JP2017067455A - Pipe inspection device - Google Patents

Pipe inspection device Download PDF

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JP2017067455A
JP2017067455A JP2015189220A JP2015189220A JP2017067455A JP 2017067455 A JP2017067455 A JP 2017067455A JP 2015189220 A JP2015189220 A JP 2015189220A JP 2015189220 A JP2015189220 A JP 2015189220A JP 2017067455 A JP2017067455 A JP 2017067455A
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tube
pipe
arm member
inspection
posture
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JP6507070B2 (en
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石原 孝浩
Takahiro Ishihara
孝浩 石原
崇哲 香川
Takanori Kagawa
崇哲 香川
維斗 小丸
Yuito Komaru
維斗 小丸
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Kubota Corp
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Kubota Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a pipe inspection device which does not require an operator to perform measuring operation in a cramped posture and further, enables measurement in plural locations at one time of measuring operation.SOLUTION: A pipe inspection device 10, which is provided with a body casing 11, arm members 20 that are accommodated in the body casing and can be arranged along at least a part of an outer periphery of a pipe 3, and inspection instruments 40 each attached to the arm member 20, includes: swing shafts 23 each of which pivotally supports the arm member 20 to the body casing 11 swingably, between an inspection posture of locating the arm member 20 along the outer periphery of the pipe 3 and a non-inspection posture of separating the arm member from the outer periphery of the pipe; elastic members 25 each of which biases the arm member 20 toward the non-inspection posture; and swing biasing members 20 each of which is pressed by the outer peripheral part of the pipe 3 and causes the arm member 20 to swing against the biasing force of the elastic member 25 toward the inspection posture.SELECTED DRAWING: Figure 8

Description

本発明は、本体ケーシングと、前記本体ケーシングに収容され管の外周に沿うように配置可能なアーム部材と、前記アーム部材に取り付けられた検査機器と、を備えている管検査装置に関する。   The present invention relates to a pipe inspection apparatus including a main body casing, an arm member that is accommodated in the main body casing and can be arranged along the outer periphery of the pipe, and an inspection device attached to the arm member.

上水道管や下水道管に広くダクタイル鋳鉄管(以下、単に「鉄管」とも記す。)が用いられ、これらの鉄管に所謂プッシュオンタイプの管継手構造が採用されている。   Ductile cast iron pipes (hereinafter also simply referred to as “iron pipes”) are widely used for water supply pipes and sewer pipes, and so-called push-on type pipe joint structures are adopted for these iron pipes.

例えば、特許文献1には、一方の管の端部に形成された受口の内部に他方の管の端部に形成された挿口を挿入し、受口の内周面と挿口の外周面との間でシール部材としてのゴム輪が圧縮されるように介装され、受口の内周溝部に設けられたロックリングと挿口に形成された突部が係合して抜止めされる管継手構造が開示されている。   For example, in Patent Document 1, an insertion port formed at the end of the other tube is inserted into a receiving port formed at the end of one tube, and the inner peripheral surface of the receiving port and the outer periphery of the insertion port A rubber ring as a seal member is interposed between the surface and the surface, and a lock ring provided in the inner peripheral groove of the receiving port and a protrusion formed in the insertion port are engaged and secured. A pipe joint structure is disclosed.

また、特許文献2には、ゴム輪が適切な姿勢で管が接合されているか否かを判断するために、薄板ゲージを用いて受口の管端からゴム輪との接触位置までの距離を計測したり、専用の接合チェッカを受口の管端からゴム輪との接触位置まで挿入したりといった検査作業が行なわれることが開示されている。   Further, in Patent Document 2, in order to determine whether or not the rubber ring is joined in an appropriate posture, the distance from the pipe end of the receiving port to the contact position with the rubber ring is determined using a thin gauge. It is disclosed that inspection work such as measurement or insertion of a dedicated joint checker from the pipe end of the receiving port to the contact position with the rubber ring is performed.

特開2010−174906号公報JP 2010-174906 A 特開2012−123589号公報JP 2012-123589 A

図1に示すように、このようなプッシュオンタイプの継手構造の鉄管は、一方の管2の受口2Aに他方の管3の挿口を預けて、受口2A近傍で受口側の管2にスリングベルトやチェーンで構成される接合器具100を巻き付けるとともに、挿口近傍で挿口側の管3に同じく接合器具101を巻き付け、管2,3の両側で接合器具間に夫々レバーホイスト102,103を装着して手動操作で巻き上げるような作業を経て接合される。   As shown in FIG. 1, the iron tube of such a push-on type joint structure is such that the insertion port of the other tube 3 is deposited in the receiving port 2A of one tube 2 and the tube on the receiving side in the vicinity of the receiving port 2A. 2, a joining device 100 composed of a sling belt or a chain is wound, and the joining device 101 is wound around the tube 3 on the insertion side in the vicinity of the insertion port, and a lever hoist 102 is provided between the joining devices on both sides of the tubes 2 and 3. , 103 are attached and joined through a manual operation.

そして、接合作業の後に、上述した薄板ゲージや接合チェッカ等の機械式の計測機器を操作してゴム輪が適正に位置決めされているか否かを確認し、その結果を施工管理情報の一部として竣工図等に記録していた。   After the joining operation, the mechanical measuring device such as the thin plate gauge and the joining checker described above is operated to check whether the rubber wheel is properly positioned, and the result is used as a part of the construction management information. Recorded on completed drawings.

しかし、ゴム輪が適正に位置決めされているか否かを確認するために、管の接合部の周囲に沿って複数個所で計測して、後に竣工図等に記録するためにその場でメモ用紙に仮記録する必要があり、この計測作業や記録作業が非常に煩雑であるという問題があった。特に管布設溝の底部に相対する部位を計測する際には、身体を屈めて作業を行なう必要があるため、多大な労力が必要であった。   However, in order to check whether the rubber ring is properly positioned, measurements are taken at a plurality of locations along the periphery of the joint of the pipe, and temporarily recorded on a memo paper on the spot for recording on a completed drawing or the like later. There is a problem that it is necessary to record, and the measurement work and the recording work are very complicated. In particular, when measuring the part facing the bottom of the tube laying groove, it is necessary to bend the body and perform work, so a great deal of labor is required.

そして、上記鉄管以外でも、様々なタイプの管は一般的にパイプスペースなどの狭い場所に配置されることが多く、管の外周に沿って施工状態や損傷状態等を検査する必要がある様々な管の検査作業も同様の問題があった。   In addition to the above iron pipes, various types of pipes are generally arranged in a narrow place such as a pipe space, and various kinds of pipes that need to be inspected for construction state, damage state, etc. along the outer periphery of the pipe. The pipe inspection work had the same problem.

本発明の目的は、上述した問題点に鑑み、作業者が窮屈な姿勢で計測作業を行なう必要が無く、さらには一度の計測作業で複数の情報を取得可能な管検査装置を提供する点にある。   An object of the present invention is to provide a pipe inspection apparatus that eliminates the need for the operator to perform a measurement operation in a cramped posture and that can acquire a plurality of information by a single measurement operation in view of the above-described problems. is there.

上述の目的を達成するため、本発明による管検査装置の第一の特徴構成は、特許請求の範囲の書類の請求項1に記載した通り、本体ケーシングと、前記本体ケーシングに収容され管の外周の少なくとも一部に沿うように配置可能なアーム部材と、前記アーム部材に取り付けられた検査機器と、を備えている管検査装置であって、前記アーム部材が管の外周に沿う検査姿勢と管の外周から離隔する非検査姿勢との間で前記アーム部材を揺動可能に前記本体ケーシングに軸支する揺動軸と、前記アーム部材を非検査姿勢となるように付勢する弾性部材と、管の外周部で押圧されることにより、前記弾性部材による付勢力に抗して前記アーム部材を前記検査姿勢に揺動する揺動付勢部材と、を備えている点にある。   In order to achieve the above-mentioned object, the first characteristic configuration of the pipe inspection device according to the present invention includes a main body casing and an outer periphery of the pipe accommodated in the main body casing as described in claim 1 of the claims. A pipe inspection apparatus comprising: an arm member that can be arranged along at least a part of the pipe; and an inspection device attached to the arm member, wherein the arm member is in an inspection posture and a pipe along an outer periphery of the pipe. An oscillating shaft that pivotally supports the body casing so as to be able to oscillate between the arm member and a non-inspection posture that is separated from the outer periphery of the elastic member, and an elastic member that urges the arm member to be in a non-inspection posture. And a swinging biasing member that swings the arm member to the inspection posture against the biasing force of the elastic member by being pressed at the outer peripheral portion of the tube.

アーム部材が揺動軸周りに揺動することにより、管の外周に沿う検査姿勢と管の外周から離隔する非検査姿勢との間でアーム部材の姿勢が変化する。弾性部材によって非検査姿勢になるように付勢された状態のアーム部材は、管の外周部で押圧された揺動付勢部材によって揺動軸周りに揺動付勢されて検査姿勢に姿勢が切り替わり、その状態で検査機器による管の検査が可能になる。つまり、管の外周部に近接するように管検査装置を移動させることにより、アーム部材が管の外周に沿う検査姿勢に姿勢変更される。このような管検査装置を用いることで、例えば作業者が身体を屈めて狭い領域で管を計測するような作業から開放されるようになる。   As the arm member swings around the swing axis, the posture of the arm member changes between an inspection posture along the outer periphery of the tube and a non-inspection posture separated from the outer periphery of the tube. The arm member that is biased so as to be in the non-inspection posture by the elastic member is oscillated and oscillated around the oscillation axis by the oscillation urging member that is pressed on the outer peripheral portion of the tube, so that the posture is brought into the inspection posture. In this state, the tube can be inspected by the inspection device. That is, the posture of the arm member is changed to the inspection posture along the outer periphery of the tube by moving the tube inspection device so as to be close to the outer periphery of the tube. By using such a tube inspection device, for example, an operator can be released from the operation of bending the body and measuring the tube in a narrow region.

同第二の特徴構成は、同請求項2に記載した通り、上述の第一の特徴構成に加えて、前記揺動付勢部材が前記アーム部材で構成され、前記アーム部材の一端側が管の外周部で押圧されることにより前記アーム部材の他端側が管に近接して前記検査姿勢に姿勢変化するように構成されている点にある。   In the second characteristic configuration, as described in claim 2, in addition to the first characteristic configuration described above, the swing biasing member is configured by the arm member, and one end side of the arm member is a pipe. By being pressed at the outer periphery, the other end side of the arm member is close to the tube and changes its posture to the inspection posture.

管検査装置を管の外周部に接近するように相対移動させると、管の外周部によってアーム部材の一端側が押圧され、そのときに生じる揺動軸周りのモーメントによってアーム部材の他端側が管に近接して検査姿勢に姿勢変化する。アーム部材によって揺動付勢部材が構成されるので、当該アーム部材を揺動させるための別途の部品を用いて揺動付勢部材を構成する必要がない。従って部品点数の減少と組立工程の簡素化によるコスト低減を図ることができる。   When the tube inspection device is relatively moved so as to approach the outer periphery of the tube, one end of the arm member is pressed by the outer periphery of the tube, and the other end of the arm member is brought into contact with the tube by the moment around the swing axis generated at that time. The posture changes to the inspection posture in close proximity. Since the swing biasing member is configured by the arm member, it is not necessary to configure the swing biasing member using a separate component for swinging the arm member. Therefore, the cost can be reduced by reducing the number of parts and simplifying the assembly process.

同第三の特徴構成は、同請求項3に記載した通り、上述の第一または第二の特徴構成に加えて、前記本体ケーシングの一組の対向面に管の進入を許容する凹部が形成され、管の呼び径に対応して各凹部のサイズを調整するアタッチメントが各対向面にそれぞれ取り付けられ、一方のアタッチメントに前記揺動軸が取り付けられている点にある。   In the third feature configuration, as described in claim 3, in addition to the first or second feature configuration described above, a recess that allows a tube to enter is formed on a pair of opposed surfaces of the main body casing. An attachment for adjusting the size of each concave portion corresponding to the nominal diameter of the pipe is attached to each of the opposing surfaces, and the pivot shaft is attached to one of the attachments.

管検査装置を管の外周部に近接するように相対移動させると、本体ケーシングの一組の対向面に形成された凹部に管の外周が進入し、管の外周部によって揺動付勢部材が押圧され、アーム部材が管の外周に沿う検査姿勢に姿勢変化する。管の呼び径に応じて凹部のサイズを調整する必要がある場合に、個々のサイズに対応した本体ケーシングを準備しなくても、本体ケーシングの一部であるアタッチメントの取付け位置を調整することにより本体ケーシングを汎用化することができる。そして、検査姿勢に移行したときにアーム部材と管の外周部との相対位置を調整する必要がある場合、換言すると検査機器と管の外周部との相対位置を管の呼び径に応じて調整する必要がある場合でも、揺動軸が取り付けられたアタッチメントの本体ケーシングに対する取付け位置を調整することにより上述の相対位置が自動調整されるようになる。   When the tube inspection device is relatively moved so as to be close to the outer periphery of the tube, the outer periphery of the tube enters a recess formed in a pair of opposing surfaces of the main casing, and the swinging biasing member is moved by the outer periphery of the tube. When pressed, the arm member changes its posture to an inspection posture along the outer periphery of the tube. By adjusting the attachment position of the attachment, which is a part of the main body casing, without preparing the main body casing corresponding to each size when the size of the recess needs to be adjusted according to the nominal diameter of the pipe The main body casing can be generalized. And when it is necessary to adjust the relative position between the arm member and the outer periphery of the tube when the inspection posture is shifted, in other words, the relative position between the inspection device and the outer periphery of the tube is adjusted according to the nominal diameter of the tube. Even when it is necessary to adjust, the relative position is automatically adjusted by adjusting the attachment position of the attachment to which the swing shaft is attached to the main body casing.

同第四の特徴構成は、同請求項4に記載した通り、上述の第三の特徴構成に加えて、前記アタッチメントに前記弾性部材が取り付けられている点にある。   The fourth characteristic configuration is that, as described in the fourth aspect, in addition to the third characteristic configuration described above, the elastic member is attached to the attachment.

アタッチメントに弾性部材が取り付けられているので、管の呼び径に応じてアタッチメントの本体ケーシングに対する取付け位置が変更される場合でも、アーム部材を非検査姿勢に付勢する弾性部材の付勢力が変動することがなく安定した付勢力を維持できる。   Since the elastic member is attached to the attachment, even when the attachment position of the attachment to the main body casing is changed according to the nominal diameter of the tube, the urging force of the elastic member that urges the arm member to the non-inspection posture varies. Can maintain a stable biasing force.

同第五の特徴構成は、同請求項5に記載した通り、上述の第三または第四の特徴構成に加えて、前記アーム部材が管を挟むように対向配置されるとともに前記アタッチメントが管を挟んで分割され、分割アタッチメントのそれぞれに前記アーム部材が取り付けられている点にある。   In the fifth feature configuration, as described in claim 5, in addition to the third or fourth feature configuration described above, the arm member is disposed so as to sandwich the tube, and the attachment includes the tube. The arm member is attached to each of the divided attachments.

一対のアーム部材が検査姿勢に姿勢変更されると、一対のアーム部材によって管が抱き込まれるようになり、管の外周に沿って複数方向から同時に検査機器で検査されるようになる。管の呼び径に応じて凹部のサイズを調整する必要がある場合に、分割アタッチメントの取付け位置を個別に調整することにより、アーム部材と管の外周部との相対位置、換言すると検査機器と管の外周部との相対位置を管の呼び径に応じて適正に調整できるようになる。   When the posture of the pair of arm members is changed to the inspection posture, the pipe is held by the pair of arm members, and the inspection equipment is inspected simultaneously from a plurality of directions along the outer periphery of the pipe. When it is necessary to adjust the size of the recess in accordance with the nominal diameter of the pipe, the relative position between the arm member and the outer periphery of the pipe, in other words, the inspection equipment and the pipe is adjusted by individually adjusting the mounting position of the split attachment. The relative position with respect to the outer periphery of the tube can be adjusted appropriately according to the nominal diameter of the tube.

同第六の特徴構成は、同請求項6に記載した通り、上述の第一から第五の何れかの特徴構成に加えて、前記揺動付勢部材が前記アーム部材で構成され、前記アーム部材の一端側に管の外周部で押圧されることにより前記アーム部材の他端側が管に近接して前記検査姿勢に姿勢変化するスペーサ部材を有する点にある。   In the sixth feature configuration, in addition to any one of the first to fifth feature configurations described above, the swing biasing member is configured by the arm member, and the arm The other end side of the arm member is close to the pipe and changes its posture to the inspection posture by being pressed at one end side of the member by the outer peripheral portion of the pipe.

管検査装置を管の外周部に接近するように相対移動させると、管の外周部によってアーム部材の一端側が押圧され、そのときに生じる揺動軸周りのモーメントによってアーム部材の他端側が管に近接して検査姿勢に姿勢変化する。管の呼び径によってアーム部材の揺動角度が不足するような場合であっても、スペーサ部材を介装することにより必要な揺動角度を確保することができるようになる。逆にスペーサ部材が無くても必要な揺動角度を確保することができる場合にはスペーサ部材を離脱させればよい。このようにスペーサ部材が着脱可能に配置されているので呼び径が異なる管であってもアーム部材を共用できるようになる。   When the tube inspection device is relatively moved so as to approach the outer periphery of the tube, one end of the arm member is pressed by the outer periphery of the tube, and the other end of the arm member is brought into contact with the tube by the moment around the swing axis generated at that time. The posture changes to the inspection posture in close proximity. Even when the swing angle of the arm member is insufficient due to the nominal diameter of the tube, the necessary swing angle can be secured by interposing the spacer member. Conversely, if the necessary swing angle can be ensured without the spacer member, the spacer member may be detached. Thus, since the spacer member is detachably arranged, the arm member can be shared even with pipes having different nominal diameters.

同第七の特徴構成は、同請求項7に記載した通り、上述の第一から第六の何れかの特徴構成に加えて、挿口側の管の外周面と前記検査機器との相対距離及び受口側の管端面と前記検査機器との相対距離を規定する位置決め部材がさらに設けられている点にある。   In the seventh feature configuration, as described in claim 7, in addition to any of the first to sixth feature configurations described above, the relative distance between the outer peripheral surface of the tube on the insertion side and the inspection device And the positioning member which prescribes | regulates the relative distance of the pipe end surface by the side of an opening and the said test | inspection apparatus is further provided.

本体ケーシングを管の外周から接近させたときに、位置決め部材が挿口側の管の外周面に当接して管の外周面と前記検査機器との相対距離が定まり、その状態で本体ケーシングを受口側に移動させたときに、位置決め部材が受口側の管端面に当接して当該管端面と検査機器との相対距離が定まる。   When the main casing is approached from the outer periphery of the pipe, the positioning member comes into contact with the outer peripheral face of the tube on the insertion side, and the relative distance between the outer peripheral face of the pipe and the inspection device is determined, and the main casing is received in this state. When moved to the mouth side, the positioning member comes into contact with the tube end surface on the receiving side, and the relative distance between the tube end surface and the inspection device is determined.

同第八の特徴構成は、同請求項8に記載した通り、上述の第一から第七の何れかの特徴構成に加えて、前記検査機器は、前記アーム部材の周方向に分散して複数配置されている点にある。   In the eighth feature configuration, as described in claim 8, in addition to any of the first to seventh feature configurations described above, a plurality of the inspection devices are dispersed in the circumferential direction of the arm member. It is in the point where it is arranged.

管の外周に沿って同時に複数個所を検査することができるようになる。   Multiple locations can be inspected simultaneously along the circumference of the tube.

同第九の特徴構成は、同請求項9に記載した通り、上述の第八の特徴構成に加えて、前記検査機器は撮像装置で構成されている点にある。   The ninth characteristic configuration is that, in addition to the eighth characteristic configuration described above, the inspection device is configured by an imaging device, as described in the ninth aspect.

管の状態が適正な状態であるか否かが検査機器となる撮像装置で撮影された画像に基づいて確認することができるようになる。   Whether or not the state of the tube is in an appropriate state can be confirmed based on an image taken by an imaging device serving as an inspection device.

同第十の特徴構成は、同請求項10に記載した通り、上述の第一から第九の何れかの特徴構成に加えて、前記管は、一方の管の受口に他方の管の挿口を挿入することにより互いに接合される管であり、前記検査機器により管の接合状態が検査される点にある。   In the tenth feature configuration, as described in claim 10, in addition to any of the first to ninth feature configurations described above, the tube is inserted into the receiving port of one tube. The pipes are joined together by inserting a mouth, and the joining state of the pipes is inspected by the inspection device.

挿口側の管が受口に適正に挿入された接合状態が適正な状態であるか否かが検査機器に基づいて確認することができるようになる。例えば、挿口側と受口側の管がシール部材を介して接合されるような構成で、検査機器として撮像装置を用いる場合には、シール部材が適正な状態であるか否かを撮影画像に基づいて容易に判別できるようになり、適切に施工されたか否かを証明する記録として保存することもできるようになる。   It becomes possible to confirm based on the inspection device whether or not the joined state in which the tube on the insertion side is properly inserted into the receiving port is an appropriate state. For example, when an imaging device is used as an inspection device in a configuration in which the insertion side tube and the receiving side tube are joined via a seal member, a photographed image is used to determine whether the seal member is in an appropriate state. Can be easily discriminated on the basis of the above, and can be stored as a record to prove whether or not the construction has been properly performed.

以上説明した通り、本発明によれば、作業者が窮屈な姿勢で計測作業を行なう必要が無く、さらには一度の計測作業で複数の情報を取得可能な管検査装置を提供することができるようになった。   As described above, according to the present invention, it is possible to provide a pipe inspection apparatus that does not require a worker to perform a measurement operation in a cramped posture and that can acquire a plurality of information by a single measurement operation. Became.

管の接合作業を説明する写真Photograph explaining the pipe joining work (a)はシール部材の断面図、(b)は適正な接合状態を示す接合部の要部断面図、(c)は不適正な接合状態を示す接合部の要部断面図、(d)は適正な接合状態を示す管検査装置による検査画像の説明図、(e)は不適正な接合状態を示す管検査装置による検査画像の説明図(A) is sectional drawing of a sealing member, (b) is principal part sectional drawing of the junction part which shows an appropriate joining state, (c) is principal part sectional drawing of the junction part which shows an improper joining state, (d). Is an explanatory view of an inspection image by a tube inspection device showing an appropriate bonding state, (e) is an explanatory view of an inspection image by a tube inspection device showing an inappropriate bonding state (a)は管接合部の側面図、(b)は管接合部に装着された管検査装置の説明図(A) is a side view of a pipe joint, (b) is an explanatory view of a pipe inspection device attached to the pipe joint. (a)は管検査装置の平面、正面、右側面を示す斜視図、(b)は同平面、背面、右側面を示す斜視図(A) is a perspective view showing the plane, front, right side of the tube inspection device, (b) is a perspective view showing the same plane, back, right side. (a)は管検査装置の正面図、(b)は同底面図、(c)は図5(a)のA−A線断面図(A) is a front view of the pipe inspection device, (b) is a bottom view thereof, and (c) is a cross-sectional view taken along line AA in FIG. 5 (a). (a)は管検査装置の背面図、(b)は図5(a)のB−B線断面図(A) is a rear view of the tube inspection device, (b) is a cross-sectional view taken along line BB in FIG. 5 (a). (a)はアタッチメントで位置調整された管検査装置の正面図、(b)は同背面図(A) is a front view of a tube inspection apparatus whose position is adjusted by an attachment, and (b) is a rear view thereof. (a)から(d)は非検査姿勢から検査姿勢に姿勢変更されるアーム部材の説明図(A) to (d) is an explanatory view of an arm member whose posture is changed from a non-inspection posture to an inspection posture. (a),(b)は位置決め部材の説明図(A), (b) is explanatory drawing of a positioning member (a),(b)はスペーサ部材の説明図(A), (b) is explanatory drawing of a spacer member

以下に、ダクタイル鋳鉄管を用いた上水道管の管接合部を検査する場合を例に、本発明による管検査装置を説明する。   Below, the pipe inspection apparatus by this invention is demonstrated to the case where the pipe | tube junction part of the waterworks pipe using a ductile cast iron pipe is test | inspected as an example.

図1に示すように、鉄管を接合する際には、一方の管2の受口2Aに他方の管3の挿口を預けて、受口2A近傍で受口側の管2にスリングベルトやチェーンで構成される接合器具100を巻き付けるとともに、挿口近傍で挿口側の管3に同じく接合器具101を巻き付け、管2,3の両側で接合器具間に夫々レバーホイスト102,103を装着して手動操作で巻き上げる、という接合作業が行なわれる。   As shown in FIG. 1, when joining an iron pipe, the insertion opening of the other pipe 3 is deposited in the receiving opening 2A of one pipe 2, and a sling belt or the like is connected to the receiving pipe 2 near the receiving opening 2A. The joint device 100 composed of a chain is wound, the joint device 101 is also wound around the tube 3 on the insertion side in the vicinity of the insertion port, and lever hoists 102 and 103 are mounted between the connection devices on both sides of the tubes 2 and 3, respectively. Then, the joining work of winding up manually is performed.

図2(a)には、配管の接合部に用いられるゴム製のシール部材4が示されている。当該シール部材4は、受口の内周に形成された溝に嵌込み固定されるヒール部4aと、受口側の管内壁と挿口側の管外壁との間で圧接されるバルブ部4bを備えて構成され、ヒール部4aのうち受口側の管端側を臨む立上り面に着色マーカ部材4cが設けられている。   FIG. 2 (a) shows a rubber seal member 4 used at the joint of the pipe. The seal member 4 includes a heel portion 4a that is fitted and fixed in a groove formed on the inner periphery of the receiving port, and a valve portion 4b that is press-contacted between the tube inner wall on the receiving port side and the tube outer wall on the insertion port side. The colored marker member 4c is provided on the rising surface of the heel portion 4a that faces the pipe end side on the receiving side.

図2(b),(c)には、管2,3の接合部の要部断面が示されている。一方の管2の端部に形成された受口2Aの内部に他方の管3の端部に形成された挿口3Aが挿入され、受口2Aの内周面と挿口3Aの外周面との間でシール部材4が圧縮されるように介装され、ロックリング5aと挿口3Aに形成された突部3aが係合して抜止めされる。図中、符号5bはロックリング心出し用部材であり、符号24は検査機器としての撮像装置である。   2 (b) and 2 (c) show a cross section of the main part of the joint between the tubes 2 and 3. FIG. The insertion port 3A formed at the end of the other tube 3 is inserted into the receiving port 2A formed at the end of the one tube 2, and the inner peripheral surface of the receiving port 2A and the outer peripheral surface of the insertion port 3A The seal member 4 is interposed so as to be compressed, and the lock ring 5a and the protrusion 3a formed in the insertion port 3A are engaged and secured. In the figure, reference numeral 5b denotes a lock ring centering member, and reference numeral 24 denotes an imaging device as an inspection device.

図2(b)はシール部材4が適正に装着された例であり、受口2A内周部に形成されたシール部材収容凹部2Bにヒール部4aが嵌め込まれ、シール部材収容凹部2Bに連接されたシール部材圧縮凸部2Cと挿口側の管3の外周面との間でバルブ部4bが圧縮されている。   FIG. 2B shows an example in which the seal member 4 is properly mounted. The heel portion 4a is fitted into the seal member housing recess 2B formed in the inner periphery of the receiving port 2A, and is connected to the seal member housing recess 2B. The valve portion 4b is compressed between the sealing member compression convex portion 2C and the outer peripheral surface of the tube 3 on the insertion side.

図2(c)はシール部材4が不適正に装着された例であり、バルブ部4bが管3によって奥側に引き込まれ、ヒール部4aがシール部材収容凹部2Bから離脱した状態が示されている。このような不適切な接合状態ではシール機能が損なわれるため、再度接合作業を行なう必要がある。   FIG. 2 (c) shows an example in which the seal member 4 is improperly mounted, and shows a state in which the valve portion 4b is pulled back by the pipe 3 and the heel portion 4a is detached from the seal member housing recess 2B. Yes. In such an improper bonding state, the sealing function is impaired, so that it is necessary to perform the bonding operation again.

図3(a)には、管2の受口2Aに管3の挿口が挿入された接合部6が示されている。図中、符号3C,3Dは、挿口側の管3に塗装された環状の白線で、受口に対する挿口の挿入量を視認するためのものであると共に、接接合部6で受口側の管2の軸心と管3の軸心の傾きの程度を検査するためのマーカでもある。   FIG. 3A shows a joint 6 in which the insertion port of the tube 3 is inserted into the receiving port 2 </ b> A of the tube 2. In the figure, reference numerals 3C and 3D are annular white lines painted on the tube 3 on the insertion side for visually recognizing the insertion amount of the insertion port with respect to the reception port, and at the connection side 6 at the reception side. It is also a marker for inspecting the degree of inclination of the axis of the tube 2 and the axis of the tube 3.

図3(b)には接合部6に装着された管検査装置10が示されている。管検査装置6は、本体ケーシング11と、本体ケーシング11の内部に収容されたアーム部材20、位置決め部材30、検査機器40,50等を備えて構成されている。   FIG. 3B shows a tube inspection device 10 attached to the joint 6. The tube inspection device 6 includes a main body casing 11, an arm member 20, a positioning member 30, inspection devices 40 and 50, etc. accommodated in the main body casing 11.

管検査装置10は、接合部6のシール部材4(図2(a)参照)の装着状態が適正であるか否かを検査する装置で、管2,3の接合部6の上方から管2,3の外周を覆うように装着される。   The pipe inspection apparatus 10 is an apparatus for inspecting whether or not the mounting state of the seal member 4 (see FIG. 2A) of the joint portion 6 is appropriate, and the pipe 2 from above the joint portion 6 of the pipes 2 and 3. , 3 so as to cover the outer periphery.

図4(a),(b)に示すように、管検査装置10は、略直方体形状の本体ケーシング11を備えている。本体ケーシング11は、ケーシング11内部への管2,3の進入を許容する凹部12A,12Bがそれぞれ形成された一対の対向壁である前壁11A及び後壁11Bと、左右の側壁11Cと、天板11Dと、一対の底板11Eを備えている。   As shown in FIGS. 4A and 4B, the tube inspection device 10 includes a main casing 11 having a substantially rectangular parallelepiped shape. The main casing 11 includes a front wall 11A and a rear wall 11B, which are a pair of opposing walls formed with recesses 12A and 12B that allow the pipes 2 and 3 to enter the casing 11, respectively, left and right side walls 11C, and a ceiling. A plate 11D and a pair of bottom plates 11E are provided.

天板11Dには、検査機器40,50と外部機器とを接続する電気信号線用のコネクタCN1,CN2、コネクタCN1用のコネクタカバーCV、支持用の竿部材(図示せず)を取り付けるための取付け金具15が取り付けられている。コネクタCN2は検査機器40,50(図3参照)の増設時に用いる予備のコネクタである。   The top plate 11D is provided with electrical signal line connectors CN1 and CN2 for connecting the inspection devices 40 and 50 and external devices, a connector cover CV for the connector CN1, and a supporting collar member (not shown). A mounting bracket 15 is attached. The connector CN2 is a spare connector used when adding the inspection devices 40 and 50 (see FIG. 3).

ケーシング11のうち前壁11A及び後壁11Bには、第1の呼び径(本実施形態では、呼び径100)に対応した管の外周に沿うアーチ形の凹部12A,12Bが形成されている。前壁11Aに形成された凹部12Aは挿口側の管3(図3(a)参照)の外周に沿うような形状及びサイズに形成され、後壁11Bに形成された凹部12Bは受口側の管2(図3(a)参照)の受口部2Aの外周に沿うような形状及びサイズに形成されている。また、一対の底板11E間の空隙は挿口側の管3(図3(a)参照)の外径より若干大きなサイズに設定されている。   In the casing 11, the front wall 11 </ b> A and the rear wall 11 </ b> B are formed with arch-shaped recesses 12 </ b> A and 12 </ b> B along the outer periphery of the pipe corresponding to the first nominal diameter (in this embodiment, nominal diameter 100). The recess 12A formed on the front wall 11A is formed in a shape and size along the outer periphery of the tube 3 on the insertion side (see FIG. 3A), and the recess 12B formed on the rear wall 11B is on the receiving side. The tube 2 (see FIG. 3A) is formed in a shape and size along the outer periphery of the receiving portion 2A. Further, the gap between the pair of bottom plates 11E is set to be slightly larger than the outer diameter of the tube 3 on the insertion side (see FIG. 3A).

さらに、図4(a),(b)及び図7(a),(b)に示すように、前壁11A及び後壁11Bには、第1の呼び径より小さい第2の呼び径(本実施形態で、は呼び径75)に対応した管の外周に沿う形状及びサイズのアタッチメント13A,13B,13C,14A,14B,14Cがビス止めされている。各アタッチメント13A,13B,13C,14A,14B,14Cを含めてアルミニウム製のケーシング11が構成されている。   Further, as shown in FIGS. 4A and 4B and FIGS. 7A and 7B, the front wall 11A and the rear wall 11B have a second nominal diameter smaller than the first nominal diameter. In the embodiment, the attachments 13A, 13B, 13C, 14A, 14B, and 14C having shapes and sizes along the outer periphery of the pipe corresponding to the nominal diameter 75) are screwed. An aluminum casing 11 is configured including the attachments 13A, 13B, 13C, 14A, 14B, and 14C.

第1の呼び径に対応した管を計測する場合には、アタッチメント13A,13B,13C,14A,14B,14Cが図4(a),(b)の位置に取り付けられる。つまり、前壁11A及び後壁11Bに形成された凹部12A,12Bが管と対向するように凹部12A,12Bから後退した位置に取り付けられる。   When measuring a pipe corresponding to the first nominal diameter, the attachments 13A, 13B, 13C, 14A, 14B, and 14C are attached to the positions shown in FIGS. 4 (a) and 4 (b). That is, the recesses 12A and 12B formed on the front wall 11A and the rear wall 11B are attached at positions retracted from the recesses 12A and 12B so as to face the pipe.

第2の呼び径に対応した管を計測する場合には、アタッチメント13A,13B,13C,14A,14B,14Cが図7(a),(b)の位置に取り付けられる。つまり、前壁11A及び後壁11Bに形成された凹部12A,12Bの内縁よりもアタッチメント13A,13B,13C,14A,14B,14Cの内縁が内側に張り出すように凹部12A,12Bから進出した位置に取り付けられる。   When measuring a pipe corresponding to the second nominal diameter, the attachments 13A, 13B, 13C, 14A, 14B, and 14C are attached at the positions shown in FIGS. That is, the position which advanced from recessed part 12A, 12B so that the inner edge of attachment 13A, 13B, 13C, 14A, 14B, 14C may protrude inside rather than the inner edge of recessed part 12A, 12B formed in 11 A of front walls, and the rear wall 11B Attached to.

図7(a)の後壁11Bに示すビス孔H1は、アタッチメント14A,14B,14Cを第1の呼び径の管に対応した図4(a)に示す位置に取り付けるための孔である。前壁11Aにも同様のビス孔が形成されている。   A screw hole H1 shown in the rear wall 11B of FIG. 7A is a hole for attaching the attachments 14A, 14B, and 14C to the positions shown in FIG. 4A corresponding to the first nominal diameter pipe. Similar screw holes are formed in the front wall 11A.

図5(a),(b),(c)、図6(a),(b)及び図7(a),(b)に示すように、前壁11A側のアタッチメント13A,13Bのそれぞれに、管の外周の少なくとも一部に沿うように揺動軸23を介してアーム部材20が揺動可能に取り付けられている。   As shown in FIGS. 5 (a), (b), (c), FIGS. 6 (a), (b) and FIGS. 7 (a), (b), each of the attachments 13A, 13B on the front wall 11A side is provided. The arm member 20 is swingably attached via a swing shaft 23 along at least a part of the outer periphery of the tube.

一対のアーム部材20の上下方向中央部からやや上部に揺動軸23が設けられ、揺動軸23周りに各アーム部材20の下方が広がるように、アーム部材20の下部に備えたバネ支持部21とアタッチメント13A,13Bに備えたバネ支持部22との間に弾性部材25である引張バネが架け渡されている(図5(c)参照)。   A spring support portion provided at the lower part of the arm member 20 is provided with a swing shaft 23 slightly above the center in the vertical direction of the pair of arm members 20 so that the lower portion of each arm member 20 extends around the swing shaft 23. A tension spring, which is an elastic member 25, is bridged between the spring 21 and the spring support 22 provided in the attachments 13A and 13B (see FIG. 5C).

アーム部材20は、断面矩形のアルミニウム製の角筒状部材を正面視C字状になるように溶接して構成され、両端側に検査機器40となる撮像装置(カメラ)が収容されている。   The arm member 20 is configured by welding square aluminum members having a rectangular cross section so as to have a C shape when viewed from the front, and an imaging device (camera) serving as the inspection device 40 is accommodated on both ends.

図8(a)に示すように、通常は、弾性部材25による引張力で一対のアーム部材20の下端が左右に開放された姿勢に維持された状態、つまりアーム部材20が管3の外周から離隔した非検査姿勢に維持されている。   As shown in FIG. 8A, normally, a state in which the lower ends of the pair of arm members 20 are left and right opened by the tensile force of the elastic member 25, that is, the arm members 20 from the outer periphery of the tube 3. Maintained a separate non-inspection posture.

図8(b)に示すように、本体ケーシング11を管3の外周に向けて押しつけると、管3の外周と当接してアーム部材20の下端が左右に少し押し広げられた後に、管3が一対のアーム部材20の間に進入する。   As shown in FIG. 8 (b), when the main casing 11 is pressed toward the outer periphery of the tube 3, the tube 3 comes into contact with the outer periphery of the tube 3 and the lower end of the arm member 20 is slightly pushed left and right. It enters between the pair of arm members 20.

図8(c)に示すように、本体ケーシング11をさらに管3に押し付けると、アーム部材20の上端側下壁に管3の外周部が当接して、アーム部材20の上端側を上方に押し上げるような反力が作用し、揺動軸23周りに管3を抱き込む方向にトルクが発生する。   As shown in FIG. 8C, when the main casing 11 is further pressed against the pipe 3, the outer peripheral portion of the pipe 3 comes into contact with the lower wall on the upper end side of the arm member 20, and the upper end side of the arm member 20 is pushed upward. Such a reaction force acts, and torque is generated in the direction of embedding the tube 3 around the swing shaft 23.

図8(c)に示すように、その結果、アーム部材20が管3の外周に沿う検査姿勢に移行する。この状態で4台の検査機器(撮像装置)40は、管30の軸心に対して周方向に90°の間隔で分散して配置される。   As a result, as shown in FIG. 8C, the arm member 20 shifts to the inspection posture along the outer periphery of the tube 3. In this state, the four inspection devices (imaging devices) 40 are arranged at intervals of 90 ° in the circumferential direction with respect to the axis of the tube 30.

図2(d),(e)には、このようにして4台の検査機器(撮像装置)4で撮影された管の接合部6の画像が示されている。   FIGS. 2D and 2E show images of the joint portion 6 of the tube photographed by the four inspection devices (imaging devices) 4 in this way.

その後、管3から本体ケーシング11を離隔すると、弾性部材25である引張バネによる復元力によってアーム部材20が図8(a)に示した非検査姿勢に復帰する。   Thereafter, when the main body casing 11 is separated from the tube 3, the arm member 20 returns to the non-inspecting posture shown in FIG. 8A by the restoring force of the tension spring which is the elastic member 25.

図6(a),(b)に示すように、挿口(図3(a)参照)3側の管の外周面と検査機器40との相対距離及び受口(図3(a)参照)2側の管端面2Dと検査機器40との相対距離を規定する位置決め部材30がさらに設けられている。   6 (a) and 6 (b), the relative distance between the outer peripheral surface of the tube on the side of the insertion port (see FIG. 3 (a)) and the inspection device 40 and the receiving port (see FIG. 3 (a)). A positioning member 30 that defines the relative distance between the tube end surface 2D on the second side and the inspection device 40 is further provided.

位置決め部材30は、断面矩形の角柱部材で構成され、本体ケーシング11Bの凹部12Bの上部にブラケット35を介してネジ止め固定されている。角柱部材の下面及び本体ケーシング11B側の側面で位置決め作用が発揮される。   The positioning member 30 is constituted by a prismatic member having a rectangular cross section, and is fixed to the upper portion of the recess 12B of the main body casing 11B with screws via a bracket 35. Positioning action is exhibited on the lower surface of the prism member and the side surface on the main body casing 11B side.

図9(a)に示すように、本体ケーシング11を、接合部6を構成する管2,3の外周上部から接近させたときに、位置決め部材30の下端面が挿口3側の管の外周面に当接して管3の外周面と検査機器40との相対距離が定まる。   As shown in FIG. 9A, when the main body casing 11 is approached from the upper outer periphery of the pipes 2 and 3 constituting the joint portion 6, the lower end surface of the positioning member 30 is the outer periphery of the pipe on the insertion port 3 side. The relative distance between the outer peripheral surface of the tube 3 and the inspection device 40 is determined by contacting the surface.

図9(b)に示すように、その状態で本体ケーシング11を受口3側に移動させたときに、位置決め部材30の本体ケーシング11B側の側面が受口3側の管端面3Dに当接して当該管端面3Dと検査機器40との相対距離が定まるのである。   As shown in FIG. 9B, when the main body casing 11 is moved to the receiving port 3 side in this state, the side surface of the positioning member 30 on the main body casing 11B side comes into contact with the tube end surface 3D on the receiving port 3 side. Thus, the relative distance between the tube end surface 3D and the inspection device 40 is determined.

位置決め部材30の下端面が挿口3側の管の外周面に当接することによって、本体ケーシング11に対する管のそれ以上の進入が制限され、このとき同時にアーム部材20が管3の外周に沿う検査姿勢に移行するようになるように、アーム部材20に対する位置決め部材30の下端面の位置が設定されている。   When the lower end surface of the positioning member 30 abuts on the outer peripheral surface of the tube on the insertion port 3 side, the further entry of the tube into the main body casing 11 is restricted. At this time, the arm member 20 is inspected along the outer periphery of the tube 3. The position of the lower end surface of the positioning member 30 with respect to the arm member 20 is set so as to shift to the posture.

図7(b)及び図8(a)に示すように、アーム部材20の一端側つまり上端側に管の外周部で押圧されることによりアーム部材20の他端側つまり下端側が管に近接して検査姿勢に姿勢変化するスペーサ部材27が着脱可能に配置されている。   As shown in FIG. 7B and FIG. 8A, the other end side, that is, the lower end side of the arm member 20 comes close to the pipe by being pressed by the outer peripheral portion of the pipe to one end side, that is, the upper end side of the arm member 20. A spacer member 27 that changes the posture to the inspection posture is detachably disposed.

既に説明した通り、管検査装置10を管の外周部に接近するように相対移動させると、管の外周部によってアーム部材20の一端側が押圧され、そのときに生じる揺動軸23周りのモーメントによってアーム部材20の他端側が管に近接して検査姿勢に姿勢変化する。このとき、管の呼び径によってはアーム部材20の揺動角度が不足するような場合も生じる。例えば第2の呼び径でアーム部材20の揺動角度が不足するような場合が生じる。   As described above, when the tube inspection apparatus 10 is relatively moved so as to approach the outer periphery of the tube, one end of the arm member 20 is pressed by the outer periphery of the tube, and the moment around the swing shaft 23 generated at that time is The other end side of the arm member 20 approaches the tube and changes its posture to the inspection posture. At this time, depending on the nominal diameter of the tube, there may be a case where the swing angle of the arm member 20 is insufficient. For example, there is a case where the swing angle of the arm member 20 is insufficient at the second nominal diameter.

そのような場合であっても、アーム部材20の一部としてスペーサ部材27を介装することにより必要な揺動角度を確保することができるようになる。逆にスペーサ部材27が無くても必要な揺動角度を確保することができる場合、つまり第1の呼び径に対する場合にはスペーサ部材27をアーム部材20から離脱させればよい。このようにスペーサ部材27が着脱可能に配置されているので呼び径が異なる管であってもアーム部材を共用できるようになる。   Even in such a case, a necessary swing angle can be secured by interposing the spacer member 27 as a part of the arm member 20. Conversely, when the required swing angle can be ensured without the spacer member 27, that is, when the first nominal diameter is satisfied, the spacer member 27 may be detached from the arm member 20. Thus, since the spacer member 27 is detachably disposed, the arm member can be shared even with pipes having different nominal diameters.

図10(a),(b)に示すように、スペーサ部材27をアーム部材20から離脱させる場合には、左右のアーム部材20それぞれにスペーサ部材27を取り付けているビスを外して、右側のスペーサ部材27Bを矢印の方向に回転させて左側のアーム部材20の先端側に同じネジ孔に同じビスで固定し、左側のスペーサ部材27Aを矢印の方向に回転させて右側のアーム部材20の先端側に、同じネジ孔に同じビスで固定するように構成されている。従って、スペーサ27が不要な場合でもアーム部材20に取り付けておくことができるので、スペーサ27が紛失することがない。   As shown in FIGS. 10A and 10B, when the spacer member 27 is detached from the arm member 20, the screws attaching the spacer member 27 to the left and right arm members 20 are removed, and the right spacer is removed. The member 27B is rotated in the direction of the arrow and is fixed to the same screw hole on the distal end side of the left arm member 20 with the same screw, and the left spacer member 27A is rotated in the direction of the arrow to move the distal end side of the right arm member 20 The same screw hole is fixed with the same screw. Therefore, even when the spacer 27 is unnecessary, it can be attached to the arm member 20, so that the spacer 27 is not lost.

図5(b),(c)に示すように、本体ケーシング11には、位置決め部材30を挟んで左右に一対の撮像装置でなる第2の検査機器50を備えている。当該検査機器50は、接合部6を左右斜め上方から撮影した画像に基づいて、挿口側の管3に塗装された環状の白線3C,3D(図3(a)参照)と、受口3側の端面3Dとの傾斜角度を求め、傾斜角度から接合部6の直線性を評価するために設置されている。   As shown in FIGS. 5B and 5C, the main body casing 11 is provided with a second inspection device 50 composed of a pair of imaging devices on the left and right with the positioning member 30 interposed therebetween. The inspection device 50 includes an annular white line 3C, 3D (see FIG. 3A) painted on the insertion-side tube 3 and the receiving port 3 based on an image obtained by photographing the joint portion 6 obliquely from the left and right. It is installed in order to obtain the inclination angle with the side end face 3D and to evaluate the linearity of the joint 6 from the inclination angle.

以上説明したように、管検査装置10は、アーム部材20が管の外周に沿う検査姿勢と管の外周から離隔する非検査姿勢との間でアーム部材を揺動可能に本体ケーシング11に軸支する揺動軸23と、アーム部材20を非検査姿勢となるように付勢する弾性部材25と、管の外周部で押圧されることにより、弾性部材25による付勢力に抗してアーム部材を検査姿勢に揺動する揺動付勢部材20とを備えている。   As described above, the tube inspection apparatus 10 is pivotally supported on the main body casing 11 so that the arm member can swing between the inspection posture along which the arm member 20 extends along the outer periphery of the tube and the non-inspection posture separated from the outer periphery of the tube. And the elastic member 25 that urges the arm member 20 to be in the non-inspecting posture, and the arm member is pressed against the urging force of the elastic member 25 by being pressed by the outer peripheral portion of the tube. And a swinging biasing member 20 swinging in the inspection posture.

揺動付勢部材がアーム部材20で構成され、アーム部材20の一端側が管の外周部で押圧されることによりアーム部材20の他端側が管に近接して検査姿勢に姿勢変化するように構成されているため、アーム部材20を揺動させるための別途の部品を用いて揺動付勢部材を構成する必要がなく、部品点数の減少と組立工程の簡素化によるコスト低減が図られている。   The swing urging member is constituted by the arm member 20, and the one end side of the arm member 20 is pressed by the outer peripheral portion of the tube so that the other end side of the arm member 20 is close to the tube and changes its posture to the inspection posture. Therefore, it is not necessary to configure the swing urging member using a separate part for swinging the arm member 20, and the cost is reduced by reducing the number of parts and simplifying the assembly process. .

尚、本発明において管検査装置10のアーム部材20が管の外周に沿うとは、部材20の一部が管の外周に接触している状態でも良く、また、接触せずに近接している状態でも良く、何れの状態をも含む概念である。   In the present invention, the arm member 20 of the tube inspection device 10 being along the outer periphery of the tube may be in a state where a part of the member 20 is in contact with the outer periphery of the tube, or close without contacting. It is a concept that includes any state.

また、本発明においてアーム部材20は単一の部材で構成されていても良く、一部にスペーサを有していても良く、その他、複数の部材を組合せて一体として用いるものであっても良い。   Moreover, in this invention, the arm member 20 may be comprised with the single member, may have a spacer in part, and may use it integrally combining several members. .

尚、上記の実施形態では、本体ケーシング11を管3の外周に向けて押しつけると、管3の外周と当接してアーム部材20の下端が左右に少し押し広げられた後に、管3が一対のアーム部材20の間に進入する場合を記載したが、それに限られるものではなく、管3の外周とアーム部材20の下端は当接せずに管3がアーム部材20の間に進入するものでも良い。   In the above embodiment, when the main body casing 11 is pressed toward the outer periphery of the tube 3, the tube 3 comes into contact with the outer periphery of the tube 3 and the lower end of the arm member 20 is slightly pushed left and right. Although the case of entering between the arm members 20 has been described, the present invention is not limited to this, and the tube 3 may enter between the arm members 20 without contacting the outer periphery of the tube 3 and the lower end of the arm member 20. good.

尚、アーム部材20とは別途の部材を用いて揺動付勢部材を構成することも可能である。例えば、本体ケーシング11を管に押し付けることによって、管の外周部と当接してその反力を受けてアーム部材20の上端側を上方に押し上げるようなリンク部材を別途設けてもよい。   The swing urging member can also be configured using a member separate from the arm member 20. For example, a link member may be separately provided that presses the main body casing 11 against the pipe and abuts the outer periphery of the pipe and receives the reaction force to push up the upper end side of the arm member 20 upward.

更に、本体ケーシング11の一組の対向面11A,11Bに管の進入を許容する凹部12A,12Bが形成され、管3の呼び径に対応して各凹部12A,12Bのサイズを調整するアタッチメント13A,13B,13C,14A,14B,14Cが各対向面11A,11Bにそれぞれ取り付けられ、一方のアタッチメント13A,13Bに揺動軸が取り付けられているので、管の呼び径に応じて凹部のサイズを調整する必要がある場合に、個々のサイズに対応した本体ケーシングを準備しなくても、本体ケーシングの一部であるアタッチメントの取付け位置を調整することにより本体ケーシングを汎用化することができる。   Further, recesses 12A and 12B that allow the tube to enter are formed on a pair of opposed surfaces 11A and 11B of the main casing 11, and an attachment 13A that adjusts the sizes of the recesses 12A and 12B corresponding to the nominal diameter of the tube 3 is formed. , 13B, 13C, 14A, 14B, and 14C are attached to the opposing surfaces 11A and 11B, respectively, and a swing shaft is attached to one of the attachments 13A and 13B. When it is necessary to adjust, the main body casing can be generalized by adjusting the attachment position of the attachment which is a part of the main body casing without preparing the main body casing corresponding to each size.

そして、検査姿勢に移行したときにアーム部材20と管の外周部との相対位置を調整する必要がある場合、換言すると検査機器40と管の外周部との相対位置を管の呼び径に応じて調整する必要がある場合でも、揺動軸23が取り付けられたアタッチメント13A,13Bの本体ケーシング11Aに対する取付け位置を調整することにより上述の相対位置が自動調整されるようになる。   And when it is necessary to adjust the relative position of the arm member 20 and the outer peripheral part of the pipe when shifting to the inspection posture, in other words, the relative position of the inspection device 40 and the outer peripheral part of the pipe depends on the nominal diameter of the pipe. Even if it is necessary to adjust the position, the relative position is automatically adjusted by adjusting the attachment position of the attachments 13A and 13B to which the swing shaft 23 is attached to the main body casing 11A.

また、アタッチメント13A,13Bに弾性部材25が取り付けられているので、管の呼び径に応じてアタッチメントアタッチメント13A,13Bの本体ケーシング11Aに対する取付け位置が変更される場合でも、アーム部材20を非検査姿勢に付勢する弾性部材25の付勢力が変動することがなく安定した付勢力を維持できる。   Further, since the elastic member 25 is attached to the attachments 13A and 13B, the arm member 20 is not inspected even when the attachment position of the attachment attachments 13A and 13B with respect to the main body casing 11A is changed according to the nominal diameter of the pipe. The urging force of the elastic member 25 urging the urging force is not changed, and a stable urging force can be maintained.

アーム部材20が管を挟むように対向配置されるとともに一方のアタッチメント13A,13Bが管を挟んで分割され、分割アタッチメントのそれぞれにアーム部材が取り付けられているので、管の呼び径に応じて凹部12A,12Bのサイズを調整する必要がある場合に、アタッチメントの取付け位置を個別に調整することにより、検査機器40が管に対して適切な位置に配置することができるようになる。   Since the arm member 20 is disposed so as to sandwich the tube, and one of the attachments 13A and 13B is divided with the tube interposed therebetween, and the arm member is attached to each of the divided attachments, the concave portion is formed according to the nominal diameter of the tube. When it is necessary to adjust the sizes of 12A and 12B, the inspection device 40 can be arranged at an appropriate position with respect to the pipe by individually adjusting the attachment position of the attachment.

検査機器40が、アーム部材20の周方向に分散して複数配置されているので、管の外周に沿って同時に複数個所を検査することができるようになる。   Since a plurality of inspection devices 40 are arranged in a distributed manner in the circumferential direction of the arm member 20, a plurality of inspection devices can be simultaneously inspected along the outer periphery of the pipe.

検査機器40が撮像装置で構成されているので、図2(d),(e)に示したように、撮影された画像によって接合部の接合状態の良否判定(シール部材が適正な状態であるか否かの判定)が容易になり、また電子データで記録することも可能になる。   Since the inspection device 40 is composed of an imaging device, as shown in FIGS. 2D and 2E, the quality of the bonded state of the bonded portion is determined based on the captured images (the seal member is in an appropriate state). Determination of whether or not) and recording with electronic data becomes possible.

尚、検査機器40は、撮像装置に限定されるものではなく検査対象に応じて適宜選択すればよい。例えば、管の腐食等を非接触で検査する場合には、検査機器として超音波探傷装置を設置すればよい。   The inspection device 40 is not limited to the imaging device, and may be appropriately selected according to the inspection object. For example, when inspecting pipe corrosion or the like in a non-contact manner, an ultrasonic flaw detector may be installed as an inspection device.

上述した実施形態では、アーム部材20の下部に備えたバネ支持部21とアタッチメント13A,13Bに備えたバネ支持部22との間に弾性部材25である引張バネが架け渡されている例を説明したが、一対のアーム部材20の上端同士を弾性部材25で結合してもよい。   In the embodiment described above, an example in which a tension spring, which is an elastic member 25, is bridged between a spring support portion 21 provided in the lower portion of the arm member 20 and a spring support portion 22 provided in the attachments 13A and 13B. However, the upper ends of the pair of arm members 20 may be coupled by the elastic member 25.

上述した実施形態では、作業者が管2,3を工具を用いて手動で接合し、さらに管検査装置10を手動操作してその接合部近傍の管の外周囲に抱き込ませて検査する例を説明したが、例えば取付け金具15に支持用の竿部材を装着し、管を自動的に接合する接合装置に本発明の管検査装置10を取り付けて、管の接合とともに接合部近傍の管の外周囲に抱き込ませて自動検査するように構成してもよい。   In the above-described embodiment, the operator manually joins the pipes 2 and 3 using a tool, and further manually operates the pipe inspection apparatus 10 so as to be held in the outer periphery of the pipe near the joint. However, for example, the supporting metal member 15 is attached to the mounting bracket 15, and the pipe inspection apparatus 10 of the present invention is attached to the joining apparatus that automatically joins the pipes. You may comprise so that it may be enclosed in an outer periphery and it test | inspects automatically.

尚、本発明による管検査装置は、上水道管以外に下水管に対する配管施工等にも広く適用可能である。また、鉄管以外に樹脂製の管の接合部の検査等にも使用することができる。さらには、石油化学プラントの配管の検査等にも使用することができる。   Note that the pipe inspection apparatus according to the present invention can be widely applied to piping construction for sewage pipes in addition to water pipes. Moreover, it can be used for inspection of joints of resin pipes in addition to iron pipes. Furthermore, it can also be used for inspection of petrochemical plant piping.

以上説明した管検査装置は本発明の一具体例に過ぎず、該記載により本発明の範囲が限定されるものではなく、管検査装置の各部の具体的な形状、サイズ、材料等は本発明の作用効果が奏される範囲で適宜変更設計可能である。   The tube inspection apparatus described above is only one specific example of the present invention, and the scope of the present invention is not limited by the description. Specific shapes, sizes, materials, etc. of each part of the tube inspection apparatus are not limited to the present invention. The design can be changed as appropriate within the range in which the above effects are achieved.

2,3:管
10:管検査装置
11:本体ケーシング
12A,12B:凹部
13A,13B,13C,14A,14B,14C:アタッチメント
20:アーム部材
23:揺動軸
25:弾性部材
27:スペーサ
30:位置決め部材
40:検査機器(撮像装置)
2, 3: Pipe 10: Pipe inspection device 11: Main body casing 12A, 12B: Recesses 13A, 13B, 13C, 14A, 14B, 14C: Attachment 20: Arm member 23: Oscillating shaft 25: Elastic member 27: Spacer 30: Positioning member 40: Inspection equipment (imaging device)

Claims (10)

本体ケーシングと、前記本体ケーシングに収容され管の外周の少なくとも一部に沿うように配置可能なアーム部材と、前記アーム部材に取り付けられた検査機器と、を備えている管検査装置であって、
前記アーム部材が管の外周に沿う検査姿勢と管の外周から離隔する非検査姿勢との間で前記アーム部材を揺動可能に前記本体ケーシングに軸支する揺動軸と、
前記アーム部材を非検査姿勢となるように付勢する弾性部材と、
管の外周部で押圧されることにより、前記弾性部材による付勢力に抗して前記アーム部材を前記検査姿勢に揺動する揺動付勢部材と、
を備えている管検査装置。
A pipe inspection apparatus comprising: a main body casing; an arm member that is accommodated in the main body casing and can be arranged along at least a part of an outer periphery of the pipe; and an inspection device attached to the arm member,
A swing shaft that pivotally supports the main body casing so that the arm member can swing between an inspection posture along which the arm member follows the outer periphery of the tube and a non-inspection posture that is separated from the outer periphery of the tube;
An elastic member that urges the arm member to be in a non-inspection posture;
A swinging biasing member that swings the arm member to the inspection posture against the biasing force of the elastic member by being pressed at the outer periphery of the tube;
A tube inspection device.
前記揺動付勢部材が前記アーム部材で構成され、前記アーム部材の一端側が管の外周部で押圧されることにより前記アーム部材の他端側が管に近接して前記検査姿勢に姿勢変化するように構成されている請求項1記載の管検査装置。   The swing urging member is constituted by the arm member, and the one end side of the arm member is pressed by the outer peripheral portion of the pipe so that the other end side of the arm member is close to the pipe and changes its posture to the inspection posture. The tube inspection apparatus according to claim 1, which is configured as described above. 前記本体ケーシングの一組の対向面に管の進入を許容する凹部が形成され、管の呼び径に対応して各凹部のサイズを調整するアタッチメントが各対向面にそれぞれ取り付けられ、一方のアタッチメントに前記揺動軸が取り付けられている請求項1または2記載の管検査装置。   A recess that allows the pipe to enter is formed on a pair of opposing surfaces of the main casing, and attachments that adjust the size of each recess according to the nominal diameter of the tube are attached to each of the opposing surfaces. The pipe inspection apparatus according to claim 1, wherein the swing shaft is attached. 前記アタッチメントに前記弾性部材が取り付けられている請求項3記載の管検査装置。   The tube inspection apparatus according to claim 3, wherein the elastic member is attached to the attachment. 前記アーム部材が管を挟むように対向配置されるとともに前記アタッチメントが管を挟んで分割され、分割アタッチメントのそれぞれに前記アーム部材が取り付けられている請求項3または4記載の管検査装置。   The tube inspection apparatus according to claim 3 or 4, wherein the arm member is disposed so as to sandwich the tube, the attachment is divided with the tube interposed therebetween, and the arm member is attached to each of the divided attachments. 前記揺動付勢部材が前記アーム部材で構成され、前記アーム部材の一端側に管の外周部で押圧されることにより前記アーム部材の他端側が管に近接して前記検査姿勢に姿勢変化するスペーサ部材を有する請求項1から5の何れかに記載の管検査装置。   The swing urging member is constituted by the arm member, and the other end side of the arm member is brought close to the tube and changes its posture to the inspection posture by being pressed by the outer peripheral portion of the tube to one end side of the arm member. The pipe inspection apparatus according to claim 1, further comprising a spacer member. 挿口側の管の外周面と前記検査機器との相対距離及び受口側の管端面と前記検査機器との相対距離を規定する位置決め部材がさらに設けられている請求項1から6の何れかに記載の管検査装置。   7. The positioning member according to claim 1, further comprising a positioning member that defines a relative distance between the outer peripheral surface of the tube on the insertion side and the inspection device and a relative distance between the tube end surface on the receiving side and the inspection device. The tube inspection device described in 1. 前記検査機器は、前記アーム部材の周方向に分散して複数配置されている請求項1から7の何れかに記載の管検査装置。   The pipe inspection apparatus according to any one of claims 1 to 7, wherein a plurality of the inspection devices are arranged in a distributed manner in a circumferential direction of the arm member. 前記検査機器は撮像装置で構成されている請求項8記載の管検査装置。   The tube inspection device according to claim 8, wherein the inspection device is configured by an imaging device. 前記管は、一方の管の受口に他方の管の挿口を挿入することにより互いに接合される管であり、前記検査機器により管の接合状態が検査される請求項1から9の何れかに記載の管検査装置。   The said pipe | tube is a pipe | tube mutually joined by inserting the insertion opening of the other pipe | tube in the receptacle of one pipe | tube, The joining state of a pipe | tube is test | inspected by the said test | inspection apparatus. The tube inspection device described in 1.
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