JP2017192959A - Strip-work feeding method of press machine - Google Patents

Strip-work feeding method of press machine Download PDF

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JP2017192959A
JP2017192959A JP2016084346A JP2016084346A JP2017192959A JP 2017192959 A JP2017192959 A JP 2017192959A JP 2016084346 A JP2016084346 A JP 2016084346A JP 2016084346 A JP2016084346 A JP 2016084346A JP 2017192959 A JP2017192959 A JP 2017192959A
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大介 小川
Daisuke Ogawa
大介 小川
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PROBLEM TO BE SOLVED: To provide a strip-work feeding method for molding desired products by preventing material yields from getting worse by the retransfer of strip works upon an operation restart of a press machine even when a crank shaft rotates excessively under inertial force or the like upon a shutdown of the press machine to erroneously transfer the strip works on erroneous generation of transfer start signals, and by preventing a deviation of processes in forward feeding dies.SOLUTION: In the case where a storage part (47e) stores a transfer hysteresis of a strip work (9) when the drive of an electric motor (35b) is controlled to transfer the strip work (9) with a work transfer member (31), the drive of the electric motor (35b) is prohibited to control the transfer of the strip work (9), while in the case where the storage part (47e) stores no transfer hysteresis of the strip work (9), the drive of the electric motor (35b) is controlled to enable the transfer of the strip work (9) with the work transfer member (31).SELECTED DRAWING: Figure 4

Description

本発明は、プレス機に取付けられ、帯状ワークを把持してプレス機に供給する帯状ワーク送り方法、詳しくはプレス機に帯状ワークをセットする段取り時や連続運転時に帯状ワークの移送を開始する移送開始角度の手前でプレス機の運転を一旦、停止した後に運転を再開する際に帯状ワークが誤移送されるのを防止するプレス機の帯状ワーク送り方法に関する。   The present invention relates to a method for feeding a belt-shaped workpiece that is attached to a press machine and grips the belt-shaped workpiece and supplies the belt-shaped workpiece to the press machine. The present invention relates to a belt-like workpiece feeding method for a press machine that prevents a belt-like workpiece from being erroneously transferred when the operation of the press machine is once stopped and stopped after a start angle.

プレス機には、例えば特許文献1に示す帯状ワーク送り装置が取り付けられ、帯状ワークを保持して移送するワーク送り部材を電動モータの駆動に伴ってプレス幅に対応する所定量で往復移動して保持した帯状ワークを所定量ずつ、プレス機の固定金型上へ順次、移送してプレス加工を可能にしている。   For example, a belt-shaped workpiece feeding device shown in Patent Document 1 is attached to the press machine, and a workpiece feeding member that holds and transports the belt-shaped workpiece is reciprocated by a predetermined amount corresponding to the press width as the electric motor is driven. The belt-shaped work held is transferred by a predetermined amount sequentially onto a fixed mold of the press machine, thereby enabling press working.

上記帯状ワーク送り装置にあっては、ワーク送り部材を、例えばプレス機側に把持可能な固定グリッパを設けると共に該固定グリッパに対して近づく方向及び離間する方向へ移動して帯状ワークを把持する可動グリッパを設けて構成し、プレス機の運転に連動して帯状ワークの把持が解除された固定グリッパから離間した原点位置に位置にて帯状ワークを把持した可動グリッパを固定グリッパ側へ移動して帯状ワークをプレス機側へ移送した後、固定グリッパにより帯状ワークを把持すると共に可動グリッパによる帯状ワークの把持を解除して掴み替えした後に可動グリッパを原点位置へ戻して固定グリッパにより帯状ワークの把持を解除すると共に可動グリッパにより帯状ワークを把持して掴み戻し、プレス機からの移送開始信号に基づいて上記動作を繰り返すことにより帯状ワークを、最大で固定グリッパと可動グリッパの離間幅でプレス機へ順送りしている。   In the belt-like workpiece feeding device, the workpiece feeding member is provided with, for example, a fixed gripper that can be gripped on the press side, and is movable to grip the belt-like workpiece by moving in a direction approaching and separating from the stationary gripper. A gripper is provided, and the movable gripper that grips the belt-like workpiece is moved to the fixed gripper side at the origin position separated from the fixed gripper that is released from the gripping of the belt-like workpiece in conjunction with the operation of the press machine. After the workpiece is transferred to the press machine, the belt-like workpiece is gripped by the fixed gripper, the gripping of the belt-like workpiece by the movable gripper is released, the gripper is returned, the movable gripper is returned to the home position, and the belt-like workpiece is gripped by the fixed gripper. Based on the transfer start signal from the press machine, the belt-like work is gripped and returned by the movable gripper. The strip-shaped workpiece by repeating the above operation, and forward to a press in a spaced apart the width of up to stationary gripper and a movable gripper.

例えばプレス機の金型(固定金型及び可動金型)を交換してコイル材から繰り出される帯状ワークを固定金型上にセットする際や、帯状ワークを補充したり、交換したりする際の段取り作業時においては、帯状ワーク送り装置に連繋駆動されるプレス機を寸動(インチング)して帯状ワークの先端部が固定金型上の所定位置に位置するように微調整する際に可動金型が取り付けられるスライダを昇降させるクランク機構のクランク軸が帯状ワークの移送を開始する移送開始角度になった際に生成される移送開始信号に基づいて帯状ワーク送り装置を駆動して帯状ワークを移送している。   For example, when changing the die (fixed die and movable die) of the press machine and setting the belt-like workpiece fed from the coil material on the stationary die, or when replenishing or exchanging the belt-like workpiece During set-up work, the movable metal mold is used to finely adjust the tip of the belt-shaped workpiece to a predetermined position on the fixed mold by inching the press machine connected to the belt-shaped workpiece feeding device. The belt-like workpiece is transferred by driving the belt-like workpiece feeding device based on the transfer start signal generated when the crankshaft of the crank mechanism for raising and lowering the slider to which the mold is attached reaches the transfer start angle at which the belt-like workpiece starts to be transferred. doing.

しかし、上記した寸動送りにより段取り作業をする場合、スライダを昇降するクランク軸が移送開始信号を生成する所定のプレスサイクル角度手前で回転停止されると、可動金型が取り付けられて重量化したスライダの慣性力やクランクアームの弾性によりクランク軸が移送開始信号を生成する上記プレスサイクル角度を超えた後に手前位置に戻る動作を繰り返すように振動している。 However, when the setup work is performed by the above-described inching feed, when the crankshaft that raises and lowers the slider stops rotating before a predetermined press cycle angle that generates a transfer start signal, a movable mold is attached and the weight is increased. Due to the inertial force of the slider and the elasticity of the crank arm, the crankshaft vibrates so as to repeat the operation of returning to the front position after exceeding the press cycle angle that generates the transfer start signal.

この場合においてはクランク軸が上記プレスサイクル角度を超えた際に生成される移送開始信号に基づいて帯状ワーク移送装置が駆動されて帯状ワークが強制的に誤移送されることになり、その後にプレス機の運転が再開されると、クランク軸が移送開始信号を生成する所定のプレスサイクル角度を超えると、上記作用により帯状ワークが既に移送されているにも拘らず、再度、移送されることになり、帯状ワークの材料歩留まりが悪い問題を有している。 In this case, the belt-like workpiece transfer device is driven based on the transfer start signal generated when the crankshaft exceeds the press cycle angle, and the belt-like workpiece is forcibly erroneously transferred. When the operation of the machine is resumed, when the crankshaft exceeds a predetermined press cycle angle that generates a transfer start signal, the belt-like workpiece is transferred again due to the above-described action. Therefore, there is a problem that the material yield of the belt-like workpiece is poor.

特に1個のプレス金型の中に複数の工程を配列して各工程のプレス加工を連続で行う順送金型が装着されたプレス機において段取り作業を行う場合には、帯状ワークが余分に誤移送されることにより工程数がずれて不良品がプレス成形される恐れがある。 In particular, when a set-up work is performed in a press machine equipped with a progressive die that arranges a plurality of processes in a single press mold and performs the press processing of each process continuously, the strip-shaped workpiece is excessively erroneous. There is a possibility that the number of processes is shifted and the defective product is press-molded by being transferred.

また、上記した段取り作業以外においても、例えば連続運転されるプレス機を、移送開始信号を出力する手前のプレスサイクル角度で停止した際にも、上記と同様にクランク軸の振動により移送開始信号が誤って生成されることにより上記と同様な問題が発生している。 In addition to the above-described set-up work, for example, when a continuously operated press machine is stopped at a press cycle angle before outputting the transfer start signal, the transfer start signal is generated by the vibration of the crankshaft as described above. A problem similar to the above occurs due to generation by mistake.

特開2015−20197号公報Japanese Patent Laying-Open No. 2015-20197

解決しようとする問題点は、プレス機のクランク軸が移送開始信号を生成する所定のプレスサイクル角度の手前で停止した際には可動金型が取り付けられたスライダの慣性力やクランクアームの弾性によりクランク軸が余分に回転して移送開始信号が誤生成され、その後にプレス機の運転が再開されると、クランク軸が移送開始信号を生成する所定のプレスサイクル角度を超えると、上記作用により帯状ワークが既に移送されているにも拘らず、再度、移送されることになり、帯状ワークの材料歩留まりが悪くなったり、順送金型の工程がずれたりして所望の製品を成形できない恐れがある点にある。 The problem to be solved is that when the crankshaft of the press machine stops before a predetermined press cycle angle that generates a transfer start signal, it depends on the inertial force of the slider to which the movable mold is attached and the elasticity of the crank arm. If the crankshaft rotates excessively and a transfer start signal is erroneously generated, and then the operation of the press machine is resumed, when the crankshaft exceeds a predetermined press cycle angle that generates the transfer start signal, the above action causes a belt-like shape. Despite the fact that the workpiece has already been transferred, it will be transferred again, and the material yield of the strip-shaped workpiece may be deteriorated, or the process of the progressive mold may be shifted, and the desired product may not be molded. In the point.

本発明は、クランク軸の回転に伴って固定金型に対して可動金型を往復移動して両者間に位置する帯状ワークから製品を打抜き形成するプレス機に取付けられる帯状ワーク移送装置により、1 クランク軸が所定のプレスサイクル角度に達した際に生成される移送開始信号に基づいて駆動される数値制御可能な電動モータにより帯状ワークを保持したワーク移送部材を移送駆動して帯状ワークを所定量ずつ、プレス機へ移送すると共に記憶部に帯状ワークの移送履歴を記憶する(移送工程)、2 固定金型上に支持された帯状ワークに可動金型が近接するタイミングでワーク移送部材による帯状ワークの保持を解除すると共に固定金型上に支持された帯状ワークから可動金型が離脱するタイミングでワーク移送部材による帯状ワークの保持を可能にする(リリース工程)、3 帯状ワークの移送に伴ってクランク軸が所定のプレスサイクル角度に到達した際に記憶部に記憶された上記移送履歴を消去する、上記1乃至3の繰り返しにより帯状ワークをプレス機へ順次移送する帯状ワーク送り方法において、
電動モータを駆動制御してワーク移送部材により帯状ワークを移送する際に記憶部に帯状ワークの移送履歴が記憶されている場合には、電動モータの駆動を禁止して帯状ワークの移送を規制する一方、記憶部に帯状ワークの移送履歴が記憶されていない場合には、電動モータを駆動制御してワーク移送部材による帯状ワークの移送を可能にすることを最も主要な特徴とする。
The present invention relates to a belt-like workpiece transfer device attached to a press machine for punching and forming a product from a belt-like workpiece located between the movable die by reciprocating a movable die with respect to a stationary die as the crankshaft rotates. The workpiece transfer member holding the strip workpiece is transported and driven by a numerically controllable electric motor driven on the basis of a transfer start signal generated when the crankshaft reaches a predetermined press cycle angle, and a predetermined amount of the strip workpiece is transferred. Each time it is transferred to the press machine, the transfer history of the belt-like workpiece is stored in the storage unit (transfer process). 2. The belt-like workpiece by the workpiece transfer member at the timing when the movable die comes close to the belt-like workpiece supported on the fixed die. Can be held by the workpiece transfer member at the timing when the movable die is released from the belt-like workpiece supported on the fixed die. (Release process) 3 When the crankshaft reaches a predetermined press cycle angle as the belt-shaped workpiece is transferred, the transfer history stored in the storage unit is erased. In the belt-like work feeding method that sequentially transports to the press machine,
When the belt-like workpiece transfer history is stored in the storage unit when the electric motor is driven and the belt-like workpiece is transferred by the workpiece transfer member, the drive of the belt-like workpiece is prohibited by prohibiting the driving of the electric motor. On the other hand, when the transfer history of the belt-like workpiece is not stored in the storage unit, the main feature is that the belt-like workpiece can be transferred by the workpiece transfer member by driving and controlling the electric motor.

本発明は、プレス機の運転停止時にクランク軸が慣性力等により余分に回転して移送開始信号が誤生成されて帯状ワークが誤移送された場合であっても、その後のプレス機の運転再開時に帯状ワークが再度移送されることによる材料歩留まりが悪くなるのを防止したり、順送金型にあっては工程のずれを防止したりして所望の製品を成形することができる。 The present invention resumes the operation of the subsequent press machine even when the crankshaft rotates excessively due to inertial force or the like when the press machine is stopped and the transfer start signal is erroneously generated and the belt-like workpiece is erroneously transferred. Sometimes, it is possible to prevent the material yield from being deteriorated due to the re-transfer of the belt-like workpiece, or to prevent the deviation of the process in the progressive die, thereby forming a desired product.

帯状ワーク送り装置が取り付けられたプレス機の概略を示す斜視説明図である。It is perspective explanatory drawing which shows the outline of the press machine with which the strip | belt-shaped workpiece feeding apparatus was attached. 帯状ワーク送り装置の概略を示す斜視図である。It is a perspective view which shows the outline of a strip | belt-shaped workpiece feeding apparatus. 制御手段の電気的ブロック図である。It is an electrical block diagram of a control means. 移送開始信号の誤出力状態及び帯状ワークの移送状態を示す説明図である。It is explanatory drawing which shows the erroneous output state of a transfer start signal, and the transfer state of a strip | belt-shaped workpiece. 2グリッパ形式の帯状ワーク送り装置の概略を示す説明図である。It is explanatory drawing which shows the outline of the strip | belt-shaped workpiece feeding apparatus of a 2 gripper format. 2グリッパ形式の帯状ワーク送り装置の概略を示す説明図である。It is explanatory drawing which shows the outline of the strip | belt-shaped workpiece feeding apparatus of a 2 gripper format. 回転体形式の帯状ワーク送り装置の概略を示す説明図である。It is explanatory drawing which shows the outline of the strip | belt-shaped workpiece feeding apparatus of a rotary body type.

電動モータを駆動制御してワーク移送部材により帯状ワークを移送する際に記憶部に帯状ワークの移送履歴が記憶されている場合には、電動モータの駆動を禁止して帯状ワークの移送を規制する一方、記憶部に帯状ワークの移送履歴が記憶されていない場合には、電動モータを駆動制御してワーク移送部材による帯状ワークの移送を可能にすることを最良の形態とする。   When the belt-like workpiece transfer history is stored in the storage unit when the electric motor is driven and the belt-like workpiece is transferred by the workpiece transfer member, the drive of the belt-like workpiece is prohibited by prohibiting the driving of the electric motor. On the other hand, when the belt-like workpiece transfer history is not stored in the storage unit, the best mode is to enable the belt-like workpiece to be transferred by the workpiece transfer member by driving and controlling the electric motor.

以下、本発明の実施例を図に従って説明する。
図1及び図2に示すように本発明に係る帯状ワーク送り装置1が取り付けられるプレス機3は公知の構造で、例えばプレス機本体5にはスライダ7が昇降可能に支持され、該スライダ7にはコイル状に卷回されたコイル材から繰り出される金属材の帯状ワーク9から所望形状の製品(図示せず)を打抜き成形(プレス成形)する可動金型11が取付けられる。また、プレス機本体5には固定金型13が可動金型11に相対して取付けられる。
Embodiments of the present invention will be described below with reference to the drawings.
As shown in FIGS. 1 and 2, a press machine 3 to which the belt-like workpiece feeding device 1 according to the present invention is attached has a known structure. For example, a slider 7 is supported by the press machine body 5 so as to be movable up and down. A movable mold 11 for attaching a product (not shown) having a desired shape to a metal strip drawn out from a coil material wound in a coil shape (press molding) is attached. A fixed mold 13 is attached to the press machine body 5 relative to the movable mold 11.

上記スライダ7にはクランク機構15が連結されている。該クランク機構9のクランク軸15aにはフライホイール15b及びクラッチ15cを介して電動モータ17が連結される。また、上記クランク軸15aにはクランク軸15aの回転角度を検知する回転角検知器19が設けられる。   A crank mechanism 15 is connected to the slider 7. An electric motor 17 is connected to the crankshaft 15a of the crank mechanism 9 through a flywheel 15b and a clutch 15c. The crankshaft 15a is provided with a rotation angle detector 19 for detecting the rotation angle of the crankshaft 15a.

上記スライダ7は電動モータ17の回転駆動に伴って回転するクランク軸15aにより所定のストロークで昇降されると共に回転角検知器19はクランク軸15aの回転角度に対応する検知信号を出力する。 The slider 7 is moved up and down with a predetermined stroke by a crankshaft 15a that rotates as the electric motor 17 rotates, and the rotation angle detector 19 outputs a detection signal corresponding to the rotation angle of the crankshaft 15a.

なお、プレス機3は装着された可動金型11及び固定金型13の種類に応じて回転角検知器19から出力される検知信号に基づいて生成されるリリース開始信号及びリリース終了信号を出力するように設定される。該リリース開始信号は固定金型13上の帯状ワーク9の表面に可動金型11が近接するタイミングで、またリリース終了信号は可動金型11が固定金型13上に支持された帯状ワーク9の打抜き穴から離脱するタイミングでそれぞれ出力される。 The press machine 3 outputs a release start signal and a release end signal that are generated based on the detection signal output from the rotation angle detector 19 according to the types of the movable mold 11 and the fixed mold 13 that are mounted. Is set as follows. The release start signal is a timing when the movable mold 11 comes close to the surface of the strip-shaped workpiece 9 on the fixed mold 13, and the release end signal is a signal of the strip-shaped workpiece 9 in which the movable mold 11 is supported on the fixed mold 13. Each is output at the timing of separation from the punched hole.

また、プレス機3はリリース終了信号の出力後にクランク軸15aの回転角度が所定の角度になった際に回転角検知器19から出力される検知信号に基づいて移送開始信号を生成する。 The press machine 3 generates a transfer start signal based on a detection signal output from the rotation angle detector 19 when the rotation angle of the crankshaft 15a reaches a predetermined angle after outputting the release end signal.

また、図中の符号21は上下方向に軸線を有して固定金型13に設けられるガイドポスト、23は可動金型11に設けられ、スライダ7が下降した際にガイドポスト21が挿嵌されて可動金型11及び固定金型13の相互を位置決めするためのガイドブッシュである。 Reference numeral 21 in the figure is a guide post provided on the fixed mold 13 with an axis in the vertical direction, and 23 is provided on the movable mold 11, and the guide post 21 is inserted when the slider 7 is lowered. And a guide bush for positioning the movable mold 11 and the fixed mold 13 relative to each other.

上記プレス機本体5には、例えば帯状ワーク9を把持して移送するグリッパ形式の帯状ワーク送り装置1が取り付けられる。該帯状ワーク送り装置1の本体25にはスライダ7の昇降方向と直交する水平方向に軸線を有し、軸線方向が所定の長さの一対のガイド軸27が横架され、該ガイド軸27におけるプレス機3側には固定グリッパ29が固定される。また、上記ガイド軸27にはワーク移送部材としての可動グリッパ31が軸線方向へ移動可能に軸支される。 For example, a gripper type belt-shaped workpiece feeding device 1 that holds and transports the belt-shaped workpiece 9 is attached to the press machine body 5. A main body 25 of the belt-like workpiece feeding device 1 has an axis line in a horizontal direction orthogonal to the ascending / descending direction of the slider 7, and a pair of guide shafts 27 having a predetermined length in the axial direction are horizontally mounted. A fixed gripper 29 is fixed on the press machine 3 side. A movable gripper 31 as a work transfer member is supported on the guide shaft 27 so as to be movable in the axial direction.

上記固定グリッパ29は上記ガイド軸27に固定される支持部材29aと、上下方向に軸線を有して下端部が支持部材29aにそれぞれ固定される一対の上下ガイド軸29bに対して上下方向へ移動可能に軸支される把持部材29cと、上記支持部材29aに設けられ、その作動軸が上記固定把持部材29cに連結される電磁ソレノイドやエアーシリンダ等の固定側作動部材29dとにより構成される。該固定グリッパ29は支持部材29aの上面に移送された帯状ワーク9を固定側作動部材29dの作動により下動する把持部材29cにより移送不能に把持する。 The fixed gripper 29 moves in a vertical direction with respect to a support member 29a fixed to the guide shaft 27 and a pair of vertical guide shafts 29b each having an axis in the vertical direction and having a lower end fixed to the support member 29a. A gripping member 29c that is pivotally supported and a fixed-side operation member 29d such as an electromagnetic solenoid or an air cylinder that is provided on the support member 29a and whose operating shaft is connected to the fixed gripping member 29c. The fixed gripper 29 grips the belt-like workpiece 9 transferred to the upper surface of the support member 29a by a gripping member 29c that moves downward by the operation of the fixed-side operation member 29d.

上記可動グリッパ31は上記ガイド軸27に対して軸線方向へ移動可能に軸支される支持部材31aと、上下方向に軸線を有して下端部が支持部材31aにそれぞれ固定される一対の上下ガイド軸31bに対して上下方向へ移動可能に軸支される把持部材31cと、上記支持部材31aに設けられ、その作動軸が上記把持部材31cに連結される電磁ソレノイドやエアーシリンダ等の可動側作動部材31dとにより構成される。該可動グリッパ31は支持部材31aの上面に移送された帯状ワーク9を可動側作動部材31dの作動により下動する把持部材31cにより移送不能に把持する。 The movable gripper 31 is supported by a support member 31a supported so as to be movable in the axial direction with respect to the guide shaft 27, and a pair of upper and lower guides each having an axial line in the vertical direction and having a lower end fixed to the support member 31a. A gripping member 31c that is pivotally supported so as to be movable in the vertical direction with respect to the shaft 31b, and a movable side operation such as an electromagnetic solenoid or an air cylinder that is provided on the support member 31a and whose operating shaft is coupled to the gripping member 31c. It is comprised by the member 31d. The movable gripper 31 grips the belt-like workpiece 9 transferred to the upper surface of the support member 31a so as not to be transferred by a gripping member 31c that moves downward by the operation of the movable side operation member 31d.

なお、固定グリッパ29及び可動グリッパ31は、それぞれの作動部材29d、31dの非作動時においては内蔵された圧縮ばね等の弾性部材によりそれぞれの支持部材29a、31aに対して対応する把持部材29c、31cが離間する方向へ付勢されて帯状ワーク9の非把持状態に保たれる。反対に、それぞれの作動部材29d、31dの非作動時においては内蔵された引っ張りばね等の弾性部材によりそれぞれの支持部材29a、31aに対して対応する把持部材29c、31cが近づく方向へ付勢して帯状ワーク9を把持状態に保つ構成、または帯状ワーク9の把持及び非把持に対応して各作動部材29d、31dを作動する構成としてもよい。 Note that the fixed gripper 29 and the movable gripper 31 are gripping members 29c corresponding to the support members 29a and 31a by elastic members such as a built-in compression spring when the operation members 29d and 31d are not operated. The belt 31 is biased in the direction of separating and the belt-like workpiece 9 is kept in the non-gripping state. On the other hand, when the operation members 29d and 31d are not operated, the corresponding holding members 29c and 31c are urged toward the support members 29a and 31a by the elastic members such as the built-in tension springs. Thus, a configuration in which the belt-like workpiece 9 is maintained in a gripping state, or a configuration in which the operation members 29d and 31d are operated in response to gripping and non-holding of the belt-like workpiece 9 may be employed.

また、それぞれの作動部材29d、31dに内蔵された弾性部材の他に支持部材29a、31aと把持部材29c、31cの間に位置する上下ガイド軸29b、31bに圧縮ばね等の弾性部材を介装し、これら弾性部材の弾性力により各作動部材29d、31dの非作動時に非把持状態に保つ構成としてもよい。 In addition to the elastic members built in the respective operation members 29d and 31d, elastic members such as compression springs are interposed on the upper and lower guide shafts 29b and 31b positioned between the support members 29a and 31a and the gripping members 29c and 31c. However, it may be configured to keep the non-holding state when the operation members 29d and 31d are not operated by the elastic force of these elastic members.

上記本体25には可動グリッパ31を固定グリッパ29に近接する位置と離間した原点位置の間で移動する移動手段35が設けられる。該移動手段35は固定グリッパ29側及び原点位置側にて回転可能にそれぞれ軸支される歯付きプーリ等の一対の回転体35aと、一方の回転体35aに駆動連結される数値制御可能なサーボモータ等の電動モータ35bと、一対の回転体35aに掛渡され、一部が可動グリッパ31の支持部材35aに固定されるタイミングベルト等の走行部材35cとにより構成される。 The main body 25 is provided with moving means 35 for moving the movable gripper 31 between a position close to the fixed gripper 29 and a separated origin position. The moving means 35 includes a pair of rotating bodies 35a such as a toothed pulley rotatably supported on the fixed gripper 29 side and the origin position side, and a numerically controllable servo connected to one of the rotating bodies 35a. An electric motor 35b such as a motor, and a traveling member 35c such as a timing belt that is stretched over a pair of rotating bodies 35a and partially fixed to the support member 35a of the movable gripper 31 are configured.

なお、上記電動モータ35bにはロータリーエンコーダ等の位置検知器35dが設けられ、該位置検知器35dからの検知信号に基づいて可動グリッパ31の移動位置及び移動量が検知される。また、可動グリッパ31の原点位置には可動グリッパ31が原点位置へ移動されたことを検知する原点検知器(図示せず)が設けられる。 The electric motor 35b is provided with a position detector 35d such as a rotary encoder, and the moving position and the moving amount of the movable gripper 31 are detected based on a detection signal from the position detector 35d. An origin detector (not shown) that detects that the movable gripper 31 has been moved to the origin position is provided at the origin position of the movable gripper 31.

また、上記移送部35としては上記した構成の他に可動グリッパ31の移動方向と一致する方向に軸線を有し、可動グリッパ31に設けられたナット(図示せず)に噛合される送りねじ(図示せず)を数値制御可能な電動モータ(図示せず)により回転駆動制御して可動グリッパ31を移動させる構成としてよい。 In addition to the above-described configuration, the transfer unit 35 has an axis line in a direction that coincides with the moving direction of the movable gripper 31 and is engaged with a nut (not shown) provided on the movable gripper 31 ( It is good also as a structure which moves the movable gripper 31 by carrying out rotation drive control of the electric motor (not shown) which can be numerically controlled.

上記本体25には制御手段37が内蔵された操作ボックス39が設けられる。該操作ボックス39の盤面には電源スイッチ、スタートスイッチ、非常停止ボタン、ワーク送りボタン、移送量設定ボタン、段取りボタン等の各種スイッチ39a、原点位置に対する可動グリッパ31の移動量を数値表示する移動量表示部39b、移送開始角表示部39c、移送履歴表示部39d等の各種表示部が設けられる。 The main body 25 is provided with an operation box 39 in which a control means 37 is built. On the surface of the operation box 39, various switches 39a such as a power switch, a start switch, an emergency stop button, a work feed button, a transfer amount setting button, a setup button, and a movement amount for displaying the movement amount of the movable gripper 31 relative to the origin position numerically. Various display units such as a display unit 39b, a transfer start angle display unit 39c, and a transfer history display unit 39d are provided.

なお、プレス機3と反対側の本体25には帯状ワーク9がコイル状に卷回されたコイル材(図示せず)から繰り出された帯状ワーク9を可動グリッパ31へ案内する複数個のガイドローラ41が互いの軸線が平行状態で回転可能に軸支される。 The main body 25 on the opposite side of the press 3 has a plurality of guide rollers for guiding the belt-like workpiece 9 fed from a coil material (not shown) wound in a coil shape to the movable gripper 31. 41 is rotatably supported in a state where the axes of each other are parallel to each other.

図3に示すように制御手段37の処理部43にはプログラムデータ記憶部45及び作業データ記憶部47が設けられ、プログラムデータ記憶部45には帯状ワーク9の移送を実行するプログラムデータ、帯状ワーク9の誤移送防止プログラムデータ等が記憶される。 As shown in FIG. 3, the processing unit 43 of the control means 37 is provided with a program data storage unit 45 and a work data storage unit 47. 9 erroneous transfer prevention program data and the like are stored.

作業データ記憶部47には位置検知器35dからの検知信号をカウントして可動グリッパ31の移送量を記憶する移送量記憶領域47a、回転角検知器19からの検知信号によりクランク軸15aの回転角度を記憶する回転角記憶領域47b、可動金型11及び第13の種類により予め設定されたリリース開始信号及びリリース終了信号を生成するクランク軸15aの回転角度を記憶するリリース記憶領域47c、回転角記憶領域47bに記憶されたクランク軸15aの回転角度に基づいて帯状ワーク9の移送開始角度を記憶する移送開始角度記憶領域47d、帯状ワーク9の移送履歴を記憶するフラグ領域47e等が設けられる。 The work data storage unit 47 counts the detection signal from the position detector 35d and stores the transfer amount of the movable gripper 31, and stores the transfer amount of the movable gripper 31. The rotation angle of the crankshaft 15a is detected by the detection signal from the rotation angle detector 19. A rotation angle storage area 47b for storing the rotation angle, a release storage area 47c for storing the rotation angle of the crankshaft 15a that generates a release start signal and a release end signal preset by the movable mold 11 and the thirteenth type, and a rotation angle storage A transfer start angle storage area 47d for storing the transfer start angle of the belt-like work 9 based on the rotation angle of the crankshaft 15a stored in the area 47b, a flag area 47e for storing the transfer history of the belt-like work 9 and the like are provided.

処理部43にはプレス機3の制御手段(図示せず)から出力される回転角検知器19からの検知信号や電動モータ35bから出力される検知信号が入出力部49を介して入力される。 A detection signal from the rotation angle detector 19 output from the control means (not shown) of the press machine 3 and a detection signal output from the electric motor 35 b are input to the processing unit 43 via the input / output unit 49. .

処理部43には表示制御部51が設けられ、該表示制御部51は移送量記憶領域47aに記憶された移送量データに基づいて可動グリッパ31の移動量を移動量表示部39bに、移送開始角度記憶領域47dに記憶された移送開始角度データに基づいて移送開始角度を移送開始角表示部39cに、またフラグ領域47eに記憶された移送履歴を移送履歴表示部39dにそれぞれ表示させる。 The processing unit 43 is provided with a display control unit 51. The display control unit 51 starts the transfer of the movement amount of the movable gripper 31 to the movement amount display unit 39b based on the transfer amount data stored in the transfer amount storage area 47a. Based on the transfer start angle data stored in the angle storage area 47d, the transfer start angle is displayed on the transfer start angle display section 39c, and the transfer history stored in the flag area 47e is displayed on the transfer history display section 39d.

処理部43には作動部材制御部53が設けられ、該作動部材制御部53はプレス機3の制御手段から出力されるリリース開始信号及びリリース終了信号に基づいて固定側作動部材29d及び可動側作動部材31dをそれぞれON−OFFして固定グリッパ29及び可動グリッパ31による帯状ワーク9を把持したり、把持を解除したりする。 The processing unit 43 is provided with an operating member control unit 53, which operates on the fixed side operating member 29 d and the movable side operation based on the release start signal and the release end signal output from the control means of the press machine 3. Each of the members 31d is turned on and off to grip the belt-like workpiece 9 by the fixed gripper 29 and the movable gripper 31, and release the grip.

処理部43にはモータ制御部55が設けられ、該モータ制御部55はスタートスイッチ、非常停止ボタン、ワーク送りボタン等のスイッチ37aの操作により電動モータ35bを駆動制御して帯状ワーク9を移送させると共に回転角検知器19からの検知信号によりクランク軸15aの回転角度が移送開始角度記憶領域47dに記憶された移送開始角度に達した際に生成される移送開始信号により電動モータ35bを駆動制御して帯状ワーク9を移送させる。 The processing unit 43 is provided with a motor control unit 55. The motor control unit 55 controls the driving of the electric motor 35b by operating a switch 37a such as a start switch, an emergency stop button, a work feed button, etc., and transfers the belt-like work 9. At the same time, the electric motor 35b is driven and controlled by the transfer start signal generated when the rotation angle of the crankshaft 15a reaches the transfer start angle stored in the transfer start angle storage area 47d by the detection signal from the rotation angle detector 19. The belt-like work 9 is transferred.

次に、上記のように構成された帯状ワーク送り装置1の作用を説明すると、先ずプレス機3に帯状ワーク9を移送する際の作用を説明すると、操作ボックス39の移送量設定ボタンのスイッチ39aにより帯状ワーク9の移送量を設定した後にスタートスイッチのスイッチ39aがON操作されると、先ず固定側作動部材29dを作動して把持部材29cにより支持部材29aとの間の帯状ワーク9を固定グリッパ29に把持すると共に可動側作動部材31dの非作動状態を保持して可動グリッパ31による帯状ワーク9の把持が解除された状態で駆動される電動モータ35bにより可動グリッパ31をプレス機3と反対側の原点位置へ戻した後に作動される可動側作動部材31dにより帯状ワーク9を可動グリッパ31に把持させると共に固定側作動部材29dを非作動にして固定グリッパ29による帯状ワーク9の把持を解除させる。 Next, the operation of the belt-shaped workpiece feeding device 1 configured as described above will be described. First, the operation when the belt-shaped workpiece 9 is transferred to the press machine 3 will be described. The switch 39a of the transfer amount setting button of the operation box 39 will be described. When the switch 39a of the start switch is turned ON after setting the transfer amount of the belt-like workpiece 9 by the first step, the fixed-side operation member 29d is actuated first, and the belt-like workpiece 9 between the support member 29a is fixed by the holding member 29c. The movable gripper 31 is held on the side opposite to the press 3 by an electric motor 35b that is driven while the gripping of the belt-like workpiece 9 by the movable gripper 31 is released. The movable gripper 31 is held by the movable gripper 31 by the movable side operation member 31d which is operated after returning to the origin position. The Jogawa actuating member 29d inoperative to release the grip of the strip-shaped workpiece 9 by the fixed gripper 29.

上記動作後、電動モータ35bを駆動制御して帯状ワーク9を把持した可動グリッパ31が固定グリッパ29側へ設定された移送量で移動されると、プレス機3にプレス開始信号を出力して電動モータ17を駆動して回転するクランク軸15aによりスライダ7に設けられた可動金型11を固定金型13上の帯状ワーク9に向かって移動させる。そして可動金型11が帯状ワーク9の表面に近接するタイミングで出力されるリリース開始信号により固定側作動部材29dを非作動にして固定グリッパ29による帯状ワーク9の把持を解除させる。 After the above operation, when the movable gripper 31 that grips the belt-like workpiece 9 by driving and controlling the electric motor 35b is moved by the transfer amount set to the fixed gripper 29 side, a press start signal is output to the press machine 3 to be electrically operated. The movable mold 11 provided on the slider 7 is moved toward the strip-shaped workpiece 9 on the fixed mold 13 by the crankshaft 15 a that rotates by driving the motor 17. Then, in response to a release start signal that is output when the movable mold 11 comes close to the surface of the belt-like workpiece 9, the stationary-side operation member 29 d is deactivated and the gripping of the belt-like workpiece 9 by the fixed gripper 29 is released.

固定金型13に対する可動金型11の突入により帯状ワーク9から製品(図示せず)が打抜かれた後にスライダ7が下死点から上死点に向かって移動して可動金型11が固定金型13上の帯状ワーク9の型抜き穴から抜け出すタイミングでリリース終了信号が出力されると、固定側作動部材29dを作動して固定グリッパ29に帯状ワーク9を把持させると共に可動側作動部材31dの非作動状態を保持して可動グリッパ31による帯状ワーク9の把持解除状態を保ったまま、駆動される電動モータ35bにより可動グリッパ31をプレス機3と反対側の原点位置へ戻した後に作動される可動側作動部材31dにより可動グリッパ31により帯状ワーク9を把持させると共に固定側作動部材29dを非作動にして固定グリッパ29による帯状ワーク9の把持を解除させ、上記した動作の繰り返しにより帯状ワーク9を設定された移送量で移送して帯状ワーク9における次位のプレス箇所を固定金型13上に位置させる。 After the product (not shown) is punched from the belt-like workpiece 9 by the movable mold 11 entering the fixed mold 13, the slider 7 moves from the bottom dead center to the top dead center, and the movable mold 11 is fixed. When a release end signal is output at the timing when the belt-like workpiece 9 on the die 13 is pulled out from the punching hole, the fixed-side operation member 29d is operated to cause the fixed gripper 29 to grip the belt-like workpiece 9 and the movable-side operation member 31d The non-operating state is maintained and the movable gripper 31 is operated after the movable gripper 31 is returned to the origin position on the side opposite to the press 3 by the electric motor 35b while the movable gripper 31 is kept gripping and released. The belt-like workpiece 9 is gripped by the movable gripper 31 by the movable side operation member 31d and the fixed side operation member 29d is inactivated to form a belt shape by the fixed gripper 29. To release the grip of over click 9, to position the next order of the press portion on the fixed mold 13 in the strip-shaped workpiece 9 and transported in transfer amount set the strip-shaped workpiece 9 by repeating the operation described above.

次に、クランク軸15aの回転角度が移送開始信号を生成するプレスサイクル角度の手前で連続プレス運転が停止された際には、図4に示すようにクランク軸15aは可動金型11が設けられて重量化したスライダ7の慣性力やクランクアームの弾性により移送開始信号が生成されるプレスサイクル角度を超えて戻るように回転させられる。   Next, when the continuous press operation is stopped before the rotation angle of the crankshaft 15a reaches the press cycle angle that generates the transfer start signal, the crankshaft 15a is provided with the movable mold 11 as shown in FIG. Thus, the slider 7 is rotated so as to return beyond the press cycle angle at which the transfer start signal is generated by the inertial force of the slider 7 and the elasticity of the crank arm.

このとき、クランク軸15aの回転角度が移送開始信号を生成するプレスサイクル角度を超えると、制御手段37はプレス機3の非運転状態であっても、電動モータ35bを駆動制御して帯状ワーク9を把持した可動グリッパ31を移送量記憶領域47aに記憶された移送量で移動して帯状ワーク9を固定グリッパ29側へ移送させた後にフラグ領域47eをセットして帯状ワーク9の移送履歴を記憶させると共に移送履歴表示部39dに移送履歴を表示させる。   At this time, if the rotation angle of the crankshaft 15a exceeds the press cycle angle for generating the transfer start signal, the control means 37 drives and controls the electric motor 35b even when the press machine 3 is not in operation. The movable gripper 31 that holds the workpiece is moved by the transfer amount stored in the transfer amount storage area 47a to transfer the belt-like work 9 to the fixed gripper 29 side, and then the flag area 47e is set to store the transfer history of the belt-like work 9 And the transfer history is displayed on the transfer history display section 39d.

なお、プレスサイクル角度を超えて戻るクランク軸15aの回転が繰り返されて複数の移送開始信号が生成される現象が発生するが、制御手段37は上記した帯状ワーク9の移送開始後における新たな移送開始信号の生成を禁止処理する。また、フラグ領域47eに帯状ワーク9の移送履歴を記憶させると共に移送履歴表示部39dに移送履歴を表示させるタイミングとしては、可動グリッパ31による帯状ワーク9の移送が開始されるタイミング、帯状ワーク9の移送が完了するタイミング又は帯状ワーク9の移送途中の適宜タイミングのいずれであってもよい。   Although a phenomenon occurs in which the rotation of the crankshaft 15a returning beyond the press cycle angle is repeated and a plurality of transfer start signals are generated, the control means 37 performs a new transfer after the start of the transfer of the belt-like workpiece 9 described above. Prohibit generation of start signal. In addition, the transfer history of the belt-like workpiece 9 is stored in the flag area 47e and the transfer history is displayed on the transfer history display unit 39d. The timing at which the movable gripper 31 starts to transfer the belt-like workpiece 9, Either the timing at which the transfer is completed or an appropriate timing during the transfer of the belt-like workpiece 9 may be used.

上記動作後、プレス機3の運転が再開されると、移送開始信号を生成するプレスサイクル角度の手前に停止していたクランク軸15aが回転開始して移送開始信号を生成するプレスサイクル角度を通過することにより新たな移送開始信号が生成されることになるが、制御手段37はフラグ領域47eに記憶された移送履歴を参照して帯状ワーク9の移送が完了したと判断し、電動モータ35bの駆動を禁止して帯状ワーク9の移送を規制し、帯状ワーク9が誤移送されるのを防止する。 After the above operation, when the operation of the press machine 3 is resumed, the crankshaft 15a that has stopped before the press cycle angle that generates the transfer start signal starts rotating and passes through the press cycle angle that generates the transfer start signal. As a result, a new transfer start signal is generated, but the control unit 37 refers to the transfer history stored in the flag area 47e and determines that the transfer of the belt-like workpiece 9 is completed, and the electric motor 35b The driving is prohibited and the transfer of the belt-like workpiece 9 is restricted, and the belt-like workpiece 9 is prevented from being erroneously transferred.

一方、プレス機3の運転再開により回転角検知器19により検知されるクランク軸15aの回転角度がリリース開始位置に到達すると、制御手段37は固定グリッパ29及び可動グリッパ31による帯状ワーク9の把持を解除させると共にフラグ領域47eをリセット、即ち帯状ワーク9の移送履歴を消去すると共に移送履歴表示部39dの移送履歴を非表示状態へ遷移させる。 On the other hand, when the rotation angle of the crankshaft 15 a detected by the rotation angle detector 19 reaches the release start position by restarting the operation of the press machine 3, the control means 37 holds the belt-like workpiece 9 by the fixed gripper 29 and the movable gripper 31. At the same time, the flag area 47e is reset, that is, the transfer history of the belt-like workpiece 9 is deleted, and the transfer history of the transfer history display unit 39d is changed to the non-display state.

そしてプレス機3によるプレス運転の進展により回転角検知器19により検知されるクランク軸15aの回転角度がリリース終了位置に到達すると、制御手段37は可動グリッパ31に帯状ワーク9を把持させた後、クランク軸15aの回転角度が移送開始信号を生成するプレスサイクル角度に到達すると、フラグ領域47eを参照して帯状ワーク9の移送が完了していないと判断し、電動モータ35bを駆動制御して帯状ワーク9を把持した可動グリッパ31を固定グリッパ29側へ移動して帯状ワーク9を移送させる。 Then, when the rotation angle of the crankshaft 15a detected by the rotation angle detector 19 reaches the release end position due to the progress of the press operation by the press machine 3, the control means 37 causes the movable gripper 31 to grip the belt-like workpiece 9, When the rotation angle of the crankshaft 15a reaches the press cycle angle that generates the transfer start signal, it is determined that the transfer of the belt-like workpiece 9 is not completed with reference to the flag region 47e, and the electric motor 35b is driven to control the belt-like shape. The movable gripper 31 holding the work 9 is moved to the fixed gripper 29 side, and the belt-like work 9 is transferred.

本実施例はクランク軸15aが移送開始信号を生成するプレスサイクル角度の手前に位置するようにプレス機3が運転停止されると、スライダ7の慣性力やクランクアームの弾性によりクランク軸15aが移送開始信号を生成するプレスサイクル角度を超えて回転させられることにより帯状ワーク9を強制的に移送した後にプレス機3の運転が再開されてクランク軸15aがプレスサイクル角度を超えて回転して新たな移送開始信号が出力されることになるが、フラグ領域47eに記憶された移送履歴を参照してその回の移送を禁止することにより帯状ワークが過剰に移送されることによる可動金型及び固定金型の損傷を防止したり、順送金型の場合にあってはプレス工程がずれたりするのを防止することができる。 In this embodiment, when the press machine 3 is stopped so that the crankshaft 15a is positioned before the press cycle angle that generates the transfer start signal, the crankshaft 15a is transferred by the inertial force of the slider 7 and the elasticity of the crank arm. After the belt-like workpiece 9 is forcibly transferred by being rotated beyond the press cycle angle that generates the start signal, the operation of the press machine 3 is resumed, and the crankshaft 15a is rotated beyond the press cycle angle to start a new operation. A transfer start signal will be output, but the movable die and the fixed die due to the excessive transfer of the belt-like work by referring to the transfer history stored in the flag area 47e and prohibiting the transfer at that time. It is possible to prevent the mold from being damaged, and in the case of a progressive metal mold, it is possible to prevent the pressing process from shifting.

上記説明は、リリース開始信号によりフラグ領域47eに記憶された移送履歴を消去する方法としたが、移送履歴を消去するタイミングとしてはリリース開始信号出力後からリリース終了信号出力までの間で行えばよい。 In the above description, the transfer history stored in the flag area 47e is erased by the release start signal. However, the transfer history may be erased after the release start signal is output until the release end signal is output. .

上記説明は、1個の可動グリッパ31により帯状ワーク9を把持して移送する1グリッパ形式の帯状ワーク送り装置1により説明したが、本発明の帯状ワーク送り方法を具体化する装置としては図5及び図6に示すように2個のグリッパ61,63をそれぞれ移動して帯状ワークを移送する2グリッパ形式の帯状ワーク送り装置、図7に示すように電動モータ71に連結されて回転駆動される支持回転体73及び該支持回転体73に対してシリンダ部材75の作動により接離可能に設けられ、支持回転体73に支持された帯状ワーク9を押圧して移送する押圧回転体77から構成される回転体形式の帯状ワーク送り装置のいずれであっても実施できる。 Although the above description has been given by using the 1-gripper type belt-shaped workpiece feeding device 1 that grips and transports the belt-shaped workpiece 9 with one movable gripper 31, the apparatus embodying the belt-shaped workpiece feeding method of the present invention is shown in FIG. As shown in FIG. 6, a two-gripper type belt-like workpiece feeding device that moves the two grippers 61, 63 to transfer the belt-like workpiece, and is connected to an electric motor 71 as shown in FIG. The support rotator 73 and the support rotator 73 are provided so as to be able to come into contact with and separate from the support rotator 73 by the operation of the cylinder member 75, and are configured to press and transfer the belt-like workpiece 9 supported by the support rotator 73. Any of the strip-shaped workpiece feeding devices of the rotating body type can be implemented.

1 帯状ワーク送り装置
3 プレス機
5 プレス機本体
7 スライダ
9 帯状ワーク
11 可動金型
13 固定金型
15 クランク機構
15a クランク軸
15b フライホイール
15c クラッチ
17 電動モータ
19 回転角検知器
21 ガイドポスト
23 ガイドブッシュ
25 本体
27 一対のガイド軸
29 固定グリッパ
29a 支持部材
29b 一対の上下ガイド軸
29c 把持部材
29d 固定側作動部材
31 ワーク移送部材としての可動グリッパ
31a 支持部材
31b 一対の上下ガイド軸
31c 把持部材
31d 可動側作動部材
35 移動手段
35a 一対の回転体
35b 電動モータ
35c 走行部材
35d 位置検知器
37 制御手段
39 操作ボックス
39a 各種スイッチ
39b 移動量表示部
39c 移送開始角表示部
41 ガイドローラ
43 処理部
45 プログラムデータ記憶部
47 作業データ記憶部
47a 移送量記憶領域
47b 回転角記憶領域
47c リリース記憶領域
47d 移送開始角度記憶領域
47e フラグ領域
49 入出力部
51 表示制御部
53 作動部材制御部
55 モータ制御部
61,63 グリッパ
71 電動モータ
73 支持回転体
75 シリンダ部材
77 押圧回転体
DESCRIPTION OF SYMBOLS 1 Band-shaped workpiece feeder 3 Press machine 5 Press machine main body 7 Slider 9 Band-shaped workpiece 11 Movable mold 13 Fixed mold 15 Crank mechanism 15a Crankshaft 15b Flywheel 15c Clutch 17 Electric motor 19 Rotation angle detector 21 Guide post 23 Guide bush 23 25 Main body 27 A pair of guide shafts 29 A fixed gripper 29a A support member 29b A pair of upper and lower guide shafts 29c A gripping member 29d A fixed side operation member 31 A movable gripper 31a as a work transfer member A support member 31b A pair of upper and lower guide shafts 31c A gripping member 31d The movable side Actuating member 35 Moving means 35a A pair of rotating bodies 35b Electric motor 35c Traveling member 35d Position detector 37 Control means 39 Operation box 39a Various switches 39b Movement amount display section 39c Transfer start angle display section 41 Guide roller 43 Processing section 45 Gram data storage unit 47 Work data storage unit 47a Transfer amount storage region 47b Rotation angle storage region 47c Release storage region 47d Transfer start angle storage region 47e Flag region 49 Input / output unit 51 Display control unit 53 Actuating member control unit 55 Motor control unit 61 , 63 Gripper 71 Electric motor 73 Supporting rotating body 75 Cylinder member 77 Pressing rotating body

Claims (7)

クランク軸の回転に伴って固定金型に対して可動金型を往復移動して両者間に位置する帯状ワークから製品を打抜き形成するプレス機に取付けられる帯状ワーク移送装置により、
1 クランク軸が所定のプレスサイクル角度に達した際に生成される移送開始信号に基づいて駆動される数値制御可能な電動モータにより帯状ワークを保持したワーク移送部材を移送駆動して帯状ワークを所定量ずつ、プレス機へ移送すると共に記憶部に帯状ワークの移送履歴を記憶する(移送工程)、
2 固定金型上に支持された帯状ワークに可動金型が近接するタイミングでワーク移送部材による帯状ワークの保持を解除すると共に固定金型上に支持された帯状ワークから可動金型が離脱するタイミングでワーク移送部材による帯状ワークの保持を可能にする(リリース工程)、
3 帯状ワークの移送に伴ってクランク軸が所定のプレスサイクル角度に到達した際に記憶部に記憶された上記移送履歴を消去する、
上記1乃至3の繰り返しにより帯状ワークをプレス機へ順次移送する帯状ワーク送り方法において、
電動モータを駆動制御してワーク移送部材により帯状ワークを移送する際に記憶部に帯状ワークの移送履歴が記憶されている場合には、電動モータの駆動を禁止して帯状ワークの移送を規制する一方、記憶部に帯状ワークの移送履歴が記憶されていない場合には、電動モータを駆動制御してワーク移送部材による帯状ワークの移送を可能にするプレス機の帯状ワーク送り方法。
A belt-shaped workpiece transfer device attached to a press machine that punches and forms a product from a strip-shaped workpiece located between the two by moving the movable mold back and forth with the rotation of the crankshaft,
1. The belt-like workpiece is moved and driven by a numerically controllable electric motor driven based on a transfer start signal generated when the crankshaft reaches a predetermined press cycle angle. A fixed amount is transferred to the press machine and the transfer history of the belt-like workpiece is stored in the storage unit (transfer process).
2. Timing at which the movable mold is released from the band-shaped workpiece supported on the fixed mold while releasing the holding of the band-shaped workpiece by the workpiece transfer member when the movable mold approaches the band-shaped workpiece supported on the fixed mold. Enables to hold the belt-shaped workpiece by the workpiece transfer member (release process),
3 When the crankshaft reaches a predetermined press cycle angle as the belt-shaped workpiece is transferred, the transfer history stored in the storage unit is deleted.
In the belt-like workpiece feeding method for sequentially transferring the belt-like workpiece to the press machine by repeating the above 1 to 3,
When the belt-like workpiece transfer history is stored in the storage unit when the electric motor is driven and the belt-like workpiece is transferred by the workpiece transfer member, the drive of the belt-like workpiece is prohibited by prohibiting the driving of the electric motor. On the other hand, when a belt-like workpiece transfer history is not stored in the storage unit, a belt-like workpiece feeding method for a press machine that enables the belt-like workpiece to be transferred by the workpiece transfer member by driving and controlling the electric motor.
請求項1において、
クランク軸が上記所定のプレスサイクル角度の手前に対応する角度に位置するようにプレス機の運転が停止された際に、クランク軸が振動して上記所定のプレスサイクル角度を超えて移送開始信号が生成されると、該移送開始信号に基づいて電動モータを駆動制御してワーク移送部材により帯状ワークを所定量で移送すると共に記憶部に帯状ワークの移送履歴を記憶し、
クランク軸が上記所定のプレスサイクル角度の手前に対応する角度で回転停止した状態でプレス機の運転が再開されてクランク軸が上記所定のプレスサイクル角度を超えた際に、記憶部に記憶された移送履歴を参照して電動モータの駆動を禁止してワーク移送部材による帯状ワークの移送を規制する一方、
帯状ワークの移送に伴ってクランク軸が所定のプレスサイクル角度に到達した際に記憶部に記憶された上記移送履歴を消去し、
クランク軸の回転に伴ってその回転角度が上記所定のプレスサイクル角度を超えた際に生成される移送開始信号に基づいて電動モータを駆動制御してワーク移送部材により帯状ワークを所定量で移送するプレス機の帯状ワーク送り方法。
In claim 1,
When the operation of the press machine is stopped so that the crankshaft is positioned at an angle corresponding to the front of the predetermined press cycle angle, the crankshaft vibrates and the transfer start signal exceeds the predetermined press cycle angle. When generated, the electric motor is driven and controlled based on the transfer start signal to transfer the belt-like workpiece by a predetermined amount by the workpiece transfer member and store the belt-like workpiece transfer history in the storage unit,
When the crankshaft exceeded the predetermined press cycle angle when the operation of the press machine was resumed with the crankshaft stopped rotating at an angle corresponding to the angle before the predetermined press cycle angle, the data was stored in the storage unit. While prohibiting the driving of the electric motor with reference to the transfer history and restricting the transfer of the belt-like work by the work transfer member,
When the crankshaft reaches a predetermined press cycle angle as the belt-shaped workpiece is transferred, the transfer history stored in the storage unit is deleted,
The electric motor is driven and controlled based on the transfer start signal generated when the rotation angle exceeds the predetermined press cycle angle with the rotation of the crankshaft, and the belt-like workpiece is transferred by a predetermined amount by the workpiece transfer member. Feeding method for belt-like workpieces in press machines.
請求項1において、
ワーク移送部材はプレス機側に固定され、通過する帯状ワークを把持可能な固定グリッパと、上記固定グリッパに対して近づく方向及び離間する方向へ往復移動可能に支持され、通過する帯状ワークを把持可能な可動グリッパからなるプレス機の帯状ワーク送り方法。
In claim 1,
The workpiece transfer member is fixed to the press, and is supported so that it can reciprocate in the direction approaching and separating from the fixed gripper that can grip the belt-like workpiece that passes, and the gripper that can pass. A belt-like workpiece feeding method for a press consisting of a simple movable gripper.
請求項1において、
ワーク移送部材は帯状ワークの移送方向と直交する方向に軸線を有して回転可能に支持されると共に数値制御可能な電動モータに連結された支持回転体と、該支持回転体の外周面に対して接離可能に支持される可動回転体と、上記支持回転体に対して可動回転体を圧接させる作動部材とからなるプレス機の帯状ワーク送り方法。
In claim 1,
The workpiece transfer member is supported rotatably with an axis in a direction orthogonal to the transfer direction of the belt-like workpiece and connected to an electric motor capable of numerical control, and an outer peripheral surface of the support rotary member A belt-like work feeding method for a press machine, comprising: a movable rotating body supported so as to be able to contact and separate;
請求項1において、
記憶部に記憶された移送履歴は固定金型上に支持された帯状ワークに可動金型が近接するタイミングでワーク移送部材による帯状ワークの保持を解除するリリース開始信号の出力タイミングで消去するプレス機の帯状ワーク送り方法。
In claim 1,
A press machine that erases the transfer history stored in the storage unit at the output timing of a release start signal that releases the holding of the band-shaped workpiece by the workpiece transfer member when the movable mold approaches the band-shaped workpiece supported on the fixed mold Feeding method for strips.
請求項1において、
記憶部に記憶された移送履歴は帯状ワークの打抜き穴から可動金型が離脱するタイミングでワーク移送部材による帯状ワークの保持を可能にするリリース終了信号の出力タイミングで消去するプレス機の帯状ワーク送り方法。
In claim 1,
The transfer history stored in the storage unit is erased at the output timing of the release end signal that enables the workpiece transfer member to hold the belt-like workpiece when the movable die is released from the punching hole of the belt-like workpiece. Method.
請求項1において、
記憶部に移送履歴が記憶された際に表示部に移送履歴を表示可能にしたプレス機の帯状ワーク送り方法。
In claim 1,
A belt-like work feeding method for a press machine, wherein a transfer history can be displayed on a display unit when a transfer history is stored in a storage unit.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109175049A (en) * 2018-09-14 2019-01-11 合肥安信瑞德精密制造有限公司 Stamping device is used in a kind of processing of valve block
CN113333609A (en) * 2021-04-21 2021-09-03 成都四吉达新材料科技有限公司 Automatic feeding device for punch press

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109175049A (en) * 2018-09-14 2019-01-11 合肥安信瑞德精密制造有限公司 Stamping device is used in a kind of processing of valve block
CN113333609A (en) * 2021-04-21 2021-09-03 成都四吉达新材料科技有限公司 Automatic feeding device for punch press

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