JP2017095145A - Synthetic resin cup container - Google Patents

Synthetic resin cup container Download PDF

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JP2017095145A
JP2017095145A JP2015229256A JP2015229256A JP2017095145A JP 2017095145 A JP2017095145 A JP 2017095145A JP 2015229256 A JP2015229256 A JP 2015229256A JP 2015229256 A JP2015229256 A JP 2015229256A JP 2017095145 A JP2017095145 A JP 2017095145A
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knob
synthetic resin
cup container
gate mark
thin wall
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JP6686387B2 (en
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和弘 角
Kazuhiro Sumi
和弘 角
亮 篠本
Akira Sasamoto
亮 篠本
康弘 甲斐田
Yasuhiro Kaida
康弘 甲斐田
明宏 向井
Akihiro Mukai
明宏 向井
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a synthetic resin cup container capable of further surely forming an air hole for taking out a content by simple configuration.SOLUTION: There is provided a synthetic resin cup container using polypropylene resin as a raw material. In the container, a knob 10 for forming an air hole protruding outward is provided between a gate mark and a leg in a bottom face, and a thin wall part 11 for breaking is provided around the knob 10. A protrusion 14 having a shape protruding on the thin wall part 11 at a side opposite the gate mark is provided to the bottom of the knob 10. By pushing down the knob toward the gate mark, the portion of the protrusion 14 protruding toward the thin wall part 11 at the side opposite the gate mark becomes a starting point at which the thin wall part 11 around the knob 10 breaks off. Since breaking of the thin wall part 11 proceeds from the starting point and the knob 10 falls down, the air hole can be smoothly and surely formed.SELECTED DRAWING: Figure 2

Description

本発明は、プリンやゼリーなどの半固形状食品を収納する合成樹脂製カップ容器の技術分野に属し、詳しくは、本体底面部からツマミを突出させ、このツマミを折ることによって内容物を取り出すために空気孔を形成するようにした合成樹脂製カップ容器に関するものである。   The present invention belongs to the technical field of synthetic resin cup containers for storing semi-solid foods such as pudding and jelly, and more specifically, to protrude the knob from the bottom of the main body and to take out the contents by folding the knob. The present invention relates to a synthetic resin cup container in which air holes are formed.

従来より、プリンやゼリーなどの半固形状食品を店頭で販売するための容器として、合成樹脂製のカップ容器が使用されており、中でも、本体底面部にピン状のツマミを外側に突き出る状態で設けるとともに、そのツマミを折りやすくするため、本体底面部と突起の間に薄肉部を設けたものが知られている(例えば、特許文献1,2参照)。このタイプのカップ容器では、シール蓋を開封した後に、容器を逆さにした状態でツマミを押し倒して折ることで空気孔を形成し、これにより容器と内容物の間に真空が発生しないようにし、内容物を自重により落下させて中身を取り出すようになっている。   Conventionally, synthetic resin cup containers have been used as containers for selling semi-solid foods such as puddings and jellies at stores, with pin-shaped knobs protruding outward from the bottom of the main unit. In order to make it easier to fold the knob, there is known a structure in which a thin wall portion is provided between the bottom surface portion of the main body and the protrusion (for example, see Patent Documents 1 and 2). In this type of cup container, after opening the seal lid, an air hole is formed by pushing and folding the knob with the container turned upside down, so that no vacuum is generated between the container and the contents. The contents are dropped by its own weight and the contents are taken out.

特開2007−269358号公報JP 2007-269358 A 特開2008−168946号公報JP 2008-168946 A

上記したような合成樹脂製のカップ容器は、最近では、ポリスチレン系樹脂に代えて割れにくくて軽量のポリプロピレン樹脂を用いて成形されている。ところが、ポリプロピレン樹脂は軟質であるため、容器底部にあるツマミを倒したときに薄肉部に伸びが生じ、空気孔をスムースに形成できないことがある。そこで、薄肉部の肉厚や射出成形の条件を調整することで、薄肉部の開封性をコントロールしているが、非常に条件幅が狭く、管理が難しいという問題がある。また、薄肉部に樹脂のウェルド位置を設定すると、開封しやすくはなるが、ピンホールの危険性が増し、後ラインの検査装置で排出される頻度が上がってしまう。   Synthetic resin cup containers such as those described above have recently been molded using a lightweight polypropylene resin that is difficult to break instead of a polystyrene resin. However, since the polypropylene resin is soft, when the knob at the bottom of the container is tilted, the thin wall portion is stretched, and the air holes may not be formed smoothly. Therefore, the openability of the thin portion is controlled by adjusting the thickness of the thin portion and the injection molding conditions, but there is a problem that the condition width is very narrow and management is difficult. If the resin weld position is set in the thin wall portion, it becomes easier to open the seal, but the risk of pinholes increases and the frequency of discharge by the inspection device in the rear line increases.

本発明は、上記のような問題に鑑みてなされたものであり、その目的とするところは、簡単な構成により確実に内容物取出し用の空気孔を形成することができる合成樹脂製カップ容器を提供することにある。   The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a synthetic resin cup container that can reliably form air holes for taking out contents with a simple configuration. It is to provide.

本発明の合成樹脂製カップ容器は、筒状の胴部と裏面中央にゲート跡のある底面部とからなるカップ本体と、カップ本体の底面部の周囲に突出した脚部とからなり、ポリプロピレン樹脂を素材とする合成樹脂製カップ容器であって、底面部におけるゲート跡と脚部との間に外方に向けて突出する空気孔形成用のツマミが設けられ、ツマミの周囲には破断用の薄肉部が設けられており、ツマミの根元にはゲート跡と反対側にて薄肉部に突き出る形状の突起が設けられていることを特徴とする。   The synthetic resin cup container of the present invention comprises a cup body composed of a cylindrical body portion and a bottom surface portion having a gate mark in the center of the back surface, and leg portions projecting around the bottom surface portion of the cup body, and is made of polypropylene resin. A synthetic resin cup container made of a material is provided with an air hole-forming knob projecting outwardly between the gate mark and the leg portion on the bottom surface portion, and around the knob for breaking A thin portion is provided, and a protrusion having a shape protruding from the thin portion on the opposite side of the gate mark is provided at the base of the knob.

そして、上記の合成樹脂製カップ容器は、ツマミのゲート跡側に、ツマミの根元に繋がる状態で薄肉部を跨ぐように薄肉部より厚みのあるベンディング防止用のリブが設けられていることが好ましいものである。   The synthetic resin cup container is preferably provided with a rib for preventing bending, which is thicker than the thin portion so as to straddle the thin portion in a state of being connected to the base of the knob, on the gate trace side of the knob. Is.

本発明の合成樹脂製カップ容器は、開封後に逆さにした状態でツマミを押し倒すことで空気孔を形成するが、ツマミをゲート跡に向けて押し倒すときに、ゲート跡と反対側にて薄肉部に向けて突き出た突起の部分がツマミ周囲の薄肉部が裂ける起点となり、そこから薄肉部の破断が進行してツマミが倒れるので、スムースかつ確実に空気孔を形成することができる。   The synthetic resin cup container of the present invention forms an air hole by pushing down the knob in the inverted state after opening, but when pushing the knob toward the gate mark, the thin wall portion is formed on the opposite side of the gate mark. The portion of the protrusion protruding toward the starting point becomes the starting point at which the thin portion around the knob is torn, and the breaking of the thin portion proceeds from there and the knob falls down, so that the air hole can be formed smoothly and reliably.

本発明に係る合成樹脂製カップの一実施例を斜め下方から見た状態で示す外観斜視図である。It is an external appearance perspective view shown in the state which looked at one Example of the synthetic resin cups concerning this invention from diagonally downward. 図1の合成樹脂製カップにおけるツマミを底面側から見た状態で示す拡大図である。It is an enlarged view which shows the knob in the synthetic resin cup of FIG. 1 in the state seen from the bottom face side. 図2のA−A断面図である。It is AA sectional drawing of FIG. 図2のB−B断面図である。It is BB sectional drawing of FIG. 図2のC−C断面図である。It is CC sectional drawing of FIG. ツマミの根元に設ける突起の説明図である。It is explanatory drawing of the protrusion provided in the base of a knob.

次に、本発明の実施の形態について図面を参照しながら詳細に説明する。   Next, embodiments of the present invention will be described in detail with reference to the drawings.

図1に示す合成樹脂製カップ容器Cは、ポリプロピレン樹脂を素材とする射出成形品であり、筒状の胴部1と裏面中央にゲート跡Gのある底面部2とからなるカップ本体と、カップ本体の底面部2の周囲に突出した脚部3とを有している。この実施例の合成樹脂製カップ容器Cにおける胴部1は、図示のように、周壁が上部に広がる円筒状で上端にシール蓋用のフランジ1aを有する上半部1bと、周壁が上部に広がりつつ湾曲状となった下半部1cとを組み合わせた形状をしており、脚部3はその下半部と同じ湾曲状の形状になっている。   A synthetic resin cup container C shown in FIG. 1 is an injection-molded product made of polypropylene resin, and includes a cup body including a cylindrical body portion 1 and a bottom surface portion 2 having a gate mark G at the center of the back surface, and a cup. And a leg portion 3 protruding around the bottom surface portion 2 of the main body. As shown in the figure, the body portion 1 of the synthetic resin cup container C of this embodiment has a cylindrical shape with a peripheral wall extending upward, and an upper half 1b having a flange 1a for a seal lid at the upper end, and the peripheral wall extends upward. However, it has a shape that combines the curved lower half 1c, and the leg 3 has the same curved shape as the lower half.

カップ容器Cの底面部2には、ゲート跡Gと脚部3との間に外方に向けて突出する空気孔形成用のツマミ10が設けられている。このツマミ10は脚部3より短く、カップ容器Cを立てた状態では脚部3の中に隠れるようになっている。また、このカップ容器Cは、底面部2の裏側にツマミ10を倒す方向を示した矢印を描くように成形されている。   On the bottom surface portion 2 of the cup container C, an air hole forming knob 10 protruding outward is provided between the gate mark G and the leg portion 3. The knob 10 is shorter than the leg 3 and is hidden in the leg 3 when the cup container C is upright. The cup container C is shaped so as to draw an arrow indicating the direction in which the knob 10 is tilted on the back side of the bottom surface portion 2.

図2〜4に示すように、ツマミ10にはその周囲に破断用の薄肉部11が設けられている。すなわち、ツマミ10は断面が扁平状で、押し倒す方向F(図4参照)と反対側に補強用の膨出部分12を有しているが、根元に向けて徐々に拡大し、根元付近で円形状に拡大して周囲の薄肉部11に繋がっている。   As shown in FIGS. 2 to 4, the knob 10 is provided with a thin portion 11 for breakage around the knob 10. That is, the knob 10 has a flat cross section and has a bulging portion 12 for reinforcement on the side opposite to the pushing-down direction F (see FIG. 4), but gradually expands toward the root, and a circle near the root. It expands in shape and is connected to the surrounding thin portion 11.

ツマミ10の周囲にある薄肉部11は、底面部2の裏面側から窪むように形成されたすり鉢状の斜面部13の底に位置する状態でリング状(外径;3.93mm、内径:3.63mm、幅:0.15mm、厚さ:0.1mm)に設けられている。このようにツマミ10の周囲に斜面部13を設けて溝の底に細い円形状の薄肉部11を形成することで、ツマミ10が倒れるための空間が形成される。そして、ツマミ10の根元にはゲート跡Gと反対側て薄肉部11に突き出る形状の突起14が設けられており、図6に示すように、この突起14は、先端の角度αが90度で、薄肉部11の幅(0.15mm)に対して先端が溝の中央まで突き出る状態(a=b=0.075mm)で形成されている。   The thin portion 11 around the knob 10 is in the form of a ring (outer diameter: 3.93 mm, inner diameter: 3.3 mm) located at the bottom of a mortar-shaped slope portion 13 formed so as to be recessed from the back surface side of the bottom surface portion 2. 63 mm, width: 0.15 mm, thickness: 0.1 mm). Thus, by providing the inclined surface portion 13 around the knob 10 and forming the thin circular thin portion 11 at the bottom of the groove, a space for the knob 10 to fall is formed. A protrusion 14 having a shape protruding from the thin portion 11 on the opposite side of the gate mark G is provided at the base of the knob 10. As shown in FIG. 6, the protrusion 14 has a tip angle α of 90 degrees. The tip of the thin portion 11 is formed so as to protrude to the center of the groove (a = b = 0.075 mm) with respect to the width (0.15 mm).

また、ツマミ10の根元にはそのゲート跡G側に、ツマミ10の根元に繋がる状態で薄肉部11を跨ぐように薄肉部11より厚みのあるベンディング防止用のリブ15が設けられている(図5参照)。ここでは、成形樹脂が流れる方向に対して2本ずつが左右対称となるように計4本のリブ15を設けている。このように、底部2の厚みよりは薄いが薄肉部11よりは厚みがあるリブ15を設けるようにしたことにより、射出成形時における樹脂の流動性が変えられ、ツマミ10の領域に対する溶融樹脂の流れ込みが良好に行われるともに気泡の発生量が削減される。そして、ツマミを押し倒す際には、このリブ15が支点となって突起の部分に力が掛かるので、薄肉部の破断開始が行われやすくなり、より確実に空気孔を形成することができる。   Further, a rib 15 for preventing bending, which is thicker than the thin portion 11, is provided on the base of the knob 10 on the gate trace G side so as to straddle the thin portion 11 in a state of being connected to the root of the knob 10 (FIG. 5). Here, a total of four ribs 15 are provided so that the two are symmetric with respect to the direction in which the molding resin flows. Thus, by providing the rib 15 which is thinner than the thickness of the bottom portion 2 but thicker than the thin wall portion 11, the fluidity of the resin at the time of injection molding is changed, and the molten resin with respect to the area of the knob 10 is changed. Inflow is performed well and the amount of bubbles generated is reduced. When the knob is pushed down, the rib 15 serves as a fulcrum and a force is applied to the protruding portion, so that the thin-walled portion is easily started to break, and the air hole can be formed more reliably.

上記の合成樹脂製カップ容器Cは、カップ本体の中に半固形状食品を充填し、フランジ1aにシール蓋を施した状態で販売形態とされる。そして、これを購入した消費者は、内容物を取り出すに際して、シール蓋を剥がしてからカップ容器Cを受け皿などの上で逆さにし、その逆さ状態でツマミ10をゲート跡Gに向けて押し倒す。ツマミ10には補強用の膨出部分12が設けてあるので、ツマミ10に曲がりを生ずることなく押し倒すことができる。   Said synthetic resin cup container C is made into a sales form in the state which filled the semi-solid food in the cup main body, and gave the seal lid to the flange 1a. Then, when taking out the contents, the consumer who has purchased this peels off the seal lid, then turns the cup container C upside down on a receiving pan or the like, and pushes the knob 10 toward the gate mark G in the inverted state. Since the knob 10 is provided with the bulging portion 12 for reinforcement, the knob 10 can be pushed down without bending.

このようにしてツマミ10をゲート跡Gに向けて押し倒そうとすると、ゲート跡Gと反対側にて薄肉部11に向けて突き出た突起14の部分に力が集中することで、まず突起14の先端が起点として薄肉部11から剥がれ、その剥がれを取っ掛かりとして薄肉部11の破断が進行してツマミ10が倒れることにより空気孔が形成される。カップ容器Cの底面部2に空気孔が形成されると、カップ容器Cの中に空気が入り込んで内容物の上下間の気圧差がなくなり、内容物はその自重により受け皿の上に落下する。   When the knob 10 is pushed down toward the gate mark G in this manner, the force concentrates on the portion of the protrusion 14 protruding toward the thin portion 11 on the side opposite to the gate mark G, so As a starting point, the thin-walled portion 11 is peeled off from the thin-walled portion 11, and the peeling of the thin-walled portion 11 proceeds to cause the knob 10 to fall, thereby forming an air hole. When an air hole is formed in the bottom surface portion 2 of the cup container C, air enters the cup container C, the pressure difference between the top and bottom of the contents disappears, and the contents fall on the tray due to their own weight.

このとき、ツマミ10のゲート跡側に、ツマミ10の根元に繋がる状態で薄肉部11を跨ぐように薄肉部11より厚みのあるベンディング防止用のリブ15が設けられているので、ツマミ10を押し倒す際にリブ15が支点となって突起14の部分に力が掛かり、薄肉部11の破断開始が行われやすい。   At this time, a bending prevention rib 15 thicker than the thin portion 11 is provided on the gate trace side of the tab 10 so as to straddle the thin portion 11 in a state of being connected to the root of the knob 10, so the knob 10 is pushed down. At this time, the rib 15 serves as a fulcrum and a force is applied to the portion of the protrusion 14 so that the thin portion 11 is easily started to break.

以上、本発明の実施形態について詳細に説明してきたが、本発明による合成樹脂製カップ容器は、上記の実施形態に何ら限定されるものではなく、本発明の趣旨を逸脱しない範囲において種々の変更が可能である。   As mentioned above, although embodiment of this invention was described in detail, the synthetic resin cup container by this invention is not limited to said embodiment at all, In the range which does not deviate from the meaning of this invention, various change Is possible.

例えば、上記の実施形態では、カップ容器Cにおける胴部を円筒状の上半部と湾曲状の下半部を組み合わせた形状とし、脚部も湾曲状としたが、これはデザイン上のことであるので、外観を上部に広がる単純な円筒状としても何ら差し支えないし、またその他のデザインを施した外観としてもよいものである。   For example, in the above embodiment, the body of the cup container C has a shape that combines a cylindrical upper half and a curved lower half, and the legs also have a curved shape. Therefore, there is no problem even if the appearance is a simple cylindrical shape extending upward, and the appearance may be other designs.

また、上記の実施形態では、厚さ0.1mmの薄肉部11に対して、突起14の角度αを90°とし、その先端が溝の幅(0.15mm)の中央まで突き出るように形成したが、各部位の寸法は突起14による薄肉部11の破断しやすさを考慮して微妙に設計変更を加えることは当然のことである。   Further, in the above-described embodiment, the angle α of the protrusion 14 is set to 90 ° with respect to the thin portion 11 having a thickness of 0.1 mm, and the tip thereof protrudes to the center of the groove width (0.15 mm). However, it is a matter of course that the dimensions of each part are slightly changed in design in consideration of the ease of breaking the thin portion 11 by the protrusions 14.

また、上記の実施形態では、ベンディング防止用のリブ15の数を4本としたが、1本でも2本でも構わない。ただ、上記実施例のように、リブ15を4本設けた方が溶融樹脂の流動性が良く、気泡の発生も少なくなる。   In the above embodiment, the number of bending preventing ribs 15 is four, but it may be one or two. However, as in the above-described embodiment, the four ribs 15 provide better fluidity of the molten resin and less bubbles.

本発明の合成樹脂製カップ容器の内容物としては、プリンやゼリーなどの半固形状食品が挙げられるが、半固形状の物質であれば特に限定されるものではない。   Examples of the contents of the synthetic resin cup container of the present invention include semi-solid foods such as pudding and jelly, but are not particularly limited as long as they are semi-solid substances.

C 合成樹脂製カップ容器
G ゲート跡
1 胴部
1a フランジ
1b 上半部
1c 下半部
2 底面部
3 脚部
10 ツマミ
11 薄肉部
12 膨出部分
13 斜面部
14 突起
15 リブ
C Synthetic resin cup container G Gate trace 1 Body 1a Flange 1b Upper half 1c Lower half 2 Bottom part 3 Leg 10 Knob 11 Thin part 12 Swelling part 13 Slope part 14 Projection 15 Rib

Claims (2)

筒状の胴部と裏面中央にゲート跡のある底面部とからなるカップ本体と、カップ本体の底面部の周囲に突出した脚部とからなり、ポリプロピレン樹脂を素材とする合成樹脂製カップ容器であって、底面部におけるゲート跡と脚部との間に外方に向けて突出する空気孔形成用のツマミが設けられ、ツマミの周囲には破断用の薄肉部が設けられており、ツマミの根元にはゲート跡と反対側にて薄肉部に突き出る形状の突起が設けられていることを特徴とする合成樹脂製カップ容器。   A synthetic resin cup container made of polypropylene resin consisting of a cup body consisting of a cylindrical body and a bottom surface with a gate mark in the center of the back surface, and legs projecting around the bottom surface of the cup body. In addition, a knob for forming an air hole protruding outward is provided between the gate mark and the leg portion on the bottom surface portion, and a thin portion for breaking is provided around the knob. A synthetic resin cup container, characterized in that the base is provided with a protrusion protruding into the thin portion on the opposite side of the gate mark. ツマミのゲート跡側に、ツマミの根元に繋がる状態で薄肉部を跨ぐように薄肉部より厚みのあるベンディング防止用のリブが設けられていることを特徴とする請求項1に記載の合成樹脂製カップ容器。   2. The synthetic resin product according to claim 1, wherein a rib for preventing bending, which is thicker than the thin portion, is provided on the gate trace side of the tab so as to straddle the thin portion while being connected to the base of the knob. Cup container.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200000834U (en) * 2018-10-17 2020-04-27 씨제이제일제당 (주) cup type packing container with air vent function

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200000834U (en) * 2018-10-17 2020-04-27 씨제이제일제당 (주) cup type packing container with air vent function
KR200491808Y1 (en) * 2018-10-17 2020-06-08 씨제이제일제당 (주) cup type packing container with air vent function

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