JP2017136546A - Carbon dioxide separation membrane and production method of the same - Google Patents
Carbon dioxide separation membrane and production method of the same Download PDFInfo
- Publication number
- JP2017136546A JP2017136546A JP2016019125A JP2016019125A JP2017136546A JP 2017136546 A JP2017136546 A JP 2017136546A JP 2016019125 A JP2016019125 A JP 2016019125A JP 2016019125 A JP2016019125 A JP 2016019125A JP 2017136546 A JP2017136546 A JP 2017136546A
- Authority
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- Prior art keywords
- layer
- carbon dioxide
- separation membrane
- alkali metal
- carrier
- Prior art date
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- Pending
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- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 title claims abstract description 128
- 238000000926 separation method Methods 0.000 title claims abstract description 84
- 229910002092 carbon dioxide Inorganic materials 0.000 title claims abstract description 64
- 239000012528 membrane Substances 0.000 title claims abstract description 63
- 239000001569 carbon dioxide Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 6
- 229920001477 hydrophilic polymer Polymers 0.000 claims abstract description 36
- -1 alkali metal bicarbonate Chemical class 0.000 claims abstract description 34
- 229920002451 polyvinyl alcohol Polymers 0.000 claims abstract description 32
- 239000000126 substance Substances 0.000 claims abstract description 31
- 229920000642 polymer Polymers 0.000 claims abstract description 26
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- 238000006243 chemical reaction Methods 0.000 claims abstract description 22
- 239000002253 acid Substances 0.000 claims abstract description 20
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 12
- 150000003839 salts Chemical class 0.000 claims abstract description 11
- 229910000288 alkali metal carbonate Inorganic materials 0.000 claims abstract description 10
- 150000008041 alkali metal carbonates Chemical class 0.000 claims abstract description 10
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims abstract description 10
- 150000001413 amino acids Chemical class 0.000 claims abstract description 8
- 239000010410 layer Substances 0.000 claims description 104
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- 238000000034 method Methods 0.000 claims description 20
- 230000001737 promoting effect Effects 0.000 claims description 13
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- 239000004327 boric acid Substances 0.000 claims description 4
- 239000012876 carrier material Substances 0.000 claims description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
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- 230000035699 permeability Effects 0.000 abstract description 11
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- 238000000576 coating method Methods 0.000 description 14
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- 239000003153 chemical reaction reagent Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
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- 230000000052 comparative effect Effects 0.000 description 5
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- PECYZEOJVXMISF-UHFFFAOYSA-N 3-aminoalanine Chemical compound [NH3+]CC(N)C([O-])=O PECYZEOJVXMISF-UHFFFAOYSA-N 0.000 description 2
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- RXDGGZFRGBHYQE-UHFFFAOYSA-N O.O.O.O.O.O.O.B([O-])([O-])[O-].B([O-])([O-])[O-].B([O-])([O-])[O-].B([O-])([O-])[O-].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+] Chemical compound O.O.O.O.O.O.O.B([O-])([O-])[O-].B([O-])([O-])[O-].B([O-])([O-])[O-].B([O-])([O-])[O-].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+] RXDGGZFRGBHYQE-UHFFFAOYSA-N 0.000 description 2
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- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
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- 229910000318 alkali metal phosphate Inorganic materials 0.000 description 2
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- 238000004458 analytical method Methods 0.000 description 2
- 229910052792 caesium Inorganic materials 0.000 description 2
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 2
- ZMCUDHNSHCRDBT-UHFFFAOYSA-M caesium bicarbonate Chemical compound [Cs+].OC([O-])=O ZMCUDHNSHCRDBT-UHFFFAOYSA-M 0.000 description 2
- HUCVOHYBFXVBRW-UHFFFAOYSA-M caesium hydroxide Inorganic materials [OH-].[Cs+] HUCVOHYBFXVBRW-UHFFFAOYSA-M 0.000 description 2
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- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 description 1
- 229910052808 lithium carbonate Inorganic materials 0.000 description 1
- 229910000032 lithium hydrogen carbonate Inorganic materials 0.000 description 1
- HQRPHMAXFVUBJX-UHFFFAOYSA-M lithium;hydrogen carbonate Chemical compound [Li+].OC([O-])=O HQRPHMAXFVUBJX-UHFFFAOYSA-M 0.000 description 1
- OTCKOJUMXQWKQG-UHFFFAOYSA-L magnesium bromide Chemical compound [Mg+2].[Br-].[Br-] OTCKOJUMXQWKQG-UHFFFAOYSA-L 0.000 description 1
- 229910001623 magnesium bromide Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- GBCKRQRXNXQQPW-UHFFFAOYSA-N n,n-dimethylprop-2-en-1-amine Chemical compound CN(C)CC=C GBCKRQRXNXQQPW-UHFFFAOYSA-N 0.000 description 1
- IOXXVNYDGIXMIP-UHFFFAOYSA-N n-methylprop-2-en-1-amine Chemical compound CNCC=C IOXXVNYDGIXMIP-UHFFFAOYSA-N 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- FXADMRZICBQPQY-UHFFFAOYSA-N orthotelluric acid Chemical compound O[Te](O)(O)(O)(O)O FXADMRZICBQPQY-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 229920000962 poly(amidoamine) Polymers 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920000656 polylysine Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920002714 polyornithine Polymers 0.000 description 1
- 108010055896 polyornithine Proteins 0.000 description 1
- 229920012287 polyphenylene sulfone Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 229960003975 potassium Drugs 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 1
- 235000015497 potassium bicarbonate Nutrition 0.000 description 1
- 239000011736 potassium bicarbonate Substances 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 235000011181 potassium carbonates Nutrition 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- 229940086066 potassium hydrogencarbonate Drugs 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- IGLNJRXAVVLDKE-UHFFFAOYSA-N rubidium atom Chemical compound [Rb] IGLNJRXAVVLDKE-UHFFFAOYSA-N 0.000 description 1
- WPFGFHJALYCVMO-UHFFFAOYSA-L rubidium carbonate Chemical compound [Rb+].[Rb+].[O-]C([O-])=O WPFGFHJALYCVMO-UHFFFAOYSA-L 0.000 description 1
- 229910000026 rubidium carbonate Inorganic materials 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 229940000207 selenious acid Drugs 0.000 description 1
- MCAHWIHFGHIESP-UHFFFAOYSA-N selenous acid Chemical compound O[Se](O)=O MCAHWIHFGHIESP-UHFFFAOYSA-N 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- FGMPLJWBKKVCDB-UHFFFAOYSA-N trans-L-hydroxy-proline Natural products ON1CCCC1C(O)=O FGMPLJWBKKVCDB-UHFFFAOYSA-N 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- 238000004056 waste incineration Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
- B01D69/1214—Chemically bonded layers, e.g. cross-linking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D71/02—Inorganic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/38—Polyalkenylalcohols; Polyalkenylesters; Polyalkenylethers; Polyalkenylaldehydes; Polyalkenylketones; Polyalkenylacetals; Polyalkenylketals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/38—Polyalkenylalcohols; Polyalkenylesters; Polyalkenylethers; Polyalkenylaldehydes; Polyalkenylketones; Polyalkenylacetals; Polyalkenylketals
- B01D71/381—Polyvinylalcohol
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
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Abstract
Description
本発明は、二酸化炭素を含有する混合ガスから二酸化炭素を分離するための二酸化炭素分離膜、及びその製造方法に関する。 The present invention relates to a carbon dioxide separation membrane for separating carbon dioxide from a mixed gas containing carbon dioxide, and a method for producing the same.
近年、混合ガス中の二酸化炭素を、分離膜を用いて選択的に分離する技術の開発が検討されている。当該技術は、油田のオフガス、ゴミ焼却又は火力発電の排ガス、天然ガス、あるいは石炭をガス化して得られる混合ガス等から二酸化炭素を分離回収する際に利用することができる。 In recent years, development of a technique for selectively separating carbon dioxide in a mixed gas using a separation membrane has been studied. This technique can be used when carbon dioxide is separated and recovered from off-gas from oil fields, exhaust gas from garbage incineration or thermal power generation, natural gas, or a mixed gas obtained by gasifying coal.
当該技術に用いられる分離膜としては、例えば、以下のものが開発されている。 As the separation membrane used in the technology, for example, the following has been developed.
特許文献1には、ガス混合物から少なくとも1種の酸性ガスを分離するためのガス分離膜であって、
多孔質の第一層と、
アルカリ金属の水酸化物、アルカリ金属のアルコキシド、アルカリ金属炭酸塩、アルカリ金属重炭酸塩、アルカリ金属リン酸塩、アルカリ土類金属の水酸化物、アルカリ土類金属のアルコキシド、アルカリ土類金属炭酸塩、アルカリ土類金属重炭酸塩、アルカリ金属リン酸塩、有機アミン、イオン液体、及び金属錯体から選択される少なくとも1種の分子量が150,000以下の酸性ガスキャリアと、ポリエチレングリコール、ポリプロピレングリコール、ポリビニルアルコール、ポリビニルアセテート、ポリビニルピロリドン、ポリエチレンイミン及びポリアリルアミンから選択される少なくとも1種の繰り返し単位を有する親水性の架橋ポリマーとを含有する分離活性層である第二層と、
特定の架橋ポリマーを含有し、前記酸性ガス透過性が前記第二層よりも高い第三層と、をこの順に有することを特徴とするガス分離膜、が開示されている。
Patent Document 1 discloses a gas separation membrane for separating at least one acidic gas from a gas mixture,
A porous first layer;
Alkali metal hydroxide, alkali metal alkoxide, alkali metal carbonate, alkali metal bicarbonate, alkali metal phosphate, alkaline earth metal hydroxide, alkaline earth metal alkoxide, alkaline earth metal carbonate At least one acidic gas carrier having a molecular weight of 150,000 or less selected from a salt, an alkaline earth metal bicarbonate, an alkali metal phosphate, an organic amine, an ionic liquid, and a metal complex; and polyethylene glycol, polypropylene glycol A second layer which is a separation active layer containing a hydrophilic crosslinked polymer having at least one repeating unit selected from polyvinyl alcohol, polyvinyl acetate, polyvinyl pyrrolidone, polyethyleneimine and polyallylamine;
There is disclosed a gas separation membrane comprising a specific crosslinked polymer and a third layer having the acid gas permeability higher than that of the second layer in this order.
また、特許文献2には、沸点又は分解温度が200℃以上である特定のジアミン化合物と、特定の繰り返し単位を有する架橋ポリマーと、を含む分離活性膜を有することを特徴とするガス分離膜、が開示されている。 Patent Document 2 discloses a gas separation membrane characterized by having a separation active membrane containing a specific diamine compound having a boiling point or decomposition temperature of 200 ° C. or higher and a crosslinked polymer having a specific repeating unit, Is disclosed.
また、特許文献3には、100℃以上の耐熱性を有した疎水性の多孔膜と、
該多孔膜の表面に形成され、アルカリ金属炭酸塩、アルカリ金属重炭酸塩及びアルカリ金属水酸化物からなる群より選択された少なくとも1種の二酸化炭素キャリアと水分を含み、且つ、下記(A)群より選ばれた単一の架橋可能基により形成された、下記(B)群より選ばれた耐加水分解性結合を含む架橋構造を有する高分子化合物層と、を有し、
100℃〜250℃の温度条件下で二酸化炭素ガスと水素ガスとの混合物より二酸化炭素ガスを選択的に透過させる二酸化炭素分離部材、が開示されている。
(A)群:−OH、−NH2、−Cl、−CN、―COOH、エポキシ基
(B)群:エーテル結合、アセタール結合、−NH−CH2−CH(OH)−、−O−M−O−(Mは、Ti又はZrを表す)、−NH−M−O−(Mは、Ti又はZrを表す)、ウレタン結合、−CH2−CH(OH)−、アミド結合
Patent Document 3 discloses a hydrophobic porous film having heat resistance of 100 ° C. or higher,
Formed on the surface of the porous membrane, comprising at least one carbon dioxide carrier selected from the group consisting of alkali metal carbonates, alkali metal bicarbonates and alkali metal hydroxides and moisture, and the following (A) A polymer compound layer having a crosslink structure including a hydrolysis-resistant bond selected from the following group (B), formed by a single crosslinkable group selected from the group;
A carbon dioxide separation member that selectively permeates carbon dioxide gas from a mixture of carbon dioxide gas and hydrogen gas under a temperature condition of 100 ° C. to 250 ° C. is disclosed.
(A) group: —OH, —NH 2 , —Cl, —CN, —COOH, epoxy group (B) group: ether bond, acetal bond, —NH—CH 2 —CH (OH) —, —OM —O— (M represents Ti or Zr), —NH—M—O— (M represents Ti or Zr), urethane bond, —CH 2 —CH (OH) —, amide bond
また、特許文献4には、100℃以上の温度条件下でCO2/H2選択性能を有するCO2促進輸送膜であって、
炭酸セシウム若しくは重炭酸セシウム若しくは水酸化セシウムからなる添加剤を水分を含むゲル膜内に含んで構成されたゲル層を、100℃以上の耐熱性を有した親水性の多孔膜に担持させてなることを特徴とするCO2促進輸送膜、が開示されている。
In Patent Document 4, a CO 2 facilitated transport membrane having CO 2 / H 2 selectivity performance at a temperature of above 100 ° C.,
A gel layer comprising an additive made of cesium carbonate, cesium bicarbonate or cesium hydroxide in a gel film containing moisture is supported on a hydrophilic porous film having heat resistance of 100 ° C. or higher. A CO 2 facilitated transport membrane is disclosed.
また、特許文献5には、高分子重合体をマトリクスとし、特定のアミン化合物を含む分離機能層と、前記分離機能層の両面に積層された疎水性層とを備え、
前記分離機能層がクラック抑制剤を含んでいる分離膜、が開示されている。
Patent Document 5 includes a separation functional layer containing a specific amine compound as a high molecular polymer and a hydrophobic layer laminated on both sides of the separation functional layer,
A separation membrane in which the separation functional layer contains a crack inhibitor is disclosed.
また、特許文献6には、アルカリ金属化合物(A)と、カチオン性基を含有するビニルアルコール系共重合体(B)とを含む樹脂組成物で構成されることを特徴とするガス分離膜、が開示されている。 Patent Document 6 discloses a gas separation membrane comprising a resin composition containing an alkali metal compound (A) and a vinyl alcohol copolymer (B) containing a cationic group, Is disclosed.
また、特許文献7には、アルカリ金属化合物(A)と、スルホネート基および/又はスルホン酸基を有するビニルアルコール系共重合体(B)とを含む樹脂組成物で構成されることを特徴とするガス分離膜、が開示されている。 Patent Document 7 is characterized by comprising a resin composition containing an alkali metal compound (A) and a vinyl alcohol copolymer (B) having a sulfonate group and / or a sulfonic acid group. A gas separation membrane is disclosed.
また、特許文献8には、ビニルアルコール系重合体(A)と、カチオンおよび/またはアニオンを含有するイオン性重合体(B)と、アルカリ金属化合物(C)とを含む樹脂組成物で構成されることを特徴とするガス分離膜、が開示されている。 Patent Document 8 includes a resin composition containing a vinyl alcohol polymer (A), an ionic polymer (B) containing a cation and / or an anion, and an alkali metal compound (C). A gas separation membrane characterized by the above is disclosed.
従来の分離膜は、二酸化炭素を含有する混合ガスから二酸化炭素を選択的に分離する機能を有するものであるが、二酸化炭素の透過速度及び選択透過性について満足できるものではなく、従来のものよりも高機能の二酸化炭素分離膜の開発が望まれていた。 A conventional separation membrane has a function of selectively separating carbon dioxide from a mixed gas containing carbon dioxide, but is not satisfactory with respect to the permeation rate and selective permeability of carbon dioxide. However, development of a highly functional carbon dioxide separation membrane has been desired.
本発明は、二酸化炭素の透過速度及び選択透過性に優れる二酸化炭素分離膜、及びその製造方法を提供することを目的とする。 An object of this invention is to provide the carbon dioxide separation membrane excellent in the permeation | transmission rate and selective permeability of a carbon dioxide, and its manufacturing method.
本発明者は、前記課題を解決すべく鋭意検討を重ねた結果、以下に示す二酸化炭素分離膜により上記目的を達成できることを見出し、本発明を完成するに至った。 As a result of intensive studies to solve the above problems, the present inventor has found that the above object can be achieved by the carbon dioxide separation membrane shown below, and has completed the present invention.
すなわち、本発明は、多孔質支持層上に分離機能層を有する二酸化炭素分離膜であって、
前記分離機能層は、親水性ポリマー層とキャリア層を含み、
前記親水性ポリマー層は、少なくともポリビニルアルコール系ポリマーを含み、
前記キャリア層は、アルカリ金属炭酸塩、アルカリ金属重炭酸塩、アルカリ金属水酸化物、アミノ酸類及びアミン化合物からなる群より選択される少なくとも1種のキャリア物質と、酸及び酸塩からなる群より選択される少なくとも1種の反応促進物質とを含むことを特徴とする二酸化炭素分離膜、に関する。
That is, the present invention is a carbon dioxide separation membrane having a separation functional layer on a porous support layer,
The separation functional layer includes a hydrophilic polymer layer and a carrier layer,
The hydrophilic polymer layer includes at least a polyvinyl alcohol-based polymer,
The carrier layer includes at least one carrier substance selected from the group consisting of alkali metal carbonates, alkali metal bicarbonates, alkali metal hydroxides, amino acids and amine compounds, and a group consisting of acids and acid salts. The present invention relates to a carbon dioxide separation membrane comprising at least one selected reaction promoting substance.
本発明者は、本質的に二酸化炭素を分離する機能を有する層である分離機能層を、少なくとも親水性ポリマー層とキャリア層の2つの層に分けて、キャリア層中のキャリア物質の濃度を高めると共に、キャリア層中に二酸化炭素とキャリア物質との反応を促進させる反応促進物質を添加することにより、二酸化炭素の透過速度及び選択透過性に優れる二酸化炭素分離膜が得られることを見出した。 The present inventor divides the separation functional layer, which is essentially a layer having a function of separating carbon dioxide, into at least two layers of a hydrophilic polymer layer and a carrier layer to increase the concentration of the carrier substance in the carrier layer. At the same time, it has been found that a carbon dioxide separation membrane excellent in carbon dioxide permeation rate and selective permeability can be obtained by adding a reaction promoting substance that promotes the reaction between carbon dioxide and the carrier substance into the carrier layer.
前記酸は、反応促進効果及びポリビニルアルコール系ポリマーを架橋する機能に優れるという観点から、ホウ酸であることが好ましい。 The acid is preferably boric acid from the viewpoint of an excellent reaction promoting effect and a function of crosslinking the polyvinyl alcohol-based polymer.
前記親水性ポリマー層のポリビニルアルコール系ポリマーは、少なくとも前記キャリア層との界面において、前記反応促進物質との反応によって架橋していることが好ましい。親水性ポリマー層とキャリア層との界面においてポリビニルアルコール系ポリマーを架橋させることにより、親水性ポリマー層の機械的強度を向上させると共に、キャリア層の保持機能を向上させることができる。 The polyvinyl alcohol-based polymer of the hydrophilic polymer layer is preferably cross-linked by reaction with the reaction promoting substance at least at the interface with the carrier layer. By crosslinking the polyvinyl alcohol-based polymer at the interface between the hydrophilic polymer layer and the carrier layer, the mechanical strength of the hydrophilic polymer layer can be improved and the holding function of the carrier layer can be improved.
本発明の二酸化炭素分離膜は、前記分離機能層上に保護層を有することが好ましい。 The carbon dioxide separation membrane of the present invention preferably has a protective layer on the separation functional layer.
また、本発明は、前記二酸化炭素分離膜を含む二酸化炭素分離膜モジュール、に関する。 The present invention also relates to a carbon dioxide separation membrane module including the carbon dioxide separation membrane.
さらに、本発明は、多孔質支持層上に、アルカリ金属炭酸塩、アルカリ金属重炭酸塩、アルカリ金属水酸化物、アミノ酸類及びアミン化合物からなる群より選択される少なくとも1種のキャリア物質と、酸及び酸塩からなる群より選択される少なくとも1種の反応促進物質とを含むキャリア層形成溶液を塗布し、硬化させてキャリア層を形成する工程、
形成したキャリア層上に、少なくともポリビニルアルコール系ポリマーを含む親水性ポリマー層形成溶液を塗布し、硬化させて親水性ポリマー層を形成する工程を含む、前記二酸化炭素分離膜の製造方法、に関する。
Furthermore, the present invention provides, on the porous support layer, at least one carrier material selected from the group consisting of alkali metal carbonates, alkali metal bicarbonates, alkali metal hydroxides, amino acids and amine compounds, Applying a carrier layer forming solution containing at least one reaction accelerator selected from the group consisting of an acid and an acid salt and curing to form a carrier layer;
It is related with the manufacturing method of the said carbon dioxide separation membrane including the process of apply | coating the hydrophilic polymer layer forming solution containing a polyvinyl alcohol type polymer at least on the formed carrier layer, and making it harden | cure and forming a hydrophilic polymer layer.
多孔質支持層上にキャリア層を形成した後に、キャリア層上に親水性ポリマー層を形成することにより、厚みが均一で欠陥のない親水性ポリマー層を形成することができる。 After forming a carrier layer on a porous support layer, a hydrophilic polymer layer having a uniform thickness and no defects can be formed by forming a hydrophilic polymer layer on the carrier layer.
本発明の二酸化炭素分離膜は、従来の分離膜とは異なり、分離機能層が親水性ポリマー層とキャリア層とを含む多層構造であるため、従来の分離膜に比べて二酸化炭素の透過速度及び選択透過性に優れる。 Unlike the conventional separation membrane, the carbon dioxide separation membrane of the present invention has a multilayer structure in which the separation functional layer includes a hydrophilic polymer layer and a carrier layer. Excellent permselectivity.
<二酸化炭素分離膜>
本発明の二酸化炭素分離膜は、多孔質支持層上に分離機能層を有する二酸化炭素分離膜であって、
前記分離機能層は、親水性ポリマー層とキャリア層を含み、
前記親水性ポリマー層は、少なくともポリビニルアルコール系ポリマーを含み、
前記キャリア層は、アルカリ金属炭酸塩、アルカリ金属重炭酸塩、アルカリ金属水酸化物、アミノ酸類及びアミン化合物からなる群より選択される少なくとも1種のキャリア物質と、酸及び酸塩からなる群より選択される少なくとも1種の反応促進物質とを含む。
<Carbon dioxide separation membrane>
The carbon dioxide separation membrane of the present invention is a carbon dioxide separation membrane having a separation functional layer on a porous support layer,
The separation functional layer includes a hydrophilic polymer layer and a carrier layer,
The hydrophilic polymer layer includes at least a polyvinyl alcohol-based polymer,
The carrier layer includes at least one carrier substance selected from the group consisting of alkali metal carbonates, alkali metal bicarbonates, alkali metal hydroxides, amino acids and amine compounds, and a group consisting of acids and acid salts. And at least one selected reaction accelerator.
<多孔質支持層>
多孔質支持層は、当該技術分野において公知のものを特に制限なく使用できる。多孔質支持層は、例えば、後述するポリマー等を用いて製造することができ、セラミックス又はポリエチレンテレフタレート(PET)フィルム等を用いることもできる。具体的には、ポリマーを用いて製造する場合、ポリマーを溶媒に溶解して、原料溶液を得たのち、該原料溶液と、凝固液(溶媒と非溶媒の混合溶液)とを接触させて、非溶媒濃度の上昇により相分離を誘起する方法(非溶媒誘起相分離法;NIPS法、特公平1−22003号公報参照)により、多孔質支持層を製造することができる。前記セラミックスとしては、アルミナ、ジルコニア、チタニア、シリカ等が挙げられる。
<Porous support layer>
As the porous support layer, those known in the art can be used without particular limitation. The porous support layer can be produced using, for example, a polymer described later, and ceramics or polyethylene terephthalate (PET) film can also be used. Specifically, when producing using a polymer, after dissolving the polymer in a solvent to obtain a raw material solution, the raw material solution is brought into contact with a coagulation liquid (a mixed solution of a solvent and a non-solvent), A porous support layer can be produced by a method of inducing phase separation by increasing the non-solvent concentration (non-solvent induced phase separation method; NIPS method, see Japanese Patent Publication No. 1-2003). Examples of the ceramic include alumina, zirconia, titania, and silica.
多孔質支持層の製造に用いるポリマーとしては、例えば、ポリスルホン(PSF)、ポリエーテルスルホン、ポリアリールエーテルスルホン、ポリフェニレンスルホン、トリアセチルセルロース、酢酸セルロース、ポリアクリロニトリル、ポリフッ化ビニリデン、芳香族ナイロン、ポリエチレンテレフタレ−ト(PET)、ポリエチレンナフタレート、ポリアリレート、ポリイミド、エポキシ樹脂、ポリエーテル、セロファン、芳香族ポリアミド、ポリエチレン、及びポリプロピレン等が挙げられる。これらのうち、化学的及び機械的に安定である観点から、ポリスルホン、ポリアリールエーテルスルホン、及びエポキシ樹脂を用いることが好ましい。 Examples of the polymer used for producing the porous support layer include polysulfone (PSF), polyethersulfone, polyarylethersulfone, polyphenylenesulfone, triacetylcellulose, cellulose acetate, polyacrylonitrile, polyvinylidene fluoride, aromatic nylon, and polyethylene. Examples include terephthalate (PET), polyethylene naphthalate, polyarylate, polyimide, epoxy resin, polyether, cellophane, aromatic polyamide, polyethylene, and polypropylene. Of these, polysulfone, polyarylethersulfone, and epoxy resin are preferably used from the viewpoint of being chemically and mechanically stable.
前記溶媒は、凝固液に溶解するものであれば特に制限されず、例えば、N−メチルピロリドン(NMP)、アセトン、及びジメチルホルムアミド等が挙げられる。前記非溶媒としては、例えば水、一価アルコール、多価アルコール、エチレングリコール、及びテトラエチレングリコール等が挙げられる。 The solvent is not particularly limited as long as it is soluble in the coagulation liquid, and examples thereof include N-methylpyrrolidone (NMP), acetone, and dimethylformamide. Examples of the non-solvent include water, monohydric alcohol, polyhydric alcohol, ethylene glycol, and tetraethylene glycol.
原料溶液の調製の際に、膨潤剤を添加して、凝固後の支持層内の貫通孔を増加させ、ガス透過性を向上させることが好ましい。前記膨潤剤としては、例えば、ポリエチレングリコール、ポリビニルピロリドン、ヒドロキシプロピルセルロース、食塩、塩化リチウム、及び臭化マグネシウムなどが挙げられる。これらは1種で用いてもよく、2種以上を併用してもよい。これら膨潤剤の中で、ポリエチレングリコールが好ましく、特に重量平均分子量400〜800のポリエチレングリコールが好ましい。 In preparing the raw material solution, it is preferable to add a swelling agent to increase the number of through-holes in the support layer after solidification to improve gas permeability. Examples of the swelling agent include polyethylene glycol, polyvinyl pyrrolidone, hydroxypropyl cellulose, sodium chloride, lithium chloride, and magnesium bromide. These may be used alone or in combination of two or more. Among these swelling agents, polyethylene glycol is preferable, and polyethylene glycol having a weight average molecular weight of 400 to 800 is particularly preferable.
原料溶液と凝固液との接触の方法は特に限定されないが、例えば、原料溶液を凝固液に浸漬する方法が挙げられる。凝固液中の溶媒濃度は特に限定されないが、原料溶液の凝固において、凝固液中の溶媒濃度を変化させることにより支持膜の構造が変化し、耐圧性を上げることができる。 The method for contacting the raw material solution and the coagulating liquid is not particularly limited, and examples thereof include a method of immersing the raw material solution in the coagulating liquid. The concentration of the solvent in the coagulating liquid is not particularly limited, but in the coagulation of the raw material solution, changing the solvent concentration in the coagulating liquid changes the structure of the support film and can increase pressure resistance.
多孔質支持層の細孔の孔径は、200nm以下が好ましく、より好ましくは100nm以下である。多孔質支持層の厚さは、多孔質支持層のガス透過性が分離機能層のガス透過性よりも大きければ特に限定されないが、通常25〜125μm程度であり、好ましくは40〜75μmである。 The pore size of the pores of the porous support layer is preferably 200 nm or less, more preferably 100 nm or less. The thickness of the porous support layer is not particularly limited as long as the gas permeability of the porous support layer is larger than the gas permeability of the separation functional layer, but is usually about 25 to 125 μm, and preferably 40 to 75 μm.
多孔質支持層としては、特に限外濾過膜(UF膜)を用いることが好ましい。 As the porous support layer, it is particularly preferable to use an ultrafiltration membrane (UF membrane).
機械的強度を付与するために、多孔質支持層には織布又は不織布が積層されていてもよい。 In order to impart mechanical strength, a woven fabric or a non-woven fabric may be laminated on the porous support layer.
<分離機能層>
分離機能層は、親水性ポリマー層とキャリア層を含む。
<Separation function layer>
The separation functional layer includes a hydrophilic polymer layer and a carrier layer.
キャリア層は、アルカリ金属炭酸塩、アルカリ金属重炭酸塩、アルカリ金属水酸化物、アミノ酸類及びアミン化合物からなる群より選択される少なくとも1種のキャリア物質と、酸及び酸塩からなる群より選択される少なくとも1種の反応促進物質とを含む。 The carrier layer is selected from the group consisting of at least one carrier substance selected from the group consisting of alkali metal carbonates, alkali metal bicarbonates, alkali metal hydroxides, amino acids and amine compounds, and acids and acid salts. And at least one reaction accelerator.
アルカリ金属炭酸塩としては、例えば、炭酸リチウム、炭酸ナトリウム、炭酸カリウム、炭酸ルビジウム、及び炭酸セシウムなどが挙げられる。アルカリ金属重炭酸塩としては、例えば、炭酸水素リチウム、炭酸水素ナトリウム、炭酸水素カリウム、炭酸水素ルビジウム、及び炭酸水素セシウムなどが挙げられる。アルカリ金属水酸化物としては、例えば、水酸化リチウム、水酸化ナトリウム、水酸化カリウム、水酸化ルビジウム、及び水酸化セシウムなどが挙げられる。これらの中でも、二酸化炭素との親和性がよいという観点から、カリウム、ルビジウム、及びセシウムをアルカリ金属元素として含む化合物が好ましく、特にセシウムが好ましい。アミノ酸類としては、例えば、グリシン、アラニン、セリン、プロリン、ヒドロキシプロリン、アルギニン、ジメチルアミノグリシン、2,3−ジアミノプロピオン酸、及びこれらの塩などが挙げられる。アミン化合物としては、例えば、アルカノールアミン(モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、エチルモノエタノールアミン、n−ブチルモノエタノールアミン、ジメチルエタノールアミン、エチルジエタノールアミン、n−ブチルエタノールアミン、ジ−n−ブチルエタノールアミン、及びトリイソプロパノールアミンなど);ポリアミドアミンデンドリマー類;ポリアリルアミン、ポリ−N−1,2−ジメチルプロピルアリルアミン、ポリ−N−メチルアリルアミン、ポリ−N,N−ジメチルアリルアミン、ポリ−2−ビニルピペリジン、ポリ−4−ビニルピペリジン、ポリビニルアミン、及びポリエチレンイミンなどの構造単位を有するアミン系重合体などが挙げられる。これらは1種で用いてもよく、2種以上を併用してもよい。 Examples of the alkali metal carbonate include lithium carbonate, sodium carbonate, potassium carbonate, rubidium carbonate, and cesium carbonate. Examples of the alkali metal bicarbonate include lithium hydrogen carbonate, sodium hydrogen carbonate, potassium hydrogen carbonate, rubidium hydrogen carbonate, and cesium hydrogen carbonate. Examples of the alkali metal hydroxide include lithium hydroxide, sodium hydroxide, potassium hydroxide, rubidium hydroxide, and cesium hydroxide. Among these, from the viewpoint of good affinity with carbon dioxide, a compound containing potassium, rubidium, and cesium as an alkali metal element is preferable, and cesium is particularly preferable. Examples of amino acids include glycine, alanine, serine, proline, hydroxyproline, arginine, dimethylaminoglycine, 2,3-diaminopropionic acid, and salts thereof. Examples of the amine compound include alkanolamine (monoethanolamine, diethanolamine, triethanolamine, ethylmonoethanolamine, n-butylmonoethanolamine, dimethylethanolamine, ethyldiethanolamine, n-butylethanolamine, di-n-butyl. Such as ethanolamine and triisopropanolamine); polyamidoamine dendrimers; polyallylamine, poly-N-1,2-dimethylpropylallylamine, poly-N-methylallylamine, poly-N, N-dimethylallylamine, poly-2- Examples thereof include amine polymers having structural units such as vinylpiperidine, poly-4-vinylpiperidine, polyvinylamine, and polyethyleneimine. These may be used alone or in combination of two or more.
酸及び酸塩としては、例えば、ホウ酸、亜ヒ酸、亜テルル酸、亜セレン酸などのオキソ酸、及びこれらの塩などが挙げられる。これらのうち、反応促進効果及びポリビニルアルコール系ポリマーを架橋する機能に優れるという観点から、ホウ酸又はホウ酸塩を用いることが好ましい。 Examples of the acid and acid salt include oxo acids such as boric acid, arsenous acid, telluric acid, selenious acid, and salts thereof. Among these, it is preferable to use boric acid or a borate from the viewpoint that the reaction promoting effect and the function of crosslinking the polyvinyl alcohol polymer are excellent.
反応促進物質は、キャリア物質1モルに対して0.005〜0.2モル添加することが好ましく、より好ましくは0.01〜0.1モルである。反応促進物質の添加量が0.005モル未満の場合には、二酸化炭素の透過速度及び選択透過性が向上し難くなったり、親水性ポリマー層中のポリビニルアルコール系ポリマーの架橋が不十分になる傾向にある。一方、0.2モルを超えると、架橋密度の増加により親水性ポリマー層の含水率が低下し、CO2透過速度が低下する傾向にある。 The reaction promoting substance is preferably added in an amount of 0.005 to 0.2 mol, more preferably 0.01 to 0.1 mol, relative to 1 mol of the carrier substance. When the addition amount of the reaction accelerator is less than 0.005 mol, it becomes difficult to improve the permeation rate and selective permeability of carbon dioxide, or the crosslinking of the polyvinyl alcohol polymer in the hydrophilic polymer layer becomes insufficient. There is a tendency. On the other hand, when the amount exceeds 0.2 mol, the water content of the hydrophilic polymer layer decreases due to an increase in the crosslinking density, and the CO 2 permeation rate tends to decrease.
キャリア層の形成方法は特に制限されないが、例えば、多孔質支持層上に、キャリア物質と反応促進物質とを含むキャリア層形成溶液を塗布し、硬化させる方法が挙げられる。塗布方法は特に制限されないが、例えば、スピンコート法、バー塗布、ダイコート塗布、ブレード塗布、エアナイフ塗布、グラビアコート、ロールコーティング塗布、スプレー塗布、ディップ塗布、コンマロール法、キスコート法、スクリーン印刷、及びインクジェット印刷などが挙げられる。溶媒は、キャリア物質及び反応促進物質を溶解できるものであれば特に制限されず、例えば、水、メタノール、エタノール、イソプロピルアルコール、クロロホルム、塩化メチレン、アセトン、ジオキサン、酢酸メチル、シクロヘキサノン、メチルエチルケトン、アセトニトリル、テトラクロロエチレン、テトラヒドロフラン、ジメチルスルホキシド、ジメチルホルムアミド、ジメチルアセトアミド、及びN−メチルピロリドンなどが挙げられる。これらは1種で用いてもよく、2種以上を併用してもよい。キャリア層形成溶液の固形分濃度は、通常5〜40重量%程度であり、好ましくは10〜30重量%である。 The method for forming the carrier layer is not particularly limited, and examples thereof include a method in which a carrier layer forming solution containing a carrier substance and a reaction promoting substance is applied on the porous support layer and cured. The coating method is not particularly limited, but for example, spin coating method, bar coating, die coating coating, blade coating, air knife coating, gravure coating, roll coating coating, spray coating, dip coating, comma roll method, kiss coating method, screen printing, and Ink jet printing and the like can be mentioned. The solvent is not particularly limited as long as it can dissolve the carrier substance and the reaction promoting substance. For example, water, methanol, ethanol, isopropyl alcohol, chloroform, methylene chloride, acetone, dioxane, methyl acetate, cyclohexanone, methyl ethyl ketone, acetonitrile, Examples thereof include tetrachloroethylene, tetrahydrofuran, dimethyl sulfoxide, dimethylformamide, dimethylacetamide, and N-methylpyrrolidone. These may be used alone or in combination of two or more. The solid concentration of the carrier layer forming solution is usually about 5 to 40% by weight, preferably 10 to 30% by weight.
キャリア層は、前記キャリア物質及び反応促進物質の他に、本発明の効果を損なわない範囲で公知のキャリア物質、ポリマー及び添加剤などを含んでいてもよい。 The carrier layer may contain, in addition to the carrier substance and the reaction promoting substance, known carrier substances, polymers, additives, and the like as long as the effects of the present invention are not impaired.
キャリア層の厚みは特に制限されないが、通常1〜20μmであり、好ましくは3〜10μmである。 The thickness of the carrier layer is not particularly limited, but is usually 1 to 20 μm, preferably 3 to 10 μm.
親水性ポリマー層は、少なくともポリビニルアルコール系ポリマーを含む。 The hydrophilic polymer layer contains at least a polyvinyl alcohol-based polymer.
ポリビニルアルコール系ポリマーとは、分子内にポリビニルアルコールの構造を含むポリマーであり、ホモポリマーであってもよく、コポリマーであってもよい。また、ポリビニルアルコール系ポリマーは、カルボキシ基、アミノ基及びエポキシ基などにより変性されていてもよい。 The polyvinyl alcohol-based polymer is a polymer containing a polyvinyl alcohol structure in the molecule, and may be a homopolymer or a copolymer. The polyvinyl alcohol polymer may be modified with a carboxy group, an amino group, an epoxy group, or the like.
ポリビニルアルコール系ポリマーの重量平均分子量は特に制限されないが、通常5千〜100万程度であり、好ましくは4万〜40万である。 The weight average molecular weight of the polyvinyl alcohol polymer is not particularly limited, but is usually about 5,000 to 1,000,000, preferably 40,000 to 400,000.
ポリビニルアルコール系ポリマーのけん化度は90モル以上であることが好ましく、より好ましくは95モル以上である。 The saponification degree of the polyvinyl alcohol-based polymer is preferably 90 mol or more, and more preferably 95 mol or more.
親水性ポリマー層は、ポリビニルアルコール系ポリマーの他に、ポリエチレングリコール、ポリエチレングリコールジ(メタ)アクリレート、ポリプロピレングリコール、ポリプロピレングリコールジ(メタ)アクリレート、ポリエチレンイミン、ポリアリルアミン、ポリアミドエピクロロヒドリン、ポリアクリル酸、ポリメタクリル酸、ポリビニルピロリドン、ポリアクリルアミド、ポリビニルアミン、ポリオルニチン、及びポリリジンなどの親水性ポリマーを1種以上含んでいてもよい。 The hydrophilic polymer layer is made of polyethylene alcohol, polyethylene glycol di (meth) acrylate, polypropylene glycol, polypropylene glycol di (meth) acrylate, polyethyleneimine, polyallylamine, polyamide epichlorohydrin, polyacrylic as well as polyvinyl alcohol polymer. One or more hydrophilic polymers such as acid, polymethacrylic acid, polyvinylpyrrolidone, polyacrylamide, polyvinylamine, polyornithine, and polylysine may be included.
ポリビニルアルコール系ポリマーと前記親水性ポリマーを併用する場合、ポリビニルアルコール系ポリマーを20重量%以上用いることが好ましく、40重量%以上用いることがより好ましい。 When the polyvinyl alcohol polymer and the hydrophilic polymer are used in combination, the polyvinyl alcohol polymer is preferably used in an amount of 20% by weight or more, more preferably 40% by weight or more.
親水性ポリマー層の形成方法は特に制限されないが、例えば、キャリア層上に、少なくともポリビニルアルコール系ポリマーを含む親水性ポリマー層形成溶液を塗布し、硬化させる方法が挙げられる。塗布方法は特に制限されないが、例えば、スピンコート法、バー塗布、ダイコート塗布、ブレード塗布、エアナイフ塗布、グラビアコート、ロールコーティング塗布、スプレー塗布、ディップ塗布、コンマロール法、キスコート法、スクリーン印刷、及びインクジェット印刷などが挙げられる。溶媒は、ポリビニルアルコール系ポリマーを溶解できるものであれば特に制限されず、例えば、水、メタノール、エタノール、イソプロピルアルコール、クロロホルム、塩化メチレン、アセトン、ジオキサン、酢酸メチル、シクロヘキサノン、メチルエチルケトン、アセトニトリル、テトラクロロエチレン、テトラヒドロフラン、ジメチルスルホキシド、ジメチルホルムアミド、ジメチルアセトアミド、及びN−メチルピロリドンなどが挙げられる。これらは1種で用いてもよく、2種以上を併用してもよい。親水性ポリマー層形成溶液の固形分濃度は、通常1〜10重量%程度であり、好ましくは2〜6重量%である。 Although the formation method in particular of a hydrophilic polymer layer is not restrict | limited, For example, the method of apply | coating and hardening the hydrophilic polymer layer forming solution containing a polyvinyl alcohol type polymer at least on a carrier layer is mentioned. The coating method is not particularly limited, but for example, spin coating method, bar coating, die coating coating, blade coating, air knife coating, gravure coating, roll coating coating, spray coating, dip coating, comma roll method, kiss coating method, screen printing, and Ink jet printing and the like can be mentioned. The solvent is not particularly limited as long as it can dissolve the polyvinyl alcohol polymer. For example, water, methanol, ethanol, isopropyl alcohol, chloroform, methylene chloride, acetone, dioxane, methyl acetate, cyclohexanone, methyl ethyl ketone, acetonitrile, tetrachloroethylene, Examples include tetrahydrofuran, dimethyl sulfoxide, dimethylformamide, dimethylacetamide, and N-methylpyrrolidone. These may be used alone or in combination of two or more. The solid content concentration of the hydrophilic polymer layer forming solution is usually about 1 to 10% by weight, preferably 2 to 6% by weight.
親水性ポリマー層のポリビニルアルコール系ポリマーは、少なくとも前記キャリア層との界面において、前記キャリア層に添加した反応促進物質との反応によって架橋していることが好ましい。それにより、親水性ポリマー層の機械的強度を向上させると共に、キャリア層の保持機能を向上させることができる。ポリビニルアルコール系ポリマーは、層全体で架橋していてもよいが、架橋により二酸化炭素の透過性が低下するため、キャリア層との界面でのみ架橋していることが好ましい。 The polyvinyl alcohol polymer of the hydrophilic polymer layer is preferably cross-linked by reaction with a reaction promoting substance added to the carrier layer at least at the interface with the carrier layer. Thereby, the mechanical strength of the hydrophilic polymer layer can be improved and the holding function of the carrier layer can be improved. The polyvinyl alcohol-based polymer may be crosslinked throughout the layer, but is preferably crosslinked only at the interface with the carrier layer because the carbon dioxide permeability decreases due to crosslinking.
親水性ポリマー層は、前記ポリマーの他に、本発明の効果を損なわない範囲で公知の架橋剤及び添加剤などを含んでいてもよい。 The hydrophilic polymer layer may contain a known crosslinking agent and additive in addition to the polymer as long as the effects of the present invention are not impaired.
親水性ポリマー層の厚みは特に制限されないが、通常0.5〜10μmであり、好ましくは2〜8μmである。 The thickness of the hydrophilic polymer layer is not particularly limited, but is usually 0.5 to 10 μm, preferably 2 to 8 μm.
<保護層>
本発明の二酸化炭素分離膜は、前記分離機能層上に保護層を有することが好ましい。保護層は、分離膜に柔軟性及び機械的強度を付与したり、分離膜モジュールを作製する際の作業性(例えば、巻き付け性)を向上させるために設けられる。
<Protective layer>
The carbon dioxide separation membrane of the present invention preferably has a protective layer on the separation functional layer. The protective layer is provided in order to impart flexibility and mechanical strength to the separation membrane or to improve workability (for example, winding property) when producing the separation membrane module.
保護層の形成材料は特に制限されず、例えば、ポリアルキレングリコール、ポリシロキサン、ポリエステル、フッ素樹脂、及びポリオレフィンなどが挙げられる。特にポリシロキサンを用いることが好ましい。 The material for forming the protective layer is not particularly limited, and examples thereof include polyalkylene glycol, polysiloxane, polyester, fluororesin, and polyolefin. It is particularly preferable to use polysiloxane.
保護層の形成方法は特に制限されず、公知の方法を採用することができる。 The formation method in particular of a protective layer is not restrict | limited, A well-known method is employable.
保護層の厚みは特に制限されないが、前記分離膜に前記機能を十分に付与するため及び前記分離膜のガス透過性の低下を抑制するために、0.5〜20μmであることが好ましく、より好ましくは1〜10μmである。 The thickness of the protective layer is not particularly limited, but is preferably 0.5 to 20 μm in order to sufficiently impart the function to the separation membrane and to suppress a decrease in gas permeability of the separation membrane. Preferably it is 1-10 micrometers.
<二酸化炭素分離膜モジュール>
本発明の二酸化炭素分離膜モジュールは、前記分離膜を含むものである。二酸化炭素分離膜モジュールのタイプは特に制限されず、例えば、平膜型、スパイラル型、プリーツ型、及び菅状型などが挙げられる。
<CO2 separation membrane module>
The carbon dioxide separation membrane module of the present invention includes the separation membrane. The type of the carbon dioxide separation membrane module is not particularly limited, and examples thereof include a flat membrane type, a spiral type, a pleat type, and a bowl type.
本発明の二酸化炭素分離膜及び二酸化炭素分離膜モジュールは、例えば、二酸化炭素及び水素を含有する混合ガスから二酸化炭素を選択的かつ効率的に分離することができる。 The carbon dioxide separation membrane and the carbon dioxide separation membrane module of the present invention can selectively and efficiently separate carbon dioxide from a mixed gas containing carbon dioxide and hydrogen, for example.
以下に実施例をあげて本発明を説明するが、本発明はこれら実施例によりなんら限定されるものではない。 EXAMPLES The present invention will be described below with reference to examples, but the present invention is not limited to these examples.
〔測定方法〕
<分離係数α、パーミアンス(透過率)QCO2及びQHeの測定>
ガス透過測定装置(ジーエルサイエンス株式会社製)を用いた。作製した二酸化炭素分離膜の供給側にCO2ガス(80体積%)及びHeガス(20体積%)を含む混合ガスを大気圧又は全圧0.7MPaで供給し、透過側には大気圧である湿度90%の加湿Arガスを流通させた。透過側のArガスの一部を一定時間の間隔でガスクロマトグラフに導入し、時間経過に対するCO2ガス及びHeガスの濃度の増加量からCO2及びHeのパーミアンスを求めた。なお、混合ガスはバブラーを用いて湿度90%に加湿した。混合ガスを供給して15時間後に測定を行った。ガス透過測定装置の設定条件、ガスクロマトグラフィーの分析条件、ガスのパーミアンスの算出方法は以下のとおりである。
〔Measuring method〕
<Measurement of separation factor α, permeance (transmittance) Q CO2 and Q He >
A gas permeation measuring device (manufactured by GL Sciences Inc.) was used. A mixed gas containing CO 2 gas (80% by volume) and He gas (20% by volume) is supplied to the supply side of the produced carbon dioxide separation membrane at atmospheric pressure or a total pressure of 0.7 MPa, and the permeation side at atmospheric pressure. A humidified Ar gas having a certain humidity of 90% was circulated. A part of the Ar gas on the permeate side was introduced into the gas chromatograph at regular time intervals, and the permeance of CO 2 and He was determined from the increase in the concentration of CO 2 gas and He gas over time. The mixed gas was humidified to 90% humidity using a bubbler. Measurement was performed 15 hours after supplying the mixed gas. The setting conditions of the gas permeation measuring device, the analysis conditions of gas chromatography, and the calculation method of gas permeance are as follows.
(ガス透過測定装置の設定条件)
供給ガス量:250cc/min
供給ガス組成:CO2ガス(80体積%)、Heガス(20体積%)
透過側循環ガス:Arガス
透過側循環ガス量:10cc/min
透過面積:8.04cm2
測定温度:85℃
バブラー温度:72.5℃
湿度:60%
(Setting conditions of gas permeation measuring device)
Supply gas amount: 250cc / min
Supply gas composition: CO 2 gas (80% by volume), He gas (20% by volume)
Permeation side circulation gas: Ar gas transmission side circulation gas amount: 10 cc / min
Transmission area: 8.04 cm 2
Measurement temperature: 85 ° C
Bubbler temperature: 72.5 ° C
Humidity: 60%
(ガスクロマトグラフィーの分析条件)
Arキャリアーガス量:約10cc/min
TCD温度:150℃
オーブン温度:120℃
TCD電流:70mA
TCD極性:[−]LOW
TCD LOOP:1ml シリコスチール管 1/16”×1.0×650mm
(Gas chromatography analysis conditions)
Ar carrier gas amount: about 10cc / min
TCD temperature: 150 ° C
Oven temperature: 120 ° C
TCD current: 70 mA
TCD polarity: [-] LOW
TCD LOOP: 1ml silico steel tube 1/16 "x 1.0 x 650mm
(分離係数α、パーミアンスQCO2及びQHeの算出方法)
ガスクロマトグラフィーで求めた透過側流量ガス中のガス濃度からガスの透過量Nを算出して、下記式1及び2によりパーミアンスQCO2[m3/(m2・Pa・s)]及びQHe[m3/(m2・Pa・s)]を計算した。また、下記式3により分離係数α[−]を計算した。
(Calculation method of separation factor α, permeance Q CO2 and Q He )
The permeance Q CO2 [m 3 / (m 2 · Pa · s)] and Q He is calculated from the gas concentration in the permeation side flow rate gas determined by gas chromatography, using the following equations 1 and 2. [M 3 / (m 2 · Pa · s)] was calculated. Further, the separation coefficient α [−] was calculated by the following formula 3.
(式中、NCO2及びNHeはCO2ガス及びHeガスの透過量、Pf及びPPは供給及び透過ガスの全圧、Aは膜面積、XCO2及びXHeは供給ガス中のCO2ガス及びHeガスのモル分率、YCO2及びYHeは透過ガス中のCO2ガス及びHeガスのモル分率を表す。)
( Where N CO2 and N He are the permeation amounts of CO 2 gas and He gas, P f and P P are the total pressure of the feed and permeate gas, A is the membrane area, X CO 2 and X He are the CO in the feed gas. (Mole fraction of 2 gas and He gas, Y CO2 and Y He represent the mole fraction of CO 2 gas and He gas in the permeate gas.)
実施例1
炭酸セシウム(和光純薬工業製、試薬1級)4g、ポリアクリル酸ナトリウム(和光純薬工業製、試薬特級)0.1g、及び水溶液中の濃度が1wt%となる量の四ホウ酸ナトリウム七水和物(和光純薬工業製、試薬特級)を純水に加えて、溶解させてキャリア層形成溶液を調製した。
また、PVA水溶液(クラレ製、COOH変性:30モル%、PVA濃度:7.4wt%)、ポリアリルアミン水溶液(クラレ製、ポリアリルアミン濃度:51.6wt%)、及びポリアミドエピクロロヒドリン水溶液(星光PMC製、ポリアミドエピクロロヒドリン濃度:25wt%)を混合して固形分濃度4.5wt%(固形分組成:PVA50wt%、ポリアリルアミン40wt%、ポリアミドエピクロロヒドリン10wt%)の親水性ポリマー層形成溶液を調製した。
そして、多孔質支持層(日東電工株式会社製、NTU−3175M(UF膜))上に、前記キャリア層形成溶液を塗布し、60℃で1時間乾燥させてキャリア層を形成した。その後、前記キャリア層上に、前記親水性ポリマー層形成溶液を塗布し、60℃で1時間乾燥させて親水性ポリマー層を形成して二酸化炭素分離膜を作製した。
Example 1
Cesium carbonate (Wako Pure Chemical Industries, reagent grade 1) 4g, sodium polyacrylate (Wako Pure Chemical Industries, reagent special grade) 0.1g, and sodium tetraborate in an amount of 1wt% in aqueous solution Hydrate (made by Wako Pure Chemical Industries, reagent special grade) was added to pure water and dissolved to prepare a carrier layer forming solution.
Also, PVA aqueous solution (Kuraray, COOH modified: 30 mol%, PVA concentration: 7.4 wt%), polyallylamine aqueous solution (made by Kuraray, polyallylamine concentration: 51.6 wt%), and polyamide epichlorohydrin aqueous solution (starlight) Made from PMC, polyamide epichlorohydrin concentration: 25 wt%) and mixed with a solid polymer concentration of 4.5 wt% (solid content composition: PVA 50 wt%, polyallylamine 40 wt%, polyamide epichlorohydrin 10 wt%) A forming solution was prepared.
And the said carrier layer formation solution was apply | coated on the porous support layer (Nitto Denko KK make, NTU-3175M (UF membrane)), and it dried at 60 degreeC for 1 hour, and formed the carrier layer. Thereafter, the hydrophilic polymer layer forming solution was applied onto the carrier layer and dried at 60 ° C. for 1 hour to form a hydrophilic polymer layer, thereby producing a carbon dioxide separation membrane.
実施例2及び3
表1に記載の配合に変更した以外は実施例1と同様の方法で二酸化炭素分離膜を作製した。
Examples 2 and 3
A carbon dioxide separation membrane was produced in the same manner as in Example 1 except that the formulation shown in Table 1 was changed.
比較例1
炭酸セシウム(和光純薬工業製、試薬1級)4g、及びポリアクリル酸ナトリウム(和光純薬工業製、試薬特級)0.1gを純水に加えて、溶解させてキャリア層形成溶液を調製した。当該キャリア層形成溶液を用いた以外は実施例1と同様の方法で二酸化炭素分離膜を作製した。
Comparative Example 1
4 g of cesium carbonate (manufactured by Wako Pure Chemical Industries, reagent grade 1) and 0.1 g of sodium polyacrylate (manufactured by Wako Pure Chemical Industries, reagent special grade) were added to pure water and dissolved to prepare a carrier layer forming solution. . A carbon dioxide separation membrane was produced in the same manner as in Example 1 except that the carrier layer forming solution was used.
比較例2
PVA水溶液(クラレ製、COOH変性:30モル%、PVA濃度:5wt%)5g、炭酸セシウム(和光純薬工業製、試薬1級)1.2g、及び純水10gを混合し、均一になるまで撹拌して混合溶液を得た。得られた混合溶液に四ホウ酸ナトリウム七水和物(和光純薬工業製、試薬特級)0.04gを添加し、撹拌して分離機能層形成溶液を調製した。しかし、分離機能層形成溶液はゲル化した。そのため、多孔質支持層上に分離機能層形成溶液を塗布することができなかった。
Comparative Example 2
Mix 5 g of PVA aqueous solution (Kuraray, COOH modified: 30 mol%, PVA concentration: 5 wt%), 1.2 g of cesium carbonate (Wako Pure Chemical Industries, reagent grade 1), and 10 g of pure water until uniform. A mixed solution was obtained by stirring. To the obtained mixed solution, 0.04 g of sodium tetraborate heptahydrate (manufactured by Wako Pure Chemical Industries, Ltd., reagent grade) was added and stirred to prepare a separation functional layer forming solution. However, the separation functional layer forming solution gelled. Therefore, the separation functional layer forming solution could not be applied on the porous support layer.
比較例3
比較例2において、四ホウ酸ナトリウム七水和物の添加量を0.001gに変更したが、比較例2と同様に分離機能層形成溶液がゲル化した。そのため、多孔質支持層上に分離機能層形成溶液を塗布することができなかった。
Comparative Example 3
In Comparative Example 2, the amount of sodium tetraborate heptahydrate added was changed to 0.001 g, but the separation functional layer forming solution gelled as in Comparative Example 2. Therefore, the separation functional layer forming solution could not be applied on the porous support layer.
本発明の二酸化炭素分離膜及び二酸化炭素分離膜モジュールは、油田のオフガス、ゴミ焼却又は火力発電の排ガス、天然ガス、あるいは石炭をガス化して得られる混合ガス等から二酸化炭素を分離回収する際に好適に利用することができる。 The carbon dioxide separation membrane and carbon dioxide separation membrane module of the present invention are used for separating and recovering carbon dioxide from oil field off-gas, waste incineration or thermal power generation exhaust gas, natural gas, or a mixed gas obtained by gasifying coal. It can be suitably used.
Claims (6)
前記分離機能層は、親水性ポリマー層とキャリア層を含み、
前記親水性ポリマー層は、少なくともポリビニルアルコール系ポリマーを含み、
前記キャリア層は、アルカリ金属炭酸塩、アルカリ金属重炭酸塩、アルカリ金属水酸化物、アミノ酸類及びアミン化合物からなる群より選択される少なくとも1種のキャリア物質と、酸及び酸塩からなる群より選択される少なくとも1種の反応促進物質とを含むことを特徴とする二酸化炭素分離膜。 A carbon dioxide separation membrane having a separation functional layer on a porous support layer,
The separation functional layer includes a hydrophilic polymer layer and a carrier layer,
The hydrophilic polymer layer includes at least a polyvinyl alcohol-based polymer,
The carrier layer includes at least one carrier substance selected from the group consisting of alkali metal carbonates, alkali metal bicarbonates, alkali metal hydroxides, amino acids and amine compounds, and a group consisting of acids and acid salts. A carbon dioxide separation membrane comprising at least one reaction promoting substance selected.
形成したキャリア層上に、少なくともポリビニルアルコール系ポリマーを含む親水性ポリマー層形成溶液を塗布し、硬化させて親水性ポリマー層を形成する工程を含む、請求項1〜3のいずれかに記載の二酸化炭素分離膜の製造方法。
The porous support layer comprises at least one carrier material selected from the group consisting of alkali metal carbonates, alkali metal bicarbonates, alkali metal hydroxides, amino acids and amine compounds, and acids and acid salts. Applying a carrier layer forming solution containing at least one reaction promoting substance selected from the group and curing to form a carrier layer;
4. The process according to claim 1, comprising a step of applying a hydrophilic polymer layer-forming solution containing at least a polyvinyl alcohol-based polymer on the formed carrier layer and curing to form a hydrophilic polymer layer. A method for producing a carbon separation membrane.
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JP2020531260A (en) * | 2017-08-21 | 2020-11-05 | オハイオ・ステート・イノヴェーション・ファウンデーション | Gas separation membrane |
JP7271508B2 (en) | 2017-08-21 | 2023-05-11 | オハイオ・ステート・イノヴェーション・ファウンデーション | Gas separation membrane |
CN107638805A (en) * | 2017-11-03 | 2018-01-30 | 宁波日新恒力科技有限公司 | A kind of coating modified reverse osmosis membrane preparation method of graphene oxide/polyvinyl alcohol |
CN107638805B (en) * | 2017-11-03 | 2019-11-22 | 宁波日新恒力科技有限公司 | A kind of reverse osmosis membrane preparation method that graphene oxide/polyvinyl alcohol is coating modified |
WO2019093750A1 (en) * | 2017-11-07 | 2019-05-16 | 주식회사 엘지화학 | Method for manufacturing gas separation membrane and gas separation membrane manufactured thereby |
JP2020535956A (en) * | 2017-11-07 | 2020-12-10 | エルジー・ケム・リミテッド | Method of manufacturing gas separation membrane and gas separation membrane manufactured by this method |
US11241659B2 (en) | 2017-11-07 | 2022-02-08 | Lg Chem, Ltd. | Method for manufacturing gas separation membrane and gas separation membrane manufactured thereby |
WO2020241563A1 (en) * | 2019-05-29 | 2020-12-03 | 住友化学株式会社 | Composition, gas separation film and production method therefor, and gas separation device |
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