JP2017178736A5 - - Google Patents

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JP2017178736A5
JP2017178736A5 JP2016071572A JP2016071572A JP2017178736A5 JP 2017178736 A5 JP2017178736 A5 JP 2017178736A5 JP 2016071572 A JP2016071572 A JP 2016071572A JP 2016071572 A JP2016071572 A JP 2016071572A JP 2017178736 A5 JP2017178736 A5 JP 2017178736A5
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これらの課題と、上述のレジスト材への要求を実現するために、本発明においては、レジスト材の成分として使用可能な表面処理金属酸化物粒子を提供する。具体的には、チタニアをTiOとして50質量%以上含む金属酸化物粒子の表面に、(メタ)アクリル基を含む有機珪素化合物がR −SiO( 4 − n ) / 2(ただし、Rはメタクリル基およびアクリル基から選ばれる少なくとも一方を含む基で、互いに同一であっても異なっていても良い。nは1〜3の整数。)として、0.1〜60質量部設けられている表面処理金属酸化物と、分散媒とを含む表面処理金属酸化物ゾルを提供する。 In order to realize these problems and the above-described requirements for the resist material, the present invention provides surface-treated metal oxide particles that can be used as a component of the resist material. Specifically, an organic silicon compound containing a (meth) acrylic group on the surface of a metal oxide particle containing 50% by mass or more of titania as TiO 2 is R 1 n -SiO (4-n) / 2 (where R is 1 is a group containing at least one selected from a methacryl group and an acryl group, and may be the same as or different from each other, n is an integer of 1 to 3. 0.1 to 60 parts by mass is provided as Provided is a surface-treated metal oxide sol comprising a surface-treated metal oxide and a dispersion medium.

本発明の表面処理金属酸化物ゾルは、金属酸化物粒子の表面に(メタ)アクリル基を含む有機珪素化合物が設けられた表面処理金属酸化物粒子と、分散媒とを含む。この金属酸化物粒子は、チタニアをTiOとして50質量%以上含む粒子である。表面処理金属酸化物粒子は、この金属酸化物粒子100質量部に対し、式(1)で表される上述の有機珪素化合物が、R − SiO( 4 − n ) / 2(ただし、Rはメタクリル基およびアクリル基から選ばれる少なくとも一方を含む基で、互いに同一であっても異なっていても良い。nは1〜3の整数。)として、0.1〜60質量部設けられている。
− SiX ( 4 − n ) (1)
(ただし、Rはメタクリル基およびアクリル基から選ばれる少なくとも一方を含む基で、互いに同一であっても異なっていても良い。nは1〜3の整数。Xはアルコキシ基。)
このような構成の表面処理金属酸化物ゾルについて、以下にその詳細を説明する。
The surface-treated metal oxide sol of the present invention comprises a surface-treated metal oxide particle in which an organosilicon compound containing a (meth) acrylic group is provided on the surface of a metal oxide particle, and a dispersion medium. The metal oxide particles are particles containing 50% by mass or more of titania as TiO 2 . In the surface-treated metal oxide particles, the above-mentioned organic silicon compound represented by the formula (1) is R 1 n -SiO (4-n) / 2 ( where R is an amount per 100 parts by mass of the metal oxide particles ). 1 is a group containing at least one selected from a methacryl group and an acryl group, and may be the same as or different from each other, n is an integer of 1 to 3. 0.1 to 60 parts by mass is provided as There is.
R 1 n − SiX 1 (4 − n) (1)
(However, R 1 is a group containing at least one selected from a methacryl group and an acryl group, and may be the same or different from each other. N is an integer of 1 to 3. X 1 is an alkoxy group.)
Details of the surface-treated metal oxide sol having such a configuration will be described below.

〈表面処理金属酸化物粒子〉
《(メタ)アクリル基を含む有機珪素化合物の層》
金属酸化物粒子の表面には、表面処理剤として、式(1)で表される(メタ)アクリル基を含む有機珪素化合物が被覆されている。
−SiX (4−n) (1)
(ただし、Rはメタクリル基およびアクリル基から選ばれる少なくとも一方を含む基で、互いに同一であっても異なっていても良い。nは1〜3の整数。Xはアルコキシ基。)
この(メタ)アクリル基を含む有機珪素化合物は、金属酸化物粒子100質量部に対して、R − SiO ( 4 − n )/2(ただし、Rはメタクリル基およびアクリル基から選ばれる少なくとも一種を含む基で、互いに同一であっても異なっていても良い。nは1〜3の整数。)として、0.1〜60質量部設けられている。金属酸化物粒子表面に(メタ)アクリル基を含む有機珪素化合物を設けることで、表面処理金属酸化物粒子とレジスト材中の樹脂との分散性や結合性が向上する。ここで、有機珪素化合物の量が0.1質量部よりも少ないと、樹脂との相溶性が不足し、粒子の凝集が発生し、ヘーズの上昇、全光線透過率が低下することがある。また、露光、現像時の感度、残膜率が不足することがある。逆に、粒子の表面積上、60質量部よりも多く被覆させることはできない。好ましい有機珪素化合物の量は、1〜50質量部、より好ましくは3〜30質量部である。
Surface-treated metal oxide particles
<< Layer of organosilicon compound containing (meth) acrylic group >>
The surface of the metal oxide particles is coated with an organosilicon compound containing a (meth) acrylic group represented by Formula (1) as a surface treatment agent.
R 1 n -SiX 1 (4-n) (1)
(However, R 1 is a group containing at least one selected from a methacryl group and an acryl group, and may be the same or different from each other. N is an integer of 1 to 3. X 1 is an alkoxy group.)
The organic silicon compound containing this (meth) acrylic group is selected from R 1 n -SiO (4-n) / 2 (wherein R 1 is a methacrylic group and an acrylic group ) relative to 100 parts by mass of metal oxide particles. The group containing at least one kind may be identical to or different from each other, and n is an integer of 1 to 3. 0.1 to 60 parts by mass is provided. By providing the organosilicon compound containing a (meth) acrylic group on the surface of the metal oxide particle, the dispersibility and bonding between the surface-treated metal oxide particle and the resin in the resist material are improved. Here, if the amount of the organic silicon compound is less than 0.1 parts by mass, the compatibility with the resin may be insufficient, aggregation of particles may occur, haze may increase, and the total light transmittance may decrease. In addition, the sensitivity during exposure and development and the residual film ratio may be insufficient. Conversely, due to the surface area of the particles, it can not be coated more than 60 parts by weight. The amount of the organosilicon compound is preferably 1 to 50 parts by mass, more preferably 3 to 30 parts by mass.

ところで、金属酸化物粒子表面に設けられた有機珪素化合物以外にも式(1)をみたす有機珪素化合物が、ゾル中に表面処理されていない未反応物としてフリーに存在していても構わない。その量は、金属酸化物粒子100質量部に対して、R − SiO( 4 − n ) / 2(ただし、Rはメタクリル基およびアクリル基から選ばれる少なくとも一方を含む基で、互いに同一であっても異なっていても良い。nは1〜3の整数。)として、99.9質量部以下である。フリーの有機珪素化合物が0質量部の時、金属酸化物表面に設けられた有機珪素化合物のみである。また、99.9質量部より多く存在しても分散性の向上は望めず、膜の屈折率も低下する。すなわち、(メタ)アクリル基を含む有機珪素化合物の量は、金属酸化物粒子の表面に設けられたものと、それ以外にゾル中にフリーに存在するものとを合算して、金属酸化物粒子100質量部に対して、R − SiO( 4 − n ) / 2 (ただし、Rはメタクリル基およびアクリル基から選ばれる少なくとも一方を含む基で、互いに同一であっても異なっていても良い。nは1〜3の整数。)として、0.1〜100質量部であることが好ましい。ここで、有機珪素化合物の量が0.1質量部よりも少ないと、表面処理の効果が得られない。逆に、100質量部よりも多いと、膜の屈折率が低下する場合がある。より好ましい有機珪素化合物の量は1〜70質量部、さらに好ましくは5〜40質量部である。 Incidentally, in addition to the organic silicon compound provided on the metal oxide particle surface, an organic silicon compound satisfying the formula (1) may be freely present in the sol as a non-reacted substance which is not surface-treated. The amount thereof is R 1 n -SiO (4-n) / 2 (wherein R 1 is a group containing at least one selected from a methacryl group and an acryl group ) with respect to 100 parts by mass of the metal oxide particles. N may be different, and n is an integer of 1 to 3.)) is 99.9 parts by mass or less. When the free organic silicon compound is 0 parts by mass, it is only the organic silicon compound provided on the surface of the metal oxide. Further, even if the amount is more than 99.9 parts by mass, the improvement of the dispersibility can not be expected, and the refractive index of the film also decreases. That is, the amount of the organic silicon compound containing a (meth) acrylic group is the metal oxide particle obtained by adding the one provided on the surface of the metal oxide particle and the other one free in the sol. R 1 n -SiO (4-n) / 2 (wherein R 1 is a group containing at least one selected from a methacryl group and an acryl group with respect to 100 parts by mass, and they may be the same or different from each other) N is preferably an integer of 1 to 3.), preferably 0.1 to 100 parts by mass. Here, if the amount of the organosilicon compound is less than 0.1 parts by mass, the effect of the surface treatment can not be obtained. Conversely, if the amount is more than 100 parts by mass, the refractive index of the film may decrease. The amount of the organic silicon compound is more preferably 1 to 70 parts by mass, and still more preferably 5 to 40 parts by mass.

有機珪素化合物としては、R − SiO( 4 − n ) / 2(ただし、Rはメタクリル基およびアクリル基から選ばれる少なくとも一種を含む基で、互いに同一であっても異なっていても良い。nは1〜3の整数。)を満足すれば特に指定は無いが、中でも3−メタクリロキシプロピルジメトキシシラン、3−メタクリロキシプロピルトリメトキシシラン、3−メタクリロキシプロピルトリエトキシシラン、3−アクリロキシプロピルトリメトキシシラン、3−メタクリロキシプロピルジエトキシシラン、3−アクリロキシプロピルトリエトキシシラン等が挙げられる。この中でも特に3−メタクリロキシプロピルトリメトキシシランが好ましい。
これらの有機珪素化合物は、モノマーの状態で使用しても良いし、これらの有機珪素化合物から選ばれる1種の重合体または複数種の重合体、あるいはこれらの混合物でも良い。
As the organic silicon compound, R 1 n -SiO (4-n) / 2 (wherein R 1 is a group containing at least one selected from a methacryl group and an acryl group, and may be the same or different from each other) And n is an integer of 1 to 3. There is no particular limitation if n is an integer of 1 to 3, but among them, 3-methacryloxypropyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-acryl. Roxypropyltrimethoxysilane, 3-methacryloxypropyldiethoxysilane, 3-acryloxypropyltriethoxysilane and the like can be mentioned. Among these, 3-methacryloxypropyltrimethoxysilane is particularly preferable.
These organic silicon compounds may be used in the form of a monomer, or may be one or a plurality of polymers selected from these organic silicon compounds, or a mixture thereof.

この(メタ)アクリル基を含む有機珪素化合物の添加量は、金属酸化物粒子の表面に金属酸化物粒子100質量部に対して、R − SiO( 4 − n ) / 2(ただし、Rはメタクリル基およびアクリル基から選ばれる少なくとも一方を含む基で、互いに同一であっても異なっていても良い。nは1〜3の整数。)として、0.1〜60質量部で、且つこの金属酸化物粒子の表面に設けられたものと、それ以外にゾル中にフリーに存在するものとを合算して、金属酸化物粒子100質量部に対して、R − SiO( 4 − n ) / 2 (ただし、Rはメタクリル基およびアクリル基から選ばれる少なくとも一種を含む基で、互いに同一であっても異なっていても良い。nは1〜3の整数。)として、0.1〜100質量部設けられる分だけ添加する。好ましい有機珪素化合物の量は1〜70質量部、より好ましくは5〜40質量部である。 The addition amount of this (meth) acrylic group-containing organic silicon compound is such that R 1 n -SiO (4-n) / 2 (where R is an amount per 100 parts by mass of metal oxide particles) on the surface of the metal oxide particles. 1 is a group containing at least one selected from a methacryl group and an acryl group, and may be the same as or different from each other, n is an integer of 1 to 3) in an amount of 0.1 to 60 parts by mass, and What is provided on the surface of this metal oxide particle and the one that is otherwise free in the sol are added together, and 100 parts by mass of the metal oxide particle is obtained by adding R 1 n -SiO ( 4- n) / 2 (wherein, R 1 is a group containing at least one selected from a methacryl group and an acryl group, and may be the same as or different from each other. n is an integer of 1 to 3.), 0. 1 to 100 parts by mass It added only be minute. The amount of the organosilicon compound is preferably 1 to 70 parts by mass, more preferably 5 to 40 parts by mass.

Claims (8)

金属酸化物粒子の表面を式(1)で表される(メタ)アクリル基を含む有機珪素化合物で処理した表面処理金属酸化物粒子と、分散媒とを含む表面処理金属酸化物ゾルであって、
前記金属酸化物粒子がチタニアをTiOとして50質量%以上含み、
前記有機珪素化合物が、前記金属酸化物粒子100質量部に対し、R −SiO(4−n)/2(ただし、Rはメタクリル基およびアクリル基から選ばれる少なくとも一方を含む基で、互いに同一であっても異なっていても良い。nは1〜3の整数。)として、0.1〜60質量部設けられることを特徴とする表面処理金属酸化物ゾル。
−SiX (4−n) (1)
(ただし、Rはメタクリル基およびアクリル基から選ばれる少なくとも一方を含む基で、互いに同一であっても異なっていても良い。nは1〜3の整数。Xはアルコキシ基。)
A surface-treated metal oxide sol comprising a surface-treated metal oxide particle obtained by treating the surface of a metal oxide particle with an organosilicon compound containing a (meth) acrylic group represented by the formula (1), and a dispersion medium ,
The metal oxide particles contain 50% by mass or more of titania as TiO 2 ,
R 1 n —SiO 2 (4-n) / 2 (wherein R 1 is a group containing at least one selected from a methacryl group and an acryl group ) with respect to 100 parts by mass of the metal oxide particles, A surface-treated metal oxide sol characterized in that it may be the same as or different from each other, and n is an integer of 1 to 3. 0.1 to 60 parts by mass.
R 1 n -SiX 1 (4-n) (1)
(However, R 1 is a group containing at least one selected from a methacryl group and an acryl group, and may be the same or different from each other. N is an integer of 1 to 3. X 1 is an alkoxy group.)
前記金属酸化物粒子が、チタニア、または、チタンと他の金属とを含む複合酸化物であることを特徴とする請求項1に記載の表面処理金属酸化物ゾル。   The surface-treated metal oxide sol according to claim 1, wherein the metal oxide particles are titania or a composite oxide containing titanium and another metal. 前記他の金属が、珪素、スズ、鉄およびセリウムの少なくとも1種であることを特徴とする請求項2に記載の表面処理金属酸化物ゾル。   The surface-treated metal oxide sol according to claim 2, wherein the other metal is at least one of silicon, tin, iron and cerium. 前記式(1)で表される有機珪素化合物が、前記金属酸化物粒子表面に設けられたものと、それ以外に前記表面処理金属酸化物ゾル中に存在するものとを合算して、前記金属酸化物粒子100質量部に対し、R −SiO(4−n)/2(ただし、Rはメタクリル基およびアクリル基から選ばれる少なくとも一方を含む基で、互いに同一であっても異なっていても良い。nは1〜3の整数。)として、0.1〜100質量部であることを特徴とする請求項1〜3のいずれかに記載の表面処理金属酸化物ゾル。 The organic silicon compound represented by the formula (1) is added to the metal oxide particles provided on the surface of the metal oxide particles and the other present in the surface-treated metal oxide sol to obtain the metal R 1 n —SiO 2 (4-n) / 2 (wherein R 1 is a group containing at least one selected from a methacryl group and an acryl group ) relative to 100 parts by mass of oxide particles, and they are identical or different from each other The surface-treated metal oxide sol according to any one of claims 1 to 3, wherein n is an integer of 1 to 3. 0.1 to 100 parts by mass. 前記表面処理金属酸化物粒子は、平均粒子径が5〜500nmであり、固形分として5〜70質量%含まれることを特徴とする請求項1〜4のいずれかに記載の表面処理金属酸化物ゾル。   The surface-treated metal oxide particles according to any one of claims 1 to 4, wherein the surface-treated metal oxide particles have an average particle diameter of 5 to 500 nm and are contained in an amount of 5 to 70% by mass as solid content Sol. 前記分散媒が、SP値10以上で沸点が100℃を超える有機溶媒を少なくとも1種含み、該有機溶媒が前記分散媒中に30〜95質量%含まれることを特徴とする請求項1〜5のいずれかに記載の表面処理金属酸化物ゾル。   The dispersion medium contains at least one organic solvent having an SP value of 10 or more and a boiling point exceeding 100 ° C., and the organic solvent is contained in an amount of 30 to 95% by mass in the dispersion medium. The surface-treated metal oxide sol according to any one of the above. 前記表面処理金属酸化物粒子が、前記金属酸化物粒子と、前記(メタ)アクリル基を含む有機珪素化合物との間に、さらに、シリカジルコニア、シリカアルミナ、シリカチタニアおよびシリカスズから選ばれるシリカ複合酸化物の層と、シリカ層との少なくとも一方を有していることを特徴とする請求項1〜6のいずれかに記載の表面処理金属酸化物ゾル。   The surface-treated metal oxide particle is a silica composite oxide further selected from silica zirconia, silica alumina, silica titania and silica tin between the metal oxide particle and the organosilicon compound containing the (meth) acrylic group. The surface-treated metal oxide sol according to any one of claims 1 to 6, comprising at least one of a substance layer and a silica layer. ナトリウムがNaO濃度として20ppm未満、カリウムがKO濃度として0.5質量%未満、アンモニアがNH濃度として1000ppm未満であることを特徴とする請求項1〜7のいずれかに記載の表面処理金属酸化物ゾル。 Sodium is less than 20 ppm as Na 2 O concentration, potassium is less than 0.5% by mass as K 2 O concentration, ammonia is less than 1000 ppm as NH 3 concentration according to any one of claims 1 to 7 Surface-treated metal oxide sol.
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