JP2017112888A - Tea manufacturing machine controller and tea manufacturing data management method - Google Patents

Tea manufacturing machine controller and tea manufacturing data management method Download PDF

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JP2017112888A
JP2017112888A JP2015250755A JP2015250755A JP2017112888A JP 2017112888 A JP2017112888 A JP 2017112888A JP 2015250755 A JP2015250755 A JP 2015250755A JP 2015250755 A JP2015250755 A JP 2015250755A JP 2017112888 A JP2017112888 A JP 2017112888A
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tea
identifier
tea manufacturing
data
control device
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小塚 篤
Atsushi Kozuka
篤 小塚
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Terada Seisakusho Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method of simply recording or a controller which is less in equipment investment and uses machines at hand depending on the business climate, because in recent years, tea manufacturing record has to be left for quality control of tea, another method than two of a recording method 1 of handwriting in a notebook and a recording method 2 of connecting a controller of each of tea manufacturing machines using communication equipment to manage tea manufacturing data by an exclusive personal computer is desired.SOLUTION: A tea manufacturing machine controller in which identifier generating means for converting tea manufacturing data 20 into an identifier 10 and a display device 31 for displaying the identifier 10 are provided to a controller 1 that controls each of the tea manufacturing machines by a single machine. A managing method of tea manufacturing data 20 in which by the controller 1 provided with the identifier generating means, the tea manufacturing data is converted into the identifier 10, the identifier 10 is imaged by a smart device 9 provided with imaging means and identifier reading means, converted and the tea manufacturing data 20 is displayed is provided.SELECTED DRAWING: Figure 1

Description

本発明は、製茶工場における製茶機械の制御装置とその製茶データを管理する方法に関するものである。   The present invention relates to a tea machine control device in a tea factory and a method for managing tea production data.

製茶工場では、茶を製造した時の記録を取っており、これを製茶記録と呼ぶ。この製茶記録は、次回製茶時の設定の参考にするために昔から利用されている。各製茶機械においては、製茶機械を操業する設定値(以下、製茶データとする)が製茶記録となる。近年では、茶の品質管理のためにも製茶記録を残すことが要求されている。   The tea factory keeps a record of tea production, which is called tea production record. This tea making record has been used for a long time to reference the settings for the next tea making. In each tea making machine, a set value for operating the tea making machine (hereinafter referred to as tea making data) is a tea making record. In recent years, it has been required to keep tea production records for tea quality control.

製茶データの記録方法1は、ノートに手書きする方法である。1つの制御装置で複数の設定項目があり、煎茶製造をおこなう工程には蒸熱、粗揉、揉捻、中揉、精揉、乾燥など最低でも6工程があり、製茶工場全体の製茶データを記録するのは大変であった。   Tea production data recording method 1 is a method of handwriting in a notebook. There are multiple setting items in one control device, and there are at least 6 processes such as steaming, rough koji, cocoon twisting, middle mushroom, brewing and drying in the process of making sencha, and record tea production data of the whole tea factory It was hard.

製茶データの記録方法2は、通信設備を用いて各製茶機械の制御装置を接続し、専用のパソコンで製茶データを管理する方法である(特許文献1参照)。大規模な製茶工場ではこの方法を採用しているところがあるが、設備投資が必要で、投資金額が大きい。大規模な製茶工場では製茶データの量が膨大であり、このような方法を取らざるを得ない場合があるが、小規模の製茶工場では費用と製茶データの量を比較して、このような方法を取らない場合が多い。この記録方法2を取らない場合、上記の記録方法1を取らなければ製茶記録を得ることはできない。   Tea production data recording method 2 is a method of connecting tea machine control devices using communication equipment and managing tea production data with a dedicated personal computer (see Patent Document 1). Some large tea factories use this method, but capital investment is required and the investment is large. Large-scale tea factories have an enormous amount of tea-making data, and there are cases where such a method is unavoidable. However, in small-scale tea factories, the cost is compared with the amount of tea-making data. Often there is no way. If this recording method 2 is not used, a tea-making record cannot be obtained unless the above recording method 1 is used.

現在、一般的にスマートデバイス(スマートフォンやタブレット、ノートパソコンなど)が普及してきており、茶の栽培や摘採、製茶などに天気が影響するため、スマートデバイスで天気予報をチェックしたり、本出願人が茶に従事する人々が利用できるアプリをスマートデバイス用に提供したりしている。   Currently, smart devices (smartphones, tablets, laptop computers, etc.) are becoming popular, and the weather affects tea cultivation, plucking, tea making, and so on. Has provided apps for smart devices that can be used by people engaged in tea.

実開平5−21689号公報Japanese Utility Model Publication No. 5-21689

近年、茶の品質管理のために製茶記録を残さなければならず、上記記録方法1、記録方法2以外の方法が望まれていた。茶業界の景気の状況により、設備投資が少なく、現在持っている機器を用いて、簡単に記録する方法や制御装置を提供することを課題としている。   In recent years, tea production records have to be left for tea quality control, and methods other than the above recording method 1 and recording method 2 have been desired. Due to the economic situation of the tea industry, there is little capital investment, and it is an object to provide a method and a control device that can easily record using existing equipment.

本発明の第1手段は、各製茶機械を単体で制御する制御装置に製茶データを識別子に変換する識別子生成手段と、前記識別子を表示する表示器とを設ける製茶機械制御装置。
本発明の第2手段は、前記第1手段において、識別子の撮影手段と、前記識別子を製茶データに変換する識別子読込手段とを設ける製茶機械制御装置。
The first means of the present invention is a tea machine control device provided with an identifier generating means for converting tea data into an identifier and a display for displaying the identifier in a control device for controlling each tea machine alone.
The second means of the present invention is the tea making machine control device according to the first means, wherein an identifier photographing means and an identifier reading means for converting the identifier into tea making data are provided.

本発明の第3手段は、識別子生成手段を備えた制御装置によって製茶データを識別子に変換して表示し、撮影手段と識別子読込手段を備えたスマートデバイスによって前記識別子を撮影して、変換し、前記製茶データを表示する製茶データ管理方法。
本発明の第4手段は、識別子生成手段を備えたスマートデバイスによって製茶データを識別子に変換して表示し、撮影手段と識別子読込手段を備えた制御装置によって前記識別子を撮影して、変換し、前記製茶データを表示する製茶データ管理方法。
The third means of the present invention displays tea data converted into an identifier by a control device provided with an identifier generating means, and the identifier is photographed and converted by a smart device provided with a photographing means and an identifier reading means, A tea production data management method for displaying the tea production data.
The fourth means of the present invention converts the tea production data into an identifier by a smart device provided with an identifier generation means and displays the identifier, images the identifier by a control device provided with an imaging means and an identifier reading means, converts the identifier, A tea production data management method for displaying the tea production data.

本発明により、製茶データの管理が容易になり、製茶記録の管理も容易となる。   According to the present invention, management of tea production data is facilitated, and management of tea production records is also facilitated.

図1は本発明の実施方法を示した説明図である。(実施例1)FIG. 1 is an explanatory view showing a method of implementing the present invention. (Example 1) 図2は本発明の実施方法を示した説明図である。(実施例2)FIG. 2 is an explanatory view showing a method of implementing the present invention. (Example 2) 図3は本発明の実施方法を示した説明図である。(実施例3)FIG. 3 is an explanatory view showing a method of implementing the present invention. Example 3 図4は本発明の実施方法を示した説明図である。FIG. 4 is an explanatory view showing a method of implementing the present invention. 図5は従来の実施方法を示した説明図である。FIG. 5 is an explanatory diagram showing a conventional implementation method. 図6は従来の実施方法を示した説明図である。FIG. 6 is an explanatory diagram showing a conventional implementation method.

製茶工場では、図4のように複数の製茶機械が設置されており、それぞれに制御装置が付属している。各制御装置は、多くの場合、プログラマブルコントローラと表示器とケーシングにより構成されており、近年では、タッチパネル表示器が備えられている。制御装置の操作は、タッチパネル表示器またはボタンでおこなう。   In the tea factory, a plurality of tea making machines are installed as shown in FIG. 4, and a control device is attached to each. In many cases, each control device includes a programmable controller, a display, and a casing, and in recent years, a touch panel display is provided. The control device is operated with a touch panel display or buttons.

例えば、粗揉機の製茶データは、熱風温度、主軸回転数、時間などがあり、1の粗揉機を複数工程(2〜5工程)に分割して使用しているために、各工程で熱風温度、主軸回転数、時間などをそれぞれ設定できるようになっている。設定値以外にも測定値、実際の値なども製茶データとなる。   For example, the tea making data of the roughing machine includes hot air temperature, spindle speed, time, etc. Since one roughing machine is divided and used in multiple steps (2 to 5 steps), the hot air temperature in each step The spindle speed, time, etc. can be set individually. In addition to set values, measured values and actual values are also used as tea manufacturing data.

製茶中に、製茶データ20を記録するときに、制御装置1の表示器31上の“識別子”スイッチ(またはそれに対応するスイッチ)を選択する。すると、制御装置1に内蔵されている識別子生成手段によって識別子10に変換し、表示器31上に表示する。識別子読込手段を内蔵したスマートデバイス9の撮影手段であるカメラ(図示しない)にてこの識別子10を撮影し、撮影された識別子10を識別子読込手段により製茶データ20に変換し、スマートデバイス9の表示器29に表示する。この製茶データ20をスマートデバイス9に保存する。制御装置1では“戻る”を選択して、製茶データ20の表示に戻ることができる。または、識別子10を製茶データ20が表示される一部に表示し続けてもよい。   When tea making data 20 is recorded during tea making, an “identifier” switch (or a corresponding switch) on the display 31 of the control device 1 is selected. Then, it is converted into the identifier 10 by the identifier generating means built in the control device 1 and displayed on the display 31. The identifier 10 is photographed by a camera (not shown) that is a photographing means of the smart device 9 incorporating the identifier reading means, and the photographed identifier 10 is converted into tea-making data 20 by the identifier reading means. Displayed on the instrument 29. This tea making data 20 is stored in the smart device 9. The control device 1 can return to the display of tea making data 20 by selecting “Return”. Alternatively, the identifier 10 may be continuously displayed on a part where the tea making data 20 is displayed.

すでにスマートデバイス9に製茶データ20が入っている場合、スマートデバイス9の表示器29上に製茶データ20を表示し、“識別子”スイッチを選択すると、識別子生成手段によって製茶データ20が識別子10に変換され、スマートデバイス9の表示器29に表示される。この識別子10を制御装置1の撮影手段であるカメラ41にて撮影し、撮影した識別子10を制御装置1の識別子読込手段によって製茶データ20に変換する。識別子10を撮影して、読み込むのは、識別子専用のスキャナでもよい。   If the tea making data 20 is already stored in the smart device 9, the tea making data 20 is displayed on the display 29 of the smart device 9 and the “identifier” switch is selected. And displayed on the display 29 of the smart device 9. The identifier 10 is photographed by the camera 41 which is the photographing means of the control device 1, and the photographed identifier 10 is converted into tea production data 20 by the identifier reading means of the control device 1. An identifier-dedicated scanner may be used to capture and read the identifier 10.

制御装置1の製茶データ20を識別子生成手段により識別子10に変換する。変換した識別子10をスマートデバイス9で撮影し、その撮影した識別子10を制御装置2の撮影手段であるカメラ42で撮影し、制御手段2の識別子読込手段により製茶データ20に変換する。このようにすると、制御装置1の製茶データ20を制御装置2へ簡単にそのまま移動することができる。   The tea production data 20 of the control device 1 is converted into the identifier 10 by the identifier generating means. The converted identifier 10 is photographed by the smart device 9, the photographed identifier 10 is photographed by the camera 42 which is the photographing means of the control device 2, and is converted into tea production data 20 by the identifier reading means of the control means 2. If it does in this way, the tea-making data 20 of the control apparatus 1 can be easily moved to the control apparatus 2 as it is.

実施例3の場合、スマートデバイス9に識別子読込手段や識別子生成手段が備えられていなくても、製茶データ20を異なる制御装置1から制御装置2へ移動することができる。   In the case of the third embodiment, even if the smart device 9 is not provided with an identifier reading unit or an identifier generating unit, the tea production data 20 can be transferred from the different control device 1 to the control device 2.

スマートデバイス9の識別子読込手段と識別子生成手段はアプリケーションとして機能追加が可能であり、製茶データ20を製茶記録として保存、管理するアプリとするとよい。   The identifier reading unit and the identifier generation unit of the smart device 9 can add functions as applications, and may be an application that stores and manages the tea production data 20 as a tea production record.

本実施例では、識別子10の一例として二次元バーコードを用いて説明しているが、データが少なければ通常のバーコードでもよく、その他の識別子でもよい。   In this embodiment, a two-dimensional barcode is used as an example of the identifier 10, but a normal barcode may be used as long as there is little data, and other identifiers may be used.

1 制御装置
2 制御装置
3 制御装置
4 制御装置
5 制御装置
6 制御装置
7 制御装置
8 制御装置
9 スマートデバイス
10 識別子
11 製茶機械
12 製茶機械
13 製茶機械
14 製茶機械
15 製茶機械
16 製茶機械
17 製茶機械
18 製茶機械
20 製茶データ
21 搬送装置
22 搬送装置
23 搬送装置
24 搬送装置
25 搬送装置
26 搬送装置
27 搬送装置
28 搬送装置
31 (制御装置1の)表示器
32 (制御装置2の)表示器
39 (スマートデバイスの)表示器
41 (制御装置1の)カメラ
42 (制御装置2の)カメラ
51 ノート
52 鉛筆
53 コンピュータ
54 通信回線
DESCRIPTION OF SYMBOLS 1 Control apparatus 2 Control apparatus 3 Control apparatus 4 Control apparatus 5 Control apparatus 6 Control apparatus 7 Control apparatus 8 Control apparatus 9 Smart device 10 Identifier 11 Tea machine 12 Tea machine 13 Tea machine 14 Tea machine 15 Tea machine 16 Tea machine 17 Tea machine 18 Tea making machine 20 Tea making data 21 Transport device 22 Transport device 23 Transport device 24 Transport device 25 Transport device 26 Transport device 27 Transport device 28 Transport device 31 (Control device 1) Display 32 (Control device 2) Display 39 ( Display device 41 of smart device 41 Camera of control device 1 Camera 42 of control device 2 Notebook 51 Pencil 53 Computer 54 Communication line

Claims (4)

各製茶機械を単体で制御する制御装置に製茶データを識別子に変換する識別子生成手段と、前記識別子を表示する表示器とを設けることを特徴とする製茶機械制御装置。   A tea machine control device comprising: an identifier generating means for converting tea tea data into an identifier; and a display for displaying the identifier in a control device for controlling each tea machine alone. 識別子の撮影手段と、前記識別子を製茶データに変換する識別子読込手段とを設けることを特徴とする請求項1記載の製茶機械制御装置。   2. The tea making machine control device according to claim 1, further comprising an identifier photographing unit and an identifier reading unit for converting the identifier into tea making data. 識別子生成手段を備えた制御装置によって製茶データを識別子に変換して表示し、撮影手段と識別子読込手段を備えたスマートデバイスによって前記識別子を撮影して、変換し、前記製茶データを表示することを特徴とする製茶データ管理方法。   The tea production data is converted into an identifier and displayed by a control device having an identifier generation means, and the identifier is photographed and converted by a smart device having an imaging means and an identifier reading means, and the tea production data is displayed. A tea management data management method. 識別子生成手段を備えたスマートデバイスによって製茶データを識別子に変換して表示し、撮影手段と識別子読込手段を備えた制御装置によって前記識別子を撮影して、変換し、前記製茶データを表示することを特徴とする製茶データ管理方法。   The tea device data is converted into an identifier and displayed by a smart device provided with an identifier generating means, and the identifier is photographed and converted by a control device provided with a photographing means and an identifier reading means, and the tea making data is displayed. A tea management data management method.
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0521689U (en) * 1991-09-05 1993-03-23 株式会社寺田製作所 Aracha production line central monitoring processor
JP2001222483A (en) * 2000-02-09 2001-08-17 Sony Corp Method and system for transferring information
JP2003018958A (en) * 2001-07-06 2003-01-21 Terada Seisakusho Co Ltd Fa system for tea manufacture
JP2003018959A (en) * 2001-07-06 2003-01-21 Terada Seisakusho Co Ltd Fa system for tea manufacture
JP2003189794A (en) * 2001-12-27 2003-07-08 Terada Seisakusho Co Ltd Tea-processing fa system
JP2004141071A (en) * 2002-10-24 2004-05-20 Terada Seisakusho Co Ltd System for tracing tea information
JP2010051225A (en) * 2008-08-28 2010-03-11 Terada Seisakusho Co Ltd Controller in tea manufacturing plant

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0521689U (en) * 1991-09-05 1993-03-23 株式会社寺田製作所 Aracha production line central monitoring processor
JP2001222483A (en) * 2000-02-09 2001-08-17 Sony Corp Method and system for transferring information
JP2003018958A (en) * 2001-07-06 2003-01-21 Terada Seisakusho Co Ltd Fa system for tea manufacture
JP2003018959A (en) * 2001-07-06 2003-01-21 Terada Seisakusho Co Ltd Fa system for tea manufacture
JP2003189794A (en) * 2001-12-27 2003-07-08 Terada Seisakusho Co Ltd Tea-processing fa system
JP2004141071A (en) * 2002-10-24 2004-05-20 Terada Seisakusho Co Ltd System for tracing tea information
JP2010051225A (en) * 2008-08-28 2010-03-11 Terada Seisakusho Co Ltd Controller in tea manufacturing plant

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