JP2017146179A - Workpiece placement table for ultrasonic inspection device - Google Patents

Workpiece placement table for ultrasonic inspection device Download PDF

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JP2017146179A
JP2017146179A JP2016027682A JP2016027682A JP2017146179A JP 2017146179 A JP2017146179 A JP 2017146179A JP 2016027682 A JP2016027682 A JP 2016027682A JP 2016027682 A JP2016027682 A JP 2016027682A JP 2017146179 A JP2017146179 A JP 2017146179A
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workpiece
legs
ultrasonic
work
base
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渉 笹倉
Wataru Sasakura
渉 笹倉
洋一 玉井
Yoichi Tamai
洋一 玉井
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Japan System Eng Kk
JAPAN SYSTEM ENGINEERING KK
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JAPAN SYSTEM ENGINEERING KK
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Abstract

PROBLEM TO BE SOLVED: To provide a workpiece placement table for ultrasonic inspection devices with which it is possible to adjust workpiece balance easily in a short time without removing a workpiece from a sample table.SOLUTION: Provided is a workpiece placement table of an ultrasonic inspection device for irradiating a workpiece held in a liquid tank with an ultrasonic wave and inspecting the properties of the workpiece. The workpiece placement table has a base table placed on the bottom plate of the liquid tank. Three legs are mounted upright on the top face of the base table, with a sample stand almost horizontally held on upper ends of the legs. The three legs are screwed into three screw holes formed in the top face of the base table at three peak positions of a triangle, and a height adjustment groove is formed at the upper ends of the legs. A jig is inserted into this height adjustment groove and the screw-in amount of the legs is adjusted, whereby the balance of the workpiece placed on the sample table is adjusted.SELECTED DRAWING: Figure 1

Description

この発明は超音波検査装置用ワーク置台、詳しくは超音波検査装置の液槽中でワークを載置し、このワークの平衡調整を容易に行うことができる超音波検査装置用ワーク置台に関する。   The present invention relates to a work table for an ultrasonic inspection apparatus, and more particularly to a work table for an ultrasonic inspection apparatus in which a work can be placed in a liquid tank of the ultrasonic inspection apparatus and the balance of the work can be easily adjusted.

水槽の底板に試料台を載置し、この試料台の上にワーク(例えば半導体パッケージ)を保持し、ワークの上方から照射した超音波でこのワークをスキャニングし、その反射波に基づいてワークの異常部分を検知する超音波検査装置が知られている(例えば特許文献1)。
この超音波検査装置では、超音波発振器(超音波探触子)から発振した超音波が半導体パッケージに当接し、これより反射した超音波を超音波探触子に接続された受信器により受信する。
このため、スキャニング時には、超音波探触子と半導体パッケージとの位置関係が重要となる。通常、超音波探触子の移動は水平面内で行われるため、試料台に載置された半導体パッケージについてもその上面が水平となるよう常に平衡に調整される。
具体的には、試料台に搭載した半導体パッケージの上面の各位置に対して超音波を照射してその高さを測定し、その後、試料台から半導体パッケージをいったん取り外し、所定サイズ・所定厚さのシム板を試料台の半導体パッケージの載置領域(置き位置)の適宜箇所に載置してその高さを調整する。次いで、半導体パッケージを試料台上に戻し、再び超音波により計測するという操作を繰り返す。
Place a sample table on the bottom plate of the water tank, hold a workpiece (for example, a semiconductor package) on the sample table, scan the workpiece with ultrasonic waves irradiated from above the workpiece, and based on the reflected wave, An ultrasonic inspection apparatus that detects an abnormal portion is known (for example, Patent Document 1).
In this ultrasonic inspection apparatus, ultrasonic waves oscillated from an ultrasonic oscillator (ultrasonic probe) abuts on a semiconductor package, and ultrasonic waves reflected therefrom are received by a receiver connected to the ultrasonic probe. .
For this reason, the positional relationship between the ultrasonic probe and the semiconductor package is important during scanning. Usually, since the ultrasonic probe is moved in a horizontal plane, the semiconductor package placed on the sample stage is always adjusted to be balanced so that the upper surface thereof is horizontal.
Specifically, the height is measured by irradiating each position on the upper surface of the semiconductor package mounted on the sample stage to measure the height, and then the semiconductor package is temporarily removed from the sample stage to obtain a predetermined size and thickness. The shim plate is placed at an appropriate position in the placement area (placement position) of the semiconductor package on the sample stage, and the height thereof is adjusted. Next, the operation of returning the semiconductor package onto the sample stage and measuring again with ultrasonic waves is repeated.

特開2014−215154号公報JP 2014-215154 A

しかしながら、このような従来の超音波検査装置にあっては、以下のような不都合が生じていた。
すなわち、超音波探触子と半導体パッケージの上面との平衡調整時には、水槽の底板に固定した試料台から作業者が半導体パッケージをいったん取り外し、所定サイズのシム(スペーサ)によるこれの高さ調整を行った後、半導体パッケージを試料台に戻していた。このように、この高さ調整作業が人手による半導体パッケージの試料台からの取出し・再載置となるため、半導体パッケージの置き位置の再現が困難であり、置き位置のズレを原因として半導体パッケージとシム板との位置関係も変動し、再度シム板のサイズ変更を行う必要が生じる場合があった。その結果、この調整に長時間を要し、これを原因として半導体パッケージの超音波検査のデータを取得するまでの時間が長くなっていた。
However, such a conventional ultrasonic inspection apparatus has the following disadvantages.
That is, when adjusting the balance between the ultrasonic probe and the upper surface of the semiconductor package, the operator once removes the semiconductor package from the sample table fixed to the bottom plate of the water tank, and adjusts the height of the semiconductor package with a shim (spacer) of a predetermined size. After performing, the semiconductor package was returned to the sample stage. As described above, since the height adjustment work is manually removing the semiconductor package from the sample stage and re-mounting it, it is difficult to reproduce the placement position of the semiconductor package. The positional relationship with the shim plate also fluctuated, and it was sometimes necessary to change the size of the shim plate again. As a result, this adjustment takes a long time, and it takes a long time to acquire ultrasonic inspection data of the semiconductor package.

そこで、発明者は鋭意研究の結果、液槽の底板にベース台を載置し、その上面で三角形の3頂点位置に形成された3つのねじ孔に、それぞれのねじ部をねじ込んで3本の脚を垂直に起立し、これらの脚の上端部に、高さ調整溝付きの上端面を露出して試料台を保持させれば、所定の高さ調整溝に差し込まれた治具により所定の脚を回転させることで、半導体パッケージの全域において、超音波探触子とこのパッケージとの間の距離を調整できることを突き止めた。これにより、半導体パッケージを試料台に載置したまま、超音波探触子と半導体パッケージの上面全域との距離を揃えて、半導体パッケージの平衡調整が容易かつ短時間で可能となり、その結果、半導体パッケージの超音波検査データの取得までの時間を短縮できることを知見し、この発明を完成させた。   Accordingly, as a result of earnest research, the inventor placed a base base on the bottom plate of the liquid tank, and screwed each screw portion into three screw holes formed at the three vertex positions of the triangle on the upper surface of the base stand. If the legs are erected vertically and the upper end surfaces with height adjustment grooves are exposed at the upper ends of these legs to hold the sample stage, the jigs inserted into the predetermined height adjustment grooves It was found that the distance between the ultrasonic probe and the package can be adjusted over the entire area of the semiconductor package by rotating the leg. This makes it possible to adjust the balance of the semiconductor package easily and in a short time by aligning the distance between the ultrasonic probe and the entire upper surface of the semiconductor package while the semiconductor package is placed on the sample table. The present invention was completed by discovering that the time until acquisition of ultrasonic inspection data of a package can be shortened.

すなわち、この発明は、試料台上からワークを取り外すことなく、ワークの平衡調整を容易かつ短時間で行うことができる超音波検査装置用ワーク置台を提供することを目的としている。   That is, an object of the present invention is to provide a work table for an ultrasonic inspection apparatus that can easily and quickly adjust the balance of a work without removing the work from the sample table.

請求項1に記載の発明は、液槽中にワークを保持し、液面下でこのワークより上方に配置した超音波発振器から発振した超音波の反射波を受信器により受信してワークの性状を検査する超音波検査装置において、前記液槽の底板に載置されるベース台と、このベース台の上面で、三角形の3頂点位置に形成された3箇所のねじ孔と、これらのねじ孔に下端部のねじ部がそれぞれねじ込まれ、かつ前記ベース台から垂直に起立する3本の脚と、これらの3本の脚の上端部にほぼ水平に支持され、前記ワークが載置される試料台とを有し、前記3本の脚の各上端面は前記試料台の上面から露出するとともに、これらの上端面には対応する脚を回転させる治具が挿入される高さ調整用溝が形成された超音波検査装置用ワーク置台である。   According to the first aspect of the present invention, the workpiece is held in the liquid tank, and the reflected wave of the ultrasonic wave oscillated from the ultrasonic oscillator disposed below the workpiece is received by the receiver under the liquid surface, and the property of the workpiece is received. In the ultrasonic inspection apparatus for inspecting, a base table placed on the bottom plate of the liquid tank, three screw holes formed at three vertex positions of the triangle on the upper surface of the base table, and these screw holes The lower end threaded portion is screwed into each of the three legs and stands vertically from the base table, and the specimen is supported on the upper end of the three legs and is supported substantially horizontally. The upper end surfaces of the three legs are exposed from the upper surface of the sample table, and height adjustment grooves into which jigs for rotating the corresponding legs are inserted are provided on the upper end surfaces. It is the workpiece | work table for ultrasonic inspection apparatuses formed.

請求項1に記載の発明によれば、液槽の液(水、油などの接触媒質)面下で試料台にワークを載置し、ワークのX方向(左右方向)とY方向(奥行き方向、前後方向)の平衡調整を行う。その際、試料台を支持する三角形状に配置された3本の脚のうち、例えば2本がX方向に配置され、残りの1本がY方向に配置されるものとする。
X方向の平衡調整時には、まず(1)超音波探触子をX方向に移動させ、ワークのX方向の複数箇所で、超音波探触子とワークの表面との距離(高さ)を超音波の発振および受信により測定する。その後、(2)これらの測定結果に基づき、作業者がX方向に配置された2本の脚に対して、所定の高さ調整用溝に治具を差し込み、その脚を所定方向に回転させることで、ベース台のX方向に配置されたねじ孔へのねじ部のねじ込み量を変更する。その後、(3)超音波探触子をX方向に移動させ、先ほどの各測定箇所で超音波探触子とワークとの距離を測定し、ワークの上面のX方向における水平状態を確認する。求める検査結果が得られなければ、(1)〜(3)の操作をワークのX方向の複数箇所での水平調整が完了するまで繰り返す。
According to the first aspect of the present invention, the workpiece is placed on the sample stage below the surface of the liquid (contact medium such as water or oil) in the liquid tank, and the X direction (left-right direction) and Y direction (depth direction) of the workpiece. , Fore-and-aft balance adjustment. At that time, out of the three legs arranged in a triangular shape supporting the sample stage, for example, two legs are arranged in the X direction, and the remaining one is arranged in the Y direction.
At the time of balance adjustment in the X direction, first, (1) the ultrasonic probe is moved in the X direction, and the distance (height) between the ultrasonic probe and the surface of the work is increased at multiple points in the X direction of the work. Measured by oscillation and reception of sound waves. After that, (2) based on these measurement results, the operator inserts a jig into a predetermined height adjusting groove with respect to the two legs arranged in the X direction, and rotates the legs in a predetermined direction. Thus, the screwing amount of the screw portion into the screw hole arranged in the X direction of the base table is changed. Thereafter, (3) the ultrasonic probe is moved in the X direction, the distance between the ultrasonic probe and the workpiece is measured at each measurement point, and the horizontal state of the upper surface of the workpiece in the X direction is confirmed. If the desired inspection result is not obtained, the operations (1) to (3) are repeated until the horizontal adjustment at a plurality of positions in the X direction of the work is completed.

次に、Y方向の平衡調整時には、まず(4)ワークの上方で超音波探触子をY方向に移動させ、ワークのY方向の所定位置で、超音波探触子とワークとの距離を測定する。その後、(5)これらの測定結果に基づき、作業者がY方向に配置された1本の脚の高さ調整用溝に治具を差し込み、その脚を所定方向に回転させることで、ベース台のY方向に配置されたねじ孔へのねじ部のねじ込み量を変更する。(6)次いで、超音波探触子をY方向に移動させ、先ほどの各測定箇所で超音波探触子とワークとの距離を測定する。その後、(4)〜(6)の操作をワークのY方向の複数箇所での高さ調整が完了するまで繰り返す。
このようにして、試料台上からワークを取り外すことなく、超音波探触子とワークの上面全域との距離を揃えて、ワークの高精度での平衡調整を容易かつ短時間で行うことができる。また、従来はワークと探触子との直交度の問題で分解ができなかったワークの波形の性能評価も可能となる。なお、液槽に充填される液体としては、水、油、アルコールなどである。
Next, at the time of balance adjustment in the Y direction, first, (4) the ultrasonic probe is moved in the Y direction above the work, and the distance between the ultrasonic probe and the work is set at a predetermined position in the Y direction of the work. taking measurement. Thereafter, (5) based on these measurement results, the operator inserts a jig into the height adjusting groove of one leg arranged in the Y direction, and rotates the leg in a predetermined direction, thereby The screwing amount of the threaded portion into the screw hole arranged in the Y direction is changed. (6) Next, the ultrasonic probe is moved in the Y direction, and the distance between the ultrasonic probe and the workpiece is measured at each measurement point. Thereafter, the operations (4) to (6) are repeated until the height adjustment at a plurality of positions in the Y direction of the work is completed.
In this way, the distance between the ultrasonic probe and the entire upper surface of the workpiece can be made uniform without removing the workpiece from the sample stage, and the workpiece can be easily and quickly balanced with high accuracy. . In addition, it is possible to evaluate the performance of the workpiece waveform that could not be resolved due to the orthogonality problem between the workpiece and the probe. The liquid filled in the liquid tank is water, oil, alcohol, or the like.

請求項2に記載の発明は、高さ調整用溝は横一文字に形成された請求項1に記載の超音波検査装置用ワーク置台である。   The invention described in claim 2 is the workpiece mounting table for an ultrasonic inspection apparatus according to claim 1, wherein the height adjusting groove is formed in one horizontal character.

請求項2に記載の発明によれば、高さ調整用溝の形状を横一文字としたため、脚が90°回転する毎にその端面の溝位置が初期位置と重なる十字穴のものに比べて、その2倍の180°回転するまで、脚の端面の溝位置がその初期位置と重ならない。これにより、脚の端面の高さ調整用溝の移動角度から、対応する脚の高さ調整量を視覚的におおよそ把握することができ、その結果、ワークの平衡調整に要する時間をさらに短縮することができる。   According to the invention of claim 2, since the shape of the height adjusting groove is a horizontal character, each time the leg rotates 90 °, the groove position of its end face is compared to that of the cross hole overlapping the initial position, The groove position of the end face of the leg does not overlap with its initial position until it is rotated 180 ° twice that amount. As a result, the height adjustment amount of the corresponding leg can be roughly grasped visually from the movement angle of the height adjustment groove on the end face of the leg, and as a result, the time required for the balance adjustment of the workpiece is further shortened. be able to.

請求項3に記載の発明は、ベース台の裏面にはザグリによる凹所が形成されるとともに、この凹所は透孔によりベース台の上方空間に連通している請求項1または請求項2に記載の超音波検査装置用ワーク置台である。   According to a third aspect of the present invention, a recess is formed by counterbore on the back surface of the base table, and the recess communicates with an upper space of the base table through a through hole. It is a workpiece mounting base for the described ultrasonic inspection apparatus.

請求項3に記載の発明によれば、ベース台の裏面にはザグリによる凹所が形成され、この凹所は透孔によりベース台の上方空間に連通している。そのため、液槽中に水などの接触媒質を流し込んだとき、ベース台の凹所に残った空気を透孔から抜き出すことができる。また、超音波検査時の超音波探触子の移動動作により液槽の水などの接触媒質が攪拌され、ベース台の下面に気泡が入り込んでも、この気泡を透孔から容易に排出することができる。   According to the third aspect of the present invention, a recess made of counterbore is formed on the back surface of the base table, and the recess communicates with the upper space of the base table through the through hole. Therefore, when a contact medium such as water is poured into the liquid tank, the air remaining in the recess of the base table can be extracted from the through hole. In addition, even if a contact medium such as water in the liquid tank is agitated by the moving operation of the ultrasonic probe during ultrasonic inspection and bubbles enter the lower surface of the base table, the bubbles can be easily discharged from the through holes. it can.

ワークとしては、超音波検査が可能なものであれば任意である。例えば、各種の半導体パッケージ、樹脂製品などがある。
超音波検査装置により検出されるワークの性状とは、例えば、ワークが半導体パッケージの場合にはボイド、パーティクル、半田の接合不良、モールドの亀裂などである。
ここでの超音波検査装置は、液面下で超音波発生器からワーク(対象物)に向かって超音波を発振し、その反射波を受信器により受信することで、超音波反射エネルギ(Echo Height)の強弱により、ワーク内部の状態を可視化する。
その際、ワークの上方で超音波探触子は水平方向に移動しながら、このワークの全体をスキャニングする。
超音波探触子の種類としては、例えば垂直探触子、斜角探触子、水浸探触子などを採用することができる。超音波発生器には、超音波発振器と、超音波発振器から発振された超音波の反射波を受信する受信器とが内蔵されている。
Any workpiece can be used as long as ultrasonic inspection is possible. For example, there are various semiconductor packages and resin products.
The property of the workpiece detected by the ultrasonic inspection apparatus is, for example, a void, particle, solder joint failure, mold crack, or the like when the workpiece is a semiconductor package.
The ultrasonic inspection apparatus here oscillates an ultrasonic wave from an ultrasonic generator toward a work (object) under a liquid surface, and receives the reflected wave by a receiver, so that an ultrasonic reflected energy (Echo) is obtained. The internal state of the workpiece is visualized by the strength of the height.
At that time, the ultrasonic probe scans the entire workpiece while moving in the horizontal direction above the workpiece.
As the type of ultrasonic probe, for example, a vertical probe, an oblique probe, a water immersion probe, or the like can be employed. The ultrasonic generator includes an ultrasonic oscillator and a receiver that receives a reflected wave of the ultrasonic wave oscillated from the ultrasonic oscillator.

ベース台の素材は限定されない。例えば、アクリル樹脂などの各種の合成樹脂を採用することができる。その他、各種のガラスなどでもよい。
ベース台の形状としては、例えば矩形状、円形状、楕円形状などを採用することができる。
また、ベース台として、裏面にザグリによる凹所が形成され、この凹所に上方空間と連通する透孔を形成したものを採用してもよい。これにより、例えば液槽に水(または油などの接触媒質)を流し込んだとき、ベース台の凹所に残っていた空気を透孔から排出することができる。また、超音波検査時の超音波探触子の移動動作により液槽の水(または油などの接触媒質)が攪拌され、ベース台の下面に気泡が入り込んだ場合でも、この気泡は透孔を通して容易に排出することができる。
The material of the base table is not limited. For example, various synthetic resins such as an acrylic resin can be employed. In addition, various kinds of glass may be used.
As the shape of the base table, for example, a rectangular shape, a circular shape, an elliptical shape, or the like can be adopted.
Further, as the base, a recess having a counterbore formed on the back surface and a through hole communicating with the upper space may be formed in this recess. Thereby, for example, when water (or a contact medium such as oil) is poured into the liquid tank, the air remaining in the recess of the base can be discharged from the through hole. Even when water (or oil or other contact medium) in the liquid tank is agitated by the movement of the ultrasonic probe during ultrasonic inspection, and bubbles enter the lower surface of the base table, these bubbles pass through the through holes. It can be easily discharged.

ベース台に形成される3つのねじ孔がその3頂点の位置に配置される三角形としては、例えば正三角形が好ましいものの、その他、二等辺三角形、直角三角形などを採用してもよい。三角形の各辺の長さは任意とする。
各脚の素材としては、例えば、ステンレス、鉄、銅などの各種の金属、アクリル樹脂などの各種の合成樹脂、各種のガラスなどを採用することができる。
各脚の長さ方向に直交する断面形状は任意である。例えば、円形、正方形を含む四角形状の多角形などを採用することができる。
各脚の下部に形成されるねじ部(ねじ孔)の直径は、脚のサイズに応じて適宜選択される。
As a triangle in which the three screw holes formed in the base stand are arranged at the positions of the three apexes, for example, an equilateral triangle is preferable, but an isosceles triangle, a right triangle, and the like may be adopted. The length of each side of the triangle is arbitrary.
As the material of each leg, for example, various metals such as stainless steel, iron, and copper, various synthetic resins such as acrylic resin, various glasses, and the like can be employed.
The cross-sectional shape orthogonal to the length direction of each leg is arbitrary. For example, a circle, a quadrilateral polygon including a square, or the like can be employed.
The diameter of the screw part (screw hole) formed in the lower part of each leg is appropriately selected according to the size of the leg.

ここでいう「試料台が3本の脚の上端部にほぼ水平に支持される」とは、試料台が3本の脚の上端部に、高さ調整可能に支持されていることを意味する。各脚の高さ調整は、作業者が所定の脚の高さ調整用溝に治具を差し込み、その脚を回転させることで、ベース台のねじ孔へのねじ部のねじ込み量を変更することで行われる。
「試料台がほぼ水平に支持されている」とは、試料台が水平面を基準として±2°の角度差で3本の脚の上端部に支持されていることを意味する。
「脚の上端面が試料台の上面から露出する」とは、各脚と試料台との取り付けは、試料台に形成された透孔(貫通孔)に、対応する脚の上端部が挿入され、その脚の上端面がその透孔を通して試料台の上面に露出することを意味する。
Here, “the sample stage is supported substantially horizontally by the upper ends of the three legs” means that the sample stage is supported by the upper ends of the three legs so that the height can be adjusted. . To adjust the height of each leg, the operator inserts a jig into the predetermined height adjustment groove of the leg and rotates the leg to change the screwing amount of the threaded portion into the screw hole of the base base. Done in
“The sample stage is supported substantially horizontally” means that the sample stage is supported by the upper ends of the three legs with an angle difference of ± 2 ° with respect to the horizontal plane.
“The upper end surface of the leg is exposed from the upper surface of the sample stage” means that each leg and the sample stage are attached by inserting the upper end of the corresponding leg into a through hole (through hole) formed in the sample stage. , It means that the upper end surface of the leg is exposed to the upper surface of the sample stage through the through hole.

高さ調整溝の形状としては、例えば、横一文字(すりわり)を採用することができる。その他、十字穴、H形(フィリップス型)、S形、プラスマイナス、六角穴、四角穴でもよい。
治具の種類は高さ調整溝の形状に応じて適宜変更される。例えば、高さ調整溝が横一文字の場合にはマイナスドライバなどが使用され、十字穴の場合にはプラスドライバが採用される。また、六角穴の場合には六角レンチを使用する。
As the shape of the height adjusting groove, for example, one horizontal character (slit) can be adopted. In addition, a cross hole, H shape (Phillips type), S shape, plus / minus, hexagonal hole, square hole may be used.
The kind of jig | tool is suitably changed according to the shape of a height adjustment groove | channel. For example, a minus driver or the like is used when the height adjustment groove is a single horizontal character, and a plus driver is adopted when the height adjustment groove is a cross hole. Use a hexagon wrench for hexagonal holes.

請求項1に記載の発明にあっては、3本の脚のうちの2本をX方向(左右方向)に配置し、残りをY方向(奥行き方向、前後方向)に配置した状態で、液槽の液面下で試料台にワークを載置し、ワークのX方向とY方向の平衡調整を行う。
X方向の平衡調整時には、まず超音波探触子をX方向に移動させ、ワークのX方向の複数箇所で、超音波探触子とワークの上面との距離を測定する。その測定結果に基づき、作業者がX方向の一方の脚の高さ調整用溝に治具を差し込み、その脚を所定方向に回転してベース台の対応するねじ孔へのねじ部のねじ込み量を変更し、ワークのX方向の平衡(水平度)調整を行う。その後、これらの操作を繰り返し、ワークの上面のX方向の水平状態を確保する。
In the invention according to claim 1, in the state where two of the three legs are arranged in the X direction (left and right direction) and the rest are arranged in the Y direction (depth direction, front and rear direction), The workpiece is placed on the sample stage under the liquid level in the tank, and the balance of the workpiece in the X and Y directions is adjusted.
At the time of balance adjustment in the X direction, the ultrasonic probe is first moved in the X direction, and the distance between the ultrasonic probe and the upper surface of the work is measured at a plurality of positions in the X direction of the work. Based on the measurement results, the operator inserts a jig into the height adjustment groove of one leg in the X direction and rotates the leg in a predetermined direction to screw the screw part into the corresponding screw hole of the base stand. To adjust the balance (levelness) of the workpiece in the X direction. Thereafter, these operations are repeated to ensure the horizontal state in the X direction on the upper surface of the workpiece.

次に、Y方向の平衡調整時には、超音波探触子をY方向に移動させ、ワークのY方向の所定位置で、超音波探触子とワークの上面との距離を測定する。この測定結果に基づき、作業者がY方向の脚の高さ調整用溝に治具を差し込み、その脚を所定方向に回転してベース台の対応するねじ孔へのねじ部のねじ込み量を変更し、ワークのY方向の平衡(水平度)調整を行う。その後、これらの操作を繰り返し、ワークの上面のY方向の水平状態を確保する。
このようにして、試料台上からワークを取り外すことなく、超音波探触子とワークの上面全域との距離を揃えて、ワークの高精度での平衡調整を容易かつ短時間で行うことができる。その結果、従来はワークと探触子との直交度の問題により分解ができなかったワークの波形の性能評価も可能となった。
Next, at the time of balance adjustment in the Y direction, the ultrasonic probe is moved in the Y direction, and the distance between the ultrasonic probe and the upper surface of the work is measured at a predetermined position in the Y direction of the work. Based on this measurement result, the operator inserts a jig into the height adjustment groove of the leg in the Y direction, and rotates the leg in a predetermined direction to change the screwing amount of the screw portion into the corresponding screw hole of the base base. Then, the balance (levelness) of the workpiece in the Y direction is adjusted. Thereafter, these operations are repeated to ensure the horizontal state of the upper surface of the workpiece in the Y direction.
In this way, the distance between the ultrasonic probe and the entire upper surface of the workpiece can be made uniform without removing the workpiece from the sample stage, and the workpiece can be easily and quickly balanced with high accuracy. . As a result, it has become possible to evaluate the waveform performance of a workpiece that could not be decomposed due to the problem of orthogonality between the workpiece and the probe.

請求項2に記載の発明によれば、高さ調整用溝の形状を横一文字としたため、脚が90°回転毎にその端面の溝位置が初期位置と重なる十字穴のものに比べて、その2倍の180°回転するまで、脚の端面の溝位置がその初期位置と重ならない。これにより、脚の端面の高さ調整用溝の移動角度から、対応する脚の高さ調整量を視覚的におおよそ把握することができ、その結果、ワークの平衡調整時間をより短縮することができる。   According to the second aspect of the present invention, since the shape of the height adjusting groove is one horizontal character, the leg has a groove position on its end surface that is overlapped with the initial position every 90 ° of rotation. The groove position on the end face of the leg does not overlap with its initial position until it is rotated 180 ° twice. As a result, it is possible to roughly grasp the height adjustment amount of the corresponding leg visually from the movement angle of the height adjustment groove on the end surface of the leg, and as a result, the work balance adjustment time can be further shortened. it can.

請求項3に記載の発明によれば、液槽中に液体(水、油などの接触媒質)を流し込んだとき、ベース台の凹所に残った空気を透孔から抜き出すことができる。また、超音波検査時の超音波探触子の移動動作により液槽の液体が攪拌され、ベース台の下面に気泡が入り込んでも、この気泡は透孔を介して容易に排出することができる。   According to the third aspect of the present invention, when a liquid (contact medium such as water or oil) is poured into the liquid tank, the air remaining in the recess of the base table can be extracted from the through hole. Further, even when the liquid in the liquid tank is stirred by the moving operation of the ultrasonic probe during the ultrasonic inspection and bubbles enter the lower surface of the base table, the bubbles can be easily discharged through the through holes.

この発明の実施例1に係る超音波検査装置用ワーク置台を示す正面図である。It is a front view which shows the workpiece mounting base for ultrasonic inspection apparatuses which concern on Example 1 of this invention. この発明の実施例1に係る超音波検査装置用ワーク置台の背面図である。It is a rear view of the workpiece mounting base for ultrasonic inspection apparatuses which concerns on Example 1 of this invention. この発明の実施例1に係る超音波検査装置用ワーク置台の底面図である。It is a bottom view of the workpiece mounting base for ultrasonic inspection apparatuses concerning Example 1 of this invention. この発明の実施例1に係る超音波検査装置用ワーク置台の平面図である。It is a top view of the work pedestal for ultrasonic inspection devices concerning Example 1 of this invention.

以下、この発明の実施例を、図面を参照して具体的に説明する。ここでは、説明の都合上、超音波検査装置用ワーク置台を平面視したときの左方向をX1方向、右方向をX2方向、前方向をY1方向、後方向をY2方向とし、そのワーク置台を正面視したときの下方向をZ1方向、上方向をZ2方向とする。   Embodiments of the present invention will be specifically described below with reference to the drawings. Here, for convenience of explanation, when the work table for the ultrasonic inspection apparatus is viewed in plan, the left direction is the X1 direction, the right direction is the X2 direction, the front direction is the Y1 direction, and the rear direction is the Y2 direction. When viewed from the front, the downward direction is the Z1 direction, and the upward direction is the Z2 direction.

図1〜図4において、この発明の実施例1に係る超音波検査装置は、液槽11中にワーク12を保持し、その液(水などの接触媒質であって、この場合は水)面下でこのワーク12より上方に配置した超音波探触子Aによりワーク12の性状(剥離などの異常部分等)を検査するものである。
超音波検査装置用ワーク置台10は、箱型の液槽11の水平な底面を形成する底板15に載置される所定厚さの板材のベース台16と、このベース台16の上面で、正三角形の3頂点位置に形成された3箇所のねじ孔17と、これらのねじ孔17に下端部のねじ部18がそれぞれねじ込まれるとともに、このベース台16から垂直に起立する3本の脚19と、これらの脚19の上端部に保持されることによりほぼ水平に支持された試料台20とを有している。
1 to 4, the ultrasonic inspection apparatus according to the first embodiment of the present invention holds a workpiece 12 in a liquid tank 11, and the surface of the liquid (contact medium such as water, in this case, water). The property (abnormal part such as peeling) of the workpiece 12 is inspected by the ultrasonic probe A disposed below the workpiece 12 below.
The workpiece table 10 for an ultrasonic inspection apparatus has a base plate 16 of a plate material having a predetermined thickness placed on a bottom plate 15 that forms a horizontal bottom surface of a box-shaped liquid tank 11 and a top surface of the base table 16. Three screw holes 17 formed at the three vertex positions of the triangle, and a screw portion 18 at the lower end portion are screwed into these screw holes 17, and three legs 19 that stand vertically from the base table 16 The sample stage 20 is supported substantially horizontally by being held at the upper ends of the legs 19.

液槽11はアクリル板からなる矩形底面を有する直方体形状の箱形容器で、その底板15の矩形の上面の略中央部にベース台16が載置される。
ベース台16は、平面視して正方形の厚肉なステンレス板であって、その裏面の中央部には、ザグリによる正方形の凹所21が形成されている。この凹所21によりベース台16はその軽量化とともにその把持が容易となるよう形成されている。この凹所21の中央部には、ベース台16の表裏面を貫通した透孔22が1つ形成されている。
また、ベース台16には、正三角形の3つの頂点位置、すなわちそのX1−Y1側の隅部と、X1−Y2側の隅部と、Y2側の辺部の長さ方向の中間部とに、合計3つの前記ねじ孔17が形成されている。
各ねじ孔17には、その下端部に形成されたねじ部18を介して、3本の脚19がそれぞれねじ込まれている。すなわち、同じ長さの3本の脚19がベース台16の上面で三角形の頂点位置に垂直に立設されているのである。また、ベース台16の各ねじ孔17の形成部の上面には、3つのスペーサ24がそれぞれ介装されている。なお、このねじのピッチは細目ねじのそれとすることで、ねじ込み量の微調整が可能となされている。
The liquid tank 11 is a rectangular parallelepiped box-shaped container having a rectangular bottom surface made of an acrylic plate, and a base table 16 is placed at a substantially central portion of the rectangular upper surface of the bottom plate 15.
The base 16 is a thick stainless steel plate that is square in plan view, and a square recess 21 made of counterbore is formed at the center of the back surface. The base 21 is formed by the recess 21 so that the weight of the base 16 is reduced and the gripping is easy. One through hole 22 penetrating the front and back surfaces of the base table 16 is formed in the central portion of the recess 21.
Further, the base 16 has three vertex positions of the equilateral triangle, that is, the corners on the X1-Y1 side, the corners on the X1-Y2 side, and the intermediate part in the length direction of the side part on the Y2 side. A total of three screw holes 17 are formed.
Each leg 19 is screwed into each screw hole 17 through a screw part 18 formed at the lower end thereof. That is, the three legs 19 having the same length are erected vertically on the top surface of the base 16 at the apex position of the triangle. In addition, three spacers 24 are interposed on the upper surface of the formation portion of each screw hole 17 of the base base 16. It should be noted that the screw pitch is that of a fine screw, so that the screwing amount can be finely adjusted.

各脚19は、六角柱形状の例えばステンレス製であって、その上端部には、試料台20の厚さより若干長い小径な円柱である挿通ピン部25がそれぞれ形成されている。各挿通ピン部25は、対応する脚19の約半分の直径のものである。
各挿通ピン部25の上端面には、前記試料台20の上面から露出した横一文字の高さ調整溝(すりわり)26がそれぞれ形成されている。各高さ調整溝26には、対応する脚19を回転させるマイナスドライバ(治具)27が差し込まれる。
試料台20は、ベース台16と同一サイズの正方形の薄肉なステンレス板で、その平坦な上面の中央部にワーク(ここでは、矩形状の半導体パッケージ)12が載置される。試料台20には、そのX1−Y1側の隅部(図3、図4を参照)と、X2−Y1側の隅部と、Y2側の辺部の長さ方向の中間部とに、合計3つのピン挿通孔28が形成されている。各ピン挿通孔28は、対応する挿通ピン部25よりわずかに大径な孔である。そのため、試料台20を各脚19に取り付ける際には、各挿通ピン部25を各挿通孔28に挿通することで、3本の脚19の上端部に現出した座面29に、試料台20の対峙部分の裏面が当接して保持される。これにより、試料台20は、前記3本の脚19の上端部においてほぼ水平に支持されていることとなる。
Each leg 19 is made of, for example, stainless steel having a hexagonal column shape, and an insertion pin portion 25, which is a small diameter cylinder slightly longer than the thickness of the sample table 20, is formed at the upper end portion thereof. Each insertion pin portion 25 has a diameter approximately half that of the corresponding leg 19.
On the upper end surface of each insertion pin portion 25, a height adjustment groove (slit) 26 of one horizontal character exposed from the upper surface of the sample table 20 is formed. Each height adjusting groove 26 is inserted with a minus driver (jig) 27 for rotating the corresponding leg 19.
The sample table 20 is a square thin stainless plate having the same size as the base table 16, and a work (here, a rectangular semiconductor package) 12 is placed on the center of the flat upper surface. The sample stage 20 has a total of the corners on the X1-Y1 side (see FIGS. 3 and 4), the corners on the X2-Y1 side, and the intermediate part in the length direction of the side part on the Y2 side. Three pin insertion holes 28 are formed. Each pin insertion hole 28 is a hole having a slightly larger diameter than the corresponding insertion pin portion 25. Therefore, when attaching the sample stage 20 to each leg 19, the sample stage 20 is inserted into each insertion hole 28 through the insertion holes 28, so that the sample stage 20 appears on the upper surface of the three legs 19. The back surface of the 20 facing portions is held in contact. As a result, the sample stage 20 is supported substantially horizontally at the upper ends of the three legs 19.

次に、図1〜図4を参照して、この発明の実施例1に係る超音波検査装置用ワーク置台10を使用してのワーク12の超音波検査方法を説明する。
まず、図1に示すように、水が満たされた液槽11にあってその底板15の上面にベース台16を載置する。このとき、ベース台16には3本の脚19が起立して設けられており、そのうちの2本の脚19はX方向に離間して配置され、残りの1本の脚19はY方向に配置されている(図3、図4参照)。また、これら3本の脚18の上端部には試料台20が保持され、さらにこの試料台20の上面の中央部にはワーク12が載置されている。
次に、図1〜図4を参照して、水面下(水中)で行われるワーク12のX方向とY方向の平衡調整について説明する。
X方向の平衡調整時には、まず水浸された超音波探触子Aをワーク12の上方でX方向に移動させ、ワーク12のX方向の複数箇所で、超音波を照射し、その反射波を受信することにより、超音波探触子Aとワーク12の上面との間の距離をそれぞれ測定する。
次いで、これらの測定結果に基づき、作業者がX1方向またはX2方向の脚19の高さ調整用溝に治具であるマイナスドライバ27の先端を差し込み、その脚19を所定方向に回転してベース台16の対応するねじ孔17へのねじ部18のねじ込み量を変更することにより、ワーク12のX方向の水平度の調整(平衡調整)を行う。その後、これらの操作を繰り返し、ワーク12の上面のX方向での水平状態(平衡状態)を確保する。
Next, with reference to FIGS. 1-4, the ultrasonic inspection method of the workpiece | work 12 using the workpiece mounting base 10 for ultrasonic inspection apparatuses which concerns on Example 1 of this invention is demonstrated.
First, as shown in FIG. 1, the base base 16 is placed on the upper surface of the bottom plate 15 in the liquid tank 11 filled with water. At this time, the base stand 16 is provided with three legs 19 standing upright, of which two legs 19 are spaced apart in the X direction and the remaining one leg 19 is in the Y direction. (See FIGS. 3 and 4). A sample table 20 is held at the upper ends of these three legs 18, and a workpiece 12 is placed at the center of the upper surface of the sample table 20.
Next, with reference to FIGS. 1-4, the balance adjustment of the workpiece | work 12 performed under water surface (underwater) in the X direction and the Y direction is demonstrated.
At the time of balance adjustment in the X direction, first, the ultrasonic probe A soaked in water is moved in the X direction above the workpiece 12, and ultrasonic waves are irradiated at a plurality of locations in the X direction of the workpiece 12, and the reflected waves are irradiated. By receiving, the distance between the ultrasonic probe A and the upper surface of the workpiece 12 is measured.
Next, based on these measurement results, the operator inserts the tip of a minus driver 27 as a jig into the height adjusting groove of the leg 19 in the X1 direction or the X2 direction, and rotates the leg 19 in a predetermined direction. By changing the screwing amount of the screw portion 18 into the corresponding screw hole 17 of the base 16, the horizontal degree of the workpiece 12 in the X direction (balance adjustment) is adjusted. Thereafter, these operations are repeated to ensure a horizontal state (equilibrium state) in the X direction on the upper surface of the workpiece 12.

次に、Y方向の平衡調整時には、超音波探触子AをY方向に移動させ、ワーク12のY方向の所定位置で、上記と同様に、超音波探触子Aとワーク12の上面との間の距離を測定する。この測定結果に基づき、作業者がY1方向またはY2方向の脚19の高さ調整用溝にマイナスドライバ27を差し込み、その脚19を所定方向に回転してベース台16の対応するねじ孔17へのねじ部18のねじ込み量を変更することにより、ワーク12のY方向の水平度の調整(平衡調整)行う。その後、これらの操作を繰り返し、ワーク12の上面のY方向の水平状態(平衡状態)を確保する。
このようにワーク12の水平出しが完了した後は、超音波検査装置によるワーク12の超音波検査が行われる。すなわち、水面下のワーク12上で超音波探触子AをX方向およびY方向に移動しながらワーク12の全面をスキャニングし、超音波探触子Aの超音波発振器から発振した超音波の当該位置での反射波を受信し、ワーク12の性状を検査する。なお、検査結果については画像表示などを行うことができる。
Next, at the time of balance adjustment in the Y direction, the ultrasonic probe A is moved in the Y direction, and the ultrasonic probe A and the upper surface of the work 12 are Measure the distance between. Based on the measurement result, the operator inserts a flathead screwdriver 27 into the height adjusting groove of the leg 19 in the Y1 direction or the Y2 direction, and rotates the leg 19 in a predetermined direction to the corresponding screw hole 17 of the base base 16. By changing the screwing amount of the screw part 18, the horizontal degree of the workpiece 12 in the Y direction (balance adjustment) is performed. Thereafter, these operations are repeated to ensure the horizontal state (equilibrium state) of the upper surface of the workpiece 12 in the Y direction.
After the leveling of the workpiece 12 is completed as described above, the workpiece 12 is ultrasonically inspected by the ultrasonic inspection apparatus. That is, the entire surface of the workpiece 12 is scanned while moving the ultrasonic probe A in the X direction and the Y direction on the workpiece 12 below the water surface, and the ultrasonic wave generated from the ultrasonic oscillator of the ultrasonic probe A is detected. The reflected wave at the position is received, and the property of the workpiece 12 is inspected. In addition, an image display etc. can be performed about a test result.

このように構成したことで、試料台20上からワーク12を取り外すことなく、超音波探触子Aとワーク12の上面全域との間の距離を揃えて、ワーク12の高精度な平衡調整を容易かつ短時間で行うことができる。その結果、従来はワークと探触子との直交度の問題により分解ができなかったワークの波形の性能評価も可能となる。
また、高さ調整用溝の形状を横一文字としたため、脚19が90°回転毎にその端面の溝位置が初期位置と重なる十字穴のものに比べて、その2倍の180°回転するまで、脚19の端面の溝位置がその初期位置と重ならない。これにより、脚19の端面の高さ調整用溝の移動角度から、対応する脚19の高さ調整量を視覚的におおよそ把握することができ、その結果、ワーク12の平衡調整のための時間をより短縮することができる。
さらに、ベース台16の裏面の凹所21の中央部に透孔22を形成したため、液槽11中に水を流し込んだとき、ベース台16の凹所21に残った空気を透孔22から抜き出すことができる。また、超音波検査時の超音波探触子Aの移動動作により液槽11の水が攪拌され、ベース台16の下面に気泡が入り込んでも、この気泡を透孔22から容易に排出することができる。
By configuring in this way, the distance between the ultrasonic probe A and the entire upper surface of the workpiece 12 is made uniform without removing the workpiece 12 from the sample stage 20, and high-precision balance adjustment of the workpiece 12 is performed. It can be carried out easily and in a short time. As a result, it is possible to evaluate the performance of the workpiece waveform that could not be decomposed due to the problem of orthogonality between the workpiece and the probe.
In addition, since the shape of the height adjusting groove is one horizontal character, the leg 19 is rotated 180 ° twice that of the cross hole in which the groove position of the end surface overlaps the initial position every 90 ° rotation. The groove position of the end surface of the leg 19 does not overlap with the initial position. Accordingly, the height adjustment amount of the corresponding leg 19 can be roughly grasped visually from the movement angle of the height adjusting groove on the end face of the leg 19, and as a result, the time for balance adjustment of the workpiece 12 can be obtained. Can be further shortened.
Further, since the through hole 22 is formed in the central portion of the recess 21 on the back surface of the base table 16, when water is poured into the liquid tank 11, the air remaining in the recess 21 of the base table 16 is extracted from the through hole 22. be able to. Further, even when the water in the liquid tank 11 is agitated by the moving operation of the ultrasonic probe A at the time of ultrasonic inspection and bubbles enter the lower surface of the base table 16, the bubbles can be easily discharged from the through holes 22. it can.

この発明は、液槽中の試料台に載置したワークと超音波探触子との平衡を調整する技術として有用である。   The present invention is useful as a technique for adjusting the balance between a workpiece placed on a sample stage in a liquid tank and an ultrasonic probe.

10 超音波検査装置用ワーク置台、
11 液槽、
12 ワーク、
15 底板、
16 ベース台、
17 ねじ孔、
18 ねじ部、
19 脚、
20 試料台、
21 凹所、
22 透孔、
26 高さ調整溝、
27 マイナスドライバ(治具)。
10 Work table for ultrasonic inspection equipment,
11 liquid tank,
12 works,
15 Bottom plate,
16 base stand,
17 Screw holes,
18 thread,
19 legs,
20 sample table,
21 recess,
22 through holes,
26 Height adjustment groove,
27 Slotted screwdriver (jig).

Claims (3)

液槽中にワークを保持し、液面下でこのワークより上方に配置した超音波発振器から発振した超音波の反射波を受信器により受信してワークの性状を検査する超音波検査装置において、
前記液槽の底板に載置されるベース台と、
このベース台の上面で、三角形の3頂点位置に形成された3箇所のねじ孔と、
これらのねじ孔に下端部のねじ部がそれぞれねじ込まれ、かつ前記ベース台から垂直に起立する3本の脚と、
これらの3本の脚の上端部にほぼ水平に支持され、前記ワークが載置される試料台とを有し、
前記3本の脚の各上端面は前記試料台の上面から露出するとともに、これらの上端面には対応する脚を回転させる治具が挿入される高さ調整用溝が形成された超音波検査装置用ワーク置台。
In an ultrasonic inspection apparatus that holds a work in a liquid tank and receives a reflected wave of an ultrasonic wave oscillated from an ultrasonic oscillator arranged above the work below the liquid surface by a receiver, and inspects the work.
A base table placed on the bottom plate of the liquid tank;
Three screw holes formed at the three vertex positions of the triangle on the upper surface of the base table,
Three screws that are respectively screwed into the screw holes at the lower end and stand upright from the base stand;
A sample stage that is supported substantially horizontally at the upper ends of these three legs and on which the workpiece is placed;
Each upper end surface of the three legs is exposed from the upper surface of the sample table, and an ultrasonic inspection in which a height adjusting groove into which a jig for rotating the corresponding leg is inserted is formed on these upper end surfaces. Work table for equipment.
前記高さ調整用溝は横一文字に形成された請求項1に記載の超音波検査装置用ワーク置台。   The work table for an ultrasonic inspection apparatus according to claim 1, wherein the height adjusting groove is formed in one horizontal character. 前記ベース台の裏面にはザグリによる凹所が形成されるとともに、この凹所は透孔によりベース台の上方空間に連通している請求項1または請求項2に記載の超音波検査装置用ワーク置台。   3. The ultrasonic inspection apparatus work according to claim 1, wherein a recess made of counterbore is formed on the back surface of the base table, and the recess communicates with an upper space of the base table through a through hole. Stand.
JP2016027682A 2016-02-17 2016-02-17 Workpiece placement table for ultrasonic inspection device Pending JP2017146179A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111896631A (en) * 2020-07-26 2020-11-06 中国航发贵州红林航空动力控制科技有限公司 Water immersion ultrasonic waterproof positioning detection tool for shell thread adhesive assembly

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111896631A (en) * 2020-07-26 2020-11-06 中国航发贵州红林航空动力控制科技有限公司 Water immersion ultrasonic waterproof positioning detection tool for shell thread adhesive assembly
CN111896631B (en) * 2020-07-26 2023-10-13 中国航发贵州红林航空动力控制科技有限公司 Water logging supersound waterproof location detection frock of casing screw thread viscose subassembly

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