machine tool 1, the user requests the machine tool manufacturer to release the operation restriction. Based on a request from the user, the machine tool manufacturer distributes to the user a release key for releasing the operation restriction of the machine tool 1, and the user releases the operation restriction using the release key.

図1を参照し、数値制御装置20の電気的構成を説明する。数値制御装置20は、CPU21、ROM22、RAM23、記憶装置24、機械用I/F部25、AC/DC変換機26、移設用I/F部27等を備える。CPU21は数値制御装置20の動作を統括制御する。ROM22は、動作制御プログラム、解除プログラム、電圧低下判定プログラム、警告表示制御プログラム等を記憶する。各プログラムの動作については後述する。各プログラムは、コンピュータで読み取り可能な記憶媒体としての不揮発性の記憶装置、EEPROM(登録商標)、HDD(ハードディスクドライブ)等に記憶してもよい。RAM23は後述する各種記憶領域(図2参照)を備え、フラグ等の各種情報を一時的に記憶する。記憶装置24は不揮発性であり、NCプログラムの他、各種情報を記憶する。CPU21は使用者が工作機械1に設けた操作パネル11で入力したNCプログラムに加え、外部入力で読み込んだNCプログラム等を記憶装置24に記憶することもできる。   The electrical configuration of the numerical controller 20 will be described with reference to FIG. The numerical controller 20 includes a CPU 21, a ROM 22, a RAM 23, a storage device 24, a mechanical I / F unit 25, an AC / DC converter 26, a relocation I / F unit 27, and the like. The CPU 21 comprehensively controls the operation of the numerical controller 20. The ROM 22 stores an operation control program, a cancellation program, a voltage drop determination program, a warning display control program, and the like. The operation of each program will be described later. Each program may be stored in a nonvolatile storage device, EEPROM (registered trademark), HDD (hard disk drive), or the like as a computer-readable storage medium. The RAM 23 includes various storage areas (see FIG. 2) to be described later, and temporarily stores various information such as flags. The storage device 24 is nonvolatile and stores various information in addition to the NC program. The CPU 21 can store in the storage device 24 an NC program or the like read by an external input in addition to the NC program input by the user on the operation panel 11 provided in the machine tool 1.

機械用I/F部25は、工作機械1の軸駆動部(図示略)と操作パネル11に接続する。軸駆動部は、例えばX軸、Y軸、Z軸、QT軸、A1軸、A2軸、B1軸、B2軸等の各駆動軸を備える。X軸、Y軸、Z軸は主軸と被削物を相対的にX軸方向(左右方向)、Y軸方向(前後方向)、Z軸方向(上下方向)に移動する駆動軸である。QT軸は被削物を保持する回転台(図示略)の駆動軸である。A1軸、A2軸、B1軸、B2軸は付加軸である。操作パネル11は工作機械1のカバー10(図1参照)に設け、表示部12と入力部(図示略)を備える。表示部12は設定画面、操作画面等の各種画面を表示する。入力部は例えば物理的なスイッチ、ボタン、タッチパネル等である。入力部は電源スイッチ(図示略)を備える。AC/DC変換機26は、外部の交流電源28に接続し、交流電源28が供給する交流を直流に変換する。AC/DC変換機26は、交流電源28の他に、移設検知装置30の後述するI/F部35にも接続する。   The machine I / F unit 25 is connected to the shaft drive unit (not shown) of the machine tool 1 and the operation panel 11. The shaft drive unit includes drive shafts such as an X axis, a Y axis, a Z axis, a QT axis, an A1 axis, an A2 axis, a B1 axis, and a B2 axis. The X-axis, Y-axis, and Z-axis are drive shafts that move the main shaft and the workpiece relatively in the X-axis direction (left-right direction), Y-axis direction (front-rear direction), and Z-axis direction (up-down direction). The QT axis is a drive shaft of a turntable (not shown) that holds the work. The A1, A2, B1, and B2 axes are additional axes. The operation panel 11 is provided on the cover 10 (see FIG. 1) of the machine tool 1 and includes a display unit 12 and an input unit (not shown). The display unit 12 displays various screens such as a setting screen and an operation screen. The input unit is, for example, a physical switch, button, touch panel, or the like. The input unit includes a power switch (not shown). The AC / DC converter 26 is connected to an external AC power supply 28 and converts AC supplied from the AC power supply 28 into DC. The AC / DC converter 26 is connected to an I / F unit 35 (to be described later) of the relocation detection device 30 in addition to the AC power supply 28.

図1を参照し、移設検知装置30の電気的構成を説明する。移設検知装置30は、CPU31、記憶装置32、振動検知器33、バッテリ34、I/F部35等を備える。CPU31は移設検知装置30の動作を統括制御する。記憶装置32は不揮発性である。移設検知装置30は振動検知器33を用いて工作機械1の移設を検知する。振動検知器33は工作機械1に生じる振動を検知する。移設を検知する方法は、振動を検知する方法以外でもよく、例えば加速度、傾斜等を検知する方法を採用できる。バッテリ34は例えば乾電池を採用でき、工作機械1の制御箱側面に設けた電池ボックス(図示略)に格納する。I/F部35は、数値制御装置20の移設用I/F部27とAC/DC変換機26に夫々接続する。工作機械1の操作パネル11に設けた電源スイッチがオンの状態では、AC/DC変換機26は、交流から直流に変換した電流の一部をI/F部35に供給する。電源スイッチがオンからオフになると、AC/DC変換機26はI/F部35への電力供給を遮断するので、移設検知装置30はバッテリ34が供給する電力を利用する。   With reference to FIG. 1, the electrical configuration of the relocation detection device 30 will be described. The relocation detection device 30 includes a CPU 31, a storage device 32, a vibration detector 33, a battery 34, an I / F unit 35, and the like. The CPU 31 comprehensively controls the operation of the relocation detection device 30. The storage device 32 is nonvolatile. The transfer detection device 30 detects the transfer of the machine tool 1 using the vibration detector 33. The vibration detector 33 detects vibration generated in the machine tool 1. The method for detecting relocation may be other than the method for detecting vibration, and for example, a method for detecting acceleration, inclination, or the like may be employed. For example, a dry battery can be used as the battery 34 and is stored in a battery box (not shown) provided on the side of the control box of the machine tool 1. The I / F unit 35 is connected to the relocation I / F unit 27 of the numerical controller 20 and the AC / DC converter 26, respectively. When the power switch provided on the operation panel 11 of the machine tool 1 is on, the AC / DC converter 26 supplies a part of the current converted from alternating current to direct current to the I / F unit 35. When the power switch is turned from on to off, the AC / DC converter 26 cuts off the power supply to the I / F unit 35, so the relocation detection device 30 uses the power supplied by the battery 34.

図2を参照し、RAM23の記憶領域を説明する。数値制御装置20のRAM23は、移設検知フラグ記憶領域231、バッテリ低下フラグ記憶領域232、各種情報記憶領域233等を備える。移設検知フラグ記憶領域231は、移設検知フラグを記憶する。移設検知フラグは、移設検知装置30が工作機械1の移設を検知した場合は1、移設を検知していない場合は0(ゼロ)を設定する。バッテリ低下フラグ記憶領域232は、バッテリ低下フラグを記憶する。バッテリ低下フラグは、移設検知装置30のバッテリ34からの供給電圧(以下バッテリ電圧と呼ぶ)が第一閾値以下に低下した場合は1、第一閾値を超えている場合は0(ゼロ)を設定する。第一閾値は、例えば移設検知装置30が駆動できない電圧値である第二閾値よりも高い電圧値に設定するとよい。各種情報記憶領域233は、その他の各種情報を記憶する。   The storage area of the RAM 23 will be described with reference to FIG. The RAM 23 of the numerical controller 20 includes a relocation detection flag storage area 231, a battery low flag storage area 232, various information storage areas 233, and the like. The relocation detection flag storage area 231 stores a relocation detection flag. The relocation detection flag is set to 1 when the relocation detection device 30 detects relocation of the machine tool 1 and is set to 0 (zero) when relocation is not detected. The battery low flag storage area 232 stores a battery low flag. The battery low flag is set to 1 when the supply voltage from the battery 34 of the relocation detection device 30 (hereinafter referred to as the battery voltage) drops below the first threshold, and set to 0 (zero) when it exceeds the first threshold. To do. For example, the first threshold value may be set to a voltage value higher than the second threshold value, which is a voltage value that the relocation detection device 30 cannot drive. The various information storage area 233 stores various other information.

移設検知装置30の動作を説明する。移設検知装置30のCPU31は、振動検知器33が工作機械1の振動を検知したか否か所定周期で監視する。例えば不審者が工場内から工作機械1を不正に移設しようとした場合、工作機械1に振動が生ずる。振動検知器33は工作機械1に生じた振動を検知する。CPU31は振動検知器33の検知結果を例えばフラグ等で記憶装置32に記憶する。CPU31はバッテリ電圧を所定周期で測定し、記憶装置32に記憶する。CPU31は数値制御装置20から後述する確認信号を受信すると、振動検知器33の検知結果と測定したバッテリ電圧を含む情報を応答信号として数値制御装置20に送信する。   The operation of the relocation detection device 30 will be described. The CPU 31 of the relocation detection device 30 monitors at a predetermined cycle whether or not the vibration detector 33 has detected the vibration of the machine tool 1. For example, when a suspicious person tries to relocate the machine tool 1 from the factory, the machine tool 1 is vibrated. The vibration detector 33 detects vibration generated in the machine tool 1. The CPU 31 stores the detection result of the vibration detector 33 in the storage device 32 using, for example, a flag. The CPU 31 measures the battery voltage at a predetermined period and stores it in the storage device 32. When the CPU 31 receives a confirmation signal to be described later from the numerical control device 20, the CPU 31 transmits information including the detection result of the vibration detector 33 and the measured battery voltage to the numerical control device 20 as a response signal.

図3を参照し、動作制御処理を説明する。電源スイッチがオンすると、数値制御装置20のCPU21はROM22から動作制御プログラムを読出し、本処理を実行する。   The operation control process will be described with reference to FIG. When the power switch is turned on, the CPU 21 of the numerical controller 20 reads the operation control program from the ROM 22 and executes this processing.

CPU21は移設検知装置30に対して確認信号を送信する(S1)。移設検知装置30のCPU31は確認信号を受信すると、振動検知器33の検知結果と測定したバッテリ電圧を含む情報を応答信号として返信する。CPU21は応答信号を受信したか否か判断する(S2)。応答信号を受信する迄(S2:NO)、CPU21はS2に戻って待機する。応答信号を受信した時(S2:YES)、CPU21は受信した応答信号に基づき、工作機械1の移設を検知したか否か判断する(S3)。工作機械1の移設を検知した時(S3:YES)、工作機械1は不審者等によって不正に移設した可能性があるので、CPU21は工作機械1の動作を制限する(S7)。動作の制限とは、例えば工作機械1の起動停止、軸駆動部の駆動停止、操作パネル11による操作停止等である。故に工作機械1を不正に移設した時、工作機械1は動作できない。CPU21はRAM23に記憶する移設検知フラグを1に設定し(S8)、本処理を終了する。後述するが、工作機械1の移設を検知した時、CPU21は工作機械1の動作を制限すると共に、表示部12に移設警告画面62(図8参照)をポップアップ表示する。故に使用者は工作機械1の移設を検知したことを理由に、工作機械1の動作が停止したことを認識できる。   CPU21 transmits a confirmation signal with respect to the moving detection apparatus 30 (S1). When receiving the confirmation signal, the CPU 31 of the relocation detection device 30 returns information including the detection result of the vibration detector 33 and the measured battery voltage as a response signal. The CPU 21 determines whether a response signal has been received (S2). Until the response signal is received (S2: NO), the CPU 21 returns to S2 and waits. When the response signal is received (S2: YES), the CPU 21 determines whether or not the relocation of the machine tool 1 is detected based on the received response signal (S3). When the transfer of the machine tool 1 is detected (S3: YES), since the machine tool 1 may have been transferred illegally by a suspicious person or the like, the CPU 21 restricts the operation of the machine tool 1 (S7). The restriction of the operation includes, for example, start / stop of the machine tool 1, drive stop of the shaft drive unit, operation stop by the operation panel 11, and the like. Therefore, when the machine tool 1 is moved illegally, the machine tool 1 cannot operate. The CPU 21 sets the relocation detection flag stored in the RAM 23 to 1 (S8), and ends this process. As will be described later, when the transfer of the machine tool 1 is detected, the CPU 21 restricts the operation of the machine tool 1 and pops up a transfer warning screen 62 (see FIG. 8) on the display unit 12. Therefore, the user can recognize that the operation of the machine tool 1 has stopped because the transfer of the machine tool 1 has been detected.

工作機械1の移設を検知していない時(S3:NO)、CPU21は応答信号に基づき、移設検知装置30にバッテリ切れを生じたか否か判断する(S4)。バッテリ切れとは、移設検知装置30が駆動できない電圧値(第二閾値)であり、例えばバッテリ電圧が第二閾値以下か否かで判断してもよい。バッテリ切れを生じていない時(S4:NO)、CPU21は工作機械1の動作を許可する(S5)。故に使用者は工作機械1を正常に使用できる。CPU21はRAM23に記憶する移設検知フラグを0に設定し(S6)、本処理を終了する。   When the transfer of the machine tool 1 is not detected (S3: NO), the CPU 21 determines whether or not the battery has run out in the transfer detection device 30 based on the response signal (S4). The battery exhaustion is a voltage value (second threshold value) at which the relocation detection device 30 cannot be driven, and may be determined based on, for example, whether the battery voltage is equal to or lower than the second threshold value. When the battery has not run out (S4: NO), the CPU 21 permits the operation of the machine tool 1 (S5). Therefore, the user can use the machine tool 1 normally. The CPU 21 sets the relocation detection flag stored in the RAM 23 to 0 (S6), and ends this process.

移設検知装置30にバッテリ切れを生じている時(S4:YES)、CPU21は移設検知時と同様に工作機械1の動作を制限する(S7)。仮に電源スイッチをオフすると、移設検知装置30の電力供給源は、交流電源28からバッテリ34に切り替わる。バッテリ切れが生じた状態では、移設検知装置30は駆動できないので、移設検知システム100は工作機械1の移設を検知できない。故にCPU21は工作機械1の動作を制限し、移設検知装置30が工作機械1の移設を検知できない状態で、工作機械1が動作するのを防止する。CPU21はRAM23に記憶する移設検知フラグを1に設定し(S8)、本処理を終了する。   When the battery has run out in the transfer detection device 30 (S4: YES), the CPU 21 restricts the operation of the machine tool 1 in the same manner as when the transfer is detected (S7). If the power switch is turned off, the power supply source of the relocation detection device 30 is switched from the AC power supply 28 to the battery 34. Since the relocation detection device 30 cannot be driven in a state where the battery has run out, the relocation detection system 100 cannot detect relocation of the machine tool 1. Therefore, the CPU 21 limits the operation of the machine tool 1 and prevents the machine tool 1 from operating in a state where the transfer detection device 30 cannot detect the transfer of the machine tool 1. The CPU 21 sets the relocation detection flag stored in the RAM 23 to 1 (S8), and ends this process.

図4を参照し、解除処理を説明する。CPU21が動作制御処理(図3参照)で工作機械1の動作を制限した時、工作機械1は動作を停止する。使用者は工作機械1を使用できない。使用者は工作機械製造業者に動作制限の解除を依頼する。工作機械製造業者は解除操作に必要な解除キーを使用者に通知する。解除操作は、工作機械1の動作が制限した状態で、例えば操作パネル11に解除キーを入力することで行う。CPU21は解除キーの入力を受け付けた時、ROM22から解除プログラムを読出し、本処理を実行する。CPU21は工作機械1の動作制限を解除する(S11)。CPU21はRAM23に記憶する移設検知フラグを0に初期化し(S12)、本処理を終了する。   The release process will be described with reference to FIG. When the CPU 21 restricts the operation of the machine tool 1 by the operation control process (see FIG. 3), the machine tool 1 stops its operation. The user cannot use the machine tool 1. The user requests the machine tool manufacturer to release the operation restriction. The machine tool manufacturer notifies the user of a release key necessary for the release operation. The release operation is performed, for example, by inputting a release key to the operation panel 11 in a state where the operation of the machine tool 1 is limited. When the CPU 21 receives the input of the release key, the CPU 21 reads the release program from the ROM 22 and executes this processing. The CPU 21 releases the operation restriction of the machine tool 1 (S11). The CPU 21 initializes the relocation detection flag stored in the RAM 23 to 0 (S12), and ends this process.

図5を参照し、電圧低下判定処理を説明する。本処理は、移設検知装置30のバッテリ電圧の低下を判定する処理である。電源スイッチがオンすると、CPU21は所定周期毎にROM22から電圧低下判定プログラムを読出し、本処理を実行する。本処理を実行する周期は、例えば20msecであり、後述する警告表示制御処理を実行する周期(例えば30msec)よりも短い。CPU21は、移設検知装置30から受信した応答信号を参照し、バッテリ電圧が第一閾値以下か否か判断する(S21)。バッテリ電圧が第一閾値よりも高い時(S21:NO)、短時間でバッテリ切れを起こす危険性が低いので、CPU21はRAM23に記憶するバッテリ低下フラグを0に設定し(S22)、本処理を終了する。バッテリ電圧が第一閾値以下である時(S21:YES)、バッテリ電圧は低下しており、短時間でバッテリ切れを起こす危険性が高いので、CPU21はバッテリ低下フラグを1に設定し(S23)、本処理を終了する。   The voltage drop determination process will be described with reference to FIG. This process is a process for determining a decrease in the battery voltage of the relocation detection device 30. When the power switch is turned on, the CPU 21 reads the voltage drop determination program from the ROM 22 at predetermined intervals and executes this processing. The period for executing this process is, for example, 20 msec, and is shorter than the period for executing a warning display control process described later (for example, 30 msec). The CPU 21 refers to the response signal received from the relocation detection device 30 and determines whether or not the battery voltage is equal to or lower than the first threshold value (S21). When the battery voltage is higher than the first threshold (S21: NO), since the risk of running out of the battery in a short time is low, the CPU 21 sets the battery low flag stored in the RAM 23 to 0 (S22), and performs this process. finish. When the battery voltage is equal to or lower than the first threshold (S21: YES), the battery voltage is low and there is a high risk of causing the battery to run out in a short time, so the CPU 21 sets the battery low flag to 1 (S23). This process is terminated.

図6を参照し、警告表示制御処理を説明する。本処理は、移設検知装置30のバッテリ電圧の低下、又は工作機械1の移設を検知した時、表示部12に各種警告画面を表示することで、使用者に報知する処理である。電源スイッチがオンすると、CPU21は所定周期(例えば30msec)毎にROM22から警告表示制御プログラムを読出し、本処理を実行する。   The warning display control process will be described with reference to FIG. This process is a process of notifying the user by displaying various warning screens on the display unit 12 when a drop in the battery voltage of the transfer detection device 30 or a transfer of the machine tool 1 is detected. When the power switch is turned on, the CPU 21 reads the warning display control program from the ROM 22 at predetermined intervals (for example, 30 msec) and executes this processing.

−バッテリ電圧低下検知時−
CPU21は、RAM23に記憶するバッテリ低下フラグが1か否か判断する(S31)。バッテリ低下フラグが1の時(S31:YES)、バッテリ電圧が低下しているので、CPU21は表示部12の上部に位置するメッセージ欄40に、例えば「移設検知装置バッテリ交換時期」というアラーム表示を行う(S33)。移設検知システム100は使用者に対して移設検知装置30のバッテリ34の交換時期が来ていることを速やかに報知する。
-When battery voltage drop is detected-
CPU21 judges whether the battery low flag memorize | stored in RAM23 is 1 (S31). When the battery low flag is 1 (S31: YES), since the battery voltage is low, the CPU 21 displays, for example, an alarm display “relocation detection device battery replacement time” in the message column 40 located at the top of the display unit 12. Perform (S33). The relocation detection system 100 promptly notifies the user that it is time to replace the battery 34 of the relocation detection device 30.

CPU21は操作パネル11における使用者の操作(以下パネル操作と呼ぶ)が有るか否か判断する(S34)。パネル操作が無い時(S34:NO)、CPU21はパネル操作が無い状態が10分以上継続したか否か判断する(S35)。パネル操作が無い状態が10分以上継続した時(S35:YES)、CPU21は表示部12の中央の最前面に、電圧警告画面61を大きく目立つようにポップアップ表示する(S37)。図7は、表示部12において、手動条件設定画面51の前側に被せて、電圧警告画面61がポップアップ表示した状態を示す。手動条件設定画面51は、各駆動軸の手動条件を設定する為の画面である。電圧警告画面61は、例えば以下(1)〜(4)の警告を表示する。
(1)移設検知装置30のバッテリ34の交換時期が来ていること。
(2)移設検知装置30のバッテリ電圧が低下していること。
(3)電源スイッチがオンの状態で、速やかに制御箱側面の電池ボックスの乾電池を全て交換すること。
(4)電源スイッチをオフすると移設を検知する可能性があること。
The CPU 21 determines whether or not there is a user operation (hereinafter referred to as panel operation) on the operation panel 11 (S34). When there is no panel operation (S34: NO), the CPU 21 determines whether or not the state without the panel operation has continued for 10 minutes or more (S35). When the state where there is no panel operation continues for 10 minutes or more (S35: YES), the CPU 21 pops up and displays the voltage warning screen 61 on the foreground at the center of the display unit 12 so as to be conspicuous (S37). FIG. 7 shows a state where the voltage warning screen 61 is popped up on the front side of the manual condition setting screen 51 on the display unit 12. The manual condition setting screen 51 is a screen for setting manual conditions for each drive axis. The voltage warning screen 61 displays the following warnings (1) to (4), for example.
(1) The replacement time of the battery 34 of the relocation detection device 30 has come.
(2) The battery voltage of the relocation detection device 30 is reduced.
(3) Replace all batteries in the battery box on the side of the control box promptly with the power switch turned on.
(4) When the power switch is turned off, there is a possibility of detecting relocation.

仮にバッテリ電圧が低下した状態で、使用者が電源スイッチをオフすると、電力供給源は交流電源28からバッテリ34に切り替わり、短時間でバッテリ切れを生じ易い。バッテリ切れを生じた時、CPU21は上記の動作制限処理(図3参照)で、移設検知時と同様に、工作機械1の動作を制限する。使用者は工作機械製造業者に動作制限の解除を依頼しなければならず手間となる。故にCPU21は電圧警告画面61に(4)の警告を表示し、バッテリ電圧が低下した状態で使用者が電源スイッチをオフするのを防止できる。移設検知システム100は工作機械1の動作を無駄に制限するのを未然に防止できる。その後、CPU21は本処理を終了する。   If the user turns off the power switch with the battery voltage lowered, the power supply source is switched from the AC power supply 28 to the battery 34, and the battery is likely to run out in a short time. When the battery runs out, the CPU 21 restricts the operation of the machine tool 1 in the above-described operation restriction process (see FIG. 3), as in the case of moving detection. The user must ask the machine tool manufacturer to release the operation restriction, which is troublesome. Therefore, the CPU 21 can display the warning (4) on the voltage warning screen 61 and prevent the user from turning off the power switch when the battery voltage is low. The relocation detection system 100 can prevent the operation of the machine tool 1 from being unnecessarily limited. Thereafter, the CPU 21 ends this process.

例えば、バッテリ低下フラグが1でも(S31:YES)、パネル操作が無い状態が10分未満の時(S34:NO、S35:NO)、使用者はパネル操作を再度行う可能性がある。故にCPU21は電圧警告画面61をポップアップ表示することなく(S36)、本処理を終了する。次周期以降に実行する本処理で、パネル操作が無い状態が10分以上継続した時(S35:YES)、使用者がパネル操作を直ぐに行う可能性は低いので、CPU21は電圧警告画面61をポップアップ表示する(S37)。故に移設検知システム100は、使用者に対し、移設検知装置30のバッテリ電圧が低下していることを確実に報知できる。   For example, even if the battery low flag is 1 (S31: YES), when there is no panel operation for less than 10 minutes (S34: NO, S35: NO), the user may perform the panel operation again. Therefore, the CPU 21 ends this processing without popping up the voltage warning screen 61 (S36). In this process executed after the next cycle, when there is no panel operation for 10 minutes or longer (S35: YES), the CPU 21 pops up the voltage warning screen 61 because the user is unlikely to perform the panel operation immediately. Displayed (S37). Therefore, the relocation detection system 100 can reliably notify the user that the battery voltage of the relocation detection device 30 is decreasing.

電圧警告画面61がポップアップ表示した状態では、移設検知装置30のバッテリ電圧が低下しているだけであるので、操作パネル11を用いた各種設定は有効である。例えばバッテリ電圧の低下で、手動条件設定画面51に被せて電圧警告画面61がポップアップ表示した時、使用者は手動条件設定画面51における手動条件を設定したい時がある。そこで、次周期以降に実行する本処理で、使用者によるパネル操作が有った時(S34:YES)、CPU21は電圧警告画面61を消去する(S36)。手動条件設定画面51が全て表示するので、使用者は手動条件設定画面51において手動条件を設定できる。その後、CPU21は本処理を終了する。   In the state where the voltage warning screen 61 is pop-up displayed, the battery voltage of the relocation detection device 30 is only lowered, so various settings using the operation panel 11 are effective. For example, when the voltage warning screen 61 pops up over the manual condition setting screen 51 due to a decrease in battery voltage, the user may want to set manual conditions on the manual condition setting screen 51. Therefore, when there is a panel operation by the user in this processing executed after the next cycle (S34: YES), the CPU 21 deletes the voltage warning screen 61 (S36). Since all the manual condition setting screen 51 is displayed, the user can set manual conditions on the manual condition setting screen 51. Thereafter, the CPU 21 ends this process.

例えば、電圧警告画面61がパネル操作で消去した後、使用者が工作機械1から10分以上離れることがある。使用者は工作機械1から一旦離れることでバッテリ電圧が低下していることを忘れてしまう可能性がある。パネル操作が無い状態が10分以上継続した時(S35:YES)、CPU21は電圧警告画面61を再度ポップアップ表示する(S37)。使用者は作業場所に戻り、表示部12にポップアップ表示した電圧警告画面61を再確認できるので、バッテリ交換を忘れずに行うことができる。即ち、バッテリ電圧が低下している時、パネル操作が無い状態が10分以上継続する毎に、CPU21は表示部12に電圧警告画面61を繰り返しポップアップ表示するので、使用者に対し、バッテリ電圧が低下していることを確実に報知できる。その後、CPU21は本処理を終了する。   For example, after the voltage warning screen 61 is erased by panel operation, the user may leave the machine tool 1 for 10 minutes or more. There is a possibility that the user forgets that the battery voltage is reduced by leaving the machine tool 1 once. When the state where there is no panel operation continues for 10 minutes or more (S35: YES), the CPU 21 pops up the voltage warning screen 61 again (S37). The user can return to the work place and reconfirm the voltage warning screen 61 pop-up displayed on the display unit 12, so that the battery can be replaced without forgetting. That is, when the battery voltage is low, the CPU 21 repeatedly pops up the voltage warning screen 61 on the display unit 12 every time when there is no panel operation for 10 minutes or more. It can be surely notified that it has decreased. Thereafter, the CPU 21 ends this process.

−移設検知時−
バッテリ低下フラグが0の時(S31:NO)、バッテリ電圧は十分であるので、CPU21は移設検知フラグが1か否か判断する(S32)。移設検知フラグが1の時(S32:YES)、工作機械1の移設を検知したので、図8に示す如く、CPU21は表示部12の上部に位置するメッセージ欄40に、例えば「移設を検知しました」というアラーム表示を行い(S38)、使用者に対して工作機械1の移設を検知したことを速やかに報知する。
-When relocation is detected-
When the battery low flag is 0 (S31: NO), since the battery voltage is sufficient, the CPU 21 determines whether or not the relocation detection flag is 1 (S32). When the relocation detection flag is 1 (S32: YES), since the relocation of the machine tool 1 has been detected, the CPU 21 displays, for example, “Detect relocation” in the message field 40 located at the top of the display unit 12, as shown in FIG. Is displayed (S38) to promptly notify the user that the relocation of the machine tool 1 has been detected.

CPU21は操作パネル11におけるパネル操作が有るか否か判断する(S39)。パネル操作が無い時(S39:NO)、CPU21はパネル操作が無い状態が10分以上継続したか否か判断する(S40)。パネル操作が無い状態が10分以上継続した時(S40:YES)、CPU21は表示部12の中央の最前面に、移設警告画面62を目立つように大きくポップアップ表示する(S37)。図8は、表示部12において、手動条件設定画面51の前側に被せて、移設警告画面62がポップアップ表示した状態を示す。移設警告画面62は例えば以下(1)と(2)の警告を表示する。
(1)移設検知装置30が工作機械1の移設を検知したこと。
(2)動作制限を解除する為に、工作機械製造業者へ連絡すること。
The CPU 21 determines whether or not there is a panel operation on the operation panel 11 (S39). When there is no panel operation (S39: NO), the CPU 21 determines whether or not the state without the panel operation has continued for 10 minutes or more (S40). When the state where there is no panel operation continues for 10 minutes or more (S40: YES), the CPU 21 pops up and displays a large transfer warning screen 62 on the foreground at the center of the display unit 12 (S37). FIG. 8 shows a state in which the relocation warning screen 62 is popped up on the front side of the manual condition setting screen 51 on the display unit 12. The relocation warning screen 62 displays, for example, the following warnings (1) and (2).
(1) The transfer detection device 30 detects the transfer of the machine tool 1.
(2) To contact the machine tool manufacturer in order to remove the operation restriction.

故にCPU21は使用者に対して工作機械1の移設を検知したことを確実に報知できる。上記の通り、移設検知装置30が移設を検知した時、CPU21は動作制御処理(図3参照)で工作機械1の動作を制限する。これと共に、CPU21は警告表示制御処理(図7参照)で、表示部12にアラーム表示を行い(S38)、移設警告画面62をポップアップ表示する(S41)。故に使用者は工作機械1の移設を検知したことを理由に、工作機械1の動作が制限したことを容易に認識できる。その後、CPU21は本処理を終了する。   Therefore, CPU21 can alert | report reliably that the transfer of the machine tool 1 was detected with respect to the user. As described above, when the relocation detection device 30 detects relocation, the CPU 21 restricts the operation of the machine tool 1 by the operation control process (see FIG. 3). At the same time, in the warning display control process (see FIG. 7), the CPU 21 displays an alarm on the display unit 12 (S38), and pops up a relocation warning screen 62 (S41). Therefore, the user can easily recognize that the operation of the machine tool 1 is limited because the transfer of the machine tool 1 is detected. Thereafter, the CPU 21 ends this process.

例えば、移設検知フラグが1でも(S32:YES)、パネル操作が無い状態が10分未満の時(S39:NO、S40:NO)、バッテリ低下フラグが1の時と同様に、CPU21は移設警告画面62をポップアップ表示することなく(S42)、本処理を終了する。次周期以降に実行する本処理で、パネル操作が無い状態が10分以上継続した時(S39:NO、S40:YES)、CPU21は移設警告画面62をポップアップ表示する(S41)。故に移設検知システム100は、使用者に対し、工作機械1の移設を検知したことを確実に報知できる。   For example, even if the relocation detection flag is 1 (S32: YES), if the state where there is no panel operation is less than 10 minutes (S39: NO, S40: NO), the CPU 21 issues a relocation warning as when the battery low flag is 1. This process is terminated without popping up the screen 62 (S42). In this process executed after the next cycle, when the state of no panel operation continues for 10 minutes or longer (S39: NO, S40: YES), the CPU 21 pops up a relocation warning screen 62 (S41). Therefore, the relocation detection system 100 can reliably notify the user that the relocation of the machine tool 1 has been detected.

移設警告画面62がポップアップ表示した状態では、電圧警告画面61の時と同様に、操作パネル11を用いた各種設定は有効である。移設警告画面62がポップアップ表示した状態で、使用者によるパネル操作が有った時(S39:YES)、CPU21は移設警告画面62を消去する(S42)。手動条件設定画面51が全て表示するので、使用者は手動条件設定画面51において手動条件を設定できる。その後、CPU21は本処理を終了する。   In the state where the relocation warning screen 62 is displayed in a pop-up, various settings using the operation panel 11 are valid as in the case of the voltage warning screen 61. When there is a panel operation by the user in a state where the relocation warning screen 62 is popped up (S39: YES), the CPU 21 deletes the relocation warning screen 62 (S42). Since all the manual condition setting screen 51 is displayed, the user can set manual conditions on the manual condition setting screen 51. Thereafter, the CPU 21 ends this process.

例えば、電圧警告画面61の時と同様に、移設警告画面62がパネル操作で消去した後、使用者が工作機械1から10分以上離れることがある。使用者は工作機械1から一旦離れることで工作機械1の移設を検知したことを忘れてしまう可能性がある。パネル操作が無い状態が10分間継続した時(S40:YES)、CPU21は移設警告画面62を再度ポップアップ表示する(S41)。使用者は作業場所に戻り、表示部12にポップアップ表示した移設警告画面62を再確認できるので、動作制限を解除する為に、工作機械製造業者へ連絡する等の迅速な対応ができる。その後、CPU21は本処理を終了する。   For example, as in the case of the voltage warning screen 61, the user may leave the machine tool 1 for more than 10 minutes after the relocation warning screen 62 is erased by panel operation. The user may forget that he / she has detected the relocation of the machine tool 1 by leaving the machine tool 1 once. When no panel operation continues for 10 minutes (S40: YES), the CPU 21 pops up the relocation warning screen 62 again (S41). The user can return to the work place and reconfirm the relocation warning screen 62 pop-up displayed on the display unit 12, so that a quick response such as contacting a machine tool manufacturer can be performed in order to release the operation restriction. Thereafter, the CPU 21 ends this process.

上記の様に、図6に示す警告表示制御処理では、CPU21はバッテリ低下フラグが1か否かを判断した後に(S31)、移設検知フラグが1か否かを判断する(S32)。即ちCPU21は工作機械1の移設よりも先に、バッテリ電圧の低下を確認する。故に工作機械1の移設と移設検知装置30のバッテリ電圧の低下を同時に検知した時、CPU21は工作機械1の動作を制限すると共に、バッテリ低下フラグが1であることに基づき、表示部12に電圧警告画面61をポップアップ表示する。   As described above, in the warning display control process shown in FIG. 6, after determining whether or not the battery low flag is 1 (S31), the CPU 21 determines whether or not the relocation detection flag is 1 (S32). That is, the CPU 21 confirms the decrease in the battery voltage prior to the transfer of the machine tool 1. Therefore, when the relocation of the machine tool 1 and the decrease in the battery voltage of the relocation detection device 30 are detected at the same time, the CPU 21 restricts the operation of the machine tool 1 and the voltage on the display unit 12 based on the fact that the battery low flag is 1. A warning screen 61 is popped up.

仮に移設警告画面62をポップアップ表示した時、使用者は移設検知装置30のバッテリ交換を行わずに、工作機械1の動作制限の解除を工作機械製造業者に依頼してしまう。バッテリ交換を実施せずに、工作機械製造業者は使用者に解除キーを配布し、使用者は解除キーを用いて動作制限を解除してしまうので、動作制限の解除後にバッテリ切れを起こして、再び工作機械1の動作を制限してしまう可能性が高い。使用者は動作制限の解除を再び工作機械製造業者に依頼しなければならず手間である。本実施形態の移設検知システム100は、工作機械1の移設と移設検知装置30のバッテリ電圧の低下を同時に検知した場合、移設警告画面62を表示せずに、電圧警告画面61をポップアップ表示するので、使用者にバッテリ交換を確実に促すことができる。故に移設検知システム100は工作機械1の動作制限の解除後にバッテリ切れを起こして、工作機械1の動作を再び制限してしまうのを防止できる。   If the relocation warning screen 62 is displayed in a pop-up, the user requests the machine tool manufacturer to cancel the operation restriction of the machine tool 1 without replacing the battery of the relocation detection device 30. Without performing battery replacement, the machine tool manufacturer distributes the release key to the user, and the user releases the operation restriction using the release key. There is a high possibility that the operation of the machine tool 1 is restricted again. The user must again ask the machine tool manufacturer to release the operation restriction. The relocation detection system 100 according to the present embodiment pops up the voltage warning screen 61 without displaying the relocation warning screen 62 when the relocation of the machine tool 1 and the decrease in the battery voltage of the relocation detection device 30 are detected at the same time. Thus, the user can be surely prompted to replace the battery. Therefore, the relocation detection system 100 can prevent the operation of the machine tool 1 from being restricted again by causing the battery to run out after the restriction on the operation of the machine tool 1 is released.

なお、使用者が動作制限の解除を工作機械製造業者に依頼する前に、移設検知装置30のバッテリ交換を行った時、図5に示す電圧低下判定処理において、バッテリ電圧は第一閾値を超えるので(S21:NO)、CPU21はバッテリ低下フラグを0に設定する(S22)。図6に示す警告表示制御処理において、バッテリ低下フラグは0であるが(S31:NO)、移設検知フラグは1であるので(S32:YES)、CPU21は表示部12のメッセージ欄40に「移設を検知しました」というアラーム表示を行い(S38)、電圧警告画面61に代えて、移設警告画面62をポップアップ表示する(S41)。故に使用者は工作機械1の移設を検知したことを原因として、工作機械1の動作が制限したことを認識できる。使用者は工作機械製造業者に動作制限の解除を依頼する。移設検知装置30のバッテリ電圧は十分であるので、移設検知システム100は工作機械1の動作制限の解除後にバッテリ切れを起こし、工作機械1の動作が再度制限するのを防止できる。   When the battery of the relocation detection device 30 is replaced before the user requests the machine tool manufacturer to release the operation restriction, the battery voltage exceeds the first threshold in the voltage drop determination process shown in FIG. Therefore (S21: NO), the CPU 21 sets the battery low flag to 0 (S22). In the warning display control process shown in FIG. 6, the battery low flag is 0 (S31: NO), but the relocation detection flag is 1 (S32: YES), so the CPU 21 displays “Relocation” in the message column 40 of the display unit 12. Is detected "(S38), and the relocation warning screen 62 is displayed in a pop-up instead of the voltage warning screen 61 (S41). Therefore, the user can recognize that the operation of the machine tool 1 is restricted due to the detection of the transfer of the machine tool 1. The user requests the machine tool manufacturer to release the operation restriction. Since the battery voltage of the relocation detection device 30 is sufficient, the relocation detection system 100 can prevent the battery from running out after the operation restriction of the machine tool 1 is released and the operation of the machine tool 1 from being restricted again.

以上説明にて、図1の移設検知装置30は本発明の移設検知手段の一例である。工作機械1は本発明の機械の一例である。S3の判断処理を実行するCPU21は本発明の移設判定手段の一例である。S4の判断処理を実行するCPU21は本発明のバッテリ切れ判定手段の一例である。S7の処理を実行するCPU21は本発明の制限手段の一例である。S11の処理を実行するCPU21は本発明の解除手段の一例である。S21の判断処理を実行するCPU21は本発明の電圧低下判定手段の一例である。S41の処理を実行するCPU21は本発明の移設報知手段の一例である。S37の処理を実行するCPU21は本発明の電圧低下報知手段の一例である。図7に示す電圧警告画面61、図8に示す移設警告画面62は本発明の報知画面の一例である。   In the above description, the relocation detection device 30 in FIG. 1 is an example of the relocation detection means of the present invention. The machine tool 1 is an example of the machine of the present invention. The CPU 21 that executes the determination process of S3 is an example of the relocation determination means of the present invention. The CPU 21 that executes the determination process of S4 is an example of a battery exhaustion determination unit of the present invention. The CPU 21 that executes the process of S7 is an example of the limiting means of the present invention. The CPU 21 that executes the process of S11 is an example of a release unit of the present invention. The CPU 21 that executes the determination process of S21 is an example of a voltage drop determination unit of the present invention. CPU21 which performs the process of S41 is an example of the transfer alerting | reporting means of this invention. CPU21 which performs the process of S37 is an example of the voltage drop alerting | reporting means of this invention. The voltage warning screen 61 shown in FIG. 7 and the relocation warning screen 62 shown in FIG. 8 are examples of the notification screen of the present invention.

CPU21が実行するS3の判断ステップは本発明の移設判定工程の一例である。S4の判断ステップは本発明のバッテリ切れ判定工程の一例である。S7のステップは本発明の制限工程の一例である。S11のステップは本発明の解除工程の一例である。S21のステップは本発明の電圧低下判定工程の一例である。S41のステップは本発明の移設報知工程の一例である。S37のステップは本発明の電圧低下報知工程の一例である。   The determination step of S3 executed by the CPU 21 is an example of the relocation determination step of the present invention. The determination step of S4 is an example of a battery exhaustion determination step of the present invention. Step S7 is an example of the limiting process of the present invention. Step S11 is an example of the release process of the present invention. Step S21 is an example of a voltage drop determination process of the present invention. Step S41 is an example of the relocation notification process of the present invention. Step S37 is an example of the voltage drop notification process of the present invention.

以上説明したように、本実施形態の移設検知システム100は、数値制御装置20と移設検知装置30を備える。数値制御装置20は移設検知装置30の応答信号に基づき、工作機械1の移設と、移設検知装置30のバッテリ切れを夫々判断する。数値制御装置20は、工作機械1が移設したと判断した時、若しくはバッテリ切れを生じたと判断した時、工作機械1の動作を制限する。動作制限を解除する為に、使用者は工作機械製造業者に動作制御の解除を依頼する必要がある。このような移設検知システム100において、数値制御装置20は、移設検知装置30のバッテリ電圧の低下についても判断できる。工作機械1が移設したと判断した時、数値制御装置20は表示部12に移設警告画面62を表示することで、工作機械1の移設を検知したことを使用者に報知する。バッテリ電圧が低下したと判断した時、数値制御装置20は表示部12に電圧警告画面61を表示することで、バッテリ電圧の低下を使用者に報知する。数値制御装置20は、工作機械1の移設と、判バッテリ電圧の低下を同時に検知した時、移設警告画面62よりも優先的に、電圧警告画面61を表示する。故に移設検知システム100は、工作機械1の動作制限の解除後に、バッテリ切れで工作機械1の動作を再度制限してしまうのを防止できる。   As described above, the relocation detection system 100 of this embodiment includes the numerical control device 20 and the relocation detection device 30. The numerical control device 20 determines the relocation of the machine tool 1 and the relocation detection device 30 running out of battery based on the response signal of the relocation detection device 30. The numerical control device 20 restricts the operation of the machine tool 1 when it is determined that the machine tool 1 has been moved or when it is determined that the battery has run out. In order to release the operation restriction, the user needs to request the machine tool manufacturer to release the operation control. In such a relocation detection system 100, the numerical control device 20 can also determine a decrease in the battery voltage of the relocation detection device 30. When it is determined that the machine tool 1 has been relocated, the numerical controller 20 displays a relocation warning screen 62 on the display unit 12 to notify the user that the relocation of the machine tool 1 has been detected. When determining that the battery voltage has decreased, the numerical controller 20 displays a voltage warning screen 61 on the display unit 12 to notify the user of the decrease in the battery voltage. When the numerical controller 20 detects the relocation of the machine tool 1 and the decrease in the battery voltage at the same time, the numerical control device 20 displays the voltage warning screen 61 with priority over the relocation warning screen 62. Therefore, the relocation detection system 100 can prevent the operation of the machine tool 1 from being restricted again due to running out of the battery after the operation restriction of the machine tool 1 is released.

本発明は上記実施形態に限らず各種変形が可能なことはいうまでもない。上記実施形態は、工作機械1の移設又はバッテリ電圧の低下を報知する為に、表示部12に移設警告画面62又は電圧警告画面61をポップアップ表示するが、表示以外に例えばランプ、LED等の発光手段を用いた報知、又は音による報知であってもよく、これらを組み合わせて報知してもよい。   Needless to say, the present invention is not limited to the above-described embodiment, and various modifications are possible. In the above-described embodiment, the transfer warning screen 62 or the voltage warning screen 61 is pop-up displayed on the display unit 12 to notify the transfer of the machine tool 1 or the battery voltage drop. Notification using means or notification by sound may be used, or a combination thereof may be used.

上記実施形態において、電圧低下制御処理を実行する周期は20msec、警告表示制御処理を実行する周期は30msecであるが、各周期は自由に変更可能である。但し、電圧低下制御処理を実行する周期は、警告表示制御処理を実行する周期よりも短いのが好ましい。   In the above embodiment, the period for executing the voltage drop control process is 20 msec and the period for executing the warning display control process is 30 msec, but each period can be freely changed. However, the cycle for executing the voltage drop control process is preferably shorter than the cycle for executing the warning display control process.

上記実施形態は、バッテリ電圧の低下を検知してから操作パネル11のパネル操作が無い状態が10分以上継続した時、電圧警告画面61をポップアップ表示するが、10分に限らず自由に変更可能である。例えばバッテリ電圧の低下を最初に検知した時は、パネル操作に関係無く、電圧警告画面61をポップアップ表示し、パネル操作で消去した後は、パネル操作が無い状態が10分以上継続した時に、電圧警告画面61をポップアップ表示するようにしてもよい。移設警告画面62においても同様である。本実施形態は、表示部12の最前面の中央に電圧警告画面61又は移設警告画面62を他の画面に覆い被さるようにポップアップ表示するが、目立つように表示すればよく、例えば表示部12の所定位置に強調して表示するようにしてもよい。   The above embodiment pops up the voltage warning screen 61 when the state where there is no panel operation of the operation panel 11 continues for 10 minutes or more after detecting a decrease in the battery voltage, but it is not limited to 10 minutes and can be changed freely. It is. For example, when a drop in battery voltage is first detected, the voltage warning screen 61 pops up regardless of the panel operation, and after erasing with the panel operation, the voltage is displayed when there is no panel operation for 10 minutes or longer. The warning screen 61 may be displayed as a pop-up. The same applies to the relocation warning screen 62. In the present embodiment, the voltage warning screen 61 or the relocation warning screen 62 is displayed in a pop-up so as to cover the other screens in the center of the forefront of the display unit 12. You may make it display in emphasis at a predetermined position.

上記実施形態の移設検知装置30は、工作機械1の振動を検知するものであるが、工作機械以外のタイプの機械の振動を検知するようにしてもよい。   The relocation detection device 30 of the above embodiment detects the vibration of the machine tool 1, but may detect the vibration of a machine other than the machine tool.

上記実施形態の移設検知装置30は、工作機械1に取り付けているが、例えば振動検知器33のみを工作機械1に取り付けてもよい。   Although the transfer detection device 30 of the above embodiment is attached to the machine tool 1, for example, only the vibration detector 33 may be attached to the machine tool 1.

上記実施形態の動作制限処理(図3参照)、解除処理(図4参照)、電圧低下処理(図5参照)、警告表示制御処理(図6参照)は、CPU21が実行する例に限定されず、他の電子部品(例えばASIC)が実行してもよい。   The operation restriction process (see FIG. 3), the release process (see FIG. 4), the voltage drop process (see FIG. 5), and the warning display control process (see FIG. 6) of the above embodiment are not limited to the examples executed by the CPU 21. Other electronic components (for example, ASIC) may execute.

1 工作機械
12 表示部
20 数値制御装置
21 CPU
30 移設検知装置
34 バッテリ
61 電圧警告画面
62 移設警告画面
100 移設検知システム
DESCRIPTION OF SYMBOLS 1 Machine tool 12 Display part 20 Numerical control apparatus 21 CPU
30 Relocation Detection Device 34 Battery 61 Voltage Warning Screen 62 Relocation Warning Screen 100 Relocation Detection System

Claims (4)

機械の移設を検知可能な移設検知手段の出力情報に基づき、前記機械の移設を判定する移設判定手段と、前記移設検知手段のバッテリ切れを判定するバッテリ切れ判定手段と、前記移設判定手段が前記機械は移設したと判定した場合、若しくは前記バッテリ切れ判定手段が前記バッテリ切れを生じたと判定した場合、前記機械の動作を制限する制限手段と、前記制限手段による前記動作の制限を解除する解除手段とを備えた移設検知システムにおいて、
前記バッテリの電圧が閾値以下となる電圧低下を判定する電圧低下判定手段と、
前記移設判定手段が前記機械は移設したと判定した場合、前記機械の移設を報知する移設報知手段と、
前記電圧低下判定手段が前記電圧低下を生じたと判定した場合、前記電圧低下を報知する電圧低下報知手段と
を備え、
前記移設判定手段が前記機械は移設したと判定し、且つ前記電圧低下判定手段が前記電圧低下を生じたと判定した場合、前記電圧低下報知手段は、前記移設報知手段による報知よりも優先的に前記電圧低下を報知すること
を特徴とする移設検知システム。
Based on the output information of the relocation detecting means capable of detecting the relocation of the machine, the relocation determining means for determining relocation of the machine, the battery depletion determining means for determining battery depletion of the relocation detecting means, and the relocation determining means When it is determined that the machine has been relocated, or when the battery exhaustion determination unit determines that the battery has run out, a restriction unit that restricts the operation of the machine, and a release unit that releases the restriction of the operation by the restriction unit In the relocation detection system with
Voltage drop determining means for determining a voltage drop at which the voltage of the battery is equal to or lower than a threshold;
When the relocation determining means determines that the machine has been relocated, relocation notifying means for notifying the relocation of the machine;
A voltage drop notification means for notifying the voltage drop when the voltage drop determination means determines that the voltage drop has occurred;
When the relocation determining means determines that the machine has been relocated, and the voltage drop determining means determines that the voltage drop has occurred, the voltage drop notifying means has priority over the notification by the relocation notification means. A relocation detection system that reports a voltage drop.
前記移設判定手段が前記機械は移設したと判定し、且つ前記電圧低下判定手段が前記電圧低下を生じたと判定した場合、前記電圧低下報知手段は前記電圧低下を報知し、前記移設報知手段は前記機械の移設を報知しないこと
を特徴とする請求項1に記載の移設検知システム。
When the relocation determination means determines that the machine has been relocated, and the voltage drop determination means determines that the voltage drop has occurred, the voltage drop notification means notifies the voltage drop, and the transfer notification means The relocation detection system according to claim 1, wherein the relocation detection system is not notified of the relocation of the machine.
前記移設報知手段による報知、及び前記電圧低下報知手段による報知は、表示部において報知画面を最前面に表示するポップアップ表示で行うこと
を特徴とする請求項1又は2に記載の移設検知システム。
3. The relocation detection system according to claim 1, wherein the notification by the relocation notification unit and the notification by the voltage drop notification unit are performed in a pop-up display in which a notification screen is displayed on the foreground in the display unit.
機械の移設を検知可能な移設検知手段の出力情報に基づき、前記機械の移設を判定する移設判定工程と、前記移設検知手段のバッテリ切れを判定するバッテリ切れ判定工程と、前記移設判定工程にて前記機械は移設したと判定した場合、若しくは前記バッテリ切れ判定工程にて前記バッテリ切れを生じたと判定した場合、前記機械の動作を制限する制限工程と、前記制限工程による前記動作の制限を解除する解除工程とを備えた移設検知システムの制御方法において、
前記バッテリの電圧が閾値以下となる電圧低下を判定する電圧低下判定工程と、
前記移設判定工程で前記機械は移設したと判定した場合、前記機械の移設を報知する移設報知工程と、
前記電圧低下判定工程で前記電圧低下を生じたと判定した場合、前記電圧低下を報知する電圧低下報知工程と
を備え、
前記移設判定工程にて前記機械は移設したと判定し、且つ前記電圧低下判定工程にて前記電圧低下を生じたと判定した場合、前記電圧低下報知工程は、前記移設報知工程による報知よりも優先的に前記電圧低下を報知すること
を特徴とする制御方法。
Based on output information of the relocation detecting means capable of detecting relocation of the machine, a relocation determining step for determining relocation of the machine, a battery depletion determining step for determining whether the relocation detecting unit is out of battery, and the relocation determining step. When it is determined that the machine has been relocated, or when it is determined that the battery has run out in the battery exhaustion determination step, a restriction step for restricting the operation of the machine, and the restriction on the operation by the restriction step is released. In the control method of the relocation detection system comprising a release step,
A voltage drop determination step for determining a voltage drop at which the voltage of the battery is equal to or lower than a threshold;
If it is determined in the relocation determination step that the machine has been relocated, a relocation notification step for notifying the relocation of the machine,
When it is determined that the voltage drop has occurred in the voltage drop determination step, the voltage drop notification step of notifying the voltage drop,
When it is determined in the relocation determination step that the machine has been relocated, and it is determined that the voltage decrease has occurred in the voltage drop determination step, the voltage drop notification step has priority over the notification in the relocation notification step. The control method is characterized by notifying the voltage drop.
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