JP2007310614A - System and method for managing manufacturing process of parts - Google Patents

System and method for managing manufacturing process of parts Download PDF

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JP2007310614A
JP2007310614A JP2006138516A JP2006138516A JP2007310614A JP 2007310614 A JP2007310614 A JP 2007310614A JP 2006138516 A JP2006138516 A JP 2006138516A JP 2006138516 A JP2006138516 A JP 2006138516A JP 2007310614 A JP2007310614 A JP 2007310614A
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Kimimasa Tanimoto
公正 谷本
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Mitsubishi Heavy Industries Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

<P>PROBLEM TO BE SOLVED: To provide a system and method for managing a manufacturing process of parts that can certainly manage the manufacturing process of parts and prevent a manufacture mistake. <P>SOLUTION: In the system and method for managing the manufacturing process of the parts, a plurality of first radio IC tags 4a-4f and 5a-5f having an antenna and an IC chip into which part information formed of assembling positional information of individual numbers of parts with other parts is input are attached to a position corresponding to the assembling positional information of parts 2 and 3. The part information of the first radio IC tags 4a-4f and 5a-5f is read by the antenna 8, a reader 9, and a computer 10. A managing server 12 having assembled part information of the assembled parts 2 and 3 and the assembling positional information of the assembling position of the assembled parts 2 and 3 determines suitability of the combination of the assembled parts 2 and 3 and suitability of the assembling position of the assembled parts 2 and 3. The manufacturing process of the parts is managed. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、部品の製造工程の管理を行うための部品の製造工程管理システム及び方法に関する。   The present invention relates to a part manufacturing process management system and method for managing a part manufacturing process.

組み付け対象となる製品の製品特定情報と組み付ける部品の部品特定情報とを有するIC(Integrated Circuit)チップからなるICタグを用い、製品に部品を組み付ける際に上記情報に基づいて、部品の組付管理を行う方法が知られている(特許文献1〜3)。   Using an IC tag consisting of an IC (Integrated Circuit) chip that has product identification information for the product to be assembled and part identification information for the part to be assembled, when assembling the part into the product, the assembly management of the part is based on the above information The method of performing is known (patent documents 1 to 3).

特開平2005−157806号公報Japanese Patent Laid-Open No. 2005-157806 特開平2004−262617号公報Japanese Patent Laid-Open No. 2004-262617 特開平2002−114335号公報Japanese Patent Laid-Open No. 2002-114335

しかしながら、例えば、溶接における工程管理等については、未だに、人手によって管理されている部分も多い。そのため、人件費がかかり、コストが高くなる上、工程の抜けや間違い等が発生し易く、製品自体の製造ミスが発生し、更に無駄な時間、コストが発生してしまう。   However, for example, there are still many parts that are manually managed for process management in welding. As a result, labor costs are increased, the costs are increased, process omissions and mistakes are likely to occur, manufacturing errors of the products themselves occur, and unnecessary time and costs are generated.

本発明は上記課題に鑑みなされたもので、部品の製造工程の管理を確実に行うことができ、製造ミスを防止することができる部品の製造工程管理システム及び方法を提供することを目的とする。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a component manufacturing process management system and method that can reliably manage the manufacturing process of components and prevent manufacturing errors. .

上記課題を解決する第1の発明に記載の部品の製造工程管理システムは、
少なくとも部品毎の個品番号と他の部品との組み付け位置情報からなる部品情報が入力されたICチップとアンテナとを有し、部品の組み付け位置情報に対応する位置に取り付けられた複数の第1無線ICタグと、
製造装置に取り付けられ、前記第1無線ICタグに近接させることにより、前記第1無線ICタグからの電磁波又は磁界を受信する第1アンテナと、
前記第1アンテナで受信した電磁波又は磁界から前記第1無線ICタグの部品情報を読み取ると共に、ネットワークに接続された制御装置と、
組み付ける部品の組付部品情報及び組み付ける部品同士の組み付け位置の組付位置情報を有すると共に、ネットワークを介して前記制御装置から前記第1無線ICタグの部品情報を受信し、組み付ける部品の組み合わせの適否及び組み付ける部品同士の組み付け位置の適否を判断し、組付部品情報、組付位置情報及び判断結果を制御装置に表示して、部品の製造工程の管理を行う管理サーバとを有することを特徴とする。
A manufacturing process management system for parts according to the first invention for solving the above-described problems
A plurality of first chips each having an IC chip and an antenna to which component information including at least an individual product number for each component and assembly position information of another component is input and attached at positions corresponding to the assembly position information of the component. A wireless IC tag;
A first antenna attached to a manufacturing apparatus and receiving an electromagnetic wave or a magnetic field from the first wireless IC tag by being brought close to the first wireless IC tag;
Reading the component information of the first wireless IC tag from the electromagnetic wave or magnetic field received by the first antenna, and a control device connected to the network;
The assembly part information of the parts to be assembled and the assembly position information of the assembly positions of the parts to be assembled are received, the part information of the first wireless IC tag is received from the control device via the network, and the combination of the parts to be assembled is appropriate And a management server that judges whether or not the assembling positions of the parts to be assembled are appropriate, displays the assembling parts information, the assembling position information, and the judgment result on the control device, and manages the manufacturing process of the parts. To do.

上記課題を解決する第2の発明に記載の部品の製造工程管理システムは、
上記第1の発明に記載の部品の製造工程管理システムにおいて、
更に、作業内容確認要求の状態情報が入力されたICチップとアンテナとを有する第2無線ICタグと、作業着手の状態情報が入力されたICチップとアンテナとを有する第3無線ICタグと、作業完了の状態情報が入力されたICチップとアンテナとを有する第4無線ICタグとを設け、
前記管理サーバは、
前記製造装置での組み付け作業を開始する前に、前記第1アンテナが前記第2無線ICタグに近接され、前記第2無線ICタグからの電磁波又は磁界が受信され、前記第1アンテナで受信された電磁波又は磁界から前記第2無線ICタグの作業内容確認要求の状態情報が前記制御装置で読み取られ、前記制御装置から作業内容確認要求の状態情報が送信されると、作業内容確認要求と判断して、前記制御装置から送信される前記第1無線ICタグの部品情報に基づいて、組み付ける部品の組み合わせの適否及び組み付ける部品同士の組み付け位置の適否を判断し、
又、前記製造装置での組み付け作業を開始する際、前記第1アンテナが前記第3無線ICタグに近接され、前記第3無線ICタグからの電磁波又は磁界が受信され、前記第1アンテナで受信された電磁波又は磁界から前記第3無線ICタグの作業着手の状態情報が前記制御装置で読み取られ、前記制御装置から作業着手の状態情報が送信されると、前記製造装置での組み付け作業の開始を記録し、
又、前記製造装置での組み付け作業を終了した際、前記第1アンテナが前記第4無線ICタグに近接され、前記第4無線ICタグからの電磁波又は磁界が受信され、前記第1アンテナで受信された電磁波又は磁界から前記第4無線ICタグの作業完了の状態情報が前記制御装置で読み取られ、前記制御装置から作業完了の状態情報が送信されると、前記製造装置での組み付け作業の完了を記録し、
組み付ける部品に対する作業工程の状況を記録して、部品の製造工程の管理を行うことを特徴とする。
The manufacturing process management system for parts according to the second invention for solving the above-mentioned problems is as follows.
In the manufacturing process management system for parts according to the first invention,
Furthermore, a second wireless IC tag having an IC chip and an antenna to which status information of a work content confirmation request is input, a third wireless IC tag having an IC chip and an antenna to which status information for starting work is input, A fourth wireless IC tag having an IC chip to which work completion state information is input and an antenna;
The management server
Before the assembly work in the manufacturing apparatus is started, the first antenna is brought close to the second wireless IC tag, and an electromagnetic wave or a magnetic field from the second wireless IC tag is received and received by the first antenna. When the status information of the work content confirmation request of the second wireless IC tag is read by the control device from the electromagnetic wave or magnetic field, and the status information of the work content confirmation request is transmitted from the control device, it is determined as the work content confirmation request. Then, based on the component information of the first wireless IC tag transmitted from the control device, it is determined whether the combination of components to be assembled and the assembly position of the components to be assembled are appropriate,
In addition, when the assembly work in the manufacturing apparatus is started, the first antenna is brought close to the third wireless IC tag, and an electromagnetic wave or a magnetic field from the third wireless IC tag is received and received by the first antenna. When the status information of the work start of the third wireless IC tag is read by the control device from the electromagnetic wave or magnetic field, and the status information of the work start of the third radio IC tag is transmitted from the control device, the assembly work starts in the manufacturing device Record and
Further, when the assembly work in the manufacturing apparatus is finished, the first antenna is brought close to the fourth wireless IC tag, and an electromagnetic wave or a magnetic field from the fourth wireless IC tag is received and received by the first antenna. When the control device reads the work completion status information of the fourth wireless IC tag from the electromagnetic wave or the magnetic field, and the work completion status information is transmitted from the control device, the assembly work in the manufacturing device is completed. Record and
The present invention is characterized in that the status of a work process for a part to be assembled is recorded and the part manufacturing process is managed.

上記課題を解決する第3の発明に記載の部品の製造工程管理方法は、
少なくとも部品毎の個品番号と他の部品との組み付け位置情報からなる部品情報が入力されたICチップとアンテナとを有する複数の第1無線ICタグを、部品の組み付け位置情報に対応する位置に取り付け、
製造装置に取り付けられた第1アンテナを、前記第1無線ICタグに近接させることにより、前記第1無線ICタグからの電磁波又は磁界を受信し、
ネットワークに接続された制御装置により、前記第1アンテナで受信した電磁波又は磁界から前記第1無線ICタグの部品情報を読み取り、
組み付ける部品の組付部品情報及び組み付ける部品同士の組み付け位置の組付位置情報を有すると共に、ネットワークに接続された管理サーバにより、前記制御装置から前記第1無線ICタグの部品情報を受信し、組み付ける部品の組み合わせの適否及び組み付ける部品同士の組み付け位置の適否を判断し、組付部品情報、組付位置情報及び判断結果を前記制御装置に表示して、部品の製造工程の管理を行うことを特徴とする。
The manufacturing process management method for parts according to the third aspect of the present invention for solving the above problems is as follows.
A plurality of first wireless IC tags each having an IC chip and an antenna to which component information including at least an individual item number for each component and assembly position information of another component is input are placed at positions corresponding to the assembly position information of the component. attachment,
By receiving the first antenna attached to the manufacturing apparatus close to the first wireless IC tag, the electromagnetic wave or magnetic field from the first wireless IC tag is received,
By reading the component information of the first wireless IC tag from the electromagnetic wave or magnetic field received by the first antenna by the control device connected to the network,
It has assembly part information of the parts to be assembled and assembly position information of the assembly positions of the parts to be assembled, and receives and assembles the parts information of the first wireless IC tag from the control device by the management server connected to the network. Judging the suitability of the combination of components and the suitability of the assembly position of the components to be assembled, and displaying the assembly component information, the assembly position information and the judgment result on the control device to manage the manufacturing process of the components And

上記課題を解決する第4の発明に記載の部品の製造工程管理方法は、
上記第3の発明に記載の部品の製造工程管理方法において、
作業内容確認要求の状態情報が入力されたICチップとアンテナとを有する第2無線ICタグと、作業着手の状態情報が入力されたICチップとアンテナとを有する第3無線ICタグと、作業完了の状態情報が入力されたICチップとアンテナとを有する第4無線ICタグとを用い、
前記管理サーバにより、
前記製造装置での組み付け作業を開始する前に、前記第1アンテナが前記第2無線ICタグに近接され、前記第2無線ICタグからの電磁波又は磁界が受信され、前記第1アンテナで受信された電磁波又は磁界から前記第2無線ICタグの作業内容確認要求の状態情報が前記制御装置で読み取られ、前記制御装置から作業内容確認要求の状態情報が送信されると、作業内容確認要求と判断して、前記制御装置から送信される前記第1無線ICタグの部品情報に基づいて、組み付ける部品の組み合わせの適否及び組み付ける部品同士の組み付け位置の適否を判断し、
又、前記製造装置での組み付け作業を開始する際、前記第1アンテナが前記第3無線ICタグに近接され、前記第3無線ICタグからの電磁波又は磁界が受信され、前記第1アンテナで受信された電磁波又は磁界から前記第3無線ICタグの作業着手の状態情報が前記制御装置で読み取られ、前記制御装置から作業着手の状態情報が送信されると、前記製造装置での組み付け作業の開始を記録し、
又、前記製造装置での組み付け作業を終了した際、前記第1アンテナが前記第4無線ICタグに近接され、前記第4無線ICタグからの電磁波又は磁界が受信され、前記第1アンテナで受信された電磁波又は磁界から前記第4無線ICタグの作業完了の状態情報が前記制御装置で読み取られ、前記制御装置から作業完了の状態情報が送信されると、前記製造装置での組み付け作業の完了を記録し、
組み付ける部品に対する作業工程の状況を記録して、部品の製造工程の管理を行うことを特徴とする。
The manufacturing process management method for parts according to the fourth aspect of the present invention for solving the above problems is as follows.
In the manufacturing process management method for parts according to the third invention,
A second wireless IC tag having an IC chip and an antenna to which the status information of the work content confirmation request is input, a third wireless IC tag having an IC chip and an antenna to which the work start status information is input, and the work completion A fourth wireless IC tag having an IC chip and an antenna to which the state information is input,
By the management server,
Before the assembly work in the manufacturing apparatus is started, the first antenna is brought close to the second wireless IC tag, and an electromagnetic wave or a magnetic field from the second wireless IC tag is received and received by the first antenna. When the status information of the work content confirmation request of the second wireless IC tag is read by the control device from the electromagnetic wave or magnetic field, and the status information of the work content confirmation request is transmitted from the control device, it is determined as the work content confirmation request. Then, based on the component information of the first wireless IC tag transmitted from the control device, it is determined whether the combination of components to be assembled and the assembly position of the components to be assembled are appropriate,
In addition, when the assembly work in the manufacturing apparatus is started, the first antenna is brought close to the third wireless IC tag, and an electromagnetic wave or a magnetic field from the third wireless IC tag is received and received by the first antenna. When the status information of the work start of the third wireless IC tag is read by the control device from the electromagnetic wave or magnetic field, and the status information of the work start of the third radio IC tag is transmitted from the control device, the assembly work starts in the manufacturing device Record and
Further, when the assembly work in the manufacturing apparatus is finished, the first antenna is brought close to the fourth wireless IC tag, and an electromagnetic wave or a magnetic field from the fourth wireless IC tag is received and received by the first antenna. When the control device reads the work completion status information of the fourth wireless IC tag from the electromagnetic wave or the magnetic field, and the work completion status information is transmitted from the control device, the assembly work in the manufacturing device is completed. Record and
The present invention is characterized in that the status of a work process for a part to be assembled is recorded and the part manufacturing process is managed.

本発明によれば、部品毎に付与された個品番号と他の部品との組み付け位置情報とを有する第1無線ICタグを、製品を構成する各部品の組み付け位置情報に対応する位置に取り付けると共に、組み付けの際、組み付ける部品の組付部品情報及び組み付ける部品同士の組み付け位置の組付位置情報を有する管理サーバで、第1無線ICタグの照合を行うので、各製造工程の作業前に、部品同士の組み合わせ及びその接続位置の適否を確認することができ、部品同士の組立作業の間違いを防止することができる。又、適否結果及び管理サーバに記録されている作業内容を、作業現場の制御装置に表示し、確認を行った上で、各製造工程の作業を進められるので、作業品質を向上させることができる。   According to the present invention, the first wireless IC tag having the individual product number assigned to each part and the assembling position information of other parts is attached to the position corresponding to the assembling position information of each part constituting the product. At the time of assembly, since the first wireless IC tag is collated with the management server having the assembly part information of the parts to be assembled and the assembly position information of the assembly positions of the parts to be assembled, before each manufacturing process work, Appropriateness of the combination of the components and their connection positions can be confirmed, and an error in the assembly work between the components can be prevented. In addition, the work results recorded in the management server can be displayed on the control device at the work site and confirmed, and the work of each manufacturing process can be carried out, so the work quality can be improved. .

又、作業内容の確認、作業開始、作業完了の状態情報を有する第2無線ICタグ、第3無線ICタグ、第4無線ICタグを用い、組み付け作業の工程において、各工程の状態情報を管理サーバに送信するので、作業の開始、完了を自動的に記録することができ、人手による作業の着手、完了を報告する必要がなくなり、作業工程を円滑に進めることができる。更に、部品の製造工程の全工程において、作業の状態情報を記録するので、定められた工程を飛ばして、次の工程に進むことはなく、作業工程を飛ばすことを防止して、作業工程の順序を正しく進めることができる。この結果、作業の着手、完了の報告が自動的に記録され、作業工程の進捗状況も自動的に更新されるので、進捗状況の管理も容易となる。   Also, using the second wireless IC tag, the third wireless IC tag, and the fourth wireless IC tag, which have status information for confirming the work content, starting work, and completing the work, the status information of each process is managed in the assembly work process. Since it is transmitted to the server, the start and completion of the work can be automatically recorded, and it is not necessary to manually report the start and completion of the work, and the work process can proceed smoothly. Furthermore, since the status information of the work is recorded in all the parts manufacturing processes, the predetermined process is not skipped and the process is not advanced to the next process, and the work process is prevented from being skipped. You can proceed the order correctly. As a result, work start and completion reports are automatically recorded, and the progress status of the work process is automatically updated, making it easy to manage the progress status.

以下、図面を用いて、本発明に係る部品の製造工程管理システムを説明する。   Hereinafter, a component manufacturing process management system according to the present invention will be described with reference to the drawings.

図1は、本発明に係る部品の製造工程管理システムの実施形態の一例を示す概略図であり、図2、図3は、本発明に係る部品の製造工程管理システムにおける管理方法の一例を説明する図である。   FIG. 1 is a schematic diagram showing an example of an embodiment of a part manufacturing process management system according to the present invention, and FIGS. 2 and 3 illustrate an example of a management method in the part manufacturing process management system according to the present invention. It is a figure to do.

図1に示すように、本実施例の部品の製造工程管理システム1は、部品情報、例えば、部品毎の個品番号(シリアルナンバ等)、他の部品との組み付け位置情報(例えば、接続方向、接続位置等の情報)、工程番号等が入力されたICチップと該部品情報を送受信するアンテナとを有し、組み立てられて製品となる部品(配管2、3)の組み付け位置情報に対応する適宜な位置に取り付けられた複数の第1無線ICタグ4a〜4f、5a〜5fと、溶接機6(製造装置)のホルダ7に取り付けられ、対象とする無線ICタグ、例えば、溶接機6により溶接される配管2、3の第1無線ICタグ4a〜4f、5a〜5fに近接させることにより、第1無線ICタグ4a〜4f、5a〜5fに電磁波を送信すると共に、第1無線ICタグ4a〜4f、5a〜5fからの電磁波を受信するリング状のアンテナ(第1アンテナ)8と、無線方式又は有線方式によりネットワーク11に接続され、アンテナ8で受信した電磁波から対象とする無線ICタグの情報、例えば、第1無線ICタグ4a〜4f、5a〜5fの部品情報を読み取る制御装置(リーダ9、コンピュータ10)と、組み付ける配管2、3の組付部品情報及び組み付ける配管2、3同士の組み付け位置の組付位置情報を有すると共に、ネットワーク11を介して制御装置から第1無線ICタグ4a〜4f、5a〜5fの部品情報を受信し、組み付ける配管2、3の組み合わせの適否及び組み付ける配管2、3同士の組み付け位置の適否を判断し、組付部品情報、組付位置情報及び判断結果を制御装置に表示して、部品の各製造工程の管理を行う管理サーバ12とを有する。   As shown in FIG. 1, the part manufacturing process management system 1 according to the present embodiment includes part information, for example, an individual product number (such as a serial number) for each part, and assembly position information with other parts (for example, connection direction). , Information on connection position, etc.), an IC chip to which a process number and the like are input and an antenna for transmitting and receiving the component information, and correspond to assembly position information of parts (pipes 2 and 3) which are assembled and become products. A plurality of first wireless IC tags 4a to 4f, 5a to 5f attached at appropriate positions, and attached to a holder 7 of a welding machine 6 (manufacturing apparatus), and a target wireless IC tag, for example, a welding machine 6 By bringing the pipes 2 and 3 to be welded close to the first wireless IC tags 4a to 4f and 5a to 5f, electromagnetic waves are transmitted to the first wireless IC tags 4a to 4f and 5a to 5f. 4a-4 A ring-shaped antenna (first antenna) 8 that receives electromagnetic waves from 5a to 5f, and information on a wireless IC tag that is connected to the network 11 by a wireless system or a wired system, and is targeted from the electromagnetic waves received by the antenna 8. For example, the control device (reader 9, computer 10) that reads the component information of the first wireless IC tags 4a to 4f and 5a to 5f, the assembly component information of the pipes 2 and 3 to be assembled, and the assembly positions of the pipes 2 and 3 to be assembled And the component information of the first wireless IC tags 4a to 4f and 5a to 5f from the control device via the network 11, and the suitability of the combination of the pipes 2 and 3 to be assembled and the pipe 2 to be assembled, Judging the suitability of the assembling position between the three, displaying the assembling part information, assembling position information and judgment result on the control device, each part production And a management server 12 for the degree of management.

更に、溶接機6を用いて配管2、3を溶接する作業者21は、作業者21のID番号と共に作業内容確認要求の状態情報が入力されたICチップと該情報を送受信するアンテナとを有するボタン状の第2無線ICタグ22と、作業者21のID番号と共に作業着手の状態情報が入力されたICチップと該情報を送受信するアンテナとを有するボタン状の第3無線ICタグ23と、作業者21のID番号と共に作業完了の状態情報が入力されたICチップと該情報を送受信するアンテナとを有するボタン状の第4無線ICタグ24とを備えたリストバンド25を装着している。なお、第2無線ICタグ22、第3無線ICタグ23、第4無線ICタグ24は、必ずしも、リストバンド25に備える必要はなく、例えば、溶接機6に取り付けるようにしてもよい。   Furthermore, the worker 21 who welds the pipes 2 and 3 using the welding machine 6 has an IC chip to which the status information of the work content confirmation request is input together with the ID number of the worker 21 and an antenna that transmits and receives the information. A button-shaped second wireless IC tag 22, a button-shaped third wireless IC tag 23 having an IC chip in which work start state information is input together with the ID number of the worker 21, and an antenna for transmitting and receiving the information; A wristband 25 including an IC chip into which work completion status information is input together with the ID number of the worker 21 and a button-like fourth wireless IC tag 24 having an antenna for transmitting and receiving the information is attached. Note that the second wireless IC tag 22, the third wireless IC tag 23, and the fourth wireless IC tag 24 are not necessarily provided in the wristband 25, and may be attached to the welding machine 6, for example.

複数の第1無線ICタグ4a〜4f、5a〜5fは、配管2、3の組立作業完了後の状態に対応して、適宜な位置に取り付ける必要がある。具体的には、配管2、3の接続方向、配管2、3の接続位置を考慮して、複数の第1無線ICタグ4a〜4f、5a〜5fを取り付ける。例えば、配管2、3を溶接により組み立てる際には、配管2、3同士の接続方向、接続位置が正しく合致するように、実際の溶接箇所に、溶接場所の情報を有する第1無線ICタグ4a〜4f、5a〜5fを取り付ければよい。図1においては、第1無線ICタグ4d−5a、4e−5b、4f−5cの組み合わせがその役目を果たしている。なお、上記溶接作業で使用されていない第1無線ICタグ4a〜4c、5d〜5fは、他の配管との溶接の際に、その接続方向、接続位置が正しいことを確認するために用いる。   The plurality of first wireless IC tags 4a to 4f and 5a to 5f need to be attached at appropriate positions corresponding to the state after the assembly work of the pipes 2 and 3 is completed. Specifically, the plurality of first wireless IC tags 4a to 4f and 5a to 5f are attached in consideration of the connection direction of the pipes 2 and 3 and the connection positions of the pipes 2 and 3. For example, when the pipes 2 and 3 are assembled by welding, the first wireless IC tag 4a having information on the welding location in the actual welding location so that the connection direction and the connection position of the piping 2 and 3 are matched correctly. -4f, 5a-5f may be attached. In FIG. 1, the combination of the first wireless IC tags 4d-5a, 4e-5b, 4f-5c plays the role. The first wireless IC tags 4a to 4c and 5d to 5f that are not used in the welding operation are used for confirming that the connection direction and the connection position are correct when welding with other pipes.

本実施例における無線ICタグ(RFIDタグとも呼ばれる。)は、リーダから電磁波を受信し、その電磁波を、電波方式により電力に変換し、その電力を用いて、ICチップ内の情報を送信するパッシブ型の無線ICタグであるが、内部に電源を有するアクティブ型の無線ICタグを用いてもよい。又、無線ICタグの方式には、電波方式と電磁誘導方式があり、本実施例では、電波方式を採用する場合の電磁波について説明しているが、電磁誘導方式を採用する場合の磁界についても同様に適用することができる。   A wireless IC tag (also referred to as an RFID tag) in this embodiment is a passive device that receives electromagnetic waves from a reader, converts the electromagnetic waves into electric power using a radio wave system, and transmits information in the IC chip using the electric power. The type of wireless IC tag is an active wireless IC tag having a power source inside. The wireless IC tag system includes a radio wave system and an electromagnetic induction system. In this embodiment, the electromagnetic wave when the radio wave system is employed is described, but the magnetic field when the electromagnetic induction system is employed is also described. The same can be applied.

溶接機6としては、一般的なものでよく、例えば、ホルダ7の先端部に設けた溶接棒7aを用いて、配管2、3の溶接を行う。但し、本発明において、溶接を行う際には、後述するように、所定の位置、所定の数の第1無線ICタグ4a〜4f、5a〜5fをアンテナ8で読み取ることにより、製造工程の確認を行うようにしている。   The welding machine 6 may be a general one. For example, the pipes 2 and 3 are welded using a welding rod 7 a provided at the tip of the holder 7. However, in the present invention, when welding is performed, as will be described later, a predetermined position and a predetermined number of first wireless IC tags 4a to 4f and 5a to 5f are read by the antenna 8, thereby confirming the manufacturing process. Like to do.

又、アンテナ8は、対象とする無線ICタグに近接可能なように、作業者21が可搬可能なものである。従って、可搬可能なアンテナ8を、配管2、3の第1無線ICタグ4、5だけでなく、第2無線ICタグ22、第3無線ICタグ23及び第4無線ICタグ24に対しても近接させることにより、無線ICタグに電磁波を送信すると共に、無線ICタグからの電磁波を受信して、無線ICタグ内に入力されている情報を読み取り可能である。   The antenna 8 is portable by the worker 21 so as to be close to the target wireless IC tag. Therefore, the portable antenna 8 is connected not only to the first wireless IC tags 4 and 5 of the pipes 2 and 3 but also to the second wireless IC tag 22, the third wireless IC tag 23, and the fourth wireless IC tag 24. , The electromagnetic wave can be transmitted to the wireless IC tag, and the electromagnetic wave from the wireless IC tag can be received to read the information input in the wireless IC tag.

本実施例において、制御装置は、無線ICタグの情報を読み取るリーダ9と、リーダ9と接続されると共に、有線又は無線方式によりネットワーク11に接続されたコンピュータ10とから構成されている。なお、本実施例における制御装置は、同等の機能であれば、他の構成としてもよい。例えば、リーダ9の機能をコンピュータ10に持たせ、1つにまとめた構成としてもよい。又、リーダ9は、少なくとも、無線ICタグの情報を読み取るものであればよいが、無線ICタグの情報を読み取ると共に書き込みが可能なリーダライタでもよい。   In this embodiment, the control device includes a reader 9 that reads information of a wireless IC tag and a computer 10 that is connected to the reader 9 and connected to the network 11 by a wired or wireless system. In addition, the control apparatus in a present Example is good also as another structure, as long as it is an equivalent function. For example, the computer 10 may have the function of the reader 9 and may be configured as one. The reader 9 may be at least a device that reads information on the wireless IC tag, but may be a reader / writer that can read and write information on the wireless IC tag.

コンピュータ10は、リーダ9を制御して、無線ICタグの部品情報を取得すると共に、有線又は無線方式を用いて管理サーバ12と通信を行い、これらの情報をリアルタイムで管理サーバ12に送信する。なお、接続状態の安定性を考慮すると、有線方式が望ましいが、溶接機6を移動可能なものとしたい場合には、無線方式を用い、溶接機6自体にコンピュータ10を取り付けて、移動可能なようにしてもよい。   The computer 10 controls the reader 9 to acquire component information of the wireless IC tag, communicates with the management server 12 using a wired or wireless system, and transmits the information to the management server 12 in real time. In consideration of the stability of the connection state, the wired system is desirable. However, when it is desired to make the welding machine 6 movable, the wireless system is used and the computer 10 is attached to the welding machine 6 itself so that the welding machine 6 can be moved. You may do it.

管理サーバ12には、本発明に係る部品の製造工程管理システムのためのデータベース、具体的には、製品を構成する全部品における製造工程の順序を管理すると共に、製品を構成する各部品における製造工程の具体的作業内容を管理するためのデータベースが構築されており、このデータベースにより、全部品の部品情報、製造工程を一元管理して、製品が生産されることになる。例えば、各部品同士を溶接する工程においては、各部品の部品情報を確認することにより、溶接する部品同士の組み合わせが正しいものであるか、部品同士の溶接する部分の組み合わせの位置、方向が正しいものであるか、更には、部品同士を溶接する工程順序が正しいものであるか、作業前に確認して、実際の溶接作業を行うことになる。従って、本発明に係る部品の製造工程管理システムを用いることにより、工程順序の管理を含め、実際の作業ミスを防止することができる。   The management server 12 manages a database for the manufacturing process management system for parts according to the present invention, specifically, the order of manufacturing processes for all parts constituting the product, and manufactures for each part constituting the product. A database for managing the specific work contents of the process is constructed, and by this database, the product information is produced by centrally managing the part information and the manufacturing process of all the parts. For example, in the process of welding each part, by checking the part information of each part, the combination of parts to be welded is correct, or the position and direction of the combination of parts to be welded are correct. In addition, it is confirmed before work whether the process sequence for welding parts is correct, and actual welding work is performed. Therefore, by using the part manufacturing process management system according to the present invention, it is possible to prevent actual work errors including process order management.

ここで、図2、図3を用いて、本発明に係る部品の製造工程管理システムにおける製造工程管理方法の一例を説明する。   Here, an example of a manufacturing process management method in the part manufacturing process management system according to the present invention will be described with reference to FIGS.

溶接機6での配管2、3同士の溶接作業を開始する前に、最初に、作業者21は、アンテナ8をリストバンド25の第2無線ICタグ22に近接させ、第2無線ICタグ22に電磁波を送信すると共に第2無線ICタグ22からの電磁波を受信することにより、アンテナ8で受信した電磁波から、制御装置(リーダ9、コンピュータ10)が、第2無線ICタグ22の情報を読み取る。そして、制御装置が、作業者21のID番号と作業内容確認要求の状態情報を、ネットワーク11を経由して、管理サーバ12に送信する。管理サーバ12では、作業内容確認要求と判断して、作業内容確認のため、制御装置(リーダ9、コンピュータ10)から送信される第1無線ICタグ4a〜4f、5a〜5fの部品情報の受信待機状態となる。   Before starting welding work between the pipes 2 and 3 in the welding machine 6, first, the worker 21 brings the antenna 8 close to the second wireless IC tag 22 of the wristband 25, and the second wireless IC tag 22. The control device (reader 9, computer 10) reads the information of the second wireless IC tag 22 from the electromagnetic wave received by the antenna 8 by transmitting the electromagnetic wave to the antenna and receiving the electromagnetic wave from the second wireless IC tag 22. . Then, the control device transmits the ID number of the worker 21 and the status information of the work content confirmation request to the management server 12 via the network 11. The management server 12 receives the component information of the first wireless IC tags 4a to 4f and 5a to 5f transmitted from the control device (reader 9 and computer 10) to determine the work content confirmation request and confirm the work content. It will be in a standby state.

次に、作業者21は、溶接予定の配管2、3の第1無線ICタグ4a〜4f、5a〜5fの周囲を移動しながらアンテナ8を近接させることにより、リーダ9において、第1無線ICタグ4a〜4f、5a〜5fの部品情報を読み取る。例えば、溶接作業部分のみの第1無線ICタグ4d〜4f、5a〜5cのみを読み取るように、アンテナ8を近接させてもよいし、溶接作業部分が明確でない場合には、第1無線ICタグ4a〜4f、5a〜5f全ての部品情報を読み取るように、アンテナ8を近接させてもよい。読み取られた部品情報は、コンピュータ10で集計されて、ネットワーク11を経由して、管理サーバ12に送信される。そして、管理サーバ12は、配管2、3を溶接する組み合わせと判断し、組み付ける配管2、3の組み合わせの適否及び組み付ける配管2、3同士の組み付け位置の適否を、データベースから配管2、3のリストを検索して、判断する。   Next, the operator 21 brings the antenna 8 close while moving around the first wireless IC tags 4a to 4f and 5a to 5f of the pipes 2 and 3 to be welded. The component information of the tags 4a to 4f and 5a to 5f is read. For example, the antenna 8 may be placed close to read only the first wireless IC tags 4d to 4f and 5a to 5c of only the welding work portion, or when the welding work portion is not clear, the first wireless IC tag The antenna 8 may be brought close to read the component information of all 4a to 4f and 5a to 5f. The read component information is aggregated by the computer 10 and transmitted to the management server 12 via the network 11. Then, the management server 12 determines that the pipes 2 and 3 are to be welded, and determines whether the pipes 2 and 3 to be assembled are appropriate and whether the pipes 2 and 3 are to be assembled from the database. Search and judge.

そして、管理サーバ12は、確認の結果をコンピュータ10側に送信し、この組み合わせが誤っている場合には、警報(表示灯、警報音等)を出す。この組み合わせが正しい場合には、配管2、3のリストのデータベースから、該当する部品情報や作業に関する情報(例えば、接続方向、接続位置)を、ネットワーク11を経由して、コンピュータ10に送信し、コンピュータ10の画面10aに、これらの情報を表示する。   Then, the management server 12 transmits the result of confirmation to the computer 10 side, and issues a warning (indicator light, warning sound, etc.) if this combination is incorrect. If this combination is correct, the relevant parts information and information about the work (for example, connection direction and connection position) are transmitted from the database of the list of the pipes 2 and 3 to the computer 10 via the network 11, These pieces of information are displayed on the screen 10a of the computer 10.

作業者21は、画面10aに表示された情報に基づいて、配管2、3の接続方向、接続位置が正しくなるように、仮組みし、仮溶接を行う。具体的には、作業者21は、第1無線ICタグ4d−5a、4e−5b、4f−5c同士の位置が合致するように、配管2、3を仮組みして、仮溶接を行う。このとき、念のため、第1無線ICタグ4d−5a、4e−5b、4f−5cの各々の組み合わせを、アンテナ8で同時に読み取り、接続方向、接続位置が正しいことを確認してもよい。   Based on the information displayed on the screen 10a, the worker 21 performs temporary assembly and temporary welding so that the connection direction and connection position of the pipes 2 and 3 are correct. Specifically, the worker 21 performs temporary welding by temporarily assembling the pipes 2 and 3 so that the positions of the first wireless IC tags 4d-5a, 4e-5b, and 4f-5c match. At this time, as a precaution, each combination of the first wireless IC tags 4d-5a, 4e-5b, and 4f-5c may be simultaneously read by the antenna 8 to confirm that the connection direction and the connection position are correct.

次に、溶接機6での配管2、3同士の溶接作業を開始する際、作業者21は、アンテナ8をリストバンド25の第3無線ICタグ23に近接させ、第3無線ICタグ23に電磁波を送信すると共に第3無線ICタグ23からの電磁波を受信する。このことにより、アンテナ8で受信した電磁波から、制御装置(リーダ9、コンピュータ10)が、第3無線ICタグ23の情報を読み取って、作業者21のID番号と作業着手の状態情報を、ネットワーク11を経由して、管理サーバ12に送信する。管理サーバ12は、該当する配管2、3の溶接作業を開始したと判断し、作業着手の状態情報が記録される。   Next, when starting welding work between the pipes 2 and 3 in the welding machine 6, the worker 21 brings the antenna 8 close to the third wireless IC tag 23 of the wristband 25, and moves the antenna 8 to the third wireless IC tag 23. The electromagnetic wave is transmitted and the electromagnetic wave from the third wireless IC tag 23 is received. As a result, the control device (reader 9, computer 10) reads the information of the third wireless IC tag 23 from the electromagnetic wave received by the antenna 8, and the ID number of the worker 21 and the status information of the work start are displayed on the network. 11 to the management server 12. The management server 12 determines that the welding work for the corresponding pipes 2 and 3 has been started, and the work start state information is recorded.

そして、作業者21は、溶接部30の周囲を溶接棒7aで溶接することにより、配管2、3の溶接作業を行う。最後に、溶接機6での配管2、3同士の溶接作業の完了後、作業者21は、アンテナ8をリストバンド25の第4無線ICタグ24に近接させ、第4無線ICタグ24に電磁波を送信すると共に第4無線ICタグ24からの電磁波を受信することにより、アンテナ8で受信した電磁波から、制御装置(リーダ9、コンピュータ10)が、第4無線ICタグ24の情報を読み取る。そして、制御装置が、作業者21のID番号と作業完了の状態情報を、ネットワーク11を経由して、管理サーバ12に送信する。管理サーバ12は、該当する配管2、3の溶接作業を完了したと判断し、作業完了の状態情報が記録される。   Then, the worker 21 performs the welding operation of the pipes 2 and 3 by welding the periphery of the welded portion 30 with the welding rod 7a. Finally, after the welding work between the pipes 2 and 3 in the welding machine 6 is completed, the worker 21 brings the antenna 8 close to the fourth wireless IC tag 24 of the wristband 25 and causes the fourth wireless IC tag 24 to receive electromagnetic waves. And the control device (reader 9, computer 10) reads the information of the fourth wireless IC tag 24 from the electromagnetic wave received by the antenna 8 by receiving the electromagnetic wave from the fourth wireless IC tag 24. Then, the control device transmits the ID number of the worker 21 and the work completion status information to the management server 12 via the network 11. The management server 12 determines that the welding work for the corresponding pipes 2 and 3 has been completed, and the work completion status information is recorded.

このように、少なくとも個品番号、組み付け位置情報を有する第1無線ICタグを、各部品の組み付け位置情報に対応する位置に取り付け、組み付けの際、管理サーバにより、各部品の第1無線ICタグの照合を行い、部分同士の組み合わせ、部品同士の組み付け位置の適否結果の確認を行うので、部品同士の組み付け作業の間違いを防止して、各製造工程の作業を進めることができる。似たような形状の部品を組み付ける場合にも、誤りなく、正確に組み付け作業を行うことができる。   As described above, the first wireless IC tag having at least the individual product number and the assembly position information is attached to the position corresponding to the assembly position information of each component, and the first wireless IC tag of each component is installed by the management server at the time of assembly. Are checked and the suitability result of the assembly position between the parts and the assembly position between the parts is confirmed, so that an error in the assembling work between the parts can be prevented and the work of each manufacturing process can proceed. Even when parts having similar shapes are assembled, the assembly work can be performed accurately without error.

又、組み付け作業の際、第2無線ICタグ、第3無線ICタグ、第4無線ICタグを用いて、組み付け作業の手順に沿って、作業内容の確認、作業開始、作業完了の状態情報を管理サーバに送信するので、作業の確認を自動的に行うと共に作業の開始、完了を自動的に記録することができ、部品の製造工程の管理を自動的且つ円滑に行うことができる。従来、例えば、バーコードを用いる場合は、作業者が意識して、バーコードの読み込み作業を行い、報告作業を行う必要があったが、無線ICタグの場合には、報告作業を意識して行う必要はなく、自然な作業手順を踏めば、自動的に作業の報告が行われることになる。又、部品の製造工程の全工程において、作業の状態情報を自動的に記録するので、作業工程の記録漏れを防止し、作業工程を飛ばすことを防止して、作業工程の順序を正しく進めることができ、更に、作業工程の進捗状況も自動的に更新されて、進捗状況の管理も容易となる。   Also, during assembly work, the second wireless IC tag, the third wireless IC tag, and the fourth wireless IC tag are used to check the work content, start work, and work completion status information in accordance with the assembly work procedure. Since it is transmitted to the management server, the work can be automatically confirmed and the start and completion of the work can be automatically recorded, and the manufacturing process of the parts can be managed automatically and smoothly. Conventionally, for example, when a barcode is used, an operator needs to be aware of the barcode reading and reporting work. However, in the case of a wireless IC tag, the reporting work must be conscious. There is no need to do it, and if you follow a natural work procedure, work will be reported automatically. Also, since the status information of the work is automatically recorded in all parts manufacturing processes, it is possible to prevent omission of the work process, prevent the work process from being skipped, and proceed the work process correctly. Furthermore, the progress status of the work process is automatically updated, and the progress status can be easily managed.

本発明では、一例として、溶接機を用い、配管同士を溶接する組み付け工程を前提にして説明しているが、他の部品の製造工程にも適用可能である。   In the present invention, as an example, a description is given on the premise of an assembling process in which pipes are welded using a welding machine, but the present invention can also be applied to a manufacturing process of other parts.

本発明に係る部品の製造工程管理システムの実施形態の一例を示す概略図である。It is the schematic which shows an example of embodiment of the manufacturing process management system of the components which concern on this invention. 本発明に係る部品の製造工程管理システムにおける管理方法の一例を説明する図である。It is a figure explaining an example of the management method in the manufacturing process management system of the components which concerns on this invention. 本発明に係る部品の製造工程管理システムにおける管理方法の一例を説明する図である。It is a figure explaining an example of the management method in the manufacturing process management system of the components which concerns on this invention.

符号の説明Explanation of symbols

1 部品の製造工程管理システム
2、3 部品(配管)
4、5 第1無線ICタグ
6 溶接機
7 ホルダ
8 アンテナ
9 リーダ
10 コンピュータ
11 ネットワーク
12 管理サーバ
21 作業者
22 第2無線ICタグ
23 第3無線ICタグ
24 第4無線ICタグ
25 リストバンド
1 Parts manufacturing process management system 2, 3 Parts (piping)
4, 5 First wireless IC tag 6 Welding machine 7 Holder 8 Antenna 9 Reader 10 Computer 11 Network 12 Management server 21 Worker 22 Second wireless IC tag 23 Third wireless IC tag 24 Fourth wireless IC tag 25 Wristband

Claims (4)

少なくとも部品毎の個品番号と他の部品との組み付け位置情報からなる部品情報が入力されたICチップとアンテナとを有し、部品の組み付け位置情報に対応する位置に取り付けられた複数の第1無線ICタグと、
製造装置に取り付けられ、前記第1無線ICタグに近接させることにより、前記第1無線ICタグからの電磁波又は磁界を受信する第1アンテナと、
前記第1アンテナで受信した電磁波又は磁界から前記第1無線ICタグの部品情報を読み取ると共に、ネットワークに接続された制御装置と、
組み付ける部品の組付部品情報及び組み付ける部品同士の組み付け位置の組付位置情報を有すると共に、ネットワークを介して前記制御装置から前記第1無線ICタグの部品情報を受信し、組み付ける部品の組み合わせの適否及び組み付ける部品同士の組み付け位置の適否を判断し、組付部品情報、組付位置情報及び判断結果を制御装置に表示して、部品の製造工程の管理を行う管理サーバとを有することを特徴とする部品の製造工程管理システム。
A plurality of first chips each having an IC chip and an antenna to which component information including at least an individual product number for each component and assembly position information of another component is input and attached at positions corresponding to the assembly position information of the component. A wireless IC tag;
A first antenna attached to a manufacturing apparatus and receiving an electromagnetic wave or a magnetic field from the first wireless IC tag by being brought close to the first wireless IC tag;
Reading the component information of the first wireless IC tag from the electromagnetic wave or magnetic field received by the first antenna, and a control device connected to the network;
The assembly part information of the parts to be assembled and the assembly position information of the assembly positions of the parts to be assembled are received, the part information of the first wireless IC tag is received from the control device via the network, and the combination of the parts to be assembled is appropriate And a management server that judges whether or not the assembling positions of the parts to be assembled are appropriate, displays the assembling parts information, the assembling position information, and the judgment result on the control device, and manages the manufacturing process of the parts. Manufacturing process management system for parts.
請求項1に記載の部品の製造工程管理システムにおいて、
更に、作業内容確認要求の状態情報が入力されたICチップとアンテナとを有する第2無線ICタグと、作業着手の状態情報が入力されたICチップとアンテナとを有する第3無線ICタグと、作業完了の状態情報が入力されたICチップとアンテナとを有する第4無線ICタグとを設け、
前記管理サーバは、
前記製造装置での組み付け作業を開始する前に、前記第1アンテナが前記第2無線ICタグに近接され、前記第2無線ICタグからの電磁波又は磁界が受信され、前記第1アンテナで受信された電磁波又は磁界から前記第2無線ICタグの作業内容確認要求の状態情報が前記制御装置で読み取られ、前記制御装置から作業内容確認要求の状態情報が送信されると、作業内容確認要求と判断して、前記制御装置から送信される前記第1無線ICタグの部品情報に基づいて、組み付ける部品の組み合わせの適否及び組み付ける部品同士の組み付け位置の適否を判断し、
又、前記製造装置での組み付け作業を開始する際、前記第1アンテナが前記第3無線ICタグに近接され、前記第3無線ICタグからの電磁波又は磁界が受信され、前記第1アンテナで受信された電磁波又は磁界から前記第3無線ICタグの作業着手の状態情報が前記制御装置で読み取られ、前記制御装置から作業着手の状態情報が送信されると、前記製造装置での組み付け作業の開始を記録し、
又、前記製造装置での組み付け作業を終了した際、前記第1アンテナが前記第4無線ICタグに近接され、前記第4無線ICタグからの電磁波又は磁界が受信され、前記第1アンテナで受信された電磁波又は磁界から前記第4無線ICタグの作業完了の状態情報が前記制御装置で読み取られ、前記制御装置から作業完了の状態情報が送信されると、前記製造装置での組み付け作業の完了を記録し、
組み付ける部品に対する作業工程の状況を記録して、部品の製造工程の管理を行うことを特徴とする部品の製造工程管理システム。
In the manufacturing process management system for parts according to claim 1,
Furthermore, a second wireless IC tag having an IC chip and an antenna to which status information of a work content confirmation request is input, a third wireless IC tag having an IC chip and an antenna to which status information for starting work is input, A fourth wireless IC tag having an IC chip to which work completion state information is input and an antenna;
The management server
Before the assembly work in the manufacturing apparatus is started, the first antenna is brought close to the second wireless IC tag, and an electromagnetic wave or a magnetic field from the second wireless IC tag is received and received by the first antenna. When the status information of the work content confirmation request of the second wireless IC tag is read by the control device from the electromagnetic wave or magnetic field, and the status information of the work content confirmation request is transmitted from the control device, it is determined as the work content confirmation request. Then, based on the component information of the first wireless IC tag transmitted from the control device, it is determined whether the combination of components to be assembled and the assembly position of the components to be assembled are appropriate,
In addition, when the assembly work in the manufacturing apparatus is started, the first antenna is brought close to the third wireless IC tag, and an electromagnetic wave or a magnetic field from the third wireless IC tag is received and received by the first antenna. When the status information of the work start of the third wireless IC tag is read by the control device from the electromagnetic wave or magnetic field, and the status information of the work start of the third radio IC tag is transmitted from the control device, the assembly work starts in the manufacturing device Record and
Further, when the assembly work in the manufacturing apparatus is finished, the first antenna is brought close to the fourth wireless IC tag, and an electromagnetic wave or a magnetic field from the fourth wireless IC tag is received and received by the first antenna. When the control device reads the work completion status information of the fourth wireless IC tag from the electromagnetic wave or the magnetic field, and the work completion status information is transmitted from the control device, the assembly work in the manufacturing device is completed. Record and
A part manufacturing process management system that records the status of a work process for a part to be assembled and manages the part manufacturing process.
少なくとも部品毎の個品番号と他の部品との組み付け位置情報からなる部品情報が入力されたICチップとアンテナとを有する複数の第1無線ICタグを、部品の組み付け位置情報に対応する位置に取り付け、
製造装置に取り付けられた第1アンテナを、前記第1無線ICタグに近接させることにより、前記第1無線ICタグからの電磁波又は磁界を受信し、
ネットワークに接続された制御装置により、前記第1アンテナで受信した電磁波又は磁界から前記第1無線ICタグの部品情報を読み取り、
組み付ける部品の組付部品情報及び組み付ける部品同士の組み付け位置の組付位置情報を有すると共に、ネットワークに接続された管理サーバにより、前記制御装置から前記第1無線ICタグの部品情報を受信し、組み付ける部品の組み合わせの適否及び組み付ける部品同士の組み付け位置の適否を判断し、組付部品情報、組付位置情報及び判断結果を前記制御装置に表示して、部品の製造工程の管理を行うことを特徴とする部品の製造工程管理方法。
A plurality of first wireless IC tags each having an IC chip and an antenna to which component information including at least an individual item number for each component and assembly position information of another component is input are placed at positions corresponding to the assembly position information of the component. attachment,
By receiving the first antenna attached to the manufacturing apparatus close to the first wireless IC tag, the electromagnetic wave or magnetic field from the first wireless IC tag is received,
By reading the component information of the first wireless IC tag from the electromagnetic wave or magnetic field received by the first antenna by the control device connected to the network,
It has assembly part information of the parts to be assembled and assembly position information of the assembly positions of the parts to be assembled, and receives and assembles the parts information of the first wireless IC tag from the control device by the management server connected to the network. Judging the suitability of the combination of components and the suitability of the assembly position of the components to be assembled, and displaying the assembly component information, the assembly position information and the judgment result on the control device to manage the manufacturing process of the components Manufacturing process management method for parts.
請求項3に記載の部品の製造工程管理方法において、
作業内容確認要求の状態情報が入力されたICチップとアンテナとを有する第2無線ICタグと、作業着手の状態情報が入力されたICチップとアンテナとを有する第3無線ICタグと、作業完了の状態情報が入力されたICチップとアンテナとを有する第4無線ICタグとを用い、
前記管理サーバにより、
前記製造装置での組み付け作業を開始する前に、前記第1アンテナが前記第2無線ICタグに近接され、前記第2無線ICタグからの電磁波又は磁界が受信され、前記第1アンテナで受信された電磁波又は磁界から前記第2無線ICタグの作業内容確認要求の状態情報が前記制御装置で読み取られ、前記制御装置から作業内容確認要求の状態情報が送信されると、作業内容確認要求と判断して、前記制御装置から送信される前記第1無線ICタグの部品情報に基づいて、組み付ける部品の組み合わせの適否及び組み付ける部品同士の組み付け位置の適否を判断し、
又、前記製造装置での組み付け作業を開始する際、前記第1アンテナが前記第3無線ICタグに近接され、前記第3無線ICタグからの電磁波又は磁界が受信され、前記第1アンテナで受信された電磁波又は磁界から前記第3無線ICタグの作業着手の状態情報が前記制御装置で読み取られ、前記制御装置から作業着手の状態情報が送信されると、前記製造装置での組み付け作業の開始を記録し、
又、前記製造装置での組み付け作業を終了した際、前記第1アンテナが前記第4無線ICタグに近接され、前記第4無線ICタグからの電磁波又は磁界が受信され、前記第1アンテナで受信された電磁波又は磁界から前記第4無線ICタグの作業完了の状態情報が前記制御装置で読み取られ、前記制御装置から作業完了の状態情報が送信されると、前記製造装置での組み付け作業の完了を記録し、
組み付ける部品に対する作業工程の状況を記録して、部品の製造工程の管理を行うことを特徴とする部品の製造工程管理方法。
In the manufacturing process management method for parts according to claim 3,
A second wireless IC tag having an IC chip and an antenna to which the status information of the work content confirmation request is input, a third wireless IC tag having an IC chip and an antenna to which the work start status information is input, and the work completion A fourth wireless IC tag having an IC chip and an antenna to which the state information is input,
By the management server,
Before the assembly work in the manufacturing apparatus is started, the first antenna is brought close to the second wireless IC tag, and an electromagnetic wave or a magnetic field from the second wireless IC tag is received and received by the first antenna. When the status information of the work content confirmation request of the second wireless IC tag is read by the control device from the electromagnetic wave or magnetic field, and the status information of the work content confirmation request is transmitted from the control device, it is determined as the work content confirmation request. Then, based on the component information of the first wireless IC tag transmitted from the control device, it is determined whether the combination of components to be assembled and the assembly position of the components to be assembled are appropriate,
In addition, when the assembly work in the manufacturing apparatus is started, the first antenna is brought close to the third wireless IC tag, and an electromagnetic wave or a magnetic field from the third wireless IC tag is received and received by the first antenna. When the status information of the work start of the third wireless IC tag is read by the control device from the electromagnetic wave or magnetic field, and the status information of the work start of the third radio IC tag is transmitted from the control device, the assembly work starts in the manufacturing device Record and
Further, when the assembly work in the manufacturing apparatus is finished, the first antenna is brought close to the fourth wireless IC tag, and an electromagnetic wave or a magnetic field from the fourth wireless IC tag is received and received by the first antenna. When the control device reads the work completion status information of the fourth wireless IC tag from the electromagnetic wave or the magnetic field, and the work completion status information is transmitted from the control device, the assembly work in the manufacturing device is completed. Record and
A manufacturing process management method for a part, which records a status of a work process for a part to be assembled and manages the manufacturing process of the part.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009157413A (en) * 2007-12-25 2009-07-16 Hitachi Ltd Assembly work supporting method and assembly work supporting system
WO2010106816A1 (en) * 2009-03-19 2010-09-23 東芝プラントシステム株式会社 Welding operation management device, welding operation management system, welding operation management method, and welding operation terminal
WO2011052084A1 (en) * 2009-10-30 2011-05-05 富士通フロンテック株式会社 Production management apparatus, production management system, production management program, and production management method
US20140263247A1 (en) * 2013-03-15 2014-09-18 Lincoln Global, Inc. Systems and methods for networking, configuration, calibration and identification of welding equipment

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009157413A (en) * 2007-12-25 2009-07-16 Hitachi Ltd Assembly work supporting method and assembly work supporting system
WO2010106816A1 (en) * 2009-03-19 2010-09-23 東芝プラントシステム株式会社 Welding operation management device, welding operation management system, welding operation management method, and welding operation terminal
JPWO2010106816A1 (en) * 2009-03-19 2012-09-20 東芝プラントシステム株式会社 Welding work management device, welding work management system, welding work management method, and welding work terminal
JP5815400B2 (en) * 2009-03-19 2015-11-17 東芝プラントシステム株式会社 Welding work management device, welding work management system, and welding work management method
WO2011052084A1 (en) * 2009-10-30 2011-05-05 富士通フロンテック株式会社 Production management apparatus, production management system, production management program, and production management method
US20140263247A1 (en) * 2013-03-15 2014-09-18 Lincoln Global, Inc. Systems and methods for networking, configuration, calibration and identification of welding equipment
US9687930B2 (en) * 2013-03-15 2017-06-27 Lincoln Global, Inc. Systems and methods for networking, configuration, calibration and identification of welding equipment

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