JP2017170546A - Can body assembly device and can body assembly method - Google Patents

Can body assembly device and can body assembly method Download PDF

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JP2017170546A
JP2017170546A JP2016057543A JP2016057543A JP2017170546A JP 2017170546 A JP2017170546 A JP 2017170546A JP 2016057543 A JP2016057543 A JP 2016057543A JP 2016057543 A JP2016057543 A JP 2016057543A JP 2017170546 A JP2017170546 A JP 2017170546A
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cylindrical body
plate
bottom plate
plate member
pressing
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JP6576863B2 (en
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安福 哲彌
Tetsuya Yasufuku
哲彌 安福
智之 泉
Tomoyuki Izumi
智之 泉
大祐 小出
Daisuke Koide
大祐 小出
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Daihen Corp
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Daihen Corp
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Abstract

PROBLEM TO BE SOLVED: To solve the problem of being so far difficult to enhance productivity of a can body, since an operator conventionally executes a manufacturing process of the can body of pressing a circular bottom plate member in a cylindrical body.SOLUTION: Manpower-saving of a manufacturing process of a can body becomes possible by using a can body assembly device A having cylindrical body deformation means 151A, 151B, 152A, 152B for deforming a cross-sectional shape of a cylindrical body 201 by pressing a side surface of the cylindrical body 201 from the mutually opposed two directions, plate-like member insertion means 14 for locking the peripheral edge of a plate-like member 202 on an inside surface of the cylindrical body 201 by changing an attitude of the plate-like member 202 in the direction for reducing an inclination angle of a plate surface, after being inserted into a hollow part from the opening end of the cylindrical body 201 by holding the plate-like member 202 having the same shape as a cross-sectional shape of the cylindrical body 201 in a first attitude of inclining a plate surface of the plate-like member 202 and plate-like member moving means 16 for moving the plate-like member 202 locked on an inside surface of the cylindrical body 201 to a predetermined position on the opening end side of the cylindrical body 201.SELECTED DRAWING: Figure 2

Description

本発明は、円筒形の容器の製造工程で用いられる缶体組立装置及び缶体組立方法に関するものである。   The present invention relates to a can body assembling apparatus and a can body assembling method used in a manufacturing process of a cylindrical container.

変圧器などに用いられる円筒形の容器は大型容器であるため、その容器の元になる缶体の製作は、一般に、缶体を側面の部分と底面の部分に分けて行われる。缶体の製作工程は、例えば、側面の部分に対応する部品である筒体と底面の部分に対応する部品である底板部材とをそれぞれ製作する第1の工程と、第1の工程で製作した筒体の開口端に底板部材を溶接などで接合する第2の工程とで構成されている。   Since a cylindrical container used for a transformer or the like is a large container, the can body that is the base of the container is generally manufactured by dividing the can body into a side portion and a bottom portion. The manufacturing process of the can body is manufactured by, for example, a first process and a first process for manufacturing a cylindrical body that is a part corresponding to the side part and a bottom plate member that is a part corresponding to the bottom part, respectively. And a second step of joining the bottom plate member to the opening end of the cylindrical body by welding or the like.

そして、第1の工程における筒体の製作では、例えば、シート状の鋼板をプレス装置等で筒状に成形した後、両端の継ぎ目をアーク溶接などで溶接して筒体が製作される。また、第1の工程における底板部材の製作では、例えば、シート状の鋼板を金型で円形に打ち抜いた後、絞り加工により所定の形状(例えば、周縁部に垂直の折り返し部を設けた底の浅い盆の形状など)に成形して底板部材が製作される。   In the production of the cylindrical body in the first step, for example, after forming a sheet-shaped steel plate into a cylindrical shape with a press device or the like, the joints at both ends are welded by arc welding or the like to produce the cylindrical body. In the production of the bottom plate member in the first step, for example, a sheet-shaped steel plate is punched into a circle with a mold and then drawn into a predetermined shape (for example, a bottom provided with a folded portion perpendicular to the peripheral portion). The bottom plate member is manufactured by forming into a shallow basin shape.

また、第2の工程では、筒体の中空部の所定の位置に底板部材を圧入した後、底板部材の周縁を缶体の内側面に溶接などで溶接して円筒形の缶体が製作される。筒体の開口端に圧入した底板部材の溶接処理では、例えば、特許文献1に示されるように、溶接ロボットを用いて底板部材の円周部と筒体の開口端の溶接が行われる。   In the second step, after the bottom plate member is press-fitted into a predetermined position of the hollow portion of the cylindrical body, the peripheral edge of the bottom plate member is welded to the inner side surface of the can body by welding or the like to produce a cylindrical can body. The In the welding process of the bottom plate member press-fitted into the open end of the cylindrical body, for example, as shown in Patent Document 1, the circumferential portion of the bottom plate member and the open end of the cylindrical body are welded using a welding robot.

特開2003−33872号公報JP 2003-33872 A

溶接ロボットを用いて底板部材の円周部と筒体の開口端の溶接を行う場合、溶接箇所(底板部材の円周部と筒体の開口端との継ぎ目)に生じる隙間(以下、「ギャップ」という。)は、可及的に密着状態(隙間ゼロの状態)であることが望ましい。   When welding the circumferential part of the bottom plate member and the opening end of the cylindrical body using a welding robot, a gap (hereinafter referred to as “gap”) generated at the welding location (the joint between the circumferential part of the bottom plate member and the opening end of the cylindrical body). ") Is preferably in a close contact state (a state in which there is no gap) as much as possible.

しかしながら、筒体は、シート状の鋼板を筒状に成形した後、両端の継ぎ目を溶接して製作されるので、筒体の断面形状を真円の形状に成形することは困難である。その一方、底板部材は、シート状の鋼板を金型で円形に打ち抜いた後、絞り加工で所定の形状に成形して製作されるので、底板部材の形状を筒体の断面形状よりも高い精度で真円に近い形状にすることができる。   However, since the cylindrical body is manufactured by forming a sheet steel plate into a cylindrical shape and then welding seams at both ends, it is difficult to form the cross-sectional shape of the cylindrical body into a perfect circle shape. On the other hand, the bottom plate member is manufactured by punching a sheet-shaped steel plate into a circular shape with a die and then forming it into a predetermined shape by drawing, so that the shape of the bottom plate member is higher than the cross-sectional shape of the cylindrical body. The shape can be close to a perfect circle.

このため、溶接工程におけるワーク(底板部材を筒体に取り付けた被加工体)の製作は、ギャップを可及的に小さくするために、筒体に底板部材を圧入する方法が採られている。断面円形の筒体の内径と円形の底板部材の外径とが略同一の寸法になっているので、従来は、作業者の手作業により底板部材の筒体への圧入作業が行われているのが実情である。   For this reason, a method of press-fitting the bottom plate member into the cylinder is employed in the production of the workpiece (workpiece with the bottom plate member attached to the cylinder) in the welding process in order to make the gap as small as possible. Since the inner diameter of the cylindrical body having a circular cross section and the outer diameter of the circular bottom plate member have substantially the same dimensions, conventionally, the work of press-fitting the bottom plate member into the cylinder is performed manually by the operator. Is the actual situation.

産業用ロボットを用いて底板部材の筒体への圧入作業ができれば、缶体の製作工程の無人化を図ることができ、作業効率の向上や製造コストの低減に寄与するが、従来、産業用ロボットを用いて底板部材の筒体への圧入作業をする方法は提案されておらず、実用化もされていない。   If you can press-fit the bottom plate member into the cylinder using an industrial robot, it will be possible to unmanned the manufacturing process of the can body, which will improve work efficiency and reduce manufacturing costs. A method for press-fitting the bottom plate member into the cylinder using a robot has not been proposed and has not been put to practical use.

本発明は、上記の課題に鑑みてなされたものであり、缶体の製作工程における無人化を図ることができる缶体組立装置及び缶体組立方法を提供することを目的とする。   This invention is made | formed in view of said subject, and it aims at providing the can body assembly apparatus and can body assembly method which can achieve unmanned in the manufacturing process of a can body.

本発明に係る缶体組立装置は、一方端又は両端が開口した筒体の側面を相対向する2つの方向から押圧して、前記筒体の断面形状を変形する筒体変形手段と、前記筒体の断面形状と同一の形状を有する板状部材を、当該板状部材の板面を傾斜させた第1の姿勢に保持して前記筒体の開口端から中空部に挿入した後、前記板状部材の姿勢を前記板面の傾斜角が小さくなる方向に変化させて、前記板状部材の周縁を前記筒体の内側面に係止させる板状部材挿入手段と、前記筒体の内側面に係止させた板状部材を前記筒体の開口端側の所定の位置に移動させる板状部材移動手段とを備える、缶体組立装置である。   The can assembly apparatus according to the present invention includes a cylindrical body deforming unit that deforms a cross-sectional shape of the cylindrical body by pressing a side surface of the cylindrical body that is open at one end or both ends from two opposite directions, and the cylinder A plate-like member having the same shape as the cross-sectional shape of the body is held in a first posture in which the plate surface of the plate-like member is inclined and inserted into the hollow portion from the open end of the cylindrical body, and then the plate A plate-like member inserting means for changing the posture of the plate-like member in a direction in which the inclination angle of the plate surface is reduced, and locking the peripheral edge of the plate-like member to the inner side surface of the cylindrical body, and the inner side surface of the cylindrical body It is a can assembly apparatus provided with the plate-shaped member moving means which moves the plate-shaped member latched to to the predetermined position by the side of the opening end of the said cylinder.

本発明に係る缶体組立装置によれば、筒体の断面形状を変形させ、板状部材の姿勢を板面が傾斜させた姿勢にして筒体の開口端から中空部に挿入した後、板状部材の姿勢を変化させて板状部材を筒体の中空部に係止させて筒体の所定の位置に移動させるので、筒体の中空部の所定の位置に板状部材を圧入して缶体を組み立てる作業を自動化することができる。これにより、板状部材が圧入された缶体を組み立てる組立工程の省人化を図ることができる。   According to the can assembly apparatus according to the present invention, the cross-sectional shape of the cylinder is deformed, and the plate-like member is inserted into the hollow portion from the opening end of the cylinder in a posture in which the plate surface is inclined. The posture of the cylindrical member is changed so that the plate-like member is locked to the hollow portion of the cylindrical body and moved to a predetermined position of the cylindrical body. Therefore, the plate-like member is press-fitted into the predetermined position of the hollow portion of the cylindrical body. The operation of assembling the can body can be automated. Thereby, labor saving of the assembly process which assembles the can in which the plate-shaped member was press-fitted can be achieved.

上記の缶体組立装置において、前記筒体変形手段は、前記2つの方向の前記筒体よりも外側の位置に、前記筒体の中心軸に向かう方向に進退可能に設けられた一対の第1の押圧手段と、前記2つの方向に対して直交する2つの方向の前記筒体よりも外側の位置に、前記筒体の中心軸に向かう方向に進退可能に設けられた一対の第2の押圧手段と、前記2つの方向の軸を短軸とし、前記2つの方向に対して直交する2つの方向の軸を長軸とする楕円形を演算する演算手段と、前記一対の第1の押圧手段が前記筒体の側面に当接する位置を前記演算手段が算出した楕円形の短軸の両端位置に制御する第1の制御手段と、前記一対の第2の押圧手段が前記筒体の側面に当接する位置を前記演算手段が算出した楕円形の長軸の両端位置に制御する第2の制御手段と、を含む構成にするとよい。   In the can assembly apparatus described above, the cylindrical body deforming means is a pair of first units provided at positions outside the cylindrical body in the two directions so as to be able to advance and retreat in a direction toward the central axis of the cylindrical body. And a pair of second presses provided at positions outside the cylinder in two directions orthogonal to the two directions so as to be able to advance and retreat in a direction toward the central axis of the cylinder. Means, a computing means for computing an ellipse having the minor axis as the axis of the two directions and the major axis of the two directions orthogonal to the two directions, and the pair of first pressing means And a pair of second pressing means on the side surface of the cylindrical body. A second position for controlling the abutting position to both end positions of the elliptical long axis calculated by the computing means. Better to configuration including a control means.

上記の缶体組立装置によれば、楕円形の短軸と長軸の寸法を演算し、円筒体の側面を対向する2つの方向から押圧する第1の押圧手段の押圧位置を楕円形の短軸の両端位置に制御し、第1の押圧手段に対して直交する方向から円筒体の側面を押圧する第2の押圧手段の押圧位置を楕円形の長軸の両端位置に制御するので、円筒体の断面形状を精度よく楕円形に変形させることができる。これにより、断面形状を楕円形に変形した筒体に開口端側から板状部材を容易に挿入することができる。   According to the can assembly apparatus described above, the dimensions of the elliptical short axis and the long axis are calculated, and the pressing position of the first pressing means for pressing the side surfaces of the cylindrical body from the two opposing directions is set to the elliptical short axis. Since the pressing position of the second pressing means for controlling the both end positions of the shaft and pressing the side surface of the cylindrical body from the direction orthogonal to the first pressing means is controlled to the both end positions of the elliptical long axis, the cylinder The cross-sectional shape of the body can be deformed into an ellipse with high accuracy. Thereby, a plate-shaped member can be easily inserted from the opening end side into the cylindrical body whose cross-sectional shape is deformed into an elliptical shape.

また、上記の缶体組立装置において、前記板状部材移動手段は、前記筒体の中空部に係止された板状部材に当接する当接手段と、前記板状部材に当接した当接手段を前記筒体の開口端側に移動させる第3の制御手段と、前記所定の位置に配置され、前記当接手段による前記板状部材の移動を規制する移動規制手段と、を含む構成にするとよい。   Further, in the above can assembly apparatus, the plate-like member moving means includes an abutment means that abuts on the plate-like member that is locked to the hollow portion of the cylindrical body, and an abutment that abuts on the plate-like member. A third control means for moving the means to the opening end side of the cylindrical body, and a movement restricting means that is disposed at the predetermined position and restricts the movement of the plate member by the contact means. Good.

上記の缶体組立装置によれば、板状部材を筒体の中空部に係止させた後、筒体の中空部の所定の位置に移動規制手段を配置し、当接部材で板状部材を開口端側に移動規制手段側で移動が規制される位置まで移動させるので、板状部材を筒体の所定の位置に圧入した缶体を精度よく組み立てることができる。   According to the above can assembly apparatus, after the plate-like member is locked to the hollow portion of the cylindrical body, the movement restricting means is disposed at a predetermined position of the hollow portion of the cylindrical body, and the plate-like member is formed by the contact member. Is moved to the opening end side to a position where the movement is restricted on the movement restricting means side, so that a can body in which the plate-like member is press-fitted into a predetermined position of the cylindrical body can be assembled with high accuracy.

また、上記の缶体組立装置において、前記所定の位置は、前記筒体の開口端であり、前記板状部材は、前記筒体の開口端を封じる底板部材であり、前記移動規制手段は、前記板状部材挿入手段が前記板状部材を前記筒体に挿入した後、前記筒体の開口端に載置される押え部材であるとよい。   In the above can assembly apparatus, the predetermined position is an opening end of the cylindrical body, the plate-shaped member is a bottom plate member that seals the opening end of the cylindrical body, and the movement restricting means includes: The plate-shaped member inserting means may be a pressing member that is placed on the opening end of the cylindrical body after the plate-shaped member is inserted into the cylindrical body.

上記の缶体組立装置によれば、筒体の一方の開口端に底板部材を圧入した後、筒体と底板部材を溶接して組み立てる缶体の一連の製造工程の省人化を図ることができる。   According to the can assembly apparatus described above, it is possible to save labor in a series of manufacturing steps of a can body that is assembled by welding the cylinder and the bottom plate member after press-fitting the bottom plate member into one open end of the cylinder. it can.

また、上記の缶体組立装置において、前記筒体変形手段は、アーム先端に押圧ツールが取り付けられた第1のロボットで構成され、前記板状部材挿入手段は、アーム先端に前記板状部材を保持する保持ツールが取り付けられた第2のロボットで構成されるとよい。   Further, in the above can assembly apparatus, the cylindrical body deforming means is constituted by a first robot having a pressing tool attached to an arm tip, and the plate-like member inserting means is configured to place the plate-like member on an arm tip. It is good to comprise with the 2nd robot with which the holding tool to hold | maintain was attached.

上記の缶体組立装置によれば、筒体の断面形状を変形する工程と断面形状を変形した筒体に板状部材を挿入する工程をロボットによって行うので、缶体の中空部への板状部材の挿入工程の省人化を図ることができる。   According to the above can assembly apparatus, since the robot performs the step of deforming the cross-sectional shape of the cylindrical body and the step of inserting the plate-like member into the cylindrical body whose cross-sectional shape is deformed, the plate-like shape into the hollow portion of the can body Labor saving in the member insertion process can be achieved.

また、上記の缶体組立装置において、前記板状部材移動手段は、作業台の前記筒体が縦に載置される位置に配置されたジャッキと、アーム先端に前記押え部材を保持する保持ツールが取り付けられた第3のロボットと、で構成されるとよい。   Further, in the above can assembly apparatus, the plate-like member moving means includes a jack disposed at a position where the cylindrical body of the work table is placed vertically, and a holding tool for holding the presser member at the arm tip. And a third robot to which is attached.

上記の缶体組立装置によれば、缶体の中空部に挿入した板状部材を所定の位置に設定する工程をロボットによって行うので、筒体の中空部の所定の位置に板状部材を圧入する一連の工程の省人化を図ることができる。   According to the above can assembly apparatus, since the robot performs the process of setting the plate-like member inserted into the hollow portion of the can body at a predetermined position, the plate-like member is press-fitted into the hollow portion of the cylindrical body at the predetermined position. It is possible to save labor in a series of processes.

本発明に係る缶体組立方法は、アーム先端に押圧ツールが取り付けられた2つの第1のロボットで、一方端又は両端が開口した筒体の側面を相対向する2つの方向からそれぞれ押圧して、前記缶体の断面形状を変形する第1の工程と、アーム先端に保持ツールが取り付けられた第2のロボットで、前記筒体の断面形状と同一の形状を有する板状部材を保持し、当該板状部材の板面を傾斜させた姿勢に保持して前記筒体の開口端から中空部に挿入した後、前記板状部材の姿勢を前記板面の傾斜角が小さくなる方向に変化させて、前記板状部材の周縁を前記筒体の内側面に係止させる第2の工程と、アーム先端に押え部材を保持する保持ツールが取り付けられた第3のロボットで、前記筒体の開口端に前記押え部材を載置する第3の工程と、前記筒体の中空部の前記板状部材の下部に配置されたジャッキで前記板状部材を前記押え部材に当接する位置まで上昇移動させる第4の工程とを備える、缶体組立方法である。   The can assembly method according to the present invention includes two first robots each having a pressing tool attached to the tip of an arm, respectively pressing the side surfaces of a cylindrical body opened at one end or both ends from two opposing directions. The first step of deforming the cross-sectional shape of the can body, and the second robot having a holding tool attached to the tip of the arm, holding a plate-like member having the same shape as the cross-sectional shape of the cylindrical body, After holding the plate surface of the plate member in an inclined posture and inserting it into the hollow portion from the open end of the cylindrical body, the posture of the plate member is changed in a direction in which the inclination angle of the plate surface is reduced. The second step of locking the peripheral edge of the plate-like member to the inner surface of the cylindrical body, and the third robot with the holding tool for holding the pressing member at the arm tip, A third step of placing the pressing member on an end; And a fourth step of raising the moving hollow portion jack which is disposed below the plate-like member of the body to a position abutting the plate-like member to the pressing member, a can body assembling process.

本発明に係る缶体組立方法によれば、筒体の断面形状を変形させ、板状部材の姿勢を板面が傾斜させた姿勢にして筒体の開口端から中空部に挿入した後、板状部材の姿勢を変化させて板状部材を筒体の中空部に係止させて筒体の所定の位置に移動させるので、筒体の中空部の所定の位置に板状部材を圧入して缶体を組み立てる作業を自動化することにより、板状部材が圧入された缶体を組み立てる一連の組立工程の省人化を図ることができる。   According to the can assembly method according to the present invention, the cross-sectional shape of the cylindrical body is deformed, the posture of the plate-like member is changed to the posture in which the plate surface is inclined, and the plate is inserted into the hollow portion from the opening end of the cylindrical body. The posture of the cylindrical member is changed so that the plate-like member is locked to the hollow portion of the cylindrical body and moved to a predetermined position of the cylindrical body. Therefore, the plate-like member is press-fitted into the predetermined position of the hollow portion of the cylindrical body. By automating the operation of assembling the can body, it is possible to save labor in a series of assembly steps for assembling the can body into which the plate-like member is press-fitted.

本発明に係る缶体組立装置及び缶体組立方法によれば、板状部材が圧入された缶体を組み立てる一連の組立工程を自動化することができ、缶体の組立工程の省人化を図ることができる。また、板状部材が圧入された缶体の組立作業に起因するバラツキを低減することができ、後工程における板状部材と筒体との溶接工程の安定化を図ることができる。   According to the can body assembling apparatus and the can body assembling method according to the present invention, a series of assembling processes for assembling the can body into which the plate-like member is press-fitted can be automated, thereby saving labor in the can body assembling process. be able to. Moreover, the dispersion | variation resulting from the assembly operation | work of the can which the plate-shaped member was press-fit can be reduced, and stabilization of the welding process of the plate-shaped member and cylinder in a post process can be aimed at.

実施の形態1に係る缶体組立装置で組み立てられる缶体の一例を示す図The figure which shows an example of the can body assembled with the can assembly apparatus which concerns on Embodiment 1. FIG. 同缶体組立装置の構成の概要を示す図The figure which shows the outline | summary of a structure of the same can assembly apparatus 同缶体組立装置の構成要素である筒体変形装置の構成の一例を示す上面図The top view which shows an example of a structure of the cylinder deformation | transformation apparatus which is a component of the same can assembly apparatus 同缶体組立装置の構成要素である筒体変形装置の構成の一例を示す側面図The side view which shows an example of a structure of the cylinder deformation | transformation apparatus which is a component of the same can assembly apparatus 同缶体組立装置の構成要素である底板部材位置決め装置の押え部材の構成を示す図The figure which shows the structure of the pressing member of the baseplate member positioning device which is a component of the same can assembly apparatus 同筒体変形装置が筒体の断面形状を真円に矯正する動作を説明するための図The figure for demonstrating the operation | movement which the cylinder deformation | transformation apparatus corrects the cross-sectional shape of a cylinder to a perfect circle. 同筒体変形装置が筒体の断面形状を楕円形に変更する動作を説明するための図The figure for demonstrating the operation | movement in which the cylindrical body deformation | transformation apparatus changes the cross-sectional shape of a cylinder to an ellipse. 同缶体組立装置の構成要素である底板部材挿入装置が底板部材を搬送する位置を説明するための図The figure for demonstrating the position which the baseplate member insertion apparatus which is a component of the same can assembly apparatus conveys a baseplate member. 同缶体組立装置の構成要素である底板部材挿入装置による底板部材の姿勢の制御方向を説明するための図The figure for demonstrating the control direction of the attitude | position of the baseplate member by the baseplate member insertion apparatus which is a component of the same can assembly apparatus 同缶体組立装置の構成要素である底板部材挿入装置による底板部材の傾斜姿勢を説明するための図The figure for demonstrating the inclination attitude | position of the baseplate member by the baseplate member insertion apparatus which is a component of the can assembly apparatus 同缶体組立装置の構成要素である筒体変形装置により筒体の形状を変更しながら底板部材の筒体への挿入動作をする場合の底板部材挿入装置の動作を説明するための図The figure for demonstrating operation | movement of the baseplate member insertion apparatus in the case of inserting into the cylinder of a baseplate member, changing the shape of a cylinder by the cylinder deformation | transformation apparatus which is a component of the same can assembly apparatus 同缶体組立装置の構成要素である底板部材位置決め装置による筒体の中空部内における底板部材の位置決め動作を説明するための図The figure for demonstrating the positioning operation | movement of the baseplate member in the hollow part of the cylinder by the baseplate member positioning device which is a component of the same can assembly apparatus 同缶体組立装置の構成要素である底板部材位置決め装置による筒体の中空部内における底板部材の位置決め動作の変形例を説明するための図The figure for demonstrating the modification of the positioning operation of the baseplate member in the hollow part of the cylinder by the baseplate member positioning device which is a component of the same can assembly apparatus

以下、本発明に係る缶体組立装置の実施形態について、図面を参照して説明する。なお、実施の形態において同じ符号を付した構成要素は同様の動作を行うので、再度の説明を省略する場合がある。   Embodiments of a can assembly apparatus according to the present invention will be described below with reference to the drawings. In addition, since the component which attached | subjected the same code | symbol in embodiment performs the same operation | movement, description may be abbreviate | omitted again.

(実施の形態1)
本実施の形態1においては、変圧器のタンクの材料となる断面円形の缶体を組み立てる缶体組立装置を例に説明する。また、缶体組立装置が組み立てる缶体の例として、図1に示す缶体200を例に説明する。なお、図1に示す缶体200は、缶体200の底面側を上にした斜視図である。
(Embodiment 1)
In the first embodiment, an example of a can assembly apparatus that assembles a can having a circular cross section, which is a material for a transformer tank, will be described. Further, as an example of the can body assembled by the can body assembly apparatus, a can body 200 shown in FIG. 1 will be described as an example. The can body 200 shown in FIG. 1 is a perspective view with the bottom surface side of the can body 200 facing up.

缶体200は、両端が開口した断面形状が円形の筒体201と、筒体201の内径と略同一の外径を有する円形の底板部材202とを組み合わせて作製されている。すなわち、缶体200は、筒体201の一方の開口端(図1では、上側の開口端)に底板部材202を圧入した後、底板部材202の周縁と筒体201とを溶接することによって作成される。   The can body 200 is manufactured by combining a cylindrical body 201 having a circular cross-sectional shape with both ends open and a circular bottom plate member 202 having an outer diameter substantially the same as the inner diameter of the cylindrical body 201. That is, the can body 200 is formed by welding the peripheral edge of the bottom plate member 202 and the cylindrical body 201 after press-fitting the bottom plate member 202 into one open end (the upper open end in FIG. 1) of the cylindrical body 201. Is done.

図2は、缶体200を組み立てるための缶体組立システムの構成の概要を示す図である。   FIG. 2 is a diagram showing an outline of the configuration of a can assembly system for assembling the can 200.

図2に示す缶体組立システム1は、筒体ストッカー11、筒体搬入/排出装置12、底板部材ストッカー13、底板部材挿入装置14、筒体変形装置15、底板部材位置決め装置16、溶接装置17及び缶体排出台18を備える。缶体組立システム1の底板部材挿入装置14、筒体変形装置15及び底板部材位置決め装置16は、本発明に係る缶体組立装置の構成要素に相当している。以下の説明では、必要に応じて、底板部材挿入装置14、筒体変形装置15及び底板部材位置決め装置16の部分を「缶体組立装置A」と称して説明する。   The can assembly system 1 shown in FIG. 2 includes a cylinder stocker 11, a cylinder loading / unloading device 12, a bottom plate member stocker 13, a bottom plate member insertion device 14, a cylinder deformation device 15, a bottom plate member positioning device 16, and a welding device 17. And the can body discharge stand 18 is provided. The bottom plate member inserting device 14, the cylindrical body deforming device 15, and the bottom plate member positioning device 16 of the can body assembly system 1 correspond to components of the can body assembly device according to the present invention. In the following description, the portions of the bottom plate member inserting device 14, the cylindrical body deforming device 15, and the bottom plate member positioning device 16 will be referred to as “can assembly device A” as necessary.

筒体ストッカー11は、缶体組立装置Aに供給する缶体200の材料である筒体201をストックする。筒体ストッカー11には、図示省略の筒体作製場所で作製された筒体201が搬送装置によって搬送され、集積される。筒体201は、例えば、シート状の鋼板から所定の長さと幅を有する帯状の鋼板を切り出し、その鋼板をプレス装置などによって筒状に成形した後、両端をアーク溶接などで接続することにより作製されている。なお、帯状の鋼板の幅寸法は、筒体201の高さに相当する寸法であり、長手方向の長さは、筒体201の円筒外周の長さに相当する寸法である。   The cylinder stocker 11 stocks a cylinder 201 that is a material of the can 200 supplied to the can assembly apparatus A. In the cylinder stocker 11, the cylinders 201 produced at a cylinder production place (not shown) are conveyed and accumulated by a conveying device. The cylindrical body 201 is produced, for example, by cutting a strip-shaped steel sheet having a predetermined length and width from a sheet-shaped steel sheet, forming the steel sheet into a cylindrical shape by a press device, and then connecting both ends by arc welding or the like Has been. The width of the strip-shaped steel plate is a dimension corresponding to the height of the cylinder 201, and the length in the longitudinal direction is a dimension corresponding to the length of the outer circumference of the cylinder of the cylinder 201.

筒体搬入/排出装置12は、筒体ストッカー11にストックされている複数個の筒体201から1個の筒体201を取り出し、缶体組立装置Aの所定の作業位置Pに搬送する。また、筒体搬入/排出装置12は、缶体組立装置Aで缶体200の作製作業が終了すると、その缶体200を缶体排出台18に排出する。筒体搬入/排出装置12は、例えば、アームの先端に缶体200を保持する保持ツールが取り付けられたロボットで構成されている。筒体搬入/排出装置12に用いるロボットには、通常、6軸のロボットが用いられるが、保持ツールを水平方向(水平面内のXY座標において、X軸方向とY軸方向)と垂直方向(XY座標の原点に対して高さ方向に延びるZ軸方向)に移動させることができるアーム構成を有するロボットであれば、6軸以外のロボットであってもよい。缶体200の保持ツールには、例えば、マグネットによる吸着ツールが用いられる。   The cylinder loading / unloading device 12 takes out one cylinder 201 from the plurality of cylinders 201 stocked in the cylinder stocker 11 and conveys it to a predetermined work position P of the can assembly apparatus A. Further, when the can body assembly apparatus A completes the manufacturing operation of the can body 200, the cylindrical body carry-in / out device 12 discharges the can body 200 to the can body discharge stand 18. The cylinder loading / unloading device 12 is configured by a robot to which a holding tool for holding the can 200 is attached at the tip of an arm, for example. As the robot used for the cylinder loading / unloading device 12, a 6-axis robot is usually used. However, the holding tool is moved in the horizontal direction (X-axis direction and Y-axis direction in the XY coordinates in the horizontal plane) and in the vertical direction (XY Any robot other than six axes may be used as long as it has an arm configuration that can be moved in the Z-axis direction extending in the height direction with respect to the origin of coordinates. As the holding tool for the can body 200, for example, a magnet adsorption tool is used.

筒体搬入/排出装置12は、筒体ストッカー11の筒体供給位置にアームを伸ばし、その位置に立てた状態で載置されている筒体201を吸着ツールで吸着した後、持ち上げて缶体組立装置Aの作業位置Pまで搬送し、立てた姿勢で作業位置Pに載置する。また、筒体搬入/排出装置12は、缶体組立装置Aで缶体200の作製作業が終了すると、その缶体200を吸着ツールで吸着した後持ち上げて缶体排出台18まで搬送する。そして、筒体搬入/排出装置12は、缶体200を缶体排出台18の上に載置する。   The cylinder loading / unloading device 12 extends the arm to the cylinder supply position of the cylinder stocker 11, adsorbs the cylinder 201 placed in the standing position with the adsorption tool, and then lifts the can body It is transported to the work position P of the assembling apparatus A, and placed at the work position P in a standing posture. In addition, when the can body assembly apparatus A completes the manufacturing process of the can body 200, the cylinder carry-in / discharge apparatus 12 adsorbs the can body 200 with the suction tool and then lifts the can body 200 to the can body discharge stand 18. Then, the cylindrical body carry-in / out device 12 places the can body 200 on the can body discharge base 18.

底板部材ストッカー13は、缶体組立装置Aに供給する缶体200の材料である底板部材202をストックする。底板部材ストッカー13には、図示省略の底板部材作製場所で作製された底板部材202が搬送装置によって搬送され、集積される。底板部材202は、例えば、シート状の鋼板から金型を用いて所定の直径を有する円形の鋼板を打ち抜いた後、絞り加工でその円形の鋼板を所定の形状に成形することにより作製されている。なお、所定の形状は、図1に示されるように、円形の鋼板の一方面の周縁部に円周に沿って凸条202Aを形成した形状である。   The bottom plate member stocker 13 stocks a bottom plate member 202 that is a material of the can body 200 supplied to the can body assembly apparatus A. In the bottom plate member stocker 13, a bottom plate member 202 produced at a bottom plate member production place (not shown) is conveyed and accumulated by a conveying device. The bottom plate member 202 is produced, for example, by punching a circular steel plate having a predetermined diameter from a sheet-shaped steel plate using a die and then forming the circular steel plate into a predetermined shape by drawing. . In addition, as shown in FIG. 1, the predetermined shape is a shape in which ridges 202 </ b> A are formed along the circumference on the peripheral edge of one surface of a circular steel plate.

底板部材挿入装置14は、底板部材ストッカー13にストックされている複数個の底板部材202から1個の底板部材202を取り出し、缶体組立装置Aの作業位置Pに載置されている筒体201の上方位置まで搬送する。そして、底板部材挿入装置14は、底板部材202の姿勢を所定の傾斜姿勢に制御して筒体201の開口端から当該筒体201の中空部に挿入した後、底板部材202の姿勢を水平姿勢に戻すことによって底板部材202の周縁部を筒体201の内側面に係止させる。水平姿勢は、底板部材202の板面が水平となる姿勢であり、傾斜姿勢は、底板部材202の板面が水平面に対して所定の角度θ[°]で傾斜した姿勢である。底板部材挿入装置14が行う底板部材202の筒体201への挿入動作の詳細については、後述する。   The bottom plate member insertion device 14 takes out one bottom plate member 202 from the plurality of bottom plate members 202 stocked in the bottom plate member stocker 13 and is placed at the working position P of the can assembly apparatus A. To the upper position. Then, the bottom plate member insertion device 14 controls the posture of the bottom plate member 202 to a predetermined inclined posture and inserts the bottom plate member 202 into the hollow portion of the cylindrical body 201 from the open end of the cylindrical body 201, and then changes the posture of the bottom plate member 202 to the horizontal posture. By returning to, the peripheral edge of the bottom plate member 202 is locked to the inner surface of the cylinder 201. The horizontal posture is a posture in which the plate surface of the bottom plate member 202 is horizontal, and the inclined posture is a posture in which the plate surface of the bottom plate member 202 is inclined at a predetermined angle θ [°] with respect to the horizontal plane. The details of the operation of inserting the bottom plate member 202 into the cylinder 201 performed by the bottom plate member insertion device 14 will be described later.

底板部材挿入装置14も、例えば、アームの先端に底板部材202を保持する保持ツールが取り付けられたロボットで構成されている。底板部材挿入装置14に用いるロボットにも、通常、6軸のロボットが用いられるが、保持ツールを水平方向と垂直方向に移動させることができるアーム構成を有するロボットであれば、6軸以外のロボットであってもよい。底板部材202の保持ツールには、例えば、マグネットによる吸着ツールが用いられる。   The bottom plate member insertion device 14 is also composed of, for example, a robot having a holding tool for holding the bottom plate member 202 attached to the tip of an arm. The robot used for the bottom plate member insertion device 14 is also usually a 6-axis robot. However, any robot other than the 6-axis robot can be used as long as the robot has an arm configuration that can move the holding tool in the horizontal and vertical directions. It may be. As the holding tool for the bottom plate member 202, for example, a magnet attracting tool is used.

底板部材挿入装置14は、底板部材ストッカー13の底板部材供給位置にアームを伸ばし、その位置に板面を水平にして載置されている底板部材202を吸着ツールで吸着した後、持ち上げて缶体組立装置Aの作業位置Pに載置されている筒体201の上方位置まで搬送する。そして、底板部材挿入装置14は、底板部材202の姿勢を水平姿勢から傾斜姿勢に変更した後、底板部材202を下降させて筒体201の開口端から当該筒体201の中空部内に挿入する。   The bottom plate member insertion device 14 extends the arm to the bottom plate member supply position of the bottom plate member stocker 13, adsorbs the bottom plate member 202 placed with the plate surface horizontally at that position, and then lifts the can body It conveys to the upper position of the cylinder 201 placed at the work position P of the assembly apparatus A. Then, the bottom plate member insertion device 14 changes the posture of the bottom plate member 202 from the horizontal posture to the inclined posture, and then lowers the bottom plate member 202 and inserts the bottom plate member 202 into the hollow portion of the tubular body 201 from the opening end of the tubular body 201.

なお、底板部材挿入装置14が底板部材202を缶体組立装置Aに供給するときには、後述するように、缶体組立装置Aの作業位置Pに載置されている筒体201は、断面形状が筒体変形装置15によって円形から楕円形に変形されている。底板部材挿入装置14は、底板部材202の姿勢を水平姿勢から傾斜姿勢に変化させるとき、底板部材202の板面と水平面とが交差する軸を筒体201の断面形状における楕円形の長軸と平行にして板面を所定の角度θだけ傾斜させる。底板部材挿入装置14の底板部材202を筒体201に挿入する際の姿勢制御については、後述する。   When the bottom plate member insertion device 14 supplies the bottom plate member 202 to the can assembly apparatus A, the cylindrical body 201 placed at the working position P of the can assembly apparatus A has a cross-sectional shape as will be described later. The cylinder deforming device 15 is deformed from a circular shape to an elliptical shape. When the bottom plate member insertion device 14 changes the posture of the bottom plate member 202 from the horizontal posture to the inclined posture, the axis at which the plate surface of the bottom plate member 202 intersects the horizontal plane is the major axis of the elliptical shape in the cross-sectional shape of the cylindrical body 201. In parallel, the plate surface is inclined by a predetermined angle θ. The attitude control when the bottom plate member 202 of the bottom plate member insertion device 14 is inserted into the cylinder 201 will be described later.

筒体変形装置15は、筒体搬入/排出装置12によって缶体組立装置Aの作業位置Pに載置(セット)された筒体201の断面形状を所定の楕円形に変形させる。筒体変形装置15は、作業位置Pに立った姿勢で載置されている筒体201の相対向する2つの方向から筒体201の側面を押圧して筒体201の断面形状を円形から楕円形に変形される。   The cylindrical body deforming device 15 deforms the cross-sectional shape of the cylindrical body 201 placed (set) at the working position P of the can body assembling apparatus A by the cylindrical body loading / unloading device 12 into a predetermined elliptical shape. The cylindrical body deforming device 15 presses the side surface of the cylindrical body 201 from two opposite directions of the cylindrical body 201 placed in a posture standing at the working position P, thereby changing the cross-sectional shape of the cylindrical body 201 from a circle to an ellipse. Transformed into a shape.

図3は、筒体変形装置15の構成の一例を示す上面図、図4は、同筒体変形装置15の側面図である。なお、また、図3では、押え部材162の作図を省略している。また、図4では、昇降機153の構成要素のうち、第2の押圧ロッド152A,152Bを昇降させるための第2の昇降板1533B、第2の昇降機構1534B及び駆動源の部分は省略している。   FIG. 3 is a top view showing an example of the configuration of the cylindrical body deforming device 15, and FIG. 4 is a side view of the cylindrical body deforming device 15. In addition, in FIG. 3, drawing of the pressing member 162 is omitted. Further, in FIG. 4, among the components of the elevator 153, the second elevator plate 1533B, the second elevator mechanism 1534B, and the drive source for raising and lowering the second pressing rods 152A and 152B are omitted. .

筒体変形装置15は、作業位置Pが設けられた基台20の上に設けられている。筒体変形装置15は、作業位置Pにセットされた筒体201の側面を相対向する2つの方向から押圧する2つの第1の押圧ロッド151A,151Bと、2つの第1の押圧ロッド151A,151Bを結ぶ軸N1に対して直交する軸N2上に配置され、筒体201の側面を相対向する2つの方向から押圧する2つの第2の押圧ロッド152A,152Bと、第1の押圧ロッド151A,151B及び第2の押圧ロッド152A,152Bを昇降させる昇降機153と、を備える。   The cylindrical body deforming device 15 is provided on the base 20 on which the work position P is provided. The cylindrical body deforming device 15 includes two first pressing rods 151A and 151B that press the side surfaces of the cylindrical body 201 set at the working position P from two opposite directions, and two first pressing rods 151A and 151A. Two second pressing rods 152A and 152B, which are arranged on an axis N2 orthogonal to the axis N1 connecting 151B and press the side surface of the cylindrical body 201 from two opposite directions, and a first pressing rod 151A , 151B and the second pressing rods 152A, 152B.

昇降機153には平行に配置された一対の支持棒1531,1532が昇降可能に取り付けられている。そして、一方の支持棒1531(図3では、上側の支持棒)に第1の押圧ロッド151Aと第2の押圧ロッド152Aが固定され、他方の支持棒1532(図3では、下側の支持棒)に第1の押圧ロッド151Bと第2の押圧ロッド152Bが固定されている。   A pair of support bars 1531 and 1532 arranged in parallel is attached to the elevator 153 so as to be movable up and down. Then, the first pressing rod 151A and the second pressing rod 152A are fixed to one support rod 1531 (the upper support rod in FIG. 3), and the other support rod 1532 (the lower support rod in FIG. 3). ), The first pressing rod 151B and the second pressing rod 152B are fixed.

基台20は、図3に示すように、横長長方形の直方体形状を有し、長手方向の一方端寄り(図3では、右端寄り)の所定の位置に作業位置Pが設定されている。筒体変形装置15の昇降機153は、一対の支持棒1531,1532を作業位置Pの方向に延ばして基台41の作業位置Pの左側に配設されている。昇降機153は、一対の支持棒1531,1532で挟まれた空間の略中央に作業位置Pが位置するように、基台20に配設されている。   As shown in FIG. 3, the base 20 has a horizontally long rectangular parallelepiped shape, and the working position P is set at a predetermined position near one end in the longitudinal direction (in the right end in FIG. 3). The elevator 153 of the cylindrical body deforming device 15 is disposed on the left side of the work position P of the base 41 by extending a pair of support bars 1531 and 1532 in the direction of the work position P. The elevator 153 is disposed on the base 20 so that the work position P is located at substantially the center of the space sandwiched between the pair of support bars 1531 and 1532.

支持棒1531における軸N1が交差する位置QA1と、支持棒1531における軸N2が交差する位置QA2と、支持棒1532における軸N1が交差する位置QB1と、支持棒1532における軸N2が交差する位置QB2を、図3に示すように、軸N1と軸N2の交点を作業位置Pに一致させ、軸N1が支持棒1531,1532に対して45[°]傾斜するように設定した場合の交差位置と定義する。第1の押圧ロッド151Aと第2の押圧ロッド152Aは、支持棒1531の位置QA1と位置QA2に固定されている。また、第2の押圧ロッド152Bと第1の押圧ロッド151Bは、支持棒1532の位置QB2と位置QB1に固定されている。 The position Q A1 where the axis N1 of the support bar 1531 intersects, the position Q A2 where the axis N2 of the support bar 1531 intersects, the position Q B1 where the axis N1 of the support bar 1532 intersects, and the axis N2 of the support bar 1532 intersect When the position Q B2 to be set is set so that the intersection of the axis N1 and the axis N2 coincides with the work position P and the axis N1 is inclined 45 [°] with respect to the support rods 1531 and 1532 as shown in FIG. Defined as the intersection of The first pressing rod 151A and the second pressing rod 152A are fixed to the position Q A1 and the position Q A2 of the support rod 1531. In addition, the second pressing rod 152B and the first pressing rod 151B are fixed to the position Q B2 and the position Q B1 of the support bar 1532.

4個の押圧ロッド151A,151B,152A,152Bは、同一の構成を有し、それぞれ棒状の伸縮可能なロッドRと、当該ロッドRを伸縮させる駆動部を備えている。4個の押圧ロッド151A,151B,152A,152Bは、ロッドRを伸縮させて当該ロッドRの先端を筒体201の側面に当接させ、第1の押圧ロッド151A,151Bの各当接位置と第2の押圧ロッド152A,152Bの各当接位置とを制御することにより、筒体201の断面形状を任意の楕円形(円形を含む)に変形させる。   The four pressing rods 151A, 151B, 152A, and 152B have the same configuration, and each includes a rod-shaped extendable rod R and a drive unit that expands and contracts the rod R. The four pressing rods 151A, 151B, 152A, and 152B extend and contract the rod R to bring the tip of the rod R into contact with the side surface of the cylinder 201, and the respective contact positions of the first pressing rods 151A and 151B. By controlling the contact positions of the second pressing rods 152A and 152B, the cross-sectional shape of the cylindrical body 201 is deformed into an arbitrary elliptical shape (including a circular shape).

第1の押圧ロッド151Aは、ロッドRが軸N1に沿って作業位置Pの方向に伸縮する向きに支持棒1531の位置QA1に固定され、第2の押圧ロッド152Aは、ロッドRが軸N2に沿って作業位置Pの方向に伸縮する向きに支持棒1531の位置QA2に固定されている。また、第2の押圧ロッド152Bは、ロッドRが軸N2に沿って作業位置Pの方向に伸縮する向きに支持棒1532の位置QB2に固定され、第1の押圧ロッド151Bは、ロッドRが軸N1に沿って作業位置Pの方向に伸縮する向きに支持棒1532の位置QB1に固定されている。 The first push rod 151A, the rod R is secured in a direction stretch in the direction of the working position P along the axis N1 to the position Q A1 of the support bar 1531, second push rod 152A, the rod R is axially N2 Is fixed to a position Q A2 of the support bar 1531 so as to expand and contract in the direction of the work position P. The second push rod 152B, the rod R is secured in a direction stretch in the direction of the working position P along the axis N2 to a position Q B2 of the support rod 1532, a first push rod 151B, the rod R is in the direction of expansion and contraction in the direction of the working position P along the axis N1 is fixed at a position Q B1 of the support bar 1532.

昇降機153は、支持棒1531が固定された第1の昇降板1533Aと、第1の昇降板1533Aを昇降させる第1の昇降機構1534Aと、支持棒1532が固定された第2の昇降板1533Bと、第2の昇降板1533Bを昇降させる第2の昇降機構1534Bと、第1,第2の昇降機構1534A,1534Bの駆動力を供給する駆動源1535を備える。   The elevator 153 includes a first lifting plate 1533A to which the support bar 1531 is fixed, a first lifting mechanism 1534A that lifts and lowers the first lifting plate 1533A, and a second lifting plate 1533B to which the support bar 1532 is fixed. And a second elevating mechanism 1534B that elevates and lowers the second elevating plate 1533B, and a drive source 1535 that supplies driving force for the first and second elevating mechanisms 1534A and 1534B.

第1,第2の昇降機構1534A,1534Bは、例えば、回転力を直進力に変換する機構部品で構成されている。回転力を直進力に変換する機構部品としては、例えば、ボールネジやラック・アンド・ピニオン等の機構部品を用いることができる。図3は、第1,第2の昇降機構1534A,1534Bにボールネジを用いる場合の例であるが、第1の昇降板1533Aと第2の昇降板1533BにそれぞれナットNTを取り付け、そのナットNTに基台20に垂直に固定したネジ軸SCを螺合させた構成になっている。そして、駆動源1535から駆動力を第1,第2の昇降機構1534A,1534Bの各ネジ軸に伝達して各ネジ軸SCを回転させることにより、第1,第2の昇降機構1534A,1534Bを上方向又は下方向に移動させる構成になっている。   The first and second elevating mechanisms 1534A and 1534B are constituted by, for example, mechanism parts that convert a rotational force into a linear force. As a mechanical component that converts a rotational force into a linear force, for example, a mechanical component such as a ball screw or a rack and pinion can be used. FIG. 3 shows an example in which ball screws are used for the first and second elevating mechanisms 1534A and 1534B. A nut NT is attached to each of the first elevating plate 1533A and the second elevating plate 1533B, and the nut NT is attached to the nut NT. The screw shaft SC fixed perpendicularly to the base 20 is screwed together. Then, the driving force is transmitted from the drive source 1535 to the screw shafts of the first and second lifting mechanisms 1534A and 1534B to rotate the screw shafts SC, whereby the first and second lifting mechanisms 1534A and 1534B are moved. It is configured to move upward or downward.

底板部材位置決め装置16は、筒体201の中空部に係止された底板部材202を中空部の所定の位置に位置決めする。底板部材位置決め装置16は、底板押上装置161と、押え部材162とを備える。   The bottom plate member positioning device 16 positions the bottom plate member 202 locked to the hollow portion of the cylindrical body 201 at a predetermined position of the hollow portion. The bottom plate member positioning device 16 includes a bottom plate lifting device 161 and a presser member 162.

底板押上装置161は、筒体201の中空部に係止されている底板部材202を下方位置から上方に押し上げる装置である。底板押上装置161は、図4に示すように、基台20の作業位置Pの下部に設けられている。底板押上装置161は、底板部材202の下面に当接させる当接部材と、その当接部材を上下方向に移動させる移動機構とによって構成される。底板押上装置161には、例えば、ネジ軸の先端に当接部が取り付けられたボールネジ(スクリュージャッキ)、ラックの先端部に当接部が取り付けられたラック・アンド・ピニオン、ロッドRの先端に当接部が取り付けられた油圧シリンダーなどの各種の機構を用いることができる。   The bottom plate push-up device 161 is a device that pushes up the bottom plate member 202 that is locked in the hollow portion of the cylindrical body 201 from a lower position upward. As shown in FIG. 4, the bottom plate push-up device 161 is provided below the work position P of the base 20. The bottom plate push-up device 161 includes a contact member that makes contact with the lower surface of the bottom plate member 202 and a moving mechanism that moves the contact member in the vertical direction. The bottom plate push-up device 161 includes, for example, a ball screw (screw jack) having a contact portion attached to the tip of a screw shaft, a rack and pinion having a contact portion attached to the tip of the rack, and a tip of the rod R. Various mechanisms such as a hydraulic cylinder to which a contact portion is attached can be used.

図4に示す底板押上装置161は、上端に当接部1611Aが設けられたネジ軸1611と、ネジ軸1611に螺合したナット1612とからなるボールネジで構成した例である。ナット1612は、筐体に固定されているので、ネジ軸1611が図示省略のモータなどの駆動源1613から供給される駆動力によって回転すると、ネジ軸1611が上下に移動して当接部1611Aが上下に移動する。従って、底板押上装置161は、ネジ軸1611を上方に移動させて当接部1611Aを底板部材202の下面に当接させた後、さらにネジ軸1611を上方に移動させることにより底板部材202を上方に押し上げる。   The bottom plate pushing-up device 161 shown in FIG. 4 is an example constituted by a ball screw including a screw shaft 1611 provided with a contact portion 1611A at an upper end and a nut 1612 screwed to the screw shaft 1611. Since the nut 1612 is fixed to the housing, when the screw shaft 1611 is rotated by a driving force supplied from a driving source 1613 such as a motor (not shown), the screw shaft 1611 moves up and down and the contact portion 1611A is moved. Move up and down. Accordingly, the bottom plate push-up device 161 moves the screw shaft 1611 upward to bring the contact portion 1611A into contact with the lower surface of the bottom plate member 202, and then further moves the screw shaft 1611 upward to move the bottom plate member 202 upward. Push up.

押え部材162は、底板押上装置161によって押し上げられる底板部材202の上方移動を所定の位置で規制する。すなわち、底板部材202が所定の位置まで上昇すると、底板部材202をその位置に停止させる。   The pressing member 162 restricts the upward movement of the bottom plate member 202 pushed up by the bottom plate lifting device 161 at a predetermined position. That is, when the bottom plate member 202 rises to a predetermined position, the bottom plate member 202 is stopped at that position.

押え部材162は、図5に示すように、3個の梁1621を水平面内で三方に伸ばした三つ又の形状を有する部材である。各梁1621の長さは、筒体201の円形の開口端の半径rよりも長く設定されている。各梁1621の先端の下面には当接部1621Aが設けられている。押え部材162は、基台20の第1の押圧ロッド151Aと第2の押圧ロッド152Bとに挟まれた位置に取り付けられた昇降機163に、仰角方向に回転可能に固定されている。すなわち、押え部材162は、図4の矢印ARで示す方向に姿勢を変化させことができるように、昇降機163に固定されている。   As shown in FIG. 5, the pressing member 162 is a member having a three-pronged shape in which three beams 1621 are extended in three directions within a horizontal plane. The length of each beam 1621 is set longer than the radius r of the circular opening end of the cylindrical body 201. A contact portion 1621A is provided on the lower surface of the tip of each beam 1621. The pressing member 162 is fixed to an elevator 163 attached at a position sandwiched between the first pressing rod 151A and the second pressing rod 152B of the base 20 so as to be rotatable in the elevation angle direction. That is, the pressing member 162 is fixed to the elevator 163 so that the posture can be changed in the direction indicated by the arrow AR in FIG.

昇降機163には、押え部材162を3個の梁1621の下面(より正確には、3個の当接部1621Aの下面を含む面)(以下、この面を「押え面」という。)が水平となる姿勢(図4の実線で示す姿勢。以下、「押え姿勢」という。)と、押え部材162の押え面が水平面に対して鈍角で立ち上がった姿勢(図4の点線で示す姿勢。以下、「退避姿勢」という。)とに切り換える姿勢切換装置1622が設けられている。姿勢切換装置1622は、例えば、背面から押え部材162を押したり引いたりすることによって押え姿勢に設定し、押え部材162を引くことによって退避姿勢に設定する。   In the elevator 163, the pressing member 162 has a horizontal lower surface of the three beams 1621 (more precisely, a surface including the lower surfaces of the three contact portions 1621 </ b> A) (hereinafter, this surface is referred to as a “pressing surface”). (The posture shown by the solid line in FIG. 4; hereinafter referred to as “pressing posture”) and the posture in which the pressing surface of the pressing member 162 stands up at an obtuse angle with respect to the horizontal plane (the posture shown by the dotted line in FIG. An attitude switching device 1622 for switching to “retracted attitude” is provided. The posture switching device 1622 sets the pressing posture by, for example, pushing and pulling the pressing member 162 from the back surface, and sets the retracting posture by pulling the pressing member 162.

昇降機163は、上述した昇降機153と同様に、回転力を直進力に変換する機構部品で構成されている。図4では、昇降機163は、例えば、ボールネジやラック・アンド・ピニオン等の機構部品によって構成される。   Like the elevator 153 described above, the elevator 163 is composed of mechanical parts that convert rotational force into linear force. In FIG. 4, the elevator 163 is configured by mechanical parts such as a ball screw and a rack and pinion.

押え部材162は、通常は退避姿勢で筒体201の上方の所定の位置(以下、「退避位置」という。)に待機している。押え部材162は、作業位置Pにセットされた筒体201の中空部への底板部材202の挿入処理が終了すると、当接部1621Aが筒体201の開口端に当接する位置(以下、「押え位置」という。)まで下降され、退避姿勢から押え姿勢に切り換えられる。従って、押え部材162を押え位置に設定して押え姿勢に切り換えると、押え部材162の3個の当接部1621の下面が筒体201の上端(開口端)に当接して3個の梁1621が筒体201の開口面に架設された状態となる。   The pressing member 162 normally stands by at a predetermined position above the cylindrical body 201 (hereinafter referred to as “retracted position”) in a retracted posture. When the pressing process of the bottom plate member 202 into the hollow portion of the cylindrical body 201 set at the work position P is completed, the pressing member 162 is positioned so that the contact portion 1621A contacts the open end of the cylindrical body 201 (hereinafter referred to as “presser”). It is lowered to “position”) and switched from the retracted position to the presser position. Accordingly, when the presser member 162 is set to the presser position and switched to the presser posture, the lower surfaces of the three contact portions 1621 of the presser member 162 abut on the upper ends (open ends) of the cylindrical body 201 and the three beams 1621 are brought into contact. Is in a state of being installed on the opening surface of the cylindrical body 201.

3個の当接部1621Aは、底板部材202の凸条202Aの高さ寸法よりも長い厚みd(図5参照)を有している。また、各当接部1621Aの各梁162の先端からの長さD(図5参照)は、底板部材202の周縁から凸条202Aまでの長さよりも短い寸法に設定されている。上記の当接部1621Aの寸法は、筒体201の中空部内に挿入された底板部材202を上昇させたときに、底板部材202の凸条202Aの上端が当接部1621Aや梁1621に接触せず、底板部材202の上面の凸条202Aよりも外側の周縁部だけが3個の当接部1621Aの下面に当接することを考慮して設計されている。   The three abutting portions 1621A have a thickness d (see FIG. 5) that is longer than the height dimension of the ridge 202A of the bottom plate member 202. Further, the length D (see FIG. 5) from the tip of each beam 162 of each contact portion 1621A is set to a dimension shorter than the length from the peripheral edge of the bottom plate member 202 to the ridge 202A. The size of the contact portion 1621A described above is such that when the bottom plate member 202 inserted into the hollow portion of the cylindrical body 201 is raised, the upper end of the protrusion 202A of the bottom plate member 202 contacts the contact portion 1621A and the beam 1621. The bottom plate member 202 is designed in consideration that only the peripheral edge outside the ridge 202A on the upper surface of the bottom plate member 202 contacts the lower surface of the three contact portions 1621A.

押え部材162の3個の梁1621が開口面に架設された状態にして、底板押上装置161により底板部材202を上方に移動させると、底板部材202の上面の凸条202Aより外側の周縁部が3個の梁1621の各当接部1621Aに当接した時点で底板部材202の上方移動が規制される。従って、底板部材202の上方移動が押え部材162で規制された状態で底板押上装置161の押上げ動作を停止させるとともに、押え部材162を退避位置に上昇させた後、退避姿勢にすると、筒体201の開口端に底板部材202を圧入した缶体200(図1に示す形の缶体200)が作製される。   When the bottom plate member 202 is moved upward by the bottom plate push-up device 161 in a state where the three beams 1621 of the presser member 162 are installed on the opening surface, the outer peripheral portion of the upper surface of the bottom plate member 202 from the ridge 202A is shifted. When the three beams 1621 come into contact with the respective contact portions 1621A, the upward movement of the bottom plate member 202 is restricted. Accordingly, when the upward movement of the bottom plate member 202 is restricted by the pressing member 162, the lifting operation of the bottom plate lifting device 161 is stopped, and when the holding member 162 is lifted to the retracted position and then in the retracted position, the cylindrical body A can body 200 (can body 200 having the shape shown in FIG. 1) in which a bottom plate member 202 is press-fitted into the open end of 201 is manufactured.

次に、缶体組立システム1の缶体組立装置Aによる缶体200の組み立て動作について、説明する。   Next, the assembly operation of the can body 200 by the can body assembly apparatus A of the can body assembly system 1 will be described.

缶体組立システム1は、(工程1)筒体201の作業位置Pへのセット、(工程2)筒体201の断面形状の変形、(工程3)底板部材202の筒体201の中空部への挿入、(工程4)筒体201における底板部材202の位置決め、(工程5)底板部材202と筒体201の溶接、(工程6)缶体200の排出の6つの工程によって缶体200を組み立てる。缶体組立装置Aは、6つの工程のうち、工程2から工程4の工程を行うので、以下、工程2、工程3、工程4について、缶体組立装置Aの動作について、図6〜図13を用いて説明する。   The can assembly system 1 includes (step 1) setting the cylinder 201 to the working position P, (step 2) deformation of the cross-sectional shape of the cylinder 201, and (step 3) to the hollow portion of the cylinder 201 of the bottom plate member 202. The can body 200 is assembled by the six steps of (step 4) positioning the bottom plate member 202 in the cylinder 201, (step 5) welding the bottom plate member 202 and the cylinder 201, and (step 6) discharging the can body 200. . Since the can assembly apparatus A performs the processes from the process 2 to the process 4 out of the six processes, the operations of the can assembly apparatus A will be described below with respect to the processes 2, 3 and 4 with reference to FIGS. Will be described.

(工程2)
工程1では、筒体搬入/排出装置12は、筒体ストッカー11の筒体供給位置にアームを伸ばし、その筒体供給位置に立てた状態で載置されている筒体201を吸着ツールで吸着した後、持ち上げて缶体組立装置Aの作業位置Pまで搬送し、立った姿勢で作業位置Pに載置する。従って、工程1から工程2に移行したとき、基台20の作業位置Pに筒体201が立った状態で載置されている。
(Process 2)
In step 1, the cylinder loading / unloading device 12 extends the arm to the cylinder supply position of the cylinder stocker 11 and sucks the cylinder 201 placed in the cylinder supply position with the suction tool. Then, it is lifted and transported to the working position P of the can assembly apparatus A, and placed in the working position P in a standing posture. Therefore, when the process moves from the process 1 to the process 2, the cylinder 201 is placed at the work position P of the base 20.

筒体変形装置15は、まず、作業位置Pに載置されている筒体201の断面形状を真円に矯正する。筒体変形装置15は、図6に示すように、筒体201の断面形状を、作業位置Pを中心とする真円Cに矯正した場合の当該真円Cの外周と軸N1,N2が交差する位置A1,B1,A2,B2を算出する。 The cylinder deforming device 15 first corrects the cross-sectional shape of the cylinder 201 placed at the work position P to a perfect circle. As shown in FIG. 6, the cylindrical body deforming device 15 is configured such that the cross-sectional shape of the cylindrical body 201 is corrected to a perfect circle C 0 centered on the work position P and the outer circumference of the perfect circle C 0 and the axes N1, N2. Are calculated at positions A1, B1, A2, and B2.

筒体変形装置15は、位置A1と位置B1をそれぞれ第1の押圧ロッド151Aと第1の押圧ロッド151Bの各ロッドRの先端を繰り出す目標位置に設定する。また、筒体変形装置15は、位置A2と位置B2をそれぞれ第2の押圧ロッド152Aと第2の押圧ロッド152Bの各ロッドRの先端を繰り出す目標位置に設定する。そして、筒体変形装置15は、第1の押圧ロッド151A,151Bと第2の押圧ロッド152A,152Bの4つのロッドRをそれぞれ目標位置に繰り出す。   The cylindrical body deforming device 15 sets the position A1 and the position B1 to target positions for extending the tips of the rods R of the first pressing rod 151A and the first pressing rod 151B, respectively. Moreover, the cylindrical body deformation | transformation apparatus 15 sets the position A2 and the position B2 to the target position which pays out the front-end | tip of each rod R of the 2nd press rod 152A and the 2nd press rod 152B, respectively. Then, the cylindrical body deforming device 15 feeds the four rods R of the first pressing rods 151A and 151B and the second pressing rods 152A and 152B to the target positions.

第1の押圧ロッド151A,151Bと第2の押圧ロッド152A,152Bの4つのロッドRがそれぞれ目標位置に繰り出されると、筒体201は、その側面が位置A1,A2,B1,B2で4つのロッドRの先端と当接するように、位置の矯正と断面の形状が矯正される。すなわち、筒体201の軸M(図8参照)が作業位置Pに一致する位置に筒体201の位置が矯正され、筒体201の断面形状が真円Cに矯正される。 When the four rods R of the first pressing rods 151A and 151B and the second pressing rods 152A and 152B are respectively extended to the target positions, the cylindrical body 201 has four side surfaces at positions A1, A2, B1, and B2. The position is corrected and the cross-sectional shape is corrected so as to abut the tip of the rod R. That is, the position of the cylindrical body 201 is corrected to a position axis M of the cylindrical body 201 (see FIG. 8) matches the working position P, the sectional shape of the cylindrical body 201 is corrected to a perfect circle C 0.

次に、筒体変形装置15は、図7に示すように、筒体201の断面形状を、軸N1に沿う軸を長軸とし、軸N2に沿う軸を短軸とする予め設定された楕円形Cの外周と軸N1,N2が交差する位置A1’,B1’,A2’,B2’を算出する。また、筒体変形装置15は、第1の押圧ロッド151A,151Bの各ロッドRの先端位置の目標位置をそれぞれ位置A1’,B1’に変更するとともに、第2の押圧ロッド152A,152Bの各ロッドRの先端位置の目標位置をそれぞれ位置A2’,B2’に変更する。 Next, as shown in FIG. 7, the cylindrical body deforming device 15 is configured so that the cross-sectional shape of the cylindrical body 201 is a preset ellipse whose major axis is the axis along the axis N1 and whose minor axis is the axis along the axis N2. position A1 to the outer periphery and the shaft N1, N2 in the form C 1 intersect ', B1', A2 ', B2' is calculated. In addition, the cylindrical body deforming device 15 changes the target positions of the tip positions of the rods R of the first pressing rods 151A and 151B to the positions A1 ′ and B1 ′, respectively, and the second pressing rods 152A and 152B. The target position of the tip position of the rod R is changed to positions A2 ′ and B2 ′, respectively.

そして、筒体変形装置15は、第1の押圧ロッド151A,151Bの2つのロッドRを引き込んで各ロッドRの先端位置をそれぞれ目標位置A1’,B1’に変更するとともに、第2の押圧ロッド152A,152Bの2つのロッドRを繰り出して各ロッドRの先端位置をそれぞれ目標位置A2’,B2’に変更する。これにより、筒体201は、その側面が位置A1’,A2’,B1’,B2’で4つのロッドRの先端と当接するように、断面の形状が変更される。すなわち、筒体201の断面形状が楕円形Cに変更される。 And the cylinder deformation | transformation apparatus 15 draws in the two rods R of 1st press rod 151A, 151B, and while changing the front-end | tip position of each rod R to target position A1 ', B1', respectively, it is 2nd press rod The two rods R 152A and 152B are fed out to change the tip positions of the rods R to the target positions A2 ′ and B2 ′, respectively. Thereby, the shape of the cross section of the cylindrical body 201 is changed so that the side surface thereof comes into contact with the tips of the four rods R at the positions A1 ′, A2 ′, B1 ′, B2 ′. That is, the cross-sectional shape of the cylindrical body 201 is changed to elliptical C 1.

(工程3)
筒体変形装置15による筒体201の断面形状の変更処理が終了すると、底板部材挿入装置14が、底板部材ストッカー13の底板部材供給位置にアームを伸ばし、その底板部材供給位置に載置されている底板部材202を吸着ツールで吸着した後、持ち上げて姿勢を水平姿勢にした状態で缶体組立装置Aの作業位置Pに載置されている筒体201の上方位置まで搬送する。このとき、底板部材挿入装置14は、図8に示すように、底板部材202の中心Oが筒体201の軸Mと一致する筒体201の上方位置に搬送する。
(Process 3)
When the processing for changing the cross-sectional shape of the cylindrical body 201 by the cylindrical body deforming device 15 is completed, the bottom plate member inserting device 14 extends the arm to the bottom plate member supply position of the bottom plate member stocker 13 and is placed at the bottom plate member supply position. After the bottom plate member 202 is sucked by the suction tool, the bottom plate member 202 is lifted to a horizontal position and conveyed to an upper position of the cylindrical body 201 placed at the work position P of the can assembly apparatus A. At this time, as shown in FIG. 8, the bottom plate member insertion device 14 conveys the center plate O of the bottom plate member 202 to an upper position of the cylindrical body 201 that coincides with the axis M of the cylindrical body 201.

なお、筒体201の断面形状の変更処理における筒体変形装置15の4つの押圧ロッド151A,151B,152A,152Bの動作と、底板部材202の作業位置Pへの搬送処理における底板部材挿入装置14のロボットアームの動作は干渉しないので、筒体変形装置15の筒体201の断面形状の変形処置中に底板部材挿入装置14の底板部材202の搬送処理を行うようにしても良い。   It should be noted that the bottom plate member insertion device 14 in the operation of the four pressing rods 151A, 151B, 152A, 152B of the cylindrical body deforming device 15 in the process of changing the cross-sectional shape of the cylindrical body 201 and the transport processing of the bottom plate member 202 to the work position P. Since the operation of the robot arm does not interfere, the conveyance processing of the bottom plate member 202 of the bottom plate member insertion device 14 may be performed during the deformation processing of the cross-sectional shape of the cylindrical body 201 of the cylindrical body deformation device 15.

次に、底板部材挿入装置14は、底板部材202の姿勢を水平姿勢から傾斜姿勢に変更する。底板部材挿入装置14は、例えば、6軸ロボットの各アームの姿勢を制御することにより、図9に示すように、底板部材202を吸着する吸着ツール141を、吸着ツール141に仮想的に設定されるXYZ座標系において、X軸、Y軸、Z軸の各軸方向に移動させることができる。また、底板部材挿入装置14は、6軸ロボットの各アームの姿勢を制御することにより、吸着ツール141をZ軸の周りに回転させたり(図9の−RZ方向の回転参照)、吸着ツール141の軸SをX軸に対して回転させたりすることができる(図9の+RX方向の回転参照)。   Next, the bottom plate member insertion device 14 changes the posture of the bottom plate member 202 from a horizontal posture to an inclined posture. The bottom plate member insertion device 14 virtually sets the suction tool 141 that sucks the bottom plate member 202 to the suction tool 141 as shown in FIG. 9 by controlling the posture of each arm of the 6-axis robot, for example. In the XYZ coordinate system, it can be moved in the directions of the X, Y, and Z axes. Further, the bottom plate member inserting device 14 rotates the suction tool 141 around the Z-axis by controlling the posture of each arm of the 6-axis robot (see the rotation in the −RZ direction in FIG. 9), or the suction tool 141. Can be rotated with respect to the X axis (see the rotation in the + RX direction in FIG. 9).

底板部材挿入装置14は、図10に示すように、Z軸と軸N1を含む面SA内で吸着ツール141の軸Sが水平面SHに対して所定の角度η[°]で傾斜するように、底板部材202の姿勢を変更する。なお、図10において、仮想線(一点鎖線)で示す底板部材202は、板面が水平面SHと平行になる水平姿勢を示し、実線で示す底板部材202は、吸着ツール141の軸Sが水平面SHに対して所定の角度η[°]で傾斜した傾斜姿勢を示している。吸着ツール141の軸Sは、底板部材202の板面に対して垂直であるから、傾斜姿勢における底板部材202の板面の水平面SHに対する傾斜角θと上記の角度ηとの間には、η=(90−θ)[°]の関係がある。底板部材挿入装置14は、底板部材202の傾斜姿勢への制御を傾斜角θで行っても良い。   As shown in FIG. 10, the bottom plate member insertion device 14 is configured so that the axis S of the suction tool 141 is inclined with respect to the horizontal plane SH at a predetermined angle η [°] within a plane SA including the Z axis and the axis N1. The posture of the bottom plate member 202 is changed. In FIG. 10, the bottom plate member 202 indicated by an imaginary line (dashed line) indicates a horizontal posture in which the plate surface is parallel to the horizontal plane SH, and the bottom plate member 202 indicated by a solid line indicates that the axis S of the suction tool 141 is the horizontal plane SH. 2 shows an inclined posture inclined at a predetermined angle η [°]. Since the axis S of the suction tool 141 is perpendicular to the plate surface of the bottom plate member 202, η is between the inclination angle θ of the plate surface of the bottom plate member 202 in the inclined posture with respect to the horizontal plane SH and the angle η described above. = (90−θ) [°]. The bottom plate member insertion device 14 may perform control of the bottom plate member 202 to the tilted posture with the tilt angle θ.

底板部材202を傾斜姿勢にしたときの上面視における底板部材202の形状は、楕円形となるが、傾斜角θ又は傾斜角ηは、底板部材202の楕円形の短軸の長さが断面形状を楕円形に変形した筒体201の短軸(軸N2に沿う軸)の長さよりも短くなるように、予め設定されている。   The shape of the bottom plate member 202 in the top view when the bottom plate member 202 is in an inclined posture is an ellipse, and the inclination angle θ or the inclination angle η is a cross-sectional shape in which the length of the elliptical short axis of the bottom plate member 202 is Is set in advance so as to be shorter than the length of the short axis (axis along the axis N2) of the cylindrical body 201 that is deformed into an elliptical shape.

底板部材挿入装置14は、底板部材202の姿勢を傾斜姿勢にすると、吸着ツール104を垂直に下降させて底板部材202を筒体201の中空部内に挿入する。傾斜姿勢の底板部材202の上面視での形状は、断面形状を変形した筒体201の開口端の楕円形よりも小さいので、吸着ツール104を垂直に下降させたとき、底板部材202は筒体201の側面と干渉することなく筒体201の中空部内に侵入する。   When the bottom plate member 202 is inclined, the bottom plate member insertion device 14 lowers the suction tool 104 vertically and inserts the bottom plate member 202 into the hollow portion of the cylindrical body 201. Since the shape of the bottom plate member 202 in the inclined posture in a top view is smaller than the elliptical shape of the opening end of the cylindrical body 201 whose cross-sectional shape is deformed, the bottom plate member 202 is a cylindrical body when the suction tool 104 is lowered vertically. It penetrates into the hollow part of the cylinder 201 without interfering with the side surface of the 201.

底板部材挿入装置14が底板部材202の筒体201の中空部内への挿入処理を終了すると、筒体変形装置15は、第1の押圧ロッド151Aと第1の押圧ロッド151Bの各ロッドRの先端を繰り出す目標位置を位置A1と位置B1に変更する。また、筒体変形装置15は、第2の押圧ロッド152Aと第2の押圧ロッド152Bの各ロッドRの先端を繰り出す目標位置を位置A2と位置B2に変更する。そして、筒体変形装置15は、第1の押圧ロッド151A,151Bと第2の押圧ロッド152A,152Bの4つのロッドRをそれぞれ目標位置に繰り出す。この処理は、筒体201の断面形状を真円Cに戻す処理である。 When the bottom plate member insertion device 14 finishes the insertion processing of the bottom plate member 202 into the hollow portion of the cylindrical body 201, the cylindrical body deformation device 15 includes the tips of the rods R of the first pressing rod 151A and the first pressing rod 151B. Are changed to position A1 and position B1. Moreover, the cylinder deformation | transformation apparatus 15 changes the target position which pays out the front-end | tip of each rod R of the 2nd press rod 152A and the 2nd press rod 152B to the position A2 and the position B2. Then, the cylindrical body deforming device 15 feeds the four rods R of the first pressing rods 151A and 151B and the second pressing rods 152A and 152B to the target positions. This process is a process of returning the cross-sectional shape of the cylindrical body 201 to a perfect circle C 0.

従って、第1の押圧ロッド151A,151Bと第2の押圧ロッド152A,152Bの4つのロッドRがそれぞれ目標位置A1,B1,A2,B2に繰り出されると、筒体201は、その側面が位置A1,A2,B1,B2で4つのロッドRの先端と当接するように、断面の形状が変更される。すなわち、筒体201の断面形状が真円Cに戻される。 Therefore, when the four rods R of the first pressing rods 151A and 151B and the second pressing rods 152A and 152B are respectively extended to the target positions A1, B1, A2, and B2, the side surface of the cylindrical body 201 is positioned at the position A1. , A2, B1, and B2, the shape of the cross section is changed so as to contact the tips of the four rods R. That is, the cross-sectional shape of the cylindrical body 201 is returned to a true circle C 0.

筒体201の断面形状が楕円形Cから真円Cの変形するとき、楕円形Cの長軸が短くなることにより、筒体201の内側面の位置A1と位置B1の部分が底板部材202の周縁に当接する。この当接状態は、底板部材202が吸着ツール141から外されても底板部材202は筒体201の中空部内に係止する状態である。 When the cross-sectional shape of the cylinder 201 is deformed from the ellipse C 1 to the perfect circle C 0 , the major axis of the ellipse C 1 is shortened, so that the position A1 and the position B1 on the inner surface of the cylinder 201 are the bottom plate. It contacts the peripheral edge of the member 202. This contact state is a state in which the bottom plate member 202 is locked in the hollow portion of the cylindrical body 201 even when the bottom plate member 202 is removed from the suction tool 141.

上記の動作では、底板部材挿入装置14が筒体201の中空部内に底板部材202を傾斜姿勢で挿入した後、筒体変形装置15が筒体201の断面形状を楕円形Cから真円Cに戻すようにしている。しかし、図11に示すように、筒体変形装置15が筒体201の断面形状を楕円形Cから真円Cに戻す処理をしている期間に底板部材挿入装置14が傾斜角θを小さくするように(傾斜角ηを大きくするように)、底板部材202の傾斜姿勢を水平姿勢に近い姿勢に修正するようにしても良い。 In the above operation, the bottom plate after the member insertion device 14 inserts a bottom plate member 202 in the hollow portion of the cylindrical body 201 in an inclined position, circularity cylindrical body deformation device 15 the cross-sectional shape of the cylindrical body 201 from the oval C 1 C It is trying to return to zero . However, as shown in FIG. 11, the bottom plate member inserting device 14 changes the inclination angle θ during the period in which the cylindrical body deforming device 15 is processing to return the cross-sectional shape of the cylindrical body 201 from the ellipse C 1 to the perfect circle C 0. You may make it correct the inclination attitude | position of the baseplate member 202 to the attitude | position close | similar to a horizontal attitude | position so that it may make small (increase inclination-angle (eta)).

図11は、筒体変形装置15が筒体201の断面形状を楕円形Cから真円Cに変形しながら底板部材挿入装置14が底板部材202を筒体201の中空部に挿入する動作を示している。図11の(イ)は、筒体201と底板部材202の形状の変化を示す図面であり、(ロ)は、筒体201の中空部内での底板部材202の姿勢の変化を示す図である。また、図11の(a)〜(d)は、底板部材202を筒体201の中空部内に挿入を開始した状態から終了する状態までの代表的な底板部材202の姿勢の変化を示した図である。なお、作図の便宜上、底板部材202の吸着ツール141は省略している。 FIG. 11 shows an operation in which the bottom plate member inserting device 14 inserts the bottom plate member 202 into the hollow portion of the cylindrical body 201 while the cylindrical body deforming device 15 deforms the cross-sectional shape of the cylindrical body 201 from the ellipse C 1 to the perfect circle C 0. Is shown. 11A is a diagram showing changes in the shapes of the cylindrical body 201 and the bottom plate member 202, and FIG. 11B is a diagram showing changes in the posture of the bottom plate member 202 in the hollow portion of the cylindrical body 201. FIG. . 11 (a) to 11 (d) are diagrams illustrating changes in the posture of the representative bottom plate member 202 from the state in which the bottom plate member 202 is inserted into the hollow portion of the cylindrical body 201 to the state in which the bottom plate member 202 is finished. It is. For convenience of drawing, the suction tool 141 of the bottom plate member 202 is omitted.

図11(a)に示されるように、底板部材202の筒体201の中空部内への挿入開始時は、筒体201の開口端の楕円形の短軸が短いので、底板部材挿入装置14は、底板部材202を傾斜角θの大きい傾斜姿勢にして筒体201の上方から下降させ、筒体201の中空部に挿入する。底板部材挿入装置14が底板部材202を下降させる動作をしているとき、筒体変形装置15は、図11(b),(c)に示されるように、筒体201の開口端の楕円形C1の短軸/長軸の比を真円Cに近づけるように変化させる。従って、底板部材挿入装置14は、筒体変形装置15の筒体201の断面形状の変形動作に連動して底板部材202の姿勢を水平姿勢に近づけるように(傾斜角θを小さくするように)変化させる。 As shown in FIG. 11 (a), when the insertion of the bottom plate member 202 into the hollow portion of the cylindrical body 201 is started, the elliptical short axis of the opening end of the cylindrical body 201 is short. Then, the bottom plate member 202 is inclined with a large inclination angle θ and is lowered from above the cylindrical body 201 and inserted into the hollow portion of the cylindrical body 201. When the bottom plate member insertion device 14 operates to lower the bottom plate member 202, the cylindrical body deforming device 15 has an elliptical shape at the open end of the cylindrical body 201 as shown in FIGS. 11 (b) and 11 (c). the ratio of the short axis / long axis of C1 is varied to approximate to a true circle C 0. Accordingly, the bottom plate member insertion device 14 moves the posture of the bottom plate member 202 closer to the horizontal posture in conjunction with the deformation operation of the cross-sectional shape of the cylinder 201 of the cylinder deformation device 15 (so as to reduce the inclination angle θ). Change.

図11(d)に示されるように、筒体201の断面形状が真円Cに近くなると、底板部材202の姿勢は水平姿勢に近くなるので、底板部材202の周縁の大部分が筒体201の内周面に接触し、その接触摩擦により底板部材202が筒体201の中空部内に係止した状態となる。この状態になると、底板部材202が筒体201の中空部内の中間位置でとまることができるので、底板部材挿入装置14は、底板部材202の挿入動作を停止し、吸着ツール141の底板部材202への吸着を解除して吸着ツール141を初期位置に戻す動作をする。 As shown in FIG. 11D, when the cross-sectional shape of the cylinder 201 approaches the perfect circle C 0 , the attitude of the bottom plate member 202 becomes close to a horizontal attitude, so that most of the periphery of the bottom plate member 202 is a cylinder. It contacts the inner peripheral surface of 201, and the bottom plate member 202 is locked in the hollow portion of the cylindrical body 201 by the contact friction. In this state, since the bottom plate member 202 can be stopped at an intermediate position in the hollow portion of the cylindrical body 201, the bottom plate member insertion device 14 stops the insertion operation of the bottom plate member 202 and moves to the bottom plate member 202 of the suction tool 141. The suction tool 141 is released and the suction tool 141 is returned to the initial position.

上記のように、筒体201の断面形状の変更動作と底板部材202の筒体201の中部への挿入動作を同時に行うようすれば、工程3での底板部材202の筒体201の中部への挿入処理の作業効率を向上させることができる。   As described above, if the operation of changing the cross-sectional shape of the cylinder 201 and the operation of inserting the bottom plate member 202 into the middle of the cylinder 201 are performed at the same time, the bottom plate member 202 into the middle of the cylinder 201 in step 3 is performed. The work efficiency of the insertion process can be improved.

(工程4)
筒体201の中空部内に挿入された底板部材202が筒体201の内側面に係止可能な状態になると、底板部材挿入装置14は吸着ツール141の底板部材202への吸着を解除し、吸着ツール141を初期位置(ホームポジション)に戻す。その後、底板部材位置決め装置16は、押え部材162を退避位置から押え位置に下降し、押え部材162の姿勢を退避姿勢から押え姿勢に変更する。これにより、押え部材162は、図12(a)に示すように、3つの梁1621が筒体201の開口端に架設された状態となる。
(Process 4)
When the bottom plate member 202 inserted into the hollow portion of the cylinder 201 is in a state where it can be locked to the inner surface of the cylinder 201, the bottom plate member insertion device 14 releases the suction of the suction tool 141 to the bottom plate member 202, The tool 141 is returned to the initial position (home position). Thereafter, the bottom plate member positioning device 16 lowers the presser member 162 from the retracted position to the presser position, and changes the posture of the presser member 162 from the retracted posture to the presser posture. Thereby, the holding member 162 is in a state where the three beams 1621 are installed on the opening end of the cylindrical body 201 as shown in FIG.

図12は、底板部材挿入装置14が筒体201の中空部内の底板部材202を予定の位置に位置決めする動作の工程を示す図である。図12の(イ)は、筒体201の開口端に押え部材162がセットされた状態を示す上面図であり、(ロ)は、底板押上装置161による筒体201の中空部内の底板部材202の押上げ動作を示す図である。また、図12の(a)〜(d)は、底板押上装置161が底板部材202の押上げ動作を開始した状態から終了する状態までの代表的な底板押上装置161と底板部材202の状態の変化を示した図である。   FIG. 12 is a diagram illustrating an operation process in which the bottom plate member insertion device 14 positions the bottom plate member 202 in the hollow portion of the cylindrical body 201 at a predetermined position. 12A is a top view showing a state in which the holding member 162 is set at the opening end of the cylinder 201, and FIG. 12B is a bottom plate member 202 in the hollow portion of the cylinder 201 by the bottom plate lifting device 161. FIG. 12A to 12D show the states of the representative bottom plate lifting device 161 and the bottom plate member 202 from the state in which the bottom plate lifting device 161 starts the lifting operation of the bottom plate member 202 to the end state. It is the figure which showed the change.

続いて、底板部材位置決め装置16の底板押上装置161が筒体201の中空部内に係止している底板部材202を上方に押し上げる(図12(b)参照)。底板押上装置161は、底板部材202の上面の凸条202Aより外側の周縁部が押え部材162の梁1621の当接部1621Aに当接して底板部材202の上方移動が規制されると(図12(c)参照)、押上げ動作を停止し、当接部1611Aを初期位置に下降させる(図12(d)参照)。これにより、底板部材202の筒体201の中空部内の所定の位置への位置決め動作が終了する。   Subsequently, the bottom plate pushing-up device 161 of the bottom plate member positioning device 16 pushes up the bottom plate member 202 locked in the hollow portion of the cylindrical body 201 (see FIG. 12B). In the bottom plate pushing-up device 161, when the peripheral edge portion on the upper surface of the bottom plate member 202 outside the convex strip 202A is brought into contact with the contact portion 1621A of the beam 1621 of the holding member 162, the upward movement of the bottom plate member 202 is restricted (FIG. 12). (See (c)), the push-up operation is stopped, and the contact portion 1611A is lowered to the initial position (see FIG. 12 (d)). Thereby, the positioning operation | movement to the predetermined position in the hollow part of the cylinder 201 of the baseplate member 202 is complete | finished.

本実施の形態では、筒体201の中空部内の所定の位置は、筒体201の開口端に設定しているので、底板部材202は、上側の面の凸条202Aよりも外側の周縁部が筒体201の上端(開口端)と一致する位置に位置決めされている。従って、底板押上装置161による底板部材202の押上げ動作が終了すると、筒体201の開口端に底板部材202が圧入された状態(図1に示す缶体200の形参照)の缶体200が作製される。   In the present embodiment, since the predetermined position in the hollow portion of the cylindrical body 201 is set at the open end of the cylindrical body 201, the bottom plate member 202 has a peripheral edge portion on the outer side of the ridge 202 </ b> A on the upper surface. It is positioned at a position that coincides with the upper end (open end) of the cylinder 201. Accordingly, when the lifting operation of the bottom plate member 202 by the bottom plate lifting device 161 is completed, the can body 200 in a state where the bottom plate member 202 is press-fitted into the opening end of the cylindrical body 201 (see the shape of the can body 200 shown in FIG. 1). Produced.

なお、筒体201の中空部内の所定の位置を上記の開口端ではなく、開口端よりも低い位置にする場合は、図13(a),(b)に示すように、3つの梁1621の下面に位置決め用の足1621Bを追加した構成にするとよい。この構成にすれば、底板部材202の上面(凸条202Aの上端又は凸条202A以外の上面)は、図13(b)にしめすように、梁1621の足1621Bの下端に当接したときに底板部材202の上方移動が規制されるので、底板部材202を筒体201の中空部内の開口端よりも低い所定の位置に位置決めすることができる。   When the predetermined position in the hollow portion of the cylindrical body 201 is not the above-mentioned opening end but a position lower than the opening end, as shown in FIGS. 13 (a) and 13 (b), the three beams 1621 A configuration may be adopted in which positioning feet 1621B are added to the lower surface. With this configuration, the upper surface of the bottom plate member 202 (the upper end of the ridge 202A or the upper surface other than the ridge 202A) is in contact with the lower end of the foot 1621B of the beam 1621 as shown in FIG. Since the upward movement of the bottom plate member 202 is restricted, the bottom plate member 202 can be positioned at a predetermined position lower than the opening end in the hollow portion of the cylindrical body 201.

底板部材位置決め装置16は、底板押上装置161による底板部材202の押上げ動作が終了すると、押え部材162を退避位置まで上昇させた後、押え部材162の姿勢を退避姿勢する。これにより、底板部材202の筒体201における位置決め処理は終了し、筒体201の開口端に底板部材202を圧入した缶体200の作製が終了する。   When the bottom plate pushing-up device 161 finishes pushing up the bottom plate member 202, the bottom plate member positioning device 16 raises the presser member 162 to the retracted position, and then retracts the posture of the presser member 162. Thereby, the positioning process of the bottom plate member 202 in the cylindrical body 201 is completed, and the production of the can body 200 in which the bottom plate member 202 is press-fitted into the opening end of the cylindrical body 201 is completed.

この後、工程5に移行し、溶接装置17が缶体200の底板部材202の周縁と筒体201の内周面をアーク溶接などで溶接してタンクの材料である缶体200が完成する。完成した缶体200は、筒体搬入/排出装置12によって缶体排出台18に排出される。   Thereafter, the process proceeds to step 5, and the welding apparatus 17 welds the peripheral edge of the bottom plate member 202 of the can body 200 and the inner peripheral surface of the cylinder body 201 by arc welding or the like, thereby completing the can body 200 that is a material of the tank. The completed can body 200 is discharged to the can body discharge base 18 by the cylindrical body loading / unloading device 12.

以上説明したように、本実施の形態に係る缶体組立装置Aによれば、筒体201の断面形状を変形する筒体変形装置15と、断面形状を楕円形に変形した筒体201に底板部材202を挿入する底板部材挿入装置14をロボットによって構成し、筒体201の中空部内への底板部材202の挿入作業をロボットが行うようにしたので、缶体200の作製工程における作業者を削減する(省人化を図る)ことができる。すなわち、缶体200の作製工程の無人による全自動化を実現することができる。   As described above, according to the can assembly apparatus A according to the present embodiment, the bottom plate is attached to the tubular body deforming device 15 that deforms the cross-sectional shape of the tubular body 201 and the tubular body 201 that is deformed into an elliptical cross-sectional shape. The bottom plate member insertion device 14 for inserting the member 202 is configured by a robot, and the robot performs the insertion work of the bottom plate member 202 into the hollow portion of the cylindrical body 201, thereby reducing the number of workers in the manufacturing process of the can body 200. (To save labor). That is, it is possible to realize full automation by the unmanned manufacturing process of the can body 200.

また、筒体201の断面形状を楕円形に変形する変形処理と、底板部材202の姿勢を傾斜姿勢にして筒体201の楕円形の開口端に挿入する挿入処理をロボットによって行うとともに、筒体201に挿入した底板部材202の位置決めを底板部材位置決め装置16によって行うので、筒体201の断面形状の変形処理、板部材202の筒体201の中空部への挿入処理及び筒体201の中空部内の底板部材202の位置決め処理を高い精度を行うことができる。これにより、底板部材202と筒体201の溶接位置(例えば、底板部材202の周縁と筒体201の内周面の接触位置)のバラツキを低減でき、溶接ロボットによる底板部材202と筒体201の溶接品質の向上と安定化を図ることができる。   In addition, the robot performs a deformation process for deforming the cross-sectional shape of the cylindrical body 201 into an elliptical shape and an insertion process for inserting the bottom plate member 202 into the elliptical opening end with the posture of the bottom plate member 202 inclined, and the cylindrical body. Since the bottom plate member 202 inserted into 201 is positioned by the bottom plate member positioning device 16, the cross-sectional deformation process of the cylinder 201, the insertion process of the plate member 202 into the hollow part of the cylinder 201, and the inside of the hollow part of the cylinder 201 The bottom plate member 202 can be positioned with high accuracy. Thereby, the variation in the welding position of the bottom plate member 202 and the cylinder 201 (for example, the contact position between the periphery of the bottom plate member 202 and the inner peripheral surface of the cylinder 201) can be reduced, and the welding of the bottom plate member 202 and the cylinder 201 by the welding robot can be reduced. The welding quality can be improved and stabilized.

上記実施の形態1では、断面円形の缶体200について説明したが、缶体200の断面形状は円形に限定されない。例えば、楕円形であってもよい。   In the first embodiment, the can 200 having a circular cross section has been described. However, the cross sectional shape of the can 200 is not limited to a circular shape. For example, it may be oval.

また、上記実施の形態1では、変圧器のタンクの素材となる缶体200について説明したが、本発明は、変圧器のタンクに限定されるものではなく、筒体201の中空部の所定の位置に底板部材202を圧入した後、筒体201と底板部材202とを溶接などで接続した缶体200の作製工程に広く適用することができる。   In the first embodiment, the can 200 serving as a material for the transformer tank has been described. However, the present invention is not limited to the transformer tank, and the predetermined portion of the hollow portion of the cylindrical body 201 is not limited thereto. After the bottom plate member 202 is press-fitted into the position, it can be widely applied to the manufacturing process of the can body 200 in which the cylindrical body 201 and the bottom plate member 202 are connected by welding or the like.

A 缶体組立装置
1 缶体組立システム
11 筒体ストッカー
12 筒体搬入/搬出装置
13 底板部材ストッカー
14 底板部材挿入装置
15 筒体変形装置
151A,151B 第1の押圧ロッド
152A,152B 第2の押圧ロッド
153 昇降機
1531,1532 支持棒
1533A,1533B 昇降板
1534A,1534B 昇降機構
1535 駆動源
16 底板部材位置決め装置
161 底板押上装置
1611A 当接部
1611 ネジ軸
1613 筐体
1612 ナット
162 押え部材
1621 梁
1621A 当接部
1621B 足
1622 姿勢切換装置
163 昇降機
A can assembly apparatus 1 can assembly system 11 cylinder stocker 12 cylinder loading / unloading apparatus 13 bottom plate member stocker 14 bottom plate member insertion device 15 cylinder deformation device 151A, 151B first pressing rod 152A, 152B second pressing Rod 153 Elevator 1531, 1532 Support rods 1533A, 1533B Elevating plates 1534A, 1534B Elevating mechanism 1535 Drive source 16 Bottom plate member positioning device 161 Bottom plate lifting device 1611A Abutting portion 1611 Screw shaft 1613 Housing 1612 Nut 162 Holding member 1621 Beam holding member 1621 Part 1621B foot 1622 posture switching device 163 elevator

Claims (7)

一方端又は両端が開口した筒体の側面を相対向する2つの方向から押圧して、前記筒体の断面形状を変形する筒体変形手段と、
前記筒体の断面形状と同一の形状を有する板状部材を、当該板状部材の板面を傾斜させた第1の姿勢に保持して前記筒体の開口端から中空部に挿入した後、前記板状部材の姿勢を前記板面の傾斜角が小さくなる方向に変化させて、前記板状部材の周縁を前記筒体の内側面に係止させる板状部材挿入手段と、
前記筒体の内側面に係止させた板状部材を前記筒体の開口端側の所定の位置に移動させる板状部材移動手段と、
を備える、缶体組立装置。
A cylindrical body deforming means for deforming the cross-sectional shape of the cylindrical body by pressing the side surface of the cylindrical body having one end or both ends open from two opposite directions;
After holding the plate-like member having the same shape as the cross-sectional shape of the cylindrical body in the first posture in which the plate surface of the plate-like member is inclined and inserting it into the hollow portion from the open end of the cylindrical body, Plate-like member insertion means for changing the posture of the plate-like member in a direction in which the inclination angle of the plate surface is reduced, and locking the peripheral edge of the plate-like member to the inner side surface of the cylindrical body;
Plate-like member moving means for moving the plate-like member locked to the inner surface of the cylinder to a predetermined position on the opening end side of the cylinder;
A can assembly apparatus.
前記筒体変形手段は、
前記2つの方向の前記筒体よりも外側の位置に、前記筒体の中心軸に向かう方向に進退可能に設けられた一対の第1の押圧手段と、
前記2つの方向に対して直交する2つの方向の前記筒体よりも外側の位置に、前記筒体の中心軸に向かう方向に進退可能に設けられた一対の第2の押圧手段と、
前記2つの方向の軸を短軸とし、前記2つの方向に対して直交する2つの方向の軸を長軸とする楕円形を演算する演算手段と、
前記一対の第1の押圧手段が前記筒体の側面に当接する位置を前記演算手段が算出した楕円形の短軸の両端位置に制御する第1の制御手段と、
前記一対の第2の押圧手段が前記筒体の側面に当接する位置を前記演算手段が算出した楕円形の長軸の両端位置に制御する第2の制御手段と、
を含む、請求項1に記載の缶体組立装置。
The cylindrical body deformation means is
A pair of first pressing means provided at positions outside the cylindrical body in the two directions so as to advance and retreat in a direction toward the central axis of the cylindrical body;
A pair of second pressing means provided at positions outside the cylindrical body in two directions orthogonal to the two directions so as to be able to advance and retract in a direction toward the central axis of the cylindrical body;
A computing means for computing an ellipse having the minor axis as the axis of the two directions and the major axis of the two directions orthogonal to the two directions;
First control means for controlling the positions at which the pair of first pressing means abut against the side surfaces of the cylindrical body to both end positions of the elliptical short axis calculated by the calculation means;
Second control means for controlling the positions at which the pair of second pressing means contact the side surfaces of the cylindrical body to both end positions of the elliptical long axis calculated by the calculation means;
The can assembly apparatus according to claim 1, comprising:
前記板状部材移動手段は、
前記筒体の中空部に係止された板状部材に当接する当接手段と、
前記板状部材に当接した当接手段を前記筒体の開口端側に移動させる第3の制御手段と、
前記所定の位置に配置され、前記当接手段による前記板状部材の移動を規制する移動規制手段と、
を含む、請求項1又は2に記載の缶体組立装置。
The plate-like member moving means is
Abutting means for abutting on a plate-like member locked in the hollow portion of the cylindrical body;
Third control means for moving the contact means in contact with the plate-shaped member toward the opening end side of the cylindrical body;
A movement restricting means disposed at the predetermined position and restricting the movement of the plate-like member by the contact means;
The can assembly apparatus according to claim 1, comprising:
前記所定の位置は、前記筒体の開口端であり、
前記板状部材は、前記筒体の開口端を封じる底板部材であり、
前記移動規制手段は、前記板状部材挿入手段が前記板状部材を前記筒体に挿入した後、前記筒体の開口端に載置される押え部材である、
請求項3に記載の缶体組立装置。
The predetermined position is an opening end of the cylindrical body,
The plate-like member is a bottom plate member that seals the opening end of the cylindrical body,
The movement restricting means is a pressing member that is placed on the opening end of the cylindrical body after the plate-like member inserting means inserts the plate-like member into the cylindrical body.
The can assembly apparatus according to claim 3.
前記筒体変形手段は、アーム先端に押圧ツールが取り付けられた第1のロボットで構成され、
前記板状部材挿入手段は、アーム先端に前記板状部材を保持する保持ツールが取り付けられた第2のロボットで構成される、
請求項1乃至4のいずれか一項に記載の缶体組立装置。
The cylindrical body deforming means is constituted by a first robot having a pressing tool attached to an arm tip,
The plate member insertion means is constituted by a second robot having a holding tool for holding the plate member attached to an arm tip.
The can assembly apparatus according to any one of claims 1 to 4.
前記板状部材移動手段は、
作業台の前記筒体が縦に載置される位置に配置されたジャッキと、
アーム先端に前記押え部材を保持する保持ツールが取り付けられた第3のロボットと、
で構成される、
請求項4又は5に記載の缶体組立装置。
The plate-like member moving means is
A jack arranged at a position where the cylindrical body of the work table is placed vertically;
A third robot having a holding tool for holding the pressing member at the arm tip;
Composed of,
The can assembly apparatus according to claim 4 or 5.
アーム先端に押圧ツールが取り付けられた2つの第1のロボットで、一方端又は両端が開口した筒体の側面を相対向する2つの方向からそれぞれ押圧して、前記缶体の断面形状を変形する第1の工程と、
アーム先端に保持ツールが取り付けられた第2のロボットで、前記筒体の断面形状と同一の形状を有する板状部材を保持し、当該板状部材の板面を傾斜させた姿勢に保持して前記筒体の開口端から中空部に挿入した後、前記板状部材の姿勢を前記板面の傾斜角が小さくなる方向に変化させて、前記板状部材の周縁を前記筒体の内側面に係止させる第2の工程と、
アーム先端に押え部材を保持する保持ツールが取り付けられた第3のロボットで、前記筒体の開口端に前記押え部材を載置する第3の工程と、
前記筒体の中空部の前記板状部材の下部に配置されたジャッキで前記板状部材を前記押え部材に当接する位置まで上昇移動させる第4の工程と、
を備える、缶体組立方法。
The two first robots having the pressing tool attached to the tip of the arm respectively press the side surfaces of the cylindrical body having one end or both ends opened from two opposite directions to deform the cross-sectional shape of the can body. A first step;
A second robot having a holding tool attached to the arm tip, holding a plate-like member having the same shape as the cross-sectional shape of the cylindrical body, and holding the plate surface of the plate-like member in an inclined posture. After inserting into the hollow portion from the opening end of the cylindrical body, the posture of the plate-like member is changed in a direction in which the inclination angle of the plate surface becomes smaller, and the peripheral edge of the plate-like member is set to the inner side surface of the cylindrical body. A second step of locking;
A third robot in which a holding tool for holding the pressing member is attached to the tip of the arm, and a third step of placing the pressing member on the opening end of the cylindrical body;
A fourth step of moving the plate-like member up to a position where it comes into contact with the pressing member with a jack disposed at a lower portion of the plate-like member of the hollow portion of the cylindrical body;
A can assembly method comprising:
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KR20220081403A (en) * 2020-12-08 2022-06-16 삼우공업(주) hinge shaft assembly of refrigerator door hinge

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JPH1099993A (en) * 1996-09-30 1998-04-21 Mitsubishi Materials Corp Tank welding equipment
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JPH03155414A (en) * 1989-11-10 1991-07-03 Kubota Corp Device for correcting shape of tube body
JPH1099993A (en) * 1996-09-30 1998-04-21 Mitsubishi Materials Corp Tank welding equipment
JP2003236614A (en) * 2002-02-15 2003-08-26 Kawasaki Heavy Ind Ltd Device for correcting tubular body and device for forming groove

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KR20220081403A (en) * 2020-12-08 2022-06-16 삼우공업(주) hinge shaft assembly of refrigerator door hinge
KR102482070B1 (en) * 2020-12-08 2022-12-29 삼우공업(주) hinge shaft assembly of refrigerator door hinge

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