JP2006147223A - Terminal connection structure of shielded wire, shielded wire with terminal having the connection structure, and its manufacturing method - Google Patents

Terminal connection structure of shielded wire, shielded wire with terminal having the connection structure, and its manufacturing method Download PDF

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Publication number
JP2006147223A
JP2006147223A JP2004332859A JP2004332859A JP2006147223A JP 2006147223 A JP2006147223 A JP 2006147223A JP 2004332859 A JP2004332859 A JP 2004332859A JP 2004332859 A JP2004332859 A JP 2004332859A JP 2006147223 A JP2006147223 A JP 2006147223A
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terminal
wire
crimping
barrel
shielded
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Norifumi Yoshida
典史 吉田
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Priority to JP2004332859A priority Critical patent/JP2006147223A/en
Priority to PCT/JP2005/020953 priority patent/WO2006054554A1/en
Publication of JP2006147223A publication Critical patent/JP2006147223A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0518Connection to outer conductor by crimping or by crimping ferrule
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a shielded wire with a terminal and its manufacturing method having an excellent wire fixing force and electric connection with the rotation of the terminal restrained, when an outer conductor terminal is crimped in overlapping to the shielded wire of high-frequency correspondence. <P>SOLUTION: In pinching and adhering a peeled terminal of the shielded wire 10 with the outer conductor terminal 20 having a wire barrel and an insulation barrel, in a state that these two barrels 26, 28 are overlapped on each other to pinch the shielded wire, an overlapping way of crimping pieces 30a, 30b and 30c, 30d each making up a pair is such that the crimping pieces at reverse sides at the left and right of the outer conductor terminal 20 are laid on and overlapped with the wire barrel 26 and the insulation barrel 28, respectively. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明はシールド電線の端末接続構造および、その接続構造を有する端子付きシールド電線並びにその製造方法に関し、更に詳しくは、ワイヤーハーネスのシールド電線の端末部にコネクタの外導体端子を接続するに際し、端子の回転を防止し高周波特性の改善に好適なシールド電線の端末接続構造とその接続構造を有する端子付きシールド電線およびその製造方法に関する。   The present invention relates to a terminal connection structure of a shielded electric wire, a shielded electric wire with a terminal having the connection structure, and a manufacturing method thereof, and more specifically, when connecting an outer conductor terminal of a connector to a terminal portion of a shielded electric wire of a wire harness, TECHNICAL FIELD The present invention relates to a shield wire terminal connection structure suitable for improving the high frequency characteristics by preventing rotation of the shield, a shielded wire with a terminal having the connection structure, and a method for manufacturing the shield wire.

近年、自動車、OA機器、家電製品等を中心に高性能、多機能化が急速に進められてきており、それに伴い伝送される電気信号は高速化(高周波化)されてきている。一般に、このような高周波の電気信号を伝送するためにシールド電線が用いられるが、このシールド電線に接続される端子にも高周波特性への対応の要求が高まっている。   2. Description of the Related Art In recent years, high performance and multi-functionalization have been rapidly advanced mainly in automobiles, office automation equipment, home appliances, etc., and electrical signals transmitted therewith have been speeded up (increased in frequency). In general, a shielded wire is used to transmit such a high-frequency electric signal. However, there is an increasing demand for high-frequency characteristics for terminals connected to the shielded wire.

従来、このようなシールド電線の端末接続構造としては例えば特開2000−260540号公報(特許文献1)や特開2000−323246号公報(特許文献2)のようなものが知られている。これは、シールド電線の端末部の絶縁外被を皮剥ぎして露出された編組線を外被側に折り返し、露出された絶縁内皮の端末を更に切除して信号導体を露出させ、その芯線の端末にはコネクタの内導体端子を接続する一方で、外導体端子の備えるワイヤバレルの一対の圧着片でシールド電線の外被側に折り返された編組線を圧着し、さらにインシュレーションバレルの一対の圧着片で、絶縁外被側を圧着したものである。   Conventionally, as such a terminal connection structure of a shielded electric wire, for example, those disclosed in Japanese Patent Application Laid-Open No. 2000-260540 (Patent Document 1) and Japanese Patent Application Laid-Open No. 2000-323246 (Patent Document 2) are known. This is because the braided wire exposed by peeling off the insulation jacket of the end portion of the shielded electric wire is folded back to the jacket side, the exposed end of the insulating endothelium is further excised to expose the signal conductor, and the core wire While the inner conductor terminal of the connector is connected to the terminal, the braided wire folded back to the outer side of the shielded electric wire is crimped with a pair of crimping pieces of the wire barrel provided in the outer conductor terminal, and the pair of insulation barrels are further crimped. A crimping piece is used to crimp the insulating jacket side.

特許文献1に記載の発明にかかる構成では、外導体端子の備えるワイヤバレルとインシュレーションバレルの先端が電線を丁度一周して突き当たるように設計されている。そのためバレル長が短いことによって編組線の圧着が不十分となり、バレル先端の隙間に挟まった編組線のはみ出しや線切れによる短絡のおそれがある。   The configuration according to the invention described in Patent Document 1 is designed such that the tip of the wire barrel and the insulation barrel included in the outer conductor terminal hits the wire just around the wire. For this reason, when the barrel length is short, the braided wire is not sufficiently crimped, and there is a risk of the braided wire protruding between the gaps at the tip of the barrel or short-circuiting due to wire breakage.

そこで、特許文献2に記載の発明のようにワイヤバレルとインシュレーションバレルのバレル先端長を長くしてオーバーラップ圧着する事も行われている。この場合には圧着時に編組線を大きく巻き込むので圧着漏れのおそれが減り、バレル先端の突き当たりがないため、隙間に編組線が挟まって切れたりせず、短絡のおそれもなくなる。また、同軸線の太さが多少変わっても、圧着高さ(C/H)および圧着幅(C/W)を調整してバレル先端のラップ量を調整することにより対応可能なため、ある程度広い電線サイズに対応でき、端子の種類を減らすことができてコストメリットも図れる。   Therefore, as in the invention described in Patent Document 2, overlap crimping is performed by increasing the lengths of the tip ends of the wire barrel and the insulation barrel. In this case, since the braided wire is largely wound at the time of crimping, the risk of crimping leakage is reduced, and the end of the barrel is not abutted. Also, even if the thickness of the coaxial line changes slightly, it can be handled by adjusting the crimping height (C / H) and crimping width (C / W) to adjust the wrap amount at the barrel tip, so it is somewhat wide. It is possible to cope with the size of the electric wire, reduce the types of terminals, and achieve a cost merit.

しかしながら、従来のオーバーラップ圧着には次のような問題があった。図4はその構造を示している。図4(a)は、シールド電線10の端末に外導体端子21が圧着される前の状態を示したもの、図4(b)は圧着加工後の状態を示したものである。ここでシールド電線10としては高周波の電気信号の伝送に適した同軸線の例で示す。   However, the conventional overlap crimping has the following problems. FIG. 4 shows the structure. 4A shows a state before the outer conductor terminal 21 is crimped to the end of the shielded electric wire 10, and FIG. 4B shows a state after the crimping process. Here, an example of a coaxial wire suitable for transmission of a high-frequency electric signal is shown as the shielded electric wire 10.

このような高周波信号を伝送するシールド電線10の両端に接続されるコネクタ端子には、シールド電線10の信号導体18に内導体端子33が接続され、外導体端子21の両端が開口された角筒状の嵌合筒部23に誘電体35を介して収容される。そして、シールド電線10の編組線(シールド導体)14はこの嵌合筒部23に延設されるワイヤバレル26の一対の圧着片30a,30bによりオーバーラップ圧着され、又シールド電線10の絶縁外被12の部分はインシュレーションバレル28の一対の圧着片30c,30dによりオーバーラップ圧着されている。   In the connector terminal connected to both ends of the shielded electric wire 10 for transmitting such a high-frequency signal, a rectangular tube in which the inner conductor terminal 33 is connected to the signal conductor 18 of the shielded electric wire 10 and both ends of the outer conductor terminal 21 are opened. Is accommodated in the fitting tube portion 23 having a shape via a dielectric 35. The braided wire (shield conductor) 14 of the shielded electric wire 10 is overlap-bonded by a pair of pressure-bonding pieces 30a and 30b of the wire barrel 26 extending to the fitting tube portion 23, and the insulation jacket of the shielded electric wire 10 is covered. The portion 12 is overlap-bonded by a pair of pressure-bonding pieces 30c, 30d of the insulation barrel 28.

しかし、図4(b)に示されるように、その外導体端子21のワイヤーバレル26、インシュレーションバレル28のオーバーラップ圧着状態をみると、いずれも同じ方向の重ね合わせ状態であることが分かる。すなわち外導体端子21の一方のサイドの圧着片30a,30cが下側に、そして他方の圧着片30b,30cが上側に重ね合わされた状態となっている。   However, as shown in FIG. 4B, when the overlap crimping state of the wire barrel 26 and the insulation barrel 28 of the outer conductor terminal 21 is seen, it can be seen that both are overlapped in the same direction. That is, the crimping pieces 30a and 30c on one side of the outer conductor terminal 21 are superimposed on the lower side, and the other crimping pieces 30b and 30c are superimposed on the upper side.

このような従来のオーバーラップ圧着構造だと、次のような問題がある。図5は、外導体端子21のワイヤバレル26、インシュレーションバレル28によりシールド電線10をオーバーラップ圧着する過程を断面図で示したものである(図面の便宜上インシュレーションバレル28のみを示す)が、この場合図5(a)に示されるように、圧着金型のクリンパ44は、高さの異なる山を2つ連ねたような左右非対称の型内壁面形状に形成されており、これによって、対をなす圧着片のそれぞれが屈曲するタイミングがずらされ、圧着片先端部の衝突が回避されて圧着不良が起こらないようにしている(特許文献3)。   Such a conventional overlap crimp structure has the following problems. FIG. 5 is a cross-sectional view showing the process of overlapping the crimped shielded wire 10 by the wire barrel 26 and the insulation barrel 28 of the outer conductor terminal 21 (only the insulation barrel 28 is shown for convenience of drawing). In this case, as shown in FIG. 5 (a), the crimper 44 of the crimping mold is formed in a left-right asymmetric mold inner wall shape in which two ridges having different heights are connected. The timing at which each of the crimping pieces forming the bend is bent is shifted so that the collision of the tip end portion of the crimping piece is avoided to prevent a crimping failure (Patent Document 3).

そしてワイヤバレル26側の圧着金型であるクリンパ41もこのインシュレーションバレル28側の圧着金型と同じように高さの異なる山を2つ連ねたような左右非対称の型内壁面形状を有しており、両クリンパ41,44の型内壁面形状が外導体端子片側の圧着片30a,30cの曲げ加工側よりも反対側の圧着片30b,30dの曲げ加工側の方を大きく(深く)してある。   The crimper 41, which is a crimping die on the wire barrel 26 side, also has a left-right asymmetric mold inner wall surface shape in which two peaks having different heights are connected in the same manner as the crimping die on the insulation barrel 28 side. The inner wall surface shape of the crimpers 41 and 44 is larger (deeper) on the bending side of the crimping pieces 30b and 30d on the opposite side than the bending side of the crimping pieces 30a and 30c on the outer conductor terminal piece side. It is.

そしてこのような金型構造とする事によりクリンパ41,44が下降してくると、ワイヤバレル26、インシュレーションバレル28はクリンパ41,44とアンビル42,46とに挟圧されてその対となる圧着片30a,30bおよび30c,30dがクリンパ41,44のそれぞれの型内壁面70,74(ワイヤバレル側とインシュレーションバレル側とで略同一形状)に沿って屈曲し始め、図5(b)に示されるようにシールド電線10を包み込むような形に屈曲される。そしてクリンパ41,44の窪みの浅い方の型内壁面74に沿って屈曲された圧着片30a,30cが反対側の圧着片30b,30dの下に回り込む形となり、図5(c)および(d)に示すように、図中左側の圧着片30b,30dの先端は右側から屈曲してきた圧着片30a,30cの先端とクリンパ40,44の型内壁面70,74の境界に位置する突出部72に押さえ込まれることになる。   When the crimpers 41 and 44 are lowered by such a mold structure, the wire barrel 26 and the insulation barrel 28 are sandwiched between the crimpers 41 and 44 and the anvils 42 and 46 to form a pair. The crimping pieces 30a, 30b and 30c, 30d begin to bend along the inner wall surfaces 70, 74 of the crimpers 41, 44 (substantially the same shape on the wire barrel side and the insulation barrel side), and FIG. As shown in FIG. 4, the shielded electric wire 10 is bent so as to be wrapped. Then, the crimping pieces 30a and 30c bent along the shallower mold inner wall surface 74 of the crimpers 41 and 44 wrap around under the opposite crimping pieces 30b and 30d, as shown in FIGS. As shown in the figure, the tips of the crimping pieces 30b and 30d on the left side in the figure are protruding portions 72 located at the boundary between the tips of the crimping pieces 30a and 30c bent from the right side and the inner wall surfaces 70 and 74 of the crimpers 40 and 44. Will be held down.

この時、外導体端子21が固定されていないため圧着片30b,30dは、突出部72を越えて右側に屈曲していくことができず、先に屈曲を始めた左側の圧着片30a,30cのみ屈曲が進行し、圧着片30b,30dの下側へ回り込んでいく。すると、外導体端子21は図5(d)の矢印60の示す方向に回転していることになり、ワイヤバレル26の方も図示はしないが、同様の屈曲過程をたどり、圧着片30aが圧着片30bの下側に回り込んで屈曲していき、同じく図5(d)の矢印60の示す方向に回転してしまう。そして最終的には、図5(e),(f)に示すように、ワイヤバレル26,インシュレーションバレル28ともにシールド電線10の中心軸と信号導体の中心軸がずれてしまい、信号導体が横に引っ張られる、およびシールド電線が捻られる等の不具合が生じ、信号導体18が断線してしまうおそれがある。   At this time, since the outer conductor terminal 21 is not fixed, the crimping pieces 30b and 30d cannot bend to the right side beyond the projecting portion 72, and the left crimping pieces 30a and 30c that have started to be bent first. Only the bending proceeds, and it goes around to the lower side of the crimping pieces 30b and 30d. Then, the outer conductor terminal 21 is rotated in the direction indicated by the arrow 60 in FIG. 5 (d), and the wire barrel 26 is not shown, but the same bending process is followed, and the crimping piece 30a is crimped. It turns around the lower side of the piece 30b, bends, and similarly rotates in the direction indicated by the arrow 60 in FIG. Finally, as shown in FIGS. 5 (e) and 5 (f), the central axis of the shielded electric wire 10 and the central axis of the signal conductor are shifted in both the wire barrel 26 and the insulation barrel 28, and the signal conductor is lateral. There is a possibility that the signal conductor 18 may be disconnected due to a problem such as being pulled by the cable or twisting the shield electric wire.

尚、従来より、図6(a)に示されるように端子圧着装置内には端子のベンドアップ・ダウン等を防止するための端子押さえ50が備えられており、角筒状の嵌合筒部23を有する端子においては、嵌合筒部を押さえることで端子を無理なく固定することができた。そのため左右非対称なクリンパ41,44がワイヤバレル26やインシュレーションバレル28を挟着しても、端子が回転することがなく、圧着片30b,30dは突出部72を越えて右側に屈曲していき、圧着片30aと30b,30cと30dは左右均等に互いに重なり合って良好なオーバーラップ圧着を施すことができた。   Conventionally, as shown in FIG. 6A, the terminal crimping apparatus has been provided with a terminal presser 50 for preventing terminal bend-up / down, etc. In the terminal having 23, the terminal could be fixed without difficulty by pressing the fitting tube portion. Therefore, even if the asymmetric crimpers 41 and 44 sandwich the wire barrel 26 and the insulation barrel 28, the terminals do not rotate, and the crimping pieces 30b and 30d bend to the right beyond the protrusion 72. The crimping pieces 30a and 30b, 30c and 30d overlapped each other evenly on the left and right sides, and good overlap crimping could be performed.

特開2000−260540号公報JP 2000-260540 A 特開2000−323246号公報JP 2000-323246 A 特開平3−165478号公報JP-A-3-165478

しかしながら、近年、電送信号の高周波化に対応するために、嵌合筒部が円筒状の外導体端子が多く用いられるようになってきており、これら円筒状の端子においては、図6(b)に示すように外導体端子の嵌合筒部22を端子押さえ52で押さえても端子の回転を止めることができない。そのため、端子が図6(b)に示す例のように回転してしまい、良好なオーバーラップ圧着を施すことが困難である。   However, in recent years, in order to cope with the higher frequency of the electric transmission signal, a cylindrical outer conductor terminal having a fitting tube portion is often used. In these cylindrical terminals, FIG. As shown in FIG. 2, the terminal rotation cannot be stopped even if the fitting cylindrical portion 22 of the outer conductor terminal is pressed by the terminal presser 52. Therefore, the terminal rotates as in the example shown in FIG. 6B, and it is difficult to apply a good overlap pressure bonding.

また、電線固着力や電気的接続の信頼性は、生産後に全数検査することが難しく、事前に圧着加工時の圧着高さ(C/H)および圧着幅(C/W)を調整して電線固着力、接触抵抗等を管理しているが、圧着時に端子が回転すると、安定した圧着ができず製品の性能保証ができない。このように、圧着時に端子が回転すると、電線固着力や電気的な接続にばらつきが生じやすくなる。   In addition, it is difficult to inspect all the wire adhesion strength and electrical connection reliability after production, and the wire height is adjusted by adjusting the crimping height (C / H) and crimping width (C / W) during crimping in advance. Although the adhesive force, contact resistance, etc. are managed, if the terminal rotates during crimping, stable crimping cannot be performed and product performance cannot be guaranteed. Thus, if the terminal rotates during crimping, variations in the wire adhering force and electrical connection are likely to occur.

本発明が解決しようとする課題は、高周波対応のシールド電線に外導体端子をオーバーラップ圧着する際に、端子の回転が抑制され、良好な電線固着力や電気的な接続を備えた端末接続構造を有する端子付きシールド電線およびその製造方法を提供することにある。   The problem to be solved by the present invention is that the terminal connection structure is provided with a good wire adhering force and electrical connection, in which rotation of the terminal is suppressed when the outer conductor terminal is overlap-bonded to the shielded wire for high frequency. It is providing the shielded electric wire with a terminal which has these, and its manufacturing method.

上記課題を解決するために、本発明の請求項1は、内導体端子に接続される信号導体の周りに絶縁性の内被を介してシールド導体が被覆され、更にその外周を絶縁性の外被により被覆されたシールド電線の端末部に外導体端子が接続されるシールド電線の端末構造において、前記外導体端子に前記シールド電線端末の剥き出しにされたシールド導体を挟着する一対の圧着片からなるワイヤバレルと、シールド電線の外被部分を挟着する同じく一対の圧着片からなるインシュレーションバレルとが前後して形成され、前記ワイヤバレルの対をなす圧着片の先端部と、前記インシュレーションバレルの対をなす圧着片の先端部がいずれも一方の圧着片の上に他方の圧着片がオーバーラップしてシールド電線を挟着するものであって、それぞれの対をなす圧着片の重なり方が前記ワイヤバレルと前記インシュレーションバレルとでは左右逆側の圧着片が上になって重なり合っている状態であることを要旨とするものである。   In order to solve the above-mentioned problems, according to a first aspect of the present invention, a signal conductor connected to an inner conductor terminal is covered with a shield conductor through an insulating inner sheath, and the outer periphery of the signal conductor is further insulated. In a shielded wire terminal structure in which an outer conductor terminal is connected to a terminal portion of a shielded wire covered by a cover, from a pair of crimping pieces that sandwich the exposed shield conductor of the shielded wire terminal on the outer conductor terminal A wire barrel and an insulation barrel composed of a pair of crimping pieces for sandwiching the jacket portion of the shielded electric wire, and the tip of the crimping piece forming the wire barrel pair, and the insulation The tip of each crimping piece forming a pair of barrels is one in which the other crimping piece overlaps with the other crimping piece and sandwiches the shielded electric wire. It is an essence that overlapping manner eggplant crimping piece in said wire barrel and said insulation barrel is a state where crimping pieces of the left and right opposite side overlaps become upward.

また、本発明の請求項2は上記端末接続構造を有する端子付きシールド電線であることを要旨とするものである。   A second aspect of the present invention is a shielded electric wire with a terminal having the above terminal connection structure.

また、本発明の請求項3は、上記端末接続構造を有する端子付きシールド電線の製造方法であって、内導体端子に接続される信号導体の周りに絶縁性の内被を介してシールド導体が被覆され、更にその外周を絶縁性の外被により被覆されたシールド電線の端末部に外導体端子を接続するに際し、その外導体端子が備えるワイヤバレルの一対の圧着片により前記シールド電線の剥き出しとなった前記シールド導体をオーバーラップ圧着し、同じく外導体端子が備えるインシュレーションバレルの一対の圧着片では前記ワイヤーバレルの圧着片の重なり方とは逆の重なり方をするように、前記シールド電線端末の外被をオーバーラップ圧着することを要旨とするものである。   According to a third aspect of the present invention, there is provided a method of manufacturing a shielded electric wire with a terminal having the terminal connection structure, wherein the shield conductor is provided around the signal conductor connected to the inner conductor terminal via an insulating inner sheath. When the outer conductor terminal is connected to the end portion of the shielded electric wire that is covered and further covered with an insulating sheath, the shielded electric wire is exposed by a pair of crimping pieces of the wire barrel included in the outer conductive terminal. The shielded wire terminal is formed so that the shield conductor is overlapped and the pair of crimped pieces of the insulation barrel provided in the outer conductor terminal is overlapped in the opposite direction to the overlapping of the crimped pieces of the wire barrel. The gist of the invention is to apply pressure bonding to the outer cover of the outer cover.

上記請求項1に記載されるシールド電線の端末接続構造によれば、シールド電線のシールド導体を挟着するワイヤバレルのバレル先端のオーバーラップ圧着状態と絶縁外被の部分を挟着するインシュレーションバレルのバレル先端のオーバーラップ圧着状態とが互いに左右逆側の圧着片が上になって重なり合っている状態となるので、シールド電線に外導体端子を圧着加工する際のワイヤバレルにかかる回転とインシュレーションバレルにかかる回転とが互いに逆方向で相殺され、端子全体にかかる回転を抑えられる。従って、端子の中心軸と電線の中心軸がずれるようなことはなく、信号導体が横に引っ張られたり、あるいはシールド電線が捻らたりして信号導体が断線してしまうといった不具合が生じることはなく、良好なオーバーラップ圧着を施されたシールド電線の端末接続構造を得ることができる。   According to the terminal connection structure of the shielded electric wire according to claim 1, an insulation barrel for clamping the overlap crimped state at the tip of the barrel of the wire barrel for sandwiching the shield conductor of the shielded wire and a portion of the insulation jacket Since the crimping piece on the opposite side of the barrel tip is overlapped with the crimping piece on the opposite side, the rotation and insulation applied to the wire barrel when crimping the outer conductor terminal to the shielded wire The rotation applied to the barrel is offset in the opposite direction, and the rotation applied to the entire terminal can be suppressed. Therefore, the central axis of the terminal and the central axis of the electric wire are not shifted, and there is no problem that the signal conductor is disconnected due to the signal conductor being pulled sideways or the shielded electric wire being twisted. Thus, it is possible to obtain a shield wire terminal connection structure that is subjected to excellent overlap crimping.

また、このようなシールド電線の端末接続構造を有する端子付きシールド電線によれば、特に外導体端子の嵌合筒部が円筒形状である高周波信号の伝送に対応した端子においても、圧着加工時の外導体端子にかかる回転を抑えることができるので、良好な電気的接続状態が得られる。そのため例えば自動車のワイヤーハーネスのカーナビゲーションシステム等の高周波信号の伝送用に好適に用いられる。   Moreover, according to the shielded electric wire with a terminal having such a terminal connection structure of the shielded electric wire, particularly in the terminal corresponding to the transmission of the high frequency signal in which the fitting cylindrical portion of the outer conductor terminal is a cylindrical shape, Since the rotation applied to the outer conductor terminal can be suppressed, a good electrical connection state can be obtained. Therefore, it is suitably used for high-frequency signal transmission, for example, in car navigation systems for automobile wire harnesses.

また、本発明に係る端子付きシールド電線の製造方法によれば、外導体端子をシールド電線に接続するに際し、その外導体端子が備えるワイヤバレルとインシュレーションバレルとが互いに逆の重なり方をするようにそれぞれオーバーラップ圧着しているので、端子の回転が効果的に抑えられる。従って、これまでオーバーラップ圧着を良好に施すのが難しかった高周波に対応した円筒状の嵌合筒部を備える外導体端子の接続に好適であり、また、外導体端子のシールド電線への圧着加工時に端子の回転でシールド電線が捻られたり、信号導体が断線したり、圧着面の中心からずれたり、あるいは引っ張られたりする等の不具合による不用意な電気的性能の低下を防ぐことができるという効果を奏するものである。   Further, according to the method for manufacturing a shielded electric wire with a terminal according to the present invention, when the outer conductor terminal is connected to the shielded electric wire, the wire barrel and the insulation barrel included in the outer conductor terminal are oppositely overlapped with each other. Since the respective terminals are overlap-bonded to each other, the rotation of the terminals can be effectively suppressed. Therefore, it is suitable for the connection of the outer conductor terminal provided with the cylindrical fitting tube portion corresponding to the high frequency, which has been difficult to perform the overlap crimping until now, and the outer conductor terminal is crimped to the shielded electric wire. It is possible to prevent inadvertent degradation of electrical performance due to problems such as sometimes twisting the shield wire due to rotation of the terminal, disconnecting the signal conductor, shifting from the center of the crimping surface, or being pulled. There is an effect.

以下に本発明の実施の形態に係る端子付きシールド電線について図1〜3を参照して詳細に説明する。図1(a)は、シールド電線10の端末に外導体端子20が圧着される前の状態を示したものである。また、図1(b)は圧着加工後の状態を示している。   Hereinafter, a shielded electric wire with a terminal according to an embodiment of the present invention will be described in detail with reference to FIGS. FIG. 1A shows a state before the outer conductor terminal 20 is crimped to the end of the shielded electric wire 10. FIG. 1B shows a state after the crimping process.

図1に示したシールド電線10の端末接続構造では、シールド電線10が電気信号等の伝送路として金属製の複数の素線を撚り束ねた信号導体18の周りに絶縁性の内被16を介して同じく複数の素線を編んだ編組線よりなるシールド導体14が被覆され、その外周を絶縁性の外被12で覆った同軸線のシールド構造になっており、シールド導体14が信号導体18の外周を隙間なく覆うことで高周波の電気信号の伝送に適したものとなっている。そして、その先端は外被12と絶縁性の内被16が所定長さ皮剥きされて信号導体18およびシールド導体14が露出されている。この信号導体18には内導体端子32が接続されており、外導体端子20の円筒状をした嵌合筒部22に挿入されている。   In the terminal connection structure of the shielded electric wire 10 shown in FIG. 1, the shielded electric wire 10 is provided with an insulating inner sheath 16 around a signal conductor 18 in which a plurality of metal wires are twisted and bundled as a transmission path for an electric signal or the like. Similarly, a shield conductor 14 made of a braided wire made by braiding a plurality of strands is covered, and the outer periphery of the shield conductor 14 is covered with an insulating sheath 12, so that the shield conductor 14 is connected to the signal conductor 18. By covering the outer periphery without gaps, it is suitable for transmission of high-frequency electrical signals. Then, at the tip, the outer cover 12 and the insulating inner cover 16 are peeled off by a predetermined length to expose the signal conductor 18 and the shield conductor 14. An inner conductor terminal 32 is connected to the signal conductor 18 and is inserted into the cylindrical fitting tube portion 22 of the outer conductor terminal 20.

この外導体端子20は、導電性板材を型抜きした後、プレス等の曲げ加工により成型され、前後に開口した円筒状に形成された嵌合筒部22と、この嵌合筒部22の後端に、シールド電線10のシールド導体14を挟着する圧着片30a,30bが上方に向かって突出するように形成されたワイヤバレル26と、その更に後端にシールド導体10の外被12を挟着する圧着片30c,30dが同じく上方に向かって突出するように形成されたインシュレーションバレル28とが形成されている。   The outer conductor terminal 20 is formed by punching a conductive plate and then formed by bending such as pressing, and a fitting cylinder portion 22 formed in a cylindrical shape opened in front and rear, and a rear of the fitting cylinder portion 22. A crimping piece 30a, 30b for sandwiching the shield conductor 14 of the shielded electric wire 10 at the end and a wire barrel 26 formed so as to protrude upward, and a jacket 12 of the shield conductor 10 at the rear end thereof An insulation barrel 28 is formed in which the crimping pieces 30c and 30d to be attached are also formed so as to protrude upward.

このワイヤバレル26およびインシュレーションバレル28の上に、所定長さ皮剥され、その信号導体18に内導体端子32を接続されたシールド電線10が載置される。そして、ワイヤバレル26とその上に載置されたシールド電線10の上方にはクリンパ40、そのワイヤバレル26の下方にはアンビル42が配置され、インシュレーションバレル28とその上に載置されたシールド電線10の上方にはクリンパ44、そのワイヤバレル28の下方にはアンビル46が配置される。そして、ワイヤバレルの対をなす圧着片30a、30bは皮剥されたシールド電線10のシールド導体14と圧着接続され、インシュレーションバレル28の対をなす圧着片30c,30dは外被12と圧着される。   On the wire barrel 26 and the insulation barrel 28, the shielded electric wire 10, which is peeled for a predetermined length and is connected to the signal conductor 18 with the inner conductor terminal 32, is placed. A crimper 40 is disposed above the wire barrel 26 and the shielded electric wire 10 placed thereon, and an anvil 42 is disposed below the wire barrel 26. The insulation barrel 28 and the shield placed thereon are disposed. A crimper 44 is disposed above the electric wire 10, and an anvil 46 is disposed below the wire barrel 28. The crimping pieces 30a and 30b forming a pair of wire barrels are crimped and connected to the shield conductor 14 of the peeled shield electric wire 10, and the crimping pieces 30c and 30d forming a pair of the insulation barrel 28 are crimped to the outer cover 12. .

図2(a)は、ワイヤバレル用クリンパ40とアンビル42を、図2(b)はインシュレーションバレル用クリンパ44とアンビル46を外導体端子の嵌合面側から見た形状を示しており、図2(a)と図2(b)は相似で左右反転された形状に形成されている。これらクリンパ40,44は高さの異なる山を2つ連ねたような左右非対称の型内壁面形状に形成されており、クリンパ40においては左に浅い窪み76、中央付近に2つの窪みのつながる突出部分78、その右に深い窪み80が形成されている。一方、クリンパ44においては、左に深い窪み70、中央付近に2つの窪みのつながる突出部分72、続いてその右に浅い窪み74が形成されている。これによって、左右対をなす圧着片30a,30bおよび30c,30dのそれぞれが屈曲するタイミングをずらして、圧着加工時に対になる圧着片の先端が衝突し、圧着不良を起こすのを防いでいる。   2A shows the shape of the wire barrel crimper 40 and the anvil 42, and FIG. 2B shows the shape of the insulation barrel crimper 44 and the anvil 46 as viewed from the fitting surface side of the outer conductor terminal. FIG. 2A and FIG. 2B are similar and formed in a horizontally reversed shape. These crimpers 40 and 44 are formed in an asymmetric mold inner wall surface shape in which two peaks having different heights are connected. In the crimper 40, a shallow recess 76 on the left and a protrusion connecting two recesses near the center. A deep recess 80 is formed on the right side of the portion 78. On the other hand, in the crimper 44, a deep recess 70 is formed on the left, a projecting portion 72 connecting two recesses near the center, and a shallow recess 74 is formed on the right. Thus, the timing at which each of the crimping pieces 30a, 30b and 30c, 30d forming the left and right pairs is bent is prevented from colliding with the tips of the crimping pieces that are paired at the time of the crimping process, thereby causing poor crimping.

図3は、本発明の端子付きシールド電線の金型によるバレル圧着工程を順を追って示すものである。図3(a)に示されるように、ワイヤバレル26とその上に載置されたシールド電線10の上方にはクリンパ40、そのワイヤバレル28の下方にはアンビル42が配置され、インシュレーションバレル28とその上に載置されたシールド電線10の上方にはクリンパ44、そのインシュレーションバレル28の下方にはアンビル46が配置されている。   FIG. 3 shows the barrel press-bonding process by the metal mold | die of the shielded electric wire with a terminal of this invention later on. As shown in FIG. 3A, a crimper 40 is disposed above the wire barrel 26 and the shielded electric wire 10 placed thereon, and an anvil 42 is disposed below the wire barrel 28. A crimper 44 is disposed above the shielded electric wire 10 placed thereon, and an anvil 46 is disposed below the insulation barrel 28.

圧着加工時には、ワイヤバレル26とその上に載置されたシールド電線10の上方からはワイヤバレル用のクリンパ44が下降し、最初にクリンパ44の窪みの浅い方の型内壁面76に、図中左側の圧着片30bが接触し、型内壁面76に沿って内側に屈曲し始める。一方インシュレーションバレル28とその上に載置されたシールド電線10の上方からはインシュレーションバレル用のクリンパ44が下降し、最初にクリンパ44の窪みの浅い方の型内壁面74に、図中右側の圧着片30cが接触し、型内壁面74に沿って内側に屈曲し始める。   At the time of crimping, the wire barrel crimper 44 descends from above the wire barrel 26 and the shielded electric wire 10 placed thereon, and first, on the mold inner wall surface 76 of the shallower recess of the crimper 44, The left pressure contact piece 30b comes into contact and begins to bend inward along the inner wall surface 76 of the mold. On the other hand, from the upper side of the insulation barrel 28 and the shielded electric wire 10 placed thereon, the crimper 44 for the insulation barrel descends, and is first placed on the mold inner wall surface 74 of the shallower recess of the crimper 44 on the right side in the figure. The crimping piece 30c comes into contact and begins to bend inward along the inner wall surface 74 of the mold.

更にクリンパ40が下降を続け、クリンパ40の窪みの深い方の型内壁面80に右側の圧着片30aが接触し、この圧着片30aも左側の圧着片30bに同じく型内壁面80にそって内側に屈曲し始める。一方インシュレーションバレル側でも、クリンパ44が下降を続け、クリンパ44の窪みの深い方の型内壁面70に左側の圧着片30dが接触し、この圧着片30dも型内壁面70にそって内側に屈曲し始める。   Furthermore, the crimper 40 continues to descend, and the crimping piece 30a on the right side comes into contact with the deeper inner wall surface 80 of the crimper 40, and the crimping piece 30a is also inward along the inner wall surface 80 of the mold. Begin to bend. On the other hand, on the insulation barrel side, the crimper 44 continues to descend, and the left crimping piece 30d comes into contact with the deeper mold inner wall surface 70 of the crimper 44. Begin to bend.

また、ワイヤバレルの下に配置されたアンビル42、および、インシュレーションバレルの下に配置されたアンビル46は、クリンパ40,44との間で、このワイヤバレル26およびインシュレーションバレル28とその上に載置されたシールド電線10を挟み込む。そして図3(b)に示されるように圧着片30a,30bおよび30c,30dの先端がクリンパの中心軸付近の突出部72,78まで達し、シールド電線を包み込む形となる。   An anvil 42 disposed under the wire barrel and an anvil 46 disposed under the insulation barrel are provided between the wire barrel 26 and the insulation barrel 28 and the crimper 40, 44. The placed shielded electric wire 10 is sandwiched. As shown in FIG. 3B, the tips of the crimping pieces 30a, 30b and 30c, 30d reach the projecting portions 72, 78 near the center axis of the crimper, and wrap the shielded wires.

図3(c)に示すように、ワイヤバレル側では先に屈曲を始めた左側の圧着片30bの先端は、クリンパ40の中心付近にある突出部78にガイドされて下方に導かれる。更に、遅れて屈曲し始めた右側の圧着片30aの先端は、左側の圧着片30bの上に重なるように屈曲する。同じくインシュレーションバレル側でも、先に屈曲を始めた右側の圧着片30cの先端が、クリンパ44の中心付近にある突出部72にガイドされて下方に導かれ、遅れて屈曲し始めた左側の圧着片30dの先端は、右側の圧着片30cの上に重なるように屈曲する。更に前記クリンパ40,44は下降を続け、それぞれのクリンパの中心付近の突出部72,78まで達した圧着片30a,30bおよび30c,30dの先端が衝突することなく屈曲が進行する。   As shown in FIG. 3 (c), the tip of the left crimping piece 30 b that has begun to be bent first on the wire barrel side is guided by a projecting portion 78 near the center of the crimper 40 and guided downward. Furthermore, the tip of the right crimping piece 30a that has begun to bend is bent so as to overlap the left crimping piece 30b. Similarly, on the insulation barrel side, the tip of the right crimping piece 30c that has started bending is guided by the protrusion 72 near the center of the crimper 44 and guided downward, and the left crimping that has begun to bend later. The tip of the piece 30d is bent so as to overlap the right pressure-bonding piece 30c. Further, the crimpers 40 and 44 continue to descend, and the bending progresses without the tips of the crimping pieces 30a, 30b and 30c, 30d reaching the projecting portions 72, 78 near the centers of the respective crimpers colliding with each other.

ここで、ワイヤバレル側ではクリンパ40の窪みの浅い方の型内壁面76に沿って屈曲された圧着片30bが反対側の圧着片30aの下に回り込む形となり、図3(c)および(d)に示されるように、図中右側の圧着片30aの先端は左側から屈曲してきた圧着片30bの先端とクリンパ40の突出部78に挟まれて押さえ込まれる。この時、圧着片30aの先端は図3(b)の矢印62で示す方向に押されることになる。一方、インシュレーションバレル側ではクリンパ44の窪みの浅い方の型内壁面74に沿って屈曲された圧着片30cが反対側の圧着片30dの下に回り込む形となり、図中左側の圧着片30dの先端は右側から屈曲してきた圧着片30cの先端とクリンパ44の突出部72に挟まれて押さえ込まれる。ここで、圧着片30dの先端はワイヤバレル側とは逆の方向、つまり図3(b)の矢印64で示す方向に押されることになる。   Here, on the wire barrel side, the crimping piece 30b bent along the shallower mold inner wall surface 76 of the crimper 40 wraps under the crimping piece 30a on the opposite side, and FIGS. ), The tip of the crimping piece 30a on the right side in the drawing is sandwiched and pressed between the tip of the crimping piece 30b bent from the left side and the protruding portion 78 of the crimper 40. At this time, the tip of the crimping piece 30a is pushed in the direction indicated by the arrow 62 in FIG. On the other hand, on the insulation barrel side, the crimping piece 30c bent along the shallower mold inner wall surface 74 of the crimper 44 wraps around under the opposite crimping piece 30d, and the crimping piece 30d on the left side in the figure The tip is sandwiched and pressed between the tip of the crimping piece 30 c bent from the right side and the protruding portion 72 of the crimper 44. Here, the tip of the crimping piece 30d is pushed in the direction opposite to the wire barrel side, that is, in the direction indicated by the arrow 64 in FIG.

このように、ワイヤバレル側とインシュレーションバレル側で外導体端子20は相対する向きに押されるので、ワイヤバレル側およびインシュレーションバレル側にかかる力は相殺され結果として外導体端子20は回転しない。そのためワイヤバレルの圧着片30a、インシュレーションバレルの圧着片30cはクリンパ40,44の突出部72,78を越えて左側に屈曲していき、圧着片30b,30dはクリンパ44の突出部72を越えて右側に屈曲していく。   Thus, since the outer conductor terminal 20 is pushed in the opposite direction on the wire barrel side and the insulation barrel side, the forces applied to the wire barrel side and the insulation barrel side are offset and as a result, the outer conductor terminal 20 does not rotate. Therefore, the crimp piece 30a of the wire barrel and the crimp piece 30c of the insulation barrel are bent to the left side beyond the protruding portions 72 and 78 of the crimpers 40 and 44, and the crimped pieces 30b and 30d exceed the protruding portion 72 of the crimper 44. And bend to the right.

クリンパ40,44は更に下降を続け、図3(d)に示すように、ワイヤバレル側では、左側の圧着片30bの先端は右側の圧着片30aの下側に、右側の圧着片30aの先端は左側の圧着片30bの上側に左右両方から均等に重なり合ってオーバーラップしていく。一方逆に、インシュレーションバレル側では、右側の圧着片30cの先端は左側の圧着片30dの下側に、また左側の圧着片30dの先端は右側の圧着片30cの上側に、同じく左右両方から均等に重なり合ってオーバーラップしていき、最終的に図3(e)に示すように、左右均等に圧着片が屈曲し、シールド電線の中心と信号導体のずれのない良好な圧着状態を得ることができる。   The crimpers 40 and 44 continue to descend further, and as shown in FIG. 3 (d), on the wire barrel side, the tip of the left crimping piece 30b is below the right crimping piece 30a and the tip of the right crimping piece 30a. Are overlapped evenly from both the left and right sides above the left crimping piece 30b. On the other hand, on the insulation barrel side, the tip of the right crimping piece 30c is below the left crimping piece 30d, and the tip of the left crimping piece 30d is above the right crimping piece 30c. As shown in Fig. 3 (e), the crimping pieces are bent evenly on the left and right to obtain a good crimped state with no deviation between the center of the shielded wire and the signal conductor. Can do.

このように、本発明によれば、外導体端子20は、前後して設けられるワイヤバレル26とインシュレーションバレル28で圧着片の重なり方が左右逆になるようにシールド電線10に圧着される。例えば図3に示す例において、インシュレーションバレル28は左側の圧着片30dが右側の圧着片30cの上に重なってオーバーラップ圧着されている。同時に、ワイヤバレルは右側の圧着片30aが左側の圧着片30bの上に重なってオーバーラップ圧着される。このとき、インシュレーションバレル28では右回り、ワイヤバレル26では左回りに回転が発生するが、この2つの回転は相対する向きとなる。そのため、この右回りと左回りの回転が相殺されて、外導体端子20は全体としては回転が抑えられ、図3(e)に示すような良好な圧着を施すことができる。   As described above, according to the present invention, the outer conductor terminal 20 is crimped to the shielded electric wire 10 so that the crimping pieces overlap in the left and right directions by the wire barrel 26 and the insulation barrel 28 provided at the front and back. For example, in the example shown in FIG. 3, the insulation barrel 28 is overlap-bonded with the left pressure-bonding piece 30 d overlapping the right-side pressure-bonding piece 30 c. At the same time, the wire barrel is overlap-bonded with the right crimping piece 30a overlapping the left crimping piece 30b. At this time, rotation occurs clockwise in the insulation barrel 28 and counterclockwise in the wire barrel 26, but the two rotations are in opposite directions. Therefore, the clockwise and counterclockwise rotations are offset, and the outer conductor terminal 20 is prevented from rotating as a whole, and good crimping as shown in FIG.

以上、本発明の実施の形態について詳細に説明したが、本発明は上記実施の形態に何ら限定されるものではなく、本発明の要旨を逸脱しない範囲で種々の改変が可能である。例えば、上記実施例においては、ワイヤバレルの右側の圧着片が上側、インシュレーションバレルの左側の圧着片が上側になるようにオーバーラップさせた場合について説明したが、逆方向にオーバーラップさせても全くかまわないことは言うまでもない。   Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the gist of the present invention. For example, in the above-described embodiment, the case where the crimping piece on the right side of the wire barrel is on the upper side and the crimping piece on the left side of the insulation barrel is on the upper side has been described. Needless to say, it doesn't matter at all.

また、シールド電線に同軸線の例をあげて説明したが、その他のシールド電線にも適用できる。その他にも、電線に接続される端子が2対以上の圧着片を前後して有しているものなら適用でき、それら複数の対をなす圧着片の重なり合い方を互い違いにしてオーバーラップ圧着することが可能である。   Moreover, although the example of the coaxial line was given and demonstrated to the shield electric wire, it is applicable also to another shield electric wire. In addition, it can be applied if the terminal connected to the electric wire has two or more pairs of crimping pieces before and after. Is possible.

本発明に係る端子付きシールド電線は、高周波信号の伝送に適し、端子と電線の強い固着力や高い電気的接続の信頼性を有しているので、例えば、自動車用ワイヤハーネスのコネクタ部材およびその製造等に好適に利用することができる。   Since the shielded electric wire with a terminal according to the present invention is suitable for transmission of a high frequency signal and has a strong adhering force between the terminal and the electric wire and high reliability of electrical connection, for example, a connector member for an automobile wire harness and its It can utilize suitably for manufacture etc.

本発明の実施形態に係る端子付きシールド電線の端子接続構造を示したもので、(a)は接続前の状態、(b)は端子接続後の状態を示したものである。The terminal connection structure of the shielded electric wire with a terminal concerning the embodiment of the present invention is shown, (a) shows the state before connection and (b) shows the state after terminal connection. 図1の外導体端子の圧着用金型のクリンパとアンビルの断面形状を示した図である。It is the figure which showed the cross-sectional shape of the crimper and anvil of the metal mold | die for crimping | bonding the outer conductor terminal of FIG. 本発明の実施形態に係る端子付きシールド電線のワイヤバレルおよびインシュレーションバレルの圧着過程を示した図である。It is the figure which showed the crimping | compression-bonding process of the wire barrel and insulation barrel of the shielded electric wire with a terminal which concerns on embodiment of this invention. 従来の端子付きシールド電線の端子接続前状態を(a)に、端子接続後を(b)に示したものである。The state before terminal connection of the conventional shielded electric wire with terminal is shown in (a), and after terminal connection is shown in (b). 従来の端子付きシールド電線のインシュレーションバレルの圧着過程を示した図である。It is the figure which showed the crimping | compression-bonding process of the insulation barrel of the conventional shielded electric wire with a terminal. 端子接続加工時の端子押さえを示した図である。It is the figure which showed the terminal holding | suppressing at the time of terminal connection processing.

符号の説明Explanation of symbols

10 シールド電線
20 外導体端子
22 嵌合筒部
26 ワイヤバレル
28 インシュレーションバレル
40 ワイヤバレル用クリンパ
42 ワイヤバレル用アンビル
44 インシュレーション用クリンパ
46 インシュレーション用アンビル
DESCRIPTION OF SYMBOLS 10 Shield electric wire 20 Outer conductor terminal 22 Fitting cylinder part 26 Wire barrel 28 Insulation barrel 40 Wire barrel crimper 42 Wire barrel anvil 44 Insulation crimper 46 Insulation anvil

Claims (3)

内導体端子に接続される信号導体の周りに絶縁性の内被を介してシールド導体が被覆され、更にその外周を絶縁性の外被により被覆されたシールド電線の端末部に外導体端子が接続されるシールド電線の端末接続構造において、
前記外導体端子に前記シールド電線端末の剥き出しにされたシールド導体を挟着する一対の圧着片からなるワイヤバレルと、シールド電線の外被部分を挟着する同じく一対の圧着片からなるインシュレーションバレルとが前後して形成され、
前記ワイヤバレルの対をなす圧着片の先端部と、前記インシュレーションバレルの対をなす圧着片の先端部がいずれも一方の圧着片の上に他方の圧着片がオーバーラップしてシールド電線を挟着するものであって、それぞれの対をなす圧着片の重なり方が前記ワイヤバレルと前記インシュレーションバレルとでは左右逆側の圧着片が上になって重なり合っている状態であることを特徴とするシールド電線の端末接続構造。
The signal conductor connected to the inner conductor terminal is covered with a shield conductor via an insulating inner jacket, and the outer conductor terminal is connected to the end of the shielded wire whose outer periphery is covered with an insulating jacket. In the terminal connection structure of the shielded cable
A wire barrel comprising a pair of crimping pieces for sandwiching the shield conductor exposed from the shielded wire terminal to the outer conductor terminal, and an insulation barrel comprising the same pair of crimping pieces for sandwiching the jacket portion of the shielded wire And is formed back and forth,
The tip of the crimping piece forming the pair of wire barrels and the tip of the crimping piece forming the pair of insulation barrels both overlap the one crimping piece with the other crimping piece sandwiching the shield wire. The pair of crimping pieces that are paired with each other are characterized in that the crimping pieces on the opposite sides of the wire barrel and the insulation barrel are in an overlapping state. Terminal connection structure of shielded wire.
前記請求項1に記載の端末接続構造を有する端子付きシールド電線。     The shielded electric wire with a terminal which has the terminal connection structure of the said Claim 1. 内導体端子に接続される信号導体の周りに絶縁性の内被を介してシールド導体が被覆され、更にその外周を絶縁性の外被により被覆されたシールド電線の端末部に外導体端子を接続するに際し、その外導体端子が備えるワイヤバレルの一対の圧着片により前記シールド電線の剥き出しとなった前記シールド導体をオーバーラップ圧着し、同じく外導体端子が備えるインシュレーションバレルの一対の圧着片では前記ワイヤーバレルの圧着片の重なり方とは逆の重なり方をするように前記シールド電線端末の外被をオーバーラップ圧着するようにした端子付きシールド電線の製造方法。
The signal conductor connected to the inner conductor terminal is covered with a shield conductor via an insulating inner jacket, and the outer conductor terminal is connected to the end of the shielded cable whose outer periphery is covered with an insulating jacket. In doing so, the shield conductor exposed from the shielded electric wire is overlap-bonded by a pair of crimping pieces of the wire barrel provided in the outer conductor terminal, and the pair of crimping pieces of the insulation barrel provided in the outer conductor terminal is the above-described A method for producing a shielded electric wire with a terminal, wherein the outer sheath of the shielded electric wire terminal is subjected to overlap pressure bonding so as to be opposite to the method of overlapping the crimping pieces of the wire barrel.
JP2004332859A 2004-11-17 2004-11-17 Terminal connection structure of shielded wire, shielded wire with terminal having the connection structure, and its manufacturing method Pending JP2006147223A (en)

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