JP2017083322A - Internal inspection apparatus for kneaders - Google Patents

Internal inspection apparatus for kneaders Download PDF

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JP2017083322A
JP2017083322A JP2015212501A JP2015212501A JP2017083322A JP 2017083322 A JP2017083322 A JP 2017083322A JP 2015212501 A JP2015212501 A JP 2015212501A JP 2015212501 A JP2015212501 A JP 2015212501A JP 2017083322 A JP2017083322 A JP 2017083322A
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unit
kneading apparatus
imaging unit
distance
linear light
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JP6577833B2 (en
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真鍋 知多佳
Chitaka Manabe
知多佳 真鍋
高橋 英二
Eiji Takahashi
英二 高橋
諒 田伏
Ryo Tabuse
諒 田伏
小西 徹
Toru Konishi
徹 小西
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Kobe Steel Ltd
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Kobe Steel Ltd
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Priority to PCT/JP2016/073990 priority patent/WO2017073137A1/en
Priority to TW105127084A priority patent/TWI651124B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/28Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
    • B29B7/283Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control measuring data of the driving system, e.g. torque, speed, power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/72Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/18Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/183Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/18Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/183Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
    • B29B7/186Rotors therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/28Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
    • B29B7/286Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control measuring properties of the mixture, e.g. temperature, density
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7476Systems, i.e. flow charts or diagrams; Plants
    • B29B7/7495Systems, i.e. flow charts or diagrams; Plants for mixing rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/82Heating or cooling
    • B29B7/826Apparatus therefor
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/14Measuring arrangements characterised by the use of optical techniques for measuring distance or clearance between spaced objects or spaced apertures

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Accessories For Mixers (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an internal inspection apparatus for kneaders that can easily inspect the inside of a kneader.SOLUTION: The internal inspection apparatus for kneaders includes: a camera (imaging unit) 1 for taking an image of the inside of a kneader 100; a linear light source part 8 for applying a linear light to the inside of the kneader 100; an illumination part 3 for illuminating the inside of the kneader 100; a holding member 2 for holding the camera 1 and the linear light source part 8; a suspension supporting member 4 for suspending to support the holding member 2 in the kneader 100 so that the holding member is movable up and down; and an inspection device body part 5 for operating the holding member 2 from the outside of the kneader 100.SELECTED DRAWING: Figure 1

Description

本発明は、ゴム、あるいは樹脂などの混練を行う混練装置の内部を点検する混練装置用内部点検装置に関する。   The present invention relates to an internal inspection device for a kneading apparatus for inspecting the inside of a kneading apparatus for kneading rubber or resin.

ゴム、あるいは樹脂などの混練を行う混練装置は、従来から知られており、例えば特許文献1に混練装置が開示されている。この特許文献1に開示された混練装置は、ケーシングにより形成したチャンバ内部に、回転自在に配設されたロータを備え、ロータの回転によって、ゴムや樹脂などの処理物を引きちぎるように変形させて混練する。   A kneading apparatus for kneading rubber or resin is conventionally known. For example, Patent Document 1 discloses a kneading apparatus. The kneading apparatus disclosed in Patent Document 1 includes a rotor that is rotatably disposed inside a chamber formed by a casing. By rotating the rotor, the kneading apparatus is deformed so as to tear a processed material such as rubber or resin. Knead.

このような混練装置は、処理物とロータ及びチャンバの内壁とが強い摩擦を生じる状態で使用されるため、摩耗に耐える必要がある。特に最近のようにタイヤ原料ゴムにシリカのような高硬度物質を練り込むようになると摩耗はより激しくなる。従って、混練装置の構成部材は耐摩耗性を付与するためクロムメッキ処理や溶射処理されている場合が多い。   Since such a kneading apparatus is used in a state where strong friction is generated between the workpiece and the inner walls of the rotor and the chamber, it is necessary to withstand abrasion. In particular, when a hard material such as silica is kneaded into tire raw rubber as in recent years, wear becomes more severe. Therefore, the components of the kneading apparatus are often subjected to chrome plating treatment or thermal spraying treatment in order to impart wear resistance.

しかしながら使用期間中には摩耗が進み、表面処理層の厚みが減少、あるいは剥離が生じる。又、同型式の機械においても操業内容(処理原料の硬軟等)は異なるので、単純に稼働時間で損耗状態を判断することは難しい。そのため、機器の保守にあたってこれらの状態の点検が重要である。   However, wear progresses during the period of use, and the thickness of the surface treatment layer decreases or peeling occurs. Also, even in the same type of machine, the operation content (hardness and softness of the processing raw material, etc.) is different, so it is difficult to simply determine the wear state based on the operation time. Therefore, it is important to check these conditions when maintaining the equipment.

このような点検は、従来、例えば装置に設けられたドア(ドロップドア)が開放され、熟練した作業者によるチェックポイントに該当する場所を目視、手作業で行われている。このため、安全確保の要員、機械の立ち下げ立ち上げの時間を含めると、人数、時間とも多くを要する。また実施の判断は機械の保全履歴実績、稼働状況から決めている。このような本格的な点検が直ぐに必要かどうかが簡便な点検で判明すれば、適切な保全計画の策定、コストダウンが可能である。特に機械の停止時間、点検に付帯して必要な作業を少なくできれば効果が大きい。   Conventionally, such an inspection is performed by visual inspection and manual operation of a place corresponding to a check point by a skilled worker, for example, when a door (drop door) provided in the apparatus is opened. For this reason, when including the personnel for ensuring safety and the time for starting and stopping the machine, a large number of people and time are required. Judgment is made based on the machine maintenance history and operating conditions. If simple inspections reveal whether such a full-scale inspection is necessary immediately, it is possible to formulate an appropriate maintenance plan and reduce costs. In particular, the effect will be great if the machine downtime and the work required for inspection can be reduced.

ところが、混練装置は、例えば上記特許文献1のように、チャンバという空間内でロータが回転する構造であるため、一度に内部の全体は見えず、見る方向を色々変えないと点検はできず、作業が困難である。   However, the kneading apparatus has a structure in which the rotor rotates in a space called a chamber, for example, as in Patent Document 1 above, so the entire interior cannot be seen at once, and inspection cannot be performed unless the viewing direction is changed in various ways. The work is difficult.

又、例えば特許文献2では、チャンバを形成するケーシングを上下に分割する2分割構造とし、点検時にはケーシングを分離開放して内部を点検できるようにしている。   For example, in Patent Document 2, the casing forming the chamber is divided into two parts, and the casing is separated and opened so that the inside can be inspected at the time of inspection.

特許第3095656号公報Japanese Patent No. 3095656 特許第3756766号公報Japanese Patent No. 3756766

しかしながら、特許文献2では、ケーシングを2分割に開放するため、点検に多くの人手と時間が必要であり、点検後のケーシング組み立て等の復旧も同様に多くの人手、時間が必要であるので、簡便に点検できるというものではない。   However, in Patent Document 2, since the casing is opened in two parts, a lot of manpower and time are required for the inspection, and a lot of manpower and time are also required for recovery of the casing assembly after the inspection, It is not something that can be easily checked.

また、混練装置は混練に非常に大きな力がかかる機械であるので、このような2分割構造は強度面では不利であり、2分割できない一体的構造の装置と同様の強度を確保するためには、より肉厚を増すなどの補強が必要で、重量、大きさの面でも不利となる。   In addition, since the kneading apparatus is a machine that requires a very large force for kneading, such a two-part structure is disadvantageous in terms of strength, and in order to ensure the same strength as a unitary structure apparatus that cannot be divided into two parts. However, reinforcement such as increasing the wall thickness is necessary, which is disadvantageous in terms of weight and size.

本発明は、混練装置の内部を簡単に点検できる混練装置用内部点検装置を提供することを目的とする。   An object of this invention is to provide the internal inspection apparatus for kneading apparatuses which can check the inside of a kneading apparatus easily.

本発明者は、種々検討した結果、上記目的は、以下の本発明により達成されることを見出した。即ち、本発明の一態様にかかる混練装置用内部点検装置は、混練装置の内部を撮像可能に配置される撮像部と、前記混練装置の内部に線状光を当てる線状光光源部と、前記混練装置の内部における所定の測定対象に前記線状光光源部からの線状光を当てた状態で前記測定対象を前記撮像部で撮像した画像に基いて前記測定対象の画像上の大きさを検出する検出部と、前記測定対象から前記撮像部までの撮像部距離を取得する距離取得部と、前記検出部で得た前記画像上の大きさと前記距離取得部で得た前記撮像部距離とに基いて前記測定対象の実際の大きさを演算する演算部と、を備えていることを特徴とする。   As a result of various studies, the present inventor has found that the above object is achieved by the present invention described below. That is, an internal inspection device for a kneading apparatus according to an aspect of the present invention includes an imaging unit that is arranged so as to be able to image the inside of the kneading device, a linear light source unit that applies linear light to the inside of the kneading device, The size of the measurement object on the image based on the image captured by the imaging unit with the linear light from the linear light source unit applied to the predetermined measurement object inside the kneading apparatus A detection unit that detects the image, a distance acquisition unit that acquires an imaging unit distance from the measurement target to the imaging unit, a size on the image obtained by the detection unit, and the imaging unit distance obtained by the distance acquisition unit And a calculation unit for calculating the actual size of the measurement object based on the above.

これによれば、撮像部によって混練装置の内部状況の観察が少人数で簡便に行えるようになり、混練装置の内部の各部を分解開放して検査を行う前に予備調査ができるため、適切な保守が可能となる。例えば装置内損耗が微小であれば、混練装置の内部の各部を分解開放を要する本格的な検査は行わず、保守間隔を延ばすなど、保守に必要な間隔を合理的に決めて保守が行えるようになる。また、混練装置の停止時間が短く、操業制約が少ないため、検査計画がたてやすく、更には、点検の人手も少なくて済み、検査所要コストの面でも有利である。   According to this, it becomes possible to easily observe the internal state of the kneading apparatus with a small number of people by the imaging unit, and it is possible to perform preliminary investigation before performing inspection by disassembling and opening each part inside the kneading apparatus. Maintenance is possible. For example, if the wear in the equipment is very small, it is possible to perform maintenance by rationally determining the intervals required for maintenance, such as extending the maintenance interval without conducting full-scale inspections that require disassembly and opening of the internal parts of the kneading equipment. become. Further, since the stop time of the kneading apparatus is short and there are few operation restrictions, it is easy to create an inspection plan. Further, the number of inspections can be reduced, which is advantageous in terms of required inspection costs.

又、検出部と距離取得部と演算部とによって所定の測定対象の大きさを求めるため、例えば混練装置の内部における摩耗しやすい部分を測定対象に設定し、その測定対象の大きさを求めることで、測定対象における摩耗する前の状態での大きさとを較べて大きさの変化をみることができる。これにより、摩耗しやすい部分を簡単且つ確実に点検できる。   In addition, in order to determine the size of a predetermined measurement object by the detection unit, the distance acquisition unit, and the calculation unit, for example, a wearable part inside the kneading apparatus is set as the measurement object, and the measurement object size is obtained. Thus, a change in size can be seen by comparing with the size of the object to be measured before being worn. Thereby, the part which is easy to wear can be inspected easily and reliably.

又、検出部で測定対象を撮像部で撮像した画像に基いて画像上の大きさを求める際、線状光光源部からの線状光が当たった状態の測定対象を撮像部で撮像するため、測定対象を画像上で明瞭にでき、測定対象を特定し易くできる。   In addition, when obtaining the size on the image based on the image obtained by imaging the measurement object by the imaging unit with the detection unit, the imaging unit captures an image of the measurement object in a state where the linear light from the linear light source unit is struck. The measurement object can be clearly shown on the image, and the measurement object can be easily specified.

他の一態様では、前記混練装置用内部点検装置において、前記混練装置の内部を照らす照明部と、前記撮像部と前記線状光光源部とを保持した保持部材と、前記保持部材を前記混練装置の内部に上下移動可能に吊り下げ支持する吊下支持部材と、前記保持部材を前記混練装置の外部から操作する操作部とを、更に備えていることを特徴とする。   In another aspect, in the internal inspection device for a kneading apparatus, an illumination unit that illuminates the inside of the kneading apparatus, a holding member that holds the imaging unit and the linear light source unit, and the kneading member that is the kneading unit The apparatus further includes a suspension support member that suspends and supports the apparatus so as to be vertically movable, and an operation unit that operates the holding member from the outside of the kneading apparatus.

これによれば、吊下支持部材によって、撮像部及び線状光光源部を保持した保持部材を混練装置の内部に上下移動可能に吊り下げ支持するため、本点検装置は、混練装置を分解等することなく混練装置の内部の上部から下部にかけて、撮像部で撮像できるとともに、種々の箇所の大きさを測定でき、広範囲で点検を行うことができ、しかも、より簡単に混練装置の内部点検を行うことができる。   According to this, since the holding member holding the imaging unit and the linear light source unit is suspended and supported inside the kneading device by the hanging support member so as to be vertically movable, the inspection device disassembles the kneading device, etc. The image can be captured by the imaging unit from the upper part to the lower part of the kneading apparatus without being done, the size of various locations can be measured, and a wide range of inspections can be performed.In addition, the internal inspection of the kneading apparatus can be performed more easily. It can be carried out.

他の一態様では、前記混練装置用内部点検装置において、前記距離取得部は、前記線状光光源部から前記測定対象に照射される線状光の反射光を前記撮像部で撮像した画像に基いて、前記撮像部距離を三角測量の原理(光切断法)によって求めることを特徴とする。   In another aspect, in the internal inspection device for a kneading apparatus, the distance acquisition unit converts the reflected light of the linear light emitted from the linear light source to the measurement object to an image captured by the imaging unit. On the basis of this, the distance of the imaging unit is obtained by the principle of triangulation (light cutting method).

これによれば、撮像部距離が容易に確実に求められ、混練装置用内部点検装置が簡素化される。又、撮像部距離を三角測量の原理によって求める際、線状光光源部から測定対象に照射される線状光を利用でき、混練装置用内部点検装置が簡素化される。   According to this, the imaging unit distance is easily and reliably obtained, and the internal inspection device for the kneading apparatus is simplified. Further, when the distance of the imaging unit is obtained by the principle of triangulation, the linear light emitted from the linear light source unit to the measurement object can be used, and the internal inspection device for the kneading apparatus is simplified.

他の一態様では、前記混練装置用内部点検装置において、前記混練装置の内部に前記撮像部距離を測定可能に配置された測距センサを、更に備え、前記距離取得部は、前記測距センサから撮像部距離情報を得ることを特徴とする。   In another aspect, the internal inspection device for a kneading apparatus further includes a distance measuring sensor disposed inside the kneading apparatus so that the imaging unit distance can be measured, and the distance acquisition unit includes the distance measuring sensor. The imaging unit distance information is obtained from

これによれば、距離取得部は、測距センサから撮像部距離情報を得るため、撮像部距離が容易に確実に求められる。又、測距センサから撮像部距離情報を得ることで、線状光光源部や撮像部と無関係に撮像部距離を得ることができ、例えば線状光光源部と撮像部とが互いに接近して配置することも可能になり、混練装置用内部点検装置の全体のコンパクト化を図ることもできる。   According to this, since the distance acquisition unit obtains the imaging unit distance information from the distance measuring sensor, the imaging unit distance is easily and reliably obtained. Further, by obtaining the imaging unit distance information from the distance measuring sensor, the imaging unit distance can be obtained regardless of the linear light source unit or the imaging unit. For example, the linear light source unit and the imaging unit approach each other. It is also possible to arrange them, and the entire internal inspection device for the kneading apparatus can be made compact.

他の一態様では、前記混練装置用内部点検装置において、前記混練装置の内部における前記撮像部の位置と前記撮像部距離とを関連付けて記憶した記憶部を、更に備え、前記距離取得部は、前記混練装置の内部における前記撮像部の位置情報を得、前記得た前記撮像部の位置情報に基いて、前記記憶部から前記撮像部の位置に対応する撮像部距離情報を得ることを特徴とする。   In another aspect, in the internal inspection device for a kneading apparatus, the kneading apparatus further includes a storage unit that associates and stores the position of the imaging unit and the imaging unit distance inside the kneading device, and the distance acquisition unit includes: Obtaining positional information of the imaging unit inside the kneading apparatus, and obtaining imaging unit distance information corresponding to the position of the imaging unit from the storage unit based on the obtained positional information of the imaging unit To do.

これによれば、混練装置の内部に配置する撮像部の位置に応じて記憶部で記憶した撮像部距離情報が得られ、撮像部距離が容易に確実に求められる。又、記憶部で記憶した撮像部距離情報を得ることで、線状光光源部や撮像部と無関係に撮像部距離を得ることができ、例えば線状光光源部と撮像部とが互いに接近して配置することも可能になり、混練装置用内部点検装置の全体のコンパクト化を図ることもできる。   According to this, the imaging part distance information memorize | stored in the memory | storage part according to the position of the imaging part arrange | positioned inside a kneading apparatus is obtained, and an imaging part distance is calculated | required easily and reliably. Further, by obtaining the imaging unit distance information stored in the storage unit, the imaging unit distance can be obtained regardless of the linear light source unit or the imaging unit. For example, the linear light source unit and the imaging unit approach each other. It is also possible to arrange them, and the internal inspection device for a kneading apparatus can be made compact as a whole.

他の一態様では、前記混練装置用内部点検装置において、前記撮像部と前記線状光光源部とは、それぞれ、前記保持部材に水平軸回りに回動可能、且つ、鉛直軸回りに回動可能に保持され、前記操作部は、前記撮像部と前記線状光光源部とがそれぞれ、前記水平軸回りと前記鉛直軸回りとにそれぞれ回動するように、前記保持部材を操作することを特徴とする。   In another aspect, in the internal inspection device for a kneading apparatus, the imaging unit and the linear light source unit can rotate about the horizontal axis with respect to the holding member and rotate about a vertical axis, respectively. The operation unit is configured to operate the holding member so that the imaging unit and the linear light source unit rotate about the horizontal axis and the vertical axis, respectively. Features.

これによれば、混練装置の内部におけるケーシングの内壁の上部から下部にかけて、或いは、混練装置の内部に設けられたロータの上部から下部にかけて、撮像部及び線状光光源部を介して詳しく点検できる。又、例えば1つの撮像部及び1つの線状光光源部によって混練装置の内部のほぼ全体を点検でき、これにより、混練装置用内部点検装置が簡素化し、低コストで製作できるとともに、使用し易いものになる。   According to this, from the upper part to the lower part of the inner wall of the casing inside the kneading apparatus, or from the upper part to the lower part of the rotor provided inside the kneading apparatus, detailed inspection can be performed via the imaging unit and the linear light source unit. . In addition, for example, one imaging unit and one linear light source unit can be used to inspect almost the entire interior of the kneading apparatus, thereby simplifying the kneading apparatus internal inspection apparatus and making it inexpensive and easy to use. Become a thing.

他の一態様では、前記混練装置用内部点検装置において、前記保持部材は、信号ケーブルを介して前記操作部に電気信号を送受信可能とされ、前記吊下支持部材は、前記信号ケーブルであることを特徴とする。   In another aspect, in the internal inspection device for a kneading apparatus, the holding member can transmit and receive an electric signal to the operation unit via a signal cable, and the suspension support member is the signal cable. It is characterized by.

これによれば、信号ケーブルが保持部材を吊り下げ支持するため、別途に保持部材を吊り下げ支持するワイヤーロープ等の吊下支持部材を不要にすることも可能になり、混練装置用内部点検装置が、より簡素化され、使用され易いものになる。   According to this, since the signal cable suspends and supports the holding member, it is possible to eliminate the need for a suspension support member such as a wire rope that separately supports the suspension member. However, it becomes simpler and easier to use.

他の一態様では、前記混練装置用内部点検装置において、前記保持部材と前記操作部とは、互いに無線によりに電気信号を送受信可能とされ、前記吊下支持部材は、前記混練装置の内部から外部に延されたワイヤーロープを備えていることを特徴とする。   In another aspect, in the internal inspection device for a kneading apparatus, the holding member and the operation unit can wirelessly transmit and receive electrical signals to each other, and the suspension support member is provided from the inside of the kneading apparatus. A wire rope extended outside is provided.

これによれば、保持部材と操作部との相互間に電気信号を送るための信号ケーブルを不要にでき、混練装置用内部点検装置が、より一層、簡素化され、使用され易いものになる。   According to this, a signal cable for sending an electrical signal between the holding member and the operation unit can be eliminated, and the internal inspection device for the kneading apparatus is further simplified and easily used.

他の一態様では、前記混練装置用内部点検装置において、前記混練装置は、筒状のチャンバと、前記チャンバ内に回転自在に配置されたロータとを備え、前記ロータの外周先端と前記チャンバの内壁とが、前記ロータの外周先端と前記チャンバの内壁との間に隙間が形成されるように配置されており、前記所定の測定対象は、前記隙間であることを特徴とする。   In another aspect, in the internal inspection device for a kneading apparatus, the kneading apparatus includes a cylindrical chamber and a rotor rotatably disposed in the chamber, and an outer peripheral tip of the rotor and the chamber An inner wall is arranged so that a gap is formed between an outer peripheral tip of the rotor and an inner wall of the chamber, and the predetermined measurement object is the gap.

混練装置では、使用によってチャンバの内壁とロータの外周先端とが最も摩耗し易く、チャンバの内壁とロータの外周先端との摩耗が過大になると、円滑に混練できなくなるおそれがある。従って、チャンバの内壁とロータの外周先端との摩耗状態を点検することで点検効率をよくできる。本実施形態では、チャンバの内壁とロータの外周先端との間に形成される隙間の大きさを測定して摩耗状態を点検するため、混練装置の使用による摩耗を効率よく点検できる。   In the kneading apparatus, the inner wall of the chamber and the outer peripheral tip of the rotor are most easily worn by use, and if the wear between the inner wall of the chamber and the outer peripheral tip of the rotor is excessive, kneading may not be performed smoothly. Therefore, the inspection efficiency can be improved by checking the wear state between the inner wall of the chamber and the outer peripheral tip of the rotor. In this embodiment, since the wear state is checked by measuring the size of the gap formed between the inner wall of the chamber and the outer peripheral tip of the rotor, wear due to the use of the kneading apparatus can be checked efficiently.

本発明の混練装置用内部点検装置は、混練装置の内部を簡単に点検できる。   The internal inspection device for a kneading apparatus of the present invention can easily check the inside of the kneading apparatus.

本発明の一実施の形態の混練装置用内部点検装置により混練装置の内部を点検している状態の概略図である。It is the schematic of the state which is checking the inside of a kneading apparatus with the internal inspection apparatus for kneading apparatuses of one embodiment of this invention. 図1の混練装置用内部点検装置に用いられる撮像部と線状光光源部と保持部材の正面図である。It is a front view of the imaging part, linear light source part, and holding member which are used for the internal inspection apparatus for kneading apparatuses of FIG. 図2の側面図である。FIG. 3 is a side view of FIG. 2. 図1の混練装置用内部点検装置の電気的な構成を示すブロック図である。It is a block diagram which shows the electrical structure of the internal inspection apparatus for kneading apparatuses of FIG. 図1の混練装置用内部点検装置が用いられる混練装置の断面図である。It is sectional drawing of the kneading apparatus in which the internal inspection apparatus for kneading apparatuses of FIG. 1 is used. 図5における混練装置に設けられたチャンバ及びロータの一部を断面にした説明図である。It is explanatory drawing which made the chamber and a part of rotor provided in the kneading apparatus in FIG. 5 into a cross section. 図6における混練装置のチャンバ内を上方側から見た説明図である。It is explanatory drawing which looked at the inside of the chamber of the kneading apparatus in FIG. 6 from the upper side. 図7の状態からカメラが回転した状態を示す説明図である。It is explanatory drawing which shows the state which the camera rotated from the state of FIG. 混練装置のチャンバとロータとの境界部を拡大した説明図である。It is explanatory drawing which expanded the boundary part of the chamber and rotor of a kneading apparatus. 混練装置のチャンバとロータとに線状光を当てた状態の説明図である。It is explanatory drawing of the state which applied linear light to the chamber and rotor of a kneading apparatus. チャンバとロータとの隙間を三角測量の原理によって求める際の説明図及び数式である。It is explanatory drawing and numerical formula at the time of calculating | requiring the clearance gap between a chamber and a rotor by the principle of triangulation. 混練装置の内部におけるカメラ(撮像部)の位置と撮像部距離とを関連付けて記憶したテーブルの一例である。It is an example of the table which linked | related and memorize | stored the position of the camera (imaging part) and the imaging part distance in the inside of a kneading apparatus.

以下、図面に基づいて、本発明の一実施形態を詳細に説明する。図1は、本発明の混練装置用内部点検装置により混練装置の内部を点検している状態の概略図である。   Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings. FIG. 1 is a schematic view of a state in which the inside of the kneading apparatus is inspected by the internal inspection apparatus for the kneading apparatus of the present invention.

本発明の混練装置用内部点検装置10は、混練装置100の内部を点検するのに用いられるものである。本発明の混練装置用内部点検装置10の説明に先立って、混練装置用内部点検装置10が用いられる混練装置100について説明する。   The internal inspection device 10 for a kneading apparatus of the present invention is used for checking the inside of the kneading apparatus 100. Prior to the description of the internal inspection device 10 for a kneading apparatus of the present invention, the kneading device 100 in which the internal inspection device 10 for a kneading apparatus is used will be described.

この実施形態で用いられる混練装置100は、図5に示すように、二軸のバッチ式ミキサであり、例えば、ゴム原料及び各種材料(補強剤、可塑材及び老化防止剤等)を混練した混練物の生成に用いられる。本実施形態では、ゴム製品となる混練物を生成する混練装置100を例にして説明するが、これに限定されず、プラスチック製品となる混練物を生成する混練装置に混練装置用内部点検装置10を適用することもできる。   The kneading apparatus 100 used in this embodiment is a biaxial batch type mixer as shown in FIG. 5, for example, kneading kneaded rubber raw materials and various materials (reinforcing agent, plastic material, anti-aging agent, etc.). Used to produce products. In the present embodiment, a kneading apparatus 100 that generates a kneaded product that becomes a rubber product will be described as an example. However, the present invention is not limited to this. Can also be applied.

混練装置100は、図5に示すように、材料供給筒111と、フローティングウェイト113と、空気圧シリンダ115と、ケーシング117と、2つの第1および第2チャンバ(混練室)119a、119bと、2つのロータ121a、121bと、ドロップドア123とを備えている。   As shown in FIG. 5, the kneading apparatus 100 includes a material supply cylinder 111, a floating weight 113, a pneumatic cylinder 115, a casing 117, two first and second chambers (kneading chambers) 119a, 119b, Two rotors 121a and 121b and a drop door 123 are provided.

詳しくは、材料供給筒111は、ケーシング117の上方において、上下方向に延びている。材料供給筒111の上端には、空気圧シリンダ115が設けられている。空気圧シリンダ115の内部から材料供給筒111の内部に亘ってピストンロッド129が配置されている。空気圧シリンダ115の内部には、ピストンロッド129の上端に固定されたピストン131が配置されている。   Specifically, the material supply cylinder 111 extends in the vertical direction above the casing 117. A pneumatic cylinder 115 is provided at the upper end of the material supply cylinder 111. A piston rod 129 is arranged from the inside of the pneumatic cylinder 115 to the inside of the material supply cylinder 111. A piston 131 fixed to the upper end of the piston rod 129 is disposed inside the pneumatic cylinder 115.

材料供給筒111の内部には、フローティングウェイト113が配置されている。フローティングウェイト113は、ピストンロッド129の下端に固定されており、ピストンロッド129と共に、上下に移動する。   A floating weight 113 is disposed inside the material supply cylinder 111. The floating weight 113 is fixed to the lower end of the piston rod 129 and moves up and down together with the piston rod 129.

材料供給筒111の下端は、ケーシング117に形成された材料供給口125を通して、2つのチャンバ119a、119bと連通している。   The lower end of the material supply tube 111 communicates with the two chambers 119a and 119b through the material supply port 125 formed in the casing 117.

材料供給筒111の側面には、ホッパー127が設けられている。ホッパー127から材料(ゴム原料及び各種材料)が、材料供給筒111に投入される。又、ホッパー127には、ホッパー開閉蓋127aが設けられている。   A hopper 127 is provided on the side surface of the material supply cylinder 111. From the hopper 127, materials (rubber materials and various materials) are charged into the material supply cylinder 111. The hopper 127 is provided with a hopper opening / closing lid 127a.

空気圧シリンダ115の作用でフローティングウェイト113が下降すると、材料供給筒111に投入された上記材料が、第1チャンバ119aと第2チャンバ119bとに供給される。   When the floating weight 113 is lowered by the action of the pneumatic cylinder 115, the material introduced into the material supply cylinder 111 is supplied to the first chamber 119 a and the second chamber 119 b.

第1チャンバ119aと第2チャンバ119bとは、ケーシング117の内部に形成されている。第1チャンバ119aと第2チャンバ119bとは、それぞれ、図5の紙面に対して垂直方向に延びる略円筒形状を有する。   The first chamber 119a and the second chamber 119b are formed inside the casing 117. Each of the first chamber 119a and the second chamber 119b has a substantially cylindrical shape extending in a direction perpendicular to the paper surface of FIG.

第1チャンバ119a内には、第1ロータ121aが配置され、第2チャンバ119b内には、第2ロータ121bが配置されている。これらのロータ121a、121bは、図5の紙面に対して垂直方向に延び、ロータ121a、121bの外周先端とチャンバ119a、119bの内壁との間に隙間9ができるように、ロータ121a、121bの外周先端とチャンバ119a、119bの内壁とが所定の距離を持つように配置されている。そして、図示しないモータから動力が与えられて、第1ロータ121aが矢印A方向に回転し、第2ロータ121bが矢印A方向と逆の矢印B方向に回転する。   A first rotor 121a is disposed in the first chamber 119a, and a second rotor 121b is disposed in the second chamber 119b. These rotors 121a and 121b extend in a direction perpendicular to the paper surface of FIG. 5, and the rotors 121a and 121b have a gap 9 between the outer peripheral tips of the rotors 121a and 121b and the inner walls of the chambers 119a and 119b. The outer peripheral tip and the inner walls of the chambers 119a and 119b are arranged to have a predetermined distance. Then, power is applied from a motor (not shown), the first rotor 121a rotates in the direction of arrow A, and the second rotor 121b rotates in the direction of arrow B opposite to the direction of arrow A.

ケーシング117の下部には、混練物を排出するための混練物排出口133が設けられている。   A kneaded material discharge port 133 for discharging the kneaded material is provided at the lower portion of the casing 117.

ドロップドア123は、混練物排出口33を塞ぐ蓋として機能する。ドロップドア123は、上下に移動できるように配置されている。ドロップドア123が下降することにより、混練物排出口133が開放される。ドロップドア123が上昇することにより、混練物排出口133が塞がれる。   The drop door 123 functions as a lid for closing the kneaded product discharge port 33. The drop door 123 is arranged so that it can move up and down. As the drop door 123 descends, the kneaded product discharge port 133 is opened. As the drop door 123 rises, the kneaded product discharge port 133 is closed.

図6は、図5に示すチャンバ119a、119b及びロータ121a、121bの拡大図である。第1ロータ121aは、胴部141aと、胴部141aに設けられた翼部143aと、を含む。第2ロータ121bは、第1ロータ121aと同様に、胴部141bと、胴部141bに設けられた翼部143bと、を含む。   FIG. 6 is an enlarged view of the chambers 119a and 119b and the rotors 121a and 121b shown in FIG. The first rotor 121a includes a trunk portion 141a and a wing portion 143a provided on the trunk portion 141a. Similar to the first rotor 121a, the second rotor 121b includes a trunk portion 141b and a wing portion 143b provided on the trunk portion 141b.

これらの胴部141a、141bの径は、比較的大きい。これは、ロータ121a、121bの回転により、混練時、すなわち、ゴム原料を剪断して、ゴム原料と各種材料とを混ぜ合わせる時に、ロータ121a、121bに大きな力が作用し、この力によりロータ121a、121bが破壊するのを防止するためである。また、混練により発生する熱を吸収するために、胴部141a、141bに冷却管が通されているからである。   The diameters of these body portions 141a and 141b are relatively large. This is because a large force acts on the rotors 121a and 121b at the time of kneading, that is, when the rubber raw material is sheared and the rubber raw material and various materials are mixed by the rotation of the rotors 121a and 121b. 121b is prevented from being destroyed. Further, in order to absorb the heat generated by the kneading, the cooling pipes are passed through the body parts 141a and 141b.

図9、図10に示すように翼部143aの外周先端143cと第1チャンバ119aの内壁145aとの間に隙間9ができるように翼部143aの外周先端143cと第1チャンバ119aの内壁145aとが距離を持って配置されている。又、同様に、翼部143bの外周先端143cと第2チャンバ119bの内壁145bとの間にも隙間9ができるように翼部143aの外周先端143cと第2チャンバ119bの内壁145bとが距離を持って配置されている(図9、図10参照)。これらの隙間9の大きさ(距離)L10は、ゴム原料のせん断やゴム原料中への各種材料の分散の効率を高めるために、小さくされている。   As shown in FIGS. 9 and 10, the outer peripheral tip 143c of the wing 143a and the inner wall 145a of the first chamber 119a are formed so that a gap 9 is formed between the outer peripheral tip 143c of the wing 143a and the inner wall 145a of the first chamber 119a. Are arranged with a distance. Similarly, the distance between the outer peripheral tip 143c of the wing 143a and the inner wall 145b of the second chamber 119b is such that a gap 9 is formed between the outer peripheral tip 143c of the wing 143b and the inner wall 145b of the second chamber 119b. (See FIGS. 9 and 10). The size (distance) L10 of these gaps 9 is made small in order to increase the efficiency of shearing the rubber material and dispersing various materials in the rubber material.

このように、上記隙間9が小さく、かつ、胴部141a、141bの径が比較的大きくされている。よって、混練物排出口133からチャンバ119a、119b、例えば、チャンバ119aの内壁145aを見た場合、死角が不可避的に生じるので、内壁145aのうち、目視できない領域が存在する。   Thus, the gap 9 is small, and the diameters of the body portions 141a and 141b are relatively large. Therefore, when the chambers 119a and 119b, for example, the inner wall 145a of the chamber 119a are viewed from the kneaded product discharge port 133, a blind spot is inevitably generated, and therefore there is an invisible region in the inner wall 145a.

このように構成された第1ロータ121a及び第2ロータ121aは、チャンバ119bで図示しないモータの駆動力によって回転軸147(図7に図示)回りに回転する。   The first rotor 121a and the second rotor 121a configured in this manner rotate around the rotation shaft 147 (shown in FIG. 7) by the driving force of a motor (not shown) in the chamber 119b.

次に、本発明の混練装置用内部点検装置10について説明する。混練装置用内部点検装置10は、図1に示すように混練装置100の内部を撮像するカメラ(撮像部)1と、混練装置100の内部に線状光を当てる線状光光源部8と、混練装置100の内部を照らす照明部3と、カメラ1と線状光光源部8とを保持した保持部材2と、保持部材2を混練装置100の内部に上下移動可能に吊り下げ支持する吊下支持部材4と、保持部材2を混練装置100の外部から操作し、測定対象の大きさを求める点検装置本体部(操作部)5とを備えている。   Next, the internal inspection device 10 for a kneading apparatus of the present invention will be described. As shown in FIG. 1, the kneading device internal inspection device 10 includes a camera (imaging unit) 1 that images the inside of the kneading device 100, a linear light source unit 8 that applies linear light to the inside of the kneading device 100, and A lighting unit 3 that illuminates the interior of the kneading apparatus 100, a holding member 2 that holds the camera 1 and the linear light source unit 8, and a suspension that suspends and supports the holding member 2 so as to be vertically movable inside the kneading apparatus 100. The supporting member 4 and the holding member 2 are operated from the outside of the kneading apparatus 100, and an inspection apparatus main body (operation part) 5 for obtaining the size of the measurement object is provided.

カメラ1は、例えば、結像光学系11、撮像素子(イメージセンサ)12(図11参照)および画像処理回路を備えて構成され、測定対象における光学像を結像光学系によってイメージセンサの受光面に結像し、この結像した前記光学像をイメージセンサによって受光して光学像の受光信号を生成し、この生成した前記光学像の受光信号に対し公知の画像処理を施すことによって測定対象の画像(画像データ)を生成する。   The camera 1 includes, for example, an imaging optical system 11, an image sensor (image sensor) 12 (see FIG. 11), and an image processing circuit, and an optical image on a measurement target is received by the imaging optical system. The optical image thus formed is received by an image sensor to generate a light reception signal of the optical image, and a known image processing is performed on the light reception signal of the generated optical image to obtain a measurement target. An image (image data) is generated.

線状光光源部8は、線状(スリット状)の光(線状光)を測定対象に照射(投光)するもので、例えば、レーザ光を照射するレーザ光源と、前記レーザ光源から照射された前記レーザ光を線状に形成しこの形成した線状のレーザ光(線状レーザ光)を測定対象に照射する光学系とを備える。   The linear light source unit 8 irradiates (projects) linear (slit-shaped) light (linear light) onto a measurement target. For example, the linear light source unit 8 irradiates a laser light source that irradiates laser light and the laser light source. And an optical system that irradiates the measurement target with the formed linear laser light (linear laser light).

保持部材2は、図2、図3に示すように、枠部21と、カメラ1と線状光光源部8とを保持した保持部本体22と、カメラ1と線状光光源部8とを可動操作する可動操作部23〜25とを備えている。   As shown in FIGS. 2 and 3, the holding member 2 includes a frame portion 21, a holding portion main body 22 that holds the camera 1 and the linear light source portion 8, and the camera 1 and the linear light source portion 8. Movable operation sections 23 to 25 that are movable are provided.

枠部21は、水平状に配置される矩形状の第1枠部21aと、第1枠部21aに連結された矩形状の第2枠部21bとを備えている。第1枠部21aの幅方向の長さL1は、材料供給筒111及びホッパー127の幅よりも小さく、ホッパー127から材料供給筒111に入れ得るようになっている。   The frame portion 21 includes a rectangular first frame portion 21a arranged horizontally and a rectangular second frame portion 21b connected to the first frame portion 21a. The length L1 of the first frame portion 21a in the width direction is smaller than the widths of the material supply cylinder 111 and the hopper 127, and can be inserted into the material supply cylinder 111 from the hopper 127.

又、第1枠部21aの幅方向の長さL1は、ケーシング117内に形成された第1チャンバ119a及び第2チャンバ119bの軸方向の長さL2(図7に図示)、即ち、ロータ121a、121bの回転軸方向D1の長さL2と同程度である。   The length L1 of the first frame portion 21a in the width direction is the length L2 (shown in FIG. 7) of the first chamber 119a and the second chamber 119b formed in the casing 117, that is, the rotor 121a. , 121b is approximately the same as the length L2 of the rotation axis direction D1.

第2枠部21bは、その下端が第1枠部21aの前端(一方端)に固定的に連結され、その上端が第1枠部21aの前端から上方に延されている。これにより、第1枠部21aと第2枠部21bとが互いに直交して側面視でL字状を呈する形状に形成されている。尚、この実施形態では、第1枠部21aと第2枠部21bとは、補強部材21cによって変形しないように補強されている。   The lower end of the second frame portion 21b is fixedly connected to the front end (one end) of the first frame portion 21a, and the upper end thereof extends upward from the front end of the first frame portion 21a. Thereby, the 1st frame part 21a and the 2nd frame part 21b are mutually orthogonally crossed, and are formed in the shape which exhibits L shape by a side view. In this embodiment, the first frame portion 21a and the second frame portion 21b are reinforced by the reinforcing member 21c so as not to be deformed.

保持部本体22は、長尺状の長尺保持体22aと、カメラ1及び線状光光源部8とを取り付けた取付軸22bとを備えている。   The holding part main body 22 includes a long and long holding body 22a and a mounting shaft 22b to which the camera 1 and the linear light source part 8 are attached.

長尺保持体22aは、その長手方向が上下方向に沿わされるとともに、長尺保持体22aの下端が第1枠部21aから下方に突出した状態で、第1枠部21aに、長尺保持体22aの軸心回り、即ち鉛直軸回り(V1−V2)に回動自在に保持されている。   The long holding body 22a is held in the first frame portion 21a in a state where the longitudinal direction thereof is along the vertical direction and the lower end of the long holding body 22a protrudes downward from the first frame portion 21a. The body 22a is rotatably held around the axis of the body 22a, that is, around the vertical axis (V1-V2).

取付軸22bは、長尺保持体22aの下端に、水平方向に延されて水平軸(ロータ121a、121bの回転軸147に平行な軸)をなすようにして回動自在に取り付けられている。又、この実施形態では、この取付軸22bに、線状光光源部8が取付軸22bの軸方向にカメラ1と所定の距離L16を隔てて固定的に取り付けられている。従って、この実施形態では、線状光光源部8は、カメラ1に対して可動せずにカメラ1と共に可動する。又、線状光光源部8は、カメラ1の光軸と直交する方向に所定の角度θ2(図11参照)をなすように取付軸22b取り付けられている。   The attachment shaft 22b is rotatably attached to the lower end of the long holding body 22a so as to extend horizontally and form a horizontal axis (an axis parallel to the rotation shaft 147 of the rotors 121a and 121b). In this embodiment, the linear light source unit 8 is fixedly attached to the attachment shaft 22b with a predetermined distance L16 from the camera 1 in the axial direction of the attachment shaft 22b. Therefore, in this embodiment, the linear light source unit 8 moves with the camera 1 without moving with respect to the camera 1. Further, the linear light source unit 8 is attached to the attachment shaft 22b so as to form a predetermined angle θ2 (see FIG. 11) in a direction orthogonal to the optical axis of the camera 1.

可動操作部は、カメラ1を水平軸回りに回動させる水平軸回り用回動部材23と、カメラ1を鉛直軸回りに回動させる鉛直軸回り用回動部材24と、カメラ1をロータ121a、121bの回転軸方向に移動させる移動部材25とを備えている。   The movable operation unit includes a horizontal axis rotation member 23 that rotates the camera 1 about the horizontal axis, a vertical axis rotation member 24 that rotates the camera 1 about the vertical axis, and the camera 1 that rotates the rotor 121a. , 121b and a moving member 25 that moves in the direction of the rotation axis.

水平軸回り用回動部材23は、長尺保持体22aに取り付けられた第1モータ23aと、第1モータ23aの回転をカメラ1に伝達する第1回転伝達部材23bとを備えている。   The horizontal axis turning member 23 includes a first motor 23 a attached to the long holding body 22 a and a first rotation transmission member 23 b that transmits the rotation of the first motor 23 a to the camera 1.

第1回転伝達部材23bは、この実施形態では、長尺保持体22aの上端に回動自在に取り付けられたベルト巻回軸23cと、ベルト巻回軸23cと取付軸22bとに掛けられた無端ベルト23dとを備えている。   In this embodiment, the first rotation transmission member 23b is endlessly hung on the belt winding shaft 23c rotatably attached to the upper end of the long holding body 22a, and the belt winding shaft 23c and the attachment shaft 22b. Belt 23d.

ベルト巻回軸23cは、図示しないギアを介して第1モータ23aと回転伝達可能に連結されている。   The belt winding shaft 23c is connected to the first motor 23a via a gear (not shown) so as to be able to transmit rotation.

無端ベルト23dは、ベルト巻回軸23cの回動に伴い走行して取付軸22bを回動させる。そして、この取付軸22bの回動に伴い、カメラ1が取付軸22b回り、即ち、水平軸回り(W1−W2)に回動する。   The endless belt 23d travels with the rotation of the belt winding shaft 23c and rotates the attachment shaft 22b. As the mounting shaft 22b rotates, the camera 1 rotates about the mounting shaft 22b, that is, about the horizontal axis (W1-W2).

又、この実施形態では、水平軸回り用回動部材23は、カメラ1の水平軸回りの回動角を検出する回動角検出センサ23eを備えている。この実施形態の水平軸回りの回動角検出センサ23eは、ベルト巻回軸23cに取り付けられ、ベルト巻回軸23cの回動量を検出することによりカメラ1の水平軸回りの回動角を検出する。   In this embodiment, the horizontal axis rotation member 23 includes a rotation angle detection sensor 23e that detects a rotation angle of the camera 1 about the horizontal axis. The rotation angle detection sensor 23e around the horizontal axis of this embodiment is attached to the belt winding shaft 23c, and detects the rotation angle around the horizontal axis of the camera 1 by detecting the amount of rotation of the belt winding shaft 23c. To do.

鉛直軸回り用回動部材24は、第1枠部21aに取り付けられた第2モータ24aと、第2モータ24aの回転をカメラ1に伝達する第2回転伝達部材24bとを備えている。   The vertical axis turning member 24 includes a second motor 24 a attached to the first frame portion 21 a and a second rotation transmission member 24 b that transmits the rotation of the second motor 24 a to the camera 1.

第2回転伝達部材24bは、長尺保持体22aに取り付けられた円筒状のウォ−ムギア24cと、ウォ−ムギア24cと噛合したホイール24dとを備えている。   The second rotation transmission member 24b includes a cylindrical worm gear 24c attached to the long holder 22a, and a wheel 24d engaged with the worm gear 24c.

ホイール24dは、第1枠部21aに取り付けられているとともに、図示しないギアを介して第2モータ24aと回転伝達可能に連結されている。   The wheel 24d is attached to the first frame portion 21a and is connected to the second motor 24a via a gear (not shown) so as to be able to transmit rotation.

このように構成された鉛直軸回り用回動部材24は、第2モータ24aの作動に伴い、ホイール24dを介してウォ−ムギア24cが回動し、長尺保持体22aがウォ−ムギア24cと共に、その長尺保持体22aの軸心回り、即ち鉛直軸回り(V1−V2)に回動する。   In the thus configured vertical axis turning member 24, the worm gear 24c is rotated via the wheel 24d in accordance with the operation of the second motor 24a, and the long holding body 22a is moved together with the worm gear 24c. Rotate around the axis of the long holder 22a, that is, around the vertical axis (V1-V2).

又、この実施形態では、鉛直軸回り用回動部材24は、カメラ1の鉛直軸回りの回動角を検出する鉛直軸回りの回動角検出センサ24eを備えている。この実施形態の鉛直軸回りの回動角検出センサ24eは、ホイール24dに取り付けられ、ホイール24dの回動量を検出することによりカメラ1の鉛直軸回りの回動角を検出する。   In this embodiment, the vertical axis rotation member 24 includes a vertical axis rotation angle detection sensor 24e that detects the rotation angle of the camera 1 about the vertical axis. The rotation angle detection sensor 24e around the vertical axis of this embodiment is attached to the wheel 24d, and detects the rotation angle around the vertical axis of the camera 1 by detecting the rotation amount of the wheel 24d.

移動部材25は、第1枠部21aに取り付けられた第3モータ25aと、第3モータ25aの回転を取付軸22bに伝達する第3回転伝達部材25bとを備えている。   The moving member 25 includes a third motor 25a attached to the first frame portion 21a, and a third rotation transmission member 25b that transmits the rotation of the third motor 25a to the attachment shaft 22b.

第3回転伝達部材25bは、案内ネジ軸25cと、案内ネジ軸25cに螺合した移動ネジ部材25dとを備えている。   The third rotation transmission member 25b includes a guide screw shaft 25c and a moving screw member 25d screwed to the guide screw shaft 25c.

案内ネジ軸25cは、第1枠部21aの幅方向に沿って延ばされ、第1枠部21aに回動自在に取り付けられている。又、案内ネジ軸25cは、図示しないギアを介して第3モータ25aと回転伝達可能に連結されている。   The guide screw shaft 25c extends along the width direction of the first frame portion 21a, and is rotatably attached to the first frame portion 21a. The guide screw shaft 25c is connected to the third motor 25a via a gear (not shown) so as to be able to transmit rotation.

移動ネジ部材25dは、長尺保持体22aに固定的に連結されている。尚、第3回転伝達部材25bは、案内ネジ軸25cと移動ネジ部材25dとを備えたものに限らず、例えば駆動ベルトによって、取付軸22bを保持した長尺保持体22aを第1枠部21aの幅方向に沿って移動させるようにしてもよく、適宜変更できる。   The moving screw member 25d is fixedly connected to the long holding body 22a. The third rotation transmitting member 25b is not limited to the one provided with the guide screw shaft 25c and the moving screw member 25d, but the long holding body 22a holding the mounting shaft 22b by, for example, a drive belt is used as the first frame portion 21a. You may make it move along the width direction of this, and can change suitably.

又、この実施形態では、移動部材25は、カメラ1の移動量を検出する移動量検出センサ25eを備えている。この実施形態の移動量検出センサ25eは、案内ネジ軸25cに取り付けられ、案内ネジ軸25cの回動量を検出することによりカメラ1の移動量を検出する。   In this embodiment, the moving member 25 includes a movement amount detection sensor 25e that detects the movement amount of the camera 1. The movement amount detection sensor 25e of this embodiment is attached to the guide screw shaft 25c and detects the movement amount of the camera 1 by detecting the rotation amount of the guide screw shaft 25c.

このように構成された移動部材25は、第3モータ25aの作動に伴い、案内ネジ軸25cが回動する。そして、案内ネジ軸25cの回動に伴い移動ネジ部材25dが案内ネジ軸25cに沿って第1枠部21aの幅方向の一方側又他方側に移動し、その移動に伴って、長尺保持体22aが移動ネジ部材25dと共に同方向に移動する(Z1−Z2方向)。そして、この移動によって、カメラ1が第1ロータ121a及び第2ロータ121bの回転軸方向D1に移動可能とされている。   In the moving member 25 configured as described above, the guide screw shaft 25c rotates with the operation of the third motor 25a. As the guide screw shaft 25c rotates, the moving screw member 25d moves along the guide screw shaft 25c to one side or the other side in the width direction of the first frame portion 21a. The body 22a moves in the same direction together with the moving screw member 25d (Z1-Z2 direction). By this movement, the camera 1 is movable in the rotation axis direction D1 of the first rotor 121a and the second rotor 121b.

次に、照明部3について説明する。この実施形態の照明部3は、混練装置100の内部の全体を照らす全体用照明(第1照明)31と、全体用照明31よりも小さく混練装置100の内部を部分的に照らす近接用照明(第2照明)32との2種類の照明を備えている。   Next, the illumination unit 3 will be described. The illumination unit 3 of this embodiment includes an overall illumination (first illumination) 31 that illuminates the entire interior of the kneading apparatus 100 and a proximity illumination that partially illuminates the interior of the kneading apparatus 100 that is smaller than the overall illumination 31. (Second illumination) 32 and two types of illumination.

全体用照明31は、第1枠部21aの下面に、長尺保持体22aを挟んで長尺保持体22aの両側に取り付けられた2つから構成されている。各全体用照明31は、下方向に向かって照らすようになっている。   The whole illumination 31 is composed of two attached to the lower surface of the first frame portion 21a on both sides of the long holding body 22a with the long holding body 22a interposed therebetween. Each overall illumination 31 illuminates downward.

近接用照明32は、カメラ1と同じ方向を向いた状態で、取付軸22bに固定的に取り付けられている。従って、近接用照明32は、可動操作部23〜25によって、カメラ1と共に、水平軸回り及び鉛直軸回りに回動操作されるとともに、第1枠部21aの幅方向に移動操作される。   The proximity illumination 32 is fixedly attached to the attachment shaft 22b in a state of facing the same direction as the camera 1. Accordingly, the proximity illumination 32 is rotated about the horizontal axis and the vertical axis together with the camera 1 by the movable operation units 23 to 25 and moved in the width direction of the first frame portion 21a.

次に、吊下支持部材4について説明する。この実施形態の吊下支持部材4は、図1に示すようにワイヤーロープ41と、保持部材2と点検装置本体部5とを通信可能に接続した信号ケーブル42とを備えている。   Next, the suspension support member 4 will be described. As shown in FIG. 1, the suspension support member 4 of this embodiment includes a wire rope 41 and a signal cable 42 that connects the holding member 2 and the inspection device main body 5 so as to communicate with each other.

ワイヤーロープ41の一方端は、保持部材2の枠部21における第2枠部21bの上端に連結されている。又、ワイヤーロープ41の他方端は、後述の点検装置本体部5の吊下操作部に連結されている。   One end of the wire rope 41 is connected to the upper end of the second frame portion 21 b in the frame portion 21 of the holding member 2. Further, the other end of the wire rope 41 is connected to a suspension operation portion of the inspection device main body 5 described later.

そして、このワイヤーロープ41は、ホッパー開閉蓋127aに付設されたワイヤーロープ案内用滑車41aに案内されるようになっている。   The wire rope 41 is guided by a wire rope guiding pulley 41a attached to the hopper opening / closing lid 127a.

信号ケーブル42は、この実施形態では、カメラ1、線状光光源部8、モータ23a、24a、25a、水平軸回りの回動角検出センサ23e、鉛直軸回りの回動角検出センサ24e及び移動量検出センサ25eのそれぞれと、点検装置本体部5とを通信可能に接続した複数の信号ケーブルの束から構成されている。   In this embodiment, the signal cable 42 includes the camera 1, the linear light source unit 8, the motors 23a, 24a, and 25a, the rotation angle detection sensor 23e around the horizontal axis, the rotation angle detection sensor 24e around the vertical axis, and the movement. Each of the quantity detection sensors 25e and the inspection device body 5 are configured by a bundle of a plurality of signal cables that are communicably connected.

各信号ケーブル42の一方端は、上記カメラ1、線状光光源部8、モータ23a、24a、25a、水平軸回りの回動角検出センサ23e、鉛直軸回りの回動角検出センサ24e及び移動量検出センサ25e等に連結されており、各信号ケーブル42の他方端は、後述の点検装置本体部5の吊下操作部6に連結されている。   One end of each signal cable 42 is connected to the camera 1, the linear light source 8, the motors 23a, 24a, 25a, the rotation angle detection sensor 23e around the horizontal axis, the rotation angle detection sensor 24e around the vertical axis, and the movement. The other end of each signal cable 42 is connected to a suspension operation portion 6 of the inspection device main body 5 described later.

そして、この信号ケーブル42は、ホッパー開閉蓋127aに付設された信号ケーブル案内用滑車42aに案内されるようになっている。   The signal cable 42 is guided by a signal cable guiding pulley 42a attached to the hopper opening / closing lid 127a.

次に、点検装置本体部5について説明する。点検装置本体部5は、この実施形態では、図1に示すように、吊下支持部材4を操作する吊下操作部6と、パソコン(パーソナルコンピュータ)7とを備えている。   Next, the inspection apparatus main body 5 will be described. In this embodiment, the inspection device main body 5 includes a suspension operation unit 6 for operating the suspension support member 4 and a personal computer (personal computer) 7 as shown in FIG.

吊下操作部6は、図示しないモータによって、吊下支持部材4のワイヤーロープ41及び信号ケーブル42を他方端から順次巻き上げ操作するとともに、巻き上げた吊下支持部材4のワイヤーロープ41及び信号ケーブル42を順次巻き解くように操作する。   The suspension operation unit 6 sequentially winds up the wire rope 41 and the signal cable 42 of the suspension support member 4 from the other end by a motor (not shown), and the wire rope 41 and the signal cable 42 of the suspended support member 4 that has been wound up. Operate to unwind sequentially.

パソコン7は、図4に示すように、制御処理部70と、入力部75と、出力部76と、インターフェイス部(IF部)77と、記憶部78とを備えている。   As illustrated in FIG. 4, the personal computer 7 includes a control processing unit 70, an input unit 75, an output unit 76, an interface unit (IF unit) 77, and a storage unit 78.

制御処理部70は、パソコン7の各部を当該各部の機能に応じてそれぞれ制御する。制御処理部70は、例えば、CPU(Central Processing Unit)およびその周辺回路を備えて構成される。   The control processing unit 70 controls each part of the personal computer 7 according to the function of each part. The control processing unit 70 includes, for example, a CPU (Central Processing Unit) and its peripheral circuits.

又、この実施形態の制御処理部70は、モータ制御部71と、カメラ位置制御部72と、巻き上げ部材制御部73と、測定対象大きさ取得部80とを機能的に備えている。   Further, the control processing unit 70 of this embodiment functionally includes a motor control unit 71, a camera position control unit 72, a winding member control unit 73, and a measurement target size acquisition unit 80.

モータ制御部71は、第1モータ23a、第2モータ24a及び第3モータ25aをそれぞれ、作動開始させるとともに、作動停止させるよう、制御する。   The motor control unit 71 controls the first motor 23a, the second motor 24a, and the third motor 25a to start and stop operating.

カメラ位置制御部72は、水平軸回りの回動角検出センサ23eの検出情報に基いてカメラ1の水平軸回りの回動角を制御する。又、カメラ位置制御部72は、鉛直軸回りの回動角検出センサ24eの検出情報に基いてカメラ1の鉛直軸回りの回動角を制御する。又、カメラ位置制御部72は、移動量検出センサ25eの検出情報に基いてカメラ1のロータ121a、121bの軸方向の移動量を制御する。   The camera position control unit 72 controls the rotation angle of the camera 1 around the horizontal axis based on the detection information of the rotation angle detection sensor 23e around the horizontal axis. The camera position control unit 72 controls the rotation angle of the camera 1 around the vertical axis based on the detection information of the rotation angle detection sensor 24e around the vertical axis. The camera position control unit 72 controls the amount of movement of the rotors 121a and 121b of the camera 1 in the axial direction based on the detection information of the movement amount detection sensor 25e.

巻き上げ部材制御部73は、吊下操作部6に対して吊下支持部材4を巻き上げ操作するよう、制御するとともに、巻き上げた吊下支持部材4を巻き解く操作をするよう、制御する。   The hoisting member control unit 73 controls the hoisting operation unit 6 to hoist the hoisting support member 4 and controls the hoisting support member 4 to unwind.

測定対象大きさ取得部80は、混練装置100の内部における測定対象の大きさを求めるもので、この測定対象大きさ取得部80は、検出部81と、距離取得部82と、演算部83とを備えている。この実施形態では、測定対象の大きさは、翼部143aの外周先端143cとチャンバ119a、119bの内壁145a、145bの端部と間に形成された隙間9が測定対象とされ、測定対象である隙間の大きさL10に設定されている。   The measurement target size acquisition unit 80 obtains the size of the measurement target inside the kneading apparatus 100. The measurement target size acquisition unit 80 includes a detection unit 81, a distance acquisition unit 82, a calculation unit 83, It has. In this embodiment, the size of the measurement object is the measurement object, with the gap 9 formed between the outer peripheral tip 143c of the wing part 143a and the ends of the inner walls 145a and 145b of the chambers 119a and 119b being the measurement object. The gap size L10 is set.

検出部81は、図10に示すように、線状光光源部8からの線状光が当たった翼部143aの外周先端143cとチャンバ119a、119bの内壁145a、145bの端部との隙間9をカメラ1で撮像した画像に基いてその隙間9の画像上の大きさL11(図11参照)を取得する。   As shown in FIG. 10, the detection unit 81 has a gap 9 between the outer peripheral tip 143c of the wing part 143a irradiated with the linear light from the linear light source unit 8 and the ends of the inner walls 145a and 145b of the chambers 119a and 119b. Based on the image captured by the camera 1, the size L11 on the image of the gap 9 (see FIG. 11) is acquired.

距離取得部82は、図11に示すようにチャンバ119a、119bの内壁145a、145bの端部又は翼部143aの外周先端143cから結像光学系11(撮像部)までの撮像部距離L12を取得する。この実施形態では、距離取得部82は、線状光光源部8から測定対象に照射される線状光の反射光をカメラ1で撮像し、その画像から、図11に示すように、下記の(式1)を用いてカメラ1の光軸に直交する方向に対してなす角度θ1を求め、下記の(式2)を用いて撮像部距離L12を三角測量の原理によって求め得るように構成されている。   As shown in FIG. 11, the distance acquisition unit 82 acquires an imaging unit distance L12 from the ends of the inner walls 145a and 145b of the chambers 119a and 119b or the outer peripheral tip 143c of the wing unit 143a to the imaging optical system 11 (imaging unit). To do. In this embodiment, the distance acquisition unit 82 captures the reflected light of the linear light irradiated to the measurement target from the linear light source unit 8 with the camera 1, and from the image, as shown in FIG. The angle θ1 formed with respect to the direction orthogonal to the optical axis of the camera 1 is obtained using (Equation 1), and the imaging unit distance L12 can be obtained by the triangulation principle using (Equation 2) below. ing.

θ1=tan−1(L14/L15)・・・(式1)
尚、図11に示すL15は、撮像素子12の中心からの距離であり、L15=ピクセルサイズ×中心からのピクセル数である。
θ1 = tan −1 (L14 / L15) (Equation 1)
Note that L15 shown in FIG. 11 is the distance from the center of the image sensor 12, and L15 = pixel size × number of pixels from the center.

L12=L16×(tanθ1×tanθ2)/(tanθ1+tanθ2)・・・(式3)   L12 = L16 × (tan θ1 × tan θ2) / (tan θ1 + tan θ2) (Equation 3)

演算部83は、検出部81で得た画像上のみかけの大きさL11と距離取得部82で得た撮像部距離L12とに基いて、翼部143aの外周先端143cとチャンバ119a、119bの内壁145a、145bの端部との実際の距離L10を演算する。この実施形態では、演算部83は、上記検出部81で得た画像上の大きさL11と、距離取得部82で得た撮像部距離L12と、下記の(式3)とから実際の距離L10(図9、図10に図示)を演算する。   Based on the apparent size L11 on the image obtained by the detection unit 81 and the imaging unit distance L12 obtained by the distance acquisition unit 82, the calculation unit 83 determines the outer peripheral tip 143c of the wing 143a and the inner walls of the chambers 119a and 119b. The actual distance L10 with the ends of 145a and 145b is calculated. In this embodiment, the calculation unit 83 calculates the actual distance L10 from the size L11 on the image obtained by the detection unit 81, the imaging unit distance L12 obtained by the distance acquisition unit 82, and the following (Equation 3). (Shown in FIGS. 9 and 10) is calculated.

L11=L13×L12/L14・・・(式3)   L11 = L13 × L12 / L14 (Equation 3)

入力部75は、制御処理部70に接続され、例えば各種コマンド、および、例えば必要な各種データをパソコン7に入力する機器であり、例えば、所定の機能を割り付けられた複数の入力スイッチや、キーボードや、マウス等である。   The input unit 75 is connected to the control processing unit 70 and is, for example, a device that inputs various commands and necessary various data to the personal computer 7, for example, a plurality of input switches assigned a predetermined function, a keyboard, Or a mouse.

出力部76は、制御処理部70に接続され、制御処理部70の制御に従って、入力部75から入力されたコマンドやデータ、および、カメラ1によって撮像された画像データを出力する機器であり、例えばCRT(Cathode Ray Tube)ディスプレイ、LCD(liquid crystal display)および有機エレクトロルミネッセンス(有機EL)ディスプレイ等の表示装置やプリンタ等の印刷装置等である。   The output unit 76 is connected to the control processing unit 70, and is a device that outputs commands and data input from the input unit 75 and image data captured by the camera 1 according to the control of the control processing unit 70. A display device such as a CRT (Cathode Ray Tube) display, an LCD (liquid crystal display) and an organic electroluminescence (organic EL) display, a printing device such as a printer, and the like.

IF部77は、制御処理部70に接続され、制御処理部70の制御に従って、外部機器との間でデータの入出力を行う回路であり、例えば、シリアル通信方式であるRS−232Cのインターフェース回路、Bluetooth(登録商標)規格を用いたインターフェース回路、IrDA(Infrared Data Asscoiation)規格等の赤外線通信を行うインターフェース回路、および、USB(Universal Serial Bus)規格を用いたインターフェース回路等である。   The IF unit 77 is a circuit that is connected to the control processing unit 70 and inputs / outputs data to / from an external device according to the control of the control processing unit 70. For example, an interface circuit of RS-232C that is a serial communication system , An interface circuit using the Bluetooth (registered trademark) standard, an interface circuit performing infrared communication such as an IrDA (Infrared Data Association) standard, and an interface circuit using the USB (Universal Serial Bus) standard.

この実施形態のIF部77は、例えばカメラ1、モータ23a、24a、25a、水平軸回りの回動角検出センサ23e、鉛直軸回りの回動角検出センサ24e、移動量検出センサ25e及び吊下操作部6と信号ケーブル42で通信する。   The IF unit 77 of this embodiment includes, for example, the camera 1, motors 23a, 24a, and 25a, a rotation angle detection sensor 23e around the horizontal axis, a rotation angle detection sensor 24e around the vertical axis, a movement amount detection sensor 25e, and a suspension. Communication is performed with the operation unit 6 through the signal cable 42.

記憶部78は、制御処理部70に接続され、制御処理部70の制御に従って、各種の所定のプログラムおよび各種の所定のデータを記憶する回路である。このような記憶部78は、例えば不揮発性の記憶素子であるROM(Read Only Memory)や書き換え可能な不揮発性の記憶素子であるEEPROM(Electrically Erasable Programmable Read Only Memory)等を備える。そして、記憶部78は、前記所定のプログラムの実行中に生じるデータ等を記憶するいわゆる制御処理部70のワーキングメモリとなるRAM(Random Access Memory)等を含む。   The storage unit 78 is a circuit that is connected to the control processing unit 70 and stores various predetermined programs and various predetermined data under the control of the control processing unit 70. The storage unit 78 includes, for example, a ROM (Read Only Memory) that is a nonvolatile storage element, an EEPROM (Electrically Erasable Programmable Read Only Memory) that is a rewritable nonvolatile storage element, and the like. The storage unit 78 includes a RAM (Random Access Memory) serving as a working memory for the so-called control processing unit 70 that stores data generated during execution of the predetermined program.

又、この実施形態では、記憶部78は、上記(式1)、(式2)及び(式3)を記憶している。   In this embodiment, the storage unit 78 stores the above (Expression 1), (Expression 2), and (Expression 3).

次に、この混練装置用内部点検装置10により混練装置100の内部を点検する方法について説明する。   Next, a method for inspecting the inside of the kneading apparatus 100 using the kneading apparatus internal inspection apparatus 10 will be described.

図1に示すように、混練装置用内部点検装置10におけるカメラ1及び線状光光源部8を保持した保持部材2を混練装置100の内部に、ホッパー127から入れる。   As shown in FIG. 1, the holding member 2 holding the camera 1 and the linear light source unit 8 in the internal inspection device 10 for a kneading apparatus is put into the kneading apparatus 100 from a hopper 127.

そして、点検装置本体部5を操作することによって、吊下操作部6を作動させ、例えばカメラ1及び線状光光源部8が混練装置100の材料供給口125に来た位置まで保持部材2を下げる。その状態で、吊下操作部6の作動を停止させる。この状態で、第2枠部21bが混練装置100の内壁に沿い、第2枠部21bが鉛直状に配置されるとともに、第1枠部21aが水平状に配置される。   Then, by operating the inspection device main body 5, the suspension operation unit 6 is operated, and for example, the holding member 2 is moved to a position where the camera 1 and the linear light source unit 8 come to the material supply port 125 of the kneading device 100. Lower. In this state, the operation of the suspension operation unit 6 is stopped. In this state, the second frame portion 21b extends along the inner wall of the kneading apparatus 100, the second frame portion 21b is arranged vertically, and the first frame portion 21a is arranged horizontally.

また、その状態から、点検装置本体部5を操作することによって、例えば第1モータ23aを作動させ、図6に示すようにカメラ1を第2ロータ121bに向け、その状態で第2モータ23bの作動を停止させる。又、必要に応じて、点検装置本体部5を操作することによって、第2モータ24aを作動させ、カメラ1を鉛直軸回りに回動させる。これにより、カメラ1で第2チャンバ119bの内壁145bの上端部及び第2ロータ121bの翼部143bの状態を第2ロータ121bの回転軸方向に沿って摩耗状態を見ることができる。   Further, from this state, by operating the inspection device main body 5, for example, the first motor 23a is operated, and the camera 1 is directed to the second rotor 121b as shown in FIG. Stop operation. Further, if necessary, by operating the inspection device main body 5, the second motor 24 a is operated, and the camera 1 is rotated about the vertical axis. As a result, the camera 1 can see the state of wear of the upper end portion of the inner wall 145b of the second chamber 119b and the wing portion 143b of the second rotor 121b along the rotation axis direction of the second rotor 121b.

又、図10に示すように線状光光源部8の線状光が第2チャンバ119bの内壁145bから翼部143bにかけて線状に当たって光切断線801が形成されている状態で、点検装置本体部5がカメラ1を介して光切断線801が形成されている第2チャンバ119bの内壁145bの上端部と翼部143bとの境界部の画像を生成する。   Further, as shown in FIG. 10, the inspection apparatus main body is formed in a state in which the light from the linear light source 8 is linearly applied from the inner wall 145b to the wing 143b of the second chamber 119b to form a light cutting line 801. 5 generates an image of the boundary portion between the upper end portion of the inner wall 145b of the second chamber 119b and the wing portion 143b in which the optical cutting line 801 is formed via the camera 1.

その際、光切断線801は第2チャンバ119bの内壁145bの上端部と翼部143bの外周先端143cとの境界部に形成される隙間9で反射しないため、第2チャンバ119bの内壁145bの上端部と翼部143bの外周先端143cとの隙間9を含む境界部が明瞭に把握できる。   At this time, the light cutting line 801 is not reflected by the gap 9 formed at the boundary between the upper end of the inner wall 145b of the second chamber 119b and the outer peripheral tip 143c of the wing 143b, and therefore the upper end of the inner wall 145b of the second chamber 119b. The boundary portion including the gap 9 between the portion and the outer peripheral tip 143c of the wing portion 143b can be clearly grasped.

そして、その生成した画像に基いて点検装置本体部5の検出部81が画像上の内壁145bの上端部と翼部143bの外周先端143cとの間の隙間9の大きさL11を測定するように、点検装置本体部5が操作される。例えば図10に示すように内壁145bの上端部を通りカメラ1の光軸と直交する直線からなる第1測定基準線P1が内壁145aの端部を通るように点検装置本体部5が操作されるとともに、第1測定基準線P1に平行な第2測定基準線P2が翼部143bの外周先端143cを通るように点検装置本体部5が操作される。この状態で、点検装置本体部5が第1測定基準線P1と第2測定基準線P2との距離を読む。   Then, based on the generated image, the detection unit 81 of the inspection apparatus main body 5 measures the size L11 of the gap 9 between the upper end of the inner wall 145b and the outer peripheral tip 143c of the wing 143b on the image. The inspection device main body 5 is operated. For example, as shown in FIG. 10, the inspection apparatus main body 5 is operated so that a first measurement reference line P1 that is a straight line passing through the upper end of the inner wall 145b and orthogonal to the optical axis of the camera 1 passes through the end of the inner wall 145a. At the same time, the inspection apparatus body 5 is operated so that the second measurement reference line P2 parallel to the first measurement reference line P1 passes through the outer peripheral tip 143c of the wing part 143b. In this state, the inspection device main body 5 reads the distance between the first measurement reference line P1 and the second measurement reference line P2.

又、この状態で、点検装置本体部5の距離取得部82が図11に示すように第1チャンバ119aの内壁145aの上端部から結像光学系11までの撮像部距離L12を、上記(式1)及び(式2)を用いて三角測量の原理によって求める。   In this state, the distance acquisition unit 82 of the inspection apparatus main body 5 sets the imaging unit distance L12 from the upper end of the inner wall 145a of the first chamber 119a to the imaging optical system 11 as shown in FIG. It is obtained by the principle of triangulation using 1) and (Equation 2).

次に、点検装置本体部5の演算部83は、検出部81で得た画像上の大きさL11と距離取得部82で得た撮像部距離L12と上記(式3)とから第2チャンバ119bの内壁145bの端部から翼部143bの外周先端143cとの間の実際の隙間9の大きさL10(図9、図10に図示)を演算する。   Next, the calculation unit 83 of the inspection device main body unit 5 calculates the second chamber 119b from the size L11 on the image obtained by the detection unit 81, the imaging unit distance L12 obtained by the distance acquisition unit 82, and the above (Equation 3). The size L10 (shown in FIGS. 9 and 10) of the actual gap 9 between the end of the inner wall 145b and the outer peripheral tip 143c of the wing 143b is calculated.

これにより、第2チャンバ119aの内壁145bの上端部と翼部143bの外周先端143cとの間の隙間9の実際の大きさL10を測定できる。従って、第2チャンバ119bの内壁145bの上端部と翼部143bの外周先端143cとにおける摩耗する前(使用する前)の状態での隙間の大きさとその測定した隙間の大きさL10とを較べて大きさの変化をみることができ、第2チャンバ119bの内壁145b及び翼部143bがどの程度、摩耗しているのかを具体的数値で表すことができる。よって、摩耗の程度が客観的に判断され、点検する者に関わらずに、的確に点検できる。   Thereby, the actual size L10 of the gap 9 between the upper end portion of the inner wall 145b of the second chamber 119a and the outer peripheral tip 143c of the wing portion 143b can be measured. Therefore, the size of the gap between the upper end portion of the inner wall 145b of the second chamber 119b and the outer peripheral tip 143c of the wing portion 143b before being worn (before use) is compared with the measured gap size L10. A change in size can be seen, and how much the inner wall 145b and the wing portion 143b of the second chamber 119b are worn can be expressed by specific numerical values. Therefore, the degree of wear is judged objectively and can be inspected accurately regardless of the inspector.

又、点検装置本体部5を操作することによって、第1モータ23aを作動させ、カメラ1を第1ロータ121aに向け、その状態で第1モータ23aの作動を停止させる。その状態から、点検装置本体部5を操作することによって、第3モータ25aを作動させ、カメラ1を第1ロータ121aの回転軸方向D1に移動させながら、第2ロータ121bをゆっくり回転させる。これにより、カメラ1で第1チャンバ119aの内壁145aの上端部及び第1ロータ121aの翼部143aの状態を第1ロータ121aの回転軸方向に沿って摩耗状態を見ることができる。   Further, by operating the inspection apparatus main body 5, the first motor 23a is operated, the camera 1 is directed toward the first rotor 121a, and the operation of the first motor 23a is stopped in this state. From this state, the third motor 25a is operated by operating the inspection apparatus main body 5 to move the camera 1 in the rotation axis direction D1 of the first rotor 121a, and slowly rotate the second rotor 121b. As a result, the camera 1 can see the state of the upper end portion of the inner wall 145a of the first chamber 119a and the wing portion 143a of the first rotor 121a along the rotational axis direction of the first rotor 121a.

又、同様に、カメラ1を介して光切断線801が形成されている第1チャンバ119aの内壁145aの上端部と翼部143aとの境界部の画像に基いて点検装置本体部5の検出部81が内壁145aの上端部と翼部143aの外周先端143cとの間の隙間9の画像上の大きさL11を測定する。   Similarly, based on the image of the boundary between the upper end of the inner wall 145a of the first chamber 119a and the wing 143a in which the optical cutting line 801 is formed via the camera 1, the detection unit of the inspection apparatus main body 5 81 measures the image size L11 of the gap 9 between the upper end of the inner wall 145a and the outer peripheral tip 143c of the wing 143a.

又、点検装置本体部5の距離取得部82が図11に示すように第1チャンバ119aの内壁145aから結像光学系11までの撮像部距離L12を、上記(式1)及び(式2)を用いて三角測量の原理によって求める。   Further, as shown in FIG. 11, the distance acquisition unit 82 of the inspection apparatus main body unit 5 sets the imaging unit distance L12 from the inner wall 145a of the first chamber 119a to the imaging optical system 11 as described above (Formula 1) and (Formula 2). By using the principle of triangulation.

又、点検装置本体部5の演算部83は、検出部81で得た画像上の大きさL11と距離取得部82で得た撮像部距離L12と上記(式3)とから第1チャンバ119bの内壁145aの上端部から翼部143aの外周先端143cの間に形成された隙間9の実際の大きさL10(図9、図10に図示)を演算する。   Further, the calculation unit 83 of the inspection apparatus main body unit 5 determines the first chamber 119b based on the size L11 on the image obtained by the detection unit 81, the imaging unit distance L12 obtained by the distance acquisition unit 82, and the above (Equation 3). An actual size L10 (shown in FIGS. 9 and 10) of the gap 9 formed between the upper end portion of the inner wall 145a and the outer peripheral tip 143c of the wing portion 143a is calculated.

これにより、第1チャンバ119aの内壁145aの上端部と翼部143aの外周先端143cとの間に形成された隙間9の実際の大きさL10を測定できる。従って、第1チャンバ119aの内壁145aの上端部と翼部143aの外周先端143cとにおける摩耗する前(使用する前)の状態での隙間の大きさとその測定した隙間の大きさL10とを較べて大きさの変化をみることができ、第1チャンバ119aの内壁145aの上端部及び翼部143aの外周先端がどの程度、摩耗しているのかを具体的数値で表すことができる。よって、摩耗の程度が客観的に判断され、点検する者に関わらずに、的確に点検できる。   Thereby, the actual size L10 of the gap 9 formed between the upper end portion of the inner wall 145a of the first chamber 119a and the outer peripheral tip 143c of the wing portion 143a can be measured. Therefore, the size of the gap between the upper end portion of the inner wall 145a of the first chamber 119a and the outer peripheral tip 143c of the wing portion 143a before being worn (before use) is compared with the measured gap size L10. A change in size can be seen, and how much the upper end portion of the inner wall 145a of the first chamber 119a and the outer peripheral tip end of the wing portion 143a are worn can be expressed by specific numerical values. Therefore, the degree of wear is judged objectively and can be inspected accurately regardless of the inspector.

次に、例えば図6に示すように、点検装置本体部5を操作することによって、吊下操作部6を作動させ、カメラ1が混練装置100のチャンバ119a、119bの下部位置にくるまでカメラ1を下げる。   Next, for example, as shown in FIG. 6, the suspension operation unit 6 is operated by operating the inspection apparatus main body unit 5, and the camera 1 is moved to a position below the chambers 119 a and 119 b of the kneading apparatus 100. Lower.

そして、その状態で、吊下操作部6の作動を停止させる。また、点検装置本体部5を操作することによって、第1モータ23aを作動させ、カメラ1を第2チャンバ119bの内壁の下端部と材料供給口125との境界部に向け、その状態で第1モータ23aの作動を停止させる。又、必要に応じて、点検装置本体部5を操作することによって、第2モータ24aを作動させ、カメラ1を鉛直軸回りに回動させる。   In this state, the operation of the suspension operation unit 6 is stopped. Further, by operating the inspection device main body 5, the first motor 23a is operated, and the camera 1 is directed toward the boundary between the lower end portion of the inner wall of the second chamber 119b and the material supply port 125, and the first motor 23a is in that state. The operation of the motor 23a is stopped. Further, if necessary, by operating the inspection device main body 5, the second motor 24 a is operated, and the camera 1 is rotated about the vertical axis.

これにより、上述したと同様に、損傷し易い第2チャンバ119bの内壁の下端部と材料供給口125との境界部の状態をカメラ1で第2ロータ121bの回転軸方向に沿って見ることができる。又、第2チャンバ119bの内壁145bの下端部と翼部143bの外周先端143cとの隙間9の大きさL10を測定でき、第2チャンバ119bの内壁145bの下端部と翼部143bの外周先端143cとにおける摩耗する前(使用する前)の状態での隙間の大きさとその測定した隙間9の大きさL10とを較べて大きさの変化をみることができ、第2チャンバ119bの内壁145bの下端部及び翼部143bがどの程度、摩耗しているのかを具体的数値で表すことができる。よって、摩耗の程度が客観的に判断され、点検する者に関わらずに、的確に点検できる。   Accordingly, as described above, the state of the boundary portion between the lower end portion of the inner wall of the second chamber 119b that is easily damaged and the material supply port 125 can be viewed along the rotation axis direction of the second rotor 121b with the camera 1. it can. Further, the size L10 of the gap 9 between the lower end of the inner wall 145b of the second chamber 119b and the outer peripheral tip 143c of the wing 143b can be measured, and the lower end of the inner wall 145b of the second chamber 119b and the outer peripheral tip 143c of the wing 143b. A change in size can be seen by comparing the size of the gap before wear (before use) with the measured size L10 of the gap 9, and the lower end of the inner wall 145b of the second chamber 119b. The extent to which the part and the wing part 143b are worn can be expressed by specific numerical values. Therefore, the degree of wear is judged objectively and can be inspected accurately regardless of the inspector.

又、点検装置本体部5を操作することによって、第1モータ23aを作動させ、カメラ1を第1チャンバ119aの内壁の下端部と材料供給口125との境界部に向け、上述したと同様に、損傷し易い第1チャンバ119aの内壁の下端部と材料供給口125との境界部の状態をカメラ1で第1ロータ121aの回転軸方向に沿って見ることができる。又、第1チャンバ119aの内壁145aの下端部と翼部143aの外周先端143cとの隙間の大きさL10を測定でき、第1チャンバ119aの内壁145aの下端部と翼部143aの外周先端143cとにおける摩耗する前(使用する前)の状態での隙間の大きさとその測定した隙間の大きさL10とを較べて大きさの変化をみることができ、第1チャンバ119aの内壁145a及び翼部143aがどの程度、摩耗しているのかを具体的数値で表すことができる。よって、摩耗の程度が客観的に判断され、点検する者に関わらずに、的確に点検できる。   Further, by operating the inspection apparatus main body 5, the first motor 23 a is activated, and the camera 1 is directed to the boundary between the lower end portion of the inner wall of the first chamber 119 a and the material supply port 125, as described above. The state of the boundary between the lower end portion of the inner wall of the first chamber 119a and the material supply port 125, which is easily damaged, can be viewed along the rotation axis direction of the first rotor 121a with the camera 1. Further, the size L10 of the gap between the lower end portion of the inner wall 145a of the first chamber 119a and the outer peripheral tip 143c of the wing portion 143a can be measured, and the lower end portion of the inner wall 145a of the first chamber 119a and the outer peripheral tip 143c of the wing portion 143a A change in size can be seen by comparing the size of the gap before wear (before use) with the measured size L10 of the gap, and the inner wall 145a and wing part 143a of the first chamber 119a can be seen. The degree of wear can be expressed by a specific numerical value. Therefore, the degree of wear is judged objectively and can be inspected accurately regardless of the inspector.

以上のように構成された本願の混練装置用内部点検装置によれば、カメラ1によって混練装置の内部状況の観察が少人数で簡便に行えるようになり、混練装置の内部の各部を分解開放して検査を行う前に確実な予備調査ができるため、適切な保守が可能となる。例えば装置内損耗が微小であれば、混練装置の内部の各部を分解開放を要する本格的な検査は行わず、保守間隔を延ばすなど、保守に必要な間隔を合理的に決めて保守が行えるようになる。また、混練装置の停止時間が短く、操業制約が少ないため、検査計画がたてやすく、更には、点検の人手も少なくて済み、検査所要コストの面でも有利である。   According to the internal inspection device for a kneading apparatus of the present application configured as described above, the internal state of the kneading apparatus can be easily observed by a small number of people by the camera 1, and each part inside the kneading apparatus is disassembled and opened. Therefore, it is possible to conduct appropriate maintenance because a reliable preliminary survey can be conducted before the inspection. For example, if the wear in the equipment is very small, it is possible to perform maintenance by rationally determining the intervals required for maintenance, such as extending the maintenance interval without conducting full-scale inspections that require disassembly and opening of the internal parts of the kneading equipment. become. Further, since the stop time of the kneading apparatus is short and there are few operation restrictions, it is easy to create an inspection plan. Further, the number of inspections can be reduced, which is advantageous in terms of required inspection costs.

又、測定対象の大きさを求める測定対象大きさ取得部を備えているため、例えば混練装置の内部における摩耗しやすい部分を測定対象に設定し、その測定対象の大きさを求めることで、測定対象における摩耗する前の状態での大きさを較べて大きさの変化をみることができる。これにより、摩耗しやすい部分を簡単且つ確実に点検できる。   In addition, since a measurement target size acquisition unit for determining the size of the measurement target is provided, for example, by setting an easily wearable part inside the kneading apparatus as the measurement target and determining the size of the measurement target, A change in size can be seen by comparing the size of the object before it is worn. Thereby, the part which is easy to wear can be inspected easily and reliably.

又、距離取得部の検出部で測定対象を前記撮像部で撮像した画像に基いて画像上の大きさを求める際、線状光光源部からの線状光が当たった状態の測定対象を撮像部で撮像するため、測定対象を画像上で明瞭にでき、測定対象を特定し易くできる。   In addition, when obtaining the size of the measurement object on the image based on the image captured by the imaging unit by the detection unit of the distance acquisition unit, the measurement target in a state where the linear light from the linear light source unit hits is captured. Since the image is captured by the unit, the measurement object can be clearly displayed on the image, and the measurement object can be easily specified.

又、吊下支持部材によって、撮像部及び線状光光源部を混練装置の内部に上下移動可能に吊り下げ支持するため、本点検装置は、混練装置を分解等することなく混練装置の内部の上部から下部にかけて、撮像部で撮像できるとともに、種々の箇所の大きさ(長さ)を測定でき、広範囲で点検を行うことができ、しかも、より簡単に混練装置の内部点検を行うことができる。   In addition, since the image pickup unit and the linear light source unit are suspended and supported by the suspension support member so as to be vertically movable, the inspection device is provided inside the kneading device without disassembling the kneading device. From the upper part to the lower part, the image can be picked up by the image pickup unit, the size (length) of various parts can be measured, the inspection can be performed over a wide range, and the internal inspection of the kneading apparatus can be performed more easily. .

又、距離取得部は、線状光光源部から測定対象に照射される線状光の反射光をカメラで撮像した画像に基いて、撮像部距離を三角測量の原理によって求めるため、撮像部距離が容易に確実に求められ、混練装置用内部点検装置が簡素化される。   The distance acquisition unit obtains the imaging unit distance based on the principle of triangulation based on the image obtained by imaging the reflected light of the linear light emitted from the linear light source unit to the measurement object. Therefore, the internal inspection device for the kneading apparatus is simplified.

又、距離取得部によって使用によって最も摩耗し易いチャンバの内壁の端部とロータの外周先端との隙間を測定するため、混練装置の使用による摩耗を効率よく点検できる。   Further, since the gap between the end of the inner wall of the chamber that is most easily worn by the distance acquisition unit and the outer peripheral tip of the rotor is measured, wear due to the use of the kneading apparatus can be efficiently inspected.

尚、上記実施形態では、距離取得部82は、線状光光源部8から測定対象に照射される線状光の反射光をカメラ(撮像部)1で撮像した画像に基いて撮像部距離L12を三角測量の原理によって求めるように構成されたが、この形態のものに限らず、適宜変更できる。例えば、カメラ1の近傍位置に、撮像部距離L12を測定可能に、且つ点検装置本体部5に通信可能に接続されるように配置された測距センサ200(図2に一点鎖線で示す)を設け、この測距センサ200で撮像部距離L12を得、その得た撮像部距離L12を距離取得部82が得るようにしてもよい。これにより、線状光光源部8やカメラ1と無関係に撮像部距離L12を得ることができ、例えば線状光光源部8とカメラ1とが互いに接近して(線状光光源部8とカメラ1との距離L16を「0」又は「0」に近づけて)配置されることも可能になり、混練装置用内部点検装置10の全体のコンパクト化を図ることもできる。   In the above embodiment, the distance acquisition unit 82 is based on the image captured by the camera (imaging unit) 1 of the reflected light of the linear light emitted from the linear light source 8 to the measurement target, and the imaging unit distance L12. Is determined by the principle of triangulation, but is not limited to this form and can be changed as appropriate. For example, a distance measuring sensor 200 (shown by an alternate long and short dash line in FIG. 2) disposed so as to be connected to the inspection apparatus main body 5 so as to be able to measure the imaging unit distance L12 and to be communicable at a position near the camera 1. It is also possible to obtain the imaging unit distance L12 with the distance measuring sensor 200, and the distance acquisition unit 82 to obtain the obtained imaging unit distance L12. Thereby, the imaging unit distance L12 can be obtained irrespective of the linear light source unit 8 and the camera 1, for example, the linear light source unit 8 and the camera 1 approach each other (the linear light source unit 8 and the camera 1). It is also possible to arrange the distance L16 with 1 close to “0” or “0”), and the entire internal inspection device 10 for a kneading apparatus can be made compact.

或いは、例えば、記憶部78は、混練装置100の内部におけるカメラ1の位置と撮像部距離L12とを関連付けて図12に示すテーブル782で記憶した距離情報取得部781(図4に一点鎖線で示す)を備えものとする。そして、距離取得部82は、混練装置100の内部におけるカメラ1の位置情報を、例えば保持部材2の水平軸回りの回動角検出センサ23e、鉛直軸回りの回動角検出センサ24e及び移動量検出センサ25eから得、その得たカメラ1の位置情報とテーブル782とに基いて、カメラ1の位置に対応する撮像部距離情報をテーブル782から得るようにしてもよい。これにより、撮像部距離L12が容易に確実に求められ、又、記憶部78の距離情報取得部781で撮像部距離情報を得ることで、線状光光源部8やカメラ1と無関係に撮像部距離L12を得ることができ、例えば線状光光源部8とカメラ1とが互いに接近して配置されることも可能になり、混練装置用内部点検装置10の全体のコンパクト化を図ることもできる。   Alternatively, for example, the storage unit 78 associates the position of the camera 1 in the kneading apparatus 100 with the imaging unit distance L12 and stores the distance information acquisition unit 781 stored in the table 782 shown in FIG. 12 (shown by a one-dot chain line in FIG. 4). ). Then, the distance acquisition unit 82 uses the position information of the camera 1 inside the kneading apparatus 100 as the rotation angle detection sensor 23e around the horizontal axis, the rotation angle detection sensor 24e around the vertical axis, and the movement amount of the holding member 2, for example. The imaging unit distance information corresponding to the position of the camera 1 may be obtained from the table 782 based on the position information of the camera 1 obtained from the detection sensor 25e and the table 782. Thereby, the imaging unit distance L12 can be easily and reliably obtained, and the imaging unit distance information is obtained by the distance information acquisition unit 781 of the storage unit 78, so that the imaging unit is independent of the linear light source unit 8 and the camera 1. The distance L12 can be obtained, and, for example, the linear light source unit 8 and the camera 1 can be disposed close to each other, and the entire internal inspection device 10 for a kneading apparatus can be made compact. .

又、上記実施形態では、吊下支持部材4は、ワイヤーロープ41と信号ケーブル42とを備えたものから構成されたが、この形態のものに限らず、適宜変更できる。例えば吊下支持部材4は、信号ケーブル42のみから構成され、ワイヤーロープ41を有しないものとされてもよい。或いは、撮影部1は、例えば充電式電池等の電源が内蔵されたものとされ、そして、その電源が内蔵された撮影部1と点検装置本体部5とを無線で通信可能に接続して信号ケーブル42を有しないものとされ、吊下支持部材4は、ワイヤーロープ41のみから構成されたものでもよい。   Moreover, in the said embodiment, although the suspension support member 4 was comprised from what was provided with the wire rope 41 and the signal cable 42, it can change suitably not only in this form. For example, the suspension support member 4 may be configured only from the signal cable 42 and not include the wire rope 41. Alternatively, the photographing unit 1 is assumed to have a built-in power source such as a rechargeable battery, and the photographing unit 1 incorporating the power source and the inspection device main body unit 5 are connected so as to be able to communicate with each other wirelessly. It is assumed that the cable 42 is not provided, and the suspension support member 4 may be constituted only by the wire rope 41.

1 カメラ(撮像部)
2 保持部材
3 照明部
4 吊下支持部材
5 点検装置本体部
8 線状光光源部
10 混練装置用内部点検装置
81 検出部
82 距離取得部
83 演算部
100 混練装置
1 Camera (imaging part)
DESCRIPTION OF SYMBOLS 2 Holding member 3 Illumination part 4 Suspension support member 5 Inspection apparatus main-body part 8 Linear light source part 10 Internal inspection apparatus for kneading apparatuses 81 Detection part 82 Distance acquisition part 83 Calculation part 100 Kneading apparatus

Claims (9)

混練装置の内部を撮像可能に配置される撮像部と、
前記混練装置の内部に線状光を当てる線状光光源部と、
前記混練装置の内部における所定の測定対象に前記線状光光源部からの線状光を当てた状態で前記測定対象を前記撮像部で撮像した画像に基いて前記測定対象の画像上の大きさを検出する検出部と、
前記測定対象から前記撮像部までの撮像部距離を取得する距離取得部と、
前記検出部で得た前記画像上の大きさと前記距離取得部で得た前記撮像部距離とに基いて前記測定対象の実際の大きさを演算する演算部と、
を備えていることを特徴とする混練装置用内部点検装置。
An imaging unit arranged to be capable of imaging the inside of the kneading apparatus;
A linear light source unit that applies linear light to the inside of the kneading device;
The size of the measurement object on the image based on the image captured by the imaging unit with the linear light from the linear light source unit applied to the predetermined measurement object inside the kneading apparatus A detection unit for detecting
A distance acquisition unit that acquires an imaging unit distance from the measurement target to the imaging unit;
A calculation unit that calculates an actual size of the measurement object based on the size on the image obtained by the detection unit and the imaging unit distance obtained by the distance acquisition unit;
An internal inspection device for a kneading apparatus, comprising:
前記混練装置の内部を照らす照明部と、
前記撮像部と前記線状光光源部とを保持した保持部材と、
前記保持部材を前記混練装置の内部に上下移動可能に吊り下げ支持する吊下支持部材と、
前記保持部材を前記混練装置の外部から操作する操作部とを、更に備えていることを特徴とする請求項1記載の混練装置用内部点検装置。
An illumination unit that illuminates the interior of the kneading device;
A holding member that holds the imaging unit and the linear light source unit;
A suspension support member that suspends and supports the holding member so as to be vertically movable inside the kneading apparatus;
The internal inspection device for a kneading apparatus according to claim 1, further comprising an operation unit that operates the holding member from the outside of the kneading apparatus.
前記距離取得部は、前記線状光光源部から前記測定対象に照射される線状光の反射光を前記撮像部で撮像した画像に基いて、前記撮像部距離を三角測量の原理によって求めることを特徴とする請求項1又は2記載の混練装置用内部点検装置。   The distance acquisition unit obtains the imaging unit distance according to the principle of triangulation based on an image obtained by imaging the reflected light of the linear light emitted from the linear light source unit to the measurement target by the imaging unit. The internal inspection device for a kneading apparatus according to claim 1 or 2, characterized in that. 前記混練装置の内部に前記撮像部距離を測定可能に配置された測距センサを、更に備え、
前記距離取得部は、前記測距センサから撮像部距離情報を得ることを特徴とする請求項1又は2記載の混練装置用内部点検装置。
A distance measuring sensor disposed so as to be able to measure the imaging unit distance inside the kneading apparatus, further comprising:
The internal inspection device for a kneading apparatus according to claim 1, wherein the distance acquisition unit obtains imaging unit distance information from the distance measuring sensor.
前記混練装置の内部における前記撮像部の位置と前記撮像部距離とを関連付けて記憶した記憶部を、更に備え、
前記距離取得部は、前記混練装置の内部における前記撮像部の位置情報を得、前記得た前記撮像部の位置情報に基いて、前記記憶部から前記撮像部の位置に対応する撮像部距離情報を得ることを特徴とする請求項1又は2記載の混練装置用内部点検装置。
A storage unit that stores the position of the imaging unit and the imaging unit distance in the kneading apparatus in association with each other;
The distance acquisition unit obtains positional information of the imaging unit in the kneading apparatus, and based on the obtained positional information of the imaging unit, imaging unit distance information corresponding to the position of the imaging unit from the storage unit The internal inspection device for a kneading apparatus according to claim 1 or 2, wherein
前記撮像部と前記線状光光源部とは、それぞれ、前記保持部材に水平軸回りに回動可能、且つ、鉛直軸回りに回動可能に保持され、
前記操作部は、前記撮像部と前記線状光光源部とがそれぞれ、前記水平軸回りと前記鉛直軸回りとにそれぞれ回動するように、前記保持部材を操作することを特徴とする請求項2〜5の何れか一項に記載の混練装置用内部点検装置。
The imaging unit and the linear light source unit are each held by the holding member so as to be rotatable about a horizontal axis and rotatable about a vertical axis,
The operation unit operates the holding member so that the imaging unit and the linear light source unit are rotated about the horizontal axis and the vertical axis, respectively. The internal inspection apparatus for kneading apparatuses as described in any one of 2-5.
前記保持部材は、信号ケーブルを介して前記操作部に電気信号を送受信可能とされ、
前記吊下支持部材は、前記信号ケーブルであることを特徴とする請求項2〜6の何れか一項に記載の混練装置用内部点検装置。
The holding member can transmit and receive electrical signals to and from the operation unit via a signal cable.
The internal inspection device for a kneading apparatus according to any one of claims 2 to 6, wherein the suspension support member is the signal cable.
前記保持部材と前記操作部とは、互いに無線によりに電気信号を送受信可能とされ、
前記吊下支持部材は、前記混練装置の内部から外部に延されたワイヤーロープを備えていることを特徴とする請求項2〜6の何れか一項に記載の混練装置用内部点検装置。
The holding member and the operation unit can transmit and receive electrical signals wirelessly with each other,
The internal inspection device for a kneading apparatus according to any one of claims 2 to 6, wherein the suspension support member includes a wire rope extending from the inside of the kneading device to the outside.
前記混練装置は、筒状のチャンバと、前記チャンバ内に回転自在に配置されたロータとを備え、
前記ロータは、前記ロータの外周先端と前記チャンバの内壁との間に隙間が形成されるように前記チャンバ内に配置されており、
前記所定の測定対象は、前記隙間であることを特徴とする請求項1〜8の何れか一項に記載の混練装置用内部点検装置。
The kneading apparatus includes a cylindrical chamber, and a rotor that is rotatably disposed in the chamber.
The rotor is disposed in the chamber such that a gap is formed between an outer peripheral tip of the rotor and an inner wall of the chamber;
The internal inspection device for a kneading apparatus according to any one of claims 1 to 8, wherein the predetermined measurement object is the gap.
JP2015212501A 2015-10-29 2015-10-29 Internal inspection device for kneading equipment Expired - Fee Related JP6577833B2 (en)

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PCT/JP2016/073990 WO2017073137A1 (en) 2015-10-29 2016-08-17 Kneading-apparatus internal-inspection device
TW105127084A TWI651124B (en) 2015-10-29 2016-08-24 Internal inspection device for mixing equipment

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WO2018225353A1 (en) * 2017-06-06 2018-12-13 日本スピンドル製造株式会社 Kneading device
WO2020137270A1 (en) * 2018-12-28 2020-07-02 株式会社神戸製鋼所 Kneading device

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JP2015152520A (en) * 2014-02-18 2015-08-24 株式会社神戸製鋼所 Inspection device
JP2015155148A (en) * 2014-02-20 2015-08-27 株式会社神戸製鋼所 Inspection device of inner wall of kneading chamber
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