JP2017076455A - Connector and terminal-equipped wire - Google Patents

Connector and terminal-equipped wire Download PDF

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Publication number
JP2017076455A
JP2017076455A JP2015201646A JP2015201646A JP2017076455A JP 2017076455 A JP2017076455 A JP 2017076455A JP 2015201646 A JP2015201646 A JP 2015201646A JP 2015201646 A JP2015201646 A JP 2015201646A JP 2017076455 A JP2017076455 A JP 2017076455A
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Prior art keywords
terminal
mold
core wire
barrel
housing
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Inventor
竣哉 竹内
Shunya Takeuchi
竣哉 竹内
康雄 大森
Yasuo Omori
康雄 大森
元 松井
Hajime Matsui
元 松井
丈博 中田
Takehiro Nakada
丈博 中田
能章 山野
Yoshiaki Yamano
能章 山野
哲也 中村
Tetsuya Nakamura
哲也 中村
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Priority to JP2015201646A priority Critical patent/JP2017076455A/en
Priority to PCT/JP2016/079362 priority patent/WO2017065041A1/en
Publication of JP2017076455A publication Critical patent/JP2017076455A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/70Insulation of connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/56Means for preventing chafing or fracture of flexible leads at outlet from coupling part

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  • Connector Housings Or Holding Contact Members (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Abstract

PROBLEM TO BE SOLVED: To suppress the impact of a bent coated wire on a connection between a terminal fitting and a core wire.SOLUTION: A connector A comprises: a barrel part 23, formed at the rear end of a terminal fitting 15, which is crimped to an exposed region of a core wire 12 in a non-contact state with an insulation coating 13; a mold part 30 which fluid-tightly covers the entire part of the exposed region 14 including a crimped part, of the core wire 12, to the barrel part 23 as well as the front end of the insulation coating 13; a housing 35 provided with a terminal housing chamber 36 which houses the entire part of the terminal fitting 15 as well as only a region, of the mold part 30, further front than the front end of the insulation coating 13; and reinforcement means 33 which suppresses the deformation of a projection 32, of the mold part 30, to the outside of the housing 35.SELECTED DRAWING: Figure 3

Description

本発明は、コネクタ及び端子付き電線に関するものである。   The present invention relates to a connector and an electric wire with a terminal.

特許文献1には、アルミニウム製の芯線を絶縁被覆で包囲した被覆電線の前端部に、銅製の端子金具のバレル部を圧着によって接続し、芯線と端子金具との接触部分を合成樹脂製のモールド部で液密状に包囲することで防食する技術が開示されている。モールド部は、端子金具の後方において絶縁被覆の前端部まで覆っている。   In Patent Document 1, a barrel portion of a copper terminal fitting is connected by crimping to a front end portion of a covered electric wire in which an aluminum core wire is surrounded by an insulation coating, and a contact portion between the core wire and the terminal fitting is molded with a synthetic resin mold. A technique for anticorrosion by surrounding in a liquid-tight manner is disclosed. The mold part covers up to the front end of the insulation coating behind the terminal fitting.

端子金具には、芯線に圧着されるワイヤバレル部は形成されているが、絶縁被覆に圧着されるインシュレーションバレル部は形成されていない。したがって、ハウジング内に形成されている端子収容室の容積を拡大しなくても、端子金具の全体とモールド部の前端側部分をハウジングの内部に収容することができる。   In the terminal fitting, a wire barrel portion that is crimped to the core wire is formed, but an insulation barrel portion that is crimped to the insulating coating is not formed. Therefore, the entire terminal fitting and the front end portion of the mold part can be accommodated in the housing without enlarging the volume of the terminal accommodating chamber formed in the housing.

特開2012−003856号公報JP 2012-003856 A

端子金具にはインシュレーションバレル部が形成されていないため、モールド部には、防水機能だけでなく、インシュレーションバレル部に替わって被覆電線の曲げの影響をワイヤバレル部に伝えるのを抑制する曲げ抑制機能も求められる。しかし、従来のモールド部は、端子収容室に収容するために極力小径にすることが求められていることから、肉薄とされている。そのため、モールド部の曲げ剛性が低く、モールド部の曲げ抑制機能は不十分であった。   Since the insulation barrel part is not formed on the terminal fitting, the molded part has not only a waterproof function but also a bending that suppresses the influence of the bending of the covered wire to the wire barrel part instead of the insulation barrel part. A suppression function is also required. However, since the conventional mold part is required to be as small as possible in order to be accommodated in the terminal accommodating chamber, it is thin. Therefore, the bending rigidity of the mold part is low and the bending suppressing function of the mold part is insufficient.

本発明は上記のような事情に基づいて完成されたものであって、被覆電線の曲げの影響が端子金具と芯線との接続部に及ぶのを抑制することを目的とする。   This invention is completed based on the above situations, Comprising: It aims at suppressing the influence of the bending of a covered electric wire reaching the connection part of a terminal metal fitting and a core wire.

第1の発明のコネクタは、
芯線と、前記芯線を包囲する絶縁被覆とを有していて、前端部では前記芯線が露出されている被覆電線と、
端子金具と、
前記端子金具の後端部に形成され、前記被覆電線の前端部に対し包囲するように圧着されたバレル部と、
前記被覆電線のうち前記バレル部との圧着部を含む前端部を液密状に覆うモールド部と、
前記端子金具の全体と、前記モールド部の前端側領域とを収容する端子収容室が形成されたハウジングと、
前記モールド部のうち前記ハウジング外へ突出した突出部に形成され、前記突出部の剛性を高める補強手段とを備えているところに特徴を有する。
The connector of the first invention is
A coated electric wire having a core wire and an insulating coating surrounding the core wire, wherein the core wire is exposed at the front end; and
Terminal fittings,
A barrel portion formed at the rear end portion of the terminal metal fitting and crimped so as to surround the front end portion of the covered electric wire;
A mold part that covers the front end part including the crimping part with the barrel part among the covered electric wires in a liquid-tight manner, and
A housing in which a terminal accommodating chamber for accommodating the entire terminal fitting and a front end side region of the mold part is formed;
It is characterized in that it is provided with a reinforcing means that is formed in a protruding portion that protrudes out of the housing of the mold portion and that increases the rigidity of the protruding portion.

第2の発明の端子付き電線は、
芯線と、前記芯線を包囲する絶縁被覆とを有していて、前端部では前記芯線が露出されている被覆電線と、
端子金具と、
前記端子金具の後端部に形成され、前記絶縁被覆の前端部に対し包囲するように圧着されたバレル部と、
前記被覆電線のうち前記バレル部との圧着部を含む前端部を液密状に覆うモールド部とを備え、
前記端子金具の全体と、前記モールド部の前端側領域とが、ハウジングに形成された端子収容室に収容されるようになっているものであって、
前記モールド部のうち前記ハウジング外へ突出した突出部に形成され、前記突出部の剛性を高める補強手段を備えているところに特徴を有する。
The electric wire with terminal of the second invention is
A coated electric wire having a core wire and an insulating coating surrounding the core wire, wherein the core wire is exposed at the front end; and
Terminal fittings,
A barrel portion formed at a rear end portion of the terminal metal fitting and crimped so as to surround the front end portion of the insulating coating;
A mold part that liquid-tightly covers a front end part including a crimping part with the barrel part of the covered electric wire,
The entirety of the terminal fitting and the front end side region of the mold part are adapted to be accommodated in a terminal accommodating chamber formed in the housing,
It is characterized in that it is provided with a reinforcing means that is formed in a protruding portion that protrudes out of the housing of the mold portion and that increases the rigidity of the protruding portion.

第1の発明及び第2の発明によれば、モールド部のうちハウジング外へ突出した突出部の剛性を補強手段によって高めているので、モールド部の突出部が変形し難くなっている。これにより、モールド部よりも後方における被覆電線の曲げの影響が端子金具と芯線との接続部に及ぶのを抑制することができる。   According to the first and second inventions, since the rigidity of the protruding portion that protrudes out of the housing of the mold portion is enhanced by the reinforcing means, the protruding portion of the mold portion is hardly deformed. Thereby, it can suppress that the influence of the bending of the covered electric wire behind a mold part reaches the connection part of a terminal metal fitting and a core wire.

実施例1のコネクタの斜視図The perspective view of the connector of Example 1 コネクタの正面図Front view of connector 図2のX−X線断面図XX sectional view of FIG. 端子付き電線の斜視図Perspective view of electric wire with terminal 端子付き電線の側面図Side view of electric wire with terminal 端子付き電線の断面図Cross section of the electric wire with terminal 端子付き電線においてモールド部を形成する前の状態をあらわす斜視図The perspective view showing the state before forming a mold part in an electric wire with a terminal 端子付き電線においてモールド部を形成する前の状態をあらわす断面図Sectional view showing the state before forming the molded part in the electric wire with terminal 端子付き電線においてモールド部を形成する前の状態をあらわす平面図Plan view showing the state before forming the molded part in the electric wire with terminal 実施例2のコネクタを構成する端子付き電線の斜視図The perspective view of the electric wire with a terminal which constitutes the connector of Example 2. 実施例2のコネクタの断面図Sectional drawing of the connector of Example 2 実施例2のコネクタの平面図The top view of the connector of Example 2 実施例3のコネクタの背面図Rear view of the connector of Example 3 実施例3のコネクタを構成する端子付き電線の斜視図The perspective view of the electric wire with a terminal which constitutes the connector of Example 3 実施例3のコネクタを構成する複数の端子付き電線同士を連結した状態をあらわす斜視図The perspective view showing the state which connected the some electric wire with a terminal which comprises the connector of Example 3

第1及び第2の発明は、前記モールド部のうち前記ハウジング外への突出部の肉厚を、前記モールド部のうち前記端子収容室内に収容されている収容部の肉厚よりも厚くすることで、前記補強手段が構成されていてもよい。この構成によれば、モールド部の形状を複雑にしなくても、モールド部の剛性を高めることができる。   1st and 2nd invention makes the thickness of the protrusion part outside the said housing among the said mold parts thicker than the thickness of the accommodating part accommodated in the said terminal accommodating chamber among the said mold parts. And the said reinforcement means may be comprised. According to this configuration, the rigidity of the mold part can be increased without complicating the shape of the mold part.

第1及び第2の発明は、前記モールド部の突出部の外周に形成した凸部によって前記補強手段が構成されていてもよい。この構成によれば、突出部の外周を凹凸形状とすることにより、モールド部の剛性を高めることができる。
第1及び第2の発明は、前記ハウジングには、複数の前記端子収容室が並列に配置されて形成されており、隣り合う前記モールド部の突出部の外面同士を当接させることで、前記補強手段が構成されていてもよい。この構成によれば、モールド部の形状を複雑にしなくても、モールド部の剛性を高めることができる。
In the first and second aspects of the present invention, the reinforcing means may be constituted by a convex portion formed on the outer periphery of the protruding portion of the mold portion. According to this structure, the rigidity of a mold part can be improved by making the outer periphery of a protrusion part uneven | corrugated shape.
In the first and second aspects of the present invention, the housing is formed by arranging a plurality of the terminal accommodating chambers in parallel, and by contacting the outer surfaces of the protruding portions of the adjacent mold parts, A reinforcing means may be configured. According to this configuration, the rigidity of the mold part can be increased without complicating the shape of the mold part.

第1及び第2の発明は、隣り合う前記モールド部の突出部の外面同士が、凹凸嵌合によって連結されていてもよい。この構成によれば、モールド部の曲げ剛性を、より高めることができる。
第1及び第2の発明は、前記隣り合うモールド部の外面同士が、前後方向のリブと前後方向の溝との嵌合によって連結されていてもよい。この構成によれば、隣り合う端子付き電線を、連結しながら個別に端子収容室に挿入することができる。
In the first and second inventions, the outer surfaces of the protruding portions of the adjacent mold portions may be connected by concave-convex fitting. According to this structure, the bending rigidity of a mold part can be improved more.
In the first and second aspects of the invention, the outer surfaces of the adjacent mold parts may be connected by fitting a front-rear direction rib and a front-rear direction groove. According to this structure, the adjacent electric wire with a terminal can be inserted in a terminal storage chamber separately, connecting.

第1の発明は、前記バレル部は、前記絶縁被覆と非接触の状態で前記芯線の露出領域に対し包囲するように圧着されており、前記モールド部が、前記芯線のうち前記バレル部との圧着部を含む露出領域の全体と、前記絶縁被覆の前端部とを液密状に覆っており、前記端子収容室内には、前記端子金具の全体と、前記モールド部のうち前記絶縁被覆の前端よりも前方の領域のみとが収容されていてもよい。この構成によれば、端子金具の後端部には、絶縁被覆に圧着されるインシュレーションバレル部が形成されていないので、端子収容室の容積を拡大しなくても、モールド部のうち端子金具を包囲する領域を端子収容室内に収容することができる。   In the first invention, the barrel portion is pressure-bonded so as to surround the exposed region of the core wire in a non-contact state with the insulating coating, and the mold portion is connected to the barrel portion of the core wire. The entire exposed region including the crimping portion and the front end portion of the insulating coating are covered in a liquid-tight manner, and the terminal housing chamber includes the entire terminal fitting and the front end of the insulating coating in the mold portion. Only the front area may be accommodated. According to this configuration, since the insulation barrel portion to be crimped to the insulating coating is not formed at the rear end portion of the terminal fitting, the terminal fitting in the mold portion can be obtained without increasing the volume of the terminal accommodating chamber. A region surrounding the terminal can be accommodated in the terminal accommodating chamber.

<実施例1>
以下、本発明を具体化した実施例1を図1〜図9を参照して説明する。尚、以下の説明において、前後方向については、図3,5,6における右方を前方と定義する。上下方向については、図2,3,5,6にあらわれる向きを、そのまま上方、下方と定義する。本実施例のコネクタAは、端子付き電線10と、ハウジング35とを備えて構成されている。
<Example 1>
A first embodiment of the present invention will be described below with reference to FIGS. In the following description, with respect to the front-rear direction, the right side in FIGS. As for the vertical direction, the directions appearing in FIGS. 2, 3, 5 and 6 are defined as “upper” and “lower” as they are. The connector A according to the present embodiment includes the electric wire with terminal 10 and a housing 35.

端子付き電線10は、被覆電線11と、端子金具15と、モールド部30とを一体化した形態であり、全体として前後方向に細長い導電路を構成する。被覆電線11は、アルミニウム製又はアルミニウム合金製の芯線12と、芯線12を包囲する略円筒状の絶縁被覆13とから構成されている。被覆電線11の前端部においては、絶縁被覆13が所定長さ分だけ剥き取られ、芯線12が露出している。この芯線12の露出領域14(図6,8を参照)の前端部には、後述する端子金具15が圧着により接続されている。   The terminal-attached electric wire 10 is a form in which the covered electric wire 11, the terminal fitting 15, and the molded part 30 are integrated, and constitutes a conductive path that is elongated in the front-rear direction as a whole. The covered electric wire 11 is composed of a core wire 12 made of aluminum or an aluminum alloy and a substantially cylindrical insulating coating 13 surrounding the core wire 12. At the front end portion of the covered electric wire 11, the insulating coating 13 is peeled off by a predetermined length, and the core wire 12 is exposed. A terminal fitting 15 to be described later is connected to the front end portion of the exposed region 14 (see FIGS. 6 and 8) of the core wire 12 by pressure bonding.

端子金具15は、所定形状に打ち抜いた銅製又は銅合金製の板材に曲げ加工等を施して成形したものであり、全体として前後方向に細長い形状をなしている。図7,8に示すように、端子金具15は、その前端側領域を構成する端子本体部16と、後端側領域を構成するバレル部23とから構成されている。   The terminal fitting 15 is formed by bending a copper or copper alloy plate material punched into a predetermined shape, and has an elongated shape in the front-rear direction as a whole. As shown in FIGS. 7 and 8, the terminal fitting 15 is composed of a terminal body portion 16 constituting the front end side region and a barrel portion 23 constituting the rear end side region.

端子本体部16は、角筒形をなす箱状接続部17と、箱状接続部17の後端に連なる連結部18とから構成されている。箱状接続部17には、端子金具15の前方から、雄形をなす相手側端子(図示省略)のタブが挿入されて接続されるようになっている。連結部18は、底壁部19の左右両側縁から一対の側壁部20を立ち上げた形態である。連結部18の底壁部19は、箱状接続部17の下壁部21と面一状に連なっており、底壁部19と下壁部21は、端子本体部16の基底部22を構成している。   The terminal main body portion 16 includes a box-shaped connecting portion 17 having a rectangular tube shape and a connecting portion 18 connected to the rear end of the box-shaped connecting portion 17. A tab of a mating terminal (not shown) having a male shape is inserted into and connected to the box-shaped connecting portion 17 from the front of the terminal fitting 15. The connecting portion 18 has a form in which a pair of side wall portions 20 are raised from the left and right side edges of the bottom wall portion 19. The bottom wall portion 19 of the connecting portion 18 is continuous with the lower wall portion 21 of the box-like connecting portion 17, and the bottom wall portion 19 and the lower wall portion 21 constitute a base portion 22 of the terminal main body portion 16. doing.

バレル部23は、前後方向に細長い基板部24と、基板部24の幅方向(左右方向)における両側縁から周方向(端子金具15長さ方向と交差する方向)に延出する対をなすカシメ片27とから構成されている。図6,8に示すように、基板部24は、その前端部が段差状に低くなるように屈曲した形状をなしている。これにより、基板部24の前端部には低板部25が形成され、基板部24のうち低板部25よりも後方の領域は、嵩上げ板部26となっている。嵩上げ板部26の前後方向の長さ寸法は、低板部25の前後寸法よりも長く設定されいる。そして、低板部25は、基底部22の後端部に対し同じ高さで面一状に連なり、嵩上げ板部26は、基底部22に対して嵩上げされている。   The barrel portion 23 is a caulking that forms a pair extending in the circumferential direction (direction intersecting the length direction of the terminal fitting 15) from both side edges in the width direction (left-right direction) of the substrate portion 24 in the longitudinal direction. It consists of a piece 27. As shown in FIGS. 6 and 8, the substrate portion 24 has a bent shape so that the front end portion thereof is lowered stepwise. Thereby, a low plate portion 25 is formed at the front end portion of the substrate portion 24, and a region behind the low plate portion 25 in the substrate portion 24 is a raised plate portion 26. The length dimension in the front-rear direction of the raised plate part 26 is set longer than the front-rear dimension of the low plate part 25. The low plate portion 25 is flush with the rear end portion of the base portion 22 at the same height, and the raised plate portion 26 is raised with respect to the base portion 22.

バレル部23は、アプリケータと称される自動機(図示省略)により、被覆電線11(芯線12)の前端部に圧着される。圧着工程では、基板部24(嵩上げ板部26)の後端部に載置された芯線12の前端部に対し、一対のカシメ片27が包囲するように曲げ変形させられる。これにより、図8に示すように、バレル部23の内部には基板部24と一対のカシメ片27とで囲まれた圧着空間28が構成されている。この圧着空間28に収容された芯線12の前端部と、端子金具15とが導通可能に固着される。圧着状態では、被覆電線11の前端部と端子金具15がほぼ一直線状に連なった形態となる。   The barrel portion 23 is crimped to the front end portion of the covered electric wire 11 (core wire 12) by an automatic machine (not shown) called an applicator. In the crimping step, the front end portion of the core wire 12 placed on the rear end portion of the substrate portion 24 (lifting plate portion 26) is bent and deformed so as to surround the pair of crimping pieces 27. Thus, as shown in FIG. 8, a crimping space 28 surrounded by the substrate portion 24 and the pair of caulking pieces 27 is formed inside the barrel portion 23. The front end portion of the core wire 12 accommodated in the crimping space 28 and the terminal fitting 15 are fixed to be conductive. In the crimped state, the front end portion of the covered electric wire 11 and the terminal fitting 15 are connected in a substantially straight line.

バレル部23の圧着空間28のうち芯線12が収容されるのは後端部だけであり、圧着空間28のうち芯線12よりも前方の領域には、後述するモールド部30の一部が充填される。バレル部23の圧着空間28は狭いので、モールド部30の成形工程で溶融樹脂(図示省略)が圧着空間28内に流入し易くするため手段が必要となる。図8に示すように、バレル部23における芯線12の前端よりも前方の領域に、一対のカシメ片27の延出端部27E同士の間隔を広げることによって連通部29が形成されている。連通部29により、圧着空間28とバレル部23の外周面とが連通する。連通部29は、バレル部23の上面における幅方向中央部に開口している。また、連通部29の平面視における開口領域の幅寸法は、前後両端に亘って概ね一定である。   Of the crimping space 28 of the barrel portion 23, the core wire 12 is accommodated only in the rear end portion. The Since the pressure bonding space 28 of the barrel portion 23 is narrow, a means is required to facilitate the molten resin (not shown) to flow into the pressure bonding space 28 in the molding process of the mold portion 30. As shown in FIG. 8, a communicating portion 29 is formed by widening the distance between the extended end portions 27 </ b> E of the pair of caulking pieces 27 in a region in front of the front end of the core wire 12 in the barrel portion 23. The communication portion 29 allows the crimping space 28 and the outer peripheral surface of the barrel portion 23 to communicate with each other. The communication portion 29 opens at the center in the width direction on the upper surface of the barrel portion 23. Further, the width dimension of the opening region in the plan view of the communication portion 29 is substantially constant over the front and rear ends.

モールド部30は、芯線12に端子金具15を圧着した後に成形される。モールド部30の成形は、周知の金型(図示省略)内にバレル部23の全体と、連結部18の後端部と、被覆電線11における絶縁被覆13の前端部とを収容し、金型の内部に溶融樹脂(図示省略)を注入し、注入した溶融樹脂を固化(硬化)させることによって行われる。成形工程では、溶融樹脂の一部が連通部29を介してバレル部23の圧着空間28内に流入する。   The mold part 30 is formed after the terminal fitting 15 is pressure-bonded to the core wire 12. The molding of the mold part 30 is carried out by accommodating the entire barrel part 23, the rear end part of the connecting part 18, and the front end part of the insulating coating 13 in the covered electric wire 11 in a known mold (not shown). This is performed by injecting molten resin (not shown) into the interior of the container and solidifying (curing) the injected molten resin. In the molding process, part of the molten resin flows into the crimping space 28 of the barrel portion 23 through the communication portion 29.

図6に示すように、成形後のモールド部30は、バレル部23の全体と、芯線12のうちバレル部23との圧着部を含む露出領域14の全体と、被覆電線11のうち絶縁被覆13が残存する領域の前端部とを全周に亘り液密状に包囲している。また、モールド部30の前端部の一部は、バレル部23よりも前方において連結部18の内部に収容されている。モールド部30のうちバレル部23の嵩上げ板部26を覆う底部領域の下面(外面)は、端子本体部16の基底部22の下面(外面)とほぼ同じ高さ、詳しくは、基底部22の下面より僅かに高い位置となっている。   As shown in FIG. 6, the molded mold part 30 includes an entire barrel part 23, an entire exposed region 14 including a crimped part with the barrel part 23 in the core wire 12, and an insulating coating 13 in the covered electric wire 11. Is surrounded in a liquid-tight manner over the entire circumference. Further, a part of the front end portion of the mold portion 30 is accommodated inside the connecting portion 18 in front of the barrel portion 23. The lower surface (outer surface) of the bottom region of the mold portion 30 that covers the raised plate portion 26 of the barrel portion 23 is substantially the same height as the lower surface (outer surface) of the base portion 22 of the terminal body portion 16. The position is slightly higher than the lower surface.

図3に示すように、被覆電線11の前端部と端子金具15とモールド部30が一体化された端子付き電線10は、ハウジング35の後方から端子収容室36内に挿入されている。挿入状態では、端子金具15の全体と、芯線12の露出領域14のうち後端部を除いた大部分とが端子収容室36内に収容されている。したがって、被覆電線11のうち絶縁被覆13が芯線12を包囲している領域は、その全体が端子収容室36(ハウジング35)の外部に配されている。   As shown in FIG. 3, the terminal-attached electric wire 10 in which the front end portion of the covered electric wire 11, the terminal fitting 15 and the mold portion 30 are integrated is inserted into the terminal accommodating chamber 36 from the rear of the housing 35. In the inserted state, the entire terminal fitting 15 and most of the exposed region 14 of the core wire 12 excluding the rear end are accommodated in the terminal accommodating chamber 36. Therefore, the entire region of the covered wire 11 in which the insulating coating 13 surrounds the core wire 12 is arranged outside the terminal accommodating chamber 36 (housing 35).

モールド部30のうち端子収容室36内に収容されて端子金具15の全体と芯線12の露出領域14を液密状に包囲する領域は収容部31となっている。モールド部30のうち、端子収容室36(ハウジング35)の後方外部において芯線12の露出領域14の後端部と絶縁被覆13の前端部とを液密状に包囲する領域は、突出部32となっている。モールド部30の突出部32は、モールド部30被覆電線11のうちモールド部30よりも後方の領域が上下に曲げられたときに、その曲げの影響を端子金具15側へ伝わるのを抑制する機能を有している。   A region of the mold portion 30 that is housed in the terminal housing chamber 36 and surrounds the entire terminal fitting 15 and the exposed region 14 of the core wire 12 in a liquid-tight manner is a housing portion 31. In the mold portion 30, a region surrounding the rear end portion of the exposed region 14 of the core wire 12 and the front end portion of the insulating coating 13 outside the rear of the terminal accommodating chamber 36 (housing 35) in a liquid-tight manner is the protruding portion 32. It has become. The protrusion 32 of the mold part 30 has a function of suppressing the influence of the bending to the terminal fitting 15 side when a region behind the mold part 30 of the molded part 30 covered electric wire 11 is bent up and down. have.

即ち、モールド部30の突出部32には、モールド部30の上下方向の曲げ剛性を高める為の補強手段33として、上下一対の補強部34が形成されている。補強部34は、突出量域のほぼ全長に亘り、絶縁被覆13の上面側の厚さと絶縁被覆13の下面側の厚さを、収容部31の厚さよりも厚くした形態である。つまり、補強部34(突出部32)では、モールド部30の高さ寸法が収容部31よりも大きい。尚、補強部34(突出部32)の幅寸法は、収容部31の幅寸法と同じである。   That is, a pair of upper and lower reinforcing portions 34 is formed on the protruding portion 32 of the mold portion 30 as reinforcing means 33 for increasing the bending rigidity in the vertical direction of the mold portion 30. The reinforcing portion 34 has a form in which the thickness of the upper surface side of the insulating coating 13 and the thickness of the lower surface side of the insulating coating 13 are made larger than the thickness of the housing portion 31 over substantially the entire length of the protruding amount region. In other words, the height dimension of the mold part 30 is larger than that of the accommodating part 31 in the reinforcing part 34 (projecting part 32). In addition, the width dimension of the reinforcement part 34 (projection part 32) is the same as the width dimension of the accommodating part 31. FIG.

上述のように本実施例1のコネクタAは、複数の端子収容室36が形成されたハウジング35と、各端子収容室36に個別に挿入される複数の端子付き電線10とを備えている。端子付き電線10は、被覆電線11と端子金具15とモールド部30とを備えている。被覆電線11は、芯線12と、芯線12を包囲する絶縁被覆13とを有していて、被覆電線11の前端部では芯線12が露出されている。端子金具15の後端部には、絶縁被覆13と非接触の状態で芯線12の露出領域14に対し包囲するように圧着されたバレル部23が形成されている。即ち、バレル部23は、被覆電線11の前端部に圧着されている。   As described above, the connector A according to the first embodiment includes the housing 35 in which the plurality of terminal accommodating chambers 36 are formed, and the plurality of terminal-attached electric wires 10 that are individually inserted into the terminal accommodating chambers 36. The terminal-attached electric wire 10 includes a covered electric wire 11, a terminal fitting 15, and a mold part 30. The covered electric wire 11 has a core wire 12 and an insulating coating 13 surrounding the core wire 12, and the core wire 12 is exposed at the front end portion of the covered electric wire 11. At the rear end portion of the terminal fitting 15, a barrel portion 23 is formed that is pressure-bonded so as to surround the exposed region 14 of the core wire 12 without being in contact with the insulating coating 13. That is, the barrel portion 23 is crimped to the front end portion of the covered electric wire 11.

モールド部30は、被覆電線11の前端部(即ち、芯線12のうちバレル部23との圧着部を含む露出領域14の全体と、絶縁被覆13の前端部と)を液密状に覆っている。芯線12はアルミニウム又はアルミニウム合金製であるのに対し、端子金具15は銅又は銅合金製であることから、芯線12と端子金具15(バレル部23)との接触部分における防食手段として、芯線12と端子金具15(バレル部23)との接触部分を合成樹脂製のモールド部30で液密状に包囲している。   The mold portion 30 covers the front end portion of the covered electric wire 11 (that is, the entire exposed region 14 including the crimp portion with the barrel portion 23 of the core wire 12 and the front end portion of the insulating coating 13) in a liquid-tight manner. . The core wire 12 is made of aluminum or an aluminum alloy, whereas the terminal fitting 15 is made of copper or a copper alloy, so that the core wire 12 is used as an anticorrosion means at the contact portion between the core wire 12 and the terminal fitting 15 (barrel portion 23). And the terminal fitting 15 (barrel portion 23) are surrounded by a synthetic resin mold portion 30 in a liquid-tight manner.

絶縁被覆13の外径は芯線12の外径より大きいため、モールド部30のうち絶縁被覆13を包囲する領域(突出部32)の外径は、モールド部30のうち芯線12を包囲する領域(収容部31)よりも大きくなる。この点に鑑みて、本実施例1の端子付き電線10を構成する端子金具15の後端部には、絶縁被覆13に対して包囲するように圧着されるインシュレーションバレル部を形成していない。そして、端子付き電線10のうち端子収容室36に収容するのは、端子金具15の全体と、モールド部30の前端部(即ち、モールド部30のうち絶縁被覆13の前端よりも前方の領域のみ)としている。但し、端子収容室36内には、絶縁被覆13は収容されていない。これにより、端子収容室36の容積(高さ寸法や幅寸法)を拡大しなくても、モールド部30のうち端子金具15を包囲する領域全体を端子収容室36内に収容することができた。   Since the outer diameter of the insulating coating 13 is larger than the outer diameter of the core wire 12, the outer diameter of the region (protruding portion 32) surrounding the insulating coating 13 in the mold portion 30 is the region surrounding the core wire 12 in the mold portion 30 ( It becomes larger than the accommodating part 31). In view of this point, an insulation barrel portion that is crimped so as to surround the insulating coating 13 is not formed at the rear end portion of the terminal fitting 15 that constitutes the terminal-attached electric wire 10 of the first embodiment. . The terminal-containing electric wire 10 is accommodated in the terminal accommodating chamber 36 only in the entire terminal fitting 15 and the front end portion of the mold portion 30 (that is, only the region in front of the front end of the insulating coating 13 in the mold portion 30). ). However, the insulating coating 13 is not accommodated in the terminal accommodating chamber 36. Thereby, the entire region surrounding the terminal fitting 15 in the mold part 30 could be accommodated in the terminal accommodating chamber 36 without increasing the volume (height dimension or width dimension) of the terminal accommodating chamber 36. .

本実施例の端子金具15に形成されていないインシュレーションバレル部は、ハウジング35の外部における被覆電線11の曲げの影響が端子金具15と芯線12との圧着部分に及ぶのを抑制する曲げ抑制機能を備えている。そのため、本実施例のモールド部30には、防水機能だけでなく、インシュレーションバレル部に替わって曲げ抑制機能も求められる。そこで、本実施例の端子付き電線10には、モールド部30のうちハウジング35外へ突出した突出部32の剛性を端子金具掛けるための補強手段33として補強部34が設けられている。   The insulation barrel portion that is not formed on the terminal fitting 15 of this embodiment has a bending suppression function that suppresses the influence of the bending of the covered electric wire 11 outside the housing 35 on the crimped portion between the terminal fitting 15 and the core wire 12. It has. Therefore, the mold part 30 of the present embodiment is required to have not only a waterproof function but also a bending suppression function in place of the insulation barrel part. In view of this, the terminal-attached electric wire 10 of this embodiment is provided with a reinforcing portion 34 as a reinforcing means 33 for applying a terminal fitting to the rigidity of the protruding portion 32 protruding out of the housing 35 of the molded portion 30.

補強部34は、モールド部30のうちハウジング35外への突出部32の上下方向の肉厚を、モールド部30のうち端子収容室36内に収容されている収容部31の上下方向の肉厚よりも厚くした形態である。この構成によれば、モールド部30の形状を複雑にしなくても、突出部32の上下方向への曲げ剛性を高めることができる。このようにモールド部30の突出部32の曲げ剛性を高めたので、突出部32が変形し難くなっている。これにより、モールド部30の後方において被覆電線11が曲げられても、その被覆電線11の曲げの影響がバレル部23に伝わる虞がない。   The reinforcing portion 34 has a thickness in the vertical direction of the protruding portion 32 outside the housing 35 in the mold portion 30, and a thickness in the vertical direction of the accommodating portion 31 accommodated in the terminal accommodating chamber 36 in the mold portion 30. This is a thicker form. According to this configuration, the bending rigidity in the vertical direction of the protruding portion 32 can be increased without complicating the shape of the mold portion 30. Thus, since the bending rigidity of the protrusion part 32 of the mold part 30 was improved, the protrusion part 32 becomes difficult to deform | transform. Thereby, even if the covered electric wire 11 is bent behind the mold part 30, there is no possibility that the influence of the bending of the covered electric wire 11 is transmitted to the barrel part 23.

また、端子金具15のバレル部23は、基板部24と一対のカシメ片27とを備えて構成されている。基板部24は、端子本体部16の基底部22に連なっており、カシメ片27は、基板部24の幅方向両側縁から対をなして延出している。バレル部23は、基板部24に載置された芯線12に対し、その外周を一対ののカシメ片27で包囲するようにして圧着接続されている。このバレル部23はモールド部30により全周に亘って包囲されているが、端子金具15のうちバレル部23よりも前方の端子本体部16の大部分は、モールド部30で覆われていない。バレル部23を含む端子金具15の全体は、ハウジング35の端子収容室36内に収容されている。   In addition, the barrel portion 23 of the terminal fitting 15 includes a substrate portion 24 and a pair of crimping pieces 27. The board part 24 is connected to the base part 22 of the terminal body part 16, and the crimping pieces 27 extend in pairs from both side edges of the board part 24 in the width direction. The barrel portion 23 is crimped and connected to the core wire 12 placed on the substrate portion 24 so that the outer periphery thereof is surrounded by a pair of caulking pieces 27. The barrel portion 23 is surrounded by the mold portion 30 over the entire circumference, but most of the terminal body portion 16 in front of the barrel portion 23 of the terminal fitting 15 is not covered with the mold portion 30. The entire terminal fitting 15 including the barrel portion 23 is accommodated in the terminal accommodating chamber 36 of the housing 35.

上記のようにモールド部30は、バレル部23の基板部24は覆っているが、端子本体部16の基底部22は覆っていない。そのため、基底部22の外面とモールド部30のうちバレル部23を覆う領域の外面との間に段差が生じることが懸念される。このような段差が生じると、端子金具15を端子収容室36に収容したときに、基底部22の外面と端子収容室36の内壁面との間に隙間が生じ、端子収容室36内における端子金具15の姿勢が不安定になることが懸念される。   As described above, the mold part 30 covers the substrate part 24 of the barrel part 23 but does not cover the base part 22 of the terminal body part 16. Therefore, there is a concern that a step is generated between the outer surface of the base portion 22 and the outer surface of the region of the mold portion 30 that covers the barrel portion 23. When such a level difference occurs, a gap is generated between the outer surface of the base portion 22 and the inner wall surface of the terminal accommodating chamber 36 when the terminal fitting 15 is accommodated in the terminal accommodating chamber 36. There is a concern that the posture of the metal fitting 15 becomes unstable.

そこで、バレル部23の基板部24を、端子本体部16の基底部22に対して底上げした形態としている。この構成によれば、端子本体部16の剥き出しになっている基底部22の下面と、モールド部30のうちバレル部23を包囲する領域の下面との間の高低差を小さく、又は解消できる。したがって、端子収容室36の内壁の形状がフラットであっても、端子金具15を安定した姿勢で端子収容室36内に収容することができる。   Therefore, the base plate portion 24 of the barrel portion 23 is configured to be raised with respect to the base portion 22 of the terminal main body portion 16. According to this configuration, the height difference between the lower surface of the base portion 22 where the terminal main body portion 16 is exposed and the lower surface of the region surrounding the barrel portion 23 in the mold portion 30 can be reduced or eliminated. Therefore, even if the shape of the inner wall of the terminal accommodating chamber 36 is flat, the terminal fitting 15 can be accommodated in the terminal accommodating chamber 36 in a stable posture.

また、端子金具15の後端部に形成されているバレル部23は、基板部24の幅方向両側縁から対をなすカシメ片27を延出させた形態であり、芯線12の露出領域14に対し、対をなすカシメ片27の延出端部27E同士を接近させた状態で包囲するように圧着されている。そして、芯線12のうちバレル部23との圧着部を含む露出領域14の全体はモールド部30によって液密状に覆われている。   Further, the barrel portion 23 formed at the rear end portion of the terminal fitting 15 is a form in which a pair of caulking pieces 27 are extended from both side edges in the width direction of the substrate portion 24, and is formed in the exposed region 14 of the core wire 12. On the other hand, it is crimped so that the extended end portions 27E of the caulking pieces 27 forming a pair may be surrounded. And the whole exposed area | region 14 including the crimping | compression-bonding part with the barrel part 23 among the core wires 12 is covered with the mold part 30 in liquid-tight form.

そして、本実施例の端子付き電線10は、芯線12の露出領域14の前端がカシメ片27の前端よりも後方に配されている。そのため、モールド部30の成形工程では、溶融樹脂をバレル部23の圧着空間28に隙間なく流入させ、芯線12の前端面をモールド部30で覆うことで防食機能の信頼性を高める必要がある。しかし、バレル部23の圧着空間28の前端の開口は狭いため、溶融樹脂が圧着空間28内に流入し難いという問題がある。   In the electric wire with terminal 10 according to the present embodiment, the front end of the exposed region 14 of the core wire 12 is arranged behind the front end of the crimping piece 27. Therefore, in the molding process of the mold part 30, it is necessary to increase the reliability of the anticorrosion function by allowing the molten resin to flow into the crimping space 28 of the barrel part 23 without a gap and covering the front end surface of the core wire 12 with the mold part 30. However, since the opening at the front end of the crimping space 28 of the barrel portion 23 is narrow, there is a problem that it is difficult for molten resin to flow into the crimping space 28.

そこで、本実施例では、バレル部23に、芯線12の前端よりも前方においてバレル部23の圧着空間28をバレル部23の外周面に開口させる連通部29を形成している。このような連通部29を形成したことにより、モールド部30を成形する際には、溶融樹脂が連通部29を通過することによってバレル部23の圧着空間28に流入し易くなる。また、連通部29は、対をなすカシメ片27の延出端部27Eの間に形成されているので、基板部24を切欠する必要がなく、基板部24の強度を低下させずに済む。   Therefore, in this embodiment, a communication portion 29 is formed in the barrel portion 23 to open the crimping space 28 of the barrel portion 23 to the outer peripheral surface of the barrel portion 23 in front of the front end of the core wire 12. By forming such a communication portion 29, when molding the mold portion 30, the molten resin easily flows into the crimping space 28 of the barrel portion 23 by passing through the communication portion 29. Further, since the communication portion 29 is formed between the extended end portions 27E of the caulking pieces 27 that form a pair, the substrate portion 24 does not need to be cut out, and the strength of the substrate portion 24 does not need to be reduced.

<実施例2>
次に、本発明を具体化した実施例2を図10〜図12を参照して説明する。本実施例2のコネクタBは、端子付き電線40を構成するモールド部41を上記実施例1とは異なる構成としたものである。その他の構成については上記実施例1と同じであるため、同じ構成については、同一符号を付し、構造、作用及び効果の説明は省略する。
<Example 2>
Next, a second embodiment of the present invention will be described with reference to FIGS. In the connector B of the second embodiment, the molded portion 41 constituting the terminal-attached electric wire 40 has a configuration different from that of the first embodiment. Since other configurations are the same as those in the first embodiment, the same reference numerals are given to the same configurations, and descriptions of the structure, operation, and effects are omitted.

本実施例2のモールド部41の収容部42は、実施例1の収容部31と同様の形態である。モールド部41の突出部43の外周には、複数のフランジ部46と、補強手段44としての複数の凸部45とが形成されている。複数のフランジ部46は、前後方向(モールド部41の突出部43の突出方向)に間隔を空けて並ぶように配されている。複数の凸部45のうち、突出部43の上下両面に配された凸部45同士が対をなし、突出部43の左右両側面に配された凸部45同士が対をなしている。対をなす凸部は、前後に隣り合うフランジ部46同士を連結している。   The accommodating part 42 of the mold part 41 of the present Example 2 is the same form as the accommodating part 31 of Example 1. FIG. A plurality of flange portions 46 and a plurality of convex portions 45 as reinforcing means 44 are formed on the outer periphery of the protruding portion 43 of the mold portion 41. The plurality of flange portions 46 are arranged so as to be arranged at intervals in the front-rear direction (the protruding direction of the protruding portion 43 of the mold portion 41). Among the plurality of convex portions 45, the convex portions 45 arranged on both upper and lower surfaces of the protruding portion 43 make a pair, and the convex portions 45 arranged on the left and right side surfaces of the protruding portion 43 make a pair. The convex portions forming a pair connect the flange portions 46 adjacent to each other in the front-rear direction.

また、上下両面に配されて対をなす凸部45と、左右両側面に配されて対をなす凸部45は、前後方向において交互に配されている。したがって、前面に上下で対をなす凸部45が連なっているフランジ部46は、その後面に左右で対をなす凸部45が連なっている。また、前面に左右で対をなす凸部45が連なっているフランジ部46は、その後面に上下で対をなす凸部45が連なっている。このように、本実施例2のコネクタB及び端子付き電線40は、モールド部41の突出部43の外周に凸部45を形成して突出部の外周を凹凸形状にすることによって補強手段44が構成されている。そして、この補強手段44により、モールド部41の突出部43は上下方向と左右方向の曲げ剛性が高められている。   Moreover, the convex part 45 which is distribute | arranged on both upper and lower surfaces and makes a pair, and the convex part 45 which is distribute | arranged on both right-and-left both sides and makes a pair are distribute | arranged alternately in the front-back direction. Therefore, the flange part 46 with which the convex part 45 which makes a pair up and down on the front surface is continued, and the convex part 45 which makes a pair with the left and right part continues on the rear surface. Moreover, the convex part 45 which makes the convex part 45 which makes a pair on the right and left on the front surface is continued to the convex part 45 which makes a pair on the rear surface. Thus, in the connector B and the terminal-attached electric wire 40 of the second embodiment, the reinforcing means 44 is formed by forming the convex portion 45 on the outer periphery of the protruding portion 43 of the mold portion 41 and making the outer periphery of the protruding portion uneven. It is configured. The reinforcing means 44 enhances the bending rigidity of the protrusion 43 of the mold part 41 in the vertical direction and the horizontal direction.

<実施例3>
次に、本発明を具体化した実施例3を図13〜図15を参照して説明する。本実施例3のコネクタCは、端子付き電線50を構成するモールド部51を上記実施例1とは異なる構成としたものである。その他の構成については上記実施例1と同じであるため、同じ構成については、同一符号を付し、構造、作用及び効果の説明は省略する。
<Example 3>
Next, a third embodiment of the present invention will be described with reference to FIGS. In the connector C of the third embodiment, the mold part 51 constituting the terminal-attached electric wire 50 is configured differently from the first embodiment. Since other configurations are the same as those in the first embodiment, the same reference numerals are given to the same configurations, and descriptions of the structure, operation, and effects are omitted.

本実施例3のモールド部51の突出部52の上下寸法はモールド部51の収容部53の上下寸法より大きく、突出部52の左右寸法は収容部53の左右寸法より大きく設定されている。つまり、突出部52の上面部は収容部53の上面部よりも上方へ突出し、突出部52の下面部は収容部53の下面部よりも下方へ突出し、突出部52の左側面部は収容部53の左側面部よりも左方へ突出し、突出部52の右側面部は収容部53の右側面部よりも右方へ突出している。突出部52の上下両面部と左右両側面部は、モールド部51の曲げ剛性を高めるための補強手段54として機能する。   The vertical dimension of the protruding part 52 of the mold part 51 of the third embodiment is larger than the vertical dimension of the accommodating part 53 of the mold part 51, and the horizontal dimension of the protruding part 52 is set larger than the lateral dimension of the accommodating part 53. That is, the upper surface portion of the protruding portion 52 protrudes upward from the upper surface portion of the accommodating portion 53, the lower surface portion of the protruding portion 52 protrudes downward from the lower surface portion of the accommodating portion 53, and the left side surface portion of the protruding portion 52 is the accommodating portion 53. The right side surface portion of the protruding portion 52 protrudes to the right from the right side surface portion of the housing portion 53. The upper and lower side surfaces and the left and right side surfaces of the protruding portion 52 function as reinforcing means 54 for increasing the bending rigidity of the mold portion 51.

また、突出部52の上面部と左側面部には、夫々、前後方向に延びた形態の溝55が形成されている。突出部52の下面部と右側面部には、夫々、前後方向に延びた形態のリブ56が突出形成されている。溝55の断面形状は、入口が狭く、奥側が略円形に拡がった形状をなしている。リブ56の断面形状は、幅狭の基端部と、基端部の幅よりも大径の略円形部とを有する形状である。溝55とリブ56は、互いに前後方向に相対変位することによって凹凸嵌合されるようになっている。   Further, a groove 55 is formed on the upper surface portion and the left side surface portion of the protruding portion 52 so as to extend in the front-rear direction. A rib 56 having a shape extending in the front-rear direction is formed on the lower surface portion and the right side surface portion of the protrusion 52 so as to protrude. The cross-sectional shape of the groove 55 is such that the entrance is narrow and the back side is expanded in a substantially circular shape. The cross-sectional shape of the rib 56 is a shape having a narrow base end portion and a substantially circular portion having a larger diameter than the width of the base end portion. The groove 55 and the rib 56 are adapted to be concavo-convexly fitted by relative displacement in the front-rear direction.

複数の端子付き電線50を、ハウジング35の後方から上下に隣り合う端子収容室36と、左右に隣り合う端子収容室36に挿入すると、図13に示すように、上下に隣り合うモールド部51間では、上側に位置するモールド部51の下面部と下側に位置するモールド部51の上面部とが面当たり状態で当接する。この当接作用により、この上下に隣り合う2つの端子付き電線50の上下方向の曲げ剛性が高められる。また、上下に隣り合うモールド部51同士では、一方のモールド部51の溝55と他方のモールド部51のリブ56とが嵌合状態で連結されるので、上下方向の曲げ剛性が更に高められている。   When the plurality of electric wires with terminals 50 are inserted from the rear of the housing 35 into the terminal accommodating chambers 36 adjacent to each other in the vertical direction and the terminal accommodating chambers 36 adjacent to the left and right, as shown in FIG. Then, the lower surface part of the mold part 51 located on the upper side and the upper surface part of the mold part 51 located on the lower side are in contact with each other. By this abutting action, the bending rigidity in the vertical direction of the two electric wires with terminals 50 adjacent to the upper and lower sides is increased. Moreover, since the groove | channel 55 of one mold part 51 and the rib 56 of the other mold part 51 are connected by the fitting state in the mold parts 51 adjacent to the upper and lower sides, the bending rigidity of an up-down direction is further improved. Yes.

同様に、左右に隣り合うモールド部51間では、左側に位置するモールド部51の右側面部と右側に位置するモールド部51の左側面部とが面当たり状態で当接する。この当接作用により、この左右に隣り合う2つの端子付き電線50の左右方向の曲げ剛性が高められる。また、左右に隣り合うモールド部51同士では、一方のモールド部51の溝55と他方のモールド部51のリブ56とが嵌合状態で連結されるので、左右方向の曲げ剛性が更に高められている。   Similarly, between the mold parts 51 adjacent to the left and right, the right side surface part of the mold part 51 located on the left side and the left side surface part of the mold part 51 located on the right side are in contact with each other. By this abutting action, the bending rigidity in the left-right direction of the two terminal-equipped electric wires 50 adjacent to the left and right is increased. Moreover, since the groove | channel 55 of one mold part 51 and the rib 56 of the other mold part 51 are connected by the fitting state in the mold parts 51 adjacent to right and left, the bending rigidity of the left-right direction is further improved. Yes.

本実施例3のコネクタCでは、ハウジング35に、複数の端子収容室36が上下方向及び左右方向に並列して配置されており、隣り合うモールド部51の突出部52の外面同士を当接させることで、補強手段54が構成されている。この構成によれば、モールド部51の形状を複雑にしなくても、モールド部51の剛性を高めることができる。   In the connector C of the third embodiment, a plurality of terminal accommodating chambers 36 are arranged in the housing 35 in parallel in the vertical direction and the horizontal direction, and the outer surfaces of the protruding portions 52 of the adjacent mold portions 51 are brought into contact with each other. Thus, the reinforcing means 54 is configured. According to this configuration, the rigidity of the mold part 51 can be increased without complicating the shape of the mold part 51.

また、隣り合うモールド部51の突出部52の外面同士が、溝55とリブ56とによる凹凸嵌合によって連結されているので、モールド部51の曲げ剛性が、より高められている。また、隣り合うモールド部51の外面同士を連結する溝55とリブ56は、前後方向に延びた形態であるから、隣り合う複数の端子付き電線50を、個別に端子収容室36に挿入することができる。また、図15に示すように、ハウジング35の外部で溝55とリブ56とを嵌合することにより、隣り合う端子付き電線50同士を連結し、この連結した複数の端子付き電線50をワンアクションで複数の端子収容室36に挿入することも可能である。   Moreover, since the outer surfaces of the protrusions 52 of the adjacent mold parts 51 are connected by the concave and convex fitting by the grooves 55 and the ribs 56, the bending rigidity of the mold parts 51 is further increased. Moreover, since the groove | channel 55 and the rib 56 which connect the outer surfaces of the adjacent mold part 51 are the forms extended in the front-back direction, inserting the several adjacent electric wire 50 with a terminal into the terminal accommodating chamber 36 separately. Can do. Further, as shown in FIG. 15, by fitting the groove 55 and the rib 56 outside the housing 35, the adjacent electric wires with terminals 50 are connected to each other, and the connected electric wires 50 with terminals are connected by one action. It is also possible to insert into a plurality of terminal accommodating chambers 36.

<他の実施例>
本発明は上記記述及び図面によって説明した実施例に限定されるものではなく、例えば次のような実施例も本発明の技術的範囲に含まれる。
(1)上記実施例1〜3では、被覆電線の芯線をアルミニウム製又はアルミニウム合金製としたが、芯線の材料は、アルミニウムやアルミニウム合金に限らず、銅や銅合金等の他の金属であってもよい。
(2)上記実施例1〜3では、端子金具を銅製又は銅合金製としたが、端子金具の材料は、銅や銅合金に限らず、アルミニウムやアルミニウム合金等の他の金属であってもよい。
(3)上記実施例2では、複数の凸部を前後方向において分断して配した形態であるが、凸部は、モールド部の突出部の全長に亘って前後方向に連続した形態であってもよい。
(4)上記実施例2の凸部による補強手段は、実施例1,3に適用することができる。
(5)上記実施例3では、隣り合うモールド部の突出部同士が、リブと溝との嵌合によって連結されているが、隣り合うモールド部の突出部同士は、単純に面当たり状態で当接しているだけであってもよい。
(6)上記実施例1〜3では、端子金具には、絶縁被覆に圧着されるインシュレーションバレル部は形成されていないが、本発明は、端子金具にインシュレーションバレル部が形成されている場合にも適用できる。
(7)上記実施例1〜3では、端子収容室内には、被覆電線の絶縁被覆が収容されていないが、絶縁被覆の前端部が端子収容室内に収容されていてもよい。
<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention.
(1) In Examples 1 to 3, the core wire of the covered electric wire is made of aluminum or aluminum alloy. However, the material of the core wire is not limited to aluminum or aluminum alloy, but may be other metal such as copper or copper alloy. May be.
(2) In Examples 1 to 3, the terminal fitting is made of copper or copper alloy, but the material of the terminal fitting is not limited to copper or copper alloy, but may be other metals such as aluminum or aluminum alloy. Good.
(3) In Example 2 above, the plurality of convex portions are divided and arranged in the front-rear direction, and the convex portion is a form continuous in the front-rear direction over the entire length of the protruding portion of the mold portion. Also good.
(4) The reinforcing means by the convex part of the second embodiment can be applied to the first and third embodiments.
(5) In Example 3 above, the protrusions of the adjacent mold parts are connected by fitting the ribs and grooves, but the protrusions of the adjacent mold parts are simply in contact with each other. You may just touch.
(6) In the first to third embodiments, the terminal fitting is not formed with the insulation barrel portion to be crimped to the insulating coating. However, in the present invention, the terminal fitting is formed with the insulation barrel portion. It can also be applied to.
(7) In the first to third embodiments, the terminal coating chamber does not contain the insulation coating of the covered wire, but the front end portion of the insulation coating may be contained in the terminal packaging chamber.

A,B,C…コネクタ
10,40,50…端子付き電線
11…被覆電線
12…芯線
13…絶縁被覆
14…芯線の露出領域
15…端子金具
23…バレル部
30,41,51…モールド部
35…ハウジング
36…端子収容室
31,42,53…収容部
32,43,52…突出部
33,44,54…補強手段
45…凸部
55…溝
56…リブ
A, B, C: Connector 10, 40, 50 ... Electric wire with terminal 11 ... Coated electric wire 12 ... Core wire 13 ... Insulation coating 14 ... Exposed area of core wire 15 ... Terminal metal fitting 23 ... Barrel part 30, 41, 51 ... Mold part 35 ... Housing 36 ... Terminal receiving chamber 31,42,53 ... Housing part 32,43,52 ... Protruding part 33,44,54 ... Reinforcing means 45 ... Convex part 55 ... Groove 56 ... Rib

Claims (8)

芯線と、前記芯線を包囲する絶縁被覆とを有していて、前端部では前記芯線が露出されている被覆電線と、
端子金具と、
前記端子金具の後端部に形成され、前記被覆電線の前端部に対し包囲するように圧着されたバレル部と、
前記被覆電線のうち前記バレル部との圧着部を含む前端部を液密状に覆うモールド部と、
前記端子金具の全体と、前記モールド部の前端側領域とを収容する端子収容室が形成されたハウジングと、
前記モールド部のうち前記ハウジング外へ突出した突出部に形成され、前記突出部の剛性を高める補強手段とを備えていることを特徴とするコネクタ。
A coated electric wire having a core wire and an insulating coating surrounding the core wire, wherein the core wire is exposed at the front end; and
Terminal fittings,
A barrel portion formed at the rear end portion of the terminal metal fitting and crimped so as to surround the front end portion of the covered electric wire;
A mold part that covers the front end part including the crimping part with the barrel part among the covered electric wires in a liquid-tight manner, and
A housing in which a terminal accommodating chamber for accommodating the entire terminal fitting and a front end side region of the mold part is formed;
A connector, comprising: a reinforcing portion that is formed in a protruding portion that protrudes out of the housing of the mold portion and that increases the rigidity of the protruding portion.
前記突出部の肉厚を、前記モールド部のうち前記端子収容室内に収容されている収容部の肉厚よりも厚くすることで、前記補強手段が構成されていることを特徴とする請求項1記載のコネクタ。   2. The reinforcing means is configured by making the thickness of the projecting portion thicker than the thickness of the accommodating portion accommodated in the terminal accommodating chamber of the mold portion. The connector described. 前記突出部の外周に形成した凸部によって前記補強手段が構成されていることを特徴とする請求項1又は請求項2記載のコネクタ。   The connector according to claim 1 or 2, wherein the reinforcing means is constituted by a convex portion formed on an outer periphery of the protruding portion. 前記ハウジングには、複数の前記端子収容室が並列に配置されて形成されており、
隣り合う前記突出部の外面同士を当接させることで、前記補強手段が構成されていることを特徴とする請求項1ないし請求項3のいずれか1項に記載のコネクタ。
The housing is formed by arranging a plurality of the terminal accommodating chambers in parallel,
The connector according to any one of claims 1 to 3, wherein the reinforcing means is configured by bringing the outer surfaces of the adjacent protruding portions into contact with each other.
隣り合う前記突出部の外面同士が、凹凸嵌合によって連結されていることを特徴とする請求項4記載のコネクタ。   The connector according to claim 4, wherein outer surfaces of the adjacent projecting portions are connected to each other by concave-convex fitting. 前記隣り合う突出部の外面同士が、前後方向のリブと前後方向の溝との嵌合によって連結されていることを特徴とする請求項4又は請求項5記載のコネクタ。   6. The connector according to claim 4 or 5, wherein outer surfaces of the adjacent projecting portions are connected by fitting a front-rear rib and a front-rear groove. 前記バレル部は、前記絶縁被覆と非接触の状態で前記芯線の露出領域に対し包囲するように圧着されており、
前記モールド部が、前記芯線のうち前記バレル部との圧着部を含む露出領域の全体と、前記絶縁被覆の前端部とを液密状に覆っており、
前記端子収容室内には、前記端子金具の全体と、前記モールド部のうち前記絶縁被覆の前端よりも前方の領域のみとが収容されていることを特徴とする請求項1ないし請求項6のいずれか1項記載のコネクタ。
The barrel portion is pressure-bonded so as to surround the exposed region of the core wire in a non-contact state with the insulating coating,
The mold part covers the entire exposed region including the crimping part with the barrel part of the core wire and the front end part of the insulating coating in a liquid-tight manner,
7. The terminal housing chamber accommodates the entire terminal fitting and only a region in front of the front end of the insulating coating in the mold portion. The connector according to claim 1.
芯線と、前記芯線を包囲する絶縁被覆とを有していて、前端部では前記芯線が露出されている被覆電線と、
端子金具と、
前記端子金具の後端部に形成され、前記絶縁被覆の前端部に対し包囲するように圧着されたバレル部と、
前記被覆電線のうち前記バレル部との圧着部を含む前端部を液密状に覆うモールド部とを備え、
前記端子金具の全体と、前記モールド部の前端側領域とが、ハウジングに形成された端子収容室に収容されるようになっているものであって、
前記モールド部のうち前記ハウジング外へ突出した突出部に形成され、前記突出部の剛性を高める補強手段を備えていることを特徴とする端子付き電線。
A coated electric wire having a core wire and an insulating coating surrounding the core wire, wherein the core wire is exposed at the front end; and
Terminal fittings,
A barrel portion formed at a rear end portion of the terminal metal fitting and crimped so as to surround the front end portion of the insulating coating;
A mold part that liquid-tightly covers a front end part including a crimping part with the barrel part of the covered electric wire,
The entirety of the terminal fitting and the front end side region of the mold part are adapted to be accommodated in a terminal accommodating chamber formed in the housing,
A terminal-attached electric wire comprising a reinforcing means that is formed in a protruding portion that protrudes out of the housing of the mold portion and that increases the rigidity of the protruding portion.
JP2015201646A 2015-10-12 2015-10-12 Connector and terminal-equipped wire Pending JP2017076455A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019003849A (en) * 2017-06-16 2019-01-10 株式会社オートネットワーク技術研究所 Wire with terminal and wire harness
JP2021077529A (en) * 2019-11-11 2021-05-20 住友電装株式会社 Terminal-equipped wire

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JPS60174078U (en) * 1984-04-19 1985-11-18 シャープ株式会社 electrical plug
JP4956323B2 (en) * 2007-08-10 2012-06-20 古河電気工業株式会社 Multipolar connector and method of assembling the same
JP5777861B2 (en) * 2010-06-14 2015-09-09 古河電気工業株式会社 Production method of wire harness and wire terminal anticorrosion structure
JP5933368B2 (en) * 2012-06-26 2016-06-08 矢崎総業株式会社 connector

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JP2019003849A (en) * 2017-06-16 2019-01-10 株式会社オートネットワーク技術研究所 Wire with terminal and wire harness
JP2021077529A (en) * 2019-11-11 2021-05-20 住友電装株式会社 Terminal-equipped wire
WO2021095540A1 (en) * 2019-11-11 2021-05-20 住友電装株式会社 Terminal-equipped electric wire
JP7256467B2 (en) 2019-11-11 2023-04-12 住友電装株式会社 Wire with terminal

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