JP2017158467A - Flame for processing egg and manufacturing method of egg processed product using the same - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a flame for processing egg reducing weight of a burning devices, good in working efficiency during manufacturing an egg processed product having different shapes, easy to be peeled and capable of taking the egg processed product off from the burning devices without loss and high in productivity and a manufacturing method of the egg processed product using the flame.SOLUTION: There is provided a flame 30 (30A) for processing egg for manufacturing an egg processed product, having an inner flame 10 having an elastic raw material and an outer flame 20 having a non-deformation raw material and supporting a flame member (the inner flame) 10. There is provided a flame 30 (30A) for processing egg that preferably the supporting member 20 is a bar-like member and the elastic raw material constituting the inner flame 10 is a silicone rubber.SELECTED DRAWING: Figure 6

Description

  The present invention relates to an egg processing frame when manufacturing an egg processed product such as fried egg and a method for manufacturing an egg processed product using the same.

  Conventionally, when manufacturing a sheet-like processed egg product, for example, a processed processed egg product (for example, a thin baked egg product), industrially, a heavy metal product (for example, more than about 5 kg) is used to maintain the temperature during conveyor conveyance. It was manufactured using a container.

  The processed egg-shaped product in a sheet form was manufactured by putting the liquid egg in a pan-shaped metal container arranged in a belt shape (caterpillar shape) and successively baking it by a conveyor.

  When processing such sheet-shaped baked eggs, when manufacturing baked egg products with different shapes, it is necessary to replace multiple heavy baking containers, which is absolutely good for work efficiency I couldn't say that.

  Furthermore, in the case of a conventional baking container, the processed egg product as a product is difficult to peel off from the baking container, and a reversal process for taking out the product as a product is required during or after baking. There has been a problem of causing product loss such as folding even when peeled off.

  As a prior art for producing such a baked food, for example, a baking apparatus as disclosed in Patent Document 1 is disclosed. Moreover, the container of patent document 2 is disclosed as a baking mold.

  Even in these prior arts, when manufacturing a processed processed egg product having a different shape, there are problems such as poor workability and a multi-step process such as requiring a reversing device or an extrusion device to take out the product after baking. was there.

Japanese Patent No. 3672523 Japanese Utility Model Publication 1-155778

  In light of the above-mentioned problems, the present invention reduces the weight of the baking utensils, has a high work efficiency when producing processed egg products with different shapes, and can be easily removed without loss to remove the egg processed products from the baking utensils. The object of the present invention is to provide an egg processing frame and a method for producing an egg processed product using the same.

  An egg processing frame according to one aspect of the present invention is a processing frame for continuously or intermittently manufacturing an egg processed product, wherein the material is an elastic material, and the material is a non-deformable material. And a support member that supports the frame member.

  The manufacturing method of the egg processed goods of 1 aspect by this invention is a method using the said frame for egg processing.

Here, main terms used in the description of the present invention will be described.
(Processed egg products)
An egg processed product is a food obtained by coagulating a fluid raw material containing eggs by heating, and examples thereof include fried eggs, fried eggs, thick fried eggs, thin fried eggs, broiled eggs, and sheet fried eggs.
(Egg processing frame)
The egg processing frame includes a frame member whose material is an elastic material and a support member which is a non-deformable material and supports the frame member.
(Double frame for egg processing)
The egg processing double frame (see FIG. 6) is an inner frame (see FIG. 1) having an inner mold (the storage space 13 is formed by the inner mold) that determines the shape of the egg processed product in the egg processing frame. The inner frame is detachable, and the outer frame that holds the inner frame (see FIG. 3) is provided in duplicate.

  According to the present invention, the weight of the baking utensils is reduced, the work efficiency is good when producing processed egg products with different shapes, and the productivity is high so that the egg processed products can be easily removed from the baking utensils without loss. An egg processing frame and an egg processing product manufacturing method using the same can be realized.

The perspective view which shows the inner frame of the double frames for egg processing of the 1st Embodiment of this invention. The top view and side view of FIG. The perspective view which shows the front side of the outer frame among the double frames for egg processing of the 1st Embodiment of this invention. The perspective view which shows the back side of FIG. The perspective view which shows the correspondence of an outer frame and an inner frame before incorporating an inner frame in an outer frame. The perspective view of the state which incorporated the inner frame in the outer frame. The perspective view of the state which incorporated the some inner frame from which the shape of an inner type differs in an outer frame. The side view seen from the A direction of FIG. BB sectional drawing of FIG. It is the BB sectional view of FIG. 6 of the double frame for egg processing at the time of setting it as the structure which mounts an inner frame on an outer frame. The perspective view of the frame 30B for egg processing in connection with the 2nd Embodiment of this invention. The perspective view explaining the outline of the manufacturing method by the manufacturing apparatus of an egg processed product. The perspective view explaining the outline of the manufacturing method by the egg processing product manufacturing apparatus in connection with the 2nd Embodiment of this invention.

Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
(First embodiment)
First, in order to explain the outline of the egg processing double frame 30, it will be described from FIG. 5 and FIG.

  FIG. 5 shows the outer frame 20 and the inner frame 10 before the inner frame 10 (see FIG. 1) is assembled into the outer frame 20 (see FIG. 3) in the egg processing double frame 30 according to the embodiment of the present invention. The correspondence is shown. FIG. 6 shows a state in which the inner frame 10 is incorporated into the outer frame 20 to form the egg processing double frame 30.

  The double frame 30 for egg processing is a baking instrument placed on each of a plurality of baking plates 40 (see FIG. 10) that are continuously arranged and fixed on the conveyor belt of the belt conveyor. The egg processing double frame 30 is lowered and placed on the plate surface of the baking plate 40 that moves together with the conveyor belt in the course of the conveyor belt conveyance. Then, by supplying a fluid raw material (for example, egg liquid) into the inner frame 10 of the double frame 30 for egg processing, the egg liquid falls on the baking plate and is baked. The egg processing double frame 30 is removed upward from the baking plate on the conveyor belt of the belt conveyor in an appropriate baking condition, whereby egg baking is obtained on the baking plate.

  The egg processing double frame 30 is a double frame including an inner frame 10 whose material is a heat resistant elastic material and an outer frame 20 whose material is a heat resistant non-deformable material. The outer frame 20 is a support member that supports the inner frame 10. For example, silicone rubber is used as the heat resistant elastic material.

  The material of the inner frame 10 that is a frame member is, for example, silicone rubber and has elasticity, and also has a restoring force that returns to its original shape based on its elastic force even when bent. For this reason, the flange on one side of the four flange portions 11 of the inner frame 10 is connected to one of the pair of inner frame holding recesses 21 a and 21 a facing each other formed on the holding frame 21 of the outer frame 20. Insert the inner frame 10 into the outer frame 20 by inserting it into the recess 21a, bending the entire inner frame 10 and inserting the other flange on the opposite side into the other recess 21a on the holding frame 21. Conversely, it is easy to remove the inner frame 10 from the outer frame 20. The frame holding recess 21a of the outer frame 20 holds the opposing flanges of the flange portion 11 of the inner frame 10 between the upper and lower claws of the outer frame 20 (see FIG. 8). When the inner frame is held on the outer frame, it may be fixed as well as fitted.

  FIG. 1 shows an inner frame 10 of a double frame 30 for egg processing according to an embodiment of the present invention, and FIG. 2 shows a plan view and a side view of FIG.

  In FIG. 1, the inner frame 10 has a predetermined shape (substantially square in the drawing) in plan view, and includes an inner mold that defines the outer shape of the baked food after baking, including a space 13 that penetrates from the upper surface to the lower surface. Has the function of (form). The penetration direction may be perpendicular or inclined with respect to the lower surface.

  The inner frame 10 is structurally formed integrally with a flange portion 11 composed of four side flanges and a lower side of the flange portion 11, and is placed on the firing plate 40 (see FIG. 10). And a storage space 13 for storing a fluid raw material formed through the center.

  In FIG. 2, an example of the dimensions of each side of the inner frame 10 is as follows. a = 24 cm, b = 20 cm, c = d = 1 cm. The shape and size of the flange portion 11 can be changed as appropriate, and the shape and size of the corresponding tab of the outer frame can also be changed as appropriate. For example, the claw portion that holds the inner frame may be a discontinuous claw (a protruding claw may be formed on the holding frame 21), but a continuous claw (for example, the holding frame 21 in FIG. 6) is more Can be kept stable.

  FIG. 3 shows the front side of the outer frame in the egg processing double frame of the embodiment of the present invention, and FIG. 4 shows the back side of FIG.

  3 and 4, the outer frame 20 as a support member is formed of metal (for example, stainless steel or aluminum). The outer frame 20 engages with each flange portion 11 of one or more (three in the figure) inner frames 10 to hold the flange portions 11 on the surface side, and each of the one or more inner frames 10 is mounted. A holding frame 21 having one or more (three in the drawing) spaces 26 that penetrate the mounting portion 12 to the back surface side, and two holding frame support plates 22 and 22 that support the left and right ends of the holding frame 21 in the figure, It has. The holding frame 21 engages with each flange portion 11 of the inner frame 10 to hold the flange portion 11 on the front surface side, and the aforementioned recessed portion 21a penetrates each placement portion 12 of the inner frame 10 to the back surface side. And one or more (three in the figure) spaces 26.

  The holding frame 21 is provided with four holding frame connecting pieces 21b respectively connected to a part of the metal frame at four corners, and each of the holding frame connecting pieces 21b is provided with a through hole (not shown). In addition, the two holding frame support plates 22 are provided with 4 screws for lifting a total of four rod-shaped lift support pins 25, each having an external screw cut at one end, two for each holding frame support plate 22. Two through holes (not shown) are provided. The four through holes (not shown) provided in the four holding frame connecting pieces 21b, the four through holes (not shown) provided in the two holding frame support plates 22, and the one end The holding frame 21 and the two holding frame support plates 22 are mechanically connected and connected using four rod-shaped lift support pins 25 that are threaded.

  The semi-conical grooves 23 and 23 (see FIG. 4) are formed along the outer surface from the lower surface side of the two holding frame support plates 22 and 22 arranged to face each other.

  In addition, as shown in the perspective view of the front side of the outer frame 20 shown in FIG. 3, the center of each of the two holding frame support plates 22 and 22 arranged opposite to each other is processed at the center of the baked egg by conveyor conveyance. After the movement of the product is finished, the double frame loading pins 24 for positioning when stacking a plurality of egg processing double frames 30 as shown in FIG. 6 in the vertical (vertical) direction are loaded. Projected in the direction. The double frame loading pins 24 engage with the grooves 23 and 23 on the back side of the holding frame support plates 22 and 22 of the upper egg processing frame 30 when the egg processing double frame 30 is loaded. Yes. Further, as shown in the drawing, four rod-like lift support pins 25 are provided on the outer side surfaces of the two holding frame support plates 22 and 22 in the outward direction.

  The four lift support pins 25 are used when the baking plate 40 fixed to the conveyor belt 52 of the manufacturing apparatus 50 shown in FIG. 10 is conveyed to a predetermined position, as shown in FIG. Transport for lifting the egg processing double frame 30 sequentially from a stacking place where a large number of stacks 30 are stacked by a forklift mechanism (not shown), etc., and moving and placing them on the baking plate 40 of the manufacturing apparatus (see FIG. 10). It is a pin used for. Note that a robot arm using robot technology may be applied as one that functions similarly to the forklift mechanism.

  In addition, in FIG. 3, an example of the dimension of each location of the outer frame 20 is as follows. e = 22 cm, f = 24.5 cm, g = 27.5 cm, h = 78 cm, i = 2.5 cm. The size of the outer frame can be appropriately changed according to the size of the inner frame.

  7 is a side view seen from the direction A in FIG. 6, and FIG. 8 is a cross-sectional view taken along line BB in FIG.

  7 and 8, when the egg processing double frame 30 is placed on the baking plate 40 (see FIG. 10), it corresponds to the lower part of the inner frame 10 in the egg processing double frame 30. The mounting portion 12 that projects is projected (exposed) below the holding frame 21 of the outer frame 20. That is, the lower end surface of the mounting portion 12 is placed in contact with the surface of the fired plate 40. However, the outer frame (metal) holding frame 21 in the egg processing double frame 30 does not contact the surface of the fired plate 40.

  The material of the inner frame 10 used in the first embodiment of the present invention is easy to be held by the outer frame 20, is lightweight (for example, 100 g to 1.5 kg), and has heat resistance (for example, 200 ° C. or higher). An elastic material is preferable, and silicone rubber is particularly preferable from the viewpoint of heat resistance and low adhesion of baked food. Further, the surface may be coated (fluorine resin processing) with a fluorine resin or the like.

  The silicone rubber that can be easily attached to and detached from the outer frame 20 has a hardness that can be easily deformed by hand at room temperature and can be held (for example, fitted) in the outer frame 20, and is JIS. The hardness of the silicone rubber when measured with a K 6253 durometer (type A) may be 20 to 80 °, and is preferably 30 to 70 ° from the viewpoint of ease of handling. If it is smaller than 20 °, it is soft and difficult to hold by the outer frame 20, and if it is larger than 80 °, it is too hard to fit the inner frame 10 into the outer frame 20. A particularly preferable silicone rubber hardness is 40 to 60 ° silicone rubber.

  The shape of the inner mold of the inner frame 10 is not particularly limited, and examples thereof include a substantially circular shape, a substantially rectangular shape, and a substantially polygonal shape, such as a round shape, a square shape such as a square, a rectangle, and a rhombus, a triangular shape, a character shape, and a flower shape. can give. A plurality of inner molds may be formed on one inner frame 10, and the inner molds may be the same or different.

  As the material of the outer frame 20, since the egg processing double frame 30 is incorporated into the egg processing product manufacturing apparatus, the inner frame 10 is held and the outer frame 20 itself is deformed even when heated to a high temperature exceeding 200 ° C. The material which does not do is preferable. The outer frame 20 is preferably made of a material harder than at least the inner frame 10, and examples thereof include a metal material. In particular, stainless steel (stainless steel), aluminum (aluminum alloy), reinforced aluminum, and the like that are heat resistant, resistant to rust, and lightweight are preferable, and stainless steel is particularly preferable.

  As a method of holding the inner frame on the outer frame, it is preferable that a claw-like engagement means is provided at the lower part of the outer frame to support the inner frame. Preferably, the inner frame is provided with a flange as shown in FIG. 1 and the outer frame is provided with a claw as shown in FIG. 3 so that they fit each other (the inner frame flange is held by the upper claw and the lower claw). If it does, even if an inner frame is detachable, the double frame for egg processing which is easy to handle stably can be comprised. The flanges and claws may be continuous or discontinuous along the outer edge of the inner frame. If the inner frame is fixed by the upper and lower claws of the outer frame as shown in FIG. 8, the outer frame does not come into contact with the fired plate, and there is an advantage that waste of heating energy to the outer frame can be eliminated. Detachment of the inner frame due to a difference in the thermal expansion coefficient of the frame can be prevented.

  In this specification, “holding” means a state in which the inner frame is close to the outer frame in a detachable state, but may also be a state in which the inner frame is fixed, adhered or bonded to the outer frame. May be included.

  In the present invention, the “double frame” may be composed of at least one inner frame and one outer frame, and a plurality of inner frames may be held in one outer frame. Moreover, the outer frames holding the inner frame may be combined to form one double frame.

  Further, as another method for holding the inner frame on the outer frame, a flange as shown in FIG. 1 may be provided on the inner frame, and the structure may be placed on the outer frame.

  FIG. 9 is a cross-sectional view taken along line BB of the double frame 30A for egg processing in FIG. 6 in a case where the inner frame is placed on the outer frame.

  The outer frame 20 </ b> A has a step along the shape of the flange portion 11 of the inner frame 10. The inner frame 10 is configured to be mounted from the upper side of the outer frame 20A so that the flange portion 11 fits into the step portion 20Aa of the outer frame.

As shown in FIG. 9, when the inner frame 10 is placed on the outer frame 20A, the bottom surface of the mounting portion 12 of the inner frame 10 is in close contact with the surface of the firing plate 40, and the bottom surface of the outer frame 20A is also the firing plate 40. Adheres closely to the surface.
(Second Embodiment)
In the first embodiment, the egg processing frame 30 is a double frame constituted by the inner frame 10 and the outer frame 20, but in the second embodiment, there is one egg processing frame. It is comprised from a frame and the supporting member which supports the frame.

  In the second embodiment, the same components as those in the first embodiment will be described using the same reference numerals.

  FIG. 10 is a perspective view of an egg processing frame 30B according to the second embodiment. The egg processing frame 30B includes a frame member 120 having a rectangular parallelepiped shape having a predetermined thickness.

  The frame member 120 is made of a heat-resistant elastic material, like the inner frame 10 of the first embodiment. For example, silicone rubber is used as the heat resistant elastic material. The frame member 120 is made of, for example, silicone rubber and has elasticity, and also has a restoring force that returns to its original shape based on its elastic force even when bent.

  The frame member 120 is formed with a plurality of (here, three) holes 121 penetrating from the upper surface to the lower surface. Each hole 121 constitutes a storage space for storing a fluid raw material. Therefore, each hole 121 has a function of an inner mold (form) that defines the outer shape of the baked food after baking. The penetration direction of each hole 121 may be perpendicular or inclined with respect to the lower surface.

  Two rod-like members 122 as support members are provided so as to penetrate the frame member 120 along the longitudinal axis direction of the frame member 120. As shown in FIG. 10, the two rod-like members 122 are arranged in parallel so as to sandwich the three holes 121 and penetrate through the frame member 120.

  Each rod-shaped member 122 is made of aluminum, iron, resin, or the like that is a heat-resistant non-deformable material, and fulfills the function of holding and supporting the shape of the frame member 120 that is an elastic material.

  In FIG. 10, the two rod-shaped members 122 are provided along the longitudinal axis direction of the frame member 120, but the two rod-shaped members 122 a are connected to the frame member 120 as indicated by a two-dot chain line. You may provide along the direction orthogonal to a longitudinal-axis direction.

In FIG. 10, the two rod-like members 122 also function as the lift support pins 25 in the first embodiment.
(Production equipment for baked egg products)
FIG. 11 shows an outline of an apparatus for manufacturing a baked egg product in the first embodiment. FIG. 11 shows a part of a manufacturing apparatus using conveyor conveyance.

  In FIG. 11, the manufacturing apparatus 50 rotates the driving rotary shaft 51 a based on the driving force of a motor or the like, and the two driving pulleys 51 rotate, whereby the conveying belt 52 moves. A toothed pulley may be used as the driving pulley 51, and a toothed timing belt may be used as the belt 52. The plurality of firing plates 40 are continuously fixed on the conveyor belt 52. The fired plate 40 is formed of, for example, an aluminum plate coated with Teflon (registered trademark). The firing plate 40 is heated to a predetermined temperature by a heater (electric heater) 53 disposed below the conveyance path. For example, when the fork of a forklift mechanism (not shown) is engaged with the lift support pins 25, the egg processing double frame 30 is placed on the baking plate 40. In the case of the egg processing double frame 30 shown in FIG. 8, since only the inner frame 10 is placed on the fired plate 40, the stability of the inner frame 10 on the fired plate 40 is good.

  The egg processing double frame 30 is positioned on the baking plate 40 by a pair of baking positioning pins 41 protruding from the baking plate 40 and a pair of eggs provided on the outer frame 20 of the egg processing double frame 30. This is performed by engaging with the groove 23. The fluid raw material (eg, egg liquid) 60 is supplied into the inner frame 10 of the egg processing double frame 30 placed on the firing plate 40, so that the egg liquid 60 is in the space 13 of the inner frame 10. It falls and baked on the baking board 40 through the inside. At this time, the egg liquid 60 dropped on the baking plate 40 is regulated by the shape of the inner mold of the inner frame 10, and the outer shape of the finished baking egg product (egg baking) is formed. Accordingly, when it is desired to manufacture various types of processed processed egg products (eg, fried eggs), the inner frame 10 has various inner shapes such as a substantially circular shape, a substantially rectangular shape, or a substantially polygonal shape. Can be easily achieved by replacing only the inner frame without using a special tool.

  For example, as shown by a two-dot chain line in FIG. 1, various types of processed processed eggs (eg, fried eggs) can be manufactured by forming holes 13 a having a desired shape. In the drawing, the hole 13a has a circular shape, but by changing the shape of the hole 13a to a substantially polygonal shape or the like, it becomes possible to manufacture a processed egg product having various shapes.

  Furthermore, when a plurality of inner frames having different inner mold shapes are arranged on the outer frame as shown in FIG. 6A, it is possible to simultaneously manufacture processed products having different shapes.

  In addition, the inner frame can be deformed with an elastic material, and the inner frame can be easily detached from the double frame for baking and can be replaced quickly. However, the firing shape can be changed in a short time.

  Then, the egg processing double frame 30 is removed upward from the baking plate 40 on the belt conveyor in an appropriate baking condition, so that the egg processing as an egg processed product placed on the baking plate 40 is performed. On the other hand, it is also possible to add a baking process to the upper surface and / or lower surface of the processed egg product in that state. In addition, by using the inner frame 10 made of silicone, it is preferable that the fried egg during or after baking is easily peeled off from the inner frame 10.

FIG. 12 shows an outline of a device for manufacturing a processed processed egg product using the egg processing frame 30B according to the second embodiment, but the first processing even when the egg processing frame 30B is used. Similar to the embodiment, the weight of the baking utensil is reduced, the work efficiency is good when producing processed egg products with different shapes, and the egg processed products are easily peeled off from the baking utensils and can be removed without loss. An egg processing frame and an egg processing product manufacturing apparatus using the same can be realized.
(Production method of processed processed eggs)
The processed processed egg product can be manufactured by the steps exemplified below.

  A step of holding a frame member, which is a heat-resistant elastic material, on a support member, which is a heat-resistant, non-deformable material.

  The process of heating the baking board arrange | positioned at a caterpillar shape to 70-250 degreeC.

  The process of mounting the egg processing frame which is the double frame for baking which hold | maintained the frame member which is a heat resistant elastic material on the support member which is a heat resistant non-deformable material on a baking board.

  A step of supplying the fluid raw material into the inner mold of the frame member (the fluid raw material may be kept at 10 to 60 ° C.).

  A step of firing the fluid raw material at 70 to 300 ° C. for 30 seconds to 8 minutes.

  The process of removing the egg processing frame from the fired plate.

  In this step, the egg processing frame is removed before the fluid raw material is completely solidified. In the process of baking the fluid raw material such as egg liquid in the frame member 10, volume expansion occurs in the baked product (for example, processed baked egg product) baked in the frame member 10 and hits the wall of the frame member 10 to be deformed. For this reason, if the firing in the frame member 10 is continued and the fired product is completely solidified, the shape (particularly the thickness) of the fired product may become uneven. Therefore, in order to produce a fired product having a uniform thickness, a step of removing the egg processing frame is required before the fluid raw material is completely solidified and after being formed into the shape of the inner mold of the frame member 10. It becomes. This process makes it possible to produce a flat product with a uniform thickness with little unevenness (for example, a processed processed egg product). However, if the thickness variation can be tolerated, the egg processing frame can be removed after the fluid raw material is completely solidified.

  Further, in the case where the egg processing frame is removed in a state where at least the shape of the fluid raw material maintains the shape of the inner mold before the fluid raw material is completely solidified, it is further reduced by a tunnel heating device. You may manufacture by adding the process baked for 30 second-8 minutes at -300 degreeC.

  The fired plate is not particularly limited as long as it is made of a material that supports the egg processing frame and can transfer heat to the fluid raw material. For example, an aluminum metal material (aluminum plate) can be used. Further, if a fired plate having a caterpillar shape or a caterpillar shape is used, the fluid raw material can be conveyed continuously or intermittently.

  The fluid raw material means a semi-solid or liquid food material such as a raw egg or liquid egg (which may contain a seasoning) or wheat flour added to the egg. Means having a viscosity and characteristics sufficient to spread in the inner mold of the frame member only by its own weight. If the weight does not sufficiently spread into the inner mold of the frame member, a process of spreading the fluid raw material by means such as blowing air may be added to the manufacturing process.

  Examples of the heating means (including baking means) in the production method include gas burner heating, steaming heating, hot air heating, electric heating, and far infrared heating. The heating means of the present invention includes gas burner heating and electric heating. Their combination is preferred.

  The supply amount of the fluid raw material depends on the area of the inner mold of the frame member and the height of the processed processed egg product after baking. For example, 10 to 200 g of the fluid raw material is 30 to 8 seconds at 70 to 300 ° C. What is necessary is just to supply the quantity which is partly heated and solidifies at least the part which is in contact with the inner mold of the frame member.

  If the egg processing frame is removed before it is completely solidified and formed into the shape of the inner shape of the frame member and fired in a tunnel-type heating device, the life of the egg processing frame (durability) (Period) can be extended (cost reduction). Therefore, it is possible to omit means (or process) for supplying steam. Also, if the egg processing frame is removed before the fluidized raw material is completely solidified and formed into the shape of the inner mold of the frame member, the removal means by the extrusion device or reversing device of the completely solidified baked egg processed product (Or a process) becomes unnecessary, and there exists an advantage which can simplify a manufacturing apparatus (or manufacturing process).

A production example of a processed processed egg product using the above-described egg processing frame will be described below.
[Production example]
(Fluid raw material)
As a fluid raw material, it was prepared by mixing 70% chicken egg liquid, 1% edible vegetable oil and fat, 3% modified starch, and 26% other seasoning liquid containing water.
(Production Example 1) Thinly baked eggs As the egg processing frame, an inner frame made of silicone rubber having a hardness of 50 ° and an outer frame made of stainless steel were used. The inner frame weight was 480 g, and the inner mold was a square type (20 cm on a side), and 90 g of fluid raw material was supplied to one inner mold.

The manufacturing process was manufactured as follows.
(1) The fired plate was heated to 110 ° C.
(2) The egg processing frame was placed on the fired plate.
(3) The fluid raw material kept warm was supplied into the inner frame and baked on a baking plate for 20 to 30 seconds.
(4) The egg processing frame was removed from the fired plate.
(5) It baked at 250 degreeC with the tunnel type heating apparatus for 60 to 90 second.

  The baked product was manufactured by packaging, sterilizing and cooling if necessary.

This product can be used to wrap other ingredients, or sandwiched between ingredients such as thick rolls and sandwiches.
(Production Example 2) Kinshi Egg The thinly baked eggs produced in Production Example 1 were cut into a width of 3 mm using a slicer, packaged and cooled for production.
(Production Example 3) Omurice fried egg (example of sheet-shaped fried egg)
The inner frame of the egg processing frame is a round inner shape (diameter 16 cm), an inner frame of about 1 kg, the temperature of the fired plate is 130 ° C., and 50 g of fluid raw material is supplied to one inner mold, Manufactured in the same manner as in Production Example 1.

  This product can be used on the surface of omelet rice.

  DESCRIPTION OF SYMBOLS 10 ... Inner frame, 20 ... Outer frame, 30, 30A, 30B ... Egg processing frame, 40 ... Baking plate, 50 ... Baking egg processed product manufacturing apparatus, 60 ... Fluid raw material (eg egg liquid).

Egg processing frame of one embodiment according to the present invention, containing material is made of an elastic material, the space penetrating from the upper surface toward the lower surface of mounting portion is formed is formed, an inner frame having a flange portion, Material There made non-deformable material, provided with an outer frame for holding the frame, the outer frame, the flange portion is inserted to hold the inner frame to fix fitted to the inner frame When the placing portion is placed on a firing plate for heating the processed egg product in a state where the inner frame is held by the outer frame, the outer frame is The outer frame is formed so as not to contact the fired plate .

Claims (13)

  A processing frame for manufacturing egg processed products continuously or intermittently, a frame member whose material is an elastic material, and a support member which is a non-deformable material and supports the frame member An egg processing frame characterized by comprising. The frame member is an inner frame;
The egg processing frame according to claim 1, wherein the support member is an outer frame disposed outside the inner frame.   The egg processing frame according to claim 1, wherein the support member is a rod-shaped member provided on the frame member.   The egg processing frame according to any one of claims 1 to 3, wherein the elastic material is silicone rubber.   The hardness of the silicone rubber is 20 to 80 ° when measured with a JIS K 6253 durometer (type A), according to any one of claims 1 to 4. Egg processing frame.   The egg processing frame according to claim 2, wherein the inner frame has a flange for holding the inner frame on the outer frame.   The egg processing frame according to claim 6, wherein the outer frame has a continuous or non-continuous claw for holding the inner frame.   The egg processing frame according to claim 7, wherein the claw is a claw that holds the inner frame from above and below.   The egg processing frame according to any one of claims 6 to 8, wherein the outer frame has an inner mold of two or more inner frames.   The egg processing frame according to any one of claims 6 to 9, wherein the inner frame is separate from the outer frame and is detachable from the outer frame.   The manufacturing method of the egg processed goods characterized by using the egg processing frame as described in any one of Claims 1-10.   12. The egg processing product according to claim 11, further comprising a step of removing the egg processing frame before the fluid raw material is completely solidified and formed into an inner mold shape of the frame member. Method.   The method for producing a processed egg product according to claim 11 or 12, wherein the processed egg product is a thin baked egg, a tinsel egg, or a sheet-shaped egg baked egg.

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