JP2017091863A - Continuous bending device of metal wire strip member and continuous bending method of metal wire strip member - Google Patents

Continuous bending device of metal wire strip member and continuous bending method of metal wire strip member Download PDF

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JP2017091863A
JP2017091863A JP2015221807A JP2015221807A JP2017091863A JP 2017091863 A JP2017091863 A JP 2017091863A JP 2015221807 A JP2015221807 A JP 2015221807A JP 2015221807 A JP2015221807 A JP 2015221807A JP 2017091863 A JP2017091863 A JP 2017091863A
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metal wire
wire strip
strip member
guide
width direction
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理 佐藤
Osamu Sato
理 佐藤
吉国 鄭
Yoshikuni Tei
吉国 鄭
正道 山際
Masamichi Yamagiwa
正道 山際
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Sumitomo Wiring Systems Ltd
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Sumitomo Wiring Systems Ltd
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Priority to JP2015221807A priority Critical patent/JP2017091863A/en
Priority to PCT/JP2016/082759 priority patent/WO2017082160A1/en
Publication of JP2017091863A publication Critical patent/JP2017091863A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/08Bending rods, profiles, or tubes by passing between rollers or through a curved die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F33/00Tools or devices specially designed for handling or processing wire fabrics or the like
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

PROBLEM TO BE SOLVED: To allow for easy continuous bending of a metal wire strip member, so as to be superposed in the width direction.SOLUTION: A continuous bending device of a metal wire strip member includes a feed mechanism 52 for feeding a metal wire strip member 20 continuously along a feed line P, a width direction guide mechanism 70 provided in the middle of the feed line P, and guiding the metal wire strip member 20 so that the width becomes narrower gradually toward the feeding direction, and a thickness direction guide mechanism 80 provided at a position where the metal wire strip member 20 is made narrower gradually by the width direction guide mechanism 70, and displacing the width direction central part of the metal wire strip member 20 to one principal surface side thereof in the thickness direction.SELECTED DRAWING: Figure 9

Description

この発明は、金属線製帯状部材を連続的に折曲げるための技術に関する。   The present invention relates to a technique for continuously bending a metal wire strip member.

特許文献1は、金属編組部の端部に、各金属線同士を抵抗溶接した被かしめ部を形成し、この被かしめ部に、端子金具のバレル部をかしめる技術を開示している。   Patent Document 1 discloses a technique in which a caulking portion formed by resistance welding metal wires is formed at an end of a metal braided portion, and a barrel portion of a terminal fitting is caulked to the caulking portion.

特開2015−60632号公報Japanese Patent Laying-Open No. 2015-60632

ところで、金属編組部として、帯状形態のものを用いる場合、当該金属編組部を幅方向において重ね合せるように折ることが要請されることがある。   By the way, when using the metal braided portion in a strip shape, it may be required to fold the metal braided portion so as to overlap in the width direction.

例えば、金属編組部の幅方向寸法がバレル部の幅寸法に対して大きい場合には、金属編組部を幅方向において重ねるように折っておいた状態で、被かしめ部を形成すると、当該被かしめ部をバレル部内に容易に配設することができる。   For example, when the width of the metal braid is larger than the width of the barrel, forming the caulked portion with the metal braid folded in the width direction will cause the caulking. The part can be easily disposed in the barrel part.

また、金属編組部の延在方向中間部を容易に曲げ変形可能とするため、又は、配設スペース上の都合上等からも、金属編組部を幅方向において重ねるように折っておき、細幅に仕上げることが好ましい場合が考えられる。   In addition, the metal braided portion is folded so that the metal braided portion is overlapped in the width direction so that the intermediate portion in the extending direction of the metal braided portion can be easily bent and deformed, or from the convenience of the installation space. It is conceivable that finishing is preferable.

これらの場合等において、金属編組部を連続的に折曲げることができれば便利である。   In these cases, it is convenient if the metal braid can be bent continuously.

そこで、本発明は、金属線製帯状部材を、その幅方向において重ね合せるように、連続的に容易に折ることができるようにすることを目的とする。   Then, an object of this invention is to enable it to be able to fold continuously easily so that a metal wire strip | belt-shaped member may be piled up in the width direction.

上記課題を解決するため、第1の態様は、金属線製帯状部材の連続折曲げ装置であって、前記金属線製帯状部材を送りラインに沿って連続的に送る送り機構部と、前記送りラインの途中に設けられ、前記金属線製帯状部材を、その送り方向に向けて徐々に幅狭となるようにガイドする幅方向ガイド機構と、前記金属線製帯状部材が前記幅方向ガイド機構によって徐々に幅狭となる位置に設けられ、前記金属線製帯状部材の幅方向中央部を前記金属線製帯状部材の厚み方向一方主面側に変位させる厚み方向ガイド機構とを備える。   In order to solve the above-described problem, a first aspect is a continuous bending apparatus for a metal wire strip member, wherein the feed mechanism portion continuously feeds the metal wire strip member along a feed line, and the feed A width direction guide mechanism that is provided in the middle of the line and guides the metal wire strip member so as to gradually become narrower in the feed direction, and the metal wire strip member is formed by the width direction guide mechanism. A thickness direction guide mechanism is provided at a position where the width gradually decreases, and displaces the central portion in the width direction of the metal wire strip-shaped member toward the one main surface side in the thickness direction of the metal wire strip-shaped member.

第2の態様は、第1の態様に係る金属線製帯状部材の連続折曲げ装置であって、前記幅方向ガイド機構は、前記送りラインに沿って送られる前記金属線製帯状部材を両側から挟込む一対のガイドローラを複数組含み、前記複数組の一対のガイドローラ間の間隔寸法は、前記送り方向に向けて徐々に小さくなるように設定されているものである。   A 2nd aspect is a continuous bending apparatus of the metal wire strip-shaped member which concerns on a 1st aspect, Comprising: The said width direction guide mechanism sends the said metal wire strip-shaped member sent along the said feed line from both sides. A plurality of pairs of guide rollers to be sandwiched are included, and the distance between the plurality of pairs of guide rollers is set to be gradually reduced in the feed direction.

第3の態様は、第1又は第2の態様に係る金属線製帯状部材の連続折曲げ装置であって、前記厚み方向ガイド機構は、前記送りラインと直交する回転軸周りに回転可能に設けられ、前記送りラインに沿って送られる前記金属線製帯状部材の幅方向中央部の他方主面に接触して、前記金属線製帯状部材の幅方向中央部を前記金属線製帯状部材の厚み方向他方主面側に変位させる円盤状ガイドを含む。   A 3rd aspect is a continuous bending apparatus of the metal wire strip-shaped member which concerns on a 1st or 2nd aspect, Comprising: The said thickness direction guide mechanism is rotatably provided around the rotating shaft orthogonal to the said feed line. In contact with the other principal surface of the central portion in the width direction of the metal wire strip member fed along the feed line, the thickness direction central portion of the metal wire strip member is the thickness of the metal wire strip member A disk-shaped guide that is displaced toward the other main surface side in the direction is included.

第4の態様は、第3の態様に係る金属線製帯状部材の連続折曲げ装置であって、前記厚み方向ガイド機構は、外周にその周方向に沿った周溝が形成された円盤状に形成され、前記円盤状ガイド82に対して、前記送りラインに沿って送られる前記金属線製帯状部材を介して反対側の位置で、前記送りラインと直交する回転軸周りに回転可能に設けられた受側ガイドをさらに含む。   A 4th aspect is a continuous bending apparatus of the metal wire strip-shaped member which concerns on a 3rd aspect, Comprising: The said thickness direction guide mechanism is a disk shape by which the circumferential groove along the circumferential direction was formed in the outer periphery. It is formed so as to be rotatable around a rotation axis orthogonal to the feed line at a position opposite to the disc-shaped guide 82 via the metal wire strip member fed along the feed line. A receiving guide.

また、上記課題を解決するため、第5の態様に係る金属線製帯状部材の連続的な折曲げ方法は、(a)金属線製帯状部材を送りラインに沿って連続的に送る工程と、(b)前記送りラインの途中で、前記金属線製帯状部材を、その送り方向に向けて徐々に幅狭となるようにガイドする工程と、(c)前記工程(b)において、前記金属線製帯状部材の幅方向中央部を前記金属線製帯状部材の厚み方向一方主面側に変位させる工程とを備える。   Moreover, in order to solve the said subject, the continuous bending method of the metal wire strip-shaped member which concerns on a 5th aspect, (a) The process of sending a metal wire strip-shaped member continuously along a feed line, (b) in the middle of the feed line, the step of guiding the metal wire strip member so as to gradually become narrower in the feed direction; and (c) in the step (b), the metal wire. A step of displacing a central portion in the width direction of the band-shaped member toward one main surface in the thickness direction of the metal wire-shaped band member.

第1の態様によると、金属線製帯状部材は、幅方向ガイド機構によって徐々に幅狭となるようにガイドされつつ、厚み方向ガイド機構によってその幅方向中央部がその厚み方向一方主面側に変位される。このため、金属線製帯状部材を、その幅方向において重ね合せるように、連続的に容易に折ることができる。   According to the first aspect, the metal wire strip-shaped member is guided by the width direction guide mechanism so as to be gradually narrowed, while the thickness direction guide mechanism has its width direction central portion on the one main surface side in the thickness direction. Displaced. For this reason, a metal wire strip-like member can be easily and continuously folded so as to overlap in the width direction.

第2の態様によると、金属線製帯状部材を円滑に送りつつ徐々に幅を狭めて折ることができる。   According to the 2nd aspect, it can fold by narrowing a width | variety gradually, sending a metal wire strip | belt-shaped member smoothly.

第3の態様によると、円盤状ガイド部を金属線製帯状部材の幅方向中央部の他方主面に接触させることで、金属線製帯状部材の幅方向中央部を金属線製帯状部材の厚み方向他方主面側に円滑に変位させることができる。   According to the third aspect, the disk-shaped guide portion is brought into contact with the other main surface of the central portion in the width direction of the metal wire strip member, so that the central portion in the width direction of the metal wire strip member is the thickness of the metal wire strip member. The direction can be smoothly displaced toward the other main surface.

第4の態様によると、送りラインに沿って送られる金属線製帯状部材の幅方向中央部は、受側ガイド部の周溝と円盤状ガイド部の周縁部との間に配設される。これにより、金属線製帯状部材の幅方向中央部がより確実にU字状に折曲げられる。これにより、金属線製帯状部材の曲げ位置を安定化させることができる。   According to the 4th aspect, the center part of the width direction of the metal wire strip | belt-shaped member sent along a feed line is arrange | positioned between the peripheral groove of a receiving side guide part, and the peripheral part of a disk-shaped guide part. Thereby, the center part of the width direction of a metal wire strip-shaped member is more reliably bent in a U shape. Thereby, the bending position of a metal wire strip-shaped member can be stabilized.

第5の態様によると、金属線製帯状部材は、徐々に幅狭となるようにガイドされつつ、その幅方向中央部がその厚み方向一方主面側に変位される。このため、金属線製帯状部材を、その幅方向において重ね合せるように、連続的に容易に折ることができる。   According to the fifth aspect, the metal wire strip-like member is displaced so as to be gradually narrowed while the center portion in the width direction is displaced toward the one main surface side in the thickness direction. For this reason, a metal wire strip-like member can be easily and continuously folded so as to overlap in the width direction.

端子付導電部材を示す概略平面図である。It is a schematic plan view which shows a conductive member with a terminal. 端子と導電部材との接続前の状態を示す説明図である。It is explanatory drawing which shows the state before the connection of a terminal and an electrically-conductive member. 図2のIII-III線における概略断面図である。It is a schematic sectional drawing in the III-III line of FIG. 接合部の他の例を示す概略断面図である。It is a schematic sectional drawing which shows the other example of a junction part. 金属線製帯状部材を折曲げて圧着部を形成する工程を示す説明図である。It is explanatory drawing which shows the process of bending a metal wire strip-shaped member and forming a crimping | compression-bonding part. 金属線製帯状部材を折曲げて圧着部を形成する工程を示す説明図である。It is explanatory drawing which shows the process of bending a metal wire strip-shaped member and forming a crimping | compression-bonding part. 金属線製帯状部材を折曲げて圧着部を形成する工程を示す説明図である。It is explanatory drawing which shows the process of bending a metal wire strip-shaped member and forming a crimping | compression-bonding part. 金属線製帯状部材の連続折曲げ装置を含む加工装置を示す概略図である。It is the schematic which shows the processing apparatus containing the continuous bending apparatus of a metal wire strip | belt-shaped member. ガイド機構を示す概略平面図である。It is a schematic plan view which shows a guide mechanism. ガイド機構を示す概略側面図である。It is a schematic side view which shows a guide mechanism. 図9のXI−XI線における金属線製帯状部材の様子を示す図である。It is a figure which shows the mode of the metal wire strip | belt-shaped member in the XI-XI line of FIG. 図9のXII−XII線における金属線製帯状部材の様子を示す図である。It is a figure which shows the mode of the metal wire strip | belt-shaped member in the XII-XII line | wire of FIG. 図9のXIII−XIII線における金属線製帯状部材の様子を示す図である。It is a figure which shows the mode of the metal wire strip | belt-shaped member in the XIII-XIII line | wire of FIG. 図9のXIV−XIV線における金属線製帯状部材の様子を示す図である。It is a figure which shows the mode of the strip | belt-shaped member made from a metal wire in the XIV-XIV line | wire of FIG. 図9のXV−XV線における金属線製帯状部材の様子を示す図である。It is a figure which shows the mode of the metal wire strip | belt-shaped member in the XV-XV line | wire of FIG. 変形例に係るガイド機構を示す概略平面図である。It is a schematic plan view which shows the guide mechanism which concerns on a modification. 変形例に係るガイド機構を示す概略側面図である。It is a schematic side view which shows the guide mechanism which concerns on a modification.

以下、実施形態に係る金属線製帯状部材の連続折曲げ装置及び金属線製帯状部材の連続的な折曲げ方法について説明する。   Hereinafter, the continuous bending apparatus of the metal wire strip member and the continuous bending method of the metal wire strip member according to the embodiment will be described.

<前提>
まず、前提として最終的な製造対象となる端子付導電部材について説明する。図1は端子付導電部材10を示す概略平面図であり、図2は端子16と導電部材12との接続前の状態を示す説明図であり、図3は図2のIII-III線における概略断面図であり、図5〜図7は金属線製帯状部材20を折曲げて圧着部17を形成する工程を示す説明図である。
<Premise>
First, as a premise, the terminal-equipped conductive member to be finally manufactured will be described. 1 is a schematic plan view showing a conductive member 10 with a terminal, FIG. 2 is an explanatory view showing a state before connection between a terminal 16 and a conductive member 12, and FIG. 3 is a schematic view taken along line III-III in FIG. FIG. 5 to FIG. 7 are explanatory views showing a process of forming the crimping portion 17 by bending the metal wire strip member 20.

端子付導電部材10は、導電部材12と、端子16とを備える。   The terminal-equipped conductive member 10 includes a conductive member 12 and a terminal 16.

導電部材12は、金属線製帯状部材20(図5〜図7参照)を加工することによって形成されている。   The conductive member 12 is formed by processing a metal wire strip member 20 (see FIGS. 5 to 7).

ここで、金属線製帯状部材20は、複数の金属線15が帯状をなすように組合わされたものである。金属線15は、例えば、金属素線のみによって構成されている場合、或は、金属素線にこれとは別の金属メッキ層が形成されている線である場合等が考えられる。金属素線としては、銅素線又は銅合金素線であることが考えられ、金属メッキ層としては、錫メッキであることが考えられる。もっとも、金属素線及び金属メッキ層の材料はそれらには限定されない。金属線製帯状部材20は、複数の金属線15が筒をなすように織られた部材(筒状編組等)が偏平となるように折られたものであってもよいし、複数の金属線15が当初から帯状をなすように織られたもの(シート状の金属布又は網等)であってもよい。   Here, the strip member 20 made of metal wire is a combination of the plurality of metal wires 15 so as to form a strip shape. For example, the metal wire 15 may be composed of only a metal wire, or may be a wire in which a metal plating layer different from this is formed on the metal wire. The metal wire may be a copper wire or a copper alloy wire, and the metal plating layer may be tin plating. But the material of a metal strand and a metal plating layer is not limited to them. The metal wire strip-shaped member 20 may be a member in which a plurality of metal wires 15 are woven so as to form a cylinder (such as a cylindrical braid) or may be folded so as to be flat. 15 may be woven so as to form a belt shape from the beginning (a sheet-like metal cloth or a net).

導電部材12のうち端子16が圧着される部分には、複数の金属線15同士が接合されることで、接合部12aが形成されている。複数の金属線15同士の接合は、熱溶着によって行われてもよいし、超音波溶着によって行われてもよい。また、導電部材12のうち接合部12aが形成された以外の部分(端部以外の中間領域)では、複数の金属線15同士は、接合されない状態とされており、曲げ容易に形成されている。   A joint 12 a is formed by joining a plurality of metal wires 15 to a portion of the conductive member 12 to which the terminal 16 is crimped. The joining of the plurality of metal wires 15 may be performed by thermal welding or may be performed by ultrasonic welding. Moreover, in the part (intermediate area | region other than an edge part) except the junction part 12a formed among the electrically-conductive members 12, the some metal wire 15 is made into the state which is not joined, and is formed easily. .

端子16は、銅等の金属板をプレス加工等することよって形成された部材であり、圧着部17と接続部18とを備える。   The terminal 16 is a member formed by pressing a metal plate such as copper, and includes a crimping portion 17 and a connecting portion 18.

圧着部17は、底部17aの両側部に一対の圧着片17bが形成され、全体としてU字状断面形状をなすように形成されている。そして、上記接合部12aが圧着部17内に配設された状態で一対の圧着片17bが内向きにカシメ変形されることで、圧着部17が導電部材12の端部にある接合部12aに電気的及び機械的に接続される。   The crimping portion 17 is formed so that a pair of crimping pieces 17b are formed on both side portions of the bottom portion 17a and has a U-shaped cross-sectional shape as a whole. Then, the pair of crimping pieces 17b is caulked and deformed inward with the joining portion 12a disposed in the crimping portion 17, so that the crimping portion 17 is connected to the joining portion 12a at the end of the conductive member 12. Electrically and mechanically connected.

また、接続部18は、本端子16の接続相手である相手側部材に接続可能な部分である。ここでは、接続部18は、相手側部材に対しボルト締結固定可能な孔18hが形成された板形状に形成されている。   Further, the connecting portion 18 is a portion that can be connected to a counterpart member that is a counterpart to which the terminal 16 is connected. Here, the connection part 18 is formed in the plate shape in which the hole 18h which can be bolt-fastened with respect to the other party member was formed.

ここで、金属線製帯状部材20は、比較的幅広な帯状部材である。かかる金属線製帯状部材20の端部を上記圧着片17b内に容易に収めるため、導電部材12は幅狭となることが好ましい。また、導電部材12の中間部を幅方向に容易に曲げ可能とするため、或は、導電部材12の中間部の配設スペースの都合等からも、導電部材12の延在方向中間部も幅狭とすることが好ましい場合がある。このため、金属線製帯状部材20は、その幅方向において重ね合せるように折られることが好ましい。ここでは、金属線製帯状部材20は、その両側部をその一方主面側に重ね合せるように、2箇所で折られている(図3参照)。特に、金属線製帯状部材20の両側縁部が対向して接触するように折られている。これにより、導電部材12の幅寸法は、元の金属線製帯状部材20の幅寸法の半分程度となる。   Here, the metal wire strip member 20 is a relatively wide strip member. In order to easily fit the end of the metal wire strip member 20 into the crimping piece 17b, the conductive member 12 is preferably narrow. Further, the intermediate portion of the conductive member 12 can be easily bent in the width direction, or the intermediate portion of the conductive member 12 in the extending direction is also wide for reasons such as the arrangement space of the intermediate portion of the conductive member 12. It may be preferable to make it narrow. For this reason, it is preferable that the metal wire strip-like member 20 is folded so as to overlap in the width direction. Here, the metal wire strip-shaped member 20 is folded at two locations so that both side portions thereof are overlapped with the one main surface side (see FIG. 3). In particular, the side edges of the metal wire strip member 20 are folded so as to face each other. As a result, the width dimension of the conductive member 12 is about half the width dimension of the original metal wire strip-shaped member 20.

なお、図4に示す接合部12Dのように、線製帯状部材20Bの両側縁部が対向した状態で、当該金属線製帯状部材20Bのうち両側縁部よりも手前の部分が座屈等して圧縮するように折られた状態(例えば、蛇腹状に折られた状態)で、金属線製帯状部材20Bの幅方向中央部の一方主面側に集合した形態とされることも考えられる。   In addition, like the joining part 12D shown in FIG. 4, in a state where both side edges of the wire strip member 20B are opposed to each other, a portion in front of the both side edges of the metal wire strip member 20B is buckled. It is also conceivable that the metal wire belt-like member 20B is gathered on one main surface side in the widthwise central portion of the metal wire belt-like member 20B in a state of being folded so as to be compressed.

すなわち、接合部12、12Dは、金属線製帯状部材20Cの両側部がその幅方向中央部の一方主面側に適宜形状に変形して集合した形態とされていればよい。   That is, the joining parts 12 and 12D should just be made into the form which the both sides of metal wire strip | belt-shaped member 20C deform | transformed into the one main surface side of the center part of the width direction suitably, and were gathered.

そして、上記のように、金属線製帯状部材20の端部が上記のように折られた状態で、複数の金属線15同士が接合されることで、導電部材12における接合部12aにおいても当該折形態で維持される。また、これにより、導電部材12のうち接合部12a以外の部分でも、ある程度上記折形態に維持される。   And as mentioned above, in the state where the end of the metal wire strip-like member 20 is folded as described above, the metal wires 15 are joined to each other so that the joint 12a in the conductive member 12 also Maintained in a folded form. Thereby, also in parts other than the junction part 12a among the electrically-conductive members 12, it is maintained to the said folding form to some extent.

上記のように金属線製帯状部材20を折った状態で導電部材12を形成するためには、次のようにするとよい。   In order to form the conductive member 12 with the metal wire strip member 20 folded as described above, the following may be performed.

すなわち、図5及び図6に示すように、金属線製帯状部材20を、その幅方向中央に位置するラインに沿って折曲げて二つ折りする。   That is, as shown in FIG.5 and FIG.6, the metal wire strip | belt-shaped member 20 is bent along the line located in the center of the width direction, and is folded in half.

その後、金属線製帯状部材20の延在方向の一部(圧着片17bを形成すべき部分)を接合用金型30内に配設して、金属線15同士を接合する。この接合用金型30は、下金型32と、上金型36とを備える。下金型32には、接合部12aの幅方向に応じた幅寸法の凹部33が形成されており、上金型36には、当該凹部33の上方空間を塞ぐように当該凹部33内に配設可能な凸部37が形成されている。   Thereafter, a part of the extending direction of the metal wire strip member 20 (the part where the crimping piece 17b is to be formed) is disposed in the bonding mold 30 to bond the metal wires 15 together. The bonding mold 30 includes a lower mold 32 and an upper mold 36. A recess 33 having a width corresponding to the width direction of the joint 12 a is formed in the lower mold 32, and the upper mold 36 is arranged in the recess 33 so as to close the upper space of the recess 33. A projecting convex portion 37 is formed.

そして、上記金属線製帯状部材20の延在方向の一部(端部等)を、その折目を上側にして凹部33内に配設する。この状態で、凸部37を凹部33内に押込む。すると、金属線製帯状部材20の折目が下方に押され、金属線製帯状部材20の折目と側縁部との間が外側に膨らむように変形する。そして、金属線製帯状部材20の折目と側縁部との間の部分が二つ折りされた状態で、凸部37が金属線製帯状部材20を凹部33内に押込み、これにより、金属線製帯状部材20の両側部をその一方主面側に重ね合せた上記折形態とする。この状態で、例えば、ヒータ等によって加熱された接合用金型30を通じて、金属線製帯状部材20が部分的に加熱され、複数の金属線15が接合され、一定の形状を維持する状態となる。   And a part (end part etc.) of the extending direction of the said metal wire strip | belt-shaped member 20 is arrange | positioned in the recessed part 33 by making the fold into the upper side. In this state, the convex portion 37 is pushed into the concave portion 33. Then, the fold of the metal wire strip member 20 is pushed downward, and the fold of the metal wire strip member 20 and the side edge portion are deformed so as to bulge outward. Then, in a state where the portion between the crease and the side edge portion of the metal wire strip member 20 is folded in two, the convex portion 37 pushes the metal wire strip member 20 into the concave portion 33, whereby the metal wire It is set as the said folding form which piled up the both sides of the strip | belt-shaped member 20 on the one main surface side. In this state, for example, the metal wire belt-shaped member 20 is partially heated through the bonding mold 30 heated by a heater or the like, and the plurality of metal wires 15 are bonded to maintain a certain shape. .

上記したように金属線製帯状部材20を加工する際には、当該金属線製帯状部材20をその延在方向に沿って連続的に2つ折りできれば便利である。そこで、以下では、金属線製帯状部材20を連続的に二つ折りするための構成について説明する。   As described above, when the metal wire strip member 20 is processed, it is convenient if the metal wire strip member 20 can be continuously folded in two along its extending direction. Therefore, hereinafter, a configuration for continuously folding the metal wire strip member 20 in half will be described.

<金属線製帯状部材の連続折曲げ装置及び金属線製帯状部材の連続的な折曲げ方法>
図8は金属線製帯状部材の連続折曲げ装置50を含む加工装置40を示す概略図である。加工装置40は、連続折曲げ装置50と、接合装置42と、端子圧着装置44とを備える。
<Continuous Bending Device for Metal Wire Strip Member and Continuous Bending Method for Metal Wire Strip Member>
FIG. 8 is a schematic view showing a processing apparatus 40 including a continuous bending apparatus 50 for metal wire strip members. The processing device 40 includes a continuous bending device 50, a joining device 42, and a terminal crimping device 44.

連続折曲げ装置50は、送り機構部52と、ガイド機構60とを備えている。   The continuous bending apparatus 50 includes a feed mechanism unit 52 and a guide mechanism 60.

送り機構部52は、金属線製帯状部材20を所定の送りラインPに沿って連続的に送る構成とされている。ここでは、送り機構部52は、送りラインPの上流側に設けられた供給部54と、送りラインPの中間又は下流側に設けられた送り部56とを備えている。   The feed mechanism section 52 is configured to continuously feed the metal wire strip member 20 along a predetermined feed line P. Here, the feed mechanism unit 52 includes a supply unit 54 provided on the upstream side of the feed line P and a feed unit 56 provided on the middle or downstream side of the feed line P.

供給部54は、金属線製帯状部材20をリール等に巻取った構成等されている。この供給部54から金属線製帯状部材20が連続的に引出される。   The supply unit 54 has a configuration in which the metal wire strip member 20 is wound around a reel or the like. The metal wire strip member 20 is continuously drawn out from the supply section 54.

送り部56は、一対のローラ57と、当該一対のローラ57を回転駆動可能なモータ58等を備えている。そして、一対のローラ57によって金属線製帯状部材20を挟込んだ状態で、一対のローラ57を送り方向に回転駆動させることで、供給部54から金属線製帯状部材20を連続的に引出して、送りラインPに沿って送ることができる。   The feed unit 56 includes a pair of rollers 57 and a motor 58 that can rotationally drive the pair of rollers 57. Then, with the metal wire strip member 20 sandwiched between the pair of rollers 57, the pair of rollers 57 is rotationally driven in the feed direction, whereby the metal wire strip member 20 is continuously pulled out from the supply section 54. , And can be sent along the feed line P.

ガイド機構60は、上記供給部54と送り部56との間に設けられており、送りラインPに沿って送られる金属線製帯状部材20を、二つ折りする形態にガイドしつつ送る構成とされている。   The guide mechanism 60 is provided between the supply unit 54 and the feed unit 56, and is configured to feed the metal wire belt-shaped member 20 fed along the feed line P while guiding it in a folded form. ing.

上記接合装置42は、上記ガイド機構60の下流側に設けられており、二つ折りされた金属線製帯状部材20の延在方向一部(端部等)を、上記接合用金型30によって複数の金属線15同士を接合して接合部12aを形成可能に構成されている。また、端子圧着装置44は、接合装置42の下流側に設けられており、接合部12aに端子16を圧着可能に構成されている。この後、導電部材12(金属線製帯状部材20)は適宜切断される。   The joining device 42 is provided on the downstream side of the guide mechanism 60, and a plurality of portions (end portions, etc.) in the extending direction of the folded metal wire strip-shaped member 20 are formed by the joining die 30. These metal wires 15 are joined to each other so that a joint 12a can be formed. The terminal crimping device 44 is provided on the downstream side of the joining device 42 and is configured to crimp the terminal 16 to the joining portion 12a. Thereafter, the conductive member 12 (metal wire strip member 20) is appropriately cut.

これらの接合装置42及び端子圧着装置44自体は、周知の構成を含む種々構成によって実現可能であるため、以下では、金属線製帯状部材20を二つ折りするためのガイド機構60を中心に説明する。   Since the joining device 42 and the terminal crimping device 44 themselves can be realized by various configurations including well-known configurations, the following description will focus on the guide mechanism 60 for folding the metal wire strip member 20 in half. .

図9はガイド機構60を示す概略平面図であり、図10はガイド機構60を示す概略側面図である。   FIG. 9 is a schematic plan view showing the guide mechanism 60, and FIG. 10 is a schematic side view showing the guide mechanism 60.

ガイド機構60は、幅方向ガイド機構70と、厚み方向ガイド機構80とを備える。   The guide mechanism 60 includes a width direction guide mechanism 70 and a thickness direction guide mechanism 80.

幅方向ガイド機構70は、送りラインPの途中に設けられ、当該送りラインPに沿って送られる金属線製帯状部材20を、その送り方向に向けて徐々に幅狭となるようにガイド可能に構成されている。   The width direction guide mechanism 70 is provided in the middle of the feed line P, and can guide the metal wire belt-like member 20 fed along the feed line P so as to gradually become narrower in the feed direction. It is configured.

幅方向ガイド機構70は、一対のガイドローラ72、74、76を複数組含む。各組の一対のガイドローラ72、74、76は、それぞれ送りラインPに沿って送られる金属線製帯状部材20をその両側から挟込み可能に配設されている。また、各組の一対のガイドローラ72、74、76の間隔寸法が、送り方向下流側に向けて徐々に小さくなるように設定されている。これにより、送りラインPに沿って送られる金属線製帯状部材20は、その送り方向に沿って徐々に幅狭となるようにガイドされる。   The width direction guide mechanism 70 includes a plurality of pairs of guide rollers 72, 74, 76. The pair of guide rollers 72, 74, 76 of each set is disposed so that the metal wire strip-like member 20 fed along the feed line P can be sandwiched from both sides thereof. In addition, the distance between the pair of guide rollers 72, 74, and 76 in each group is set so as to gradually decrease toward the downstream side in the feed direction. Thereby, the metal wire strip member 20 fed along the feed line P is guided so as to become gradually narrower along the feed direction.

より具体的には、支持プレート62の一方主面側に上記複数組のガイドローラ72、74、76が支持されている。支持プレート62は、重力方向に対して垂直は水平面内に沿って支持されている。支持プレート62としては、金属板等を用いることができる。支持プレート62は、送りラインPに沿って送られる金属線製帯状部材20を、重力方向下方からスライド可能に支持可能な位置に配設される。これにより、金属線製帯状部材20は、当該支持プレート62上をスライドしつつ送られる。   More specifically, the plurality of sets of guide rollers 72, 74, 76 are supported on one main surface side of the support plate 62. The support plate 62 is supported along a horizontal plane perpendicular to the direction of gravity. A metal plate or the like can be used as the support plate 62. The support plate 62 is disposed at a position at which the metal wire belt-shaped member 20 fed along the feed line P can be slidably supported from below in the direction of gravity. Thereby, the metal wire strip-shaped member 20 is fed while sliding on the support plate 62.

一対のガイドローラ72は、支持プレート62上における送りラインPの上流側に配設されている。一対のガイドローラ72は、送りラインPを挟む位置で、支持プレート62上に立設された軸部72aによって回転可能に支持されている。一対のガイドローラ72の各回転軸は、重力方向である。また、軸部72aは、ガイドローラ72を回転自在に支持している。そして、金属線製帯状部材20が一対のガイドローラ72を通過すると、一対のガイドローラ72が金属線製帯状部材20の両側部に接触して従動回転するようになっている。この一対のガイドローラ72間の間隔寸法は、金属線製帯状部材20の幅寸法と同じか、これよりも小さく設定されている。   The pair of guide rollers 72 is disposed on the support plate 62 on the upstream side of the feed line P. The pair of guide rollers 72 is rotatably supported by a shaft portion 72 a erected on the support plate 62 at a position sandwiching the feed line P. Each rotation shaft of the pair of guide rollers 72 is in the direction of gravity. Further, the shaft portion 72a supports the guide roller 72 in a rotatable manner. Then, when the metal wire strip member 20 passes through the pair of guide rollers 72, the pair of guide rollers 72 comes into contact with both side portions of the metal wire strip member 20 and is driven to rotate. The distance between the pair of guide rollers 72 is set to be equal to or smaller than the width of the metal wire strip member 20.

一対のガイドローラ74は、上記一対のガイドローラ72に対して金属線製帯状部材20の送り方向下流側に配設されている。一対のガイドローラ74は、上記一対のガイドローラ72と同様に、送りラインPを挟む位置で、軸部74aによって回転可能に支持されている。この一対のガイドローラ74間の間隔寸法は、上記一対のガイドローラ72間の間隔寸法よりも小さく設定されている。   The pair of guide rollers 74 is disposed downstream of the pair of guide rollers 72 in the feeding direction of the metal wire strip member 20. As with the pair of guide rollers 72, the pair of guide rollers 74 is rotatably supported by the shaft portion 74a at a position where the feed line P is sandwiched. The distance between the pair of guide rollers 74 is set smaller than the distance between the pair of guide rollers 72.

一対のガイドローラ76は、上記一対のガイドローラ76に対して金属線製帯状部材20の送り方向下流側に配設されている。一対のガイドローラ76は、上記一対のガイドローラ72と同様に、送りラインPを挟む位置で、軸部76aによって回転可能に支持されている。この一対のガイドローラ76間の間隔寸法は、上記一対のガイドローラ74間の間隔寸法よりも小さく設定されている。ここでは、一対のガイドローラ76間の間隔寸法は、金属線製帯状部材20の厚み寸法の2倍に設定されている。また、一対のガイドローラ76の高さ寸法(回転軸方向の寸法)は、金属線製帯状部材20の幅方向の2分の1を超える大きさに設定されている。従って、金属線製帯状部材20は、一対のガイドローラ76間で、2つ折りされた状態に維持され得る。   The pair of guide rollers 76 is disposed downstream of the pair of guide rollers 76 in the feeding direction of the metal wire strip member 20. As with the pair of guide rollers 72, the pair of guide rollers 76 is rotatably supported by the shaft portion 76a at a position between which the feed line P is sandwiched. The distance between the pair of guide rollers 76 is set smaller than the distance between the pair of guide rollers 74. Here, the distance between the pair of guide rollers 76 is set to be twice the thickness of the metal wire strip member 20. Further, the height dimension (dimension in the rotation axis direction) of the pair of guide rollers 76 is set to a size exceeding one half in the width direction of the metal wire strip member 20. Therefore, the metal wire strip member 20 can be maintained in a state of being folded in two between the pair of guide rollers 76.

なお、送りラインPに沿って、一対のガイドローラ72、74間の間隔寸法と、一対のガイドローラ74、76間の間隔寸法とは同じであることが好ましい。各間で、金属線製帯状部材20をほぼ同じ度合で徐々に幅狭にすることができるためである。もっとも、これは必須ではない。   In addition, it is preferable that the space | interval dimension between a pair of guide rollers 72 and 74 and the space | interval dimension between a pair of guide rollers 74 and 76 are the same along the feed line P. FIG. This is because the width of the metal wire belt-like member 20 can be gradually reduced between the respective portions. However, this is not essential.

また、一対のガイドローラ76に対して金属線製帯状部材20の送り方向下流側には、一対の補助ローラ78が配設されている。一対の補助ローラ78は、上記一対のガイドローラ76と同様に、送りラインPを挟む位置で、軸部78aによって回転可能に支持されている。この一対の補助ローラ78間の間隔寸法は、上記一対のガイドローラ76間の間隔寸法と同じに設定されている。この補助ローラ78によって、金属線製帯状部材20を2つ折りした状態で下流側に送っていくことができる。本一対の補助ローラ78は、送りラインPに沿った適宜位置に配設される。   In addition, a pair of auxiliary rollers 78 are disposed downstream of the pair of guide rollers 76 in the feeding direction of the metal wire strip member 20. As with the pair of guide rollers 76, the pair of auxiliary rollers 78 is rotatably supported by a shaft portion 78a at a position where the feed line P is sandwiched. The distance between the pair of auxiliary rollers 78 is set to be the same as the distance between the pair of guide rollers 76. By this auxiliary roller 78, the metal wire strip-shaped member 20 can be sent to the downstream side in a folded state. The pair of auxiliary rollers 78 are disposed at appropriate positions along the feed line P.

なお、上記一対のガイドローラ72、74、76、一対の補助ローラ78のうちの一つ又は複数は、モータ等によって回転駆動されてもよい。   One or more of the pair of guide rollers 72, 74, 76 and the pair of auxiliary rollers 78 may be driven to rotate by a motor or the like.

厚み方向ガイド機構80は、金属線製帯状部材20が幅方向ガイド機構70によって徐々に幅狭とされる位置に設けられ、当該金属線製帯状部材20の幅方向中央部を金属線製帯状部材20の厚み方向一方主面側(上面側)に変位させるように構成されている。   The thickness direction guide mechanism 80 is provided at a position where the metal wire strip member 20 is gradually narrowed by the width direction guide mechanism 70, and the metal wire strip member 20 is formed at the center in the width direction of the metal wire strip member 20. It is comprised so that it may displace to 20 thickness direction one main surface side (upper surface side).

ここでは、厚み方向ガイド機構80は、少なくとも1つ(ここでは2つ)の円盤状ガイド82、86を備える。   Here, the thickness direction guide mechanism 80 includes at least one (here, two) disk-shaped guides 82 and 86.

円盤状ガイド82は、送りラインPに沿った位置であって、上記一対のガイドローラ72と、一対のガイドローラ74との間に設けられている。より具体的には、上記支持プレート62のうち送りラインPに沿った位置にはスリットSが形成されている。スリットSは、一対のガイドローラ72間の位置、一対のガイドローラ74間の位置、一対のガイドローラ76の間の位置を通っている。円盤状ガイド82は、円盤状に形成されている。好ましくは、円盤状ガイド82の周縁部を、その回転軸に沿った断面で観察すると、外側に凸となる円弧状を描いている(図12参照)。円盤状ガイド82は、一部を支持プレート62の上面に突出させた状態で、スリットS内に配設されている。そして、軸部82aによって、一対のガイドローラ72を結ぶ方向に沿った回転軸周りに回転自在に支持されている。なお、上記回転軸は、送りラインPに対して垂直でかつ支持プレート62に対して平行でもある。   The disk-shaped guide 82 is a position along the feed line P, and is provided between the pair of guide rollers 72 and the pair of guide rollers 74. More specifically, a slit S is formed at a position along the feed line P in the support plate 62. The slit S passes through a position between the pair of guide rollers 72, a position between the pair of guide rollers 74, and a position between the pair of guide rollers 76. The disk-shaped guide 82 is formed in a disk shape. Preferably, when the peripheral portion of the disc-shaped guide 82 is observed in a cross section along the rotation axis, an arc shape that protrudes outward is drawn (see FIG. 12). The disc-shaped guide 82 is disposed in the slit S with a part protruding from the upper surface of the support plate 62. The shaft portion 82a is supported so as to be rotatable around a rotation axis along the direction connecting the pair of guide rollers 72. The rotating shaft is also perpendicular to the feed line P and parallel to the support plate 62.

支持プレート62の上面に対する円盤状ガイド82の突出寸法は、金属線製帯状部材20の幅方向寸法よりも小さく設定される。この突出寸法は、例えば、金属線製帯状部材20の幅方向寸法1/2よりも小さく設定される。   The projecting dimension of the disc-shaped guide 82 with respect to the upper surface of the support plate 62 is set to be smaller than the dimension in the width direction of the metal wire strip-shaped member 20. This protrusion dimension is set smaller than the width direction dimension 1/2 of the metal wire strip member 20, for example.

そして、金属線製帯状部材20が送りラインPに沿って一対のガイドローラ72、74間の部分を通過する際、金属線製帯状部材20の幅方向中央が上記円盤状ガイド82上に乗上げ、両側部に対して上方向に変位するようにガイドされる。この際、円盤状ガイド82は、金属線製帯状部材20の下面に接触して、従動回転する。   When the metal wire belt-shaped member 20 passes through the portion between the pair of guide rollers 72 and 74 along the feed line P, the center in the width direction of the metal wire belt-shaped member 20 rides on the disk-shaped guide 82. , Guided so as to be displaced upward with respect to both side portions. At this time, the disk-shaped guide 82 contacts the lower surface of the metal wire strip-shaped member 20 and rotates in a driven manner.

円盤状ガイド86は、送りラインPに沿った位置であって、上記一対のガイドローラ74と、一対のガイドローラ76との間に設けられている。円盤状ガイド86は、上記円盤状ガイド82と同様に円盤状に形成されている。円盤状ガイド86は、一部を支持プレート62の上面に突出させた状態で、スリットS内に配設されている。そして、軸部86aによって、一対のガイドローラ74を結ぶ方向に沿った回転軸周りに回転自在に支持されている。   The disk-shaped guide 86 is a position along the feed line P, and is provided between the pair of guide rollers 74 and the pair of guide rollers 76. The disc-shaped guide 86 is formed in a disc shape like the disc-shaped guide 82. The disc-shaped guide 86 is disposed in the slit S in a state in which a part thereof protrudes from the upper surface of the support plate 62. The shaft portion 86a is rotatably supported around a rotation axis along a direction connecting the pair of guide rollers 74.

支持プレート62の上面に対する円盤状ガイド86の突出寸法は、上記円盤状ガイド86の突出寸法よりも大きくかつ金属線製帯状部材20の幅方向寸法よりも小さく設定される。この突出寸法は、例えば、金属線製帯状部材20の幅方向寸法1/2よりも大きく設定される。   The projecting dimension of the disc-shaped guide 86 with respect to the upper surface of the support plate 62 is set to be larger than the projecting dimension of the disc-shaped guide 86 and smaller than the dimension in the width direction of the metal wire strip member 20. This protrusion dimension is set to be larger than, for example, the width direction dimension 1/2 of the metal wire strip member 20.

そして、金属線製帯状部材20が送りラインPに沿って一対のガイドローラ74、76間の部分を通過する際、金属線製帯状部材20の幅方向中央が上記円盤状ガイド86上に乗上げ、両側部に対してより上方向に変位するようにガイドされる。この際、円盤状ガイド86は、金属線製帯状部材20の下面に接触して、従動回転する。上記円盤状ガイド82、86によって、金属線製帯状部材20の幅方向中央部は、徐々に上方向変位するようにガイドされる。   When the metal wire belt-shaped member 20 passes along the feed line P between the pair of guide rollers 74 and 76, the center in the width direction of the metal wire belt-shaped member 20 rides on the disk-shaped guide 86. , Guided so as to be displaced upward with respect to both side portions. At this time, the disk-shaped guide 86 contacts the lower surface of the metal wire strip-shaped member 20 and rotates in a driven manner. The disk-shaped guides 82 and 86 guide the central portion in the width direction of the metal wire strip-shaped member 20 so as to be gradually displaced upward.

また、厚み方向ガイド機構80は、受側ガイド84、88をさらに含む。   The thickness direction guide mechanism 80 further includes receiving side guides 84 and 88.

受側ガイド84は、外周にその周方向に沿った周溝84gが形成された円盤状に形成されている。受側ガイド84の周縁部の周溝84gを、その回転軸に沿った断面で観察した場合の曲率半径は、円盤状ガイド82の同様の断面形状の曲率半径よりも大きく設定されている。   The receiving side guide 84 is formed in a disk shape in which a circumferential groove 84g along the circumferential direction is formed on the outer periphery. The radius of curvature when the circumferential groove 84g at the peripheral edge of the receiving side guide 84 is observed in a cross section along the rotation axis thereof is set to be larger than the radius of curvature of the same cross sectional shape of the disk-shaped guide 82.

この受側ガイド84は、円盤状ガイド82に対して、送りラインPに沿って送られる金属線製帯状部材20を介して反対側の位置(上側の位置)に設けられている。また、この受側ガイド84は、当該位置において、支軸部84aによって、送りラインPと直交する回転軸周りに回転自在に支持されている。支軸部84a自体は、軸支持フレーム84bによって一定位置に支持されている。受側ガイド84と円盤状ガイド82との間には、金属線製帯状部材20を配設可能な程度の隙間が設けられている。そして、一対のガイドローラ72間から一対のガイドローラ74間を通って送られる金属線製帯状部材20の幅方向中央部は、円盤状ガイド82と受側ガイド84との間で挟まれつつ送られる。特に、金属線製帯状部材20の幅方向中央部が、円盤状ガイド82と受側ガイド84の周溝84gとの間で挟まれることで、U字状をなすように挟まれた状態で送られることにより、その折曲げ形状がより安定化することになる。   The receiving-side guide 84 is provided at a position on the opposite side (upper position) with respect to the disk-shaped guide 82 via the metal wire strip-shaped member 20 fed along the feeding line P. Further, the receiving side guide 84 is rotatably supported around the rotation axis orthogonal to the feed line P at the position by the support shaft portion 84a. The support shaft portion 84a itself is supported at a fixed position by a shaft support frame 84b. A gap is provided between the receiving side guide 84 and the disc-shaped guide 82 to such an extent that the metal wire strip-like member 20 can be disposed. Then, the central portion in the width direction of the metal wire belt-shaped member 20 fed between the pair of guide rollers 72 and between the pair of guide rollers 74 is fed while being sandwiched between the disk-shaped guide 82 and the receiving side guide 84. It is done. In particular, the central portion in the width direction of the metal wire belt-shaped member 20 is sandwiched between the disc-shaped guide 82 and the peripheral groove 84g of the receiving side guide 84, so that the U-shaped sandwiched portion is sent. As a result, the bent shape is further stabilized.

また、受側ガイド88は、上記受側ガイド84と同様に周溝88gが形成された構成であり、円盤状ガイド86に対して、送りラインPに沿って送られる金属線製帯状部材20を介して反対側の位置(上側の位置)に設けられている。また、この受側ガイド88は、上記と同様構成よって、支軸部88aによって、送りラインPと直交する回転軸周りに回転自在に支持されている。支軸部88a自体は、軸支持フレーム88bによって一定位置に支持されている。そして、この受側ガイド88と円盤状ガイド86との間で、一対のガイドローラ74間から一対のガイドローラ76間を通って送られる金属線製帯状部材20の幅方向中央部が、上記と同様に挟まれつつ送られる。   Further, the receiving guide 88 has a configuration in which a circumferential groove 88g is formed in the same manner as the receiving guide 84, and the metal wire belt-like member 20 sent along the feed line P with respect to the disc-shaped guide 86 is provided. It is provided in the position on the opposite side (upper position). Further, the receiving side guide 88 is rotatably supported around a rotation axis orthogonal to the feed line P by the support shaft portion 88a with the same configuration as described above. The support shaft portion 88a itself is supported at a fixed position by a shaft support frame 88b. And between this receiving side guide 88 and the disk-shaped guide 86, the center part of the width direction of the metal wire strip | belt-shaped member 20 sent through between a pair of guide rollers 76 from between a pair of guide rollers 74 is as above. Similarly, it is sent while being sandwiched.

なお、本実施形態では、上記一対のガイドローラ72、74、76、一対の補助ローラ78、円盤状ガイド82、86、受側ガイド84、88の全てが、金属線製帯状部材20の送りによって従動回転する例で説明したが、それらの少なくとも1つ又は複数が、モータ等によって回転駆動される構成であってもよい。   In the present embodiment, all of the pair of guide rollers 72, 74, 76, the pair of auxiliary rollers 78, the disk-shaped guides 82, 86, and the receiving side guides 84, 88 are fed by the feeding of the strip member 20 made of metal wire. Although the example of the driven rotation has been described, at least one or a plurality of them may be configured to be rotationally driven by a motor or the like.

本連続折曲げ装置50の動作について説明する。   The operation of the continuous folding apparatus 50 will be described.

まず、金属線製帯状部材20が、供給部54から引出され、送りラインPに沿って配設されて、送り部56にセットされる。そして、送り部56の送り動作によって、金属線製帯状部材20が連続的に送りラインPに沿って送られる。   First, the metal wire strip-shaped member 20 is pulled out from the supply unit 54, disposed along the feed line P, and set in the feed unit 56. Then, the metal wire strip member 20 is continuously fed along the feed line P by the feeding operation of the feeding unit 56.

金属線製帯状部材20は、一対のガイドローラ72から一対のガイドローラ74を経て一対のガイドローラ76を通るようにガイドされる。   The metal wire belt-shaped member 20 is guided from the pair of guide rollers 72 through the pair of guide rollers 74 and the pair of guide rollers 76.

ここで、例えば、図11に示すように、金属線製帯状部材20が一対のガイドローラ72間を通る際には、金属線製帯状部材20は、支持プレート62上でほぼ平面形態で案内されているとする。   Here, for example, as shown in FIG. 11, when the metal wire strip member 20 passes between the pair of guide rollers 72, the metal wire strip member 20 is guided in a substantially planar form on the support plate 62. Suppose that

そして、金属線製帯状部材20が円盤状ガイド82と受側ガイド84間を通る際には、図12に示すように、金属線製帯状部材20の幅方向中央部が、その両側部よりも上方を通るように案内される。よって、金属線製帯状部材20は、その幅方向中央部で上向きに凸となるようにやや曲った状態となる。   When the metal wire strip member 20 passes between the disc-shaped guide 82 and the receiving guide 84, as shown in FIG. 12, the central portion in the width direction of the metal wire strip member 20 is more than the both side portions. Guided through the top. Therefore, the metal wire strip-shaped member 20 is slightly bent so as to protrude upward at the center in the width direction.

この後、金属線製帯状部材20が一対のガイドローラ74間を通る際には、図13に示すように、金属線製帯状部材20は、より幅狭となるように曲げられる。さらに、金属線製帯状部材20が、円盤状ガイド86と受側ガイド88間を通る際には、図14に示すように、金属線製帯状部材20の幅方向中央部が、その両側部よりもより上方を通るように案内される。よって、金属線製帯状部材20は、その幅方向中央部で上向きに凸となるようにより急に曲った状態となる。   Thereafter, when the metal wire strip member 20 passes between the pair of guide rollers 74, the metal wire strip member 20 is bent so as to be narrower as shown in FIG. Further, when the metal wire strip member 20 passes between the disk-shaped guide 86 and the receiving guide 88, the center portion in the width direction of the metal wire strip member 20 is more than the both side portions as shown in FIG. Is guided to pass further upward. Therefore, the metal wire strip-like member 20 is in a state of being bent more rapidly so as to protrude upward at the center in the width direction.

そして、金属線製帯状部材20が一対のガイドローラ76間を通る際には、図15に示すように、金属線製帯状部材20は、その幅方向中央部で二つ折りされるように折曲げられた状態となり、この形態のまま、さらに下流側の一対の補助ローラ78間を通って送られる。これにより、連続的に2つ折りされた金属線製帯状部材20を、次の接合装置42等に連続的に送込んでいくことができる。   When the metal wire strip member 20 passes between the pair of guide rollers 76, as shown in FIG. 15, the metal wire strip member 20 is bent so that it is folded in two at the center in the width direction. In this state, the sheet is fed between the pair of auxiliary rollers 78 on the downstream side. Thereby, the metal wire belt-like member 20 folded in half can be continuously fed to the next joining device 42 and the like.

<効果等>
以上のように構成された金属線製帯状部材の連続折曲げ装置及び金属線製帯状部材の連続的な折曲げ方法によると、金属線製帯状部材20は、幅方向ガイド機構70によって徐々に幅狭となるようにガイドされつつ、厚み方向ガイド機構80によってその幅方向中央部がその厚み方向一方主面側に変位される。このため、平たい形状で送られる金属線製帯状部材20を、その幅方向において重ね合せるように連続的に容易に折ることができる。
<Effects>
According to the metal wire strip member continuous bending apparatus and the metal wire strip member continuous bending method configured as described above, the metal wire strip member 20 is gradually widened by the width direction guide mechanism 70. While being guided so as to be narrow, the thickness direction guide mechanism 80 displaces the center portion in the width direction to one main surface side in the thickness direction. For this reason, the metal wire strip-like member 20 sent in a flat shape can be easily and continuously folded so as to overlap in the width direction.

また、幅方向ガイド機構70は、送りラインPに沿って送られる金属線製帯状部材20を両側から挟込む一対のガイドローラ72、74、76を複数組含み、複数組の一対のガイドローラ72、74、76の間隔寸法は、送り方向に向けて徐々に小さくなるように設定されているため、金属線製帯状部材20を円滑に送りつつ徐々に幅を狭めて折ることができる。これにより、安定した形態で、金属線製帯状部材20を折ることができる。この際、1つのガイドローラ72、74、76が回転することにより、金属線製帯状部材20に擦れや傷等が生じ難いという利点もある。   The width direction guide mechanism 70 includes a plurality of pairs of guide rollers 72, 74, and 76 that sandwich the metal wire belt-shaped member 20 fed along the feed line P from both sides, and a plurality of pairs of guide rollers 72. , 74, and 76 are set so as to gradually decrease in the feed direction, the metal wire belt-like member 20 can be smoothly fed while being narrowed gradually. Thereby, the metal wire strip-like member 20 can be folded in a stable form. At this time, since one guide roller 72, 74, 76 rotates, there is also an advantage that the metal wire strip member 20 is less likely to be rubbed or scratched.

また、厚み方向ガイド機構80は、送りラインPと直交する回転軸周りに回転可能に設けられ、送りラインPに沿って送られる金属線製帯状部材20の幅方向中央部の他方主面に接触して、金属線製帯状部材20の幅方向中央部を金属線製帯状部材20の厚み方向他方主面側に変位させる円盤状ガイド82、86を含むため、金属線製帯状部材20の幅方向中央部をその厚み方向一方主面側に円滑に変位させて折ることができる。この際、円盤状ガイド82、86が回転することによって、金属線製帯状部材20に擦れや傷等が生じ難いという利点もある。   The thickness direction guide mechanism 80 is rotatably provided around a rotation axis orthogonal to the feed line P, and contacts the other main surface of the central portion in the width direction of the metal wire strip 20 fed along the feed line P. Since the disk-shaped guides 82 and 86 for displacing the central portion in the width direction of the metal wire strip member 20 to the other main surface side in the thickness direction of the metal wire strip member 20 are included, the width direction of the metal wire strip member 20 The center portion can be folded while being smoothly displaced toward the one main surface in the thickness direction. At this time, the disk-shaped guides 82 and 86 are rotated, so that there is an advantage that the metal wire belt-shaped member 20 is hardly rubbed or scratched.

また、厚み方向ガイド機構80は、外周にその周方向に沿った周溝84g、88gが形成された円盤状に形成され、円盤状ガイド82、86に対して、送りラインPに沿って送られる金属線製帯状部材20を介して反対側の位置で、送りラインPと直交する回転軸周りに回転可能に設けられた受側ガイド84。88をさらに含むため、金属線製帯状部材20の幅方向中央部は、受側ガイド84、88の周溝84g、88gと円盤状ガイド82、86との間で挟まれつつ送られる。このため、金属線製帯状部材20の幅方向中央部がより確実にU字状に折曲げられ、金属線製帯状部材20の折曲げ位置及び折曲げ形態をより安定化させることができる。なお、受側ガイド84、88は省略されてもよい。   Further, the thickness direction guide mechanism 80 is formed in a disk shape having peripheral grooves 84g and 88g formed in the circumferential direction on the outer periphery, and is sent along the feed line P to the disk shaped guides 82 and 86. Since it further includes a receiving guide 84.88 provided around the rotation axis orthogonal to the feed line P at a position opposite to the metal wire strip member 20, the width of the metal wire strip member 20 is increased. The central portion in the direction is fed while being sandwiched between the circumferential grooves 84g, 88g of the receiving side guides 84, 88 and the disk-shaped guides 82, 86. For this reason, the width direction center part of the metal wire strip-shaped member 20 is more reliably bent into a U-shape, and the folding position and the folding form of the metal wire strip-shaped member 20 can be further stabilized. Note that the receiving side guides 84 and 88 may be omitted.

{変形例}
本装置及び方法の用途、使用例は、上記例に限られない。例えば、上記した例では、金属線製帯状部材20は、最終的には、その両側部が金属線製帯状部材20の一方主面側に折重ねられた例で説明したが、金属線製帯状部材20を2つ折りしたものに端子16が圧着されていてもよい。つまり、金属線製帯状部材20の最終形態は、その加工の途中で適用される本装置及び方法の使用、実施行為には何ら影響を与えない。
{Modifications}
Applications and usage examples of the present apparatus and method are not limited to the above examples. For example, in the above-described example, the metal wire strip member 20 has been described as an example in which both side portions are finally folded on one main surface side of the metal wire strip member 20, but the metal wire strip member has been described. The terminal 16 may be crimped to the member 20 folded in half. That is, the final form of the metal wire strip-shaped member 20 does not affect the use or implementation of the present apparatus and method applied during the processing.

また、上記実施形態では、幅方向ガイド機構70が一対のガイドローラ72、74、76を複数組備え、厚み方向ガイド機構80が円盤状ガイド82、86を備える例で説明したが、幅方向ガイド機構70、厚み方向ガイド機構80がそれらのローラ又は円盤状ガイドを備える構成であることは必須ではない。   In the above embodiment, the width direction guide mechanism 70 includes a plurality of pairs of guide rollers 72, 74, and 76, and the thickness direction guide mechanism 80 includes disk-shaped guides 82 and 86. It is not essential that the mechanism 70 and the thickness direction guide mechanism 80 have such rollers or disk-shaped guides.

例えば、図16及び図17に示す変形例のように、幅方向ガイド機構170が、送りラインPの両側に設けられた一対のガイド壁部172を備え、当該一対のガイド壁部172の内向き面が送り方向に向けて徐々に幅狭となるように形成されたものであってもよい。この場合であっても、金属線製帯状部材20は、徐々に幅狭となるように送られるからである。   For example, as in the modification shown in FIGS. 16 and 17, the width direction guide mechanism 170 includes a pair of guide wall portions 172 provided on both sides of the feed line P, and the pair of guide wall portions 172 faces inward. The surface may be formed so as to gradually become narrower in the feed direction. This is because even in this case, the metal wire strip-like member 20 is fed so as to become gradually narrower.

また、同変形例で示されるように、厚み方向ガイド機構180は、送りラインPに沿って設けられ、送り方向に向けて徐々に高さ寸法が大きくなる厚み方向ガイド部182を有する構成であってもよい。この場合であっても、金属線製帯状部材20は、幅方向ガイド機構170を通過する際に、その幅方向中央部が上方に変位するように案内されるからである。   As shown in the modification, the thickness direction guide mechanism 180 has a thickness direction guide portion 182 that is provided along the feed line P and that gradually increases in height toward the feed direction. May be. Even in this case, the metal wire strip member 20 is guided so that the central portion in the width direction is displaced upward when passing through the width direction guide mechanism 170.

なお、上記実施形態及び各変形例で説明した各構成は、相互に矛盾しない限り適宜組合わせることができる。例えば、上記実施形態における幅方向ガイド機構70と、上記変形例における厚み方向ガイド機構180とが組合わされた例、或は、上記実施形態における厚み方向ガイド機構80と、上記変形例における幅方向ガイド機構70とが組合わされた例であってもよい。   In addition, each structure demonstrated in the said embodiment and each modification can be suitably combined unless it mutually contradicts. For example, an example in which the width direction guide mechanism 70 in the embodiment is combined with the thickness direction guide mechanism 180 in the modification, or the thickness direction guide mechanism 80 in the embodiment and the width direction guide in the modification. An example in which the mechanism 70 is combined may be used.

以上のようにこの発明は詳細に説明されたが、上記した説明は、すべての局面において、例示であって、この発明がそれに限定されるものではない。例示されていない無数の変形例が、この発明の範囲から外れることなく想定され得るものと解される。   As described above, the present invention has been described in detail. However, the above description is illustrative in all aspects, and the present invention is not limited thereto. It is understood that countless variations that are not illustrated can be envisaged without departing from the scope of the present invention.

10 端子付導電部材
12 導電部材
15 金属線
20 金属線製帯状部材
50 連続折曲げ装置
52 送り機構部
54 供給部
56 送り部
60 ガイド機構
62 支持プレート
70 幅方向ガイド機構
72、74、76 ガイドローラ
80 厚み方向ガイド機構
82、86 円盤状ガイド
84、88 受側ガイド
84g、88g 周溝
170 幅方向ガイド機構
172 ガイド壁部
180 厚み方向ガイド機構
182 厚み方向ガイド部
P 送りライン
DESCRIPTION OF SYMBOLS 10 Conductive member with a terminal 12 Conductive member 15 Metal wire 20 Metal wire strip | belt-shaped member 50 Continuous bending apparatus 52 Feed mechanism part 54 Supply part 56 Feed part 60 Guide mechanism 62 Support plate 70 Width direction guide mechanism 72, 74, 76 Guide roller 80 Thickness direction guide mechanism 82, 86 Disc guide 84, 88 Receiving side guide 84g, 88g Circumferential groove 170 Width direction guide mechanism 172 Guide wall portion 180 Thickness direction guide mechanism 182 Thickness direction guide portion P Feed line

Claims (5)

金属線製帯状部材の連続折曲げ装置であって、
前記金属線製帯状部材を送りラインに沿って連続的に送る送り機構部と、
前記送りラインの途中に設けられ、前記金属線製帯状部材を、その送り方向に向けて徐々に幅狭となるようにガイドする幅方向ガイド機構と、
前記金属線製帯状部材が前記幅方向ガイド機構によって徐々に幅狭となる位置に設けられ、前記金属線製帯状部材の幅方向中央部を前記金属線製帯状部材の厚み方向一方主面側に変位させる厚み方向ガイド機構と、
を備える金属線製帯状部材の連続折曲げ装置。
It is a continuous bending device for strips made of metal wire,
A feed mechanism section that continuously feeds the strip member made of metal wire along a feed line;
A width direction guide mechanism that is provided in the middle of the feed line and guides the metal wire strip member so as to gradually become narrower in the feed direction;
The metal wire strip member is provided at a position where the width of the metal wire strip member is gradually narrowed by the width direction guide mechanism, and the width direction central portion of the metal wire strip member is placed on one main surface side in the thickness direction of the metal wire strip member. A thickness direction guide mechanism to be displaced;
A continuous bending apparatus for a metal wire strip-shaped member.
請求項1に記載の金属線製帯状部材の連続折曲げ装置であって、
前記幅方向ガイド機構は、
前記送りラインに沿って送られる前記金属線製帯状部材を両側から挟込む一対のガイドローラを複数組含み、前記複数組の一対のガイドローラ間の間隔寸法は、前記送り方向に向けて徐々に小さくなるように設定されている、金属線製帯状部材の連続折曲げ装置。
It is the continuous bending apparatus of the metal wire strip-shaped member according to claim 1,
The width direction guide mechanism is
It includes a plurality of sets of a pair of guide rollers that sandwich the metal wire belt-shaped member that is fed along the feed line from both sides, and the distance between the plurality of pairs of guide rollers gradually increases in the feed direction. A continuous bending device for a metal wire strip-shaped member set to be small.
請求項1又は請求項2に記載の金属線製帯状部材の連続折曲げ装置であって、
前記厚み方向ガイド機構は、
前記送りラインと直交する回転軸周りに回転可能に設けられ、前記送りラインに沿って送られる前記金属線製帯状部材の幅方向中央部の他方主面に接触して、前記金属線製帯状部材の幅方向中央部を前記金属線製帯状部材の厚み方向他方主面側に変位させる円盤状ガイドを含む、金属線製帯状部材の連続折曲げ装置。
It is a continuous bending apparatus of the metal wire strip-shaped member according to claim 1 or 2,
The thickness direction guide mechanism is
The metal wire strip member is rotatably provided around a rotation axis orthogonal to the feed line and is in contact with the other main surface of the central portion in the width direction of the metal wire strip member fed along the feed line. The continuous bending apparatus of a metal wire strip-shaped member including a disk-shaped guide that displaces the central portion in the width direction of the metal wire strip-shaped member toward the other main surface in the thickness direction of the metal wire strip member.
請求項3に記載の金属線製帯状部材の連続折曲げ装置であって、
前記厚み方向ガイド機構は、
外周にその周方向に沿った周溝が形成された円盤状に形成され、前記円盤状ガイドに対して、前記送りラインに沿って送られる前記金属線製帯状部材を介して反対側の位置で、前記送りラインと直交する回転軸周りに回転可能に設けられた受側ガイドをさらに含む、金属線製帯状部材の連続折曲げ装置。
It is a continuous bending apparatus of the strip member made of metal wire according to claim 3,
The thickness direction guide mechanism is
It is formed in a disk shape in which a circumferential groove along the circumferential direction is formed on the outer periphery, and at a position opposite to the disk-shaped guide via the metal wire belt-shaped member that is fed along the feed line. The continuous bending apparatus for a metal wire strip-shaped member, further comprising a receiving side guide rotatably provided around a rotation axis orthogonal to the feed line.
(a)金属線製帯状部材を送りラインに沿って連続的に送る工程と、
(b)前記送りラインの途中で、前記金属線製帯状部材を、その送り方向に向けて徐々に幅狭となるようにガイドする工程と、
(c)前記工程(b)において、前記金属線製帯状部材の幅方向中央部を前記金属線製帯状部材の厚み方向一方主面側に変位させる工程と、
を備える金属線製帯状部材の連続的な折曲げ方法。
(a) a step of continuously feeding a metal wire strip member along the feed line;
(b) in the middle of the feed line, the step of guiding the metal wire strip-like member so as to gradually become narrower in the feed direction;
(c) in the step (b), the step of displacing the central portion in the width direction of the metal wire strip member in the thickness direction of the metal wire strip member;
A method of continuously bending a metal wire strip-shaped member.
JP2015221807A 2015-11-12 2015-11-12 Continuous bending device of metal wire strip member and continuous bending method of metal wire strip member Pending JP2017091863A (en)

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PCT/JP2016/082759 WO2017082160A1 (en) 2015-11-12 2016-11-04 Continuous bending device for band-shaped metal wire member and continuous bending method for band-shaped metal wire member

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