JP2017036064A - Packaging container - Google Patents

Abstract

PROBLEM TO BE SOLVED: To inexpensively provide a packaging container capable of being easily disassembled.SOLUTION: A packaging container is formed by folding a laminate, which includes a base material layer and a film layer, into a box shape and sealing ends in the state of overlapping them. In the base material layer, a first scratch-processed part assuming a groove shape is formed. In the film layer, a second scratch-processed part assuming a groove shape is formed within a strip region with a width of 2.0 mm, in which the first scratch-processed part is position at the center in a width direction, in a plan view of the laminate.SELECTED DRAWING: Figure 4

Description

  The present invention relates to a packaging container using a laminate based on paper.

  As described in Patent Document 1, a layer having a barrier property such as an aluminum foil, an aluminum vapor-deposited film, or an inorganic oxide vapor-deposited film is laminated between a paper base material layer and a thermoplastic resin sealant layer. 2. Description of the Related Art A packaging container is known that is formed by folding a sheet material into a box shape and overlapping and sealing the end portions.

  In Patent Document 2, a peelable pull tab is provided on a side seal of a container body that is sealed by overlapping both ends of a paper base sheet, and the pull tab passes through a peelable layer made of an easily peelable tape-like film. A liquid wrapping paper container that is detachably provided is disclosed. In this liquid packaging paper container, the side seal part is peeled off by pulling the pull tab, or the side plate is cut by pulling the pull tab provided on the side plate, and the liquid packaging paper container body is disassembled as a trigger. can do.

JP 2003-335362 A Japanese Patent No. 3844310

  However, in the liquid packaging paper container of Patent Document 2, an easily peelable tape-like film is required, and there is a possibility that the seal of the body part bonding portion becomes unstable due to the easily peelable tape-like film. is there.

  This invention is made | formed in view of the above-mentioned subject, and aims at providing the packaging container which can be easily disassembled at low cost.

  One aspect of the present invention for solving the above problems is a packaging container formed by folding a laminate including a base material layer and a film layer into a box shape, and overlapping and sealing the ends. A groove-shaped first scratched portion is formed on the base material layer, and the film layer has a strip shape having a width of 2.0 mm with the first scratched portion being the center in the width direction in a plan view of the laminate. This is a packaging container in which a groove-shaped second scratched portion is formed in the region.

  According to the present invention, a packaging container that can be easily disassembled can be provided at low cost.

The perspective view of the packaging container which concerns on one Embodiment of this invention The figure which shows the dismantling method of the packaging container which concerns on one Embodiment of this invention. The top view and partial enlarged view of the blank which concern on one Embodiment of this invention Sectional drawing which shows the laminated structure of the sheet material which concerns on one Embodiment of this invention Sectional drawing which shows the laminated structure of the sheet material which concerns on one Embodiment of this invention Sectional drawing of the sheet | seat material which shows the modification (a), (b), (c) and comparative example (d) of the weak part which concerns on one Embodiment of this invention

  Below, the packaging container which concerns on one Embodiment of this invention is demonstrated with reference to drawings. In the modification, description of elements that are the same as or correspond to those in the embodiment will be omitted as appropriate.

(Packaging container)
In FIG. 1, the perspective view of the packaging container 1 which concerns on embodiment of this invention is shown. The packaging container 1 includes a container main body 100 formed by folding a blank obtained by processing a sheet material into a box shape, and overlapping and sealing the end portions, and a spout stopper 104 that is a resin pouring tool. The container main body 100 includes a top portion 101 that is an upper portion when standing upright, a body portion 102 that is a side surface, and a bottom portion 103 that is a lower portion, and the top portion 101 includes two roof plates 106 (106a and 106b) and a roof plate. A folding plate 107 and a folding plate 108 that are folded between 106 are included. A circular pouring hole 112 is formed in the roof plate 106a. The spout stopper 104 includes a spout 104 a and a cap 104 b and is attached to the spout hole 112. The body portion 102 is composed of four side plates 109. In the vicinity of the top portion 101 of the side plate 109, a fragile portion 105 having a reduced breaking strength is formed in the width direction, which is the left-right direction when the container body 100 is erected.

(Dismantling method)
FIG. 2 shows a method for dismantling the packaging container 1. With reference to FIG. 2, each process of the disassembly method of the packaging container 1 is demonstrated.

<Crushing process>
FIG. 2A shows a step of crushing the packaging container 1. In this step, the user of the packaging container 1 crushes the trunk portion 102 by pushing the two opposing side plates 109 extending below the roof plate 106 in a direction in contact with each other. The two side plates 109 in contact with the side plate 109 to be crushed are folded in the inner direction of the packaging container 1.

<First bending process>
FIG. 2B shows a process of bending the packaging container 1 along the fragile portion 105. In this step, the user bends the side plate 109 along the fragile portion 105.

<Second folding process>
FIG. 2C shows a process of breaking the packaging container 1 along the fragile portion 105. In this step, the user bends the side plate 109 along the fragile portion 105 in the direction opposite to the previous step. Bending may be performed multiple times in each direction.

  By this process, the fracture of the fragile portion 105 proceeds. In addition, when the weak part 105 fractures | ruptures over sufficient range by the 1st bending process, you may abbreviate | omit this process.

<Roofing plate separation process>
FIG. 2D shows a process of separating a part of the side plate 109 from the packaging container 1 along the fragile portion 105. In this step, the user tears and separates a part of the side plate 109 from the packaging container 1 along the fragile portion 105. In the previous step, since the fragile portion 105 is at least partially broken, the user can separate the upper portion of the side plate 109 from the fragile portion 105 with a slight force. As shown in FIG. 2E, the separated packaging container 1 is disassembled in a state where the upper portion and the top portion 101 of the trunk portion 102 and the lower portion of the trunk portion 102 are separately separated.

(blank)
In FIG. 3, the top view of the blank 10 which is an example of the blank used as the raw material of the container main body 100 is shown. The blank 10 includes roof plates 106a and 106b constituting the top portion 101, folding plates 107 and folded plates 108, four side plates 109 constituting the trunk portion 102, a bottom plate 110 constituting the bottom portion 103, and end portions. And a formed seal portion 111. The blank 10 is formed in the box-shaped container main body 100 by bending the blank 10 in accordance with the alternate long and short dash line in FIG. 3 and sealing the seal portion 111 at the end opposite to this. A pouring hole 112 for inserting and fixing the spout plug 104 is formed near the center of the roof plate 106a. Near the top portion 101 of the side plate 109, a linear fragile portion 105 is formed on substantially the entire circumference over the width direction that is the left-right direction when the container body 100 is erected.

  FIG. 3 is an enlarged plan view of the fragile portion 105 and the flaw processing portions 207a and 207b constituting the fragile portion 105. As will be described later, in the plan view of the blank 10 or the sheet material 200, the scratched portion 207b is formed in a virtual belt-like region 209 having a width of 2.0 mm with the scratched portion 207a being the center in the width direction. .

(Sheet material)
4 and 5 are cross-sectional views schematically showing an example of a laminated structure of a sheet material 200 that is a laminated body used for the blank 10. Sheet material 200 is printed layer 208 / thermoplastic resin layer 201 / paper base material layer 202 / adhesive resin layer 203 / base material film layer 204 / adhesive layer 205 / in order from the outside to the inside of packaging container 1. A sealant layer 206 is provided. The difference between the example shown in FIG. 4 and the example shown in FIG. 5 will be described later.

  The thermoplastic resin layer 201 can be formed on the paper base layer 202 by extrusion lamination or the like using a low density polyethylene resin (LDPE), a linear low density polyethylene resin (LLDPE), or the like.

  A print layer 208 may be provided outside the thermoplastic resin layer 201 to display a pattern or product information. The printing layer 208 can be formed by a method such as gravure printing or offset printing using a known ink. Adhesiveness such as corona treatment can be applied to the thermoplastic resin layer 201 to enhance the adhesion with the printing layer 208. An overcoat layer may be provided outside the printed layer 208 in order to improve wear resistance or surface decoration.

For the paper base layer 202, paperboard such as milk carton base paper can be used. The basis weight and density can be appropriately selected depending on the capacity and design of the container. For example, those having a basis weight of 200 g / m ^{2 to} 500 g / m ² and a density of 0.6 g / cm ^{3 to} 1.1 g / cm ³ can be used.

  The adhesive resin layer 203 is a layer made of a polyolefin-based resin having a function of bonding the paper base material layer 202 and the base material film layer 204. Specifically, high density polyethylene resin (HDPE), medium density polyethylene resin (MDPE), LDPE, LLDPE, ethylene / methacrylic acid copolymer (EMAA), ethylene / acrylic acid copolymer (EAA), ionomer, polypropylene (PP) or the like can be used. In order to increase the adhesive strength, the surface of the paper base material layer 202 or the base film layer 204 may be subjected to corona treatment, ozone treatment, anchor coating, or the like. Alternatively, instead of the adhesive resin layer 203, an adhesive layer using a dry laminate adhesive or the like may be used. The thickness is preferably 10 μm or more and 60 μm or less. Sufficient adhesive strength can be obtained by setting it as 10 micrometers or more.

  The base film layer 204 is a laminated film obtained by dry-laminating a base film 204a with a vapor-deposited film 204b and a base film 204a deposited with a metal such as aluminum, silica, alumina or the like, or a metal foil 204c such as aluminum. A film can be used. In the example illustrated in FIG. 4, the base film layer 204 is a vapor deposition film, and includes a base film 24 a and a vapor deposition layer 204 b provided on the inner side of the packaging container 1. The thickness of the vapor deposition layer 204b can be 5 nm or more and 100 nm or less, and when polyethylene terephthalate is used as the base film 204a, the thickness can be 6 μm or more and 25 μm or less. The thickness of the polyethylene terephthalate layer is preferably about 12 μm from the viewpoint of ease of processing by laser light described later.

  In the example shown in FIG. 5, the base film layer 204 is a laminated film, and includes a base film 204 a and a metal foil 204 c provided on the outer side of the packaging container 1. In addition, when using the laminated film and forming the scratched portion 207b by laser light irradiation, as shown in FIG. 4, the base foil 204c is not blocked by the laser light irradiation to the base film 204a. The material film layer 204 is laminated so that the vapor deposition layer 204 b or the metal foil 204 c faces the adhesive resin layer 203. As the base film layer 204, a barrier-coated polyethylene terephthalate film obtained by applying a barrier coating to a polyethylene terephthalate film or a barrier film made of a barrier material such as EVOH can be used. When a film obtained by dry laminating aluminum foil as the metal foil 204c and polyethylene terephthalate film as the base film 204a is used, the thickness of the aluminum foil can be 5 μm or more and 15 μm or less, and the thickness of the polyethylene terephthalate layer is It can be 6 μm or more and 25 μm or less. The thickness of the polyethylene terephthalate layer is preferably about 12 μm from the viewpoint of ease of processing by laser light described later.

  In any case, a resin film such as nylon or polypropylene (PP) can be used for the base film 204a in addition to polyethylene terephthalate (PET). In particular, a biaxially stretched film of PET is suitable because it has little expansion and contraction during vapor deposition and bonding.

For the adhesive layer 205, a dry laminating adhesive or a non-solvent laminating adhesive may be used, or an extruding process may be used to adhere with a polyolefin resin. The coating amount is preferably 0.5 g / m ² or more and 7.0 g / m ² or less.

HDPE, MDPE, LDPE, LLDPE, etc. can be used for the sealant layer 206. There may also be a layer partially containing polybutene. Among the above materials, LLDPE is particularly preferable. In particular, those having a density of 0.925 g / cm ³ or less and MI (melt index) of 4 or more are preferable. The sealant layer 26 is preferably an unstretched film formed by a T-die method or an inflation method.

(Vulnerable part)
The sheet material 200 is formed with a weakened portion 105 including groove-shaped scratched portions 207 a and 207 b formed at a predetermined depth on at least the paper base material layer 202 and the base film layer 204. The scratch processing portion 207a only needs to be formed on at least the paper base material layer 202, and as shown in FIGS. 4 and 5, the heat laminated on the outside of the paper base material layer 202 together with the paper base material layer 202. It may be formed on the plastic resin layer 201 and the print layer 208. The scratched portion 207b is desirably formed at a depth that does not penetrate the base film layer 204, but even if it penetrates in a narrow range, the barrier property is less affected. May be penetrated.

  The scratch processing part 207a can be formed with a depth and shape that allows the paper base material layer 202 to ensure the strength of the packaging container 1. For example, as a method for forming the scratched portion 207a, half punching using a blade die, full punching, or the like can be used. Further, as the shape of the scratched portion 207a, it may be formed in a perforated shape.

  The scratched portion 207b can be formed by processing with a laser beam after the base film layer 204 is bonded, but when it is formed before the base film layer 204 is bonded, a half-cut by a blade shape is used. Punching or full punching can be used. Even when the scratched portion 207b is provided before the base film layer 204 is bonded, it may be formed by laser processing. The scratched portion 207b may also be formed in a perforated shape to ensure strength.

  As shown in an enlarged view in FIG. 3, the scratched portion 207 b is formed in a virtual belt-like region 209 having a width of 2.0 mm with the scratched portion 207 a being the center in the width direction in a plan view of the sheet material 200. Is done. That is, the interval between the flaw processing portions, which is the distance between the flaw processing portion 207a and the flaw processing portion 207b in plan view, is within 1.0 mm. The flaw processing portion 207a and the flaw processing portion 207b are formed to be substantially parallel to each other.

  As described above, when the packaging container 1 is disassembled, the user bends the side plate 109 along the fragile portion 105 and breaks it. For this reason, in order to suppress the load required for breakage, it is preferable to form the scratched portion 207b so as to overlap the scratched portion 207a in plan view. However, normally, in the manufacture of a blank, an error in bonding of the layers constituting the sheet material 200, an error in the formation positions of the scratched portions 207a and 207b, and the like occur. Therefore, the scratched portion 207b is always used as the scratched portion 207a. Forming so as to overlap with each other requires adjustment of the manufacturing equipment with high accuracy, and causes an increase in the manufacturing cost of the packaging container 1. For this reason, in the blank 10, the formation position of the scratched portion 207 b is set within the virtual belt-like region 209 having a width of 2.0 mm with the scratched portion 207 a being the center in the width direction in the plan view of the sheet material 200. Thereby, the increase in the manufacturing cost of the packaging container 1 can be prevented, suppressing the load required for a fracture | rupture. Note that the method for forming the scratched portions 207a and 207b is not limited to the method described above, and other methods may be used.

(Vulnerable part modification)
A plurality of scratched portions 207a and 207b may be formed. Further, the thermoplastic resin layer 201 may be laminated on the paper base material layer 202 after the scratched portion 207a is formed, and the scratched portion 207a may not be formed in the thermoplastic resin layer 201 and the print layer 208. 6A, 6B, and 6C show such modified examples of the weakened portion. FIG. 6 (a) shows a fragile portion in which three flaw processing portions 207b are formed with respect to one flaw processing portion 207a. FIG. 6B shows a fragile portion in which six scratches 207b are formed with respect to two scratches 207a. FIG. 6C shows a fragile portion in which two flaw processing portions 207b are formed with respect to one flaw processing portion 207a. The interval between the flaw processing portions 207b is preferably 0.1 mm or more and 2.0 mm or less. By forming the plurality of scratched portions 207b at this interval, one formation position of the plurality of scratched portions 207b can be formed in the belt-like region 209 without adjusting manufacturing equipment with high accuracy. Further, it becomes easier and an increase in the manufacturing cost of the packaging container 1 can be prevented.

  The packaging containers according to Examples 1-1 to 1-4 and Comparative Examples 1-1 and 1-2 were manufactured and evaluated for whether or not disassembly was possible.

Printing layer / LDPE (18 μm) / paper substrate layer (400 g / m ² ) / EMAA (30 μm) / substrate film layer (alumina-deposited PET film, 12 μm) in order from the outside to the inside of the packaging container A sheet material laminated with / LLDPE (60 μm) was prepared, and the sheet material was cut into the shape shown in FIG. 3 to prepare a blank of a gable top type packaging container having a capacity of 2000 ml. Thereafter, in order to form the scratched portion 207a, a perforation with a cutting length of 1 mm and a seam of 0.5 mm penetrating the printed layer, the LDPE, and the paper base material layer was performed. Thereafter, a linear scratched portion 207b penetrating the base film layer was formed using a 30 W type carbon dioxide laser device. The laser irradiation conditions at this time were an irradiation output of 70% and a scanning speed of 2500 mm / sec. The wound processing portion 207a was formed at a position 80 mm from the upper end of the blank in the vertical direction when the packaging container was erected. The flaw processing portion 207b is arranged below each flaw processing portion 207a at intervals shown in Table 1 (Example 1-1: 0.3 mm, Example 1-2: 0.6 mm, Example 1-3: 0.8 mm). Example 1-4: 1.0 mm, Comparative Example 1-1: 1.2 mm, Comparative Example 1-2: 1.4 mm). The packaging container was manufactured using the created blank.

  10 packaging containers are manufactured using each blank, and the packaging container is crushed so that the fragile portions overlap with each other according to the above-described dismantling method. Table 1 shows the result of evaluating the ease of fracture of the fragile portion 105 after that. In Table 1, “++” indicates that the fragile portion 105 can be easily broken, and “+” indicates that the fragile portion 105 can be easily broken although the resistance is greater than this. The case where it was not possible is indicated by “−”. In Examples 1-1 to 1-4, breakage was easily achieved, but in Comparative Examples 1-1 and 1-2, breakage was not possible or difficult.

  From the above evaluation results, the formation position of the scratched portion 207b is a virtual 2.0 mm width (1.0 mm up and down) with the scratched portion 207a being the center in the width direction in the plan view of the sheet material 200 or the blank 10. It can be confirmed that the fragile portion 105 can be easily broken if it is formed within the strip-shaped region 209.

  The packaging containers according to Examples 2-1 to 2-3 and Comparative Example 2-1 were manufactured and evaluated for disassembly.

  In the same sheet material as in Example 1, the scratch-processed portion 207a is not formed on the thermoplastic resin layer 201 and the print layer 208 but is formed on the paper base material layer 202, and a plurality of scratches shown below are used. A blank of a gable top type packaging container having a capacity of 2000 ml provided with the processing portion 207a and the scratch processing portion 207b was prepared. Blanks according to Examples 2-1 to 2-3 and Comparative Example 2-1 have cross sections shown in FIGS.

(Example 2-1)
In the blank according to Example 2-1, as shown in FIG. 6 (a), one scratched portion 207a and three scratched portions 207b are formed. The scratched portion 207a was formed by perforation with a cutting length of 1 mm and a seam of 0.5 mm. The flaw processed portion 207b was formed as a perforation having a cutting length of 0.1 mm and a seam of 0.4 mm using an infrared laser device. The interval between the scratches 207b was 0.6 mm.

(Example 2-2)
In the blank according to Example 2-2, as shown in FIG. 6 (b), two scratched portions 207a and six scratched portions 207b are formed. The scratched portion 207a was formed by perforation with a cutting length of 1 mm and a seam of 0.5 mm. The scratched portion 207b was formed as a perforation having a cutting length of 0.6 mm and a seam of 0.4 mm using a blade mold. The interval between the scratches 207b was 1.0 mm.

(Example 2-3)
In the blank according to Example 2-3, as shown in FIG. 6 (c), one scratch processing portion 207a and two scratch processing portions 207b are formed. The scratched portion 207a was formed by perforation with a cutting length of 1 mm and a seam of 0.5 mm. The scratched portion 207b was formed in a straight line by using an infrared laser device. The interval between the scratches 207b was 1.0 mm.

(Comparative Example 2-1)
In the blank according to Comparative Example 2-1, as shown in FIG. 6 (d), one scratch processing portion 207a and two scratch processing portions 207b are formed. The scratched portion 207a was formed by perforation with a cutting length of 1 mm and a seam of 0.5 mm. The scratched portion 207b was formed in a straight line by using an infrared laser device. The interval between the scratches 207b was 2.5 mm. Further, both of the two scratched portions 207b were formed outside the band-like region 209 having a width of 2.0 mm with the scratched portion 207a being the center in the width direction in the plan view of the sheet material.

  Table 2 shows the results of producing 10 packaging containers using each blank and evaluating the ease of breaking of the fragile portion 105 in the same manner as in Example 1 in accordance with the disassembly method described above. When all the ten packaging containers can be broken, the fragile portion 105 is indicated by “+”, and when there is a packaging container that cannot be broken, it is indicated by “−”. In Examples 2-1 to 2-3, at least one of the scratched portions 207b is a band-shaped region 209 having a width of 2.0 mm with the scratched portion 207a being the center in the width direction in the plan view of the sheet material. It was confirmed that it was formed inside, and all the packaging containers could be easily broken. Further, in Comparative Example 2-1, there were cases where none of the scratched portions 207b were formed in the band-shaped region 209, and there were some cases where the fracture was not possible or was difficult.

  From the above evaluation results, by forming a plurality of scratched portions 207b at intervals of 2.0 mm or less, even if the positioning accuracy is low compared to the case of forming one, the scratched portion 207b is formed. It was confirmed that the position could be formed in a band-shaped region having a width of 2.0 mm with the scratched portion 207a as the center in the width direction, and the fragile portion 105 could be easily broken.

  The present invention is not limited to the above-described embodiments and examples, and can be implemented in various ways. For example, the layer configuration is not limited to the above example, and the present invention can be applied to any laminated body in which a base material layer and a film layer are laminated.

  The present invention is useful for a paper packaging container or the like that contains a liquid or the like.

DESCRIPTION OF SYMBOLS 1 Packaging container 10, 20, 30 Blank 100, 200, 300 Container main body 101 Top part 102 Body part 103 Bottom part 104 Outlet plug 104a Spout 104b Cap 105 Fragile part 106 Roof board 107 Folding board 108 Folding board 109 Side board 110 Bottom board 111 Seal part 112 Outlet hole 113 Cutting start part 200 Sheet material 201 Thermoplastic resin layer 202 Paper base material layer 203 Adhesive resin layer 204 Barrier layer 204a Base film 204b Deposition layer 204c Metal foil 205 Adhesive layer 206 Sealant layers 207a and 207b Scratches Machining part 208 Print layer 209 Band-shaped area

Claims (2)

It is a packaging container formed by folding a laminate including a base material layer and a film layer into a box shape, and overlapping and sealing the ends,
In the base material layer, a groove-shaped first scratched portion is formed,
In the film layer, a groove-like second scratched portion is formed in a band-shaped region having a width of 2.0 mm with the first scratched portion being the center in the width direction in plan view of the laminate. A packaging container.   The packaging according to claim 1, wherein the film layer is formed with at least one third wound processing portion having an interval of 0.1 mm or more and 2.0 mm or less with respect to the second scratch processing portion. container.

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