JP2017108157A - Light-emitting device - Google Patents

Light-emitting device Download PDF

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JP2017108157A
JP2017108157A JP2017026576A JP2017026576A JP2017108157A JP 2017108157 A JP2017108157 A JP 2017108157A JP 2017026576 A JP2017026576 A JP 2017026576A JP 2017026576 A JP2017026576 A JP 2017026576A JP 2017108157 A JP2017108157 A JP 2017108157A
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substrate
light emitting
light
emitting device
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JP6383029B2 (en
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正哲 鈴木
Masatetsu Suzuki
正哲 鈴木
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TS Tech Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a light-emitting device which inhibits temperature rise of a light emitting element.SOLUTION: A light-emitting device 10 includes: a substrate 14 on which a light-emitting element 12 is mounted; a case 22 for holding the substrate 14; and a cover part 24 provided on the case 22 and covering the light-emitting element 12. The cover part 24 has a cylindrical part 80 in which a light guide body 25 for guiding light emitted from the light-emitting element 12 can be mounted. A space S is provided between a rear surface 28 of the substrate 14 and an inner surface 40a of a bottom part 40 of the case 22 so as to overlap with the cylindrical part 80 in an axial direction of the cylindrical part 80. The cover part 24 contacts with a surface of the substrate 14 along each long side of the substrate 14.SELECTED DRAWING: Figure 8

Description

本発明は、発光素子が実装された基板を有する発光装置に関する。   The present invention relates to a light emitting device having a substrate on which a light emitting element is mounted.

従来から、車両室内の照明等に、LED(Light Emitting Diode)を備えた発光装置が広汎に利用されている。   2. Description of the Related Art Conventionally, light emitting devices including LEDs (Light Emitting Diodes) have been widely used for lighting in vehicle interiors.

この種の発光装置として、ケース部とこれに嵌合するカバー部を備え、前記ケース部と前記カバー部の間に形成される室に砲弾型のLEDランプと接続端子を支持するプリント基板を配設すると共に、前記ケース部と前記カバー部とで前記プリント基板を挟持する技術的思想が提案されている(特許文献1参照)。   As this type of light emitting device, a case portion and a cover portion fitted to the case portion are provided, and a bullet-type LED lamp and a printed circuit board that supports connection terminals are arranged in a chamber formed between the case portion and the cover portion. In addition, a technical idea has been proposed in which the printed circuit board is sandwiched between the case portion and the cover portion (see Patent Document 1).

また、この特許文献1には、前記LEDランプから発光された光を導光する棒状の導光体を内部に挿入可能な筒部を前記ケース部に設け、前記筒部の内面に、前記導光体を位置決めするための突起を形成することにより、前記導光体と前記LEDランプの距離を一定に保つ技術的思想についても開示されている。   Further, in this Patent Document 1, a cylindrical portion in which a rod-shaped light guide for guiding light emitted from the LED lamp can be inserted is provided in the case portion, and the guide is provided on the inner surface of the cylindrical portion. The technical idea of keeping the distance between the light guide and the LED lamp constant by forming a protrusion for positioning the light body is also disclosed.

特開2009−239255号公報JP 2009-239255 A

本発明は、上記特許文献1に関連するものであり、発光素子の温度上昇を抑えることができる発光装置を提供することを目的とする。   The present invention relates to the above-mentioned Patent Document 1, and an object thereof is to provide a light emitting device capable of suppressing a temperature rise of a light emitting element.

本発明に係る発光装置は、発光素子と、前記発光素子が実装される略長方形状の基板と、前記基板が保持される支持部材と、前記支持部材に設けられて前記発光素子を覆うカバー部と、を備える発光装置であって、前記カバー部は、前記発光素子から発光された光を導く導光体を内部に装着可能な筒部を有し、前記基板の裏面と前記支持部材の底部の内面との間には、前記筒部の軸線方向に前記筒部と重なるように隙間が設けられ、前記カバー部は、前記基板の各長辺に沿って前記基板の表面に当接している、ことを特徴とする。   The light-emitting device according to the present invention includes a light-emitting element, a substantially rectangular substrate on which the light-emitting element is mounted, a support member that holds the substrate, and a cover portion that is provided on the support member and covers the light-emitting element. The cover portion has a cylindrical portion in which a light guide that guides light emitted from the light emitting element can be mounted, and the back surface of the substrate and the bottom portion of the support member A gap is provided between the inner surface of the substrate and the inner surface of the tube portion so as to overlap the tube portion in the axial direction of the tube portion, and the cover portion is in contact with the surface of the substrate along each long side of the substrate. It is characterized by that.

上記の発光装置において、前記基板の長手方向における前記隙間の寸法は、前記基板の長手方向における前記筒部の寸法よりも長いことが好ましい。   In the above light emitting device, it is preferable that the dimension of the gap in the longitudinal direction of the substrate is longer than the dimension of the cylindrical portion in the longitudinal direction of the substrate.

上記の発光装置において、前記発光素子は、前記筒部に隣接して配置されており、
前記隙間は、前記筒部の軸線方向に前記発光素子と重なるように設けられていることが好ましい。
In the light emitting device, the light emitting element is disposed adjacent to the cylindrical portion,
The gap is preferably provided so as to overlap the light emitting element in the axial direction of the cylindrical portion.

上記の発光装置において、前記基板には、前記基板を厚さ方向に貫通する接続端子が設けられており、前記接続端子の一部は、前記隙間内に位置していることが好ましい。   In the above light emitting device, it is preferable that a connection terminal penetrating the substrate in a thickness direction is provided on the substrate, and a part of the connection terminal is located in the gap.

上記の発光装置において、前記基板には、前記発光素子と前記接続端子との間に電子部品が配置されており、前記隙間は、前記発光素子、前記接続端子及び前記電子部品のそれぞれと前記筒部の軸線方向に重なるように設けられていることが好ましい。   In the above light-emitting device, an electronic component is disposed on the substrate between the light-emitting element and the connection terminal, and the gap is formed between the light-emitting element, the connection terminal, the electronic component, and the cylinder. It is preferable that they are provided so as to overlap in the axial direction of the part.

本発明の実施の形態に係る発光装置の斜視図である。1 is a perspective view of a light emitting device according to an embodiment of the present invention. 図1に示す発光装置の分解斜視図である。It is a disassembled perspective view of the light-emitting device shown in FIG. 図2に示す発光装置を構成するケースの平面図である。It is a top view of the case which comprises the light-emitting device shown in FIG. 図2に示す発光装置のカバー部を背面側から視た斜視図である。It is the perspective view which looked at the cover part of the light-emitting device shown in FIG. 2 from the back side. 前記カバー部を構成する筒部の内部に導光体を装着する手順を説明するための断面説明図である。It is a cross-sectional explanatory drawing for demonstrating the procedure which attaches a light guide to the inside of the cylinder part which comprises the said cover part. 前記カバー部を装着する前の状態における図1のVI−VI線に沿った断面図である。It is sectional drawing in alignment with the VI-VI line of FIG. 1 in the state before mounting | wearing with the said cover part. 前記カバー部を装着した後の状態における図1のVII−VII線に沿った断面図である。It is sectional drawing along the VII-VII line of FIG. 1 in the state after mounting | wearing with the said cover part. 図1のVIII−VIII線に沿った断面図である。It is sectional drawing along the VIII-VIII line of FIG. 図1に示す発光装置を車体パネルに配設した状態を示す一部断面平面図である。It is a partial cross section top view which shows the state which has arrange | positioned the light-emitting device shown in FIG. 1 in the vehicle body panel. 本発明の変形例に係るカバー部及び導光体を備えた発光装置の分解斜視図である。It is a disassembled perspective view of the light-emitting device provided with the cover part and light guide which concern on the modification of this invention. 本発明の変形例に係るカバー部及び導光体を備えた発光装置の断面図である。It is sectional drawing of the light-emitting device provided with the cover part and light guide which concern on the modification of this invention.

以下、本発明に係る発光装置について、好適な実施の形態を挙げ、添付の図面を参照しながら詳細に説明する。   DESCRIPTION OF EMBODIMENTS Hereinafter, a light emitting device according to the present invention will be described in detail with reference to the accompanying drawings by way of preferred embodiments.

本実施の形態に係る発光装置10は、車両室内の照明に用いられ、図1及び図2に示すように、光源としての発光素子12と、前記発光素子12が実装されて平面視で長方形状に形成された基板14と、前記基板14のうち前記発光素子12が実装された面(以下、実装面と称することがある。)16に装着されて前記発光素子12に電気的に接続された電子部品18と、前記基板14に接続される一対の接続端子(ターミナル)20a、20bと、前記基板14等が収容されるケース(支持部材)22と、前記ケース22に装着されるカバー部24と、前記発光素子12から発光された光を導く導光体25とを備える。   A light-emitting device 10 according to the present embodiment is used for illumination in a vehicle interior. As shown in FIGS. 1 and 2, a light-emitting element 12 as a light source and the light-emitting element 12 are mounted and rectangular in a plan view. The substrate 14 formed on the substrate 14 and a surface of the substrate 14 on which the light emitting element 12 is mounted (hereinafter sometimes referred to as a mounting surface) 16 are attached and electrically connected to the light emitting element 12. An electronic component 18, a pair of connection terminals (terminals) 20 a and 20 b connected to the substrate 14, a case (support member) 22 in which the substrate 14 and the like are accommodated, and a cover portion 24 attached to the case 22. And a light guide 25 that guides the light emitted from the light emitting element 12.

発光素子12としては、例えば、LEDが用いられるが、有機EL等を用いることも可能である。このようなLEDや有機ELは、公知のものを利用することができる。発光素子12は、基板14の長手方向中央よりもやや一端部側に偏在している。   For example, an LED is used as the light emitting element 12, but an organic EL or the like can also be used. Known LEDs and organic EL can be used. The light emitting element 12 is unevenly distributed slightly on one end side from the longitudinal center of the substrate 14.

電子部品18は、発光素子12への電源の供給制御等を行うためのものであって、抵抗器やダイオード等が例示される。前記電子部品18は、基板14の短手方向の略中央であって、長手方向中央よりもやや他端部側に偏在している。   The electronic component 18 is used for controlling supply of power to the light emitting element 12, and examples thereof include a resistor and a diode. The electronic component 18 is substantially centered in the short side direction of the substrate 14 and is unevenly distributed on the other end side slightly from the center in the longitudinal direction.

基板14の長手方向に沿って電子部品18よりも他端側に近接して一対の貫通孔26a、26bが形成されている。前記貫通孔26a、26bには前記接続端子20a、20bの一端部が挿入されるものであって、その離間間隔は、任意に設定可能である。この場合、これら貫通孔26a、26bに前記接続端子20a、20bを挿入して固定した状態で、該接続端子20a、20b同士が接触しない程度の間隔が好ましい。なお、基板14の裏面28には、図示しないが、導体が面状、例えば、箔状に配設されており、発光素子12、電子部品18及び接続端子20a、20bは、前記導体を介して電気的に接続される。放熱効果を得るためである。   A pair of through holes 26 a and 26 b are formed along the longitudinal direction of the substrate 14 closer to the other end side than the electronic component 18. One end portions of the connection terminals 20a and 20b are inserted into the through holes 26a and 26b, and the separation interval can be arbitrarily set. In this case, it is preferable that the connection terminals 20a and 20b are not in contact with each other in a state where the connection terminals 20a and 20b are inserted and fixed in the through holes 26a and 26b. Although not shown, a conductor is arranged in a planar shape, for example, a foil shape, on the back surface 28 of the substrate 14, and the light emitting element 12, the electronic component 18, and the connection terminals 20 a and 20 b are interposed via the conductor. Electrically connected. This is to obtain a heat dissipation effect.

図2及び図8から諒解されるように、接続端子20aの両端面は、平坦に形成されている。但し、前記接続端子20aの両端部の形状は、特に限定されず、例えば、先細りのテーパ状に形成されていてもよい。この場合、接続端子20aの一端部を前記貫通孔26aに挿入し易くなると共に、接続端子20aの他端部を後述する電力供給用の外部コネクタに装着し易くなる。   As can be understood from FIGS. 2 and 8, both end surfaces of the connection terminal 20a are formed flat. However, the shape of both ends of the connection terminal 20a is not particularly limited, and may be formed in a tapered shape, for example. In this case, one end of the connection terminal 20a can be easily inserted into the through hole 26a, and the other end of the connection terminal 20a can be easily attached to an external connector for power supply described later.

接続端子20aは、断面矩形状の細長い金属棒(金属板)で構成され、基板14の貫通孔26aに挿入された状態で、基板14に半田付けされる溶着部(図8参照)30と、前記溶着部30に連なる弧状の湾曲部32と、前記湾曲部32に連なり且つ他方の端部側に延伸するリード部34とを有する。   The connection terminal 20a is formed of an elongated metal rod (metal plate) having a rectangular cross section, and is welded to the substrate 14 in a state of being inserted into the through hole 26a of the substrate 14 (see FIG. 8). It has an arcuate curved portion 32 that continues to the welded portion 30 and a lead portion 34 that continues to the curved portion 32 and extends toward the other end.

接続端子20aの厚みT1(図8参照)は、湾曲部32を撓ませることが可能な程度の厚みに設定されている。これにより、湾曲部32を撓ませて溶着部30とリード部34との位置関係を調整することが可能となる。実際、リード部34は、図示しない電力供給用の外部コネクタに接続されるものであって、これにより、外部から発光素子12に電力を供給することができる。なお、貫通孔26bに挿入される接続端子20bは、接続端子20aと同一構成であるため、その詳細な説明を省略する。   A thickness T1 (see FIG. 8) of the connection terminal 20a is set to such a thickness that the bending portion 32 can be bent. As a result, the bending portion 32 can be bent to adjust the positional relationship between the welded portion 30 and the lead portion 34. Actually, the lead portion 34 is connected to an external connector for power supply (not shown), so that power can be supplied to the light emitting element 12 from the outside. Since the connection terminal 20b inserted into the through hole 26b has the same configuration as the connection terminal 20a, detailed description thereof is omitted.

図3に示すように、ケース22は、幅広で一方向に延在し、基板14が収容されるケース本体36と、幅狭で前記ケース本体36に接続されるコネクタ部38とを有する。ケース本体36とコネクタ部38とは樹脂等で一体的に構成される。   As shown in FIG. 3, the case 22 has a case body 36 that is wide and extends in one direction and accommodates the board 14, and a connector portion 38 that is narrow and connected to the case body 36. The case body 36 and the connector portion 38 are integrally formed of resin or the like.

図6を参照して、ケース本体36は、平面視で略長方形状に形成された底部40と、前記底部40の短手方向の両端部に設けられた一対の第1段差部42a、42bと、前記一対の第1段差部42a、42bのそれぞれに連なる一対の第2段差部44a、44bと、前記一対の第2段差部44a、44bのそれぞれに連なる一対の側壁部46a、46bと、前記底部40に立設されて該側壁部46a、46bの上端部近傍まで延在する壁部48と、前記壁部48に対向して前記底部40に立設される分厚い壁部50とを有する。   Referring to FIG. 6, the case body 36 includes a bottom portion 40 formed in a substantially rectangular shape in plan view, and a pair of first step portions 42 a and 42 b provided at both ends in the short direction of the bottom portion 40. A pair of second stepped portions 44a, 44b connected to each of the pair of first stepped portions 42a, 42b, a pair of side wall portions 46a, 46b connected to each of the pair of second stepped portions 44a, 44b, It has a wall portion 48 that stands on the bottom portion 40 and extends to the vicinity of the upper end portions of the side wall portions 46 a and 46 b, and a thick wall portion 50 that stands on the bottom portion 40 and faces the wall portion 48.

第1段差部42a、42bは、側壁部46a、46bに沿って延びており、その一端部が壁部48に接し、その他端部は壁部50に接している。各第1段差部42a、42bは、底部40の内面(基板14との対向面)40aに連なる第1垂直面43a、43bと、前記第1垂直面43a、43bのそれぞれに連なる第1上面45a、45bを有する。   The first step portions 42 a and 42 b extend along the side wall portions 46 a and 46 b, one end portion thereof is in contact with the wall portion 48, and the other end portion thereof is in contact with the wall portion 50. Each of the first step portions 42a and 42b includes first vertical surfaces 43a and 43b that are continuous with the inner surface 40a of the bottom portion 40 (a surface facing the substrate 14), and a first upper surface 45a that is continuous with each of the first vertical surfaces 43a and 43b. , 45b.

第1垂直面43a、43bの幅(第1段差部42a、42bの高さ)W1は、基板14の厚さT2と同程度の幅に設定されている。これにより、第1上面45a、45bに基板14を載置した状態で、基板14と底部40の間に適度な隙間Sが形成されることとなる。これにより、発光素子12及び電子部品18から発生した熱を該隙間Sに拡散させることができるので、基板14の裏面28全体を底部40に接触させる場合と比較して、発光素子12及び電子部品18の温度上昇を抑えることができる。   The widths W1 of the first vertical surfaces 43a and 43b (the heights of the first step portions 42a and 42b) W1 are set to be approximately the same as the thickness T2 of the substrate 14. Accordingly, an appropriate gap S is formed between the substrate 14 and the bottom portion 40 in a state where the substrate 14 is placed on the first upper surfaces 45a and 45b. Thereby, since the heat generated from the light emitting element 12 and the electronic component 18 can be diffused into the gap S, the light emitting element 12 and the electronic component are compared with the case where the entire back surface 28 of the substrate 14 is brought into contact with the bottom portion 40. The temperature rise of 18 can be suppressed.

第2段差部44a、44bは、側壁部46a、46bに沿って延びており、その一端部が壁部48に接し、その他端部はコネクタ部38に接している。各第2段差部44a、44bは、第1上面45a、45bのそれぞれに連なる第2垂直面47a、47bと、前記第2垂直面47a、47bのそれぞれに連なる第2上面49a、49bを有する。   The second step portions 44 a and 44 b extend along the side wall portions 46 a and 46 b, and one end portion thereof is in contact with the wall portion 48 and the other end portion thereof is in contact with the connector portion 38. Each of the second step portions 44a and 44b has second vertical surfaces 47a and 47b that are continuous with the first upper surfaces 45a and 45b, and second upper surfaces 49a and 49b that are continuous with the second vertical surfaces 47a and 47b, respectively.

第2垂直面47a、47bの幅(第2段差部44a、44bの高さ)W2は、基板14の厚さT2よりも大きく設定されている。これにより、第1上面45a、45bに基板14を載置した状態で、第2上面49a、49bが基板14の実装面16よりも上方に位置することとなる。   The width (the height of the second stepped portions 44a and 44b) W2 of the second vertical surfaces 47a and 47b is set to be larger than the thickness T2 of the substrate 14. Accordingly, the second upper surfaces 49a and 49b are positioned above the mounting surface 16 of the substrate 14 in a state where the substrate 14 is placed on the first upper surfaces 45a and 45b.

第2垂直面47a、47b同士の間隔は、基板14の短手方向の幅と略同一に設定されている。これにより、基板14の短手方向の移動を制限することができる。   The interval between the second vertical surfaces 47a and 47b is set to be substantially the same as the width of the substrate 14 in the short direction. Thereby, the movement of the board | substrate 14 in the transversal direction can be restrict | limited.

図2に示すように、側壁部46aには所定間隔離間した複数(図では2つ)の装着孔(第2係合部)52a、52bが形成され、同様に側壁部46bにも装着孔(第2係合部)52c、52dが形成されている。装着孔52a、52bと装着孔52c、52dは、四角形状に開口し、この構成は後述するカバー部24の装着爪(第1係合部)70a、70bと、装着爪(第1係合部)70c、70dのそれぞれの形状に対応する。   As shown in FIG. 2, a plurality of (two in the figure) mounting holes (second engaging portions) 52a and 52b spaced apart from each other by a predetermined distance are formed in the side wall portion 46a. Second engagement portions) 52c and 52d are formed. The mounting holes 52a and 52b and the mounting holes 52c and 52d are opened in a square shape, and this configuration is configured by mounting claws (first engaging portions) 70a and 70b of the cover portion 24 described later and mounting claws (first engaging portions). ) Corresponds to the respective shapes of 70c and 70d.

装着孔52a、52bと装着孔52c、52dは、側壁部46a、46bの中央よりもやや上方に位置している。これにより、カバー部24をケース22に装着する際に、装着孔52a、52bと装着孔52c、52dのそれぞれを側壁部46a、46bの中央よりも下方に位置する場合と比較して、装着爪70a、70bと装着爪70c、70dにて外方に押される側壁部46a、46bの弾性変形量を小さくすることができるので、より小さい力で該カバー部24を該ケース22に装着することができる。   The mounting holes 52a and 52b and the mounting holes 52c and 52d are located slightly above the center of the side wall portions 46a and 46b. Accordingly, when the cover portion 24 is attached to the case 22, the attachment holes 52a and 52b and the attachment holes 52c and 52d are attached to the attachment claws as compared with the case where the attachment holes 52a and 52b are positioned below the center of the side wall portions 46a and 46b. Since the amount of elastic deformation of the side wall portions 46a and 46b pushed outward by the attaching claws 70c and 70d can be reduced, the cover portion 24 can be attached to the case 22 with a smaller force. it can.

また、側壁部46aの装着孔52a、52bは、ケース22の長手方向において、側壁部46aの一端から装着孔52aまでの間隔、装着孔52aと装着孔52bの間隔、及び、装着孔52bから側壁部46aの他端までの間隔が等しくなるように配置されている。側壁部46bの装着孔52cは、装着孔52aに対向しており、側壁部46bの装着孔52dは、装着孔52bに対向している。これにより、ケース22の長手方向に装着孔52a、52bと装着孔52c、52dを偏って位置する場合と比較して、該カバー部24をバランス良く保持することができる。   Further, the mounting holes 52a and 52b of the side wall portion 46a are spaced in the longitudinal direction of the case 22 from one end of the side wall portion 46a to the mounting hole 52a, the distance between the mounting hole 52a and the mounting hole 52b, and from the mounting hole 52b to the side wall. It arrange | positions so that the space | interval to the other end of the part 46a may become equal. The mounting hole 52c of the side wall 46b faces the mounting hole 52a, and the mounting hole 52d of the side wall 46b faces the mounting hole 52b. Thereby, compared with the case where the mounting holes 52a and 52b and the mounting holes 52c and 52d are located in the longitudinal direction of the case 22, the cover portion 24 can be held with a good balance.

各側壁部46a、46bの外面には、装着孔52a、52bと装着孔52c、52d間に位置し、且つ、車体パネルPに設けられた後述の固定部200a、200bに係合する固定爪54a、54bがそれぞれ形成されている(図9参照)。各固定爪54a、54bは、ケース22の長手方向に沿って延在し、略直方体形状に構成された基部55a、55bと一体的に形成され、且つ、上端部から外方に向かって下傾するテーパ部57a、57bを含む。   Fixing claws 54a that are positioned between the mounting holes 52a and 52b and the mounting holes 52c and 52d and engage with fixing parts 200a and 200b (described later) provided on the vehicle body panel P, on the outer surfaces of the side wall portions 46a and 46b. , 54b are formed (see FIG. 9). Each of the fixing claws 54a and 54b extends along the longitudinal direction of the case 22, is formed integrally with a base portion 55a and 55b configured in a substantially rectangular parallelepiped shape, and is inclined downward from the upper end portion toward the outside. Taper portions 57a and 57b.

壁部48及び壁部50の高さは、ケース22にカバー部24を装着した状態で、ケース22とカバー部24とが面一になるような高さに設定されている(図1及び図8参照)。   The heights of the wall 48 and the wall 50 are set such that the case 22 and the cover 24 are flush with each other when the cover 24 is attached to the case 22 (FIGS. 1 and FIG. 1). 8).

壁部50は、平面視で略T字状に形成されており、コネクタ部38の内部迄到達する長さを有する。壁部50の上面の略中央には、長手方向に沿って延びた一対の配置溝56a、56bが形成されている(図3参照)。配置溝56a、56bの溝幅は、それぞれ上述した接続端子20a、20bのリード部34の幅と略同一の幅に設定されており、配置溝56a、56bの溝深さは、該リード部34の厚みT1と略同一の深さに設定されている(図8参照)。   The wall portion 50 is formed in a substantially T shape in a plan view and has a length that reaches the inside of the connector portion 38. A pair of arrangement grooves 56a and 56b extending along the longitudinal direction is formed in the approximate center of the upper surface of the wall 50 (see FIG. 3). The groove widths of the placement grooves 56a and 56b are set to be substantially the same as the widths of the lead portions 34 of the connection terminals 20a and 20b, respectively. The groove depths of the placement grooves 56a and 56b are the lead portions 34, respectively. The thickness is set to be substantially the same as the thickness T1 (see FIG. 8).

図1から諒解されるように、コネクタ部38は、四角筒状に形成されており、その内部には、それぞれの接続端子20a、20bのリード部34が収納され、また、このコネクタ部38の筒体内部には、図示しない電力供給用の外部コネクタが挿入可能である。本実施の形態では、コネクタ部38の垂直方向の厚みはケース本体36よりも大きく形成される。コネクタ部38を構成する壁部53には、長方形状の切欠部58が形成され、前記切欠部58の幅は、後述するカバー延在部64の幅に対応している(図2参照)。   As can be seen from FIG. 1, the connector portion 38 is formed in a rectangular tube shape, and the lead portions 34 of the respective connection terminals 20 a and 20 b are accommodated therein, and the connector portion 38 has An external connector for power supply (not shown) can be inserted into the cylindrical body. In the present embodiment, the thickness of the connector portion 38 in the vertical direction is larger than that of the case body 36. A rectangular cutout portion 58 is formed in the wall portion 53 constituting the connector portion 38, and the width of the cutout portion 58 corresponds to the width of a cover extension portion 64 described later (see FIG. 2).

以上のように構成されたケース22では、底部40、第1段差部42a、42b、第2段差部44a、44b、側壁部46a、46b、壁部48、及び壁部50で囲まれた空間とコネクタ部38の切欠部58とによって、カバー部24が装着可能な空間(室)59が形成されることとなる。   In the case 22 configured as described above, the space surrounded by the bottom portion 40, the first step portions 42a and 42b, the second step portions 44a and 44b, the side wall portions 46a and 46b, the wall portion 48, and the wall portion 50 and A space (chamber) 59 in which the cover portion 24 can be mounted is formed by the notch portion 58 of the connector portion 38.

図2及び図4に示すように、カバー部24は、例えば、射出成形によって樹脂等で一体的に構成されており、平面視で略長方形状のカバー部本体60と、前記カバー部本体60の他端部から幅狭に延在するカバー延在部64と、前記カバー部本体60に形成されて導光体25を内部に装着可能な筒部80とを有する。   As shown in FIGS. 2 and 4, the cover portion 24 is integrally formed of resin or the like by, for example, injection molding, and the cover portion main body 60 having a substantially rectangular shape in plan view, and the cover portion main body 60. A cover extending portion 64 that extends narrowly from the other end portion, and a cylindrical portion 80 that is formed in the cover portion main body 60 and into which the light guide 25 can be mounted.

カバー部本体60は、その外形形状を構成するベース部61と、前記ベース部61の短手方向両端部から長手方向に沿って下方に突出した一対の突出部62a、62bと、前記一対の突出部62a、62bに形成された一対の突起部68a、68bとを有する。   The cover part main body 60 includes a base part 61 constituting its outer shape, a pair of projecting parts 62a and 62b projecting downward along the longitudinal direction from both lateral ends of the base part 61, and the pair of projecting parts. It has a pair of protrusion parts 68a and 68b formed in the parts 62a and 62b.

前記突出部62a、62bの突出量は、上述した側壁部46a、46bの高さに対応して規定される。突起部68a、68bの長さは、突出部62a、62bの長さと同一に設定され、その突出量は、上述した第2垂直面47a、47bの幅W2と基板14の厚さT2の差(W2−T2)と同程度に設定されている(図6参照)。   The amount of protrusion of the protrusions 62a and 62b is defined corresponding to the height of the side walls 46a and 46b described above. The lengths of the protrusions 68a and 68b are set to be the same as the lengths of the protrusions 62a and 62b, and the protrusion amount is the difference between the width W2 of the second vertical surfaces 47a and 47b and the thickness T2 of the substrate 14 ( It is set to the same level as W2-T2) (see FIG. 6).

各突出部62a、62bの外側面には、上述した装着孔52a、52bと装着孔52c、52dに嵌合可能な装着爪70a、70bと装着爪70c、70dがそれぞれ互いに離間して設けられ、その離間間隔は、上述した装着孔52a、52bと装着孔52c、52dの離間間隔と同一に設定されている。装着爪70a、70b、70c、70dは、略直方体状であるが、その下端部は下方に向かうに従って徐々に先細りするテーパ状に形成されている。   Mounting claws 70a, 70b and mounting claws 70c, 70d that can be fitted into the mounting holes 52a, 52b and the mounting holes 52c, 52d described above are provided on the outer surfaces of the projecting portions 62a, 62b, respectively. The spacing interval is set to be the same as the spacing between the mounting holes 52a and 52b and the mounting holes 52c and 52d described above. The mounting claws 70a, 70b, 70c, and 70d have a substantially rectangular parallelepiped shape, but their lower end portions are formed in a tapered shape that gradually tapers downward.

この場合、本実施の形態では、図6に示すように、突起部68a、68bの下端面69a、69bから装着爪70a、70bと装着爪70c、70dの上端面までの距離L1は、ケース本体36の第1上面45a、45bに基板14を載置した状態において、基板14の実装面16から装着孔52a、52bと装着孔52c、52dの上端部までの距離L2よりも若干大きく設定されている。その理由については後述する。   In this case, in the present embodiment, as shown in FIG. 6, the distance L1 from the lower end surfaces 69a, 69b of the projections 68a, 68b to the upper end surfaces of the mounting claws 70a, 70b and the mounting claws 70c, 70d is In a state where the substrate 14 is placed on the first upper surfaces 45a and 45b of 36, the distance L2 from the mounting surface 16 of the substrate 14 to the mounting holes 52a and 52b and the upper ends of the mounting holes 52c and 52d is set to be slightly larger. Yes. The reason will be described later.

ベース部61とカバー延在部64の境界部には、下方に突出した端子保持部72が形成されている(図4参照)。端子保持部72の下端面73と突起部68a、68bの下端面69a、69bとは、それぞれが一体に接続して平坦面を形成している。   A terminal holding portion 72 protruding downward is formed at the boundary portion between the base portion 61 and the cover extending portion 64 (see FIG. 4). The lower end surface 73 of the terminal holding portion 72 and the lower end surfaces 69a and 69b of the protrusions 68a and 68b are integrally connected to form a flat surface.

端子保持部72の下端面73には、一対の凹部74a、74bがカバー部本体60の短手方向に所定間隔離間して形成され、その離間間隔は、上述した壁部50に設けられた配置溝56a、56bの離間間隔に対応している。   A pair of recesses 74a and 74b are formed on the lower end surface 73 of the terminal holding portion 72 so as to be spaced apart by a predetermined distance in the short direction of the cover body 60, and the spacing is provided on the wall portion 50 described above. This corresponds to the spacing between the grooves 56a and 56b.

カバー延在部64の下面のうち端子保持部72に隣接する部位には、前記電力供給用の外部コネクタを保持するための溝76が形成されている。   A groove 76 for holding the external connector for power supply is formed in a portion of the lower surface of the cover extending portion 64 adjacent to the terminal holding portion 72.

筒部80は、略円筒状であってベース部61の一端部側に位置しており、筒部80の内部(内孔)は、ベース部61の下端面に開口している。筒部80には、その周方向に沿って4つの肉厚部位82a、82b、82c、82dが互いに離間して形成されている。なお、各肉厚部位82a、82b、82c、82dは、筒部80の軸線方向全体に亘って延在しており、その筒部80の周方向に沿った長さは略同一に設定されている。   The cylindrical portion 80 is substantially cylindrical and is located on one end side of the base portion 61, and the inside (inner hole) of the cylindrical portion 80 is open to the lower end surface of the base portion 61. Four thick portions 82a, 82b, 82c, and 82d are formed in the tubular portion 80 so as to be separated from each other along the circumferential direction thereof. Each thick portion 82a, 82b, 82c, 82d extends over the entire axial direction of the cylindrical portion 80, and the length along the circumferential direction of the cylindrical portion 80 is set to be substantially the same. Yes.

肉厚部位82aと肉厚部位82cは、ベース部61の長手方向に沿って並んでおり、肉厚部位82bと肉厚部位82dは、ベース部61の短手方向に沿って並んでいる。   The thick part 82 a and the thick part 82 c are arranged along the longitudinal direction of the base part 61, and the thick part 82 b and the thick part 82 d are arranged along the short direction of the base part 61.

図6に示すように、肉厚部位82bの内周面の下端部には第1ストッパ部86aが形成され、肉厚部位82dの内周面の下端部には前記第1ストッパ部86aに対向して第1ストッパ部86bが形成されている。また、肉厚部位82bの内周面の上端側には、筒部80の軸線方向に延在して該筒部80の上端面に開口した係止溝88が形成されている。なお、係止溝88は、筒部80の上端面に開口していなくてもよい。つまり、係止溝88の上端部は、筒部80の上端面よりもやや下方に位置していても構わない。各第1ストッパ部86a、86bは、略直方体状に形成され、その上端面は平坦に形成されている。   As shown in FIG. 6, a first stopper portion 86a is formed at the lower end portion of the inner peripheral surface of the thick portion 82b, and is opposed to the first stopper portion 86a at the lower end portion of the inner peripheral surface of the thick portion 82d. Thus, a first stopper portion 86b is formed. A locking groove 88 extending in the axial direction of the cylindrical portion 80 and opening at the upper end surface of the cylindrical portion 80 is formed on the upper end side of the inner peripheral surface of the thick portion 82b. Note that the locking groove 88 does not have to be opened in the upper end surface of the cylindrical portion 80. That is, the upper end portion of the locking groove 88 may be located slightly below the upper end surface of the cylindrical portion 80. Each 1st stopper part 86a, 86b is formed in a substantially rectangular parallelepiped shape, and the upper end surface is formed flat.

図5に示すように、肉厚部位82aの内周面には、筒部80の軸線方向に沿って延びた溝部90aが形成され、その溝部90aは、筒部80の上端よりもやや下方の位置からその下端まで延在している。これにより、肉厚部位82aの内周面の上端部に後述する導光体25の凸部96aが当接(係止)可能な第2ストッパ部92aが形成されることとなる。   As shown in FIG. 5, a groove portion 90 a extending along the axial direction of the cylindrical portion 80 is formed on the inner peripheral surface of the thick portion 82 a, and the groove portion 90 a is slightly below the upper end of the cylindrical portion 80. It extends from the position to its lower end. Thereby, the 2nd stopper part 92a in which the convex part 96a of the light guide 25 mentioned later can contact | abut (latching) is formed in the upper end part of the internal peripheral surface of the thick part 82a.

肉厚部位82cの内周面には、前記溝部90aと同一形状の溝部90bが該溝部90aに対向して形成されている。これにより、肉厚部位82cの内周面の上端部に後述する導光体25の凸部96bが当接(係止)可能な第2ストッパ部92bが形成されることとなる。なお、第2ストッパ部92a、92bのそれぞれは、上端に向かうに従って先細りのテーパ状に形成され、その下端面は平坦に形成されている。   A groove portion 90b having the same shape as the groove portion 90a is formed on the inner peripheral surface of the thick portion 82c so as to face the groove portion 90a. Thereby, the 2nd stopper part 92b which can contact | abut (lock) the convex part 96b of the light guide 25 mentioned later at the upper end part of the internal peripheral surface of the thick part 82c will be formed. Each of the second stopper portions 92a and 92b is formed in a tapered shape that tapers toward the upper end, and its lower end surface is formed flat.

導光体25は、透明体であって、樹脂材料で一体的に構成されている。また、図2、図5、及び、図6に示すように、導光体25は、円柱状に形成された導光体本体94と、前記導光体本体94の外周面に形成されて上述した一対の溝部90a、90bのそれぞれに挿入可能な一対の凸部96a、96bと、前記導光体本体94の外周面に形成されて該導光体本体94の軸線方向に延びた略直方体状の係止用突起98とを有する。   The light guide 25 is a transparent body and is integrally formed of a resin material. 2, 5, and 6, the light guide 25 is formed on the light guide body 94 formed in a columnar shape and the outer peripheral surface of the light guide body 94. A pair of convex portions 96a and 96b that can be inserted into the pair of grooves 90a and 90b, respectively, and a substantially rectangular parallelepiped shape formed on the outer peripheral surface of the light guide body 94 and extending in the axial direction of the light guide body 94. And a locking projection 98.

導光体本体94の外径は、筒部80の内径に対応している。各凸部96a、96bは、略直方体状であるが、その下端部は下方に向かうに従って徐々に先細りするテーパ状に形成され、その上端面は平坦に形成されている。また、各凸部96a、96bは、溝部90a、90bに挿入可能な大きさに設定される。   The outer diameter of the light guide body 94 corresponds to the inner diameter of the cylindrical portion 80. Each of the convex portions 96a and 96b has a substantially rectangular parallelepiped shape, but its lower end portion is formed in a taper shape that gradually tapers downward, and its upper end surface is formed flat. Moreover, each convex part 96a, 96b is set to the magnitude | size which can be inserted in groove part 90a, 90b.

なお、導光体本体94の下端面から凸部96a、96bの上端面までの距離L3は、第1ストッパ部86a、86bの上端面から第2ストッパ部92a、92bの下端面までの距離L4と略同一の長さに設定されている。この理由は後述する。   The distance L3 from the lower end surface of the light guide body 94 to the upper end surfaces of the convex portions 96a and 96b is the distance L4 from the upper end surface of the first stopper portions 86a and 86b to the lower end surfaces of the second stopper portions 92a and 92b. Are set to approximately the same length. The reason for this will be described later.

係止用突起98の幅(導光体本体94の軸線方向及び半径方向に直交する方向に沿った長さ)は、上述した係止溝88の溝幅と略同一に設定されている。これにより、係止用突起98を係止溝88に挿入した状態で、前記係止用突起98が前記係止溝88の一対の溝側面のそれぞれに接触するので、筒部80の周方向において導光体25を筒部80に確実に位置決めすることができる。よって、筒部80に対する導光体25の誤組を防止することができる。また、導光体25を筒部80の内部に装着した状態で、該導光体25が筒部80の周方向に回転することを好適に防止することができる。   The width of the locking protrusion 98 (the length along the direction of the light guide body 94 in the direction orthogonal to the axial direction and the radial direction) is set to be approximately the same as the groove width of the locking groove 88 described above. Thereby, in a state where the locking protrusion 98 is inserted into the locking groove 88, the locking protrusion 98 comes into contact with each of the pair of groove side surfaces of the locking groove 88. The light guide 25 can be reliably positioned on the cylindrical portion 80. Therefore, misassembly of the light guide 25 with respect to the cylindrical portion 80 can be prevented. In addition, it is possible to suitably prevent the light guide 25 from rotating in the circumferential direction of the cylindrical portion 80 in a state where the light guide 25 is mounted inside the cylindrical portion 80.

次に、本実施形態に係る発光装置10を組み立てる手順について説明する。先ず、基板14の一方の面(実装面16)に発光素子12と電子部品18をそれぞれ実装すると共に、基板14の貫通孔26a、26bに接続端子20a、20bのそれぞれの溶着部30を挿入し、該溶着部30を半田付けにより基板14に固定する。   Next, a procedure for assembling the light emitting device 10 according to this embodiment will be described. First, the light emitting element 12 and the electronic component 18 are mounted on one surface (mounting surface 16) of the substrate 14, and the welding portions 30 of the connection terminals 20a and 20b are inserted into the through holes 26a and 26b of the substrate 14, respectively. The welded portion 30 is fixed to the substrate 14 by soldering.

その後、前記発光素子12等が実装された基板14をケース22内に進入させる。このとき、図6に示すように、基板14の裏面28が第1上面45a、45bに接触すると共に、基板14の側面が第2垂直面47a、47bに接触し、壁部50の配置溝56a、56b内に接続端子20a、20bのそれぞれのリード部34が収納されることとなる。これにより、基板14と接続端子20a、20bがケース22内に位置決めされる。   Thereafter, the substrate 14 on which the light emitting element 12 and the like are mounted is made to enter the case 22. At this time, as shown in FIG. 6, the back surface 28 of the substrate 14 contacts the first upper surfaces 45a and 45b, and the side surface of the substrate 14 contacts the second vertical surfaces 47a and 47b. 56b, the respective lead portions 34 of the connection terminals 20a and 20b are accommodated. As a result, the substrate 14 and the connection terminals 20a and 20b are positioned in the case 22.

また、導光体25を筒部80の内部に装着する。具体的には、図5に示すように、係止用突起98が係止溝88に挿入されるようにカバー部24に対する導光体25の向きを調節した上で、該導光体25を筒部80の内部に進入させる。そうすると、導光体本体94の外周面と筒部80の内周面とが接触した状態で、凸部96a、96bのテーパ面が第2ストッパ部92a、92bのテーパ面に接触するに至る。   In addition, the light guide 25 is mounted inside the cylindrical portion 80. Specifically, as shown in FIG. 5, the light guide 25 is adjusted after the orientation of the light guide 25 with respect to the cover portion 24 is adjusted so that the locking protrusions 98 are inserted into the locking grooves 88. It enters into the inside of the cylinder part 80. If it does so, the taper surface of convex part 96a, 96b will come in contact with the taper surface of 2nd stopper part 92a, 92b in the state which the outer peripheral surface of the light guide main body 94 and the inner peripheral surface of the cylinder part 80 contacted.

続いて、導光体25をベース部61が位置する側に押圧すると、肉厚部位82a、82cが互いに離間する方向(筒部80の半径方向外方)に弾性変形しながら導光体25が筒部80の内部にさらに進入し、導光体本体94の下端面が第1ストッパ部86a、86bの上端面に当接することとなる。このとき、弾性変形していた肉厚部位82a、82cは原形に復帰し、係止用突起98は係止溝88に配置され、凸部96a、96bは溝部90a、90bに配置される。   Subsequently, when the light guide body 25 is pressed to the side where the base portion 61 is located, the light guide body 25 is elastically deformed in a direction in which the thick portions 82a and 82c are separated from each other (outward in the radial direction of the tube portion 80). It further enters the inside of the cylindrical portion 80, and the lower end surface of the light guide body 94 comes into contact with the upper end surfaces of the first stopper portions 86a and 86b. At this time, the thick portions 82a and 82c that have been elastically deformed return to the original shape, the locking projection 98 is disposed in the locking groove 88, and the convex portions 96a and 96b are disposed in the groove portions 90a and 90b.

なお、上述したように、導光体本体94の下端面から凸部96a、96bの上端面までの距離L3が第1ストッパ部86a、86bの上端面から第2ストッパ部92a、92bの下端面までの距離L4と略同一に設定されているので、この状態において、凸部96aの上端面が第2ストッパ部92aの下端面に当接すると共に凸部96bの上端面が第2ストッパ部92bの下端面に当接する。その結果、導光体25は、筒部80の内部に位置決め保持される(図6参照)。なお、このとき、導光体本体94の一部は、筒部80から突出している。   As described above, the distance L3 from the lower end surface of the light guide body 94 to the upper end surfaces of the convex portions 96a and 96b is the upper end surface of the first stopper portions 86a and 86b and the lower end surfaces of the second stopper portions 92a and 92b. In this state, the upper end surface of the convex portion 96a abuts on the lower end surface of the second stopper portion 92a, and the upper end surface of the convex portion 96b is the second stopper portion 92b. Abuts the lower end surface. As a result, the light guide 25 is positioned and held inside the cylindrical portion 80 (see FIG. 6). At this time, a part of the light guide body 94 protrudes from the cylindrical portion 80.

続いて、カバー部24をケース22に装着する。具体的には、カバー部24をケース22に近接すると、カバー部24の突出部62a、62bの外側面とケース本体36の側壁部46a、46bの内面とが互いに接触した状態で突出部62a、62bの下端がケース本体36内に進入し、このため装着爪70a、70bと、装着爪70c、70dが側壁部46a、46bに接触するに至る。   Subsequently, the cover portion 24 is attached to the case 22. Specifically, when the cover part 24 is brought close to the case 22, the protruding part 62a, the outer surface of the protruding parts 62a, 62b of the cover part 24 and the inner surface of the side wall parts 46a, 46b of the case body 36 are in contact with each other. The lower end of 62b enters the case body 36, so that the mounting claws 70a and 70b and the mounting claws 70c and 70d come into contact with the side wall portions 46a and 46b.

そして、カバー部24をケース本体36の底部40側に押圧すると、側壁部46a、46bが互いに離間する方向に弾性変形すると共に、その反力で突出部62a、62bが互いに近接する方向に弾性変形しながら、突出部62a、62bがケース本体36内にさらに進入する。   When the cover portion 24 is pressed toward the bottom 40 side of the case body 36, the side wall portions 46a and 46b are elastically deformed in a direction away from each other, and the protrusions 62a and 62b are elastically deformed in a direction close to each other by the reaction force. However, the protrusions 62 a and 62 b further enter the case body 36.

その後、突起部68a、68bの下端面69a、69bが基板14の実装面16に接触すると共に、突出部62a、62bの下端面が第2上面49a、49bに接触することとなる。なお、上述したように、下端面69a、69bから装着爪70a、70bと装着爪70c、70dの上端面までの距離L1が実装面16から装着孔52a、52b、と装着孔52c、52dの上端部までの距離L2よりも大きく設定されているため、この状態において、装着爪70a、70b、70c、70dは未だ装着孔52a、52b、52c、52dに嵌合していない。   Thereafter, the lower end surfaces 69a and 69b of the protrusions 68a and 68b are in contact with the mounting surface 16 of the substrate 14, and the lower end surfaces of the protrusions 62a and 62b are in contact with the second upper surfaces 49a and 49b. As described above, the distance L1 from the lower end surfaces 69a and 69b to the upper end surfaces of the mounting claws 70a and 70b and the mounting claws 70c and 70d is the upper end of the mounting holes 52a and 52b and the mounting holes 52c and 52d. In this state, the mounting claws 70a, 70b, 70c, and 70d are not yet fitted in the mounting holes 52a, 52b, 52c, and 52d.

次いで、カバー部24を底部40側にさらに押し込むと、ケース本体36及びカバー部24が若干撓むので、カバー部24がケース本体36内にさらに進入し、装着爪70a、70b、70c、70dが装着孔52a、52b、52c、52dに嵌合することとなる(図6参照)。このとき、弾性変形していた突出部62a、62b及び側壁部46a、46bは原形に復帰する。その結果、カバー部24は、突起部68a、68bの下端面69a、69bで基板14の実装面16を押圧した(実装面16に当接した)状態でケース22に装着される。このとき、端子保持部72の下端面73は、接続端子20a、20bのそれぞれのリード部34に当接することとなる(図8参照)。   Next, when the cover part 24 is further pushed into the bottom 40 side, the case main body 36 and the cover part 24 are slightly bent, so that the cover part 24 further enters the case main body 36, and the mounting claws 70a, 70b, 70c, 70d The fitting holes 52a, 52b, 52c, and 52d are fitted (see FIG. 6). At this time, the projecting portions 62a and 62b and the side wall portions 46a and 46b that have been elastically deformed return to the original shape. As a result, the cover portion 24 is mounted on the case 22 in a state where the mounting surface 16 of the substrate 14 is pressed (abutted against the mounting surface 16) by the lower end surfaces 69a and 69b of the protrusions 68a and 68b. At this time, the lower end surface 73 of the terminal holding portion 72 comes into contact with the respective lead portions 34 of the connection terminals 20a and 20b (see FIG. 8).

以上のようにして組み立てられた発光装置10は、図9に示すように、図示しない車両の車体パネルPの所定の位置に配設される。具体的には、筒部80における基板14が位置する側とは反対側の開口部が鉛直下方に指向すると共に、車体パネルPに形成された窓部Hと導光体本体94とが対向するように車体パネルPの裏面側(図9の二点鎖線の位置)に発光装置10をセットし、該発光装置10を車体パネルPに接近させる。これにより、先ず、車体パネルPの裏面側に設けられた樹脂製の固定部200a、200bが発光装置10の固定爪54a、54bのテーパ部57a、57bに接触する。   As shown in FIG. 9, the light emitting device 10 assembled as described above is disposed at a predetermined position of a vehicle body panel P of a vehicle (not shown). Specifically, the opening on the side opposite to the side where the substrate 14 is located in the cylindrical portion 80 is directed vertically downward, and the window portion H formed in the vehicle body panel P and the light guide body 94 face each other. As described above, the light emitting device 10 is set on the back side of the vehicle body panel P (the position of the two-dot chain line in FIG. 9), and the light emitting device 10 is brought close to the vehicle body panel P. Thereby, first, the resin fixing portions 200a and 200b provided on the back surface side of the vehicle body panel P come into contact with the tapered portions 57a and 57b of the fixing claws 54a and 54b of the light emitting device 10.

次いで、発光装置10をさらに車体パネルP側に押圧すると、固定部200a、200bが互いに離間する方向に弾性変形しながら、発光装置10が車体パネルP側に進行し、筒部80が車体パネルPの裏面に当接すると共に導光体本体94の一部が窓部Hに嵌まり込むと共に車両室内に露出する。このとき、弾性変形していた固定部200a、200bは原形に復帰する。その結果、発光装置10は、車体パネルPと固定部200a、200bによって挟圧されるので、車体パネルPに対してしっかりと固定される。   Next, when the light-emitting device 10 is further pressed toward the vehicle body panel P, the light-emitting device 10 advances toward the vehicle body panel P while the fixing portions 200a and 200b are elastically deformed in a direction away from each other, and the cylindrical portion 80 is moved toward the vehicle body panel P. A portion of the light guide body 94 is fitted into the window H and exposed to the vehicle compartment. At this time, the fixing portions 200a and 200b that have been elastically deformed return to the original shape. As a result, the light emitting device 10 is clamped by the vehicle body panel P and the fixing portions 200a and 200b, and is thus firmly fixed to the vehicle body panel P.

本実施の形態に係る発光装置10によれば、ケース本体36の第1上面45a、45bに基板14の裏面28を当接させた状態でカバー部24の突起部68a、68bの下端面69a、69bを基板14の実装面16に押し付けて(圧接させて)いるので、ケース22に対して基板14を確実に保持することができる。これにより、発光素子12と筒部80の間隔を一定にすることができる。   According to the light emitting device 10 according to the present embodiment, the lower end surfaces 69a of the protrusions 68a and 68b of the cover portion 24 with the back surface 28 of the substrate 14 in contact with the first upper surfaces 45a and 45b of the case body 36, Since 69b is pressed (pressed) against the mounting surface 16 of the substrate 14, the substrate 14 can be securely held against the case 22. Thereby, the space | interval of the light emitting element 12 and the cylinder part 80 can be made constant.

また、導光体25を筒部80の内部に装着した状態で導光体本体94の下端面が第1ストッパ部86a、86bの上端面に当接しているので、導光体25の基板14に向かう側の移動が阻止される。これにより、導光体25が筒部80の内部に位置決めされる。   In addition, since the lower end surface of the light guide body 94 is in contact with the upper end surfaces of the first stopper portions 86a and 86b in a state where the light guide 25 is mounted inside the cylindrical portion 80, the substrate 14 of the light guide 25 is provided. The movement toward the side is blocked. Thereby, the light guide 25 is positioned inside the cylindrical portion 80.

さらに、この状態で、凸部96a、96bの上端面が第2ストッパ部92a、92bの下端面に当接しているので、導光体25における基板14が位置する側とは反対側の移動が阻止される。これにより、例えば、筒部80における基板14が位置する側とは反対側の開口部が鉛直下方に指向するように発光装置10の向きを設定した場合であっても、筒部80に対する導光体25の位置がずれることはない。これにより、発光装置10の向きによらず、発光素子12と導光体25の距離を一定に保持することができる。   Furthermore, in this state, since the upper end surfaces of the convex portions 96a and 96b are in contact with the lower end surfaces of the second stopper portions 92a and 92b, the light guide 25 moves on the side opposite to the side where the substrate 14 is located. Be blocked. Thereby, for example, even when the direction of the light emitting device 10 is set so that the opening on the side opposite to the side on which the substrate 14 is located in the cylindrical portion 80 is directed vertically downward, the light guide to the cylindrical portion 80 is performed. The position of the body 25 does not shift. Thereby, the distance between the light emitting element 12 and the light guide 25 can be kept constant regardless of the direction of the light emitting device 10.

本実施の形態では、第1ストッパ部86a、86bと第2ストッパ部92a、92bを利用して導光体25を筒部80の内部に位置決め保持しているので、筒部80の壁部に前記導光体25を保持するための孔を形成する必要がない。そのため、発光素子12から発光された光が該孔を介して外部に漏れるような問題も起きない。よって、部品点数の増加を招くことなく発光装置10の品質を向上させることができる。   In the present embodiment, the light guide 25 is positioned and held inside the cylindrical portion 80 using the first stopper portions 86a and 86b and the second stopper portions 92a and 92b. There is no need to form a hole for holding the light guide 25. Therefore, there is no problem that light emitted from the light emitting element 12 leaks to the outside through the hole. Therefore, the quality of the light emitting device 10 can be improved without increasing the number of parts.

本実施の形態では、第2ストッパ部92a、92bに当接可能な凸部96a、96bを導光体本体94の外面に一体的に形成しているので、導光体25を筒部80の内部に挿入する際に、前記凸部96a、96bを前記第2ストッパ部92a、92bに押し当てて肉厚部位82a、82cを筒部80の半径方向外方に撓ませることができる。これにより、前記導光体25を前記筒部80の内部に一層容易に挿入することができる。   In the present embodiment, since the convex portions 96a and 96b that can come into contact with the second stopper portions 92a and 92b are integrally formed on the outer surface of the light guide body 94, the light guide 25 is attached to the cylindrical portion 80. When inserting into the inside, the convex portions 96 a and 96 b can be pressed against the second stopper portions 92 a and 92 b to bend the thick portions 82 a and 82 c outward in the radial direction of the cylindrical portion 80. Thereby, the light guide 25 can be more easily inserted into the cylindrical portion 80.

また、導光体25の凸部96a、96bのテーパ面を第2ストッパ部92a、92bのテーパ面に接触させた状態で導光体25をベース部61側に押圧しているので、肉厚部位82a、82cを筒部80の半径方向外方に容易に撓ませることができる。従って、導光体25を筒部80の内部にさらに容易に挿入することができる。   Further, the light guide 25 is pressed toward the base portion 61 in a state where the tapered surfaces of the convex portions 96a and 96b of the light guide 25 are in contact with the tapered surfaces of the second stopper portions 92a and 92b. The portions 82 a and 82 c can be easily bent outward in the radial direction of the cylindrical portion 80. Therefore, the light guide 25 can be inserted into the cylindrical portion 80 more easily.

さらに、一対の第1ストッパ部86a、86bをベース部61の短手方向に対向して配置すると共に、一対の第2ストッパ部92a、92bをベース部61の長手方向に対向して配置しているので、例えば、第1ストッパ部86a及び第2ストッパ部92aを1つずつ設けた場合(第1ストッパ部86b及び第2ストッパ部92bを省略した場合)と比較して導光体25を筒部80にバランス良く位置決め保持することができる。また、カバー部24を射出成形により成形する場合に、筒部80の内部に配置される中子を適当な大きさに分割することで、該中子を該筒部80の内部から容易に取り出すことができる。   Further, the pair of first stopper portions 86 a and 86 b are disposed to face the short direction of the base portion 61, and the pair of second stopper portions 92 a and 92 b are disposed to face the longitudinal direction of the base portion 61. Therefore, for example, the light guide 25 is formed in a cylinder as compared with a case where the first stopper portion 86a and the second stopper portion 92a are provided one by one (when the first stopper portion 86b and the second stopper portion 92b are omitted). Positioning and holding can be performed on the portion 80 with good balance. Further, when the cover portion 24 is formed by injection molding, the core disposed inside the cylindrical portion 80 is divided into an appropriate size so that the core can be easily taken out from the inside of the cylindrical portion 80. be able to.

本実施の形態に係る発光装置10によれば、カバー部24の一対の突出部62a、62bが発光素子12を挟むようにして基板14の実装面16を押圧すると共に、前記突出部62a、62bのそれぞれに設けられた装着爪70a、70bと装着爪70c、70dが、側壁部46a、46bのそれぞれに形成された装着孔52a、52bと装着孔52c、52dに嵌合するので、発光素子12と筒部80の間隔を一定に保持することができる。   According to the light emitting device 10 according to the present embodiment, the pair of projecting portions 62a and 62b of the cover portion 24 press the mounting surface 16 of the substrate 14 with the light emitting element 12 interposed therebetween, and each of the projecting portions 62a and 62b. Since the mounting claws 70a and 70b and the mounting claws 70c and 70d provided on the side fit into the mounting holes 52a and 52b and the mounting holes 52c and 52d formed in the side wall portions 46a and 46b, respectively. The interval between the parts 80 can be kept constant.

また、本実施の形態では、カバー部24をケース22に装着した状態で、カバー部24の突起部68a、68bの外側面がケース本体36の第2垂直面47a、47bに接触しているので、カバー部24と基板14がその短手方向に相対移動することを好適に抑えることができる。これにより、発光素子12の光軸を筒部80の軸線上に位置させることができる。   In the present embodiment, the outer surfaces of the protrusions 68a and 68b of the cover part 24 are in contact with the second vertical surfaces 47a and 47b of the case body 36 with the cover part 24 attached to the case 22. The relative movement of the cover portion 24 and the substrate 14 in the short direction can be suitably suppressed. Thereby, the optical axis of the light emitting element 12 can be positioned on the axis of the cylindrical portion 80.

さらにまた、本実施の形態では、端子保持部72の下端面73が配置溝56a、56bに収納された接続端子20a、20bのそれぞれのリード部34に当接しているので、接続端子20a、20bをケース22に対して好適に保持することができる。   Furthermore, in the present embodiment, since the lower end surface 73 of the terminal holding portion 72 is in contact with the respective lead portions 34 of the connection terminals 20a and 20b accommodated in the arrangement grooves 56a and 56b, the connection terminals 20a and 20b. Can be suitably held with respect to the case 22.

これにより、接続端子20a、20bを保持するための部品を設ける必要がないので、発光装置10全体を有効に小型化及び軽量化することができる。また、接続端子20a、20bのそれぞれは、溶着部30を介して基板14に固定されているので、該接続端子20a、20bを保持することにより、基板14の保持が一層安定する。   Thereby, since it is not necessary to provide components for holding the connection terminals 20a and 20b, the entire light emitting device 10 can be effectively reduced in size and weight. Further, since each of the connection terminals 20a and 20b is fixed to the substrate 14 via the welded portion 30, the holding of the substrate 14 is further stabilized by holding the connection terminals 20a and 20b.

ところで、通常、ケース22には寸法公差がある。そのため、発光素子12や接続端子20a、20b等が実装された基板14をケース22内に位置決めした際に、例えば、接続端子20a、20bの各リード部34が配置溝56a、56bから若干浮き出ることがある。   By the way, the case 22 usually has a dimensional tolerance. Therefore, when the substrate 14 on which the light emitting element 12 and the connection terminals 20a and 20b are mounted is positioned in the case 22, for example, the lead portions 34 of the connection terminals 20a and 20b slightly protrude from the arrangement grooves 56a and 56b. There is.

このような場合であっても、本実施の形態に係る発光装置10によれば、接続端子20a、20bのそれぞれに湾曲部32を設けているので、カバー部24をケース22に装着した際に、湾曲部32を撓ませることにより、溶着部30に余計な応力をかけることなく、接続端子20a、20bを保持することが可能となる。これにより、溶着部30の接続不良を好適に抑えることができる。   Even in such a case, according to the light emitting device 10 according to the present embodiment, the curved portion 32 is provided in each of the connection terminals 20a and 20b, so that when the cover portion 24 is attached to the case 22, By bending the bending portion 32, it is possible to hold the connection terminals 20a and 20b without applying excessive stress to the welded portion 30. Thereby, the connection failure of the welding part 30 can be suppressed suitably.

また、端子保持部72の下端面73に一対の凹部74a、74bを形成しているので、接続端子20a、20bの湾曲部32がカバー部24に当たり、該カバー部24をケース22に装着し難くなることを防止することができる。さらに、端子保持部72の下端面73に一対の凹部74a、74bを形成せずに、前記湾曲部32と該下端面73の間に該湾曲部32が該下端面73に当たらないように空間を設ける場合と比較して、発光装置10全体をコンパクトにすることができる。   Further, since the pair of recesses 74 a and 74 b are formed in the lower end surface 73 of the terminal holding portion 72, the curved portion 32 of the connection terminals 20 a and 20 b hits the cover portion 24, and it is difficult to attach the cover portion 24 to the case 22. Can be prevented. Further, a pair of recesses 74 a and 74 b are not formed on the lower end surface 73 of the terminal holding portion 72, and a space is provided between the curved portion 32 and the lower end surface 73 so that the curved portion 32 does not hit the lower end surface 73. Compared with the case where the light emitting device is provided, the entire light emitting device 10 can be made compact.

さらに、本実施の形態では、発光素子12が実装される基板14の実装面16に電子部品18を配設しているので、電子部品18を基板14の裏面28に実装する場合と比較して、発光装置10全体を好適に小型化及び軽量化することができる。   Further, in the present embodiment, since the electronic component 18 is disposed on the mounting surface 16 of the substrate 14 on which the light emitting element 12 is mounted, compared with the case where the electronic component 18 is mounted on the back surface 28 of the substrate 14. The entire light emitting device 10 can be suitably reduced in size and weight.

本実施の形態に係る発光装置10において、カバー部24及び導光体25に代え、図10及び図11に示すようなカバー部100及び導光体102を用いてもよい。この変形例において、上記実施形態の構成要素と同一の構成要素には同一の参照符号を付し、詳細な説明を省略する。   In the light emitting device 10 according to the present embodiment, instead of the cover 24 and the light guide 25, a cover 100 and a light guide 102 as shown in FIGS. 10 and 11 may be used. In this modification, the same components as those of the above embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

図10及び図11に示すように、カバー部100は、筒部104の構成が上述した筒部80と異なる。具体的には、上述した肉厚部位82aの溝部90aを省略して肉厚部位82aの内周面の上端に第2ストッパ部106aを突設すると共に、肉厚部位82cの溝部90bを省略して肉厚部位82cの内周面の上端に第2ストッパ部106bを突設している。なお、各第2ストッパ部106a、106bは、上端に向かうに従って徐々に先細りするテーパ状に形成されている。   As shown in FIGS. 10 and 11, the cover 100 is different from the cylinder 80 described above in the configuration of the cylinder 104. Specifically, the above-described groove portion 90a of the thick portion 82a is omitted, the second stopper portion 106a is projected from the upper end of the inner peripheral surface of the thick portion 82a, and the groove portion 90b of the thick portion 82c is omitted. The second stopper portion 106b is projected from the upper end of the inner peripheral surface of the thick portion 82c. Each of the second stopper portions 106a and 106b is formed in a tapered shape that gradually tapers toward the upper end.

筒部104では、上述した実施の形態と同様に、肉厚部位82bの内周面の下端部に第1ストッパ部86aが形成され、肉厚部位82dの内周面の下端部に第1ストッパ部86bが形成されている。また、導光体102では、上述した導光体25の凸部96a、96bが省略されている。   In the cylindrical portion 104, as in the above-described embodiment, the first stopper portion 86a is formed at the lower end portion of the inner peripheral surface of the thick portion 82b, and the first stopper is formed at the lower end portion of the inner peripheral surface of the thick portion 82d. A portion 86b is formed. Further, in the light guide 102, the above-described convex portions 96a and 96b of the light guide 25 are omitted.

この場合、導光体102を筒部104の内部に装着した状態で、導光体本体94の下端面が第1ストッパ部86a、86bの上端面に当接すると共に導光体本体94の上端面が第2ストッパ部106a、106bの下端面に当接することにより、導光体102が筒部104の内部に位置決め保持することができる。また、本変形例によれば、導光体本体94の外周面に上述した凸部96a、96bを設ける必要がないので、導光体102を簡易な構成にすることができる。その結果、発光装置10の製造コストの低減を図ることができる。   In this case, the lower end surface of the light guide body 94 abuts on the upper end surfaces of the first stopper portions 86a and 86b and the upper end surface of the light guide body main body 94 with the light guide body 102 mounted in the cylindrical portion 104. Is in contact with the lower end surfaces of the second stopper portions 106 a and 106 b, so that the light guide 102 can be positioned and held inside the cylindrical portion 104. Moreover, according to this modification, since it is not necessary to provide the above-mentioned convex part 96a, 96b in the outer peripheral surface of the light guide main body 94, the light guide 102 can be made a simple structure. As a result, the manufacturing cost of the light emitting device 10 can be reduced.

本実施の形態は、上述した構成に限らず、例えば、発光装置10は、複数の発光素子12を基板14に実装して構成されていても構わない。   The present embodiment is not limited to the configuration described above. For example, the light emitting device 10 may be configured by mounting a plurality of light emitting elements 12 on the substrate 14.

本実施の形態に係る発光装置10は、突起部68a、68bの下端面69a、69bから装着爪70a、70b、70c、70dの上端面までの距離L1を、基板14の実装面16から装着孔52a、52b、52c、52dの上端部までの距離L2と同一に設定してもよい。この場合、基板14は、突起部68a、68bによって殆ど押圧されないが、突起部68a、68bの下端面69a、69bと基板14の実装面16との接触抵抗によって、基板14をケース本体36に対して保持することができる。   In the light emitting device 10 according to the present embodiment, the distance L1 from the lower end surfaces 69a, 69b of the projections 68a, 68b to the upper end surfaces of the mounting claws 70a, 70b, 70c, 70d is set to the mounting hole 16 from the mounting surface 16 of the substrate 14. You may set to the same distance L2 to the upper end part of 52a, 52b, 52c, 52d. In this case, the substrate 14 is hardly pressed by the projections 68a and 68b, but the substrate 14 is against the case body 36 by the contact resistance between the lower end surfaces 69a and 69b of the projections 68a and 68b and the mounting surface 16 of the substrate 14. Can be held.

本実施の形態では、装着爪70a、70b、70c、70dに代えてカバー部24の突出部62a、62bに装着孔を形成し、装着孔52a、52b、52c、52dに代えてケース本体36の側壁部46a、46bに装着爪を設けてもよい。この場合にもカバー部24をケース22に対して容易に装着することができる。   In the present embodiment, instead of the mounting claws 70a, 70b, 70c, 70d, mounting holes are formed in the protrusions 62a, 62b of the cover portion 24, and the mounting holes 52a, 52b, 52c, 52d are replaced with the mounting holes 52a, 52b, 52c, 52d. You may provide a mounting nail | claw in the side wall parts 46a and 46b. Also in this case, the cover part 24 can be easily attached to the case 22.

装着孔52a〜52d、装着爪70a〜70d、及び、固定爪54a、54bの数量・位置・形状は、適宜変更可能である。また、第1ストッパ部86a、86b、第2ストッパ部92a、92b、106a、106b、及び、凸部96a、96bの数量・位置・形状は、適宜変更可能である。   The quantity, position, and shape of the mounting holes 52a to 52d, the mounting claws 70a to 70d, and the fixing claws 54a and 54b can be changed as appropriate. Moreover, the quantity, position, and shape of the first stopper portions 86a and 86b, the second stopper portions 92a, 92b, 106a, and 106b, and the convex portions 96a and 96b can be changed as appropriate.

本実施の形態に係る筒部80は、樹脂材料で構成される例に限らず、任意の材料で構成してよい。例えば、筒部80は、鉄等の金属材料で構成してもよい。この場合、例えば、筒部80の厚みを調節する(筒部80を肉薄に形成する)ことにより、導光体25を筒部80の内部に挿入する際に該筒部80を半径方向外方に好適に撓ませることが可能である。なお、筒部104についても同様に任意の材料で構成してよい。   The cylinder portion 80 according to the present embodiment is not limited to an example made of a resin material, and may be made of any material. For example, the cylinder part 80 may be made of a metal material such as iron. In this case, for example, when the light guide 25 is inserted into the cylindrical portion 80 by adjusting the thickness of the cylindrical portion 80 (the cylindrical portion 80 is formed thin), the cylindrical portion 80 is moved radially outward. Can be suitably bent. Similarly, the cylindrical portion 104 may be made of any material.

本発明は上記した実施形態に限らず、本発明の要旨を逸脱することなく、種々の構成を採り得ることは当然可能である。本発明に係る発光装置は、車両室内の照明用に限定されない。   The present invention is not limited to the above-described embodiment, and it is naturally possible to adopt various configurations without departing from the gist of the present invention. The light emitting device according to the present invention is not limited to lighting in the vehicle compartment.

10…発光装置 12…発光素子
14…基板 16…実装面
18…電子部品 20a、20b…接続端子
22…ケース(支持部材) 24、100…カバー部
25、102…導光体 28…裏面
30…溶着部(固定部) 32…湾曲部
34…リード部 42a、42b…第1段差部
44a、44b…第2段差部 45a、45b…第1上面
46a、46b…側壁部 47a、47b…第2垂直面
52a、52b、52c、52d…装着孔(第2係合部)
54a、54b…固定爪 60…カバー部本体
61…ベース部 62a、62b…突出部
68a、68b…突起部
70a、70b、70c、70d…装着爪(第1係合部)
72…端子保持部 74a、74b…凹部
80、104…筒部 86a、86b…第1ストッパ部
88…係止溝
92a、92b、106a、106b…第2ストッパ部
94…導光体本体 96a、96b…凸部
98…係止用突起
DESCRIPTION OF SYMBOLS 10 ... Light-emitting device 12 ... Light-emitting element 14 ... Board | substrate 16 ... Mounting surface 18 ... Electronic component 20a, 20b ... Connection terminal 22 ... Case (support member) 24, 100 ... Cover part 25, 102 ... Light guide 28 ... Back surface 30 ... Welded portion (fixed portion) 32 ... curved portion 34 ... lead portion 42a, 42b ... first stepped portion 44a, 44b ... second stepped portion 45a, 45b ... first upper surface 46a, 46b ... sidewall portion 47a, 47b ... second vertical Surfaces 52a, 52b, 52c, 52d... Mounting hole (second engaging portion)
54a, 54b ... fixed claw 60 ... cover body 61 ... base portion 62a, 62b ... projections 68a, 68b ... projections 70a, 70b, 70c, 70d ... mounting claws (first engaging portion)
72 ... Terminal holding part 74a, 74b ... Recess 80, 104 ... Tube part 86a, 86b ... First stopper part 88 ... Locking groove 92a, 92b, 106a, 106b ... Second stopper part 94 ... Light guide body 96a, 96b ... Projection 98 ... Protrusion for locking

Claims (5)

発光素子と、
前記発光素子が実装される略長方形状の基板と、
前記基板が保持される支持部材と、
前記支持部材に設けられて前記発光素子を覆うカバー部と、を備える発光装置であって、
前記カバー部は、前記発光素子から発光された光を導く導光体を内部に装着可能な筒部を有し、
前記基板の裏面と前記支持部材の底部の内面との間には、前記筒部の軸線方向に前記筒部と重なるように隙間が設けられ、
前記カバー部は、前記基板の各長辺に沿って前記基板の表面に当接している、
ことを特徴とする発光装置。
A light emitting element;
A substantially rectangular substrate on which the light emitting element is mounted;
A support member for holding the substrate;
A cover part provided on the support member and covering the light emitting element, and a light emitting device comprising:
The cover portion has a cylindrical portion in which a light guide that guides light emitted from the light emitting element can be mounted.
A gap is provided between the back surface of the substrate and the inner surface of the bottom portion of the support member so as to overlap the cylindrical portion in the axial direction of the cylindrical portion,
The cover part is in contact with the surface of the substrate along each long side of the substrate,
A light emitting device characterized by that.
請求項1記載の発光装置において、
前記基板の長手方向における前記隙間の寸法は、前記基板の長手方向における前記筒部の寸法よりも長い、
ことを特徴とする発光装置。
The light-emitting device according to claim 1.
The size of the gap in the longitudinal direction of the substrate is longer than the size of the cylindrical portion in the longitudinal direction of the substrate,
A light emitting device characterized by that.
請求項1又は2記載の発光装置において、
前記発光素子は、前記筒部に隣接して配置されており、
前記隙間は、前記筒部の軸線方向に前記発光素子と重なるように設けられている、
ことを特徴とする発光装置。
The light emitting device according to claim 1 or 2,
The light emitting element is disposed adjacent to the cylindrical portion,
The gap is provided so as to overlap the light emitting element in the axial direction of the cylindrical portion.
A light emitting device characterized by that.
請求項1〜3のいずれか1項に記載の発光装置において、
前記基板には、前記基板を厚さ方向に貫通する接続端子が設けられており、
前記接続端子の一部は、前記隙間内に位置している、
ことを特徴とする発光装置。
In the light-emitting device of any one of Claims 1-3,
The substrate is provided with a connection terminal that penetrates the substrate in the thickness direction,
A part of the connection terminal is located in the gap,
A light emitting device characterized by that.
請求項4記載の発光装置において、
前記基板には、前記発光素子と前記接続端子との間に電子部品が配置されており、
前記隙間は、前記発光素子、前記接続端子及び前記電子部品のそれぞれと前記筒部の軸線方向に重なるように設けられている、
ことを特徴とする発光装置。
The light-emitting device according to claim 4.
Electronic components are disposed on the substrate between the light emitting element and the connection terminal,
The gap is provided so as to overlap each of the light emitting element, the connection terminal, and the electronic component in the axial direction of the cylindrical portion,
A light emitting device characterized by that.
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