JP2017180652A - Electric fusion joint and manufacturing method of electric fusion joint - Google Patents

Electric fusion joint and manufacturing method of electric fusion joint Download PDF

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JP2017180652A
JP2017180652A JP2016068322A JP2016068322A JP2017180652A JP 2017180652 A JP2017180652 A JP 2017180652A JP 2016068322 A JP2016068322 A JP 2016068322A JP 2016068322 A JP2016068322 A JP 2016068322A JP 2017180652 A JP2017180652 A JP 2017180652A
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joint
heating wire
tag
fusion
resin
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JP6877887B2 (en
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安孝 ▲高▼見
安孝 ▲高▼見
Yasutaka Takami
剛 ▲高▼田
剛 ▲高▼田
Takeshi Takada
達也 緑川
Tatsuya Midorikawa
達也 緑川
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an EF joint capable of easily reading out information to be read before or in fusion and information to be read after fusion, without using fusion machines dedicated to both information.SOLUTION: An EF joint 1 applied with this invention is an electric fusion joint connecting a plurality of resin pipes 5, 5 with fusion by heating, and includes: a resin joint body 2 having a plurality of sockets 7, 7; electric wires 3h for warming buried in a fusion part M of the socket 7; an electric heating wire 3x for connection connecting the electric heating wires 3h, 3h for warming; and an IC tag 20 buried between adjacent fusion parts M, and configured to exhibit an antenna function.SELECTED DRAWING: Figure 1

Description

本発明は、電気融着継手及び電気融着継手の製造方法に関する。   The present invention relates to an electric fusion joint and a method for producing an electric fusion joint.

従来、ポリエチレン製の管等の熱可塑性樹脂管は、耐震性、柔軟性、耐蝕性を有することから、ガス管、用水管、排水管等に広く使用されている。
このような樹脂管同士を接続する際には、電気融着継手(以下、「EF継手」とする)が多用されている。具体的には、EF継手は、熱可塑性樹脂製の継手本体と、継手本体の内周面側の融着界面内に埋設された電熱線等の発熱体と、発熱体に接続され且つ継手本体の外周面に立設された端子ピンを有する端子部と、を備えている。そして、EF継手の継手本体の両端に設けられた受け口に、接続対象の樹脂管をそれぞれ挿入した状態で、端子ピンに接続した電源コードを通じて通電して発熱体を発熱させる。これによって発熱体周囲の受け口の内周面の樹脂及び各樹脂管の外周面表層を溶融させて、電気融着継手と両樹脂管とを接続し、一体的な管路を形成している。
Conventionally, thermoplastic resin pipes such as polyethylene pipes are widely used for gas pipes, water pipes, drain pipes and the like because they have earthquake resistance, flexibility, and corrosion resistance.
When such resin pipes are connected to each other, an electric fusion joint (hereinafter referred to as “EF joint”) is often used. Specifically, the EF joint is made of a thermoplastic resin joint body, a heating element such as a heating wire embedded in the fusion interface on the inner peripheral surface side of the joint body, and the joint body connected to the heating element. And a terminal portion having terminal pins erected on the outer peripheral surface. And in the state which inserted the resin pipe of connection object in the receptacle provided in the both ends of the joint main body of EF joint, respectively, it supplies with electricity through the power cord connected to the terminal pin, and a heat generating body is made to heat. As a result, the resin on the inner peripheral surface of the receptacle around the heating element and the outer peripheral surface layer of each resin tube are melted, and the electrofusion joint and both resin tubes are connected to form an integral conduit.

EF継手には、融着時の条件や継手本体の内周面側と樹脂管の外周面側が適正に融着したこと等を知らせるためのバーコードやタグが設けられている。   The EF joint is provided with a bar code and a tag for notifying the conditions at the time of fusion, the fact that the inner peripheral surface side of the joint main body and the outer peripheral surface side of the resin pipe are properly fused, and the like.

例えば、特許文献1には、電気溶着装置の読み取り機によって読み取られる溶着条件データを表示する情報コード表示部材が継手本体に一体に設けられた合成樹脂製の溶着用継手において、前記情報コード表示部材が、前記継手本体に固定される固定部と、情報コードが表示される表示部と、前記固定部と表示部との間に介在し、表示部を継手本体に非固定状態に保持する連結部とを備えている溶着用継手(EF継手)が開示されている。この溶着用継手は、端子に電気溶着装置のコネクタを接続するとともに、バーコードリーダによって表示部のバーコードを読み取り、コネクタ及び端子を介して電気溶着装置からバーコードの情報どおりの溶着条件で電気を供給されることで、継手に接続される合成樹脂管と溶着される。   For example, Patent Document 1 discloses a synthetic resin welding joint in which an information code display member for displaying welding condition data read by a reader of an electric welding apparatus is provided integrally with a joint body. Are a fixed part fixed to the joint body, a display part for displaying an information code, and a connecting part interposed between the fixed part and the display part to hold the display part in an unfixed state on the joint body The welding joint (EF joint) provided with these is disclosed. This welding joint connects the connector of the electric welding device to the terminal, reads the barcode on the display unit with a barcode reader, and electrically connects the electrical welding device through the connector and the terminal under the welding conditions according to the barcode information. Is welded to the synthetic resin pipe connected to the joint.

また、特許文献2には、非接触方式のリーダライタで読み書き可能なIDタグに埋設管路に関する情報を書き込んだ状態で管路と共に埋設するとともに、前記リーダライタを設置した探知装置に、位置情報を得るためのGPSアンテナを含むGPS受信機と、IDタグから読み取った埋設管路に関する管路情報及び前記GPS受信機から得た位置情報を表示可能な端末とを設けた埋設管路の認識システムが開示されている。この埋設管路の認識システムにおいて、IDタグは、所謂無線式非接触型ID(RFID)タグと呼ばれるものであって、各種情報を記憶するICモジュールと送受信用のアンテナ(コイル)とを備え、電池等の電源が不要である。そして、IDタグは、埋設管路に長期間取付けておいても、リーダライタを近付けるだけで、埋設管路内を流れる流体の種類、埋設管路を形成する配管の種類、埋設管路の敷設時期、埋設管路の深度等のデータの送受信を可能とする。   Japanese Patent Laid-Open No. 2004-228688 embeds information on an embedded pipeline in an ID tag that can be read and written by a non-contact type reader / writer, and embeds it along with the pipeline, and includes position information on a detection device in which the reader / writer is installed. Embedded system including a GPS receiver including a GPS antenna for obtaining the information and a terminal capable of displaying the pipeline information related to the buried pipeline read from the ID tag and the position information obtained from the GPS receiver Is disclosed. In this buried pipe recognition system, the ID tag is a so-called wireless non-contact ID (RFID) tag, and includes an IC module for storing various types of information and a transmission / reception antenna (coil). A power source such as a battery is not required. And even if the ID tag is attached to the buried pipeline for a long period of time, the type of fluid flowing in the buried pipeline, the type of piping forming the buried pipeline, and the laying of the buried pipeline can be set just by bringing the reader / writer close to the ID tag. Enables transmission and reception of data such as time and depth of buried pipelines.

特開平9−303660号公報JP-A-9-303660 特開2002−98774号公報JP 2002-98774 A

しかしながら、EF継手に設けられるバーコードやタグ等には、融着前に読み取られる情報(例えば、EF継手の融着条件、EF継手の使用条件(水道用、下水用、ガス用等)等)と、通電時や融着開始時に読み取られる情報(例えば、冷却時間、通電・融着履歴の有無等)の両方共が包括可能とされていることが望ましい。しかしながら、特許文献1に開示されている溶着用継手では、合成樹脂管と溶着用継手との融着時に必要な条件が継手の外周面に取り付けられたバーコードを専用の融着機に読み取らせるため、バーコードが読み取れない場合があり、融着条件等のデータは融着機にしか格納されない。また、特許文献2に開示されている埋設管路の認識システムでは、RFIDは配管とEF継手との融着後に貼付されるため、融着前や融着開始時に読み取る情報をRFIDに記録しておく意義が低くなる。即ち、従来のEF継手やEF継手を含む接続構造は、融着前から格納されている情報と融着後に書き込まれる情報とを両方とも記録し得るタグを備えていなかったという問題があった。   However, information read before fusion, such as barcodes and tags provided on EF joints (for example, EF joint fusion conditions, EF joint use conditions (for water, sewage, gas, etc.)) It is desirable that both the information read at the time of energization and the start of fusion (for example, cooling time, presence / absence of energization / fusion history, etc.) can be included. However, in the welding joint disclosed in Patent Document 1, the bar code attached to the outer peripheral surface of the joint is read by a dedicated welding machine under conditions necessary for fusion between the synthetic resin pipe and the welding joint. Therefore, there are cases where the barcode cannot be read, and data such as the fusion condition is stored only in the fusion machine. Further, in the buried pipe recognition system disclosed in Patent Document 2, since RFID is attached after the pipe and the EF joint are fused, information to be read before the fusion or at the start of the fusion is recorded on the RFID. The significance of keeping is reduced. That is, the conventional EF joint and the connection structure including the EF joint have a problem that the tag that can record both the information stored before the fusion and the information written after the fusion is not provided.

本発明は、上記事情を鑑みてなされたものであり、融着前から格納されている情報と融着後に書き込まれる情報とを両方とも容易に読み取り可能なEF継手及びEF継手の製造方法を提供する。   The present invention has been made in view of the above circumstances, and provides an EF joint that can easily read both information stored before fusion and information written after fusion, and a method of manufacturing the EF joint. To do.

本発明に係るEF継手は、複数の樹脂管を加熱により融着することで接続する電気融着継手であって、複数の受け口を有する樹脂製の継手本体と、前記受け口に嵌入された前記樹脂管に当接する前記受け口の融着部に埋設された加温用電熱線と、隣り合う前記融着部同士の間に埋設され、アンテナ機能を形成したICタグと、を備えていることを特徴とする。
ここで、「アンテナ機能を形成した」とは、ICタグ自体はアンテナを備えずに例えば接続用電熱線をアンテナとして作動し得る状態と、ICタグ自体がアンテナを具備している状態と、を両方含んでいる。
The EF joint according to the present invention is an electric fusion joint that is connected by fusing a plurality of resin pipes by heating, and a resin-made joint body having a plurality of receptacles, and the resin fitted in the receptacles A heating wire embedded in a fusion part of the receptacle that contacts the pipe, and an IC tag embedded between adjacent fusion parts and having an antenna function. And
Here, “the antenna function is formed” means that the IC tag itself does not have an antenna but can operate, for example, with a connecting heating wire as an antenna, and the IC tag itself has an antenna. Includes both.

上述の構成によれば、アンテナ機能を形成したICタグが隣り合う前記融着部同士の間の位置、すなわち加温用電熱線によって高温になる箇所でない非高温箇所に設けられていることで、融着によるICタグ内の記録の欠落や消去、ICタグの不良化等が発生し難くなる。これにより、ICタグから、融着前から格納されている情報と融着後に書き込まれる情報とを両方とも容易に読み取り可能となる。   According to the above-described configuration, the IC tag having the antenna function is provided at a position between the adjacent fused portions, that is, at a non-high temperature location that is not a location that is heated by the heating wire. Missing or erasure of records in the IC tag due to fusion, and poor IC tag are less likely to occur. As a result, both the information stored before the fusion and the information written after the fusion can be easily read from the IC tag.

上述のEF継手は、前記加温用電熱線同士を接続する接続用電熱線をさらに備え、前記ICタグは前記接続用電熱線に電気的に接続されていてもよい。   The above-mentioned EF joint may further include a connecting heating wire for connecting the heating heating wires, and the IC tag may be electrically connected to the connecting heating wire.

上述の構成によれば、金属等を含んで導電性を有する加温用電熱線及び接続用電熱線に対してEF継手の外部から電波が照射されると、これらの電熱線から誘導電流が発生し、接続用電熱線と電気的に接続されているICタグに誘導電流が流れ、この電熱線がICタグのアンテナとして機能する。これにより、ICタグは、通信及び内部情報の読み出し・書き出しに必要な電力を得る。
また、ICタグが電気的に接続可能な接続用電熱線が非高温箇所であるから、前述のようにICタグの不具合を防止することができる。
さらに、本発明では、接続用電熱線が加温用電熱線同士の間に配置されているので、接続用電熱線に対するICタグの接続部分が加温用電熱線及び接続用電熱線の電熱線の長さ方向の略中間に位置させることができ、アンテナとして機能する電熱線の長さ(アンテナ長)を長くすることができる。
According to the above-described configuration, when radio waves are irradiated from the outside of the EF joint to the heating heating wire and the connection heating wire including metal or the like, an induction current is generated from these heating wires. An induced current flows through the IC tag electrically connected to the connecting heating wire, and this heating wire functions as an antenna of the IC tag. As a result, the IC tag obtains power necessary for communication and reading / writing of internal information.
In addition, since the connecting heating wire to which the IC tag can be electrically connected is a non-high-temperature portion, the problem of the IC tag can be prevented as described above.
Furthermore, in the present invention, since the connecting heating wire is disposed between the heating heating wires, the connecting portion of the IC tag with respect to the connecting heating wire is the heating heating wire and the heating heating wire. The length of the heating wire functioning as an antenna (antenna length) can be increased.

上述のEF継手において、前記ICタグは、絶縁体材料を介して前記接続用電熱線に電気的に接続されていてもよい。
この構成によれば、接続用電熱線に対してEF継手の外部から電波が照射されると、加温用電熱線及び接続用電熱線から誘導電流が発生し、絶縁体材料を介してICタグに誘導電流が伝わる。従って、上述のようにICタグは、通信及び内部情報の読み出し・書き出しに必要な電力を得る。また、絶縁体材料を介することで、通電された接続用電熱線からの熱はICタグに伝わり難くなり、ICタグ内の記録の欠落や消去、ICタグの不良化等の発生をより良好に防ぐことができ、接続用電熱線からの熱量が比較的大きい場合等に効果的である。
In the EF joint described above, the IC tag may be electrically connected to the connecting heating wire via an insulating material.
According to this configuration, when a radio wave is irradiated to the connecting heating wire from the outside of the EF joint, an induction current is generated from the heating heating wire and the connecting heating wire, and the IC tag is interposed via the insulator material. Induction current is transmitted to. Therefore, as described above, the IC tag obtains power necessary for communication and reading / writing of internal information. In addition, through the insulating material, the heat from the energized connecting heating wire is difficult to be transmitted to the IC tag, and the occurrence of missing or erased records in the IC tag, poor IC tag, etc. is improved. This is effective when the amount of heat from the connecting heating wire is relatively large.

本発明に係るEF継手の製造方法は、複数の受け口を有する樹脂製の継手本体と、前記受け口に嵌入された前記樹脂管に当接する前記受け口の融着部に埋設された加温用電熱線と、前記加温用電熱線同士を接続する接続用電熱線と、を備え、複数の樹脂管を加熱により融着することで接続する電気融着継手の製造方法であって、コア金型に電熱線を巻く工程と、隣り合う前記融着部同士の間にアンテナ機能を形成した状態のICタグを配置する工程と、前記電熱線が巻かれた前記コア金型に外側から隙間をあけて樹脂成型用金型を嵌める工程と、前記樹脂成型用金型の内側に樹脂を射出する工程と、を有することを特徴とする。   The manufacturing method of the EF joint according to the present invention includes a resin-made joint body having a plurality of receptacles, and a heating heating wire embedded in a fusion portion of the receptacle in contact with the resin pipe fitted in the receptacle. And a heating wire for connection for connecting the heating wires for heating, and a method for producing an electric fusion joint for connecting a plurality of resin tubes by fusing them by heating, the method comprising: A step of winding a heating wire, a step of arranging an IC tag in a state where an antenna function is formed between the adjacent fused portions, and a gap from outside on the core mold around which the heating wire is wound. The method includes a step of fitting a resin molding die and a step of injecting a resin inside the resin molding die.

上述の構成によれば、EF継手を射出成形によって製造する際に、ICタグを融着部同士の間、即ち非高温箇所に配置することができる。従って、上述のように融着前から格納されている情報と融着後に書き込まれる情報がICタグから容易に読み取り可能なEF継手を製造することができる。   According to the above-described configuration, when the EF joint is manufactured by injection molding, the IC tag can be disposed between the fused portions, that is, at a non-high temperature location. Therefore, as described above, it is possible to manufacture an EF joint in which information stored before fusion and information written after fusion can be easily read from the IC tag.

上述のEF継手の製造方法は、前記電熱線のうち前記接続用電熱線に対して前記ICタグを電気的に接続した状態で配置する工程をさらに有することを特徴とする。   The manufacturing method of the above-described EF joint further includes a step of arranging the IC tag in an electrically connected state to the connecting heating wire among the heating wires.

上述の構成によれば、ICタグを接続用電熱線に対して電気的に接続した状態で配置することで、ICタグがアンテナを有していない場合であっても、電熱線から発生する誘導電流をICタグに供給し、上述のようにICタグの通信及び内部情報の読み出し・書き出しを可能とすることができる。   According to the configuration described above, the IC tag is arranged in a state of being electrically connected to the connection heating wire, so that the induction generated from the heating wire even when the IC tag does not have an antenna. Current can be supplied to the IC tag to enable communication of the IC tag and reading / writing of internal information as described above.

本発明に係るEF継手及びEF継手の製造方法によれば、融着前や融着時に読み取るべき情報と融着後に読み取るべき情報とを両方とも容易に読み取ることができる。また、従来融着機にのみ残っていた融着履歴や通着に関する情報をEF継手に残すことができることができる。   According to the EF joint and the manufacturing method of the EF joint according to the present invention, it is possible to easily read both information to be read before and during fusion and information to be read after fusion. In addition, it is possible to leave information relating to fusion history and adhesion, which has remained only in the conventional fusion machine, in the EF joint.

本発明に係るEF継手の一実施形態を示す断面図である。It is sectional drawing which shows one Embodiment of the EF coupling which concerns on this invention. 本発明に係るEF継手の一実施形態を示す平面図である。It is a top view which shows one Embodiment of the EF coupling which concerns on this invention. 本発明に係るEF継手の一実施形態における融着中の様子を示す部分断面図である。It is a fragmentary sectional view showing a mode during fusion in one embodiment of an EF joint concerning the present invention. 本発明に係るEF継手の一実施形態における融着中の様子を示す部分断面図である。It is a fragmentary sectional view showing a mode during fusion in one embodiment of an EF joint concerning the present invention. 本発明に係るEF継手の一実施形態における融着完了時の様子を示す部分断面図である。It is a fragmentary sectional view showing a situation at the time of completion of fusion in one embodiment of an EF joint concerning the present invention. 本発明に係るEF継手の製造方法の一実施形態を示す概略図である。It is the schematic which shows one Embodiment of the manufacturing method of the EF coupling which concerns on this invention.

以下、本発明に係るEF継手及びEF継手の製造方法の一実施形態について、図面を参照して説明する。なお、以下の説明で用いる図面は模式的なものであり、長さ、幅、及び厚みの比率等は実際のものと同一とは限らず、適宜変更することができる。   Hereinafter, an embodiment of an EF joint and an EF joint manufacturing method according to the present invention will be described with reference to the drawings. The drawings used in the following description are schematic, and the length, width, thickness ratio, and the like are not necessarily the same as the actual ones, and can be changed as appropriate.

図1に示すように、本実施形態のEF継手1は、少なくとも複数(図1から図5では二本)の樹脂管5,5を加熱により融着することで接続するEF継手であって、複数(図1から図5では二つ)の受け口7,7を有する樹脂製の継手本体2と、各受け口7に嵌入された樹脂管5に当接する受け口7の融着部Mに埋設された加温用電熱線3hと、加温用電熱線3h同士を接続する接続用電熱線3xと、接続用電熱線3xに電気的に接続されたICタグ20と、を備えている。
EF継手1は、ソケットであり、上述の構成に加えて、樹脂管5,5との融着を行うためのターミナル部10と、インジケータ13と、を備えている。
As shown in FIG. 1, the EF joint 1 of the present embodiment is an EF joint that is connected by fusing at least a plurality (two in FIG. 1 to FIG. 5) of resin pipes 5 and 5 by heating. A resin joint body 2 having a plurality (two in FIGS. 1 to 5) of receiving ports 7 and 7 and embedded in a fusion part M of the receiving port 7 that comes into contact with the resin pipe 5 fitted in each receiving port 7. A heating wire 3h for heating, a connecting heating wire 3x for connecting the heating wires 3h, and an IC tag 20 electrically connected to the connecting heating wire 3x are provided.
The EF joint 1 is a socket, and includes a terminal portion 10 for performing fusion bonding with the resin pipes 5 and 5 and an indicator 13 in addition to the above-described configuration.

継手本体2は、接続対象の樹脂管5,5を内嵌させるための円筒状の部材である。受け口7,7同士の間には、樹脂管5,5同士の衝突及び破損を防止するためのストッパー9が設けられている。ストッパー9は、継手本体2の内周面2aから内側に突設する。   The joint body 2 is a cylindrical member for internally fitting the resin pipes 5 and 5 to be connected. A stopper 9 is provided between the receptacles 7 and 7 for preventing the resin pipes 5 and 5 from colliding with each other and being damaged. The stopper 9 protrudes inward from the inner peripheral surface 2 a of the joint body 2.

継手本体2の内周面2a側には、ニクロム線等の電熱線3が埋設されている。なお、電熱線3は、金属を含み、EF継手1の外部から電波が照射された際に誘導電流を発生可能であれば、特に限定されない。
図1及び図2に示すように、電熱線3は、継手本体2の内周面2aに接するように、継手本体2の軸線方向に沿って螺旋状に且つ連続して巻き回されている。そして、電熱線3は、一方の受け口7の主に中央部で密に巻き回され、そこから受け口7,7同士の接続部分で疎に巻き渡され、他方の受け口7の主に中央部で再び密に巻き回されている。
On the inner peripheral surface 2a side of the joint body 2, a heating wire 3 such as a nichrome wire is embedded. The heating wire 3 is not particularly limited as long as it includes a metal and can generate an induced current when a radio wave is irradiated from the outside of the EF joint 1.
As shown in FIGS. 1 and 2, the heating wire 3 is spirally and continuously wound along the axial direction of the joint body 2 so as to contact the inner peripheral surface 2 a of the joint body 2. Then, the heating wire 3 is densely wound mainly at the central portion of one receiving port 7, and is sparsely wound around the connecting portion between the receiving ports 7, 7, and mainly at the central portion of the other receiving port 7. It is tightly wound again.

融着部Mは、電熱線3が密に巻き回され、電熱線3に通電が行われた際に周囲よりも高温になり得る部分である。
即ち、加温用電熱線3hは、受け口7の主に中央部で密に巻き回された電熱線3で構成されており、加温用電熱線3hに通電された際に融着部Mを形成する。
接続用電熱線3xは、加温用電熱線3h同士を接続し、加温用電熱線3hよりも疎に巻き回された電熱線3で構成されている。なお、図1及び図2では、接続用電熱線3xが継手本体2の軸線方向に沿って螺旋状に設けられた例を示しているが、直線状に設けられていても構わない。
The fusion part M is a part that can be hotter than the surroundings when the heating wire 3 is tightly wound and the heating wire 3 is energized.
That is, the heating wire 3h is composed of the heating wire 3 that is closely wound mainly in the central portion of the receiving port 7, and when the heating wire 3h is energized, the fusion portion M is formed. Form.
The connecting heating wire 3x is composed of the heating wire 3 that connects the heating heating wires 3h and is wound more sparsely than the heating heating wire 3h. 1 and 2 show an example in which the connecting heating wire 3x is provided in a spiral shape along the axial direction of the joint body 2, it may be provided in a linear shape.

ICタグ20としてアンテナが内蔵されていないものを採用する場合や、通信距離が著しく短いアンテナのみ内蔵するものの場合には、接続用電熱線3xに対して外周面側から当接するようにして電気的又は非電気的に接続し、継手本体2に埋設されている。ICタグ20は、電気的又は非電気的に接続した接続用電熱線3xと接続用電熱線3xと連続した加温用電熱線3hをアンテナとして、接続用電熱線3xからの誘導電流によってEF継手1の外部からの通信及び種々の情報の読み出し・書き込みを可能とするタグである。
ICタグ20を設ける位置としては、接続用電熱線3xに当接する位置であれば特に限定されないが、接続用電熱線3xの中央部に設けることで、ICタグ20のアンテナとして機能する接続用電熱線3xおよび加温用電熱線3hの長さがICタグ20の左右で対称となり、接続用電熱線3xおよび加温用電熱線3hが、ICタグ20を中心とした左右対称なダイポールアンテナとして機能する。
また、ICタグ20を、ICタグ20からターミナルピン4までの長さが通信波長λの1/4長さとなる位置で接続用電熱線3xと当接させても良い。
なお、ICタグ20として外部アンテナを有するものや、内部にアンテナ機能を有しているものの場合には、接続用電熱線3x付近の継手本体に埋設され、リーダライタR等を用いて非接触で情報を読み出し可能に構成されていれば特に限定されないが、アンテナが継手本体の管軸と直交する方向(継手本体の周方向)になるよう、継手本体に埋設することが好ましい。
When an IC tag 20 that does not have an antenna built therein is used, or an antenna that has a remarkably short communication distance is built in, it is electrically connected to the connecting heating wire 3x from the outer peripheral surface side. Alternatively, they are non-electrically connected and embedded in the joint body 2. The IC tag 20 uses an induction current from the connection heating wire 3x as an antenna with the heating wire 3x connected to the connection heating wire 3x and the connection heating wire 3x connected electrically or non-electrically as an antenna. 1 is a tag that enables communication from the outside and reading / writing of various information.
The position where the IC tag 20 is provided is not particularly limited as long as the IC tag 20 is in contact with the connection heating wire 3x. However, by providing the IC tag 20 at the center of the connection heating wire 3x, the connection electricity functioning as an antenna of the IC tag 20 is provided. The lengths of the heating wire 3x and the heating heating wire 3h are symmetrical on the left and right of the IC tag 20, and the connecting heating wire 3x and the heating heating wire 3h function as a bilaterally symmetric dipole antenna with the IC tag 20 as the center. To do.
Further, the IC tag 20 may be brought into contact with the connection heating wire 3x at a position where the length from the IC tag 20 to the terminal pin 4 is ¼ of the communication wavelength λ.
In the case where the IC tag 20 has an external antenna or has an internal antenna function, the IC tag 20 is embedded in a joint body near the connection heating wire 3x and is contactlessly used with a reader / writer R or the like. Although it will not specifically limit if it is comprised so that information can be read, It is preferable to embed | buy in a joint main body so that an antenna may become a direction (circumferential direction of a joint main body) orthogonal to the pipe axis of a joint main body.

具体的に、融着前からICタグ20に予め格納されている情報としては、樹脂管5,5同士及びEF継手1の融着条件、製造年月日、製造場所、製造者、樹脂管5,5同士及びEF継手1の接続構造の用途(例えば、上下水道用、ガス用、レンタル用等)、EF継手1の種類(例えば、ソケット、チーズ、エルボ等)が挙げられるが、これらの情報に限定されない。そして、このような予め格納されている情報は、融着前に読み取ることが可能である。
また、融着後にICタグ20に書き込まれる情報としては、例えば配管施工に関する情報(例えば、位置情報、配管図面、設置年月日、施工者、使用した融着機の種類や型番、通電・融着履歴)等が挙げられるが、これらの情報に限定されない。
Specifically, the information stored in advance in the IC tag 20 before the fusion includes the fusion conditions, the production date, the production location, the manufacturer, the resin tube 5 between the resin pipes 5 and 5 and the EF joint 1. , 5 and the connection structure of the EF joint 1 (for example, for water and sewage, for gas, for rental, etc.) and the type of the EF joint 1 (for example, socket, cheese, elbow, etc.). It is not limited to. Such information stored in advance can be read before fusing.
The information written in the IC tag 20 after the fusion includes, for example, information related to piping construction (for example, position information, piping drawing, installation date, installer, type and model number of the fusion machine used, energization / fusion) But not limited to such information.

継手本体2の外周面2bには、融着用のコントローラのケーブルコネクタを取り付けて電熱線3に電流を流すためのターミナル部10が形成されている。ターミナル部10は、継手本体2の軸線O1方向における両端部側の外周面2bにそれぞれ設けられている。
ターミナル部10は、ターミナルピン4と、コネクタ取付部12と、を備えている。
ターミナルピン4は、継手本体2の外周面2bから軸線O1直交方向において径方向外側に突設されている。ターミナルピン4には、電熱線3の端部が接続されている。
コネクタ取付部12は、ターミナルピン4を中心として、ターミナルピン4を囲繞するように、継手本体2の外周面2bから軸線O1直交方向において径方向外側に突設されている。また、コネクタ取付部12は、円筒状に形成され、ターミナルピン4と互いの中心軸線が同軸上に配されるように、継手本体2の外周面2bに一体形成されている。
On the outer peripheral surface 2 b of the joint body 2, a terminal portion 10 for attaching a cable connector of a fusion controller and allowing a current to flow through the heating wire 3 is formed. The terminal portions 10 are respectively provided on the outer peripheral surfaces 2b on both end sides in the direction of the axis O1 of the joint body 2.
The terminal portion 10 includes terminal pins 4 and a connector mounting portion 12.
The terminal pin 4 protrudes radially outward from the outer peripheral surface 2b of the joint body 2 in the direction orthogonal to the axis O1. The end of the heating wire 3 is connected to the terminal pin 4.
The connector mounting portion 12 is provided so as to protrude radially outward from the outer peripheral surface 2b of the joint body 2 around the terminal pin 4 in the direction orthogonal to the axis O1 so as to surround the terminal pin 4. Further, the connector mounting portion 12 is formed in a cylindrical shape, and is integrally formed on the outer peripheral surface 2b of the joint body 2 so that the terminal pins 4 and the center axis of each other are coaxially arranged.

図1に示すように、継手本体2の外周面2bには、外周面2bから内周面2a側(即ち、軸線O1直交方向の径方向内側)に凹部8が凹設されている。凹部8には、凹部8の底面8aから継手本体2の外周面2b側に突設する略円柱棒状のインジケータ13が形成されている(図2参照)。
インジケータ13は、EF継手1を用いて樹脂管5,5同士を接合する接合作業時に、継手本体2の内周面2a側と樹脂管5,5の外周面側が適正に融着したことを知らせるために用いられる。
As shown in FIG. 1, the outer peripheral surface 2b of the joint body 2 is provided with a concave portion 8 from the outer peripheral surface 2b to the inner peripheral surface 2a side (that is, radially inside in the direction orthogonal to the axis O1). The concave portion 8 is formed with a substantially columnar indicator 13 that protrudes from the bottom surface 8a of the concave portion 8 toward the outer peripheral surface 2b of the joint body 2 (see FIG. 2).
The indicator 13 informs that the inner peripheral surface 2a side of the joint body 2 and the outer peripheral surface side of the resin pipes 5 and 5 are properly fused at the time of the joining operation of joining the resin pipes 5 and 5 using the EF joint 1. Used for.

継手本体2及び樹脂管5の材質としては、ポリブテン樹脂、高密度ポリエチレン樹脂、中密度ポリエチレン樹脂、ポリプロピレン樹脂等が挙げられる。   Examples of the material of the joint body 2 and the resin pipe 5 include polybutene resin, high-density polyethylene resin, medium-density polyethylene resin, and polypropylene resin.

次いで、本実施形態のEF継手1を用いた樹脂管5,5の接続方法について説明する。
EF継手1を用いて、樹脂管5,5同士を接合する際には、先ず樹脂管5,5のそれぞれの端部を継手本体2の受け口に嵌合させる。
Next, a method for connecting the resin pipes 5 and 5 using the EF joint 1 of the present embodiment will be described.
When the resin pipes 5 and 5 are joined together using the EF joint 1, first, the respective ends of the resin pipes 5 and 5 are fitted into the receiving ports of the joint body 2.

図1に示すように、リーダライタRによって電熱線3に電波を照射し、接続用電熱線3xからの誘導電流でICタグ20に電力供給し、EF継手1の使用条件(例えば、水道用、下水用、ガス用等)を確認する。   As shown in FIG. 1, the reader / writer R irradiates the heating wire 3 with radio waves, supplies power to the IC tag 20 with an induction current from the connection heating wire 3x, and uses the EF joint 1 under conditions of use (for example, for water supply, For sewage and gas).

次に、一対のターミナルピン4に不図示のコントローラ(通電装置)のケーブルコネクタCを取り付け、電熱線3に通電する。この際にも接続用電熱線3xから誘導電流を発生させ、ICタグ20のアンテナとして機能させ、通信及び読み出し・書き込み可能な状態としてもよい。   Next, a cable connector C of a controller (energization device) (not shown) is attached to the pair of terminal pins 4, and the heating wire 3 is energized. Also in this case, an induction current may be generated from the connection heating wire 3x so as to function as an antenna of the IC tag 20 so that communication, reading and writing can be performed.

電熱線3への通電により、加温用電熱線3hに通電され、加温用電熱線3hが発熱することで加温され、図3に示すように、融着部Mがその周囲よりも高温になり、融着部Mの樹脂が溶融する。さらに電熱線3への通電が続くことにより、図4に示すように、融着部Mの温度上昇が樹脂管5のうち融着部Mに接する部分にも及び、その部分の樹脂も溶融する。一方、接続用電熱線3x及びICタグ20の温度は、融着部Mより低い状態であるため、ICタグ20に既に記録されている情報は保護される。   When the heating wire 3 is energized, the heating wire 3h is energized, and the heating wire 3h is heated to generate heat, and as shown in FIG. 3, the fusion part M is hotter than its surroundings. Thus, the resin in the fused part M is melted. Furthermore, as the heating wire 3 continues to be energized, as shown in FIG. 4, the temperature rise of the fusion part M reaches the part of the resin pipe 5 in contact with the fusion part M, and the resin in that part also melts. . On the other hand, since the temperature of the connecting heating wire 3x and the IC tag 20 is lower than that of the fusion part M, information already recorded on the IC tag 20 is protected.

このとき、融着に使用する不図示の融着機にリーダライタRと同様の機能をもたせることで、この融着機とICタグ20とを通信させ、この融着機に融着条件を読み込ませる。この際、融着に関する注意事項として、例えば必要な冷却時間の表示や「融着完了後に通信して下さい」等の表示をさせる、或いは以前に通電した履歴や融着した履歴があるため、融着を行えない、又は使用できない等の表示させるように通信してもよい。
基本的に、EF継手1は一度通電されると、熱を受けた樹脂の状態が変化し、接合強度が通電前と変化するため、通電不可となる。そこて、通信したことを履歴としてICタグ20に記録する。これにより、融着の途中でケーブルコネクタCがターミナルピン4から外れた場合や、電力不足等の理由で融着が止まった場合では、EF継手1を後に誤って再使用しようとした際に、その融着開始時に前述のように融着履歴が有る旨を表示させ、EF継手1の再使用を防ぐことができる。
At this time, by providing a fusion machine (not shown) used for fusion with the same function as the reader / writer R, the fusion machine communicates with the IC tag 20, and the fusion conditions are read into the fusion machine. Make it. At this time, as precautions regarding fusion, for example, display of necessary cooling time, display “Please communicate after completion of fusion”, etc., or there is a history of energization or a history of fusion. You may communicate so that it can display that it cannot be worn or used.
Basically, once the EF joint 1 is energized, the state of the resin that has received heat changes, and the bonding strength changes from that before energization, so that energization is impossible. Therefore, the communication is recorded in the IC tag 20 as a history. As a result, when the cable connector C is detached from the terminal pin 4 during the fusion or when the fusion is stopped due to a power shortage or the like, when the EF joint 1 is to be reused by mistake later, As described above, the fact that there is a fusion history is displayed at the start of the fusion, and reuse of the EF joint 1 can be prevented.

図5に示すように融着部Mと融着部Mに接する樹脂管5とが融合して一体化がなされたら、電熱線3への通電を止める。上述の工程により、EF継手1を用いて樹脂管5,5が接続される。
この際、融着機とICタグ20とを通信させ、ICタグ20に融着が正常に完了したことを書き込んでもよい。融着完了時に、融着機とICタグ20とが互いに通信するように融着機に表示させてもよい。
As shown in FIG. 5, when the fusion part M and the resin pipe 5 in contact with the fusion part M are fused and integrated, the energization to the heating wire 3 is stopped. The resin pipes 5 and 5 are connected using the EF joint 1 through the above-described steps.
At this time, the fusion machine and the IC tag 20 may be communicated, and the fact that the fusion has been normally completed may be written in the IC tag 20. When the fusion is completed, the fusion machine and the IC tag 20 may be displayed on the fusion machine so as to communicate with each other.

なお、上述のいずれかの工程時に、施工情報(例えば、施工者、施工日、位置情報等)をICタグ20に書き込んでもよい。   In addition, construction information (for example, a construction person, a construction date, position information, etc.) may be written in the IC tag 20 at any of the steps described above.

ICタグ20との通信に使用する通信周波数としては、HF帯(主に13.56MHz)や、マイクロ波帯(主に2.45GHz)などを使用できるが、特にUHF帯(主に860MHz〜960MHz)であれば、配管中の水の影響を受けにくく、アンテナ長さにもよるが数mの通信距離が得られるので、数m離れた場所、例えば、土中や道路の数m下に埋設されたEF継手1や、天井に配管されたEF継手1に対し、地表からでもICタグ20の情報の読み出し及びICタグ20への情報の書き込み等が可能になる。   As a communication frequency used for communication with the IC tag 20, an HF band (mainly 13.56 MHz), a microwave band (mainly 2.45 GHz), or the like can be used. In particular, the UHF band (mainly 860 MHz to 960 MHz). ), It is difficult to be affected by water in the pipe, and a communication distance of several meters can be obtained depending on the antenna length, so it is buried several meters away, for example, in the ground or several meters below the road. It is possible to read information from the IC tag 20 and write information to the IC tag 20 from the surface of the EF joint 1 or the EF joint 1 piped on the ceiling.

次いで、本発明に係るEF継手の製造方法の一実施形態について説明する。
本実施形態のEF継手の製造方法は、2箇所の受け口7,7を有する樹脂製の継手本体2と、受け口7,7の融着部Mに埋設された加温用電熱線3hと、加温用電熱線3h,3h同士を接続する接続用電熱線3xと、を備え、複数の樹脂管5,5を加熱により融着することで接続するEF継手1の製造方法であって、コア金型32に電熱線3を巻く工程と、電熱線3のうち接続用電熱線3xに対してICタグ20を電気的に接続した状態で配置する工程と、電熱線3が巻かれたコア金型32に外側から隙間Sをあけて樹脂成型用金型34を嵌める工程と、樹脂成型用金型34の内側に樹脂を射出する工程と、を有する。
Next, an embodiment of a method for manufacturing an EF joint according to the present invention will be described.
The manufacturing method of the EF joint of the present embodiment includes a resin joint body 2 having two receiving ports 7, a heating heating wire 3 h embedded in the fusion part M of the receiving ports 7, 7, A heating wire 3h for connection between the heating wires 3h and 3h for heating, and a method of manufacturing the EF joint 1 to be connected by fusing a plurality of resin tubes 5 and 5 by heating, A step of winding the heating wire 3 around the mold 32, a step of arranging the IC tag 20 in an electrically connected state to the connection heating wire 3x of the heating wires 3, and a core mold around which the heating wire 3 is wound. 32, a step of fitting a resin molding die 34 with a gap S from the outside, and a step of injecting resin inside the resin molding die 34.

具体的には、コア金型32に電熱線3を巻く工程において、図6(a)に示すように、軸線方向に沿って分離可能なコア金型32を用いる。続いて、コア金型32の軸線方向に沿って、電熱線3を螺旋状に且つ連続して巻き回す。この際、図6(b)に示すように、両受け口7,7において加温用電熱線3hが巻き回され、受け口7,7同士の接続部分において接続用電熱線3xが巻き回される。   Specifically, in the step of winding the heating wire 3 around the core mold 32, as shown in FIG. 6A, the core mold 32 separable along the axial direction is used. Subsequently, the heating wire 3 is wound spirally and continuously along the axial direction of the core mold 32. At this time, as shown in FIG. 6B, the heating wire 3h is wound around the receiving ports 7 and 7, and the connecting heating wire 3x is wound around the connecting portion between the receiving ports 7 and 7.

次に、接続用電熱線3xに対してICタグ20を電気的に接続した状態で配置し、図6(c),(d)に示すように、電熱線3が巻かれたコア金型32に、射出成型用の樹脂を注入するためのゲート34gが形成された樹脂成型用金型34を外側から隙間Sをあけて嵌める。
続いて、樹脂成型用金型34の内側に樹脂Pを射出し、図6(e)に示すように、射出成形完了後に樹脂成型用金型34を外す。さらに、図6(f)に示すように、コア金型32を軸線方向に沿って互いに離間させることで、樹脂Pの射出成形体からコア金型32を外す。その後、図6(g)に示すように、樹脂Pの射出成形体からゲート34gに射出された樹脂Pを切除し、図6(h)に示すように、EF継手1を得る。なお、図6(e)から図6(h)までの図は、図6(a)から図6(d)までの図に対して紙面上で左右反転した状態で示している。
Next, the IC tag 20 is arranged in a state of being electrically connected to the connecting heating wire 3x, and as shown in FIGS. 6 (c) and 6 (d), the core mold 32 around which the heating wire 3 is wound. A resin molding die 34 having a gate 34g for injecting resin for injection molding is fitted with a gap S from the outside.
Subsequently, the resin P is injected into the inside of the resin molding die 34 and, as shown in FIG. 6E, the resin molding die 34 is removed after completion of the injection molding. Furthermore, as shown in FIG.6 (f), the core metal mold | die 32 is removed from the injection molding body of resin P by separating the core metal mold | die 32 mutually along an axial direction. Thereafter, as shown in FIG. 6 (g), the resin P injected to the gate 34g from the injection molded body of the resin P is cut out, and the EF joint 1 is obtained as shown in FIG. 6 (h). In addition, the figure from FIG.6 (e) to FIG.6 (h) is shown in the state reversed right and left on the paper surface with respect to the figure from FIG.6 (a) to FIG.6 (d).

以上説明した本実施形態のEF継手1によれば、ICタグ20が融着部M同士の間、つまり非高温箇所に設けられていることで、融着によるICタグ20の記録の欠落や消去、ICタグ20の動作不良等が発生し難くなる。従って、例えば、非接触式のリーダライタR等を用いて融着前に通信すれば、EF継手1の融着条件や使用条件を確認することができる。通電・融着開始時には、融着機に通信して融着条件を読み込ませることもでき、融着に関する注意事項を融着機に表示させる、或いは融着履歴を書き込むこともできる。融着完了時には、融着が正常に完了したことを書き込むこともできる。その他、ICタグ20には、施工情報等を書き込むこともできる。   According to the EF joint 1 of the present embodiment described above, since the IC tag 20 is provided between the fusion parts M, that is, at a non-high temperature location, the missing or erased record of the IC tag 20 due to fusion. This makes it difficult for the IC tag 20 to malfunction. Therefore, for example, if communication is performed before fusion using a non-contact type reader / writer R or the like, the fusion condition and use condition of the EF joint 1 can be confirmed. At the start of energization / fusion, it is possible to read the fusion conditions by communicating with the fusion machine, to display notes on fusion on the fusion machine, or to write a fusion history. When the fusion is completed, it can be written that the fusion has been completed normally. In addition, construction information or the like can be written in the IC tag 20.

また、本実施形態のEF継手1によれば、導電性を有する加温用電熱線3h及び接続用電熱線3xに対してEF継手1の外部から電波を照射すると、これらの電熱線から誘導電流が発生し、接続用電熱線と電気的に接続されているICタグに誘導電流を供給することができる。これにより、接続用電熱線3xをアンテナとして、ICタグ20を容易に、通信及び内部情報の読み出し・書き出しが可能な状態にすることができる。   In addition, according to the EF joint 1 of the present embodiment, when the heating heating wire 3h and the connecting heating wire 3x having conductivity are irradiated with radio waves from the outside of the EF joint 1, an induction current is generated from these heating wires. And an induced current can be supplied to the IC tag electrically connected to the connecting heating wire. Thus, the IC tag 20 can be easily put into a state where communication and internal information can be read / written using the connection heating wire 3x as an antenna.

従って、本実施形態のEF継手1によれば、少なくとも融着前や通電・融着開始時に読み取るべき情報と融着後に読み取るべき情報の両方を容易に読み取ることができる。これにより、樹脂管5とEF継手1との接続構造の施工等の作業効率を向上させることもできる。   Therefore, according to the EF joint 1 of the present embodiment, at least both information to be read before fusion or at the start of energization / fusion and information to be read after fusion can be easily read. Thereby, work efficiency, such as construction of the connection structure of the resin pipe 5 and the EF joint 1, can also be improved.

また、本実施形態のEF継手1の製造方法によれば、EF継手1を射出成形によって製造する際に、ICタグ20を非高温箇所(即ち、本実施形態では接続用電熱線3x上)に配置し、ICタグ20を接続用電熱線3xに対して電気的に接続することができる。従って、上述のように融着前や融着時に読み取るべき情報及び融着後に読み取るべき情報をICタグ20からリーダライタR等を用いて容易に読み取り可能なEF継手1を製造し、高温によるICタグ20の破損や内部情報の消失を防止することができる。   Further, according to the method for manufacturing the EF joint 1 of the present embodiment, when the EF joint 1 is manufactured by injection molding, the IC tag 20 is placed at a non-high temperature location (that is, on the connecting heating wire 3x in the present embodiment). The IC tag 20 can be disposed and electrically connected to the connecting heating wire 3x. Therefore, as described above, the EF joint 1 that can easily read information to be read before and during fusion and information to be read after fusion from the IC tag 20 using the reader / writer R or the like is manufactured, and the IC at high temperature It is possible to prevent damage to the tag 20 and loss of internal information.

以上、本発明の好ましい実施形態について詳述したが、本発明は係る特定の実施形態に限定されるものではなく、特許請求の範囲内に記載された本発明の要旨の範囲内において、種々の変形・変更が可能である。   The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the specific embodiments, and various modifications are possible within the scope of the gist of the present invention described in the claims. Deformation / change is possible.

例えば、ICタグ20は、接続用電熱線3xに電気的に接続され、継手本体2内の融着部M以外の部分に埋設されれば、接続用電熱線3xに必ず当接している必要はなく、導電性を有する接着剤によって接続用電熱線3xに接着されていてもよく、別の不図示の電熱線によって接続用電熱線3xに接続されていてもよい。   For example, if the IC tag 20 is electrically connected to the connecting heating wire 3x and embedded in a portion other than the fusion portion M in the joint body 2, it is not necessary to be in contact with the connecting heating wire 3x. Instead, it may be bonded to the connecting heating wire 3x by an adhesive having conductivity, or may be connected to the connecting heating wire 3x by another heating wire (not shown).

また、ICタグ20は、不図示の絶縁体材料を介して接続用電熱線3xに電気的に接続されていてもよい。即ち、ICタグ20は、絶縁体材料を介して接続用電熱線3xからの誘導電流を受け取り可能に配置されていても構わない。このような絶縁体材料としては、例えばポリブテン樹脂、高密度ポリエチレン樹脂、中密度ポリエチレン樹脂、ポリプロピレン樹脂等が挙げられるが、これらに限定されない。   Further, the IC tag 20 may be electrically connected to the connecting heating wire 3x via an insulating material (not shown). In other words, the IC tag 20 may be arranged so as to be able to receive an induced current from the connecting heating wire 3x via an insulating material. Examples of such an insulator material include, but are not limited to, polybutene resin, high density polyethylene resin, medium density polyethylene resin, and polypropylene resin.

また、ICタグ20がアンテナを内蔵している場合や、ICタグ20が接続用電熱線3xに対して非接触状態において容量結合等で接続可能である場合には、ICタグ20と接続用電熱線3xとは電気的に接続していなくてもよい。   Further, when the IC tag 20 has an antenna built therein or when the IC tag 20 can be connected to the connection heating wire 3x in a non-contact state by capacitive coupling or the like, the IC tag 20 and the connection power supply are connected. The heat wire 3x may not be electrically connected.

例えば、アンテナを内蔵しているICタグ20の場合には、リーダライタR等を用いて例えば地表等のようにEF継手1の外方から、非接触で情報を読み出し可能に構成される。このようなICタグ20としては、例えば、所謂RFID素子等が挙げられる。   For example, in the case of the IC tag 20 incorporating the antenna, the reader / writer R or the like is used so that information can be read out from the outside of the EF joint 1 in a non-contact manner such as the ground surface. Examples of such an IC tag 20 include a so-called RFID element.

また、アンテナが内蔵されていない上述した実施形態とは別のICタグ20としては、例えば特許第4674638号公報等に記載されている電磁結合モジュールが挙げられる。この電磁結合モジュールは、無線ICチップと、該無線ICチップを搭載し、所定の共振周波数を有する共振回路を含む給電回路基板と、を備えている。この電磁結合モジュールにおける通信方法については、例えば、上述の特許第4674638号公報に記載されている方法が挙げられる。   Further, as an IC tag 20 different from the above-described embodiment in which no antenna is built in, an electromagnetic coupling module described in, for example, Japanese Patent No. 4746638 can be cited. The electromagnetic coupling module includes a wireless IC chip and a power supply circuit board that includes the wireless IC chip and includes a resonance circuit having a predetermined resonance frequency. As a communication method in this electromagnetic coupling module, for example, the method described in the above-mentioned Japanese Patent No. 4746638 can be cited.

また、例えば、上述の実施形態では、EF継手1として継手本体2がソケットであるものとして説明したが、継手本体2の種類や形状は複数の受け口7を有していれば、特に限定されず、例えばエルボ、レデューサ、チーズ等であってもよい。   Further, for example, in the above-described embodiment, the joint body 2 is described as the socket as the EF joint 1, but the type and shape of the joint body 2 are not particularly limited as long as the joint body 2 has a plurality of receiving ports 7. For example, an elbow, a reducer, cheese, etc. may be sufficient.

さらに、ソケットやエルボのように二つの受け口7,7を有し、各受け口にコネクタ取付部12(所謂、端子)を一つずつ有する継手本体2を用いる場合は、接続用電熱線3xが設けられるので、図1に示すように構成すればよい。但し、各受け口に二つのコネクタ取付部を有する場合や例えば三つの受け口を有する継手本体を用いる場合は、各受け口で電熱線への通電が完結し、接続用電熱線3xを設けないことが多い。そのような場合には、電熱線にアンテナの役割を持たせられないので、ICタグ20には、上述のようにアンテナを内蔵するものを用いるのが好適である。   Furthermore, when using the joint body 2 having two receptacles 7 and 7 such as sockets and elbows and one connector mounting portion 12 (so-called terminal) in each receptacle, a connecting heating wire 3x is provided. Therefore, it may be configured as shown in FIG. However, when there are two connector mounting portions at each receptacle, or when a joint body having three receptacles is used, for example, the energization to the heating wire is completed at each receptacle and the connection heating wire 3x is often not provided. . In such a case, since the heating wire cannot have the role of an antenna, it is preferable to use the IC tag 20 having the built-in antenna as described above.

さらに、上述した実施形態では、二箇所の融着部(加温用電熱線3hが配置される位置)同士の間の位置(接続用電熱線3xの位置)に一つのICタグ20を設けた構成、即ち一つのEF継手1に一つのICタグ20が設けられているが、一つのEF継手に複数のICタグを設けるようにしても良い。例えば3箇所の融着部を有するEF継手の場合には、隣り合う融着部同士の間にICタグを配置することが可能であり、一つのEF継手に二つのICタグが設けられることになる。   Furthermore, in the above-described embodiment, one IC tag 20 is provided at a position (position of the connecting heating wire 3x) between the two fusion portions (positions where the heating heating wire 3h is disposed). The configuration, that is, one IC tag 20 is provided in one EF joint 1, but a plurality of IC tags may be provided in one EF joint. For example, in the case of an EF joint having three fusion parts, an IC tag can be disposed between adjacent fusion parts, and two IC tags are provided in one EF joint. Become.

さらに、継手本体2の外周面に融着情報を記録したバーコードを貼付しておいても良い。これにより、施工現場によっては、非接触方式のリーダライタ機能を有しない旧式のコントローラしか用意していない場合であっても融着施工を行うことができる。   Furthermore, a bar code on which fusion information is recorded may be attached to the outer peripheral surface of the joint body 2. As a result, depending on the construction site, it is possible to perform fusion welding even when only an old-style controller having no contactless reader / writer function is prepared.

さらに、コントローラをEF継手1のターミナル部10に接続したときに、そのEF継手1の接続用電熱線3x及び/または加熱用電熱線3hを発信アンテナとし、HF帯の波長の電波を発信させ、EF継手内のICタグ20と通信してもよい。施工現場によっては異なる種類のEF継手が近接している場合があり、UHF帯のリーダライタを用いて通信を行うと、目的とするEF継手ではなく隣のEF継手と通信する可能性があるが、HF帯での通信距離は短いため、隣接するEF継手と誤通信することがない。
さらに、接続用電熱線3xとIDタグ20がはんだ等の導電体で電気的に接続されている場合には、コントローラとIDタグ20が電熱線3を介した有線通信を行い、融着条件等の読み込みを行っても良い。
さらに、コントローラのリーダライタRの電波の出力を小さくして目的とするEF継手1のみと通信する様にし、隣接する他のEF継手1と混線しないようにしても良い。
Furthermore, when the controller is connected to the terminal portion 10 of the EF joint 1, the connecting heating wire 3x and / or the heating heating wire 3h of the EF joint 1 is used as a transmitting antenna, and radio waves having a wavelength in the HF band are transmitted. You may communicate with the IC tag 20 in an EF coupling. Depending on the construction site, different types of EF joints may be close to each other. If communication is performed using a reader / writer in the UHF band, there is a possibility of communicating with the next EF joint instead of the target EF joint. Since the communication distance in the HF band is short, there is no erroneous communication with the adjacent EF joint.
Further, when the connecting heating wire 3x and the ID tag 20 are electrically connected by a conductor such as solder, the controller and the ID tag 20 perform wired communication via the heating wire 3, and the fusion conditions, etc. May be read.
Furthermore, the radio wave output of the reader / writer R of the controller may be reduced so as to communicate only with the target EF joint 1 and not be mixed with other adjacent EF joints 1.

1…EF継手(電気融着継手)、2…継手本体、3…電熱線、3h…加温用電熱線、3x…接続用電熱線、20…ICタグ、32…コア金型、34…樹脂成型用金型 DESCRIPTION OF SYMBOLS 1 ... EF joint (electric fusion joint), 2 ... Joint body, 3 ... Heating wire, 3h ... Heating wire for heating, 3x ... Heating wire for connection, 20 ... IC tag, 32 ... Core mold, 34 ... Resin Mold for molding

Claims (5)

複数の樹脂管を加熱により融着することで接続する電気融着継手であって、
複数の受け口を有する樹脂製の継手本体と、
前記受け口に嵌入された前記樹脂管に当接する前記受け口の融着部に埋設された加温用電熱線と、
隣り合う前記融着部同士の間に埋設され、アンテナ機能を形成したICタグと、
を備えていることを特徴とする電気融着継手。
An electric fusion joint for connecting a plurality of resin tubes by fusing by heating,
A resin joint body having a plurality of receptacles;
A heating wire embedded in a fusion part of the receptacle that contacts the resin pipe fitted in the receptacle;
An IC tag embedded between adjacent fused parts and having an antenna function;
An electric fusion joint comprising:
前記加温用電熱線同士を接続する接続用電熱線を備え、
前記ICタグは前記接続用電熱線に電気的に接続されていることを特徴とする請求項1に記載の電気融着継手。
A heating wire for connecting the heating wires for heating,
The electrofusion joint according to claim 1, wherein the IC tag is electrically connected to the connection heating wire.
前記ICタグは、絶縁体材料を介して前記接続用電熱線に電気的に接続されていることを特徴とする請求項1に記載の電気融着継手。   The electrofusion joint according to claim 1, wherein the IC tag is electrically connected to the connection heating wire via an insulating material. 複数の受け口を有する樹脂製の継手本体と、前記受け口に嵌入された前記樹脂管に当接する前記受け口の融着部に埋設された加温用電熱線と、前記加温用電熱線同士を接続する接続用電熱線と、を備え、複数の樹脂管を加熱により融着することで接続する電気融着継手の製造方法であって、
コア金型に電熱線を巻く工程と、
隣り合う前記融着部同士の間にアンテナ機能を形成した状態のICタグを配置する工程と、
前記電熱線が巻かれた前記コア金型に外側から隙間をあけて樹脂成型用金型を嵌める工程と、
前記樹脂成型用金型の内側に樹脂を射出する工程と、
を有することを特徴とする電気融着継手の製造方法。
A resin-made joint body having a plurality of receiving ports, a heating heating wire embedded in a fused portion of the receiving port that contacts the resin pipe fitted in the receiving port, and the heating heating wires connected to each other A heating wire for connection, and a method of manufacturing an electric fusion joint to be connected by fusing a plurality of resin tubes by heating,
Winding the heating wire around the core mold;
Placing an IC tag in a state in which an antenna function is formed between the adjacent fused portions;
A step of fitting a mold for resin molding with a gap from the outside to the core mold around which the heating wire is wound;
Injecting resin inside the resin mold,
A process for producing an electrofusion joint, comprising:
前記電熱線のうち前記接続用電熱線に対して前記ICタグを電気的に接続した状態で配置する工程を有することを特徴とする電気融着継手の製造方法。   A method for producing an electrofusion joint, comprising: placing the IC tag in an electrically connected state to the connecting heating wire among the heating wires.
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