JP2017170724A - Transcription apparatus and transferring method - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a transcription apparatus, in which application timing may be easily changed, which may be easily applied for intermission application between existing transcription apparatuses, and in which cycle length of fine concave-convex formed on sheet-shaped substrate by transcription.SOLUTION: It comprises a substrate transporting part 3 transporting a sheet-shaped substrate 11, a transcription object application part 5 applying unhardened transcription object 25 onto a transported substrate 11, a transcription roller 7 which has transcription pattern 27 on its periphery, on which the transported substrate 11 is wound, and which is rotated to transcribe the transcription pattern onto the transcription object 25, an adjusting part 9 which detaches the substrate 11 and the transcription object 25 from the transcription pattern on the transcription roller 7 and adjusts position in circumferential direction of the transcription roller 7 of the transcription object 25 relatively to the transcription pattern when the transcription object 25 and the substrate 11 are apart from the transcription pattern.SELECTED DRAWING: Figure 1

Description

  The present invention relates to a transfer apparatus and a transfer method, and more particularly, to a transfer device that transfers a transfer pattern onto a transfer material on a sheet-like substrate by roll-to-roll.

  Conventionally, an uncured resin (transferred material) is intermittently discharged from a coating die to a base film (sheet-like base material) fed from a feeding portion to form a coating film intermittently on the base film. A transfer device having a configuration in which the intermittently formed coating film is moved to a transfer unit that operates in synchronization with the coating film coating operation and transferred by a mold provided on a mold roll (plate roll) is known. (For example, refer to Patent Document 1).

  In the conventional transfer device, the transferred coating film is cured by the ultraviolet irradiation device and wound around the winding portion.

JP 2009-107193 A

  By the way, in the intermittent coating described above, since the transfer pattern of the plate roll (transfer roller) is transferred to the resin coated on the base film (sheet-like base material), it was coated on the base film. It is necessary to match the position of the resin and the position of the transfer pattern of the plate roll (transfer roller).

  Therefore, the conventional transfer apparatus employs a method of adjusting the resin coating timing so as to match the position of the transfer pattern on the plate roll. For this reason, when it is difficult to change the coating timing, the above method cannot be adopted.

  For example, when a resin is applied on the base film by screen printing, it is necessary to stop the transport of the base film, but this transfer may cause damage to the transfer pattern of the plate roll. Therefore, when the transfer pattern of the plate roll is transferred to the resin, the rotation of the plate roll and the conveyance of the base film cannot be stopped. That is, screen printing can be performed only when transfer to the resin by the plate roll is not performed.

  For this reason, when screen printing is used for resin coating, there is a problem that it is difficult to change the coating timing and it is difficult to apply to existing intermittent coating.

  Moreover, unless the diameter of the plate roll is changed, there is a problem that the periodic length of the fine unevenness formed on the base film by transfer cannot be changed.

  The present invention has been made in view of the above problems, and a transfer device for transferring a transfer pattern formed on a transfer roller onto a transfer object provided on a sheet-like substrate by roll-to-roll, and In the transfer method, even when the transfer target is provided on a sheet-like substrate in a method that makes it difficult to change the coating timing such as screen printing, the coating timing can be easily changed, and the intermittent transfer of the existing transfer device can be performed. Provided is one that can be easily applied to the work and can change the periodic length of fine irregularities formed on a sheet-like substrate by transfer without changing the diameter of the transfer roller. For the purpose.

  The invention according to claim 1 is a base material transport unit that transports a sheet-like base material by roll-to-roll, and an uncured transfer material on the sheet-like base material that is transported by the base material transport unit A transfer object coating portion for coating the substrate, and a transfer pattern is formed on the outer periphery, and the sheet-like base material transported by the base material transport portion is wound and rotated to rotate the transfer target A transfer roller for transferring the transfer pattern to the transfer object coated at the object coating unit, a sheet-like substrate conveyed by the substrate conveying unit, and a coating at the transfer object coating unit The transferred object is separated from the transfer pattern of the transfer roller, and when the transferred object and the sheet-like substrate are separated from the transfer pattern, in the circumferential direction of the transfer roller, Adjust the position of the transferred object relative to the transfer pattern. A transferring device and a regulating unit for.

  According to a second aspect of the present invention, in the transfer apparatus according to the first aspect, the adjustment of the position of the transferred object with respect to the transfer pattern by the adjusting unit is performed by the sheet-like base material in the base material transport unit. The transfer roller is rotated and the transfer roller is rotated, or the transfer roller is stopped and the sheet-like substrate is conveyed by the substrate conveyance unit. Or a transfer device configured to change the relative speed between the sheet-like base material transport speed and the transfer roller peripheral speed in the base material transport section.

  According to a third aspect of the present invention, in the transfer device according to the first or second aspect, the adjustment unit includes an auxiliary roller around which a sheet-like base material transported by the base material transport unit is wound. The auxiliary roller is moved and positioned to the first position, whereby the sheet-like base material transported by the base material transport unit and the transfer object coating unit are coated. The object to be transferred is wound around the transfer pattern of the transfer roller, and the auxiliary roller is moved and positioned to the second position, whereby the sheet-like substrate conveyed by the substrate conveying unit and the The transfer device is configured to separate the transfer object coated by the transfer object coating unit from the transfer pattern of the transfer roller.

  According to a fourth aspect of the present invention, in the transfer device according to the first or second aspect, the adjusting portion is retracted to a protruding position protruding from an outer peripheral surface of the transfer roller and to an outer peripheral surface of the transfer roller. The sheet-like base material that is transported by the base material transport unit by moving and positioning the pull-out member to the retracted position, and a separating member that is movable between the retracted position and the retracted position; By winding the transfer object coated at the transfer object coating part around the transfer pattern of the transfer roller and moving and positioning the separating member to the protruding position, The sheet-shaped substrate to be conveyed and the transfer object coated at the transfer object coating unit are separated from the transfer pattern of the transfer roller. It is a device.

  According to a fifth aspect of the present invention, in the transfer device according to any one of the first to fourth aspects, the adjustment unit is configured to adjust the transferred material applied by the transferred material application unit. A transfer object position detection sensor for detecting a position; and a transfer roller rotation angle detection sensor for detecting a rotation angle of the transfer roller. The detection result of the transfer object position detection sensor and the transfer roller The transfer device is configured to adjust a position of the transfer object with respect to the transfer pattern of the transfer roller according to a detection result of a rotation angle detection sensor.

  The invention according to claim 6 is a transfer method in which a transfer pattern formed on a transfer roller is transferred to a transfer object on a sheet-like substrate conveyed by roll-to-roll. An adjustment step of adjusting the position of the transfer object and the sheet-like substrate with respect to the transfer pattern in the circumferential direction of the transfer roller when the sheet-like substrate is separated from the transfer pattern of the transfer roller; It is the transfer method which has.

  The invention according to claim 7 is a base material transport unit that transports a sheet-shaped base material by roll-to-roll, and an uncured transferred material on the sheet-shaped base material transported by the base material transport unit A transfer object coating portion for applying an object, and a transfer pattern is formed on the outer periphery, and the sheet-like base material transported by the base material transport portion is wound and rotated to rotate the target object. A transfer roller that transfers the transfer pattern to the transfer object coated at the transfer material coating portion, and the sheet-like substrate is not formed with the transfer pattern of the transfer roller. When being wound around the forming unit, the conveyance of the sheet-like substrate by the substrate conveyance unit and the rotation of the transfer roller are stopped, and the transfer of the previous transfer object in the transfer object coating unit is stopped. A transfer device configured to perform coating.

  The invention according to claim 8 is a base material transport unit that transports a sheet-shaped base material by roll-to-roll, and an uncured transferred material on the sheet-shaped base material transported by the base material transport unit A transfer object coating portion for applying an object, and a transfer pattern is formed on the outer periphery, and the sheet-like base material transported by the base material transport portion is wound and rotated to rotate the target object. A transfer roller for transferring the transfer pattern to the transfer object coated in the transfer object coating section, and a conveying speed of the sheet-like substrate when the transfer pattern is not transferred to the transfer object; And an adjusting unit that adjusts the position of the transfer object with respect to the transfer pattern by changing a relative speed to the peripheral speed of the transfer roller.

  According to the present invention, it is difficult to change the coating timing such as screen printing, and even when a transfer target is provided on a sheet-like base material, the coating timing can be easily changed, and an existing transfer device is provided. It is easy to apply to intermittent coating, and it is possible to change the periodic length of fine irregularities formed on a sheet-like substrate by transfer without changing the diameter of the transfer roller. There is an effect.

1 is a diagram illustrating a schematic configuration of a transfer apparatus according to a first embodiment of the present invention. It is a figure which shows operation | movement of the transfer apparatus which concerns on the 1st Embodiment of this invention. It is a figure which shows operation | movement of the transfer apparatus which concerns on the 1st Embodiment of this invention. It is a figure which shows the specific example of the transfer apparatus which concerns on the 1st Embodiment of this invention. It is a figure which shows the specific example of the transfer apparatus which concerns on the 1st Embodiment of this invention. It is a figure which shows schematic structure of the transfer roller of the transfer apparatus which concerns on the 2nd Embodiment of this invention. It is a figure which shows schematic structure of the transfer roller of the transfer apparatus which concerns on the 2nd Embodiment of this invention. It is a figure which illustrates the to-be-molded object obtained using the transfer apparatus which concerns on embodiment of this invention.

[First Embodiment]
As shown in FIGS. 1 to 5, the transfer device 1 according to the first embodiment of the present invention includes a base material transport unit 3, a transfer object coating unit 5, a transfer roller (transfer roll) 7, The adjustment unit 9 is provided.

  The base material conveyance part 3 conveys the elongate sheet-like base material (base film) 11 by a roll-to-roll, for example at a fixed speed.

  More specifically, the base material transport unit 3 includes a feeding roll installation unit 15 in which the feeding roll 13 is installed and a winding roll installation unit 19 in which the winding roll 17 is installed.

  The feeding roll 13 includes a columnar core material 21 and a long sheet-like base material 11 wound around the core material 21 in a roll shape. The take-up roll 17 is configured to include a columnar core material 23, and the sheet-like base material 11 wound around the feed roll 13 is wound around the core material 23.

  The feeding roll 13 is installed in the feeding roll installation unit 15, the winding roll 17 is installed in the winding roll installation unit 19, and a part of the sheet-like substrate 11 (longitudinal direction) is further provided from the feeding roll 13. The tip side part) is drawn out.

  In a state where the leading end portion (longitudinal end portion away from the feeding roll 13) of the sheet-like base material 11 that has been fed is being wound by the winding roll 17, the feeding roll 13 and the winding roll 17. The sheet-like base material 11 having a predetermined width is extended with a predetermined tension without being loosened. Note that the sheet-like base material 11 has a predetermined width dimension in a direction orthogonal to the paper surface of FIG.

  Then, when the take-up roll 17 rotates at an appropriate rotational angular speed, the sheet-like base material 11 is moved in this stretching direction (longitudinal direction) from the feed roll 13 toward the take-up roll 17 at a constant speed, for example. It can be moved and sent.

  The transfer object coating unit 5 is formed on one surface in the thickness direction of the sheet-like substrate 11 conveyed by the substrate conveyance unit 3 at a predetermined timing (for example, uncured transfer object). UV curable resin) 25 is applied in the form of a thin film.

  The transfer object coating unit 5 applies the transfer object 25 by, for example, screen printing. Therefore, the application of the uncured transfer object 25 by the transfer object application unit 5 is performed when the conveyance of the sheet-like substrate 11 by the substrate conveyance unit 3 is stopped. .

  Note that the transfer object coating unit 5 may be configured to be performed by a die having a slit for discharging uncured resin, for example. In this case, the application of the uncured transfer object 25 by the transfer object applying unit 5 is performed when the sheet-like substrate 11 is conveyed by the substrate conveying unit 3 at a constant speed, for example. To be done.

  The transfer roller 7 has a transfer pattern 27 formed with fine unevenness on a part of the outer periphery. Then, when the sheet-like substrate 11 conveyed by the substrate conveying unit 3 is wound around the cylindrical transfer roller 7 and the sheet-like substrate 11 is conveyed by the substrate conveying unit 3, the transfer is performed. For example, the roller 7 is continuously rotated without stopping at a constant speed, so that the transfer pattern 27 is transferred to the transfer object 25 coated by the transfer object coating unit 5. .

  At the time of this transfer, the transfer roller 7 rotates in synchronization with the conveyance speed (movement speed) of the sheet-like base material 11 so as not to slip between the sheet-like base material 11. Yes.

  In the above description, when the transfer pattern 27 is transferred to the transfer object 25, the conveyance speed of the sheet-like substrate 11 is constant, and the rotation speed (circumferential speed) of the transfer roller 7 is also the sheet-like shape. However, since the conveyance speed of the sheet-like base material 11 and the rotation speed (circumferential speed) of the transfer roller 7 coincide with each other in synchronization with each other. If present, the conveyance speed of the sheet-like base material 11 and the rotation speed (circumferential speed) of the transfer roller 7 may change (acceleration or deceleration).

  The transfer pattern 27 is formed on a part of the outer peripheral surface of the transfer roller 7 having a cylindrical side surface. The transfer pattern 27 is formed intermittently in the circumferential direction of the circle. For example, when the cylindrical transfer roller 7 on which the transfer pattern 27 is formed is viewed from the extending direction of the central axis, as shown in FIG. 1 and the like, the transfer pattern 27 is only in the range where the central angle is about 45 °. The transfer pattern 27 is not formed in the remaining 315 ° range.

  In addition, the formation site of the transfer pattern 27 and the non-formation site of the transfer pattern 27 may be provided in a pattern other than the above-described pattern. For example, when the transfer roller 7 is viewed from the extending direction of the central axis, the transfer pattern 27 is formed only in the range where the central angle is about 180 °, and in the remaining 180 °, the transfer pattern 27 is formed. The transfer pattern 27 may be formed only in a central angle range of about 315 °, and the transfer pattern 27 may be formed in the remaining 45 ° range. The configuration may not be.

  Further, an angle at which the sheet-like substrate 11 conveyed by the substrate conveying unit 3 is wound (the sheet-like substrate 11 when the transfer roller 7 is viewed from the extending direction of the central axis is wound). It is desirable that the angle of the central angle of the part) is smaller than the angle of the central angle of the part where the transfer pattern 27 is not formed.

  The adjustment unit (position adjustment unit) 9 transfers the sheet-like substrate 11 conveyed by the substrate conveyance unit 3 and the transfer object 25 applied by the transfer object application unit 5 to the transfer roller 7 (transfer pattern). 27) (see FIGS. 3 and 5).

  The adjustment unit 9 also moves the circumferential direction of the transfer roller 7 (the conveyance direction of the sheet-like substrate 11) when the transfer target 25 and the sheet-like substrate 11 are separated from the transfer roller 7 (transfer pattern 27). The rotational direction of the transfer roller 7), and the relative position of the transfer object 25 with respect to the transfer pattern 27 is adjusted.

  When transferring to the transfer object 25, the adjustment unit 9 separates the sheet-like base material 11 and the transfer object 25 from the transfer pattern 27, or the transfer object 25 and the sheet-like object with respect to the transfer pattern 27. The position of the base material 11 is not adjusted.

  As shown in FIG. 4, the adjustment unit 9 includes an auxiliary roller 29 around which the sheet-like base material 11 transported by the base material transport unit 3 is wound.

  Then, the auxiliary roller 29 is moved and positioned with respect to the transfer roller 7 to the first position (winding position; see FIG. 4), whereby the sheet-like base material 11 transported by the base material transport unit 3 and The transfer object 25 coated by the transfer object coating unit 5 is configured to be wound around the transfer roller 7 (transfer pattern 27).

  Further, the auxiliary roller 29 is moved and positioned with respect to the transfer roller 7 to the second position (non-wrapping position; see FIG. 5), and thereby the sheet-like base material 11 transported by the base material transport unit 3 and The transfer object 25 coated by the transfer object coating unit 5 is configured to be separated from the transfer roller 7 (transfer pattern 27).

  More specifically, the feeding roll installation unit 15 includes a feeding roll installation body 31, and the winding roll installation unit 19 includes a winding roll installation body 33.

  The feeding roll installation body 31 is coupled to a rotation output shaft of an actuator (feeding roll installation body actuator) such as a servo motor (not shown) via a torque limiter (not shown). A brake is mounted on the actuator for the feeding roll installation body.

  In a state where the brake of the actuator for the feeding roll installation body is on, the feeding roll installation body 31 is locked and cannot rotate, and the feeding roll installed on the feeding roll installation body 31 13 also cannot be rotated.

  However, even when the brake is on, if a rotational moment larger than a predetermined value is applied to the feeding roll 13 installed in the feeding roll installation body 31, slippage occurs in the torque limiter, and the feeding roll installation body. 31 and the delivery roll 13 installed in this delivery roll installation body 31 rotate.

  The take-up roll installation body 33 is coupled to a rotation output shaft of an actuator (take-up roll installation body actuator) such as a servo motor (not shown). The actuator for the winding roll installation body is also equipped with a brake.

  When the brake of the take-up roll installation body actuator is on, the take-up roll installation body 33 is locked and cannot rotate, and is installed on the take-up roll installation body 33. The take-up roll 17 that is present cannot be rotated.

  Here, the feeding roll 13 is installed in the feeding roll installation unit 15, the winding roll 17 is installed in the winding roll installation unit 19, and a part of the sheet-like base material 11 is further provided from the feeding roll 13. Is drawn out, and the leading end portion (longitudinal end portion away from the feeding roll 13) of the sheet-like base material 11 being fed out is taken up by the winding roll 17 as a preparation state. To do.

  In this preparatory state, when the brake of the take-up roll installation body actuator is turned on and the take-up roll installation body actuator is rotationally driven in the direction of winding up the sheet-like base material 11, A sheet-like base material 11 stretched with a predetermined tension between the roll 13 and the take-up roll 17 is conveyed from the feed roll 13 to the take-up roll 17.

  Further, in the above-mentioned preparation state, when the sheet-like base material 11 is loosened between the feeding roll 13 and the winding roll 17, the brake of the winding roll installation body actuator is turned on, and the feeding roll When the installation body actuator is rotationally driven in the reverse rotation direction (direction in which the sheet-like base material 11 is taken up by the feeding roll 13), the sheet-like base material that has been loosened between the feeding roll 13 and the take-up roll 17. 11 is stretched with a predetermined tension.

  In addition, the transfer device 1 is provided with a transfer object curing device (for example, an ultraviolet ray generator) 35, the sheet-like base material 11 is wound around the transfer roller 7, and the transfer object 25 is transferred. When closely contacting the pattern 27, the ultraviolet ray generator 35 irradiates the ultraviolet curable resin with ultraviolet rays to cure the ultraviolet curable resin.

  As shown in FIG. 1, the adjustment unit 9 includes a transfer object position detection sensor 37 and a transfer roller rotation angle detection sensor 39. The transferred object position detection sensor 37 is configured to detect the position of the transferred object 25 coated by the transferred object coating unit 5 (the position of the transferred object 25 on the sheet-like substrate 11 conveyed by the substrate conveying unit 3). ) Is detected, for example, by detecting the edge of the transfer object 25.

  Further, a mark is previously placed on a portion where the transfer target 25 of the sheet-like base material 11 is not present (a portion that is not molded), and a screen is placed at a predetermined position on the sheet-like base material 11 based on the mark. The transferred object 25 may be provided by printing or the like. In this case, the transferred object position detection sensor 37 detects the mark.

  Under the control of the control unit 45 configured to include the CPU 41 and the memory 43, the transfer roller according to the detection result of the transfer object position detection sensor 37 and the detection result of the transfer roller rotation angle detection sensor 39. 7 is configured to adjust the position of the transferred object 25 with respect to the seventh transfer pattern 27.

  The timing may be adjusted in advance and the conditions may be stored in the memory 43 of the control unit 45 so that the position of the transfer object 25 with respect to the transfer pattern 27 of the transfer roller 7 may be adjusted.

  Further, in the above description, the adjustment of the position of the transfer object 25 with respect to the transfer pattern 27 by the adjusting unit 9 stops the transfer of the sheet-like substrate 11 by the substrate transfer unit 3 and rotates the transfer roller 7. However, the rotation may be performed by stopping the rotation of the transfer roller 7 and transporting the sheet-like base material 11 by the base material transport unit 3. Alternatively, it may be configured such that the relative speed between the transport speed of the sheet-like base material 11 and the peripheral speed of the transfer roller 7 in the base material transport section 3 is changed.

  Here, the operation of the transfer device 1 operating under the control of the control unit 45 will be described.

  First, in the preparation state, the auxiliary roller 29 is separated from the transfer roller 7 (see FIGS. 5 and 3A), and the conveyance of the sheet-like base material 11 by the base material conveyance unit 3 is stopped. Sometimes, the transferred object 25 is provided on the sheet-like substrate 11 by the transferred object coating unit 5.

  Subsequently, the transfer roller 7 is appropriately rotated to align the rotation position of the transfer roller 7 with respect to the transfer object 25 (the position of the transfer pattern 27) (see FIGS. 3B and 3C).

  Subsequently, the auxiliary roller 29 is brought close to the transfer roller 7 and the sheet-like base material 11 is wound around the transfer roller 7 (see FIGS. 4 and 2A). At this time, the winding roll 17 does not rotate, and the sheet-like base material 11 is fed out only from the feeding roll 13. Further, a portion of the sheet-like substrate 11 where the transfer target 25 is not provided is wound around and contacted with a portion of the transfer roller 7 where the transfer pattern 27 is not provided.

  Subsequently, the transfer roller 7 is rotated while the sheet-like substrate 11 is conveyed by the substrate conveyance unit 3, and the form of the transfer pattern 27 is transferred to the transfer object 25 (see FIG. 2B).

  Subsequently, the transfer is completed, and the portion of the sheet-like substrate 11 where the transfer target 25 is not provided is wound around the transfer roller 7 where the transfer pattern 27 is not provided. 2 (see FIG. 2C), the auxiliary roller 29 is separated from the transfer roller 7 (see FIG. 5 and FIG. 3A), and the sheet-like base material 11 by the base material transport unit 3 is prepared in the above preparation state. And the operation of providing the transfer object 25 on the sheet-like base material 11 by the transfer object coating unit 5 is repeated.

  According to the transfer apparatus 1, the sheet-like base material 11 transported by the base material transport unit 3 and the material to be transferred 25 coated by the material transfer material coating unit 5 are transferred from the transfer pattern 27 by the adjusting unit 9. While being temporarily separated, when the transfer object 25 and the sheet-like substrate 11 are separated from the transfer pattern 27, the transfer object 25 and the sheet-like substrate with respect to the transfer pattern 27 in the circumferential direction of the transfer roller 7. 11 is adjusted, even if the transfer object 25 is provided on the sheet-like substrate 11 by a method in which it is difficult to change the application timing such as screen printing, the application of the transfer object 25 is performed. The application timing can be easily changed without causing damage to the transfer pattern 27 or the like between the position and the transfer pattern 27. And it becomes easy to apply to the intermittent application to the existing transfer device, and the fine uneven shape formed on the sheet-like substrate 11 by transfer without changing the diameter of the transfer roller 7. The period length can be changed.

  In addition, as in the case described in Patent Document 1 instead of screen printing, a transfer object is provided on a sheet-like substrate using a normal intermittent coating apparatus, and a part of a transfer roller having a large diameter When the transfer pattern is formed only in a small area, the empty space in the sheet-like base material (the portion where the transferred object that has been transferred does not exist) increases.

  However, according to the transfer device 1, the relative position of the transfer pattern 27 with respect to the sheet-like base material 11 can be changed by the adjusting unit 9, so that transfer is performed in the conveyance direction of the sheet-like base material 11. Further, the interval between the transfer objects 25 can be made smaller than the length of the portion where the transfer pattern 27 is not provided in the circumferential direction of the transfer roller 7, and the empty space in the sheet-like substrate 11 can be reduced. .

  Further, as shown in FIG. 8, the value of the interval p1 and the value of the interval p2 between the transfer objects 25 adjacent to each other can be made different (p1 <p2). For example, in order to obtain the interval p1, the rotational speed of the transfer roller 7 is increased during non-molding (when the transfer pattern 27 is not transferred to the transfer target 25), and the value is larger than the interval p1. In order to obtain the interval p2, the rotational speed of the transfer roller 7 may be reduced during non-molding.

  When the product (or semi-finished product) 49 obtained by cutting the sheet-like base material 11 at the intermediate portion of the interval p2 with the cutting line Ct is handled by conveyance or the like, the part 51 is the product (or semi-finished product). There are 29 grab allowances.

  Further, according to the transfer device 1, the adjustment unit 9 includes the auxiliary roller 29 around which the sheet-like base material 11 conveyed by the base material conveyance unit 3 is wound. 1 to be transferred (positioning position; refer to FIG. 4), thereby transferring the sheet-like substrate 11 conveyed by the substrate conveying unit 3 and the transferred object coated by the transferred object applying unit 5. 25 is wound around the transfer pattern 27 of the transfer roller 7, and the auxiliary roller 29 is moved to the second position (non-wrapping position; see FIG. 5) to be transported by the substrate transport unit 3. Since the transfer object 25 applied by the sheet-like base material 11 and the transfer object application unit 5 is separated from the transfer pattern 27 of the transfer roller 7, the existing transfer roller 7 is changed. It is conveyed by the substrate conveyance unit 3 without adding The sheet-like base material 11 and the object to be transferred 25 applied by the object-to-be-transferred article coating unit 5 can be temporarily separated from the transfer pattern 27 of the transfer roller 7. The relative positions of the transfer object 25 and the sheet-like substrate 11 with respect to the transfer pattern 27 can be adjusted in the circumferential direction of the transfer roller 7 without causing rubbing or the like.

  Further, according to the transfer device 1, the position of the transfer object 25 relative to the transfer pattern 27 of the transfer roller 7 is determined according to the detection result of the transfer object position detection sensor 37 and the detection result of the transfer roller rotation angle detection sensor 39. Since it is configured to adjust, the position of the transfer object 25 with respect to the transfer pattern 27 of the transfer roller 7 can be adjusted accurately.

[Second Embodiment]
The transfer device 1a according to the second embodiment of the present invention is different from the transfer device 1 according to the first embodiment of the present invention in that the sheet-like substrate 11 is separated from the transfer roller 7 of the adjustment unit 9a. This point is configured in substantially the same manner as the transfer device 1 and operates in substantially the same manner.

  The adjustment unit 9a of the transfer device 1a according to the second embodiment of the present invention is configured to include a separating member 47. As shown in FIG. 6A, the separating member 47 is configured so that, for example, the circumferential direction of the transfer roller 7 is equally distributed, and the end portion in the width direction of the outer periphery of the transfer roller 7 (the height direction of the cylinder). (Both ends in the left and right direction in FIG. 6B and FIG. 7B) are provided on the transfer roller 7, projecting positions projecting radially from the outer peripheral surface of the transfer roller 7 (see FIG. 7), and the transfer It is movable between the retracted position (see FIG. 6) retracted to the outer peripheral surface of the roller 7.

  Then, the separation member 47 is moved and positioned with respect to the transfer roller 7 to the retracted position (winding position), so that the sheet-like base material 11 and the transfer object coating part transported by the base material transport part 3 The transfer object 25 coated in 5 is wound around the transfer pattern 27 of the transfer roller 7.

  In addition, the sheet-like substrate 11 conveyed by the substrate conveyance unit 3 is moved and positioned by moving the separation member 47 to the protruding position while keeping the sheet-like substrate 11 in contact with the tip of the separation member 47. The transfer object 25 coated by the transfer object coating unit 5 is separated from the transfer pattern 27 of the transfer roller 7.

  The separating member 47 performs the above-described operation by compressed air supplied to the transfer roller 7 via the rotary coupler. The separating member 47 is preferably made of a material such as a fluororesin having a small friction coefficient. In addition, the structure which coated materials, such as a fluororesin, may be sufficient. Further, in FIG. 7A, the protruding amount of the separating member 47 is drawn large. However, since it is sufficient that the substrate 11 can be separated from the transfer roller 7, the separating member is actually about 1 millimeter to several millimeters. What is necessary is just to make 47 protrude.

  In the case of adjusting the rotation position of the transfer roller 7 with respect to the sheet-like base material 11 by the adjusting unit 9a, for example, the transfer of the sheet-like base material 11 is stopped and the transfer roller 7 is rotated, and the sheet-like base material 11 is turned. Slip is generated between the base material 11 and the separating member 47.

  Similar to the adjustment in the adjustment unit 9, the adjustment unit 9 a adjusts the position of the transferred object 25 with respect to the transfer pattern 27, but the rotation of the transfer roller 7 is stopped and the sheet shape in the base material conveyance unit 3. It is performed by transporting the base material 11, or by changing the relative speed between the transport speed of the sheet-like base material 11 and the peripheral speed of the transfer roller 7 in the base material transport unit 3. It may be.

  According to the transfer device 1 a, the adjustment unit 9 includes the separation member 47 that is movable between a protruding position where the adjusting unit 9 protrudes from the outer peripheral surface of the transfer roller 7 and a retracted position where the adjusting unit 9 retracts to the outer peripheral surface of the transfer roller 7. The separation member 47 is moved and positioned to the retracted position (winding position), so that the sheet-like substrate 11 conveyed by the substrate conveying unit 3 and the substrate coated by the transfer object coating unit 5 are used. The transfer material 25 is wound around the transfer pattern 27 of the transfer roller 7, and the separation member 47 is moved and positioned at the protruding position, whereby the sheet-like substrate 11 and the transfer object are conveyed by the substrate conveyance unit 3. Since the transfer object 25 coated by the coating unit 5 is separated from the transfer pattern 27 of the transfer roller 7, the sheet-like substrate 11 and the transfer target transferred by the substrate transfer unit 3 are configured. The transfer object 25 coated by the coating unit 5 is wrapped around the transfer pattern 27 of the transfer roller 7 and other parts of the transfer roller 7 without the auxiliary roller 29 (although the transfer pattern 27 is not formed). It can be temporarily separated from the portion where the sheet-like base material 11 is wound at the position.

  Further, by replacing the transfer roll 7 in an existing apparatus, the transfer apparatus 1a can be obtained, and the remodeling cost can be reduced.

  In addition, you may grasp | ascertain what was mentioned above as invention of the transfer method. That is, in a transfer method for transferring a transfer pattern formed on a transfer roller to a transfer object on a sheet-like substrate conveyed by roll-to-roll, the transfer object and the sheet-like substrate are As an invention of a transfer method having an adjusting step of adjusting the position of the transfer object and the sheet-like substrate with respect to the transfer pattern in the circumferential direction of the transfer roller when separated from the transfer pattern of the transfer roller May be.

  Further, the above-described transfer device 1 or 1a is formed by a roll-to-roll, a long sheet-like base material, for example, a base material transport unit that transports the base material at a constant speed, and a sheet transported by the base material transport unit A transfer object coating portion for applying an uncured transfer object in a thin film shape on one surface in the thickness direction of the substrate, and a transfer pattern formed on a part of the outer periphery. The sheet-like base material transported by the material transport unit is wound, and the transfer pattern is transferred to the transfer object coated by the transfer object coating unit by rotating at a constant speed, for example. The sheet-like substrate is wound around a transfer pattern non-formation portion where the transfer pattern of the transfer roller is not formed, and the sheet-like material is conveyed by the substrate conveyance unit. Stop the conveyance of the substrate and the rotation of the transfer roller The may be grasped as a transfer device configured to perform a coating of the object to be transferred on the transfer target coated portion.

  Further, the transfer device 1, 1a described above is uncured on the base material transport unit that transports the sheet-like base material by roll-to-roll, and the sheet-like base material that is transported by the base material transport unit. A transfer object coating portion for applying the transfer object, and a transfer pattern is formed on the outer periphery, and the sheet-like substrate conveyed by the substrate conveyance unit is wound around, for example, at a constant speed. By rotating, a transfer roller that transfers the transfer pattern to the transfer object applied by the transfer object application portion, and when the transfer pattern is not transferred to the transfer object (for example, the sheet When the sheet-like base material is wound around a transfer pattern non-forming portion of the transfer roller where the transfer pattern is not formed, or when the sheet-like base material is separated from the transfer roller), Conveying speed of sheet-like substrate It may be understood as a transfer apparatus having an adjustment unit for adjusting the position of the object to be transferred to said transfer pattern by changing the relative speed between the peripheral speed of the transfer roller.

DESCRIPTION OF SYMBOLS 1,1a Transfer apparatus 3 Base material conveyance part 5 Transfer object coating part 7 Transfer roller 9 Adjustment part 11 Sheet-like base material 25 Transfer object 27 Transfer pattern 29 Auxiliary roller 37 Transfer object position detection sensor 39 Transfer roller rotation Angle detection sensor 47 Pull-off member

Claims (8)

A base material transport unit for transporting a sheet-shaped base material by roll-to-roll;
A transfer object application unit that applies an uncured transfer object to a sheet-like substrate conveyed by the substrate conveyance unit;
A transfer pattern is formed on an outer periphery, and the sheet-like base material transported by the base material transport unit is wound around and rotated to rotate, so that the transfer target coating portion is coated A transfer roller for transferring the transfer pattern to an object;
The sheet-like base material transported by the base material transport unit and the transfer target material coated by the transfer target material coating unit are separated from the transfer pattern of the transfer roller, and the transfer target material and An adjusting unit that adjusts the position of the transfer object with respect to the transfer pattern in the circumferential direction of the transfer roller when the sheet-like base material is separated from the transfer pattern;
A transfer device comprising: The transfer device according to claim 1,
The adjustment of the position of the transfer object with respect to the transfer pattern by the adjustment unit is performed by rotating the transfer roller while stopping the conveyance of the sheet-like substrate in the substrate conveyance unit, Alternatively, the rotation of the transfer roller is stopped and the sheet-like substrate is conveyed by the substrate conveyance unit, or the sheet-like substrate is conveyed by the substrate conveyance unit The transfer apparatus is configured to change the relative speed between the transfer speed and the peripheral speed of the transfer roller. In the transfer device according to claim 1 or 2,
The adjusting unit includes an auxiliary roller around which a sheet-like substrate conveyed by the substrate conveying unit is wound,
By moving and positioning the auxiliary roller to the first position, the sheet-like base material transported by the base material transport unit and the transfer target coated by the transfer target coating unit, The sheet-like base material and the transfer object coating portion conveyed by the base material conveyance unit by being wound around the transfer pattern of the transfer roller and moving and positioning the auxiliary roller to the second position A transfer apparatus configured to separate the transfer object coated in step 1 from the transfer pattern of the transfer roller. In the transfer device according to claim 1 or 2,
The adjustment unit is configured to include a separation member that is movable between a protruding position protruding from the outer peripheral surface of the transfer roller and a retracted position retracted to the outer peripheral surface of the transfer roller.
By moving and positioning the separating member to the retracted position, the sheet-like base material transported by the base material transport unit and the transferred material coated by the transferred material coating unit are transferred to the transfer material. It is wound around the transfer pattern of a roller, and the separation member is moved and positioned at the protruding position, whereby the sheet-like base material transported by the base material transport unit and the transfer object coating unit are coated. A transfer apparatus configured to separate the processed object to be transferred from the transfer pattern of the transfer roller. In the transfer device according to any one of claims 1 to 4,
The adjustment unit includes a transfer object position detection sensor that detects a position of the transfer object applied by the transfer object application unit, and a transfer roller rotation angle detection sensor that detects a rotation angle of the transfer roller. Is configured with
The position of the transfer object with respect to the transfer pattern of the transfer roller is adjusted according to the detection result of the transfer object position detection sensor and the detection result of the transfer roller rotation angle detection sensor. A transfer device characterized by. In a transfer method for transferring a transfer pattern formed on a transfer roller to a transfer material on a sheet-like substrate conveyed by roll-to-roll,
Positions of the object to be transferred and the sheet-like substrate with respect to the transfer pattern in the circumferential direction of the transfer roller when the object to be transferred and the sheet-like substrate are separated from the transfer pattern of the transfer roller A transfer method characterized by comprising an adjusting step for adjusting. A base material transport unit for transporting a sheet-shaped base material by roll-to-roll;
A transfer object application unit that applies an uncured transfer object to the sheet-like substrate conveyed by the substrate conveyance unit;
A transfer pattern is formed on an outer periphery, and the sheet-like base material transported by the base material transport unit is wound around and rotated to rotate, so that the transfer target coating portion is coated A transfer roller for transferring the transfer pattern to an object;
The sheet-like substrate is wound around a transfer pattern non-formation portion on which the transfer pattern of the transfer roller is not formed. A transfer apparatus configured to stop conveyance and rotation of the transfer roller, and to apply a pre-transfer object in the transfer object application unit. A base material transport unit for transporting a sheet-shaped base material by roll-to-roll;
A transfer object application unit that applies an uncured transfer object to the sheet-like substrate conveyed by the substrate conveyance unit;
A transfer pattern is formed on an outer periphery, and the sheet-like base material transported by the base material transport unit is wound around and rotated to rotate, so that the transfer target coating portion is coated A transfer roller for transferring the transfer pattern to an object;
When the transfer pattern is not transferred to the transfer object, the position of the transfer object with respect to the transfer pattern is adjusted by changing the relative speed between the conveyance speed of the sheet-like substrate and the peripheral speed of the transfer roller. An adjustment unit to
A transfer device comprising:

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